JP5746203B2 - Uv安定化封止材を有する光起電モジュール - Google Patents
Uv安定化封止材を有する光起電モジュール Download PDFInfo
- Publication number
- JP5746203B2 JP5746203B2 JP2012540398A JP2012540398A JP5746203B2 JP 5746203 B2 JP5746203 B2 JP 5746203B2 JP 2012540398 A JP2012540398 A JP 2012540398A JP 2012540398 A JP2012540398 A JP 2012540398A JP 5746203 B2 JP5746203 B2 JP 5746203B2
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- JP
- Japan
- Prior art keywords
- tert
- butyl
- bis
- peroxide
- ethylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004132 cross linking Methods 0.000 claims description 30
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- 238000000034 method Methods 0.000 claims description 26
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- 150000001412 amines Chemical class 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 239000001257 hydrogen Substances 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 10
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- 239000012964 benzotriazole Substances 0.000 claims description 6
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- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical group CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 4
- 240000002329 Inga feuillei Species 0.000 claims description 4
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
- C08K5/132—Phenols containing keto groups, e.g. benzophenones
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Chemical & Material Sciences (AREA)
- Electromagnetism (AREA)
- Computer Hardware Design (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Photovoltaic Devices (AREA)
Description
光起電モジュールは、光起電性半導体に加えて、数層までの合成ポリマーからの層を含む。封止材として、合成ポリマーからの1層またはそれより多くの層は、いくつかの機能のためにはたらく。例えば、光起電モジュールの構造を支持し、外部の機械的応力に対する保護を提供し、環境に対する隔離(電気的にも)を実現し、且つ、熱エネルギーを回路から運び去る。
(1) 光起電性半導体、および
(2) 以下を含有する1つまたはそれより多くの層:
(A) 合成ポリマーおよび
(B) 式IのUV吸収剤
Xは直鎖または分枝鎖のC1〜C16−アルキレン、o−、m−またはp−キシリレン、または式−CH2CH2[OCH2CH2CH2]n−、−CH2CH(CH3)[OCH2CH(CH3)]n−または−CH2CH2CH2[OCH2CH2CH2]n− (前記nは1〜4である)のオキサアルカンジイルである;
R1は水素、直鎖または分枝鎖のC1〜C18−アルキル、直鎖または分枝鎖のC1〜C18−アルコキシまたはクロロである;
R2は水素、または直鎖または分枝鎖のC1〜C18−アルキルである]。
1. モノオレフィンおよびジオレフィンのポリマー、例えばポリプロピレン、ポリイソブチレン、ポリブト−1−エン、ポリ−4−メチルペンタ−1−エン、ポリビニルシクロヘキサン、ポリイソプレンまたはポリブタジエン、並びにシクロオレフィンのポリマー、例えばシクロペンテンまたはノルボルネン、ポリエチレン(随意に架橋していてよい)、例えば高密度ポリエチレン(HDPE)、高密度高分子量ポリエチレン(HDPE−HMW)、高密度超高分子量ポリエチレン(HDPE−UHMW)、中密度ポリエチレン(MDPE)、低密度ポリエチレン(LDPE)、直鎖状低密度ポリエチレン(LLDPE)、(VLDPE)および(ULDPE)。
3gのポリマーを、300mLのキシレン中で、還流しながら(約140℃で)12時間の間、溶解させる。室温への冷却後、溶解されていない残留物を、ろ過によって100メッシュの金属網を通して単離する。該残留物を120℃で4時間、真空下で乾燥させる。乾燥された残留物の、元の量のポリマーに対する質量比が、ゲル含有率である。
1. ヒドロペルオキシド、例えばtert−ブチルヒドロペルオキシドまたはクミルヒドロペルオキシド。
・ 光起電モジュールI:
(a) 前面支持層
(b) 封止層
光起電性半導体としての結晶シリコン層
(b) 封止層
(c) 裏面基板層。
前面支持層
透明導電層
光起電性半導体としてのアモルファスシリコン層
裏面コンタクト層
封止層
裏面基板層。
前面支持層
封止層
透明導電層
光起電性半導体としての複合型半導体
裏面コンタクト層
裏面基板層。
前面支持層
透明導電層
光起電性半導体としての複合型半導体
透明導電層
封止層
裏面基板層。
1. 酸化防止剤
1.1. アルキル化モノフェノール、例えば2,6−ジ−tert−ブチル−4−メチルフェノール、2−tert−ブチル−4,6−ジメチルフェノール、2,6−ジ−tert−ブチル−4−エチルフェノール、2,6−ジ−tert−ブチル−4−n−ブチルフェノール、2,6−ジ−tert−ブチル−4−イソブチルフェノール、2,6−ジシクロペンチル−4−メチルフェノール、2−(α−メチルシクロヘキシル)−4,6−ジメチルフェノール、2,6−ジオクタデシル−4−メチルフェノール、2,4,6−トリシクロヘキシルフェノール、2,6−ジ−tert−ブチル−4−メトキシメチルフェノール、ノニルフェノール(側鎖内で直鎖または分岐鎖である)、例えば、2,6−ジ−ノニル−4−メチルフェノール、2,4−ジメチル−6−(1’−メチルウンデカ−1’−イル)フェノール、2,4−ジメチル−6−(1’−メチルヘプタデカ−1’−イル)フェノール、2,4−ジメチル−6−(1’−メチルトリデカ−1’−イル)フェノール、およびそれらの混合物。
100部のペレットのELVAX PV 1400 (登録商標 DuPont Ltd、ポリ(エチレン−co−酢酸ビニル)、32%の相対質量含有率の酢酸ビニルを有する)を、1部の液体のLuperox 101 (登録商標 Arkema Inc.、2,5−ジメチル−2,5−ジ−(tert−ブチルペルオキシ)ヘキサンを含有 [CAS番号78−63−7])に、さらなる溶剤を用いないで、回転ガラスフラスコ内で2時間、室温で浸漬させる。
b) 本発明による
c) Chimassorb 81 (登録商標 Ciba): (2−ヒドロキシ−4−オクチルオキシ−フェニル)フェニルメタノン
粉末形態での20mgの添加剤の減量を、100mL/分の窒素フローおよび大気圧下での150℃への加熱および150℃で30分間の保持の間、熱重量分析(TGA/SDTA 851、Mettler Ltd製)により測定する。
100部のペレットのELVAX PV 1400 (登録商標、DuPont Ltd、ポリ(エチレン−co−酢酸ビニル)、32%の相対質量含有率の酢酸ビニルを有する)を、1部の液体のLuperox TBEC (登録商標 Arkema Inc.、ペルオキシ炭酸O−O−tert−ブチルエステルO−イソプロピルエステルを含有 [CAS番号34443−12−4])で、さらなる溶剤を用いないで、回転ガラスフラスコ内で2時間、室温で浸漬させる。
Claims (11)
- 前記光起電性半導体が、結晶シリコン、アモルファスシリコン、CuInSe2、Cu(InGa)Se2またはCdTe−CdSを含有する、請求項1に記載の方法。
- 前記1層またはそれより多くの層が、ベンゾトリアゾールUV吸収剤、トリアジンベースのUV吸収剤、立体障害アミン、フェノール系酸化防止剤、塩基性補助安定剤および中和剤の群から選択される1つまたはそれより多くのさらなる成分を含有する、請求項1または2記載の方法。
- 前記1層またはそれより多くの層が、厚さ10〜2000μmを有する、請求項1から3までのいずれか1項に記載の方法。
- 前記式(I)の化合物が、合成ポリマーの質量に対して0.01%〜10%で存在する、請求項1から4までのいずれか1項に記載の方法。
- 前記有機ペルオキシド化合物が、ヒドロペルオキシド、アルキルペルオキシド、アリールペルオキシド、ペルオキシエステル、ペルオキシカーボネート、ジアロイルペルオキシド、ペルオキシケタールまたは環状ペルオキシドである、請求項1から5までのいずれか1項に記載の方法。
- 前記有機ペルオキシド化合物が、ペルオキシカーボネートである、請求項6に記載の方法。
- R2が水素である、請求項1から7までのいずれか1項に記載の方法。
- Xが直鎖のC2〜C10−アルキレンである、請求項1から8までのいずれか1項に記載の方法。
- Xがn−ブチレンまたはヘキサメチレンである、請求項1から9までのいずれか1項に記載の方法。
- トルク発生に及ぼす影響が小さい、請求項1から10までのいずれか1項に記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09177360 | 2009-11-27 | ||
EP09177360.6 | 2009-11-27 | ||
PCT/EP2010/067991 WO2011064192A1 (en) | 2009-11-27 | 2010-11-23 | Photovoltaic module with uv-stabilized encapsulant |
Publications (2)
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JP2013512558A JP2013512558A (ja) | 2013-04-11 |
JP5746203B2 true JP5746203B2 (ja) | 2015-07-08 |
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US (1) | US20120241001A1 (ja) |
EP (1) | EP2504387B1 (ja) |
JP (1) | JP5746203B2 (ja) |
KR (1) | KR20120099091A (ja) |
CN (1) | CN102666698B (ja) |
ES (1) | ES2546303T3 (ja) |
IL (1) | IL219649A (ja) |
WO (1) | WO2011064192A1 (ja) |
Families Citing this family (1)
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CN103762260A (zh) * | 2014-01-28 | 2014-04-30 | 常州安迪新材料有限公司 | 太阳能电池组件用封装胶膜 |
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US3580927A (en) * | 1967-11-24 | 1971-05-25 | Minnesota Mining & Mfg | Ultraviolet light inhibitors |
GB1396240A (en) * | 1973-10-02 | 1975-06-04 | Chemicke Z J Dimitrova Narodny | Derivatives of 2-hydroxybenzophenone and their use as stabilisers |
GB2042562B (en) | 1979-02-05 | 1983-05-11 | Sandoz Ltd | Stabilising polymers |
JPH0768341B2 (ja) * | 1989-08-24 | 1995-07-26 | 帝人株式会社 | ポリエーテルケトンおよびその製造方法 |
US5175312A (en) | 1989-08-31 | 1992-12-29 | Ciba-Geigy Corporation | 3-phenylbenzofuran-2-ones |
TW206220B (ja) | 1991-07-01 | 1993-05-21 | Ciba Geigy Ag | |
US5252643A (en) | 1991-07-01 | 1993-10-12 | Ciba-Geigy Corporation | Thiomethylated benzofuran-2-ones |
JPH05320619A (ja) * | 1992-05-15 | 1993-12-03 | Osaka Seika Kogyo Kk | 難昇華性ベンゾフェノン系紫外線吸収剤 |
TW260686B (ja) | 1992-05-22 | 1995-10-21 | Ciba Geigy | |
NL9300801A (nl) | 1992-05-22 | 1993-12-16 | Ciba Geigy | 3-(acyloxyfenyl)benzofuran-2-on als stabilisatoren. |
GB2267490B (en) | 1992-05-22 | 1995-08-09 | Ciba Geigy Ag | 3-(Carboxymethoxyphenyl)benzofuran-2-one stabilisers |
TW255902B (ja) | 1992-09-23 | 1995-09-01 | Ciba Geigy | |
MX9305489A (es) | 1992-09-23 | 1994-03-31 | Ciba Geigy Ag | 3-(dihidrobenzofuran-5-il)benzofuran-2-onas, estabilizadores. |
US5306456A (en) * | 1993-03-10 | 1994-04-26 | Ciba-Geigy Corporation | Preparing laminated thermoplastics stabilized with bisbenzophenones |
JPH06334207A (ja) * | 1993-05-27 | 1994-12-02 | Canon Inc | 太陽電池モジュール |
JPH10209474A (ja) * | 1997-01-21 | 1998-08-07 | Canon Inc | 太陽電池モジュール及びその製造方法 |
JP4258870B2 (ja) * | 1998-12-17 | 2009-04-30 | 株式会社ブリヂストン | 太陽電池用封止膜及び太陽電池 |
TW593303B (en) | 2001-09-11 | 2004-06-21 | Ciba Sc Holding Ag | Stabilization of synthetic polymers |
ES2633644T3 (es) * | 2005-12-22 | 2017-09-22 | Bridgestone Corporation | Películas de sellado para panel solar y panel solar que emplea las películas de sellado |
JP2008159856A (ja) * | 2006-12-25 | 2008-07-10 | Bridgestone Corp | 太陽電池用封止膜及びこの封止膜を用いた太陽電池 |
DE102007055694A1 (de) * | 2007-12-03 | 2009-06-04 | Wacker Chemie Ag | Vernetzbare Vinylester-Copolymerisate und deren Verwendung als Low-Profile-Additive |
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2010
- 2010-11-23 WO PCT/EP2010/067991 patent/WO2011064192A1/en active Application Filing
- 2010-11-23 ES ES10781508.6T patent/ES2546303T3/es active Active
- 2010-11-23 CN CN201080053664.4A patent/CN102666698B/zh active Active
- 2010-11-23 EP EP10781508.6A patent/EP2504387B1/en not_active Not-in-force
- 2010-11-23 JP JP2012540398A patent/JP5746203B2/ja not_active Expired - Fee Related
- 2010-11-23 KR KR1020127016739A patent/KR20120099091A/ko not_active Application Discontinuation
- 2010-11-23 US US13/509,012 patent/US20120241001A1/en not_active Abandoned
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2012
- 2012-05-08 IL IL219649A patent/IL219649A/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
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WO2011064192A1 (en) | 2011-06-03 |
CN102666698B (zh) | 2014-07-02 |
ES2546303T3 (es) | 2015-09-22 |
US20120241001A1 (en) | 2012-09-27 |
JP2013512558A (ja) | 2013-04-11 |
KR20120099091A (ko) | 2012-09-06 |
CN102666698A (zh) | 2012-09-12 |
EP2504387B1 (en) | 2015-08-12 |
IL219649A (en) | 2016-02-29 |
EP2504387A1 (en) | 2012-10-03 |
IL219649A0 (en) | 2012-07-31 |
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