JP5638971B2 - Electromagnetic drive device and high-pressure pump - Google Patents

Description

  The present invention relates to an electromagnetic drive device and a high-pressure pump using the same.

Conventionally, a high-pressure pump that is provided in a fuel supply system that supplies fuel to an internal combustion engine and pressurizes the fuel is known. The fuel supplied from the fuel tank to the supply passage of the high-pressure pump is sucked into the pressurizing chamber when the plunger of the high-pressure pump is lowered, and is pressurized and sent when the plunger is raised.
A suction valve opens and closes a supply passage for supplying fuel to the pressurizing chamber of the high-pressure pump. The electromagnetic drive device controls the opening and closing of the intake valve. The electromagnetic drive device opens the supply passage by maintaining the intake valve in an open state until the plunger moves from the bottom dead center to the top dead center. Thereby, a part of the fuel sucked into the pressurizing chamber is discharged to the supply passage. Further, the electromagnetic drive device closes the supply passage by closing the intake valve while the plunger moves from the bottom dead center to the top dead center. Thereby, an appropriate amount of fuel is pressurized and sent from the high-pressure pump to the internal combustion engine.

  In Patent Literature 1, a fixed core and a movable core (“iron cores 106 and 107” in Patent Literature 1) constituting an electromagnetic drive device (“Solenoid 100” in Patent Literature 1) are formed of iron, and the fixed core, the movable core, A case (“case member 103” in Patent Document 1) that covers the outer side in the radial direction of the coil is formed of stainless steel.

JP 2008-151154 A

By the way, in an electromagnetic drive device generally used for a high-pressure pump, fuel flows into a movable core chamber that accommodates the movable core so as to be capable of reciprocating. For this reason, if the fixed core exposed to the movable core and the movable core chamber is made of iron as in Patent Document 1, corrosion due to fuel occurs. For this reason, the electromagnetic drive device used for the high-pressure pump suppresses corrosion by fuel by forming the movable core and the fixed core from stainless steel having corrosion resistance. For this reason, there exists a possibility that a magnetic characteristic may fall compared with what was provided with the movable core and fixed core which were formed from iron.
The present invention has been made in view of the above problems, and an object of the present invention is to provide an electromagnetic driving device capable of improving both magnetic properties and corrosion resistance, and a high-pressure pump using the electromagnetic driving device.

According to the first aspect of the invention, the electromagnetic drive device used in the high pressure pump drives and controls the intake valve that opens or closes the supply passage for supplying the fuel to the pressurizing chamber where the fuel is pressurized by the reciprocating movement of the plunger. To do. The electromagnetic drive device includes a coil, a fixed core, a movable core, a connection member, and a case. The fixed core formed of stainless steel is provided in the radial direction of the coil that generates a magnetic field when energized. The movable core formed of stainless steel is magnetically attracted to the fixed core by the magnetic field excited by the coil, thereby moving the intake valve in the valve opening direction or the valve closing direction. The connection member connected to the pump body of the high-pressure pump has a movable core chamber that accommodates the movable core in a reciprocating manner on the suction valve side of the fixed core. A case formed of stainless steel forms a magnetic circuit through which a magnetic flux excited by a coil flows together with a fixed core, a movable core, and a connecting member. The saturation magnetic flux density of the fixed core and the movable core is larger than the saturation magnetic flux density of the case.
By forming the fixed core, the movable core and the case from stainless steel, the corrosion resistance of the electromagnetic drive device can be improved. Further, by forming the fixed core and the movable core with stainless steel having a saturation magnetic flux density higher than that of the case, the magnetic attraction force can be increased and the magnetic characteristics of the electromagnetic drive device can be enhanced.
Note that the fixed core and the movable core may be formed of the same material or different materials.
Furthermore, the fixed core and the movable core are made of stainless steel having a Cr content of more than 0 wt% and less than 15 wt%. On the other hand, the case is formed of stainless steel having a Cr content of 15 wt% or more.
Stainless steel with a Cr content of less than 15 wt% has a higher saturation magnetic flux density than stainless steel with a Cr content of 15 wt% or more. On the other hand, stainless steel having a Cr content of 15 wt% or more has higher corrosion resistance than stainless steel having a Cr content of less than 15 wt%. Therefore, the fixed core and the movable core that greatly affect the magnetic attractive force of the electromagnetic drive device are formed from stainless steel having a Cr content of less than 15 wt%. On the other hand, a case that greatly affects the appearance quality of the electromagnetic drive device is formed from stainless steel having a Cr content of 15 wt% or more. As described above, by properly using the materials of the fixed core, the movable core, and the case, it is possible to improve the magnetic characteristics of the electromagnetic drive device and to improve the corrosion resistance.

According to the second aspect of the present invention, the stainless steel forming the case has higher corrosion resistance than the stainless steel forming the fixed core and the movable core.
Generally, the case of an electromagnetic drive device used in a vehicle is exposed to the outside air, and therefore, chloride ions such as salt water and snow melting agent adhere to it. On the other hand, since the movable core is accommodated in the movable core chamber filled with fuel, and the fixed core is exposed to the movable core chamber, it is not easily affected by chloride ions. For this reason, the quality on the external appearance of an electromagnetic drive device can be improved by forming a case from stainless steel with higher corrosion resistance than a fixed core and a movable core.

According to the invention which concerns on Claim 3, a connection member is formed from stainless steel. The saturation magnetic flux density of the fixed core and the movable core is larger than the saturation magnetic flux density of the connection member. Further, the stainless steel forming the connecting member has higher corrosion resistance than the stainless steel forming the fixed core and the movable core.
Thereby, when a connection member is exposed to external air, while improving the magnetic characteristic of an electromagnetic drive device, the quality on appearance can be improved.

According to the invention which concerns on Claim 4 , a connection member is formed from stainless steel with Cr content of 15 wt% or more.
Thereby, when a connection member is exposed to external air, the corrosion resistance can be improved.

According to the invention which concerns on Claim 5 , an electromagnetic drive device is provided with the cover formed from the material which shields the other side of the movable core of the fixed core in the axial direction from the outside air and has higher corrosion resistance than the fixed core.
Thus, by covering the axial end portion of the fixed core exposed to the outside with the cover having high corrosion resistance, it is possible to improve the appearance quality of the electromagnetic drive device while maintaining the magnetic performance of the fixed core.

According to the sixth aspect of the present invention, the electromagnetic drive device includes an urging unit that is provided between the movable core and the fixed core and urges the movable core toward the suction valve. The fixed core has a storage chamber for storing the biasing means. The axial length of the fixed core is longer than the axial length of the accommodating chamber of the biasing means.
Thereby, the magnetic performance of a fixed core is maintainable by suppressing the reduction | decrease of the cross-sectional area of a fixed core.

According to the invention which concerns on Claim 7 , a cover is formed from stainless steel with Cr content of 15 wt% or more.
Thereby, the corrosion resistance of an electromagnetic drive device can be improved.

According to the invention which concerns on Claim 8 , a case and a cover are integrally formed from the same material.
Thereby, while reducing the number of parts of an electromagnetic drive device, a magnetic characteristic and corrosion resistance can be improved.

According to the ninth aspect of the invention, the magnetic attraction portion on the movable core side in the axial direction of the fixed core has a smaller area than the connection portion where the fixed core and the case connect, or the connection portion where the cover and the case connect. .
Thereby, the magnetic flux density flowing through the fixed core can be made stronger than the magnetic flux density flowing through the case or the cover. Therefore, the magnetic attractive force between the fixed core and the movable core can be increased.

According to the invention which concerns on Claim 10 , a fixed core and a movable core are formed from SUS405. On the other hand, the case, the connecting member, and the cover are made of SUS430.
SUS405 is exemplified as a stainless steel having a Cr content of less than 15 wt% forming the fixed core and the movable core. On the other hand, SUS430 is exemplified as stainless steel having a Cr content of 15 wt% or more forming the case, the connecting member, and the cover.

According to the invention which concerns on Claim 11 , a fixed core is interrupted | blocked from external air by coating, plating processing, or painting the opposite side to the movable core of an axial direction.
Thereby, corrosion can be suppressed by coating, plating, or painting the axial end of the fixed core exposed to the outside air. Therefore, while maintaining the magnetic performance of the fixed core, it is possible to improve the corrosion resistance and improve the appearance quality of the electromagnetic drive device.
The coating, plating treatment, or painting may be performed on the entire electromagnetic drive device or a welding location after assembling all the components of the electromagnetic drive device. Stainless steel tends to corrode due to the reduced chromium content due to the heat of welding. Therefore, after assembling the components of the electromagnetic drive device, by performing overall coating or the like, corrosion can be suppressed and the quality of the external appearance of the electromagnetic drive device can be improved.

According to the invention of claim 12 , the cover is made of resin.
Resin is illustrated as a material with high corrosion resistance which forms a cover.

According to the invention of claim 13 , in the electromagnetic drive measures according to claims 1 to 12 , instead of the saturation magnetic flux density of the fixed core and the movable core being larger than the saturation magnetic flux density of the case, the fixed core and the movable core The permeability of is greater than the permeability of the case.
By forming the fixed core and the movable core from stainless steel having a higher magnetic permeability than the case, the magnetic attractive force can be increased and the magnetic characteristics of the electromagnetic drive device can be enhanced.

According to the fourteenth aspect of the present invention, the high pressure pump includes the plunger, the pump body, the suction valve, and the electromagnetic drive device according to any one of the first to thirteenth aspects.
Thereby, the high-pressure pump can improve both magnetic characteristics and corrosion resistance.

It is sectional drawing of the high pressure pump used for the electromagnetic drive device by 1st Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 1st Embodiment of this invention. It is a characteristic view of the stainless steel used for the electromagnetic drive device by 1st Embodiment of this invention. It is a characteristic view of the electromagnetic drive device by 1st Embodiment of this invention, and the electromagnetic drive device by a comparative example. It is sectional drawing of the electromagnetic drive device by 2nd Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 3rd Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 4th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 5th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 6th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 7th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 8th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 9th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 10th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 11th Embodiment of this invention. It is sectional drawing of the electromagnetic drive device by 12th Embodiment of this invention.

Hereinafter, a plurality of embodiments of the present invention will be described with reference to the drawings.
(First embodiment)
A high-pressure pump used in the electromagnetic drive device according to the first embodiment of the present invention is shown in FIGS. The high-pressure pump 10 of this embodiment is mounted on a vehicle, pressurizes fuel pumped up from a fuel tank by a low-pressure pump, and discharges it to a delivery pipe to which an injector is connected. The high-pressure fuel accumulated in the delivery pipe is injected and supplied from the injector to each cylinder of the internal combustion engine.

The high-pressure pump 10 includes a pump body 11, a plunger 13, a damper chamber 201, a suction valve unit 30, an electromagnetic driving device 70, a discharge valve unit 90, and the like.
The pump body 11 and the plunger 13 will be described.
The pump body 11 is made of stainless steel, for example. The pump body 11 is provided with a cylindrical cylinder 14. A plunger 13 is accommodated in the cylinder 14 so as to be capable of reciprocating in the axial direction. The plunger 13 is provided so as to face the pressurizing chamber 121 formed in the deep part of the cylinder 14. An end 17 of the plunger 13 opposite to the pressurizing chamber 121 is connected to the spring seat 18. A spring 19 is provided between the spring seat 18 and the oil seal holder 25. Due to the elastic force of the spring 19, the spring seat 18 is urged toward the camshaft of the engine (not shown). Thereby, the plunger 13 reciprocates in the axial direction by contacting the cam of the camshaft via a tappet (not shown). By the reciprocating movement of the plunger 13, the volume of the pressurizing chamber 121 is changed to suck and pressurize the fuel.

Next, the damper chamber 201 will be described.
The pump body 11 is provided with a cylindrical cylindrical portion 205 that protrudes to the opposite side of the cylinder 14. The damper chamber 201 is formed by covering the cylindrical portion 205 with the bottomed cylindrical cover 200.
In the damper chamber 201, a pulsation damper 210, a first support member 211, a second support member 212, and a wave spring 213 are accommodated.
The pulsation damper 210 is composed of two metal diaphragms, and a gas having a predetermined pressure is sealed therein. The pulsation damper 210 reduces the fuel pressure pulsation in the damper chamber 201 by elastically deforming the two metal diaphragms in accordance with the pressure change in the damper chamber 201.

The first support member 211 and the second support member 212 are formed in a cylindrical shape, and sandwich the pulsation damper 210 from above and below. The first support member 211 is fitted in a groove 110 provided at the bottom of the damper chamber 201. As a result, the first support member 211 is restricted from moving in the radial direction.
The wave spring 213 is provided between the second support member 212 and the cover 200. The wave spring 213 presses the second support member 212 toward the groove 110 side. As a result, the second support member 212, the pulsation damper 210, and the first support member 211 are fixed in the damper chamber 201.
The first support member 211 has a hole through which fuel passes in the radial direction. As a result, fuel flows inside and outside the first support member 211.

  The damper chamber 201 communicates with a fuel inlet (not shown) through a fuel passage (not shown). Fuel is supplied to the fuel inlet from a fuel tank (not shown). Therefore, the damper chamber 201 is supplied with fuel in the fuel tank from the fuel inlet through the fuel passage.

Next, the suction valve unit 30 will be described.
The pump body 11 is provided with a cylindrical portion 15 substantially perpendicular to the central axis of the cylinder 14. The connection passage 76 covers the opening of the cylindrical portion 15, thereby dividing the supply passage 100 from the damper chamber 201 to the pressurizing chamber 121. The valve body 31 is accommodated on the pressure passage 121 side of the supply passage 100. The valve body 31 is fixed in the supply passage 100 by the locking member 20. Inside the valve body 31, a valve seat 34 having a reverse tapered circumferential surface is formed.
The suction valve 40 is disposed inside the valve body 31. The suction valve 40 reciprocates as the shaft portion 45 extending in the axial direction from the valve body is guided by the inner wall of the hole 32 provided in the bottom portion of the valve body 31. The intake valve 40 opens the supply passage 100 by being separated from the valve seat 34, and closes the supply passage 100 by being seated on the valve seat 34.

The stopper 50 is fixed to the inner wall of the valve body 31. The stopper 50 restricts the movement of the intake valve 40 in the valve opening direction (right direction in FIG. 1). A first spring 21 is provided between the inside of the stopper 50 and the end face of the suction valve 40. The first spring 21 urges the suction valve 40 in the valve closing direction (left direction in FIG. 1).
A plurality of inclined passages 102 that are inclined with respect to the axis of the stopper 50 are formed in the stopper 50 in the circumferential direction. The fuel flows through the inclined passage 102 and through the pressurizing chamber 121 and the passage inside the valve body 31.

Next, the electromagnetic drive device 70 will be described with reference to FIGS.
The connecting member 76, the fixed core 80, the movable core 81, and the case 60 that constitute the electromagnetic driving device 70 are made of a magnetic material, and constitute a magnetic circuit through which the magnetic flux excited by the coil 73 flows.

The connecting member 76 is attached to the cylindrical portion 15 of the pump body 11 and closes the opening of the cylindrical portion 15. The connecting member 76 is made of ferritic stainless steel having higher corrosion resistance than the fixed core 80 and the movable core 81. Specifically, the connection member 76 is made of, for example, SUS430 out of stainless steel having a Cr content of 15 wt% or more. A cylindrical movable core chamber 74 is provided on the side opposite to the cylindrical portion 15 of the connecting member 76.
The movable core 81 is accommodated in the movable core chamber 74 so as to be capable of reciprocating in the axial direction. The movable core 81 is made of ferritic stainless steel having a saturation magnetic flux density or magnetic permeability higher than that of the case 60 and the connecting member 76. Specifically, the movable core 81 is made of, for example, SUS405 out of stainless steel having a Cr content of less than 15 wt%. The movable core 81 is preferably formed from DSUS13A (denso stainless steel Cr content 13 wt% aluminum added). The movable core 81 has a plurality of breathing holes 82 communicating in the axial direction. Through the breathing hole 82, the fuel flows through one side and the other side of the movable core 81 in the axial direction.
A cylindrical guide cylinder 75 is fixed to the inner wall of the hole provided in the center of the connection member 76. A needle 41 is provided inside the guide cylinder 75 so as to be reciprocally movable. One end of the needle 41 is fixed to the movable core 81, and the other end can abut against the end surface of the shaft 45 of the intake valve 40. The fuel flows from the supply passage 100 into the movable core chamber 74 through the notch 42 provided on the outer wall in the radially outward direction of the needle 41.

The fixed core 80 is provided on the opposite side of the movable valve 81 from the suction valve 40 in the radial inner direction of the coil 73. The fixed core 80 is made of ferritic stainless steel having a saturation magnetic flux density or permeability higher than that of the case 60 and the connecting member 76. Specifically, the fixed core 80 is made of, for example, SUS405 among stainless steels having a Cr content of less than 15 wt%. The fixed core 80 is preferably made of DSUS13A. A cylindrical member 85 formed of a nonmagnetic material is provided between the fixed core 80 and the connection member 76. The cylindrical member 85 suppresses a short circuit of magnetic flux between the fixed core 80 and the connection member 76, and increases the amount of magnetic flux flowing between the movable core 81 and the fixed core 80. A magnetic gap between the fixed core 80 and the movable core 81 is formed on the radially inner side of the cylindrical member 85.
The fixed core 80 has a first storage chamber 83 that opens at an end portion on the movable core 81 side. In addition, the movable core 81 has a second storage chamber 84 that opens at an end portion on the fixed core 80 side. The second spring 22 is accommodated in the first accommodation chamber 83 of the fixed core 80 and the second accommodation chamber 84 of the movable core 81. The second spring 22 biases the movable core 81 in the valve opening direction with a force stronger than the force that the first spring 21 biases the suction valve 40 in the valve closing direction.
The first storage chamber 83 corresponds to the “storage chamber” described in the claims, and the second spring 22 corresponds to the “biasing means” described in the claims.

A bobbin 78 made of resin is provided on the radially outer side of the fixed core 80. A coil 73 is wound around the bobbin 78. A connector 77 made of resin is provided on the outer diameter side of the coil 73 and extends in one of the radial directions. When the coil 73 is energized through the terminal 771 of the connector 77, the coil 73 generates a magnetic field.
A cylindrical case 60 covers the outer side of the coil 73 in the radial direction and shields the electromagnetic driving device 70 from the outside air. The case 60 is made of ferritic stainless steel having higher corrosion resistance than the fixed core 80 and the movable core 81. Specifically, the case 60 is made of, for example, SUS430 out of stainless steel having a Cr content of 15 wt% or more. The case 60 has an axial suction valve 40 side connected to the connecting member 76 by welding or the like. The case 60 is connected to the fixed core 80 by welding or the like on the side opposite to the axial suction valve 40. A connector 77 extends from an opening formed in the radial direction of the case 60.

When the coil 73 is not energized, the movable core 81 and the fixed core 80 are separated from each other by the elastic force of the second spring 22. Thereby, the needle 41 integral with the movable core 81 moves to the pressurizing chamber 121 side, and the suction valve 40 is opened when the end surface of the needle 41 presses the suction valve 40.
When the coil 73 is energized, a magnetic flux flows through a magnetic circuit formed by the fixed core 80, the movable core 81, the connection member 76, and the case 60, and the movable core 81 resists the elastic force of the second spring 22, and the fixed core. It is magnetically attracted to the 80 side. As a result, the needle 41 releases the pressing force on the suction valve 40. The connecting portion between the case 60 and the fixed core 80 has a larger area than the magnetic attracting portion 86 on the fixed core 80 on the axially movable core 81 side. As a result, the magnetic flux flowing from the case 60 to the fixed core 80 is concentrated by the magnetic attracting portion 86 on the end surface of the fixed core 80 on the movable core 81 side, and the magnetic flux density is increased.

Next, the variable volume chamber 122 will be described with reference to FIG.
The plunger 13 has a small diameter part 131 and a large diameter part 133. A step surface 132 is formed at a connection portion between the small diameter portion 131 and the large diameter portion 133. A substantially annular plunger stopper 23 is provided so as to face the step surface 132.
The plunger stopper 23 is in contact with the pump body 11 at the end surface on the pressurizing chamber 121 side. The plunger 13 is inserted through a hole 233 provided in the central portion of the plunger stopper 23. The plunger stopper 23 has a plurality of grooves 232 extending radially in the radial direction.
A variable volume chamber 122 is formed by a substantially annular space surrounded by the step surface 132 of the plunger 13, the outer wall of the small diameter portion 131, the inner wall of the cylinder 14, the plunger stopper 23 and the seal member 24.

  The pump body 11 is provided with a recess 16 that is recessed in a substantially annular shape toward the pressurizing chamber 121 on the outer wall on the side where the cylinder 14 opens. An oil seal holder 25 is fitted in the recess 16. The oil seal holder 25 is fixed to the pump body 11 with a seal member 24 sandwiched between the plunger stopper 23 and the oil seal holder 25. The seal member 24 regulates the thickness of the fuel oil film around the small diameter portion 131 and suppresses fuel leakage to the engine due to the sliding of the plunger 13. An oil seal 26 is mounted on the end of the oil seal holder 25 opposite to the pressurizing chamber 121. The oil seal 26 regulates the thickness of the oil film around the small-diameter portion 131 and suppresses oil leakage due to the sliding of the plunger 13.

  Between the oil seal holder 25 and the pump body 11, a tubular passage 106 and an annular passage 107 communicating with the tubular passage 106 are formed. The cylindrical passage 106 communicates with the groove 232 of the plunger stopper 23. The annular passage 107 communicates with the damper chamber 201 via a return passage 108 formed in the pump body 11. In this way, the variable volume chamber 122 and the damper chamber 201 communicate with each other by sequentially communicating the groove 232, the cylindrical passage 106, the annular passage 107, and the return passage 108.

Next, the discharge valve unit 90 will be described.
The discharge valve unit 90 includes a discharge valve 92, a regulating member 93, a spring 94, and the like.
A discharge passage 114 is formed in the pump body 11 substantially perpendicular to the central axis of the cylinder 14. The discharge passage 114 communicates the pressurizing chamber 121 and the fuel outlet 91.
The discharge valve 92 is formed in a bottomed cylindrical shape and is accommodated in the discharge passage 114 so as to be reciprocally movable. The discharge valve 92 closes the discharge passage 114 by being seated on the valve seat 95 and opens the discharge passage 114 by being separated from the valve seat 95.
A cylindrical regulating member 93 provided on the fuel outlet 91 side of the discharge valve 92 is fixed to the inner wall of the discharge passage 114. The restricting member 93 restricts the movement of the discharge valve 92 toward the fuel outlet 91.
One end of the spring 94 is in contact with the regulating member 93 and the other end is in contact with the discharge valve 92. The spring 94 urges the discharge valve 92 toward the valve seat 95 formed on the inner wall of the discharge passage 114. The valve opening pressure of the discharge valve 92 can be adjusted by changing the spring load of the spring 94 depending on the installation position of the regulating member 93.

The pressure of the fuel in the pressurizing chamber 121 rises, and the force received by the discharge valve 92 from the fuel on the pressurizing chamber 121 side is greater than the sum of the spring force of the spring 94 and the force received from the fuel on the downstream side of the valve seat 95. As a result, the discharge valve 92 is separated from the valve seat 95. As a result, the fuel is discharged from the fuel outlet 91 through the discharge passage 114 from the pressurizing chamber 121.
On the other hand, the pressure of the fuel in the pressurizing chamber 121 decreases, and the force received by the discharge valve 92 from the fuel on the pressurizing chamber 121 side is the sum of the spring force of the spring 94 and the force received from the fuel on the downstream side of the valve seat 95. When the pressure becomes smaller, the discharge valve 92 is seated on the valve seat 95. This prevents fuel on the downstream side of the valve seat 95 from flowing back into the pressurizing chamber 121.

Next, the operation of the high-pressure pump 10 will be described.
(1) Suction stroke When the plunger 13 descends from the top dead center toward the bottom dead center by the rotation of the camshaft, the volume of the pressurizing chamber 121 increases and the fuel is depressurized. The discharge valve 92 is seated on the valve seat 95 and closes the discharge passage 114.
On the other hand, the suction valve 40 moves toward the pressurizing chamber 121 against the urging force of the first spring 21 due to the differential pressure between the pressurizing chamber 121 and the supply passage 100 and is opened. At this time, since energization to the coil 73 is stopped, the needle 41 integrated with the movable core 81 moves to the pressurizing chamber 121 side by the urging force of the second spring 22. Accordingly, the needle 41 and the suction valve 40 come into contact with each other, and the suction valve 40 maintains the valve open state. As a result, fuel is sucked into the pressurizing chamber 121 from the supply passage 100.

In the suction stroke, the volume of the variable volume chamber 122 decreases due to the lowering of the plunger 13. Therefore, the fuel in the variable volume chamber 122 is sent out to the damper chamber 201 via the cylindrical passage 106, the annular passage 107 and the return passage 108.
Here, the cross-sectional area ratio between the large diameter portion 133 and the variable volume chamber 122 is approximately 1: 0.6. Therefore, the ratio of the increase in the volume of the pressurizing chamber 121 to the decrease in the volume of the variable volume chamber 122 is also 1: 0.6. Therefore, about 60% of the fuel sucked into the pressurizing chamber 121 is supplied from the variable volume chamber 122, and the remaining about 40% is sucked from the fuel inlet. Thereby, the fuel suction efficiency into the pressurizing chamber 121 is improved.

(2) Metering stroke When the plunger 13 rises from the bottom dead center toward the top dead center due to the rotation of the camshaft, the volume of the pressurizing chamber 121 decreases. At this time, since energization to the coil 73 is stopped until a predetermined time, the needle 41 and the suction valve 40 are in the open position by the urging force of the second spring 22. Thereby, the supply passage 100 is maintained in an open state. For this reason, the low-pressure fuel once sucked into the pressurizing chamber 121 is returned to the supply passage 100. Therefore, the pressure in the pressurizing chamber 121 does not increase.

In the metering stroke, the volume of the variable volume chamber 122 increases as the plunger 13 moves up. Therefore, the fuel in the damper chamber 201 flows into the variable volume chamber 122 via the return passage 108, the annular passage 107 and the cylindrical passage 106.
At this time, about 60% of the volume of the low-pressure fuel discharged from the pressurizing chamber 121 to the damper chamber 201 is sucked from the damper chamber 201 into the variable volume chamber 122. This reduces about 60% of the fuel pressure pulsation.

(3) Pressurization stroke The coil 73 is energized at a predetermined time while the plunger 13 rises from the bottom dead center toward the top dead center. Then, a magnetic attractive force is generated between the fixed core 80 and the movable core 81 by the magnetic field generated in the coil 73. When this magnetic attractive force becomes larger than the difference between the elastic force of the second spring 22 and the elastic force of the first spring 21, the movable core 81 and the needle 41 move to the fixed core 80 side (left direction in FIG. 1). Thereby, the pressing force of the needle 41 on the suction valve 40 is released. The suction valve 40 moves to the valve seat 34 side by the elastic force of the first spring 21 and the force generated by the flow of low-pressure fuel discharged from the pressurizing chamber 121 to the damper chamber 201 side. Therefore, the suction valve 40 is seated on the valve seat 34 and the supply passage 100 is closed.

From the time when the intake valve 40 is seated on the valve seat 34, the fuel pressure in the pressurizing chamber 121 becomes higher as the plunger 13 rises toward the top dead center. When the force that the fuel pressure in the pressurizing chamber 121 acts on the discharge valve 92 becomes larger than the force that the fuel pressure in the discharge passage 114 acts on the discharge valve 92 and the urging force of the spring 94, the discharge valve 92 opens. Thereby, the high-pressure fuel pressurized in the pressurizing chamber 121 is discharged from the fuel outlet 91 via the discharge passage 114.
Note that energization of the coil 73 is stopped during the pressurization stroke. Since the force that the fuel pressure in the pressurizing chamber 121 acts on the suction valve 40 is larger than the urging force of the second spring 22, the suction valve 40 maintains the closed state.

The high-pressure pump 10 repeats steps (1) to (3) to pressurize and discharge a necessary amount of fuel to the internal combustion engine.
If the timing of energizing the coil 73 is advanced, the time of the metering stroke is shortened and the time of the pressurizing stroke is lengthened. As a result, the amount of fuel returned from the pressurizing chamber 121 to the supply passage 100 decreases, and the amount of fuel discharged from the discharge passage 114 increases.
On the other hand, if the timing of energizing the coil 73 is delayed, the time of the metering stroke becomes longer and the time of the discharge stroke becomes shorter. Thereby, the fuel returned from the pressurizing chamber 121 to the supply passage 100 increases, and the fuel discharged from the discharge passage 114 decreases.
Thus, by controlling the timing of energizing the coil 73, the amount of fuel discharged from the high-pressure pump 10 can be controlled to an amount required by the internal combustion engine.

Here, the difference in magnetic properties between the stainless steel forming the fixed core 80 and the movable core 81 and the stainless steel forming the case 60 will be described with reference to FIG.
FIG. 3 shows the magnetic flux density (G) when a predetermined magnetization force (B10) is applied to stainless steels having different Cr contents (wt%).
Stainless steel with a Cr content of 13 wt% exhibits a value of 12000 to 13000 gauss.
Stainless steel with a Cr content of 18 wt% and stainless steel with a Cr content of 20 wt% show values of 9000 to 10000 Gauss.
Thereby, it can be said that stainless steel with a Cr content of less than 15 wt% has high magnetic performance, and stainless steel with a Cr content of 15 wt% or more has low magnetic performance. Specifically, it can be said that stainless steel having a Cr content of less than 14 wt% has high magnetic performance, and stainless steel having a Cr content of 16 wt% or more has low magnetic performance.

Next, stainless steel with high magnetic performance (B10 = 11600 (G), hereinafter referred to as “stainless α”) and stainless steel with low magnetic performance (B10 = 4700 (G), hereinafter referred to as “stainless β”). Differences in magnetic characteristics when the electromagnetic driving device 70 is configured in various combinations using the fixed core 80, the movable core 81, and the case 60 formed with the above are described with reference to FIG. 4.
In FIG. 4, the horizontal axis indicates the air gap (mm) between the fixed core 80 and the movable core 81. The vertical axis indicates the static suction force between the fixed core 80 and the movable core 81.
As shown by the solid line A, the electromagnetic drive device in which the fixed core, the movable core, and the case are all made of stainless steel α showed the highest static attractive force.
As indicated by the solid line C, the electromagnetic drive device in which the fixed core, the movable core, and the case are all made of stainless steel β showed the lowest static attractive force.
As shown by the solid line B, in the electromagnetic drive device 70 in which the fixed core and the movable core are made of stainless steel α and the case is made of stainless steel β, the solid line A is closer to the solid line A than the solid line B between the solid line A and the solid line B. Static suction was shown.
As a result, the electromagnetic driving device 70 (solid line B) in which the fixed core 80 and the movable core 81 are made of stainless steel α and the case 60 is made of stainless steel β is an electromagnetic drive in which the fixed core, the movable core and the case are all made of stainless steel α. Compared with the electromagnetic drive device (solid line C) in which the fixed core, the movable core and the case are all made of stainless steel β, the magnetic properties are hardly deteriorated compared with the drive device (solid line A). Is quite expensive.

This embodiment has the following effects.
In this embodiment, the fixed core 80 and the movable core 81 are stainless steel having a high magnetic flux density relative to the strength of the magnetic field excited by the coil than the case 60, that is, a stainless steel having a high saturation magnetic flux density or magnetic permeability (containing Cr). (Stainless steel with an amount of less than 15 wt%) can increase the corrosion resistance against fuel and increase the magnetic attractive force. Therefore, the magnetic characteristics of the electromagnetic drive device 70 can be enhanced.
Further, the case 60 and the connecting member 76 are made of stainless steel (stainless steel having a Cr content of 15 wt% or more) having higher corrosion resistance than the fixed core 80 and the movable core 81, thereby suppressing a decrease in magnetic attractive force. In addition, corrosion resistance against chloride ions such as salt water and snow melting agent can be improved. As a result, the magnetic characteristics of the electromagnetic drive device 70 can be enhanced and the quality on appearance can be enhanced.

  In the present embodiment, the connection portion between the case 60 and the fixed core 80 has a larger area than the magnetic attraction portion 86 on the fixed core 80 on the axially movable core 81 side. As a result, the magnetic flux flowing from the case 60 to the fixed core 80 is concentrated by the magnetic attracting portion 86, and the magnetic flux density is increased. Therefore, the magnetic attractive force of the electromagnetic drive device 70 can be increased and the magnetic characteristics can be improved.

(Second Embodiment)
The electromagnetic drive device by 2nd Embodiment of this invention is shown in FIG. Hereinafter, in a plurality of embodiments, the same numerals are given to the composition substantially the same as a 1st embodiment mentioned above, and explanation is omitted.
In the present embodiment, a substantially disc-shaped cover 61 is provided on the side of the fixed core 80 opposite to the movable core 81 in the axial direction. The cover 61 is made of ferritic stainless steel having higher corrosion resistance than the fixed core 80 and the movable core 81. Specifically, the cover 61 is made of, for example, SUS430 out of stainless steel having a Cr content of 15 wt% or more.
A female thread is formed on the inner wall of the recess 611 provided on the fixed core 80 side of the cover 61. On the other hand, a screw is formed on the outer wall of the convex portion 801 provided on the cover 61 side of the fixed core 80. The cover 61 and the fixed core 80 are fixed by screw connection between the concave portion 611 and the convex portion 801. The cover 61 blocks the opposite side of the fixed core 80 from the axially movable core 81 from outside air.

The cover 61 is shorter in the axial direction than the axial length of the fixed core 80. Thereby, the magnetic performance of the fixed core 80 can be maintained by suppressing a decrease in the volume of the fixed core 80 due to the installation of the cover 61.
The cover 61 and the case 60 are connected by welding, for example. The connection portion between the cover 61 and the case 60 has a larger area than the magnetic attraction portion 86 on the axially movable core 81 side of the fixed core 80. As a result, the magnetic flux flowing from the cover 61 to the fixed core 80 via the case 60 is collected by the magnetic attraction unit 86, and the magnetic flux density is increased.

In this embodiment, the axial end of the fixed core 80 exposed to the outside air is covered with a cover 61 made of stainless steel having high corrosion resistance, so that the magnetic performance of the fixed core 80 is maintained, while salt water, snow melting agent, etc. It becomes possible to improve the corrosion resistance to chloride ions. As a result, the magnetic characteristics of the electromagnetic drive device can be improved and the quality in appearance can be improved.
Note that the cover 61 may be formed of, for example, a resin having high corrosion resistance. Thereby, the quality on the external appearance of an electromagnetic drive device can be improved by improving the corrosion resistance with respect to chloride ions, such as salt water and a snow melting agent.

(Third embodiment)
FIG. 6 shows an electromagnetic drive device according to a third embodiment of the present invention. In the present embodiment, a screw is formed on the outer wall of the convex portion 612 provided on the fixed core 80 side of the cover 61. On the other hand, a female screw is formed on the inner wall of the recess 802 provided on the cover 61 side of the fixed core 80. The cover 61 and the fixed core 80 are fixed by screw connection between the convex portion 612 and the concave portion 802. The cover 61 blocks the opposite side of the fixed core 80 from the movable core 81 from the outside air.
In this embodiment, by covering the axial end portion of the fixed core 80 with the cover 61 made of stainless steel having high corrosion resistance, the corrosion resistance can be improved while maintaining the magnetic performance of the fixed core 80.

(Fourth embodiment)
FIG. 7 shows an electromagnetic drive device according to a fourth embodiment of the present invention. In the present embodiment, the concave portion 613 is provided on the fixed core 80 side of the cover 61, while the convex portion 803 is provided on the cover 61 side of the fixed core 80. The cover 61 and the fixed core 80 are fixed by press-fitting the concave portion 613 and the convex portion 803. The cover 61 blocks the opposite side of the fixed core 80 from the movable core 81 from the outside air.
In this embodiment, by covering the axial end portion of the fixed core 80 with the cover 61 made of stainless steel having high corrosion resistance, the corrosion resistance can be improved while maintaining the magnetic performance of the fixed core 80.

(Fifth embodiment)
The electromagnetic drive device by 5th Embodiment of this invention is shown in FIG. In the present embodiment, a convex portion 614 is provided on the fixed core 80 side of the cover 61, while a concave portion 804 is provided on the cover 61 side of the fixed core 80. The cover 61 and the fixed core 80 are fixed by press-fitting the convex portion 614 and the concave portion 804. The cover 61 blocks the opposite side of the fixed core 80 from the movable core 81 from the outside air.
In this embodiment, by covering the axial end portion of the fixed core 80 with the cover 61 made of stainless steel having high corrosion resistance, the corrosion resistance can be improved while maintaining the magnetic performance of the fixed core 80.

(Sixth embodiment)
FIG. 9 shows an electromagnetic drive device according to the sixth embodiment of the present invention. In the present embodiment, the cover 61 is formed in a disc shape. The cover 61 and the fixed core 80 are fixed by welding from the outside in the radial direction. The cover 61 blocks the opposite side of the fixed core 80 from the axially movable core 81 from outside air.
In this embodiment, by covering the axial end portion of the fixed core 80 with the cover 61 made of stainless steel having high corrosion resistance, the corrosion resistance can be improved while maintaining the magnetic performance of the fixed core 80.

(Seventh embodiment)
FIG. 10 shows an electromagnetic drive device according to a seventh embodiment of the present invention. In the present embodiment, the coating 62 is applied to the end surface of the fixed core 80 opposite to the movable core 81.
Alternatively, the end surface of the fixed core 80 opposite to the movable core 81 may be plated. Further, the end surface of the fixed core 80 opposite to the movable core 81 may be painted.
Thereby, corrosion of the end surface in the axial direction of the fixed core 80 exposed to the outside air can be suppressed. Therefore, by improving the corrosion resistance while maintaining the magnetic performance of the fixed core 80, the appearance quality of the electromagnetic drive device can be improved.

  Note that the coating, plating, or painting may be performed on the entire electromagnetic driving device 70 or a welded portion after all the components of the electromagnetic driving device 70 are assembled. Stainless steel tends to corrode due to the reduced chromium content due to the heat of welding. Therefore, after assembling the components of the electromagnetic drive device 70, the entire coating or the like is performed, thereby suppressing corrosion and improving the appearance quality of the electromagnetic drive device 70.

(8th to 12th embodiments)
Electromagnetic drive devices according to eighth to twelfth embodiments of the present invention are shown in FIGS.
In the eighth to twelfth embodiments, the case 60 is formed in a substantially bottomed cylindrical shape, covers the radially outer side of the coil 73 and the end surface of the fixed core 80 opposite to the movable core 81, and the electromagnetic drive device 70 is exposed from the outside air. Shielded. The case 60 in the eighth to twelfth embodiments can be regarded as a case in which the case 60 and the cover 61 of the second to sixth embodiments are integrally formed.
In the eighth embodiment, as shown in FIG. 11, a female screw is formed on the inner wall of the recess 601 provided on the fixed core 80 side of the case 60. On the other hand, a screw is formed on the outer wall of the convex portion 801 provided on the cover 61 side of the fixed core 80. The case 60 and the fixed core 80 are fixed by screw connection between the concave portion 601 and the convex portion 801.

  In the ninth embodiment, as shown in FIG. 12, a hole 602 that communicates in the thickness direction is provided at the axial center of the case 60. A female screw is formed on the inner wall of the recess 802 provided on the cover 61 side of the fixed core 80. The screw member 63 passes through the hole 602 of the case 60 and is screwed to the female screw of the fixed core 80. The case 60 and the fixed core 80 are fixed by the screw member 63.

  In the tenth embodiment, as shown in FIG. 13, a recess 603 is provided on the fixed core 80 side of the case 60. On the other hand, a convex portion 803 is provided on the cover 61 side of the fixed core 80. The case 60 and the fixed core 80 are fixed by press-fitting the convex portion 803 and the concave portion 603.

  In the eleventh embodiment, as shown in FIG. 14, a hole 602 that communicates in the thickness direction is provided at the axial center of the case 60. A recess 804 is provided on the cover 61 side of the fixed core 80. The press-fitting member 64 passes through the hole 602 of the case 60 and is press-fitted into the concave portion 804 of the fixed core 80. The case 60 and the fixed core 80 are fixed by the press-fitting member 64.

In the twelfth embodiment, a hole 602 that communicates in the thickness direction is provided at the axial center of the case 60. A convex portion 803 is provided on the cover 61 side of the fixed core 80. The case 60 and the fixed core 80 are fixed by press-fitting the convex portion 803 of the fixed core 80 and the hole 602 of the case 60.
A coating 62 is applied to the end face in the axial direction of the convex portion 803 of the fixed core 80. Further, the end surface in the axial direction of the convex portion 803 of the fixed core 80 may be plated or painted. Thereby, corrosion of the end surface of the axial direction of the convex part 803 of the fixed core 80 exposed to external air can be suppressed. Therefore, by improving the corrosion resistance while maintaining the magnetic performance of the fixed core 80, it is possible to improve the appearance quality of the electromagnetic driving device 70.
Note that the coating 62, plating treatment, or painting may be performed on the entire electromagnetic driving device 70 or a welding location after assembling all the components of the electromagnetic driving device 70.

In the eighth to twelfth embodiments, the magnetic flux flowing from the case 60 to the fixed core 80 can be increased by increasing the area of the connection portion between the case 60 and the fixed core 80.
In the eighth to twelfth embodiments, the end portion in the axial direction of the fixed core 80 is covered with the case 60 made of stainless steel having high corrosion resistance, so that the corrosion resistance can be improved while maintaining the magnetic performance of the fixed core 80.
In the eighth to twelfth embodiments, the case 60 and the cover 61 are integrally configured, so that the number of parts of the electromagnetic driving device 70 can be reduced and the manufacturing cost can be reduced.

(Other embodiments)
In the above-described embodiment, the normally open valve in which the movable core 81 opens the intake valve 40 when the coil 73 is not energized has been described. On the other hand, the present invention may be applied to a normally closed valve in which the movable core closes the suction valve when the coil is not energized.
The present invention is not limited to the above embodiment, and can be implemented in various forms without departing from the spirit of the invention.

DESCRIPTION OF SYMBOLS 10 ... High pressure pump 11 ... Pump body 13 ... Plunger 40 ... Suction valve 60 ... Case 61 ... Cover 70 ... Electromagnetic drive device 73 ... Coil 74 ... Movable Core chamber 76 ... connecting member 80 ... fixed core 81 ... movable core 86 ... magnetic attraction part 100 ... supply passage 121 ... pressurizing chamber

Claims (14)

An electromagnetic drive device that is used in a high-pressure pump and drives and controls an intake valve that opens or closes a supply passage that supplies fuel to a pressurizing chamber that is pressurized by reciprocating movement of a plunger.
A coil that generates a magnetic field when energized;
A fixed core formed from stainless steel and provided in the radial direction of the coil;
A movable core formed of stainless steel and moving the suction valve in a valve opening direction or a valve closing direction by being magnetically attracted to the fixed core by a magnetic field excited by the coil;
A connecting member connected to the pump body of the high-pressure pump, and having a movable core chamber for reciprocally moving the movable core on the suction valve side of the fixed core;
A case that is formed of stainless steel, and that forms a magnetic circuit through which a magnetic flux excited by the coil flows together with the fixed core, the movable core, and the connection member,
The saturation magnetic flux density of the fixed core and the movable core is much larger than the saturation magnetic flux density of the case,
The fixed core and the movable core are made of stainless steel having a Cr content of more than 0 wt% and less than 15 wt%,
The said case is formed from stainless steel with Cr content of 15 wt% or more, The electromagnetic drive device characterized by the above-mentioned .   The electromagnetic drive device according to claim 1, wherein the stainless steel forming the case has higher corrosion resistance than the stainless steel forming the fixed core and the movable core. The connecting member is formed of stainless steel;
The saturation magnetic flux density of the fixed core and the movable core is larger than the saturation magnetic flux density of the connection member,
The electromagnetic drive device according to claim 1 or 2, wherein the stainless steel forming the connecting member has higher corrosion resistance than the stainless steel forming the fixed core and the movable core. It said connecting member is an electromagnetic driving device according to any one of claims 1 to 3, characterized in that it is formed of Cr content 15 wt% or more of stainless steel. The axial direction of the movable core of the stationary core and blocks the opposite side from the outside air, any one of claim 1 to 4, characterized in that a cover which is formed of a highly corrosion resistant material than the stationary core The electromagnetic drive device described in 1. An urging means provided between the movable core and the fixed core, for urging the movable core toward the suction valve;
The fixed core has the storage chamber for storing the biasing means,
The electromagnetic drive device according to claim 5 , wherein the axial length of the fixed core is longer than the axial length of the storage chamber of the biasing means. The cover, the electromagnetic driving device according to claim 5 or 6, characterized in that it is formed of Cr content 15 wt% or more of stainless steel.   The electromagnetic drive device according to any one of claims 5 to 7, wherein the case and the cover are integrally formed from the same material. The magnetic attracting part on the movable core side in the axial direction of the fixed core is a connection part that connects the fixed core and the case, or a cover that shields the side opposite to the movable core in the axial direction of the fixed core from outside air. The electromagnetic drive device according to any one of claims 1 to 8 , wherein the area is smaller than a connecting portion to which the case and the case are connected. The fixed core and the movable core are formed of SUS405,
The case, the connecting member and the cover for blocking the side opposite to the axial direction of the movable core of the fixed core from the ambient air, according to any one of claims 1 to 9, characterized in that it is formed from SUS430 Electromagnetic drive device. The electromagnetic drive according to any one of claims 1 to 10 , wherein the fixed core is shielded from outside air by coating, plating, or painting on a side opposite to the movable core in the axial direction. apparatus.   The electromagnetic drive device according to claim 5, wherein the cover is made of resin. The electromagnetically actuating measures of claim 1 to 12,
Instead of the saturation magnetic flux density of the fixed core and the movable core being larger than the saturation magnetic flux density of the case, the magnetic permeability of the fixed core and the movable core is larger than the magnetic permeability of the case. Electromagnetic drive device. A plunger,
A pressurizing chamber in which fuel is pressurized by the reciprocating movement of the plunger, and a pump body having a supply passage for supplying fuel to the pressurizing chamber;
A suction valve for opening or closing the supply passage;
A high-pressure pump comprising: the electromagnetic drive device according to any one of claims 1 to 13 that drives and controls opening and closing of the suction valve.

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