JP5383556B2 - Truing method for grinding wheel for gear grinding and gear grinding machine - Google Patents

Description

  The present invention relates to a truing method for truing a gear grinding wheel and a gear grinding machine having a truing function for truing a gear grinding wheel.

  Gears are used in various industrial equipment as important machine elements for efficiently transmitting power and motion, and there are a wide variety of types. In such frequently used gears, not only high-speed rotation and high output, but also demands for smaller size, lighter weight, lower noise, and lower vibration, there is an increasing demand for improved machining accuracy. Yes. Thereby, when manufacturing a gear, it is common to grind the tooth surface of the gear which heat-processed after gear cutting using a grindstone.

  Here, in the grinding wheel for gear grinding as described above, unlike the grinding wheel for grinding, which is used for cylindrical grinding or surface grinding, not only the blade shape is complicated, but also the grinding gear is the same. Even involute gears, the blade shape is slightly different depending on their specifications. This makes it difficult for a grinding wheel manufacturer to truing a grinding wheel for gear grinding in accordance with the gear to be ground at the customer.

  Therefore, when grinding a gear, after purchasing a gear grinding wheel having an edge shape close to a predetermined edge shape, first, a predetermined edge shape is applied to the new gear grinding wheel. It was necessary to truing so that Therefore, a truing method for truing a grinding wheel for gear grinding is disclosed in Patent Document 1, for example.

JP-A-11-320402

  In the above conventional truing method, the dresser in each pass is moved along a grindstone curve indicating the target edge shape of the grinding wheel for gear grinding. However, when such a truing method is adopted, the edge shape of the new gear grinding wheel and the path path of the dresser do not match, so in the initial stage of the pass, the portion where the dresser contacts the gear grinding wheel is small. turn into. As a result, since the molding amount for the gear grinding wheel is reduced for the length (movement amount) of the path path of the dresser, it takes time until the gear grinding wheel becomes the target edge shape. .

  Accordingly, the present invention provides a truing method and a gear grinder capable of solving the above-mentioned problems and increasing the molding amount of each pass by a dresser and truing a grinding wheel for gear grinding efficiently in a short time. The purpose is to do.

The truing method of the grinding wheel for gear grinding according to the first invention for solving the above-mentioned problem is as follows.
In a truing method of a grinding wheel for gear grinding, in which a grindstone to be ground while rotating around a grindstone rotation axis with respect to a workpiece gear is trued by a dresser.
A plurality of pass positions of the dresser with respect to the grindstone are set in the grindstone rotation axis direction,
The grindstone and the dresser are moved relative to each other in the grindstone radial direction, and the cutting by one pass of the dresser is given to the grindstone rotating around the grindstone rotation axis, and then the grindstone and the dresser are Relatively spaced in the direction,
The grindstone and the dresser are moved relative to each other in the grindstone rotation axis direction, and the dresser is arranged at the feed start position of the next pass position.

The truing method of the grinding wheel for gear grinding according to the second invention for solving the above-mentioned problem is as follows.
The dresser is cut into the grindstone in order from the outside toward the inside of the grindstone rotation axis.

The truing method of the grinding wheel for gear grinding according to the third invention for solving the above-mentioned problems is as follows.
After the final pass cutting of the dresser is completed, the dresser is moved along a path route that matches the target edge shape of the grindstone, and finish truing of the grindstone is performed.

A gear grinding machine according to a fourth invention for solving the above-mentioned problems is as follows.
In a gear grinder provided with a truing means for truing a grindstone to be ground while rotating around a grindstone rotation axis with respect to a work gear,
The truing means is:
A dresser that is rotatably supported about a dresser rotation axis that is arranged in parallel with the grindstone rotation axis, and that performs truing of the grindstone;
After adjusting the inter-axis distance between the grindstone rotating shaft and the dresser rotating shaft to give the grindstone a cut by one pass of the dresser , the grindstone and the dresser are relatively separated in the grindstone radial direction. A feed direction moving means;
Lateral movement means for relatively moving the grindstone and the dresser in the grindstone rotation axis direction and the dresser rotation axis direction;
A plurality of pass positions of the dresser with respect to the grindstone are set in the grindstone rotation axis direction, and after the one-pass cutting of the dresser by the feed direction moving means is completed, the dresser starts to feed the next pass position. Path position control means for controlling to be arranged at a position.

A gear grinding machine according to a fifth invention for solving the above-mentioned problems is as follows.
A lifting / lowering member that is supported by a column that is movable back and forth with respect to the workpiece gear, and that supports the grindstone so as to be rotatable around a grindstone rotation axis;
The truing means is provided above the grindstone in the elevating member.

A gear grinding machine according to a sixth invention for solving the above-mentioned problems is as follows.
Finishing truing for controlling the feed direction moving means and the lateral direction moving means so that the path path of the dresser coincides with the target edge shape of the grindstone after completion of the final pass cutting of the dresser by the feed direction moving means. A control means is provided.

  Therefore, according to the truing method of the grinding wheel for gear grinding and the gear grinding machine according to the present invention, the cutting amount of the dresser is given to the grinding wheel from the grinding wheel radial direction, thereby increasing the molding amount of each pass by the dresser. Therefore, it is possible to truing the grinding wheel for gear grinding efficiently in a short time.

It is a front view of the gear grinding machine to which the truing method of the grinding wheel for gear grinding concerning one example of the present invention is applied. It is an enlarged view of a truing apparatus. It is the figure which showed the mode when a grindstone turned. (A)-(e) is the figure which showed continuously a mode when rough truing the left blade surface of a grindstone. (A)-(e) is the figure which showed continuously a mode when rough truing the right blade surface of a grindstone. It is the figure which showed the mode of cutting in each pass position of a dresser at the time of rough truing. (A) is the figure which showed the mode at the time of finishing truing the left blade surface of a grindstone, (b) is the figure which showed the mode at the time of finishing truing the right blade surface of a grindstone.

  Hereinafter, a truing method for truing a grinding wheel for gear grinding and a gear grinding machine having a truing function for truing the grinding wheel for gear grinding according to the present invention will be described in detail with reference to the drawings.

  As shown in FIGS. 1 and 2, the gear grinding machine 1 is provided with a bed 11, and a column 12 is supported on the bed 11 so as to be movable in the horizontal X-axis direction. A saddle 13 is supported on the column 12 so as to be movable up and down in the vertical Z-axis direction. A swing head 14 is supported on the saddle 13 so as to be rotatable around a grindstone turning axis A parallel to the X-axis direction. Yes. The turning head 14 supports a grindstone head 15 (lateral movement means) so as to be movable in the horizontal Y (Y2) axis direction. The grindstone head 15 has a grindstone spindle 16 parallel to the Y2 axis direction. It is rotatably supported around the grindstone rotation axis B1. A disc-shaped grindstone 17 for grinding a workpiece W to be described later is detachably attached to the tip of the grindstone spindle 16.

  The saddle 13, the turning head 14, and the grindstone head 15 constitute an elevating member.

  Therefore, by driving the column 12, the saddle 13, and the grindstone head 15, the grindstone 17 can be moved in the X axis direction, the Y (Y2) axis direction, and the Z axis direction. Further, by driving the turning head 14, the grindstone 17 can be swung around the grindstone swiveling axis A, and by rotating the grindstone main shaft 16, the grindstone 17 can be rotated around the grindstone rotating axis B <b> 1. .

  Further, a truing (truing means, dressing means) device 18 for truing the grindstone 17 is provided above the grindstone head 15 in the turning head 14. The truing device 18 includes a base member 31 fixed to the swivel head 14. A dresser lifting / lowering motor (feed direction moving means) 32 is provided on an upper portion of the base member 31. A guide plate 33 is provided on the front.

  A pair of left and right dresser heads 34a and 34b are supported on the guide plate 33 so as to be movable up and down in the Z2 axis direction. The dresser heads 35a and 34b are connected to the dresser main shafts 35a and 35b in the Y2 axis direction. It is rotatably supported around a parallel dresser rotation axis B2. Disc-shaped dressers 36a and 36b for truing the grindstone 17 are detachably attached to the tips of the dresser main shafts 35a and 35b.

  Therefore, by driving the dresser lifting / lowering motor 32, the dressers 36a and 36b can be moved in the Z2 axis direction, and the dresser head main shafts 35a and 35b are rotated to cause the dressers 36a and 36b to move to the dresser rotation axis B2. Can be rotated around.

  That is, the dressers 36a and 36b are movable with respect to the grindstone 17 so that the inter-axis distance between the grindstone rotation axis B1 and the dresser rotation axis B2 is adjusted. As a result, the feeding direction of the dressers 36a and 36b is the same as the radial direction of the grindstone 17 and the dressers 36a and 36b and the Z2 axis direction, and is also the pass direction as it is. Further, the grindstone 17 is movable with respect to the dressers 36a and 36b in the direction of the grindstone rotation axis B1 and the direction of the dresser rotation axis B2. Thereby, the pass positions of the dressers 36a and 36b can be adjusted in the Y2 axis direction, which is the same direction as the grinding wheel rotation axis B1 direction and the dresser rotation axis B2 direction.

  As shown in FIG. 3, when the turning head 14 turns at a predetermined angle, the truing device 18 provided on the turning head 14 also turns at the same turning angle. Further, when the turning angle of the turning head 14 is zero degree, the Y2 axis direction that is the moving direction of the grindstone 17 is parallel to the Y axis direction, and the Z2 axis direction that is the feeding direction of the dressers 36a and 36b is Z axis. Parallel to the direction.

  Further, on the front surface of the column 12 on the bed 11, a rotary table 19 is supported so as to be rotatable around a vertical workpiece rotation axis C. The upper surface of the rotary table 19 is covered with a mounting jig 20. A workpiece W that is a machined external gear is detachably attached. Therefore, the workpiece W can be rotated around the workpiece rotation axis C by driving the rotary table 19.

  The gear grinding machine 1 is provided with an NC device (pass position control means, finishing truing control means) 21. The NC device 21 includes, for example, a column 12, a saddle 13, a swivel head 14, and a grindstone head 15. Are connected to a truing device 18, a rotary table 19, and the like. Thereby, in the NC apparatus 21, the dresser is based on the inputted specifications of the workpiece W, the blade shape and the target blade shape of the grindstone 17 when new, the processing conditions by the grindstone 17 and the dressers 36a and 36b, and the like. The path positions and path paths of 36a and 36 are set, and the truing operation of the grindstone 17 by the dressers 36a and 36b is controlled, and the grinding operation of the workpiece W by the grindstone 17 is controlled.

  Next, truing of the grindstone 17 and grinding of the workpiece W by the gear grinding machine 1 will be described.

  Here, as shown in FIG. 6, when the blade shape Po of the new (unused) grindstone 17 does not match the target blade shape Pt corresponding to the target tooth shape (not shown) of the workpiece W. Therefore, before grinding the workpiece W, the grindstone 17 must be trued by the dressers 36a and 36b. The details will be described later with reference to FIGS. 4 to 7. When the grinding stone 17 is trued, rough truing is performed using a pair of left and right dressers 36a and 36b on the left and right blade surfaces 17a and 17b. After doing, finish truing.

  In addition, the arrow shown in FIG. 6 has shown the mode of cutting in each pass position of the dressers 36a and 36b at the time of rough truing. And the circle | round | yen part described in the arrow base end part has shown the feed start position of dresser 36a, 36b, and the length of the arrow has shown the feed amount of dresser 36a, 36b.

Therefore, when rough truing the left blade surface 17a of the grindstone 17 with the left dresser 36a, first, as shown in FIG. 6, the dresser 36a is set according to the blade shape Po and the target blade shape Pt of the grindstone 17. , 36b are set to n at equal intervals in the Y2 axis direction.

  Next, as shown in FIG. 4A, the grindstone 17 is moved in the Y2 axis direction, and the dressers 36a and 36b are moved in the Z2 axis direction, thereby moving the dresser 36a to the feed start position of the first pass. .

  Then, as shown in FIG. 4B, the dresser 36 a is moved in the Z2 axis direction and cut into the grindstone 17. Thereby, the left blade surface 17a of the grindstone 17 is trued by the blade surface of the dresser 36a in the first pass.

  Next, as shown in FIG. 4 (c), the dresser 36a is moved in the Z2 axis direction and separated from the grindstone 17, so that the first cut of the dresser 36a is completed. At the same time, the grindstone 17 is moved in the Y2 axis direction. As a result, the dresser 36a is disposed at the feed start position of the second pass that is set on the inner side in the grinding wheel rotation axis B1 direction than the feed start position of the first pass.

  Then, as shown in FIG. 4D, the dresser 36 a is moved in the Z2 axis direction and cut into the grindstone 17. Thereby, the left blade surface 17a of the grindstone 17 is trued by the blade surface of the dresser 36a in the second pass.

  Further, the truing operation by the dresser 36a as described above is repeated until n times. In addition, as shown in FIG.4 (e), the dresser 36a of the last nth pass will truing the blade edge | tip 17c of the grindstone 17. FIG.

  Further, when the right blade surface 17b of the grindstone 17 is coarsely trued with the right dresser 36b, the same as the case where the left blade surface 17a of the grindstone 17 is coarsely truded with the left dresser 36a, as described above. Detailed description will be omitted as shown in FIGS.

  Therefore, as shown in FIG. 6, the cutting amount of each pass by the dressers 36 a and 36 b (the cutting amount) can be increased by cutting the dressers 36 a and 36 b from the Z2 axis direction with respect to the grindstone 17. Therefore, the grindstone 17 can be rough trued efficiently in a short time.

  Furthermore, when finishing truing the blade surfaces 17a and 17b of the grindstone 17 with the dressers 36a and 36b, as shown in FIGS. 7A and 7B, the grindstone 17 is moved in the Y2 axis direction, and the dresser 36a. , 36b are moved in the Z2 axis direction, so that the dressers 36a, 36b are moved along path paths La, Lb that coincide with the target blade shape Pt. Thereby, as shown in FIG. 6, the blade shape Po of the grindstone 17 is formed into the target blade shape Pt.

  Next, when the workpiece W is ground with the grindstone 17 formed in the target edge shape Pt, first, the workpiece W is attached to the rotary table 19 via the attachment jig 20, and then the grindstone 17 is moved to the X The grindstone 17 and the work W are engaged with each other by moving in the axial direction, the Y (Y2) axial direction, and the Z-axis direction and swiveling around the grindstone turning axis A according to the twist angle of the work W.

  Next, in a state where the grindstone 17 and the workpiece W are engaged with each other, the grindstone 17 is moved around the grindstone rotation axis B1 and moved in the X-axis direction and is swung in the Z-axis direction, while the workpiece W is twisted. Rotate around the workpiece rotation axis C by the angle. Thereby, the left and right tooth surfaces of the workpiece W are ground by the blade surfaces 17a and 17b of the grindstone 17.

  Then, the grinding operation by the grindstone 17 as described above is performed by the number of tooth gaps of the workpiece W while the rotary table 19 is indexed and rotated by one tooth gap. Thereby, the grinding of the workpiece W is completed.

  By the way, when a predetermined number of workpieces W are ground using the grindstone 17, the blade surfaces 17a and 17b are worn and the sharpness is lowered, so that grinding of the grindstone 17 itself called dressing may be required. In such a case, the blade surfaces 17a and 17b of the grindstone 17 are dressed by performing the operations shown in FIGS. 7A and 7B with the dressing dresser attached to the truing device 18.

  Therefore, according to the truing method of the present invention, the dressers 36a and 36b are moved in the radial direction and the radial direction of the grindstone 17, and the grindstone 17 is cut by one pass of the dressers 36a and 36b. 17 is moved in the direction of the grindstone rotation axis B1 and the dressers 36a and 36b are arranged at the next pass position, so that the pass direction of the dressers 36a and 36b can be the radial direction of the grindstone 17 and the radial direction of the grindstone 17. Thereby, since the shaping | molding amount of each pass by dresser 36a, 36b can be increased, the grindstone 17 can be rough-truded efficiently in a short time.

  Further, by providing the truing device 18 for moving the dressers 36 a and 36 b above the grindstone 17 in the turning head 15, the gear grinding machine 1 can be reduced in size. Further, since the inter-axis distance between the grindstone rotating shaft B1 and the dresser rotating shaft B2 can be arranged as close as possible, the dressers 36a and 36b are immediately placed in the first (first pass, (n + 1) pass). It can be moved to the feed start position. As a result, the setup time of the dressers 36a and 36b can be shortened.

  Further, the finisher truing of the grindstone 17 is performed by moving the dressers 36a and 36b along the path route matching the target edge shape Pt with respect to the grindstone 17 subjected to the rough truing. The portions where the dressers 36a and 36b are in contact with the grindstone 17 can be increased. Thereby, the finish stone 17 can be efficiently finished.

  INDUSTRIAL APPLICABILITY The present invention is applicable to a gear grinding wheel truing method and a gear grinding machine for the purpose of saving space when a truing device for truing a gear grinding wheel is provided.

DESCRIPTION OF SYMBOLS 1 Gear grinding machine 11 Bed 12 Column 13 Saddle 14 Turning head 15 Grinding wheel head 16 Grinding wheel spindle 17 Grinding wheel 17a Left blade surface 17b Right blade surface 17c Cutting edge 18 Truing device 19 Turning table 20 Mounting jig 21 NC device 31 Base member 32 Lifting of dresser Motor 33 Guide plate 34a, 34b Dresser head 35a, 35b Dresser spindle 36a, 36b Dresser Po, Pt Blade shape La, Lb Path path W Work A Grinding wheel rotation axis B1 Grinding wheel rotation axis B2 Dresser rotation axis C Work rotation axis

Claims (6)

In a truing method of a grinding wheel for gear grinding, in which a grindstone to be ground while rotating around a grindstone rotation axis with respect to a workpiece gear is trued by a dresser.
A plurality of pass positions of the dresser with respect to the grindstone are set in the grindstone rotation axis direction,
The grindstone and the dresser are moved relative to each other in the grindstone radial direction, and the cutting by one pass of the dresser is given to the grindstone rotating around the grindstone rotation axis, and then the grindstone and the dresser are Relatively spaced in the direction,
A truing method for a grinding wheel for gear grinding, wherein the grinding wheel and the dresser are relatively moved in the grinding wheel rotation axis direction, and the dresser is arranged at a feed start position of a next pass position. In the truing method of the grinding wheel for gear grinding according to claim 1,
The said dresser cuts in order with respect to the said grindstone from the grindstone rotating shaft direction outer side toward inner side. The truing method of the grindstone for gear grinding characterized by the above-mentioned. In the truing method of the grinding wheel for gear grinding according to claim 1 or 2,
A truing method for a grinding wheel for gear grinding, wherein after the final pass cutting of the dresser is completed, the dresser is moved along a path route that coincides with a target edge shape of the grindstone to finish truing the grindstone. In a gear grinder provided with a truing means for truing a grindstone to be ground while rotating around a grindstone rotation axis with respect to a work gear,
The truing means is:
A dresser that is rotatably supported about a dresser rotation axis that is arranged in parallel with the grindstone rotation axis, and that performs truing of the grindstone;
After adjusting the inter-axis distance between the grindstone rotating shaft and the dresser rotating shaft to give the grindstone a cut by one pass of the dresser , the grindstone and the dresser are relatively separated in the grindstone radial direction. A feed direction moving means;
Lateral movement means for relatively moving the grindstone and the dresser in the grindstone rotation axis direction and the dresser rotation axis direction;
A plurality of pass positions of the dresser with respect to the grindstone are set in the grindstone rotation axis direction, and after the one-pass cutting of the dresser by the feed direction moving means is completed, the dresser starts to feed the next pass position. A gear grinding machine, comprising: path position control means for controlling to be arranged at a position. In the gear grinding machine according to claim 4,
A lifting / lowering member that is supported by a column that is movable back and forth with respect to the workpiece gear, and that supports the grindstone so as to be rotatable around a grindstone rotation axis;
The gear grinding machine, wherein the truing means is provided above the grindstone in the elevating member. In the gear grinding machine according to claim 4 or 5,
Finishing truing for controlling the feed direction moving means and the lateral direction moving means so that the path path of the dresser coincides with the target edge shape of the grindstone after completion of the final pass cutting of the dresser by the feed direction moving means. A gear grinding machine comprising a control means.

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