JP5360402B2 - Light bulb shaped lamp and lighting equipment - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a self-ballasted lamp capable of improving heat radiation while using a light-emitting module with a three-dimensional shape. <P>SOLUTION: The light-emitting module 13 with a three-dimensional shape is formed by arranging a light-emitting section 23 having an LED chip 35 on the surface of a support section 21 with a three-dimensional shape. The light-emitting module 13 with a three-dimensional shape and a globe 14 internally including the light-emitting module 13 are arranged on one end of a base body 12. A filler 15 having a light-transmitting property is filled up between the light-emitting module 13 with a three-dimensional shape and the inside of the globe 14. Heat generated from the LED chip 35 is efficiently heat-conducted to the globe 14 through the filler 15 at the time of lighting, and consequently, heat radiation from an outer surface of the globe 14 can be improved. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

  The present invention relates to a light bulb shaped lamp having a light emitting portion using a semiconductor light emitting element, and a lighting fixture using the light bulb shaped lamp.

  Conventionally, in a light bulb shaped lamp having a light emitting part using an LED chip as a semiconductor light emitting element, a light emitting module having a light emitting part mounted on one end side of a metal base is attached and a glove covering the light emitting module is attached. A base is attached to the other end side of the base via an insulating member, and a lighting circuit for supplying power to the LED chip of the light emitting unit and lighting it is housed inside the insulating member.

  The light emitting module generally has a configuration in which a light emitting unit is mounted on one surface of a flat substrate, and the other surface of the substrate is attached to the base so as to be thermally conductive.

  When the light bulb shaped lamp is turned on, heat generated by the LED chip of the light emitting unit is mainly conducted from the flat substrate to the base, and is radiated from the surface exposed to the outside of the base to the air.

  In addition, as a light emitting module, the shape of the substrate is a regular pyramid or a cube, or the flexible substrate is curved into a spherical shape, and is formed into a three-dimensional shape within a globe, and a plurality of light emitting units are formed on the surface of the three-dimensional substrate There is a light bulb shaped lamp in which is arranged (see, for example, Patent Documents 1 and 2).

JP-T-2002-525814 (page 7-9, FIG. 1-2) JP 2003-59305 A (page 2-3, FIG. 1)

  However, when the substrate of the light emitting module has a three-dimensional shape, most of the light emitting module is disposed in an air layer with low thermal conductivity, and only a part supporting the light emitting module is connected to the base side. It is difficult to efficiently conduct the heat generated by the LED chip of the light emitting part to the base side efficiently when the flat substrate is brought into surface contact with the base to conduct heat. Therefore, the temperature of the light emitting part arranged in the air layer is likely to rise, the life of the LED chip is shortened, and in order to suppress the temperature rise of the LED chip, the input power to the LED chip is reduced, and the light output There is a problem that must be suppressed.

  Especially in the case of mini krypton type small bulb lamps, the size of the base is small, and it is difficult to obtain sufficient heat dissipation from the base. Even in such a case, there is a problem that sufficient heat dissipation cannot be obtained only by heat conduction to the substrate side.

  This invention is made | formed in view of such a point, and it aims at providing the lightbulb-shaped lamp and lighting fixture which can improve heat dissipation.

The light bulb shaped lamp according to claim 1 has a base body; a light emitting part using a semiconductor light emitting element, and a support part provided so as to project from one end side of the base part, and at least a surface side in the circumferential direction of the support part A light-emitting module in which the light-emitting unit is disposed; a globe provided on one end of the base so as to cover the light-emitting module; and the light-emitting unit and the support between the light-emitting module and the inner surface of the globe A filler made of a transparent silicone resin filled so as to come into contact with the portion ; a base provided on the other end of the base; and a lighting circuit accommodated between the base and the base And the distance of the said light emission part of the said light emitting module and the inner surface of the said globe is 2 mm or less.

  The light bulb shaped lamp is, for example, a mini-krypton type general illumination light bulb.

  The base is made of, for example, a metal material having good thermal conductivity and heat dissipation, such as aluminum. Radiating fins may be formed around the substrate.

  Examples of the semiconductor light emitting element include an LED chip and an EL chip.

  For example, when the semiconductor light emitting element is an LED chip, an SMD (Surface Mount Device) package with a connection terminal on which the LED chip is mounted is used as the light emitting unit. The light emitting unit may be configured by a COB (Chip On Board) module system in which LED chips are directly arranged and mounted on a substrate.

  For example, the support portion is formed in a polyhedron such as a prism and a pyramid having a flat surface on which the light-emitting portion on the peripheral surface is arranged, or a solid shape such as a cylinder or a hemisphere, and the solid shape may be any shape. It is preferable that the shape conforms to the shape of the globe. Moreover, the light emission part may be arrange | positioned at the one end side of the support part.

  The globe includes a synthetic resin or glass having a light transmitting property and a light diffusing property, which is formed in a dome shape so as to enclose and cover the light emitting module.

  As the filler, for example, a transparent resin such as a transparent silicone resin is used.

  Examples of the cap include those that can be connected to a socket for general lighting bulbs such as E17 type and E26 type.

  The lighting circuit has, for example, a power supply circuit that outputs a constant direct current, and is connected to the substrate of the light emitting module by wiring or the like to supply power to the semiconductor light emitting element.

If the distance between the light emitting portion and the glove inner surface of the light emission module is 2mm or less, the distance is compared with the case 2mm larger, can improve the thermal conductivity to the glove from the light emitting portion. Further, if the light emitting module can be disposed in the globe by elastically deforming the globe at the time of assembly, the distance between the light emitting part of the light emitting module and the inner surface of the globe may be in contact with 0 mm.

Luminaire according to claim 2 is an instrument body having a socket; those which comprises a; and claim 1 Symbol placement of the light bulb-shaped lamp is mounted on the socket of the fixture body.

According to the light bulb shaped lamp of claim 1, since the light-transmitting filler is filled between the light emitting module and the inner surface of the globe, the heat generated by the semiconductor light emitting element during lighting is efficiently conducted to the globe. It is possible to efficiently dissipate heat from the outer surface of the globe and improve heat dissipation. Furthermore , since the distance between the light emitting part of the light emitting module and the inner surface of the globe is 2 mm or less, the heat generated by the semiconductor light emitting element during lighting can be more efficiently conducted to the globe, and the heat dissipation can be further improved. it can.

According to the lighting fixture of Claim 2, the lighting fixture which uses the lightbulb-shaped lamp with sufficient heat dissipation can be provided.

It is sectional drawing of the lightbulb-shaped lamp which shows one embodiment of this invention. It is a side view of a bulb-type lamp. It is an expanded view of the flexible substrate with which the light emitting module of a bulb-type lamp same as the above is provided. It is sectional drawing of the lighting fixture using a bulb-type lamp same as the above.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

  In FIG. 1 and FIG. 2, reference numeral 11 denotes a mini-krypton-sized light bulb shaped lamp, for example. Three-dimensional light-emitting module 13, globe 14 including light-emitting module 13 attached to one end of base 12, light-transmitting filler 15 filled between light-emitting module 13 and glove 14, base Insulating cover 16 attached to the other end of 12, base 17 attached to the other end of cover 16, and lighting housed inside cover 16 between base 12 and base 17 A circuit 18 is provided.

  The base 12 is made of a metal material having excellent thermal conductivity, such as aluminum, and is formed in a cylindrical shape whose diameter increases toward one end.

  The light emitting module 13 includes a three-dimensional support portion 21, a flexible substrate 22 arranged along the surface of the support portion 21, and a light emitting portion 23 mounted on the flexible substrate 22.

  The support portion 21 is formed of a metal material such as aluminum having excellent thermal conductivity, and is attached to the other end side so that the peripheral portion is fitted to the inner edge portion of the one end opening of the base 12 so that heat conduction is possible. A portion 25 is formed. A flat light emitting portion mounting surface 26 is formed on one end surface of the support portion 21, and there are a plurality of, for example, five flat light emitting portion mounting portions on the outer peripheral surface centering on the lamp axis of the support portion 21. The surface 27 is formed, and thus the support portion 21 is formed in a polyhedral three-dimensional shape that conforms to the shape of the globe 14. An inclined surface 28 for avoiding interference with the inner surface of the globe 14 is formed between the light emitting portion mounting surface 26 on one end side of the support portion 21 and one end side of each surrounding light emitting portion mounting surface 27.

  As shown in the development view of FIG. 3, the flexible substrate 22 is integrally formed as a single piece, and a central substrate portion 30 and a plurality of outer substrate portions 31 are formed radially from the central substrate portion 30. A pad portion 32 for mounting the light emitting portion 23 is formed on each of the central substrate portion 30 and each outer substrate portion 31 of the flexible substrate 22. A connection portion 33 connected to the lighting circuit 18 through the space between the base 12 and the support portion 21 is extended at the tip of one outer substrate portion 31.

  As the light emitting unit 23, an SMD (Surface Mount Device) package 36 with a connection terminal on which an LED chip 35 as a semiconductor light emitting element is mounted is used. In the SMD package 36, for example, an LED chip 35 that emits blue light is disposed in the package, and the yellow phosphor that emits yellow light when the LED chip 35 is excited by part of the blue light from the LED chip 35. Sealed with a sealing resin 37 such as silicone resin mixed therein. Accordingly, the surface of the sealing resin 37 becomes the light emitting surface 38, and white light is emitted from the light emitting surface 38. On the back surface of the SMD package 36, terminals (not shown) for soldering connection to the flexible substrate 22 are arranged.

  In the flexible substrate 22 on which the plurality of light emitting units 23 are mounted, the central substrate unit 30 is on the light emitting unit mounting surface 26 on one end surface of the support unit 21, and each outer substrate unit 31 is on each peripheral surface of the support unit 21. The light emitting module 13 having a three-dimensional shape is formed by being fixed and attached along the part attaching surface 27 with, for example, an adhesive.

  The globe 14 is made of a material such as synthetic resin or glass having light transmittance and light diffusibility, and is formed in a dome shape so as to enclose and cover the three-dimensional light emitting module 13. The edge of the opening of the other end of the globe 14 is fitted to the base 12 and fixed with an adhesive or the like.

  The light emitting module 13 and the globe 14 are formed so that the distance L between each light emitting portion 23 of the light emitting module 13 and the inner surface of the globe 14 is 2 mm or less.

  The filler 15 is made of, for example, a transparent resin such as a transparent silicone resin, and is filled with almost no air layer in the gap between the surface of the light emitting module 13 and the inner surface of the globe 14.

  Further, the cover 16 is formed in a cylindrical shape whose diameter is expanded toward one end side by an insulating material such as PBT resin, and one end side is fitted inside the base body 12 and the other end side is projected from the base body 12. ing.

  The base 17 can be connected to, for example, a socket for a general lighting bulb such as E17 type. The shell 41 is fitted into the other end of the cover 16 protruding from the base 12 and fixed by being crimped. An insulating portion 42 provided on the other end side of the shell 41 and an eyelet 43 provided on the top of the insulating portion 42 are provided.

  The lighting circuit 18 is, for example, a circuit that supplies a constant current to the LED chip 35 of the light emitting module 13, and includes a circuit board on which a plurality of circuit elements constituting the circuit are mounted. The cover 16 is housed and fixed. On the input side of the lighting circuit 18, the shell 41 and the eyelet 43 of the base 17 are electrically connected by a connection line. The output side of the lighting circuit 18 is connected to the connection portion 33 of the flexible substrate 22 of the light emitting module 13.

  FIG. 4 shows a lighting fixture 51 that is a downlight using the light bulb shaped lamp 11. The lighting fixture 51 has a fixture main body 52, and a socket 53 and a reflector 54 are provided in the fixture main body 52. It is arranged.

  Then, when the base 17 of the light bulb shaped lamp 11 is attached to the socket 53 of the lighting fixture 51 and energized, the lighting circuit 18 operates, and power is supplied to the LED chip 35 of each light emitting unit 23 of the light emitting module 13, These LED chips 35 emit light, and light emitted from the light emitting surface 38 of each light emitting unit 23 is diffused and emitted through the filler 15 and the globe 14.

  At the time of lighting, a part of the heat generated from the LED chip 35 of each light emitting unit 23 of the light emitting module 13 is thermally conducted in the order of the flexible substrate 22, the support unit 21, and the base 12, and from the outer surface of the base 12 to the air Heat is dissipated.

  Furthermore, the other part of the heat generated from the LED chip 35 of each light emitting unit 23 of the light emitting module 13 is directly conducted from the light emitting unit 23 to the filler 15, and from the light emitting unit 23 to the flexible substrate 22 and After heat conduction to the support part 21, heat is conducted from the surface of the flexible substrate 22 and the support part 21 to the filler 15, heat conduction from the filler 15 to the globe 14, and heat radiation to the air from the outer surface of the globe 14. The At this time, since there is no air layer having a low thermal conductivity between each light emitting unit 23 and the globe 14, heat conduction from each light emitting unit 23 to the globe 14 can be performed efficiently.

  As described above, since the light-transmitting filler 15 is filled between the three-dimensional light emitting module 13 and the inner surface of the globe 14, the heat generated by the LED chip 35 during lighting can be efficiently conducted to the globe 14. Thus, heat can be radiated from the outer surface of the globe 14, and heat dissipation can be improved while using the three-dimensional light emitting module 13.

  Therefore, it is a mini krypton type small bulb-type lamp 11, and the heat dissipation from the globe 14 is ensured even if the size of the base 12 is small and sufficient heat dissipation from the base 12 is difficult to obtain. It is possible to increase the input power to the LED chip 35 and improve the light output.

  In addition, since the light emitting module 13 has the light emitting portion 23 disposed on the surface of the three-dimensional support portion 21, the surface area of the light emitting module 13 can be increased, and heat can be efficiently transferred from the light emitting module 13 to the filler 15. , Heat dissipation can be further improved.

  In addition, since the distance L between the light emitting portion 23 of the light emitting module 13 and the inner surface of the globe 14 is 2 mm or less, the heat generated by the LED chip 35 during lighting can be more efficiently conducted to the globe 14 and the heat dissipation can be improved. It can be improved further. As described above, when the distance L between the light emitting portion 23 of the light emitting module 13 and the inner surface of the globe 14 is 2 mm or less, the heat conduction from the light emitting portion 23 to the globe 14 is greater than when the distance L is greater than 2 mm. Can be improved. Further, if the light emitting module 13 can be disposed in the globe 14 by elastically deforming the globe 14 at the time of assembly, the distance between a part of the light emitting portion 23 of the light emitting module 13 and the inner surface of the globe 14 is in contact with 0 mm. It doesn't matter.

  The light emitting unit 23 may be fixed to each surface of the support unit 21 via an individual wiring board without using the flexible substrate 22. Further, the light emitting unit 23 may be directly attached to the peripheral surface of the support unit 21. Further, an accommodation space may be formed inside the support portion 21, and the lighting circuit 18 may be accommodated therein to reduce the size of the entire lamp.

11 Bulb lamp
12 substrate
13 Light emitting module
14 Globe
15 Filler
17 base
18 Lighting circuit
21 Support section
23 Light emitter
35 LED chips as semiconductor light emitting devices
51 Lighting equipment
52 Instrument body
53 Socket

Claims (2)

A substrate;
A light-emitting module using a semiconductor light-emitting element, and a light-emitting module that has a support portion provided so as to protrude from one end side of the base, and at least the light-emitting portion is disposed on the circumferential surface side of the support portion;
A glove provided on one end side of the base so as to cover the light emitting module;
A filler made of a transparent silicone resin filled between the light emitting module and the inner surface of the globe so as to be in contact with the light emitting part and the support part ;
A base provided on the other end of the base;
A lighting circuit housed between the base and the base;
Comprising
A light bulb shaped lamp characterized in that a distance between the light emitting part of the light emitting module and the inner surface of the globe is 2 mm or less. An instrument body having a socket;
The light bulb shaped lamp according to claim 1, which is mounted on the socket of the appliance body;
The lighting fixture characterized by comprising.

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