JP5263133B2 - Lead type electronic components - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a lead type electronic component which has excellent dimensional accuracy, in which a lead terminal is strongly connected to an element body, and which reduces the number of defectives. <P>SOLUTION: The lead type electronic component includes at least the one ceramic element body 4 having internal electrode layers 14, 16, and lead terminals 8 respectively mounted on both end surfaces of the element body 4. Each of the lead terminals 8 includes a junction piece 8a connected to a terminal electrode surface 6a formed on each end surface 4a of the element body 4 through solder, and a lead leg part 8b integrally formed with the junction piece 8a and extending in a lead longitudinal direction. A recessed part 18 or a slit 180 is formed on the junction piece 8a of the lead terminal 8 so that a projecting part 6b formed on the terminal electrode surface 6a of the element body 4 intrudes into it. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to a lead type electronic component having a lead terminal.

  In a lead-type capacitor as an example of a lead-type electronic component, it is desired that the lead terminal and the multilayer chip capacitor (element body) be securely connected together with downsizing. Terminal electrodes are respectively formed on both end faces of the element body, and one end of a lead terminal is connected to the electrode end face of each terminal electrode (see Patent Document 1).

  However, if the end face of the multilayer chip capacitor is not accurately supported, there is a risk of failure such as detachment from the lead terminal or deviation from a predetermined position. In particular, in an electronic component such as a multilayer chip capacitor, the end face of the electrode is not a flat surface and may have a gently rounded convex portion, or may have a slightly convex portion, particularly in the central portion.

  The gently rounded convex portion is formed because the thickness of the terminal electrode formed by the coating method is thick at the center of the end face and thin at the peripheral edge of the end face. Moreover, the slight convex part formed in the center part of a terminal electrode may be formed when forming a terminal electrode by a dipping process etc., for example.

  In such a case, the multilayer chip capacitor cannot be stably supported by a normal lead terminal or a flat end face lead terminal. For this reason, the lead terminal may be displaced from the electrode end face of the element body, resulting in a defective dimension, or the lead terminal may be dropped from the end face of the element body.

Japanese Utility Model Publication No. 62-84921

  The present invention has been made in view of such a situation, and an object thereof is to provide a lead-type electronic component that is excellent in dimensional accuracy, has a lead terminal firmly connected to an element body, and has few defective products. It is.

In order to achieve the above object, a lead-type electronic component according to the present invention includes:
At least one ceramic element body having an internal electrode layer;
Lead-type electronic components having lead terminals respectively attached to both end faces of the element body,
Each of the lead terminals includes a joining piece connected to a terminal electrode surface formed on each end face of the element body via solder, and a lead leg portion integrally formed with the joining piece and extending in the longitudinal direction of the lead. And having
A concave portion or an opening is formed in the joint piece of the lead terminal so that the convex portion formed on the terminal electrode surface of the element body enters.

  In the lead-type electronic component according to the present invention, a recess or an opening is formed in the joint piece of the lead terminal so that the protrusion formed on the terminal electrode surface of the element body enters. Therefore, when the lead terminal joint piece is joined to the terminal electrode surface of the element body, a recess or an opening formed in the lead terminal joint piece and a convex part formed on the terminal electrode surface of the element body are provided. Positioned. For this reason, there is little possibility that the lead terminal is displaced from the electrode end face of the element body to cause a dimensional defect, and the dimensional accuracy of the lead type electronic component is improved.

  Further, in the lead-type electronic component according to the present invention, the concave portion or the opening formed in the lead terminal joining piece serves as a storage part such as solder, and the lead terminal joining piece can be inserted into the element body with a sufficient amount of solder. It can be connected to the electrode end face, and its bonding strength is improved. Therefore, it is possible to suppress the occurrence of defective products such as the lead terminal dropping off from the electrode end face of the element body. In the present invention, the bonding strength between the electrode end surface and the lead terminal is improved even if the convex portion is not necessarily formed on the electrode end surface of the element body.

  Preferably, the concave portion or the opening portion is formed in the center portion in the width direction of the lead terminal along the longitudinal direction of the joining piece. With this configuration, the concave portion or the opening formed in the joining piece of the lead terminal and the convex portion formed on the terminal electrode surface of the element body are positioned in a self-aligned manner, and positioning becomes easy. . Also, a sufficient amount of solder is stored in the recesses or openings formed in the lead terminal joining pieces at portions other than the convex portions formed on the electrode end surfaces of the element body, and the lead terminal joining pieces and the elements are stored. Bonding strength with the electrode end face of the main body is improved.

  Preferably, the recess or the opening is formed so as to continuously extend from the tip of the joining piece to a part of the lead leg along the longitudinal direction. With this configuration, a gap opening is formed between the joining piece and the terminal electrode at the front end and the rear end (boundary between the joining piece and the lead leg) of the joining piece. Therefore, the flux and solder enter the gap between the terminal electrode and the joining piece from the opening of the gap at both ends, and the joining strength between the terminal electrode and the joining piece is improved.

  Further, in particular, by processing the lead terminal joint piece so as to form a concave portion without forming an opening in the lead terminal joint piece, the convex portion for forming the concave portion is formed in the longitudinal direction of the joint piece. It forms along, and the intensity | strength of joining piece itself improves. In addition, it is preferable not only to form the convex part for forming a recessed part along the longitudinal direction of a joining piece, but to extend to a part of lead leg part.

  The opening is not particularly limited, and is configured by, for example, a hole or a slit. A plurality of the element bodies may be arranged between the joint pieces of the lead terminals along the longitudinal direction of the joint pieces.

  Preferably, the width of the joining piece is narrower than the width of the terminal electrode. By making the width of the joining piece smaller than the width of the terminal electrode, it is possible to prevent the solder from adhering to the outer periphery of the joining piece and the terminal electrode more than necessary, and to suppress the occurrence of cracks in the element body. Further, it is possible to prevent an insulation failure of the exterior resin at the side end portion of the lead terminal.

  Preferably, the length of the joining piece in the longitudinal direction is ½ or more of the length of the terminal electrode along the longitudinal direction of the joining piece. By setting it as such length, while joining strength of a joining piece and a terminal electrode improves, the intensity | strength of the whole electronic component also improves.

FIG. 1 is a front view of a lead-type electronic component according to an embodiment of the present invention. FIG. 2 is a cross-sectional view of an essential part taken along line II-II shown in FIG. FIG. 3 is an enlarged cross-sectional view of the main part of FIG. 4 (A) to 4 (E) are perspective views showing the main part of a modification of the lead terminal joining piece shown in FIGS. 1 to 3. FIG. 5A is a schematic cross-sectional view showing a part of the manufacturing process of the lead-type electronic component. FIG. 5B is a plan view showing a part of the manufacturing process of the lead-type electronic component. FIG. 6 is a front view of a lead-type electronic component according to another embodiment of the present invention. FIG. 7 is a perspective view of a lead-type electronic component according to another embodiment of the present invention.

Hereinafter, the present invention will be described based on embodiments shown in the drawings.
First embodiment

  As shown in FIG. 1, a lead type electronic component 2 according to an embodiment of the present invention includes an element body 4, a pair of lead terminals 8, and an exterior resin 12. Although it does not specifically limit as the exterior resin 12, For example, it is comprised with an epoxy resin.

  The element body 4 is composed of, for example, a multilayer ceramic chip capacitor, but may be a varistor, chip bead, inductor or the like in addition to the capacitor. In the following description, it is assumed that the element body 4 is a multilayer ceramic chip capacitor.

  As shown in FIGS. 2 and 3, internal electrode layers 14 and 16 are alternately stacked in the element body 4 with ceramic layers interposed therebetween. One internal electrode layer 14 is connected to the terminal electrode 6 formed on one end face 4 a in the longitudinal direction L 0 (X-axis direction) of the element body 4, and the other internal electrode layer 16 is connected to the X of the element body 4. It is connected to a terminal electrode 6 formed on the other end face 4a in the axial direction, thereby forming a capacitor circuit.

  As shown in FIG. 1, each lead terminal 8 is formed with a joining piece 8 a connected to the end surface 6 a of the terminal electrode 6 via a solder 10. A lead leg portion 8b that extends substantially in the longitudinal direction of the lead (downward in the Z-axis direction) parallel to the end surface 4a of the element body 4 is integrally formed with the joining piece 8a.

  The exterior resin 12 integrally covers part of the element body 4, the solder 10, the joint piece 8 a of the lead terminal 8 and the lead leg portion 8 b, and a part of the lead leg portion 8 b jumps out of the exterior resin 12. It has become. The ends of the lead legs 8b protruding from the exterior resin 12 are connected and attached to, for example, a printed board or a flexible board.

  The lead leg portion 8b may be formed with a bent portion 8c that is not linear with respect to the longitudinal direction of the lead. As shown in FIG. 1, the bent portion 8 c of the lead terminal 8 is preferably formed so as to spread outward from both end faces 4 a of the element body 4. This is to prevent the solder from entering the lead side surface 4b1 located in the direction in which the lead leg portion 8b extends, among the side surface 4b of the element body 4. This is because if a large amount of solder for connecting the joining piece 8a of the lead terminal 8 to the end face 6a of the terminal electrode 6 wraps around the lead side face 4b1, internal stress may act, causing cracks and the like. .

  Each lead terminal 8 is formed by processing a conductive wire such as a metal wire, the lead leg portion 8b is circular in cross section, and the joining piece 8a is processed into a flat plate shape. The joining piece 8a will be described later in detail.

  As shown in FIGS. 1 to 3, in the present embodiment, the element vertical width L1 (Y-axis direction width) corresponding to the stacking direction width of the internal electrode layers in the element body 4 is orthogonal to the width L1. The element width L2 is smaller than the lead width direction (Z-axis direction). Note that the X-axis, Y-axis, and Z-axis are perpendicular to each other.

  When the terminal electrode 6 formed on each end face 4a in the longitudinal direction L0 of the element body 4 is formed by a method of immersing in an electrode paste solution and baking, as shown in FIG. Not only the end face 4a but also the side face 4b of the element body 4 is formed to form the side electrode film 6b.

  Further, when the terminal electrode 6 is formed by dipping in the electrode paste solution and baking, the convex portion 6b may be formed at the center of the end surface 6a of the terminal electrode 6 in some cases. Assuming such a case, a concave portion 18 formed so that the convex portion 6b enters is formed on the connection side inner surface of the joining piece 8a in the lead terminal 8.

  In the present embodiment, as shown in FIG. 4A, a recess 18 is formed in the inner surface of the joining piece 8a of the lead terminal 8 (on the joining surface side with the terminal electrode 6 in FIG. 3) in the width direction of the lead terminal ( It is formed along the longitudinal direction (Z-axis direction) of the joining piece 8a at the central portion in the Y-axis direction. On the outer surface of the concave portion 18 (opposite the inner surface), a semi-columnar convex portion 20 is formed corresponding to the concave portion 18 along the longitudinal direction (Z-axis direction) of the joining piece 8a.

  The width W1 of the recess 18 is not particularly limited, but is preferably 1/20 to 1/1, more preferably 2/20 to 8/10, with respect to the width W0 of the joining piece 8a. By optimizing these ratios, it is possible to reduce connection defects and dimensional defects.

  As shown in FIG. 1, the recess 18 is formed to extend continuously from the tip of the joining piece 8a to the bent portion 8c which is a part of the lead leg portion 8b along the longitudinal direction. The length L4 of the recess 18 formed along the bent portion 8c from the lead side surface 4b1 of the element body 4 is preferably 0.05 to 2 mm.

With this configuration, a gap opening is formed between the joining piece 8a and the terminal electrode 6 at the front end and the rear end of the joining piece 8a (the boundary between the joining piece 8a and the lead leg portion 8b). For example, as shown in FIG. 5A, gap openings 18a and 18b are formed between the joining piece 8a and the terminal electrode 6 at the front and rear ends of the joining piece 8a. Flux and solder 10a enter the gap between the terminal electrode 6 and the joining piece 8a from the gap openings 18a and 18b at both ends, and the joining strength between the terminal electrode 6 and the joining piece 8a is improved.
The length L4 of the recess 18 formed along the bent portion 8c from the lead side surface 4b1 of the element body 4 may be set so as to protrude outward from the exterior resin 12. In that case, the amount of resin increases, and the mechanical strength between the lead terminal 8 and the exterior resin 12 is improved, which is preferable.

  The width W0 of the bonding piece 8a is preferably smaller than the element vertical width L1 shown in FIG. 3, preferably 2/10 to 9/10, and more preferably 5/10 to 9/10. Since the thickness of the terminal electrode 6 is extremely thin compared to the thickness of the element body 4, the element vertical width L 1 is substantially the same as the width of the terminal electrode 6.

  By making the width W0 of the bonding piece smaller than the element vertical width L1, it is possible to prevent the solder 10 from adhering to the outer periphery of the bonding piece 8a and the terminal electrode 6 more than necessary, and to suppress the occurrence of cracks in the element body 4. Can do. In addition, it is possible to prevent insulation failure of the exterior resin 12 at the side end of the lead terminal.

  The maximum groove depth of the recess 18 is preferably 1/20 to 8/10 with respect to the width W1 of the recess 18. By setting the depth of the recess 18 in such a range, the solder 10 conveniently enters the recess 18 and the bonding strength between the bonding piece 8a and the terminal electrode 6 is improved.

  As shown in FIG. 1, the length L3 of the joining piece 8a in the longitudinal direction is 1/2 or more, more preferably 1/2 to the length of the terminal electrode 6 along the longitudinal direction of the joining piece 8a. 9/10. By setting it as such length, while joining strength of the joining piece 8a and the terminal electrode 6 improves, the intensity | strength as a whole of the electronic component 2 also improves.

  The concave portion 18 and the convex portion 20 are formed by pressing or the like on the upper end in the Z-axis direction of the lead terminal 8 shown in FIG. 1 together with the flat joining piece 8a. The lead leg portion 8b of the lead terminal 8 is composed of a metal wire having a circular cross section, and a flat plate-like joining piece 8a having a concave portion 18 and a convex portion 20 is formed by pressing the tip portion of the metal wire. The

  In order to form the flat joining piece 8a having the concave portion 18 and the convex portion 20 at the tip of the metal wire, for example, as shown in FIG. 5B. That is, a plurality of metal wires 80 processed into a C-shape as a whole are arranged in parallel along the longitudinal direction of the tapes 30 and 32 so that their both ends protrude from one side of the tapes 30 and 32. And sandwiched between the holding tapes 30 and 32.

  Thereafter, a bent portion 8c is formed at one end of each metal wire 80 shown in FIG. 5B, and a flat plate-like joining piece 8a having a concave portion 18 and a convex portion 20 is formed by pressing or the like. The formation of the bent portion 8c and the formation of the joining piece 8a having the concave portion 18 and the convex portion 20 may be performed simultaneously or in separate steps. The Y-axis direction width of the joining piece 8a is preferably narrower than the longitudinal width L1 of the element body 4.

  Thereafter, the element body 4 shown in FIGS. 1 to 3 is arranged between the joining pieces 8a formed at the tips of the respective metal wires 80 shown in FIG. 5B, and joined to the end surface 4a of the element body 4 by soldering or the like. The pieces 8a are joined. The soldering process is performed as shown in FIG. 5A, for example. Thereafter, the exterior resin 12 shown in FIG. 1 is formed. Thereafter, by cutting the continuous portion connecting the pair of lead legs 8b in each metal wire 80, the lead type electronic component 2 shown in FIG. 1 is obtained.

  In the lead type electronic component 2 according to the present embodiment, the concave portion 18 is formed in the joint piece 8a of the lead terminal 8 so that the convex portion 6b formed on the end surface 6a of the terminal electrode 6 of the element body 4 enters. is there. Therefore, when the joining piece 8a of the lead terminal 8 is joined to the end surface 6a of the terminal electrode 6 of the element body 4, the concave portion 18 formed on the joining piece 8a of the lead terminal 8 and the convex portion formed on the end surface 6a. 6b is positioned. Therefore, there is little possibility that the lead terminal 8 is displaced from the electrode end surface 6a of the element body 4 to cause a dimensional defect, and the dimensional accuracy of the lead type electronic component 2 is improved.

  Further, in the lead type electronic component 2, the recess 18 formed in the joining piece a of the lead terminal 8 serves as a storage part for the solder 10, etc., and the joining piece 8a of the lead terminal 8 is inserted into the element body with a sufficient amount of solder. 4 can be connected to the electrode end face 6a, and the bonding strength is improved. Therefore, it is possible to suppress the occurrence of defective products such as the lead terminal 8 dropping off from the electrode end surface 6 a of the element body 4.

  In particular, in the present embodiment, the recess 18 is formed along the longitudinal direction of the joint piece 8 a, so that the recess 18 formed in the joint piece 8 a of the lead terminal 8 and the terminal electrode surface 6 a of the element body 4 are formed. The formed convex portion 6b is positioned in a self-aligning manner, and positioning becomes easy. In addition, a sufficient amount of solder 10 is stored in the recesses 18 formed in the joining pieces 8a of the lead terminals 8 at portions other than the protrusions 6b formed on the electrode end surface 6a of the element body 4, and the lead terminals 8 are stored. The bonding strength between the bonding piece 8a and the electrode end surface 6a of the element body 4 is improved.

In particular, the strength of the joint piece 8a itself is improved by forming the convex portion 20 along the longitudinal direction of the joint piece 8a in order to form the concave portion 18 in the joint piece 8a of the lead terminal 8. The convex portion 20 for forming the concave portion 18 is not only formed along the longitudinal direction of the joining piece 8a, but may be extended to the bent portion 8c which is a part of the lead leg portion 8b.
Second embodiment

  In the present embodiment, as shown in FIG. 6, a plurality of element main bodies 4 are arranged in the Z-axis direction between the joining pieces 8 a of the lead terminals 8, and the terminal electrodes 6 of the respective element main bodies 4 are respectively arranged. The pair of lead terminals 8 are connected to the joining piece 8a. In this embodiment, it is preferable to stack a plurality of element bodies 4 so that an element longitudinal width L1 thinner than an element lateral width L2 of the element body 4 coincides with the Z-axis direction.

  Also in this embodiment, the lead leg portion 8b of the lead terminal 8 is outward in the X-axis direction (relative to the element main body 4) from the intersection with the lead side surface 4b1 of the element main body 4 located on the lower side in the Z-axis direction. A bent portion 8c is formed on the lead leg portion 8b so as to open at the top. Other configurations are the same as those of the embodiment shown in FIGS. In the embodiment of the present invention, the leg portion 8b of the lead terminal 8 may be linear as shown in FIG.

  The present invention is not limited to the above-described embodiment, and can be variously modified within the scope of the present invention. For example, as shown in FIG. 4B, the recess 18 and the protrusion 20 formed in the terminal piece 8a of the lead terminal may be triangular, and as shown in FIG. It may be. Further, the concave portion 18 and the convex portion 20 are not necessarily formed continuously along the longitudinal direction of the connection piece 8a. As shown in FIG. 4D, one place in the longitudinal direction of the connection piece 8a is provided. Or you may form in multiple places.

  Furthermore, in the present invention, a slit 180 or a hole (not shown) corresponding to the recess 18 may be formed without forming the recess 18 in the connection piece 8a, as shown in FIG. In the present invention, in the above-described embodiment, the electrode end surface 6a of the element body 4 does not necessarily have the convex portion 6b, and the bonding strength between the electrode end surface 6a and the lead terminal 8 is improved.

2 ... Lead-type electronic component 4 ... Element body 4a ... End face 4b ... Side face 4b1 ... Lead side face 6 ... Terminal electrode 6a ... End face 6b ... Convex part 8 ... Lead terminal 8a ... Joint piece 8b ... Lead leg part 8c ... Bent part 10, 10a ... Solder 12 ... Exterior resin 14, 16 ... Internal electrode layer 18 ... Concave portion 180 ... Slit 20 ... Convex portion

Claims (6)

At least one ceramic element body having an internal electrode layer;
Lead-type electronic components having lead terminals respectively attached to both end faces of the element body,
Each of the lead terminals includes a joining piece connected to a terminal electrode surface formed on each end face of the element body via solder, and a lead leg portion integrally formed with the joining piece and extending in the longitudinal direction of the lead. And having
The lead leg portion is formed with a bent portion extending outward from the terminal electrode surface with respect to the lead longitudinal direction,
The joint piece of the lead terminal is formed with a recess along the longitudinal direction of the joint piece so that the convex part formed on the terminal electrode surface of the element body enters.
The concave portion is formed from the tip of the joining piece to the bent portion along the lead longitudinal direction, and the length of the concave portion formed along the bent portion from the lead side surface of the element body is 0. 05-2mm,
A lead-type electronic component in which a gap opening is formed between the joining piece and the terminal electrode surface at a front end and a rear end along the longitudinal direction of the joining piece. The lead type electronic component according to claim 1, wherein the concave portion is formed along a longitudinal direction of the joining piece at a center portion in a width direction of the lead terminal. The concave portion is recessed when viewed from the side of the joint piece in the longitudinal direction of the lead, and is continuously extended from the tip of the joint piece to a part of the lead leg along the longitudinal direction. Item 3. The lead-type electronic component according to Item 1 or 2. The lead-type electronic component according to claim 1 , wherein a width of the joining piece is narrower than a width of the terminal electrode. The lead-type electronic component according to any one of claims 1 to 4 , wherein a length of the joining piece in a longitudinal direction is 1/2 or more with respect to a length of the terminal electrode along the longitudinal direction of the joining piece. . The lead-type electronic component according to any one of claims 1 to 5 , wherein a plurality of the element main bodies are arranged between the joining pieces of the lead terminals along the longitudinal direction of the joining pieces.

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