JP5130746B2 - Battery welding equipment - Google Patents

Description

  The present invention relates to a battery welding apparatus for welding a metal lead to a current collector plate connected to at least one end of an electrode group formed by winding a positive electrode and a negative electrode through a separator, and more specifically, a short circuit of a battery. The present invention relates to a technique for suppressing the generation of conductive foreign matters.

  Batteries such as alkaline storage batteries and lithium ion secondary batteries are widely used as power sources for portable devices, electric tools, or electric vehicles. Above all, the use of nickel-metal hydride storage batteries, which have a relatively high energy density and excellent durability, is spreading mainly in high-output types such as power sources for electric vehicles.

  In order to improve the current collecting performance from the positive electrode and the negative electrode, such a high output type battery is replaced by a method of directly connecting one end of the strip-shaped electrode and the electrode terminal via a metal lead. A current collector plate is connected to at least one end of an electrode group formed by winding a separator through a separator, and the current collector plate and the electrode terminal are connected via a metal lead.

FIG. 6 is a schematic cross-sectional view of a high-power type battery. A positive electrode 1 composed of a positive electrode core material 1a and a positive electrode active material layer 1b and a negative electrode 2 composed of a negative electrode core material 2a and a negative electrode active material layer 2b are wound through a separator 3 to form an electrode group. A positive electrode current collector plate 5 is connected to the core material 1 a, and the positive electrode current collector plate 5 and a sealing plate 6 having the positive electrode terminal 4 are connected via a metal lead 7. On the other hand, the negative electrode core material 1b is connected to the negative electrode current collector plate 8, and this negative electrode current collector plate 8 is directly connected to the outer can 9 also serving as the negative electrode terminal. Furthermore, in order to insulate the part electrically connected with the positive electrode 1 and the part electrically connected with the negative electrode 2, a high-power type battery is configured by disposing the insulator 10 at an appropriate place. The

As a method for connecting the metal lead 7 to the positive electrode current collector plate 5, resistance welding is generally used. Specifically, since the positive electrode current collector plate 5 and the metal lead 7 cannot be sandwiched between a pair of welding electrodes, the metal lead 7 is disposed on the positive electrode current collector plate 5 and then a pair of welding electrodes disposed in parallel. Is brought into contact with the metal lead 7 and energized between the welding electrodes. FIG. 6 shows an example in which the negative electrode current collector plate 8 is electrically connected to the outer can 9, but the positive electrode current collector plate 5 is disposed below the electrode group and electrically connected to the outer can 9. In this case, the positive electrode terminal 4 becomes a negative electrode terminal, and the negative electrode current collector plate 8 is connected to the metal lead 7.

This welding electrode changes its shape and size by repeated welding. Therefore, as shown in FIG. 10 of Patent Document 1, the welding electrode is a separate part that is detachable from the welding apparatus, and an arbitrary position of the welding electrode is fixed by another unit such as an arm so as to cope with changes in shape and dimensions. . More specifically, a part of the welding apparatus is provided with an insertion hole for inserting a welding electrode, a notch communicating with the insertion hole, and a screw hole communicating substantially vertically with the notch. Generally, the diameter of the insertion hole is changed by fitting a screw to change the width of the notch, and the arbitrary position of the welding electrode is fixed to the insertion hole.
JP 2002-050339 A

However, as the number of times of welding electrode attachment / detachment increases, a part of the screw or screw hole is destroyed. Including screws and screw holes, the current path of the welding electrode so are made of a conductive material, in the process of desorbing the welding electrode from the welding device that is permanently installed welding process, the screw Ya the electrode group through the welding process A part of the screw hole is mixed and an internal short circuit is likely to occur after the battery is configured.

  The present invention has been made in view of the above-described problems, and provides a highly reliable welding equipment suitable for mass production that can easily optimize the fixing position of the welding electrode while suppressing the generation of conductive foreign matters in the welding process. The purpose is to supply.

In order to solve the above problems, a battery welding apparatus according to the present invention includes a current collector plate connected to at least one end of an electrode group obtained by winding a positive electrode and a negative electrode through a separator, and an exterior housing the electrode group. A welding electrode and a welding electrode for welding at least two of a can, a sealing plate for sealing an outer can, and a metal lead for connecting the current collector plate and the sealing plate. A pair of heads having at least one support surface for fixing and supporting substantially the upper part of the electrode unit, a vertical movement mechanism for moving the head up and down, and a vertical movement mechanism to bring the head near the lower end in the vertical movement And a control unit that controls to energize the welding electrode when it reaches.

  In the welding apparatus of the present invention, the position adjustment and replacement of the welding electrode can be performed at a place away from the welding process, so that the possibility that conductive foreign matter adheres to the electrode group and is mixed into the battery is greatly reduced. In this case, the electrode unit as a separate part is fixedly supported by a head having a support surface perpendicular to the vertical movement of the welding at least one of the upper part thereof, so that the downward movement (ie, pressing) during welding is performed. Can firmly contact the support surface of the head, so that the contact resistance between the head and the electrode unit is small, and displacement between the head and the electrode unit can be avoided.

  As described above, according to the present invention, since the position of the welding electrode can be adjusted without mixing conductive foreign matters into the welding process, a highly reliable welding process suitable for a mass production line can be realized. .

  Hereinafter, the best mode for carrying out the present invention will be described in detail with reference to the drawings.

A first invention is a current collecting plate connected to at least one end of an electrode group formed by winding a positive electrode and a negative electrode through a separator, an outer can that houses the electrode group, and a seal for sealing the outer can A battery welding apparatus for welding at least two of metal leads for connecting a plate, a current collector plate and a sealing plate, a welding electrode, an electrode unit for fixing the welding electrode, and an electrode A pair of heads having at least one support surface for fixing and supporting substantially the upper part of the unit, a vertical movement mechanism for moving the head up and down, and energizing the welding electrode when the head reaches the vicinity of the lower end in the vertical movement And a control unit that performs control.

  FIG. 1 is a schematic external view showing a battery welding apparatus of the present invention, and FIG. 2 is a schematic cross-sectional view showing a characteristic part of the battery welding apparatus of the present invention. The electrode units 12a and 12b for fixing the welding electrodes 11a and 11b are fixedly supported by the heads 13a and 13b by contacting the support surfaces 14a and 14b of the heads 13a and 13b. The heads 13a and 13b are moved up and down by a vertical movement mechanism 15, and a control unit 16 is provided for controlling the welding electrodes 11a and 11b to be energized from the power supply unit 16a when the heads 13a and 13b reach the vicinity of the lower end in the vertical movement. ing. Not only the welding electrodes 11a and 11b, but also the electrode units 12a and 12b and the heads 13a and 13b are made of a conductive material so that the welding electrodes 11a and 11b can be energized.

In the present invention, the upper portions of the electrode units 12a and 12b are provided so that at least one of the support surfaces 14a and 14b is fixedly supported. By adopting this configuration, the following effects can be obtained.

  As a first effect, the position adjustment and replacement work of the welding electrodes 11a and 11b can be performed at a place away from the welding process, so that any of the welding electrodes 11a and 11b and the electrode units 12a and 12b is still worn due to this work. In addition, the possibility of adhering to the electrode group passing through the welding process as a conductive foreign substance and mixing into the battery is drastically reduced. Alternatively, the risk of poor contact with the electrode units 12a and 12b (one of the main causes of welding defects) due to the position adjustment and replacement work of the welding electrodes 11a and 11b to avoid the above-described lack of wear is greatly reduced. .

  As a second effect, the electrode units 12a and 12b are fixedly supported by the heads 13a and 13b having the support surfaces 14a and 14b having a constant area, and are provided in a substantially vertical direction with respect to the vertical movement of the welding. 14a and 14b press the heads 13a and 13b and come into firm contact when they are lowered by the vertical movement mechanism 15 during welding, so that the contact resistance of these components is small and positional displacement hardly occurs.

  The vertical movement mechanism 15 may have a structure in which a disc-shaped cam is provided at the lower end of the shaft having the heads 13a and 13b at the upper end, and the shaft is moved up and down by rotating the cam, and a cylinder that pressurizes the heads 13a and 13b downward. 17 may be used to move the shaft up and down, or a motor may be used to move the heads 13a and 13b up and down.

  The second invention is characterized in that, in the first invention, the electrode units 12a and 12b are fixedly supported on the heads 13a and 13b by a clamp. In order to bring the electrode units 12a and 12b into firm and accurate contact with the support surfaces 14a and 14b of the heads 13a and 13b, it is preferable to use clamps 17a and 17b as positioning mechanisms as shown in FIG.

  FIG. 3 shows an example using the toggle clamp method as an example, but any selection can be made as long as it can generate a clamping force for fixing and supporting the electrode units 12a and 12b on the heads 13a and 13b. In addition to the toggle clamp method, those that can generate a clamping force include a spring method, an air cylinder method, a hydraulic clamp method, a snap lock method, and a magnet method.

  The third invention is characterized in that, in the first invention, copper or a composite material containing copper is used as the material of the welding electrodes 11a and 11b and the electrode units 12a and 12b. Although copper or a composite material containing copper exhibits high conductivity, the effect of the present invention becomes more remarkable because there is a high possibility of wear loss due to high malleability and generation of conductive foreign matter.

  According to a fourth invention, in the third invention, an insertion hole for inserting the welding electrodes 11a and 11b, a notch communicating with the insertion hole, and a screw hole communicating with the notch substantially vertically Provided in the units 12a and 12b, the diameter of the insertion hole is changed by fitting a screw into the screw hole and changing the width of the notch.

FIG. 4 is a schematic external view showing an example of the electrode unit of the fourth invention, and shows only one of the pair. The electrode unit 12 is provided with an insertion hole 18 for inserting the welding electrode 11, a notch 19 communicating with the insertion hole 18, and a screw hole 20 communicating substantially vertically with the notch 19. By fitting the screw 21 into the screw hole 20 and tightening the screw, the width of the notch 19 is reduced, the diameter of the insertion hole 18 is reduced, and the position of the inserted welding electrode 11 is fixed. Although this structure can fix the welding electrode 11 to the electrode unit 12 more firmly, the screw hole 20 or the screw 21 can be obtained by repeatedly tightening the screw during the position adjustment or replacement work of the welding electrode 11.
There is a high possibility that conductive foreign matter is generated due to lack of wear. Therefore, a remarkable effect can be exhibited by the combination with the first invention.

  A fifth invention is characterized in that, in the fourth invention, the screw thread in the screw hole 20 is detachable. As described above, since the screw hole 20 is likely to be worn away by repeated screw tightening, insert the screw thread in the screw hole 20 into an insert nut (for example, manufactured by Helisart / Tsugami Co., Ltd. It is preferable that the product is detachable such as a product name), and is periodically replaced before wear is lost.

  According to a sixth invention, in the third invention, an insertion hole for inserting the welding electrodes 11 and 11b, a notch communicating with the insertion hole, and a drill hole communicating substantially vertically with the notch are electrodes. A unit having a screw hole that can be provided in the units 12a and 12b and having a threaded hole communicating with the electrode unit 12a and 12b, and a screw is inserted into the screw hole so as to penetrate the hole, so that the width of the notch is changed. According to the present invention, the diameter of the insertion hole is changed.

  FIG. 5 is a schematic external view showing an example of the electrode unit of the sixth invention, and shows only one of the pair. The electrode unit 12 is provided with an insertion hole 18 for inserting the welding electrode 11, a notch 19 communicating with the insertion hole 18, and a drill hole 22 communicating substantially vertically with the notch 19. Further, a section 23 having a screw hole 20 (not shown in FIG. 5) that can communicate with the drill hole 22 is brought into contact with the electrode unit 12, and a screw 21 is fitted into the screw hole 20 so as to penetrate the drill hole 22. As a result, the width of the notch 19 is reduced, the diameter of the insertion hole 18 is reduced, and the position of the inserted welding electrode 11 is fixed. In the fifth invention, only the screw thread in the screw hole 20 is detachable. However, by making the section 23 having the screw hole 20 detachable, periodic replacement before wear loss occurs can be performed. It becomes more convenient.

  A seventh invention is characterized in that, in the sixth invention, a metal having malleability lower than copper is used as the slice 23. Since the section 23 is made of a metal that is less malleable than copper, such as iron or stainless steel, the screw hole 20 or the screw 21 is less likely to be worn out even after repeated screw tightening. You will be able to reduce the frequency.

  According to the present invention, since welding can be performed continuously and stably while eliminating the concern of short circuits, a large-scale battery requiring line speed, for example, a single battery constituting a battery module as an auxiliary power source for an electric vehicle In addition to being useful for mass production, the utility is extremely large.

Schematic external view showing the battery welding apparatus of the present invention Schematic sectional view showing the characteristic part of the battery welding apparatus of the present invention Schematic external view showing the battery welding apparatus of the third invention Schematic external view showing an example of the electrode unit of the fourth invention Schematic external view showing an example of the electrode unit of the sixth invention Schematic cross section of a high-power battery

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Positive electrode 1a Positive electrode core material 1b Positive electrode active material layer 2 Negative electrode 2a Negative electrode core material 2b Negative electrode active material layer 3 Separator 4 Positive electrode terminal 5 Positive electrode current collecting plate 6 Sealing plate 7 Metal lead 8 Negative electrode current collecting plate 9 Exterior can 10 Insulator 11 , 11a, 11b Welding electrodes 12, 12a, 12b Electrode units 13a, 13b Heads 14a, 14b Support surface 15 Vertical movement mechanism 16 Control unit 16a Power supply unit 17a, 17b Clamp 18 Insertion hole 19 Notch 20 Screw hole 21 Screw 22 Drill hole 23 sections

Claims (6)

A current collector plate connected to at least one end of an electrode group formed by winding a positive electrode and a negative electrode through a separator, an outer can that houses the electrode group, a sealing plate for sealing the outer can, and the current collector A battery welding device for welding at least two of metal leads for connecting a plate and a sealing plate,
A welding electrode;
An electrode unit for fixing the welding electrode;
A pair of heads having at least one support surface for fixedly supporting the upper portion of the electrode unit, and a vertically moving mechanism for vertically moving said head,
A control unit that controls the energization of the welding electrode when the head reaches the vicinity of the lower end in the vertical movement by the vertical movement mechanism;
Tona is, is characterized in that as the electrode unit is fixedly supported on the head by a clamping, welding device battery. The battery welding apparatus according to claim 1, wherein copper or a composite material containing copper is used as a material for the welding electrode and the electrode unit. An insertion hole for inserting the welding electrode is provided with notches communicating with the insertion hole, and the notch and the vertical direct communication threaded hole through the electrode unit,
The battery welding device according to claim 2 , wherein a diameter of the insertion hole is changed by fitting a screw into the screw hole and changing a width of the notch. The battery welding device according to claim 3 , wherein a screw thread in the screw hole is detachable. An insertion hole for inserting the welding electrode is provided with notches communicating with the insertion hole, and the notch and the vertical direct communication drilled hole through the electrode unit,
Contact the electrode unit with a section having a screw hole that can communicate with the drill hole,
The battery welding device according to claim 2, wherein a diameter of the insertion hole is changed by fitting a screw into the screw hole so as to penetrate the drill hole and changing a width of the notch. . 6. The battery welding apparatus according to claim 5 , wherein a metal having a lower malleability than copper is used as the section.