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JP3929884B2 - Non-excitation electromagnetic brake - Google Patents

Non-excitation electromagnetic brake Download PDF

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Publication number
JP3929884B2
JP3929884B2 JP2002347764A JP2002347764A JP3929884B2 JP 3929884 B2 JP3929884 B2 JP 3929884B2 JP 2002347764 A JP2002347764 A JP 2002347764A JP 2002347764 A JP2002347764 A JP 2002347764A JP 3929884 B2 JP3929884 B2 JP 3929884B2
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Japan
Prior art keywords
armature
rotating plate
plate
peripheral surface
pressure receiving
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP2002347764A
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Japanese (ja)
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JP2004183679A (en
JP2004183679A5 (en
Inventor
浩輝 森本
博文 角丸
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株式会社ツバキエマソン
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Priority to JP2002347764A priority Critical patent/JP3929884B2/en
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Publication of JP2004183679A5 publication Critical patent/JP2004183679A5/ja
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a non-exciting operation type electromagnetic brake capable of quickly releasing the contact between a rotary plate and a pressure-receiving plate when releasing a brake. <P>SOLUTION: The non-exciting operation type electromagnetic brake comprises an armature 30 being opposite to a field core and capable of only moving to an axial direction, the rotary plate 60 arranged to be opposite to the armature and loosely and movably fitting on an outer periphery of a center hub 50 inserted by a rotary shaft 40 in an axial direction, the pressure-receiving plate 70 arranged to be opposite to the rotary plate, a braking spring 80 urging the armature to a press contact direction so as to bring into press contact with the rotary plate, and an elastically connecting means elastically connecting between the center hub and the rotary plate. The elastically connecting means provides a contact portion elastically connected with an inner peripheral surface of the rotary plate at two places of a pressure-receiving plate side and an armature side, which hold a perpendicular surface at a center position to an axial direction. Further, the elastically connecting means is also set so that an axial component of elastically connecting force at the contact portion of the pressure-receiving plate side in a non-exciting state is greater than that at the contact portion of the armature side. <P>COPYRIGHT: (C)2004,JPO&amp;NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、無励磁作動型電磁ブレーキに関するものである。
【0002】
【従来の技術】
図8は、従来の無励磁作動型電磁ブレーキを示しており、図8(a)が平面図であり、図8(b)は、図8(a)のA−O−B線における断面図である。図8に示す無励磁作動型電磁ブレーキは、電磁コイル110が埋設されたフィールドコア120と、電磁コイル110に通電されていない時、すなわちフィールドコア120が無励磁状態の時に、該フィールドコア120との間にギャップGを介して対向し、軸方向にのみ移動可能なアーマチュア130と、このアーマチュア130と対向して配置され回転軸140に嵌着されたセンターハブ150と共に回転し、軸方向に移動可能な回転板160と、この回転板160に対向して配置された受圧板170と、アーマチュア130を回転板160に圧接する方向に付勢する制動ばね180とを備えている。回転軸140は、図示はされていないが、ボールベアリング等の軸受けにより、フィールドコア120に枢設されている。
【0003】
前記回転板160は、図8(a)に示すように断面が角を落とした正方形のセンターハブ150の外周面に沿って、軸方向に移動可能な構造となっているため、回転板160の内径部の内周面とセンターハブ150の外周面との間には、若干のクリアランス(隙間)が存在する。そこで、図9に示すようにセンターハブ150の外周面に2か所に設けた軸方向に延びる溝152に板ばね154を中央部を湾曲させて係合させ、この湾曲部をセンターハブ150の外周面から突出させることにより、図10に示すように前記板ばね154を回転板160の内径部の内周面に弾接させている。これによって、センターハブ150と回転板160との間のクリアランスに起因するガタが除去されている。
【0004】
このような構造の無励磁作動型電磁ブレーキは、電磁コイル110に電流を流していない時、すなわち、フィールドコア120が無励磁状態の時に、前記制動ばね180により、前記アーマチュア130が前記回転板160に圧接しており、回転板160が、受圧板170とアーマチュア130により挟持され、回転が制止され、これにより回転軸140にブレーキがかかる。
【0005】
一方、電磁コイル110に電流を流した時、すなわち、フィールドコア120が励磁状態の時に、前記アーマチュア130が、フィールドコア120に引きつけられ、前記アーマチュア130と前記回転板160の圧接が解放される。そして、回転板160が、受圧板170とアーマチュア130の挟持から解き放たれ回転可能になる。これにより回転軸140のブレーキが解除される(例えば、特許文献1参照)。
【0006】
【特許文献1】
実開昭60−107638号公報
【0007】
【発明が解決しようとする課題】
しかしながら、図8に示したような従来の無励磁作動型電磁ブレーキでは、板ばね154が回転板160の内径部の内周面に弾接しているため、回転板160とセンターハブ150の間に回転板160の軸方向へのスライドを阻害する摩擦力が働く。そのため、フィールドコア120を励磁状態にして、回転板160を受圧板170とアーマチュア130の挟持から解き放したにも関わらず、回転板160は、受圧板170と接触したまま回転することとなり、ブレーキ解放時にも回転軸に余分な負荷が加わり、モータに過負荷が加わり異常発熱の原因になっていた。さらに、回転板160と受圧板170との摩擦により、不快な擦り音が発生したり、回転板160が摩耗しブレーキ本体の寿命が短くなるという不具合が生じていた。
【0008】
そこで、本発明の目的は、ブレーキ解放時に、回転板と受圧板との接触が速やか、且つ、確実に解放され、異常音の発生や異常発熱を防止し、ブレーキ寿命の長い無励磁作動型電磁ブレーキを提供することにある。
【0009】
【課題を解決するための手段】
請求項1に係る発明は、電磁コイルが埋設されたフィールドコアと、該フィールドコアが無励磁状態の時に前記フィールドコアとの間にギャップを介して対向し軸方向にのみ移動可能なアーマチュアと、該アーマチュアに対向して配置され回転軸に嵌着されたセンターハブの外周に軸方向に移動可能に遊嵌された回転板と、該回転板と対向して配置された受圧板と、前記アーマチュアを前記回転板に圧接する方向に付勢する制動ばねと、前記センターハブの外周面と前記回転板の内周面との間に装着され前記センターハブと前記回転板とを弾接させ両者のがたつきを防止する弾接手段とを有する無励磁作動型電磁ブレーキにおいて、前記弾接手段は、軸方向中心位置での垂直面を中心面として面対称形状であり、前記垂直面を夾んで前記回転板の内周面のエッジ部分で前記受圧板側及び前記アーマチュア側の2か所でと弾接する接触部を構成し、且つ、無励磁状態において前記弾接手段の軸方向中心位置が前記回転板の軸方向中心位置より前記アーマチュア側に偏芯していることにより、前記課題を達成するものである。
【0010】
また、請求項2に係る発明は、電磁コイルが埋設されたフィールドコアと、該フィールドコアが無励磁状態の時に前記フィールドコアとの間にギャップを介して対向し軸方向にのみ移動可能なアーマチュアと、該アーマチュアに対向して配置され回転軸に嵌着されたセンターハブの外周に軸方向に移動可能に遊嵌された回転板と、該回転板と対向して配置された受圧板と、前記アーマチュアを前記回転板に圧接する方向に付勢する制動ばねと、前記センターハブの外周面と前記回転板の内周面との間に装着され前記センターハブと前記回転板とを弾接させ両者のがたつきを防止する弾接手段とを有する無励磁作動型電磁ブレーキにおいて、前記弾接手段は、軸方向中心位置での垂直面を中心面として2つの湾曲部からなる非対称形状であり、前記垂直面を夾んで前記回転板の内周面のエッジ部分で前記受圧板側及び前記アーマチュア側の2か所でと弾接する接触部を構成し、且つ、無励磁状態において前記湾曲部は前記受圧板側の方が前記アーマチュア側よりも大きく湾曲していることにより、前記課題を達成するものである。
【0011】
さらに、請求項3係る発明は、請求項1又は請求項2に係る発明の構成に加えて、前記弾接手段が、2山板ばねであることにより、前記課題を達成するものである。
【0012】
【作用】
請求項1に係る無励磁作動型電磁ブレーキは、弾性手段が、軸方向中心位置での垂直面を中心面として面対称形状であり、前記垂直面を夾んで回転板の内周面のエッジ部分で受圧板側及びアーマチュア側の2か所で弾接する接触部を構成し、且つ、無励磁状態において前記弾接手段の軸方向中心位置が回転板の軸方向中心位置よりアーマチュア側に偏芯していることにより、励磁状態にした場合に弾接手段と回転板との2カ所の接触部に作用する弾接力の差により、回転板がアーマチュア側へ移動し、回転板と受圧板との接触が速やか、且つ、確実に解放される。
【0013】
請求項2に係る無励磁作動型電磁ブレーキは、弾接手段が、軸方向中心位置での垂直面を中心面として2つの湾曲部からなる非対称形状であり、前記垂直面を夾んで回転板の内周面のエッジ部分で受圧板側及びアーマチュア側の2か所で弾接する接触部を構成し、且つ、無励磁状態において前記湾曲部は前記受圧板側の方が前記アーマチュア側よりも大きく湾曲していることにより、励磁状態にした場合に弾接手段と回転板との2カ所の接触部に作用する弾接力の差により、回転板がアーマチュア側へ移動し、回転板と受圧板との接触が速やか、且つ、確実に解放される。
【0014】
請求項3に係る無励磁作動型電磁ブレーキは、弾接手段が、2山ばねであることにより、請求項1又は請求項2に係る無励磁作動型電磁ブレーキの作用が簡易な構成により確実に奏される。
【0015】
【発明の実施の形態】
以下、本発明の実施の形態について、実施例1に基づき、図面を用いて説明する。図1は、本発明の無励磁作動型電磁ブレーキの実施の形態の一例である実施例1を示すもので、図1(a)が平面図であり、図1(b)が、図1(a)のA−O−B線における断面図である。図1に示す無励磁作動型電磁ブレーキは、電磁コイル10が埋設されたフィールドコア20と、フィールドコア20が無励磁状態の時にフィールドコア20との間にギャップGを介して対向し、軸方向にのみ移動可能なアーマチュア30と、このアーマチュア30と対向して配置され回転軸40に嵌着されたセンターハブ50と共に回転し、軸方向に移動可能な回転板60と、この回転板60に対向して配置された受圧板70と、アーマチュア30を回転板60に圧接する方向に付勢する制動ばね80とを備えている。
【0016】
前記受圧板70には、その中心部に円形の中心孔70aが形成され、また3本のボルト90の先端部90aが貫通する3個の貫通孔と3本の通しボルト92(図1(b)には不図示)が貫通する3個の切欠70bが円周方向等間隔に形成されている。そして、3本のボルト90の先端部90aにギャップ調整用ナット90bを締結することにより、スペーサ96と押えばね94とで受圧板70とフィールドコア20との間隔を一定に保持している。また、フィールドコア20とアーマチュア30との対向する端面間でアーマチュア30の軸方向の移動を案内する各ガイドピン32の外周に隙間を保って緩衝材としてのOリング34が保持されている。このOリング34は、フィールドコア20が励磁された時にアーマチュア30がフィールドコア20に吸着される時の衝突音を低減させる機能を有するものである。
【0017】
前記回転板60の中心部には、角形の中心孔が形成されており、その中心孔には、断面形状が角を落とした正方形のセンターハブ50が遊嵌している。そして回転板60は、前記センターハブ50の外周面に沿って、軸方向に移動可能な構造となっているため、回転板60の内径部の内周面とセンターハブ50の外周面との間には、若干のクリアランス(隙間)が存在する。そこで、図2に示すようにセンターハブ50の外周面に2か所に設けた軸方向に延びる溝52に弾接手段を設けている。この弾接手段は、長尺方向、すなわち軸方向の中心位置での垂直面を中心面として中央部を凹部とし、面対称の位置に2つの湾曲部54a、54bを形成させた板ばね54からなり、両端部に形成した係止部54c、54dにより、前記溝52に係止されている。そして、前記2つの湾曲部54a、54bをセンターハブ50の外周面から突出させることにより、図3及び図1(b)のC部に示すように前記板ばね54の湾曲部54a、54bを回転板60の内径部の内周面に2か所で弾接させている。
【0018】
図4は、図1(b)のC部を拡大した図面である。この図に示すように、無励磁状態において、板ばね54の軸方向中心位置P1は回転板60の軸方向中心位置P2よりアーマチュア30側に偏芯している。そのため、無励磁状態においては、回転板60と板ばね54の2か所の接触部に作用する弾接力の軸方向の力は、図中に矢印で示したように、受圧板70方向への力FLよりもアーマチュア30方向への力FRの方が大きい。その結果、励磁状態にした場合にFLとFRが等しくなるように、すなわち、回転板60が板ばね54と軸方向中心位置を合わせるようにアーマチュア30方向へ移動し、回転板60と受圧板70との接触が速やか、且つ、確実に解放される。
【0019】
上記に記載した実施例1では、弾接手段として、軸方向中心位置での垂直面を中心面として中央部を凹部とし、面対称の位置に2つの湾曲部を形成させた板ばねを用いたが、中心面を夾んで受圧板側及びアーマチュア側の2か所で回転板の内周面と弾接する接触部を構成する形状であり、無励磁状態において受圧板側の接触部における弾接力の軸方向成分がアーマチュア側の接触部における弾接力の軸方向成分より大きくできれば、これに限定されるものではない。
【0020】
例えば、図5に示すように、板ばねの代わりに、中心面を夾んで2山を持つ平板56と、この平板56をセンターハブ50側から外側に向けて付勢するコイルばね58で構成することも可能である。また、図6に示すように、2山板ばねに代えて、1山板ばね54を2個使用することも可能である。
【0021】
次に、本発明の別の実施の形態について、実施例2に基づき図7を用いて説明する。弾接手段以外の構成は、実施例1と同じであるので、詳述は省略する。図7は、実施例2における弾接手段近傍の拡大断面図である。図7に示すように長尺方向、すなわち軸方向の中心位置での垂直面Pを中心面として中央部を凹部とし、非面対称形状の2つの湾曲部54a、54bを形成させた板ばね54からなり、両端部に形成した係止部54c、54dにより、センターハブ50の溝に係止されている。そして、前記2つの湾曲部54a、54bをセンターハブ50の外周面から突出させることにより、回転板60の内径部の内周面のエッジ部分で2か所で弾接させている。
【0022】
この図に示すように、板ばね54の2つの湾曲部は、受圧板70側の方がアーマチュア30側よりも大きく湾曲させている。そのため、無励磁状態においては、回転板60と板ばね54の2か所の接触部に作用する弾接力の軸方向の力は、図中に矢印で示したように、受圧板70方向への力FLよりもアーマチュア30方向への力FRの方が大きい。その結果、励磁状態にした場合に弾接力FLと弾接力FRの差により、回転板60がアーマチュア30方向へ移動し、回転板60と受圧板70との接触が速やか、且つ、確実に解放される。
【0023】
【発明の効果】
請求項1に係る無励磁作動型電磁ブレーキは、弾性手段が、軸方向中心位置での垂直面を中心面として面対称形状であり、前記垂直面を夾んで回転板の内周面のエッジ部分で受圧板側及びアーマチュア側の2か所で弾接する接触部を構成し、且つ、無励磁状態において前記弾接手段の軸方向中心位置が回転板の軸方向中心位置よりアーマチュア側に偏芯していることにより、励磁状態にした場合に弾接手段と回転板との2カ所の接触部に作用する弾接力の差により、回転板がアーマチュア側へ移動し、回転板と受圧板との接触が速やか、且つ、確実に解放されるとともに、異常音の発生も抑制される。また、回転板と受圧板の接触によるモータに対する過剰負荷が防止される。さらに、回転板の摩耗が抑制され装置の長寿命化が図られる。また、弾性手段の取り付け時に向きを気にする必要がないため、組み立て工程も簡易になる。
【0024】
請求項2に係る無励磁作動型電磁ブレーキは、弾接手段が、軸方向中心位置での垂直面を中心面として2つの湾曲部からなる非対称形状であり、前記垂直面を夾んで回転板の内周面のエッジ部分で受圧板側及びアーマチュア側の2か所で弾接する接触部を構成し、且つ、無励磁状態において前記湾曲部は前記受圧板側の方が前記アーマチュア側よりも大きく湾曲していることにより、励磁状態にした場合に弾接手段と回転板との2カ所の接触部に作用する弾接力の差により、回転板がアーマチュア側へ移動し、回転板と受圧板との接触が速やか、且つ、確実に解放されるとともに、異常音の発生も抑制される。また、回転板と受圧板の接触によるモータに対する過剰負荷が防止される。さらに、回転板の摩耗が抑制され装置の長寿命化が図られる。
【0025】
請求項3に係る無励磁作動型電磁ブレーキは、請求項1又は請求項2に係る無励磁作動型電磁ブレーキが奏する効果に加えて、弾性手段が、2山板ばねであることによって、弾性手段の構成を簡易にすることができる。
【図面の簡単な説明】
【図1】本発明の1つの実施の形態である無励磁作動型電磁ブレーキを示す図であって、(a)は、その平面図で(b)は、(a)のA−O−B線における断面図である。
【図2】図1の無励磁作動型電磁ブレーキのセンターハブと弾接手段の拡大斜視図である。
【図3】図2に示したセンターハブと弾接手段を回転板に遊嵌させた状態を示す拡大斜視図である。
【図4】図1(b)のC部の拡大図である。
【図5】弾接手段の別の形態を示す図である。
【図6】弾接手段の別の形態を示す図である。
【図7】本発明の別の実施の形態である無励磁作動型電磁ブレーキに使用される弾接手段を示す図である。
【図8】従来の無励磁作動型電磁ブレーキを示す図であって、(a)は、その平面図で(b)は、(a)のA−O−B線における断面図である。
【図9】従来の無励磁作動型電磁ブレーキのセンターハブと弾接手段の拡大斜視図である。
【図10】図9に示したセンターハブと弾接手段を回転板に遊嵌させた状態を示す拡大斜視図である。
【符号の説明】
10、110 ・・・ 電磁コイル
20、120 ・・・ フィールドコア
30、130 ・・・ アーマチュア
32 ・・・ ガイドピン
34 ・・・ Oリング
40、140 ・・・ 回転軸
50、150 ・・・ センターハブ
52、152 ・・・ 溝
54、154 ・・・ 板ばね
60、160 ・・・ 回転板
70、170 ・・・ 受圧板
80、180 ・・・ 制動ばね
90 ・・・ ボルト
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a non-excitation operation type electromagnetic brake.
[0002]
[Prior art]
FIG. 8 shows a conventional non-excitation actuated electromagnetic brake, FIG. 8 (a) is a plan view, and FIG. 8 (b) is a cross-sectional view taken along line A-O-B in FIG. 8 (a). It is. The non-excitation operation type electromagnetic brake shown in FIG. 8 includes a field core 120 in which the electromagnetic coil 110 is embedded, and the field core 120 when the electromagnetic coil 110 is not energized, that is, when the field core 120 is in a non-excitation state. The armature 130 that faces the gap G and is movable only in the axial direction, and the center hub 150 that is arranged to face the armature 130 and is fitted to the rotary shaft 140 rotates to move in the axial direction. A possible rotating plate 160, a pressure receiving plate 170 disposed to face the rotating plate 160, and a brake spring 180 that urges the armature 130 in a direction in pressure contact with the rotating plate 160 are provided. Although not shown, the rotating shaft 140 is pivoted on the field core 120 by a bearing such as a ball bearing.
[0003]
The rotating plate 160 is structured to be movable in the axial direction along the outer peripheral surface of a square center hub 150 with a corner cut as shown in FIG. A slight clearance (gap) exists between the inner peripheral surface of the inner diameter portion and the outer peripheral surface of the center hub 150. Therefore, as shown in FIG. 9, the leaf spring 154 is engaged with the axially extending grooves 152 provided at two locations on the outer peripheral surface of the center hub 150, and the curved portion is engaged with the center hub 150. By projecting from the outer peripheral surface, the leaf spring 154 is brought into elastic contact with the inner peripheral surface of the inner diameter portion of the rotating plate 160 as shown in FIG. As a result, the play due to the clearance between the center hub 150 and the rotating plate 160 is removed.
[0004]
In the non-excitation operation type electromagnetic brake having such a structure, the armature 130 is rotated by the brake plate 180 when the current is not flowing through the electromagnetic coil 110, that is, when the field core 120 is in the non-excitation state. The rotating plate 160 is sandwiched between the pressure receiving plate 170 and the armature 130, and the rotation is stopped, whereby the rotating shaft 140 is braked.
[0005]
On the other hand, when a current is passed through the electromagnetic coil 110, that is, when the field core 120 is in an excited state, the armature 130 is attracted to the field core 120, and the pressure contact between the armature 130 and the rotary plate 160 is released. Then, the rotating plate 160 is released from the clamping of the pressure receiving plate 170 and the armature 130 and becomes rotatable. Thereby, the brake of the rotating shaft 140 is released (for example, refer to Patent Document 1).
[0006]
[Patent Document 1]
Japanese Utility Model Publication No. 60-107638 [0007]
[Problems to be solved by the invention]
However, in the conventional non-excitation operation type electromagnetic brake as shown in FIG. 8, the leaf spring 154 is elastically in contact with the inner peripheral surface of the inner diameter portion of the rotating plate 160, and therefore, between the rotating plate 160 and the center hub 150. A frictional force that hinders the rotation of the rotating plate 160 in the axial direction works. Therefore, although the field core 120 is in an excited state and the rotating plate 160 is released from the clamping of the pressure receiving plate 170 and the armature 130, the rotating plate 160 rotates while being in contact with the pressure receiving plate 170, and the brake is released. Sometimes an excessive load was applied to the rotating shaft, and an overload was applied to the motor, causing abnormal heat generation. Furthermore, the friction between the rotating plate 160 and the pressure receiving plate 170 causes an unpleasant rubbing sound or wears the rotating plate 160 and shortens the life of the brake body.
[0008]
Therefore, an object of the present invention is to provide a non-excited operation type electromagnetic that has a long brake life and prevents contact between the rotating plate and the pressure receiving plate quickly and reliably when the brake is released, thereby preventing abnormal noise and heat generation. To provide a brake.
[0009]
[Means for Solving the Problems]
The invention according to claim 1 is a field core in which an electromagnetic coil is embedded, and an armature that is opposed to the field core with a gap between the field core and is movable only in the axial direction when the field core is in a non-excited state, A rotary plate that is disposed so as to face the armature and is fitted on the rotary shaft, and is loosely fitted on the outer periphery of the center hub so as to be movable in the axial direction, a pressure receiving plate arranged so as to face the rotary plate, and the armature Is installed between the outer peripheral surface of the center hub and the inner peripheral surface of the rotary plate to elastically contact the center hub and the rotary plate. In the non-excitation actuating electromagnetic brake having the elastic contact means for preventing rattling, the elastic contact means has a plane symmetric shape with the vertical plane at the center position in the axial direction as the central plane, and sandwiches the vertical plane. The rotation A contact portion that elastically contacts the pressure receiving plate side and the armature side at the edge portion of the inner peripheral surface of the rotating plate, and the axial center position of the elastic contact means in the non-excited state The said subject is achieved by decentering from the axial center position to the said armature side.
[0010]
According to a second aspect of the present invention, there is provided an armature capable of moving only in the axial direction while facing a gap between a field core having an electromagnetic coil embedded therein and the field core when the field core is in an unexcited state. A rotating plate that is arranged so as to be movable in the axial direction on the outer periphery of a center hub that is arranged to face the armature and is fitted to the rotating shaft, and a pressure receiving plate that is arranged to face the rotating plate, A brake spring that urges the armature in a direction in which the armature is pressed against the rotating plate, and is mounted between an outer peripheral surface of the center hub and an inner peripheral surface of the rotating plate to elastically contact the center hub and the rotating plate. In the non-excitation actuating electromagnetic brake having elastic contact means for preventing rattling between the two, the elastic contact means has an asymmetric shape composed of two curved portions with a vertical plane at the axial center position as a central plane. , A contact portion that elastically contacts the pressure receiving plate side and the armature side at the edge portion of the inner peripheral surface of the rotating plate with the vertical surface interposed therebetween, and in a non-excited state, the curved portion is The pressure-receiving plate side is curved more greatly than the armature side, thereby achieving the above-mentioned problem.
[0011]
Furthermore, the invention according to claim 3 achieves the above-mentioned object in addition to the configuration of the invention according to claim 1 or claim 2, wherein the elastic contact means is a double leaf spring.
[0012]
[Action]
In the non-excitation actuating electromagnetic brake according to claim 1, the elastic means has a plane-symmetrical shape with the vertical plane at the axial center position as the central plane, and the edge portion of the inner peripheral surface of the rotating plate sandwiching the vertical plane The contact portion that makes elastic contact at two locations on the pressure receiving plate side and the armature side, and the axial center position of the elastic contact means is decentered from the axial center position of the rotary plate to the armature side in the non-excited state. Therefore, the rotating plate moves to the armature side due to the difference in elastic contact force that acts on the two contact parts between the elastic contact means and the rotating plate when excited, and the rotating plate and the pressure receiving plate are in contact with each other. Is released promptly and reliably.
[0013]
In the non-excitation actuating electromagnetic brake according to claim 2, the elastic contact means has an asymmetric shape composed of two curved portions with the vertical plane at the axial center position as the central plane, and the rotary plate sandwiches the vertical plane. The edge part of the inner peripheral surface constitutes a contact portion that elastically contacts at two places on the pressure receiving plate side and the armature side, and in the non-excited state, the bending portion bends more on the pressure receiving plate side than on the armature side. As a result, the rotating plate moves to the armature side due to the difference in elastic contact force acting on the two contact portions of the elastic contact means and the rotating plate when excited, and the rotating plate and the pressure receiving plate Contact is quickly and reliably released.
[0014]
In the non-excitation actuating electromagnetic brake according to claim 3, since the elastic contact means is a double spring, the action of the non-excitation actuating electromagnetic brake according to claim 1 or 2 is ensured with a simple configuration. Played.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described based on Example 1 with reference to the drawings. FIG. 1 shows Example 1 which is an example of an embodiment of the non-excitation operation type electromagnetic brake of the present invention. FIG. 1 (a) is a plan view, and FIG. 1 (b) is FIG. It is sectional drawing in the AOB line of a). The non-excitation operation type electromagnetic brake shown in FIG. 1 is opposed to the field core 20 in which the electromagnetic coil 10 is embedded, and the field core 20 via the gap G when the field core 20 is in the non-excitation state. The armature 30 that can move only in the direction of the armature 30 and the center hub 50 that is disposed opposite to the armature 30 and that is fitted to the rotating shaft 40, rotate in the axial direction, and face the rotating plate 60. And a brake spring 80 that urges the armature 30 in a direction in which the armature 30 is pressed against the rotating plate 60.
[0016]
The pressure receiving plate 70 is formed with a circular center hole 70a at the center thereof, and three through holes and three through bolts 92 (FIG. 1 (b) through which the tip portions 90a of the three bolts 90 pass. ) Are formed at equal intervals in the circumferential direction. The gap adjusting nut 90b is fastened to the tip portions 90a of the three bolts 90, so that the gap between the pressure receiving plate 70 and the field core 20 is kept constant by the spacer 96 and the presser spring 94. Further, an O-ring 34 serving as a cushioning material is held between the end faces of the field core 20 and the armature 30 that are opposed to each other, with a gap provided on the outer periphery of each guide pin 32 that guides the movement of the armature 30 in the axial direction. The O-ring 34 has a function of reducing a collision sound when the armature 30 is attracted to the field core 20 when the field core 20 is excited.
[0017]
A square center hole is formed at the center of the rotating plate 60, and a square center hub 50 with a cross-sectional shape having a corner is loosely fitted in the center hole. Since the rotary plate 60 is structured to be movable in the axial direction along the outer peripheral surface of the center hub 50, the rotary plate 60 is located between the inner peripheral surface of the inner diameter portion of the rotary plate 60 and the outer peripheral surface of the center hub 50. There is a slight clearance (gap). Therefore, as shown in FIG. 2, elastic contacting means are provided in the axially extending grooves 52 provided at two locations on the outer peripheral surface of the center hub 50. This elastic contact means includes a leaf spring 54 in which a vertical surface at the center position in the longitudinal direction, that is, an axial direction, has a central surface as a concave portion, and two curved portions 54a and 54b are formed at plane-symmetrical positions. And is locked to the groove 52 by locking portions 54c and 54d formed at both ends. Then, by projecting the two curved portions 54a and 54b from the outer peripheral surface of the center hub 50, the curved portions 54a and 54b of the leaf spring 54 are rotated as shown in C portion of FIGS. 3 and 1B. The plate 60 is elastically contacted at two locations on the inner peripheral surface of the inner diameter portion.
[0018]
FIG. 4 is an enlarged view of a portion C in FIG. As shown in this figure, in the non-excited state, the axial center position P1 of the leaf spring 54 is eccentric from the axial center position P2 of the rotating plate 60 toward the armature 30 side. Therefore, in the non-excited state, the axial force of the elastic contact force acting on the two contact portions of the rotating plate 60 and the leaf spring 54 is directed toward the pressure receiving plate 70 as shown by the arrows in the figure. The force FR in the direction of the armature 30 is larger than the force FL. As a result, the FL and FR are moved in the direction of the armature 30 so that FL and FR become equal when excited, that is, the plate spring 54 and the axial center position are aligned, and the rotary plate 60 and pressure receiving plate 70 are moved. Contact with is quickly and reliably released.
[0019]
In the first embodiment described above, a plate spring in which the vertical surface at the axial center position is the central surface, the central portion is the concave portion, and two curved portions are formed at the plane-symmetrical positions is used as the elastic contact means. Is a shape that constitutes a contact portion that elastically contacts the inner peripheral surface of the rotating plate at two locations on the pressure receiving plate side and the armature side with respect to the central surface, and the elastic contact force at the contact portion on the pressure receiving plate side in the non-excited state. The axial direction component is not limited to this as long as it can be larger than the axial direction component of the elastic contact force at the contact portion on the armature side.
[0020]
For example, as shown in FIG. 5, instead of a leaf spring, a flat plate 56 having two ridges sandwiching the center surface and a coil spring 58 that urges the flat plate 56 outward from the center hub 50 side. It is also possible. Moreover, as shown in FIG. 6, it is possible to use two single leaf springs 54 instead of the two leaf springs.
[0021]
Next, another embodiment of the present invention will be described with reference to FIG. Since the configuration other than the elastic contact means is the same as that of the first embodiment, detailed description thereof is omitted. FIG. 7 is an enlarged sectional view of the vicinity of the elastic contact means in the second embodiment. As shown in FIG. 7, a leaf spring 54 in which two curved portions 54a and 54b having a non-axisymmetric shape are formed by setting a vertical portion P in the longitudinal direction, that is, an axial center position as a central plane, a central portion as a concave portion. And is locked in the groove of the center hub 50 by locking portions 54c and 54d formed at both ends. Then, by projecting the two curved portions 54 a and 54 b from the outer peripheral surface of the center hub 50, the two curved portions 54 a and 54 b are elastically contacted at two locations at the edge portion of the inner peripheral surface of the inner diameter portion of the rotating plate 60.
[0022]
As shown in this figure, the two curved portions of the leaf spring 54 are curved more largely on the pressure receiving plate 70 side than on the armature 30 side. Therefore, in the non-excited state, the axial force of the elastic contact force acting on the two contact portions of the rotating plate 60 and the leaf spring 54 is directed toward the pressure receiving plate 70 as shown by the arrows in the figure. The force FR in the direction of the armature 30 is larger than the force FL. As a result, the rotating plate 60 moves in the direction of the armature 30 due to the difference between the elastic contact force FL and the elastic contact force FR in the excited state, and the contact between the rotary plate 60 and the pressure receiving plate 70 is quickly and reliably released. The
[0023]
【The invention's effect】
In the non-excitation actuating electromagnetic brake according to claim 1, the elastic means has a plane-symmetrical shape with the vertical plane at the axial center position as the central plane, and the edge portion of the inner peripheral surface of the rotating plate sandwiching the vertical plane The contact portion that makes elastic contact at two locations on the pressure receiving plate side and the armature side, and the axial center position of the elastic contact means is decentered from the axial center position of the rotary plate to the armature side in the non-excited state. Therefore, the rotating plate moves to the armature side due to the difference in elastic contact force that acts on the two contact parts between the elastic contact means and the rotating plate when excited, and the rotating plate and the pressure receiving plate are in contact with each other. Is released promptly and reliably, and the occurrence of abnormal noise is also suppressed. Further, an excessive load on the motor due to the contact between the rotating plate and the pressure receiving plate is prevented. Further, the wear of the rotating plate is suppressed and the life of the device is extended. Moreover, since it is not necessary to care about the direction when attaching the elastic means, the assembly process is simplified.
[0024]
In the non-excitation actuating electromagnetic brake according to claim 2, the elastic contact means has an asymmetric shape composed of two curved portions with the vertical plane at the axial center position as the central plane, and the rotary plate sandwiches the vertical plane. The edge part of the inner peripheral surface constitutes a contact portion that elastically contacts at two places on the pressure receiving plate side and the armature side, and in the non-excited state, the bending portion bends more on the pressure receiving plate side than on the armature side. As a result, the rotating plate moves to the armature side due to the difference in elastic contact force acting on the two contact portions of the elastic contact means and the rotating plate when excited, and the rotating plate and the pressure receiving plate Contact is quickly and reliably released, and abnormal noise is also suppressed. Further, an excessive load on the motor due to the contact between the rotating plate and the pressure receiving plate is prevented. Further, the wear of the rotating plate is suppressed and the life of the device is extended.
[0025]
In addition to the effect exhibited by the non-excitation actuating electromagnetic brake according to claim 1 or 2, the non-exciting actuating electromagnetic brake according to claim 3 is characterized in that the elastic means is a double leaf spring. The configuration can be simplified.
[Brief description of the drawings]
FIG. 1 is a diagram showing a non-excitation operation type electromagnetic brake according to an embodiment of the present invention, wherein (a) is a plan view thereof and (b) is an A-O-B line of (a). It is sectional drawing in a line.
FIG. 2 is an enlarged perspective view of a center hub and elastic contact means of the non-excitation operation type electromagnetic brake of FIG. 1;
3 is an enlarged perspective view showing a state in which the center hub and elastic contact means shown in FIG. 2 are loosely fitted to a rotating plate. FIG.
FIG. 4 is an enlarged view of a portion C in FIG.
FIG. 5 is a diagram showing another form of the elastic contact means.
FIG. 6 is a view showing another form of the elastic contact means.
FIG. 7 is a diagram showing elastic contact means used in a non-excitation actuating electromagnetic brake according to another embodiment of the present invention.
8A and 8B are diagrams showing a conventional non-excitation operation type electromagnetic brake, wherein FIG. 8A is a plan view thereof, and FIG. 8B is a cross-sectional view taken along line A-O-B in FIG.
FIG. 9 is an enlarged perspective view of a center hub and elastic contact means of a conventional non-excitation operation type electromagnetic brake.
10 is an enlarged perspective view showing a state in which the center hub and the elastic contact means shown in FIG. 9 are loosely fitted to a rotating plate.
[Explanation of symbols]
10, 110 ... Electromagnetic coils 20, 120 ... Field cores 30, 130 ... Armature 32 ... Guide pins 34 ... O-rings 40, 140 ... Rotating shafts 50, 150 ... Center Hubs 52, 152 ... grooves 54, 154 ... leaf springs 60, 160 ... rotating plates 70, 170 ... pressure receiving plates 80, 180 ... braking springs 90 ... bolts

Claims (3)

電磁コイルが埋設されたフィールドコアと、該フィールドコアが無励磁状態の時に前記フィールドコアとの間にギャップを介して対向し軸方向にのみ移動可能なアーマチュアと、該アーマチュアに対向して配置され回転軸に嵌着されたセンターハブの外周に軸方向に移動可能に遊嵌された回転板と、該回転板と対向して配置された受圧板と、前記アーマチュアを前記回転板に圧接する方向に付勢する制動ばねと、前記センターハブの外周面と前記回転板の内周面との間に装着され前記センターハブと前記回転板とを弾接させ両者のがたつきを防止する弾接手段とを有する無励磁作動型電磁ブレーキにおいて、
前記弾接手段は、軸方向中心位置での垂直面を中心面として面対称形状であり、前記垂直面を夾んで前記回転板の内周面のエッジ部分で前記受圧板側及び前記アーマチュア側の2か所で弾接する接触部を構成し、且つ、無励磁状態において前記弾接手段の軸方向中心位置が前記回転板の軸方向中心位置より前記アーマチュア側に偏芯していることを特徴とする無励磁作動型電磁ブレーキ。
A field core in which an electromagnetic coil is embedded, an armature that is opposed to the field core via a gap when the field core is in a non-excited state, and is movable only in the axial direction, and is disposed to face the armature A rotating plate loosely fitted to the outer periphery of the center hub fitted to the rotating shaft so as to be movable in the axial direction, a pressure receiving plate arranged to face the rotating plate, and a direction in which the armature is pressed against the rotating plate A brake spring that is urged against the elastic member, and an elastic contact that is mounted between the outer peripheral surface of the center hub and the inner peripheral surface of the rotating plate to elastically contact the center hub and the rotating plate to prevent rattling of both. In a non-excitation actuating electromagnetic brake having means,
The elastic contact means has a plane-symmetrical shape with a vertical plane at the axial center position as a central plane, and the pressure receiving plate side and the armature side at the edge portion of the inner peripheral surface of the rotary plate with the vertical plane in between. The contact portion is configured to be elastically contacted at two locations, and in the non-excited state, the axial center position of the elastic contact means is eccentric from the axial center position of the rotating plate toward the armature. Non-excitation actuated electromagnetic brake.
電磁コイルが埋設されたフィールドコアと、該フィールドコアが無励磁状態の時に前記フィールドコアとの間にギャップを介して対向し軸方向にのみ移動可能なアーマチュアと、該アーマチュアに対向して配置され回転軸に嵌着されたセンターハブの外周に軸方向に移動可能に遊嵌された回転板と、該回転板と対向して配置された受圧板と、前記アーマチュアを前記回転板に圧接する方向に付勢する制動ばねと、前記センターハブの外周面と前記回転板の内周面との間に装着され前記センターハブと前記回転板とを弾接させ両者のがたつきを防止する弾接手段とを有する無励磁作動型電磁ブレーキにおいて、
前記弾接手段は、軸方向中心位置での垂直面を中心面として2つの湾曲部からなる非対称形状であり、前記垂直面を夾んで前記回転板の内周面のエッジ部分で前記受圧板側及び前記アーマチュア側の2か所で弾接する接触部を構成し、且つ、無励磁状態において前記湾曲部は前記受圧板側の方が前記アーマチュア側よりも大きく湾曲していることを特徴とする無励磁作動型電磁ブレーキ。
A field core in which an electromagnetic coil is embedded, an armature that is opposed to the field core via a gap when the field core is in a non-excited state, and is movable only in the axial direction, and is disposed to face the armature A rotating plate loosely fitted to the outer periphery of the center hub fitted to the rotating shaft so as to be movable in the axial direction, a pressure receiving plate arranged to face the rotating plate, and a direction in which the armature is pressed against the rotating plate A brake spring that is urged against the elastic member, and an elastic contact that is mounted between the outer peripheral surface of the center hub and the inner peripheral surface of the rotating plate to elastically contact the center hub and the rotating plate to prevent rattling of both. In a non-excitation actuating electromagnetic brake having means,
The elastic contact means has an asymmetrical shape composed of two curved portions with a vertical plane at the axial center position as a central plane, and the pressure receiving plate side at the edge portion of the inner peripheral surface of the rotating plate with the vertical plane interposed therebetween And a contact portion that elastically contacts at two locations on the armature side, and in the non-excited state, the curved portion is curved more greatly on the pressure receiving plate side than on the armature side. Excitation actuated electromagnetic brake.
前記弾接手段が、2山板ばねであることを特徴とする請求項1又は請求項2に記載の無励磁作動型電磁ブレーキ。  The non-excitation actuating electromagnetic brake according to claim 1 or 2, wherein the elastic contact means is a two-plate spring.
JP2002347764A 2002-11-29 2002-11-29 Non-excitation electromagnetic brake Expired - Lifetime JP3929884B2 (en)

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