JP3507866B2 - Steam heating device - Google Patents
Steam heating deviceInfo
- Publication number
- JP3507866B2 JP3507866B2 JP02105895A JP2105895A JP3507866B2 JP 3507866 B2 JP3507866 B2 JP 3507866B2 JP 02105895 A JP02105895 A JP 02105895A JP 2105895 A JP2105895 A JP 2105895A JP 3507866 B2 JP3507866 B2 JP 3507866B2
- Authority
- JP
- Japan
- Prior art keywords
- heating
- steam
- valve
- falling
- vacuum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は熱交換器内の被加熱物を
蒸気で加熱するものに関し、特にその加熱温度が100
度C前後の比較的低温の場合に適した蒸気加熱装置に関
する。具体的には重合反応等に用いられる各種反応釜や
食品の蒸溜装置、濃縮装置、あるいは殺菌装置等の蒸気
加熱に用いるものである。
【0002】
【従来の技術】従来の蒸気加熱装置としては例えば特開
平3−241202号公報に示されているようなものが
用いられていた。これは、減圧弁と加熱容器とエゼクタ
―式真空ポンプを順次配置し、エゼクタ―式真空ポンプ
を復水排出装置としてエゼクタ―とタンクと渦巻きポン
プで構成したもので、減圧弁で所定値まで減圧した低圧
蒸気を加熱容器に供給し、エゼクタ―式真空ポンプを駆
動して加熱容器内を所望の真空度に維持すると共に、加
熱容器内で被加熱物を加熱して生じた復水を吸引するこ
とにより、被加熱物を100度C以下もしくは100度
C程度の真空蒸気すなわち大気圧以下の減圧蒸気で加熱
することができるものである。
【0003】
【発明が解決しようとする課題】上記従来の蒸気加熱装
置では、真空吸引手段としてエゼクタ―式真空ポンプを
用いているために、エゼクタ―とタンクと渦巻きポンプ
が最低限必要となり、装置が高価なものとなってしまう
問題があった。また、渦巻きポンプを連続的に駆動して
流体をエゼクタ―に供給しなければならず、ポンプの運
転費用も少なからずかかってしまい維持費用が嵩む問題
があった。
【0004】従って本発明の技術的課題は、装置そのも
のが簡単で安価であり、また、維持費用の少ない蒸気加
熱装置を得ることである。
【0005】
【課題を解決するための手段】上記の技術的課題を解決
するために講じた本発明の技術的手段は、熱交換器に加
熱部を形成して加熱用の蒸気供給管を接続し、当該加熱
部において大気圧以下の真空蒸気で加熱すると共に、加
熱により生じた復水を排出する復水排出装置を接続した
ものにおいて、復水排出装置を所望の長さを有する立下
がり部で形成して、当該立下がり部に所定液位になると
開閉弁する液位開閉弁を取り付けると共に、上記立下が
り部の所望長さを、加熱部が必要とする真空度に応じた
長さ、すなわち、立下がり部が復水を吸い上げて加熱部
の真空度に釣り合った水頭高さを生じることのできる長
さ、としたものである。
【0006】
【作用】上記の技術的手段の作用は下記の通りである。
蒸気供給管から熱交換器へ供給された蒸気は熱交換器自
体と加熱部で被加熱物に熱を奪われて凝縮し復水となっ
て立下がり部に流下して溜る。また、加熱部へ供給され
た蒸気が凝縮することにより、加熱部の圧力は低下して
大気圧以下となり立下がり部の復水を吸い上げる。吸い
上げの距離は加熱部で生じる真空度に応じたものとな
る。更に蒸気供給管から低圧の加熱用蒸気を供給するこ
とにより、熱交換器は大気圧以下の真空蒸気で加熱され
る。熱交換器を加熱して生じた復水は立下がり部に至り
所定液位になると液位開閉弁から随時外部に排出され
る。
【0007】
【実施例】上記の技術的手段の具体例を示す実施例を説
明する。熱交換器としての反応釜1の加熱部すなわちジ
ャケット部2に蒸気供給管3を開閉弁4と圧力調節弁5
介して接続する。開閉弁4と圧力調節弁5の間に開閉弁
6を介してバイパス管路7を設けてジャケット部2と接
続する。ジャケット部2の下部側方に開閉弁13を介し
て大気連通管14を接続する。
【0008】ジャケット部2の下部には所定長さの立下
がり部8,9を設けて復水排出装置とする。立下がり部
9に弁体10と連結棒11とフロ―ト12から成る液位
開閉弁20を取り付ける。弁体10に対向して弁座15
を立下がり部9の下方に形成する。液位開閉弁20は、
フロ―ト12が液位と共に上下動することにより弁体1
0が弁座5を開閉弁して立下がり部8,9に溜った復水
を排出したり閉止したりする。弁体10とフロ―ト12
を連結する連結棒11の長さを調節することにより、開
閉弁する液位を調節することができるものである。立下
がり部8,9の長さはジャケット部2で必要とする真空
度に応じた長さを有すれば良いが、通常10メ―トル程
度の長さとするのが望ましい。また、立下がり部8の側
部には水を補給する補給水管16を取り付ける。
【0009】次に作用を説明する。反応釜1の内部で図
示しない被加熱物を加熱する前にジャケット部2内の残
存空気を除去しておく必要がある場合は、まず開閉弁1
3を開弁状態として、続いてバイパス管路7の開閉弁6
を開弁して蒸気供給管3から減圧等の圧力調節を行わな
い高圧の蒸気をジャケット部2に供給して、残存空気を
開閉弁13から除去する。加熱の前に残存空気の除去が
必要でない場合は上記操作は必要ない。
【0010】蒸気供給管3から圧力調節弁5を経て一旦
供給された低圧の加熱用蒸気は、ジャケット部2内で伝
熱により凝縮して復水となり立下がり部8,9に溜る。
また、ジャケット部2内の蒸気が凝縮してその容積が急
激に小さくなるためにジャケット部2内は大気圧以下の
真空状態となる。ジャケット部2内が真空状態となると
共に立下がり部8,9は復水を吸い上げて真空度に釣り
合った水頭高さを生じる。立下がり部8,9に溜った復
水だけでは不足する場合は補給水管16から水を補給す
る。所定の真空度となったジャケット部2へ再度蒸気供
給管3から圧力調節弁5で所定の圧力まで減圧した低圧
の蒸気を供給することにより、反応釜1は所定の真空蒸
気、すなわち100度C以下の温度の蒸気、で加熱され
る。
【0011】反応釜1を加熱して生じた復水はジャケッ
ト部2から立下がり部8,9に流下し、立下がり部8,
9の液位が高くなると液位開閉弁20が開弁して外部へ
排出される。
【0012】
【発明の効果】上記のように本発明によれば、立下がり
部と液位開閉弁とで熱交換器の真空度を維持すると共
に、発生した復水を排出することができ、エゼクタ―式
真空ポンプのようにエゼクタ―やタンクや渦巻きポンプ
等が不要で装置そのものを安価なものとすることがで
き、且つ、渦巻きポンプの運転費用も不要となり装置の
維持費用をほとんどを無くすことができる。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for heating an object to be heated in a heat exchanger with steam.
The present invention relates to a steam heating device suitable for a relatively low temperature of about C. Specifically, it is used for steam heating of various reaction vessels used for a polymerization reaction or the like, a food distilling apparatus, a concentrating apparatus, or a sterilizing apparatus. 2. Description of the Related Art As a conventional steam heating device, for example, a device as disclosed in JP-A-3-241202 has been used. This is a system in which a pressure reducing valve, a heating vessel, and an ejector-type vacuum pump are sequentially arranged, and the ejector-type vacuum pump is composed of an ejector, a tank, and a spiral pump as a condensate discharge device. The heated low-pressure steam is supplied to the heating vessel, and the ejector-type vacuum pump is driven to maintain the inside of the heating vessel at a desired degree of vacuum, and the condensate generated by heating the object to be heated in the heating vessel is sucked. Thus, the object to be heated can be heated with a vacuum steam of 100 ° C. or less, or about 100 ° C., that is, a reduced pressure steam of an atmospheric pressure or less. In the above-mentioned conventional steam heating apparatus, since an ejector-type vacuum pump is used as a vacuum suction means, an ejector, a tank and a vortex pump are required at a minimum. However, there was a problem that it became expensive. In addition, it is necessary to continuously drive the centrifugal pump to supply the fluid to the ejector, so that the operation cost of the pump is not small and the maintenance cost is increased. Accordingly, it is an object of the present invention to provide a steam heating apparatus which is simple and inexpensive and has low maintenance costs. The technical means of the present invention taken to solve the above technical problem is to form a heating section in a heat exchanger and to connect a steam supply pipe for heating. And the heating
In the part connected with a condensate discharge device that discharges condensate generated by heating while heating with vacuum steam below atmospheric pressure , the condensate discharge device is formed by a falling portion having a desired length. , fitted with a liquid level-off valve to open and close valve becomes the predetermined liquid level in the falling portion Rutotomoni, the raised bottom is
The desired length of the heating section depends on the degree of vacuum required by the heating section.
Length, that is, the falling part sucks condensate and heats
Length capable of producing a head height commensurate with the degree of vacuum
That's what it was. The operation of the above technical means is as follows.
The steam supplied from the steam supply pipe to the heat exchanger is deprived of heat by the object to be heated by the heat exchanger itself and the heating unit, condensed, condensed, flows down to the falling part, and accumulates. Further, as the steam supplied to the heating unit is condensed, the pressure of the heating unit is reduced to the atmospheric pressure or less, and the condensate in the falling part is sucked up. The distance of the suction depends on the degree of vacuum generated in the heating section. Further, by supplying low-pressure heating steam from the steam supply pipe, the heat exchanger is heated by vacuum steam at a pressure lower than the atmospheric pressure. Condensate generated by heating the heat exchanger reaches the falling portion and reaches a predetermined liquid level, and is discharged to the outside from the liquid level on-off valve as needed. An embodiment showing a specific example of the above technical means will be described. A steam supply pipe 3 is connected to a heating section of the reaction vessel 1 as a heat exchanger, that is, a jacket section 2 by an on-off valve 4 and a pressure control valve 5.
Connect through. A bypass pipe 7 is provided between the on-off valve 4 and the pressure control valve 5 via an on-off valve 6, and is connected to the jacket portion 2. An atmosphere communication pipe 14 is connected to the lower side of the jacket 2 via an on-off valve 13. [0008] Falling portions 8 and 9 having a predetermined length are provided at a lower portion of the jacket portion 2 to form a condensate discharge device. A liquid level on-off valve 20 comprising a valve body 10, a connecting rod 11 and a float 12 is attached to the falling part 9. The valve seat 15 is opposed to the valve body 10.
Is formed below the falling portion 9. The liquid level on-off valve 20 is
When the float 12 moves up and down with the liquid level, the valve element 1
The valve 0 opens and closes the valve seat 5 to discharge or close the condensed water accumulated in the falling portions 8 and 9. Valve body 10 and float 12
By adjusting the length of the connecting rod 11 connecting the valves, the liquid level for opening and closing the valve can be adjusted. The lengths of the falling portions 8 and 9 may have a length corresponding to the degree of vacuum required in the jacket portion 2, but it is usually preferable that the length be approximately 10 meters. A replenishing water pipe 16 for replenishing water is attached to the side of the falling part 8. Next, the operation will be described. If it is necessary to remove the residual air in the jacket portion 2 before heating an object to be heated (not shown) inside the reaction vessel 1, first, the on-off valve 1
3 is opened, and then the on-off valve 6 of the bypass line 7 is opened.
Is supplied to the jacket portion 2 from the steam supply pipe 3 to supply high-pressure steam that is not subjected to pressure adjustment such as pressure reduction, and residual air is removed from the on-off valve 13. If the removal of residual air is not necessary before heating, the above operation is not necessary. The low-pressure heating steam once supplied from the steam supply pipe 3 via the pressure control valve 5 is condensed by heat transfer in the jacket portion 2 to become condensed water and accumulate in the falling portions 8 and 9.
In addition, since the vapor in the jacket portion 2 is condensed and its volume is rapidly reduced, the inside of the jacket portion 2 is in a vacuum state at atmospheric pressure or lower. While the inside of the jacket portion 2 is in a vacuum state, the falling portions 8 and 9 suck up the condensed water to generate a water head height proportional to the degree of vacuum. When the condensed water collected in the falling portions 8 and 9 is insufficient, water is supplied from the supply water pipe 16. By supplying low-pressure steam reduced to a predetermined pressure from the steam supply pipe 3 to the jacket portion 2 having a predetermined degree of vacuum again by the pressure control valve 5 from the steam supply pipe 3, the reaction vessel 1 has a predetermined vacuum steam, that is, 100 ° C. Heated with steam at the following temperatures: The condensate generated by heating the reactor 1 flows down from the jacket 2 to the falling portions 8 and 9, and falls.
When the liquid level of 9 rises, the liquid level on-off valve 20 opens and is discharged to the outside. As described above, according to the present invention, the degree of vacuum of the heat exchanger can be maintained by the falling part and the liquid level on-off valve, and the condensate generated can be discharged. Ejectors, tanks, centrifugal pumps, etc. are not required unlike an ejector-type vacuum pump, and the equipment itself can be made inexpensive. Also, operating costs of the centrifugal pump are unnecessary, and the maintenance cost of the equipment is almost eliminated. Can be.
【図面の簡単な説明】
【図1】本発明の蒸気加熱装置の実施例の構成図であ
る。
【符号の説明】
1 反応釜
2 ジャケット部
3 蒸気供給管
5 圧力調節弁
8,9 立下がり部
10 弁体
11 連結棒
12 フロ―ト
20 液位開閉弁BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a configuration diagram of an embodiment of a steam heating device of the present invention. [Description of Signs] 1 Reaction vessel 2 Jacket section 3 Steam supply pipe 5 Pressure control valve 8, 9 Falling section 10 Valve body 11 Connecting rod 12 Float 20 Liquid level opening / closing valve
Claims (1)
気供給管を接続し、当該加熱部において大気圧以下の真
空蒸気で加熱すると共に、加熱により生じた復水を排出
する復水排出装置を接続したものにおいて、復水排出装
置を所望の長さを有する立下がり部で形成して、当該立
下がり部に所定液位になると開閉弁する液位開閉弁を取
り付けると共に、上記立下がり部の所望長さを、加熱部
が必要とする真空度に応じた長さ、すなわち、立下がり
部が復水を吸い上げて加熱部の真空度に釣り合った水頭
高さを生じることのできる長さ、としたことを特徴とす
る蒸気加熱装置。(57) [Claims 1] A heating section is formed in a heat exchanger, a heating steam supply pipe is connected, and the heating section has a pressure lower than the atmospheric pressure.
Heating with air steam and connecting a condensate discharge device that discharges condensate generated by heating, the condensate discharge device is formed with a falling portion having a desired length, and the falling portion has predetermined liquid level in the on-off valve for liquid level taken off valve <br/> Ri attached Rutotomoni, the desired length of the falling portion, a heating portion
Length according to the degree of vacuum required, that is, falling
Head sucks condensate and balances the degree of vacuum in the heating part
A steam heating device having a length capable of producing a height .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP02105895A JP3507866B2 (en) | 1995-01-13 | 1995-01-13 | Steam heating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP02105895A JP3507866B2 (en) | 1995-01-13 | 1995-01-13 | Steam heating device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08192041A JPH08192041A (en) | 1996-07-30 |
JP3507866B2 true JP3507866B2 (en) | 2004-03-15 |
Family
ID=12044313
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP02105895A Expired - Fee Related JP3507866B2 (en) | 1995-01-13 | 1995-01-13 | Steam heating device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3507866B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105749361B (en) * | 2016-02-01 | 2017-10-27 | 王保朋 | A kind of self-operated type heat-exchanger rig condensate flow diverter |
JP6713801B2 (en) * | 2016-03-16 | 2020-06-24 | 株式会社テイエルブイ | Steam heating device |
-
1995
- 1995-01-13 JP JP02105895A patent/JP3507866B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH08192041A (en) | 1996-07-30 |
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