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JP3399895B2 - Hot-dip galvanized steel wire having high corrosion resistance and method for producing the same - Google Patents

Hot-dip galvanized steel wire having high corrosion resistance and method for producing the same

Info

Publication number
JP3399895B2
JP3399895B2 JP2000018799A JP2000018799A JP3399895B2 JP 3399895 B2 JP3399895 B2 JP 3399895B2 JP 2000018799 A JP2000018799 A JP 2000018799A JP 2000018799 A JP2000018799 A JP 2000018799A JP 3399895 B2 JP3399895 B2 JP 3399895B2
Authority
JP
Japan
Prior art keywords
steel wire
plating
plated steel
alloy
corrosion resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2000018799A
Other languages
Japanese (ja)
Other versions
JP2001207250A (en
Inventor
聡 杉丸
世紀 西田
暁 田中
高橋  彰
淳彦 吉江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP2000018799A priority Critical patent/JP3399895B2/en
Publication of JP2001207250A publication Critical patent/JP2001207250A/en
Application granted granted Critical
Publication of JP3399895B2 publication Critical patent/JP3399895B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Landscapes

  • Coating With Molten Metal (AREA)
  • Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
  • Revetment (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、金網、護岸工事用
のかごマット、魚網等の屋外に暴露して使用する鋼線の
耐食性を高めたメッキ鋼線に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a galvanized steel wire such as a wire net, a car mat for revetment work, a fish net, etc., which is exposed to the outdoors and has a high corrosion resistance.

【0002】[0002]

【従来の技術】メッキ鋼線として亜鉛メッキ鋼線や、こ
れよりも耐食性にすぐれた亜鉛−アルミニウム合金メッ
キ鋼線が使用されている。この亜鉛−アルミニウム合金
メッキ鋼線は、一般に、鋼線を洗浄、脱脂等により清浄
化処理し、次いでフラックス処理を行った後、第1段と
して亜鉛を主体とする溶融メッキを施し、次いで第2段
としてAl添加量10%のZn−Al合金浴にて溶融メ
ッキするか、または、直接Al添加量10%のZn−A
l合金浴でメッキし、メッキ浴から垂直に引き上げて、
冷却後、巻き取ることで作られる。
2. Description of the Related Art As a galvanized steel wire, a galvanized steel wire or a zinc-aluminum alloy-plated steel wire having better corrosion resistance than that is used. This zinc-aluminum alloy-plated steel wire is generally cleaned by cleaning and degreasing the steel wire, then fluxed, and then hot-dipped mainly with zinc as the first step and then the second step. As a step, hot dip plating is performed in a Zn-Al alloy bath containing 10% Al added, or Zn-A containing 10% Al added directly.
Plating with an alloy bath and pulling vertically from the plating bath,
It is made by winding after cooling.

【0003】この亜鉛−アルミニウム合金メッキ鋼線に
関し、耐食性をより高くするためには、メッキ厚を厚く
する方法がある。メッキ厚を確保するためには、鋼線の
移動速度(線速)を上げてメッキ浴から高速で引き上げ
ることにより、溶融メッキ合金の粘性により線材に付着
するメッキ合金量を増やす方法がある。しかし、高速化
によりメッキ鋼線の長手方向に直角の断面においてメッ
キ厚みの不均一が生じやすくなるため、生産設備上限界
が生じる。
Regarding this zinc-aluminum alloy-plated steel wire, there is a method of increasing the plating thickness in order to further improve the corrosion resistance. In order to secure the plating thickness, there is a method of increasing the moving speed (wire speed) of the steel wire and pulling it up from the plating bath at a high speed to increase the amount of the plating alloy adhered to the wire due to the viscosity of the molten plating alloy. However, due to the increase in speed, non-uniformity of the plating thickness is likely to occur in the cross section perpendicular to the longitudinal direction of the plated steel wire, which causes a limitation in production equipment.

【0004】そのため現行の製造装置による亜鉛メッキ
や、Zn−Al合金による溶融メッキは耐食性が十分と
はいえず、メッキ鋼線の長寿命化の要望が強い今日、要
求を完全に満足させ得ないという問題があった。メッキ
浴中にMgを添加した耐食性が高いZn−Al−Mg合
金系メッキ組成が特開平10−226865に提案され
ているが、この方法は鋼板用の薄目付けを前提としてお
り、これをかごマットに代表される厚メッキ鋼線に適用
した場合、メッキ後の鋼線の加工時に割れが発生すると
いう問題があった。また、特開平7−207421には
Zn−Al−Mg合金メッキを厚目付する方法が記され
ているが、これをそのまま適用した場合にFe−Zn合
金層が厚くなり鋼線の加工時に合金層が割れ、剥離を起
こすという問題があった。
Therefore, galvanization by the current manufacturing equipment and hot dip coating by Zn-Al alloy cannot be said to have sufficient corrosion resistance, and in the present day, there is a strong demand for a long life of the plated steel wire, so that the demand cannot be completely satisfied. There was a problem. A Zn-Al-Mg alloy-based plating composition having high corrosion resistance in which Mg is added to the plating bath is proposed in Japanese Patent Laid-Open No. 10-226865, but this method is premised on thin weighting for steel plates, which is a car mat. When applied to the thick-plated steel wire represented by No. 1, there is a problem that cracks occur during processing of the steel wire after plating. Further, Japanese Patent Application Laid-Open No. 7-207421 describes a method of thickening Zn-Al-Mg alloy plating. However, if this method is applied as it is, the Fe-Zn alloy layer becomes thick and the alloy layer is formed during the processing of the steel wire. There was a problem of cracking and peeling.

【0005】さらに、これまでのメッキ鋼線では表面に
微少な凹凸が生じた場合、表面積が増加により耐食性が
低下するため、表面粗度を可能な限り小さくすることを
行ってきた。このメッキ線を護岸工事などに使用した場
合、施工後にメッキ鋼線上に人が乗った場合などには滑
りやすく安全上の問題があるとされてきた。
Further, in the conventional plated steel wire, when minute irregularities are generated on the surface, the surface area increases and the corrosion resistance decreases. Therefore, the surface roughness has been made as small as possible. It has been said that when this plated wire is used for revetment work, etc., it is slippery and there is a safety problem when a person rides on the plated steel wire after the construction.

【0006】[0006]

【発明が解決しようとする課題】本発明は、上記課題を
解決するためになされたもので、高耐食性を有し、摩擦
特性に優れた溶融めっき鋼線とその製造方法を提供する
ことを目的とする。
The present invention has been made to solve the above problems, and an object of the present invention is to provide a hot-dip galvanized steel wire having high corrosion resistance and excellent friction characteristics, and a method for producing the same. And

【0007】[0007]

【課題を解決するための手段】本発明の要旨は次のとお
りである。 (1)鋼線表面に平均組成が重量%でAl:4〜20
%、Mg:0.8〜5%、残部Znからなるメッキ合金
を有するメッキ鋼線において、該メッキ表面の円周方向
の粗度の最大値Rmaxが60〜300μmで、かつメ
ッキ−地鉄界面に20μm以下のFe−Zn合金層を有
することを特徴とする高耐食性を有し加工性に優れたメ
ッキ鋼線
The gist of the present invention is as follows. (1) On the surface of the steel wire, the average composition is Al: 4 to 20 in weight%
%, Mg: 0.8-5%, balance Zn
In the case of plated steel wire having
The maximum value of roughness Rmax is 60 to 300 μm, and
Fe-Zn alloy layer of 20 μm or less is provided
Which has high corrosion resistance and excellent workability.
KI steel wire .

【0008】(2)前記メッキ合金が、重量%で、更に
Si:2%以下を含むことを特徴とする上記(1)記載
の高耐食性を有し加工性に優れたメッキ鋼線。 (3)前記メッキ合金が、重量%で、更にナトリウム:
0.001〜0.1%を含むことを特徴とする上記
(1)または(2)記載の高耐食性を有し加工性に優れ
たメッキ鋼線。
(2) The plated steel wire having high corrosion resistance and excellent workability according to the above (1), characterized in that the plating alloy contains Si: 2% or less by weight. (3) The plating alloy is in a weight% and further contains sodium:
A plated steel wire having a high corrosion resistance and excellent workability according to the above (1) or (2), which contains 0.001 to 0.1%.

【0009】(4)前記メッキ合金が、重量%で、更に
Ti:0.01〜0.1%を含むことを特徴とする上記
(1)〜(3)のいずれかの項に記載の高耐食性を有し
加工性に優れたメッキ鋼線。 (5)メッキ鋼線において、メッキ−地鉄界面に存在す
るFe−Zn合金層中にAl4%以上、Mg1%以
上が含まれることを特徴とする上記(1)〜(4)のい
ずれかの項に記載の高耐食性を有し加工性に優れたメッ
キ鋼線。
(4) The plating alloy according to any one of the above (1) to (3), characterized in that the plating alloy contains Ti: 0.01 to 0.1% by weight. Plated steel wire with corrosion resistance and excellent workability. (5) In the plated steel wire, the Fe-Zn alloy layer existing at the plating-base iron interface contains Al : 4% or more and Mg : 1% or more, (1) to (4). A plated steel wire having high corrosion resistance and excellent workability according to any one of 1.

【0010】(6)メッキ鋼線において、メッキ地鉄界
面に存在するFe−Zn主体の合金層の外側のメッキ層
中にAl−Znを主成分とするα相とZn単相又はMg
−Zn合金相からなるβ相およびZn/Al/Zn−M
g三元共晶相のそれぞれが存在する事を特徴とする上記
(1)〜(5)のいずれかの項に記載の高耐食性を有し
加工性に優れたメッキ鋼線。
(6) In a plated steel wire, an α phase containing Al—Zn as a main component and a Zn single phase or Mg in the plating layer outside the Fe—Zn-based alloy layer present at the interface of the plated base iron.
-Zn alloy phase β phase and Zn / Al / Zn-M
g A plated steel wire having high corrosion resistance and excellent workability according to any one of the above items (1) to (5), wherein each of the ternary eutectic phases is present.

【0011】(7)メッキ鋼線において、メッキ地鉄界
面に存在するFe−Zn主体の合金層の外側のメッキ相
中にAl−Znを主成分とするα相とZn単相又はMg
−Zn合金相からなるβ相およびZn/Al/Zn−M
g三元共晶相のそれぞれが存在し、β相の体積率が20
%以下からなることを特徴とする上記(1)〜(6)の
いずれかの項に記載の高耐食性を有し加工性に優れたメ
ッキ鋼線。
(7) In the plated steel wire, the α phase containing Al—Zn as a main component and the Zn single phase or Mg in the plating phase outside the Fe—Zn-based alloy layer existing at the interface of the plated base iron.
-Zn alloy phase β phase and Zn / Al / Zn-M
g ternary eutectic phase exists, and the β phase has a volume ratio of 20
% Or less, a plated steel wire having high corrosion resistance and excellent workability according to any one of the above items (1) to (6).

【0012】(8)メッキ鋼線において、メッキ地鉄界
面に存在するFe−Zn主体の合金層の外側のメッキ層
がデンドライト組織である事を特徴とする上記(1)〜
(5)のいずれかの項に記載の高耐食性を有し加工性に
優れたメッキ鋼線。 (9)メッキ鋼線を製造する際に、第1段として亜鉛を
主体とする溶融メッキを施し、次いで第2段として溶融
亜鉛合金の平均組成が上記(1)〜(4)のいずれかの
項に記載のメッキ組成であることを特徴とする上記
(1)〜(8)のいずれかの項に記載の高耐食性を有し
加工性に優れたメッキ鋼線製造方法。
(8) In the plated steel wire, the plating layer outside the Fe--Zn-based alloy layer present at the interface of the plated base metal has a dendrite structure, which is the above (1) to (1).
A plated steel wire according to any one of (5), which has high corrosion resistance and excellent workability. (9) When a plated steel wire is manufactured, hot-dip plating mainly containing zinc is applied as the first step, and then the second zinc-alloy alloy having the average composition of any one of the above (1) to (4) is applied as the second step. The method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of (1) to (8) above, which has the plating composition according to the above item.

【0013】(10)メッキ鋼線を製造する際に、第1
段として重量%でAl:3%以下、Mg:0.5%以下
を含む溶融亜鉛メッキを施し、次いで第2段として溶融
亜鉛合金の平均組成が上記(1)〜(4)のいずれかの
項に記載のメッキ組成であることを特徴とする上記
(1)〜(8)のいずれかの項に記載の高耐食性を有し
加工性に優れたメッキ鋼線製造方法。
(10) When manufacturing a plated steel wire,
As a stage, hot dip galvanizing containing Al: 3% or less and Mg: 0.5% or less by weight is applied, and then as a second stage, the average composition of the molten zinc alloy is any one of the above (1) to (4). The method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of (1) to (8) above, which has the plating composition according to the above item.

【0014】(11)第1段として亜鉛を主体とする溶
融メッキを施し、次いで第2段として溶融亜鉛合金メッ
キを行うメッキ鋼線製造工程において、メッキ鋼線をメ
ッキ合金から引き上げる部分を窒素ガスによりパージ
し、浴表面およびメッキ鋼線の酸化を防止することを特
徴とする上記(9)または(10)に記載の高耐食性を
有し加工性に優れたメッキ鋼線製造方法。
(11) In a process for producing a plated steel wire in which hot-dip plating mainly containing zinc is performed as the first step and then hot-dip zinc alloy plating is performed as the second step, the portion where the plated steel wire is pulled up from the plating alloy is nitrogen gas. The method for producing a plated steel wire having high corrosion resistance and excellent workability according to the above (9) or (10), characterized in that the surface of the bath and the plated steel wire are prevented from being oxidized.

【0015】(12)第1段として亜鉛を主体とする溶
融メッキをメッキ浴浸漬時間20秒以下で施し、次いで
第2段として溶融亜鉛合金メッキをメッキ浴浸漬時間2
0秒以下で行うことを特徴とする上記(9)〜(11)
のいずれかの項に記載の高耐食性を有し加工性に優れた
メッキ鋼線製造方法。 (13)第1段として亜鉛を主体とする溶融メッキを施
し、次いで第2段として溶融亜鉛合金メッキを行うメッ
キ鋼線製造工程において、メッキ鋼線をメッキ合金から
引き上げた直後に水スプレーまたは気水噴霧または水流
による直接水冷により、メッキ合金を凝固させることを
特徴とする上記(9)〜(12)のいずれかの項に記載
の高耐食性を有し加工性に優れたメッキ鋼線製造方法。
(12) As a first step, hot dip mainly consisting of zinc is applied with a plating bath immersion time of 20 seconds or less, and then as a second step, hot dip zinc alloy plating is applied with a plating bath immersion time of 2 seconds.
The above (9) to (11), which is performed in 0 second or less.
A method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of 1. (13) In the process for producing a plated steel wire in which hot-dip plating mainly containing zinc is performed as the first step and then hot-dip zinc alloy plating is performed as the second step, water spray or vapor is applied immediately after pulling the plated steel wire from the plating alloy. A method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of the above items (9) to (12), characterized in that the plating alloy is solidified by direct water cooling with water spray or water flow. .

【0016】(14)第1段として亜鉛を主体とする溶
融メッキを施し、次いで第2段として溶融亜鉛合金メッ
キを行うメッキ鋼線製造工程において、メッキ鋼線を冷
却する際に冷却開始温度をメッキ合金の融点から融点+
20℃とすることを特徴とする上記(9)〜(13)の
いずれかの項に記載の高耐食性を有し加工性に優れたメ
ッキ鋼線製造方法。
(14) In a process for producing a plated steel wire in which hot-dip plating mainly containing zinc is performed as the first step and then hot-dip zinc alloy plating is performed as the second step, a cooling start temperature is set when cooling the plated steel wire. From melting point of plating alloy to melting point +
The method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of the above items (9) to (13), characterized in that the temperature is 20 ° C.

【0017】(15)メッキ鋼線の鋼の成分が重量%
で、C:0.02〜0.25%、Si:1%以下、M
n:0.6%以下、P:0.04%以下、S:0.04
%以下であることを特徴とする上記(9)〜(14)
いずれかの項に記載の高耐食性を有し加工性に優れたメ
ッキ鋼線製造方法。 (16)メッキ鋼線の鋼の成分が重量%で、C:0.0
2〜0.25%、Si:1%以下、Mn:0.6%以
下、P:0.04%以下、S:0.04%以下であるこ
とを特徴とする請求項9〜14のいずれかの項に記載の
高耐食性を有し加工性に優れたメッキ鋼線製造方法。 (17)上記(1)〜(8)のいずれかの項に記載のメ
ッキ鋼線よりなる耐滑り性の大きい金網およびかごマッ
ト。
(15) The steel composition of the plated steel wire is wt%.
In, C: 0.02~0.25%, Si: 1% or less, M
n: 0.6% or less, P: 0.04% or less , S: 0.04
% Or less, the method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of the above items (9) to (14) . (16) The steel component of the plated steel wire is wt% and C: 0.0
2 to 0.25%, Si: 1% or less, Mn: 0.6% or less
Below, P: 0.04% or less, S: 0.04% or less
15. The method according to any one of claims 9 to 14, characterized in that
A method for producing plated steel wire with high corrosion resistance and excellent workability. (17) The method according to any one of (1) to (8) above.
Wire mesh and cage mat made of Kuki steel wire with high slip resistance
To.

【0018】[0018]

【発明の実施の形態】以下に本発明を詳細に説明する。
本発明においてメッキ合金の平均組成は重量%でAl:
4〜20%、Mg:0.8%〜5%、残部Znとしてい
る。Alは耐食性を高める効果があり、4%未満では効
果がなく、メッキ浴中に存在するとMgの酸化防止効果
が得られない。また、Alを20%を越えて添加した場
合、形成されるメッキ合金が硬く脆くなるため加工が行
えない。そのため、メッキ合金中のAlの範囲は4〜2
0%とする。鋼線のメッキの場合、厚目付を行うため、
望ましくは9〜14%とすることで安定したメッキ層を
得ることができる。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention is described in detail below.
In the present invention, the average composition of the plating alloy is wt% Al:
4 to 20%, Mg: 0.8% to 5%, and the balance Zn. Al has the effect of enhancing corrosion resistance, and if it is less than 4%, it has no effect, and if it is present in the plating bath, the effect of preventing Mg oxidation cannot be obtained. Further, if Al is added in an amount of more than 20%, the plated alloy formed becomes hard and brittle, so that processing cannot be performed. Therefore, the range of Al in the plating alloy is 4 to 2
0% In the case of steel wire plating, since thickening is performed,
A stable plating layer can be obtained by setting it to preferably 9 to 14%.

【0019】Mgはメッキの腐食生成物を均一に生成
し、腐食生成物がMgを含有すると腐食の進行を妨げ、
耐食性を向上する作用がある。Mg添加量が0.8%未
満では耐食性向上の効果を得ることができない。5%を
越えるとメッキ浴表面に酸化物を生成しやすくドロスを
大量に発生して操業が困難になる。図1はZn−10%
Al合金にMgを添加した場合のMg添加量とメッキ浴
表面に発生したドロス発生量の指標の関係を示したもの
である。Mg量以外の条件は同じである。Mg量が5%
を越えるとドロス発生量が多くなり、ドロス除去の頻度
が高くなり、操業が困難になった。耐食性とドロス発生
量の両立のため、Mgは0.8%〜5%とする。メッキ
−地鉄界面には、Fe−Znを主とする合金層が形成さ
れるが、この合金層が厚い場合に合金層が割れたり合金
層と地鉄界面または合金層とメッキ界面が割れやすくな
る。図2は、Zn−10%Al−1%Mg合金メッキの
場合の合金層厚みと巻き付け加工時の割れ個数の関係を
示したものである。メッキ合金層の厚みが20μmを越
えると割れが多くなりメッキとしては実用に耐えない。
加工性を損なわない上限が20μmであるため、Fe−
Zn合金層の厚みは20μm以下とする。
Mg uniformly produces a corrosion product of plating, and if the corrosion product contains Mg, it prevents the progress of corrosion.
It has the effect of improving corrosion resistance. If the added amount of Mg is less than 0.8%, the effect of improving corrosion resistance cannot be obtained. If it exceeds 5%, oxides are easily generated on the surface of the plating bath and a large amount of dross is generated, which makes operation difficult. Figure 1 shows Zn-10%
It shows the relationship between the amount of Mg added when Mg is added to the Al alloy and the index of the amount of dross generated on the surface of the plating bath. Conditions other than the amount of Mg are the same. Mg amount is 5%
If it exceeds the range, the amount of dross generated increases, the frequency of dross removal increases, and operation becomes difficult. In order to achieve both the corrosion resistance and the amount of dross generated, Mg is 0.8% to 5%. An alloy layer mainly composed of Fe-Zn is formed at the plating-base iron interface, but when the alloy layer is thick, the alloy layer is easily cracked or the alloy layer-base iron interface or the alloy layer-plating interface is easily cracked. Become. FIG. 2 shows the relationship between the alloy layer thickness in the case of Zn-10% Al-1% Mg alloy plating and the number of cracks in the winding process. If the thickness of the plating alloy layer exceeds 20 μm, the number of cracks increases and the plating cannot be practically used.
Since the upper limit that does not impair workability is 20 μm, Fe−
The thickness of the Zn alloy layer is 20 μm or less.

【0020】また、上記メッキ層にはさらに耐食性を上
げるためにSiを添加することも有効である。Siの添
加はAl添加量が多い場合多い方が有効である。本発明
のAl添加量の最大値20%の場合、Siの効果が得ら
れる最大量が2%であるため、Siの範囲は2%とし
た。さらに、メッキを行う際のメッキ浴表面にはドロス
が生成するが、微量のNa添加がドロス生成抑制に有効
である。ドロス生成抑制によりメッキ表面の改善が図ら
れ、メッキ合金の歩留まり向上効果も得られる。Naが
0.1%を越えるとNaの酸化が起きるため、Naの範
囲を0.001〜0.1%とした。また、ドロス生成抑
止にはTi添加も効果があり、その有効な範囲は0.0
1〜0.1%である。
It is also effective to add Si to the plated layer in order to further improve the corrosion resistance. It is more effective to add Si when the amount of Al added is large. In the case where the maximum amount of Al added in the present invention is 20%, the maximum amount that the effect of Si can be obtained is 2%, so the range of Si is set to 2%. Further, dross is generated on the surface of the plating bath during plating, but addition of a trace amount of Na is effective for suppressing dross generation. By suppressing the generation of dross, the plating surface can be improved and the yield of plating alloy can be improved. When Na exceeds 0.1%, oxidation of Na occurs, so the range of Na was made 0.001 to 0.1%. Further, addition of Ti is effective for suppressing the formation of dross, and its effective range is 0.0
It is 1 to 0.1%.

【0021】上記のSi,Na,Tiの他にもアンチモ
ン、ミッシュメタルなどを添加するとメッキの表面性状
改善効果が得られる。これまで述べてきたメッキ鋼線に
おいて、メッキ−地鉄界面に存在するFe−Zn合金層
中にAl:4%以上、Mg:1%以上が含まれることに
より耐食性が向上する。合金層中にはAlが4%以上で
は耐食性が向上効果が得られないため、Alの範囲は4
%以上とする。また、Mg添加により腐食生成物が均一
に生成するが1%未満では効果が得られないため、Mg
の量は1%以上とする。
In addition to the above Si, Na and Ti, the addition of antimony, misch metal or the like can improve the surface quality of the plating. In the plated steel wire described so far, the corrosion resistance is improved by including Al: 4% or more and Mg: 1% or more in the Fe-Zn alloy layer existing at the plating-base iron interface. If the Al content in the alloy layer is 4% or more, the effect of improving the corrosion resistance cannot be obtained.
% Or more. In addition, addition of Mg produces uniform corrosion products, but if less than 1%, no effect is obtained.
Is 1% or more.

【0022】本発明のメッキ鋼線においては、Al,M
gを成分とするため、メッキ後の冷却により、メッキ地
鉄界面に存在する合金層の外側のメッキ層中にAl−Z
nを主成分とするα相とZn単相又はMg−Zn合金相
からなるβ相およびZn/Al/Zn−Mg三元共晶相
を共存させることができる。このうちZn/Al/Zn
−Mg三元共晶相が存在することにより、腐食生成物の
均一生成と腐食生成物による腐食の進展防止効果が得ら
れる。また、β相は、ほかの相と比較して耐食性が劣る
ため、局所的な腐食を招きやすい。その体積率が20%
を越えると耐食性の低下を招くため、その体積率は20
%以上とする。
In the plated steel wire of the present invention, Al, M
Since g is a component, cooling after plating causes Al-Z in the plating layer outside the alloy layer existing at the interface of the plating base iron.
An α phase containing n as a main component, a β phase consisting of a Zn single phase or a Mg—Zn alloy phase, and a Zn / Al / Zn—Mg ternary eutectic phase can coexist. Of these, Zn / Al / Zn
The presence of the —Mg ternary eutectic phase provides the uniform formation of corrosion products and the effect of preventing the progress of corrosion by the corrosion products. Further, the β phase is inferior in corrosion resistance to the other phases, so that it is likely to cause local corrosion. The volume ratio is 20%
If it exceeds, the corrosion resistance will be reduced, so the volume ratio is 20
% Or more.

【0023】メッキ後の鋼線を水冷により強冷却を行う
と、メッキ地鉄界面に存在するFe−Zn主体の合金層
の外側のメッキ層がデンドライト組織とすることができ
る。デンドライト組織にした場合、メッキ中に生成する
各組織が細かくなり、耐食性が向上する。本発明のメッ
キ鋼線を得るための方法として、2段メッキ法がある。
第1段として亜鉛を主体とする溶融メッキを施しFe−
Zn合金層を形成し、次いで第2段として溶融亜鉛合金
の平均組成を本発明範囲とすることでこれまで述べてき
たメッキ鋼線を効率的に得られる。第1段目の溶融亜鉛
合金としては、重量%でAl:3%以下、Mg:0.5
%以下を含むことも可能である。第1段目でFe−Zn
合金層を得る場合、Al,Mgを含むと合金層中にA
l,Mgが入りやすくなる効果がある。
When the steel wire after plating is subjected to strong cooling by water cooling, the plating layer outside the alloy layer mainly composed of Fe--Zn existing at the interface of the plated base metal can have a dendrite structure. When a dendrite structure is used, each structure generated during plating becomes finer and corrosion resistance is improved. As a method for obtaining the plated steel wire of the present invention, there is a two-step plating method.
As the first step, hot dip galvanized mainly Fe-
By forming a Zn alloy layer and then setting the average composition of the molten zinc alloy as the second step within the range of the present invention, the plated steel wire described above can be efficiently obtained. The first-stage molten zinc alloy has a weight percentage of Al: 3% or less and Mg: 0.5.
% Or less can be included. Fe-Zn in the first step
When obtaining an alloy layer, if Al and Mg are included, A in the alloy layer
It has an effect of easily admitting 1 and Mg.

【0024】本発明のメッキ鋼線を製造するには、メッ
キ合金から引き上げる部分を窒素ガスによりパージし、
浴表面およびメッキ鋼線の酸化を防止することで加工性
の向上が図られる。メッキ直後にメッキ表面に酸化物が
生成あるいは浴表面に生成した酸化物が付着した場合、
加工時に酸化物を核としてメッキが割れることがある。
そのため、取り出し部の酸化防止は重要である。図3は
Zn−10%Al−3Mgのメッキ合金組成のメッキ鋼
線について、断気の有無で巻き付け試験時の表面割れを
比較したものである。断気しない場合、表面に割れが許
容限界を超えて発生する。酸化防止には、窒素のほかに
アルゴン、ヘリウムなどの不活性ガスを用いることも可
能であるがコストの面からは窒素がもっとも優れる。
To produce the plated steel wire of the present invention, the portion pulled up from the plating alloy is purged with nitrogen gas,
Workability can be improved by preventing oxidation of the bath surface and the plated steel wire. If oxides are generated on the plating surface immediately after plating or if the oxides are generated on the bath surface,
During processing, the oxide may serve as a nucleus to crack the plating.
Therefore, it is important to prevent oxidation of the takeout part. FIG. 3 is a comparison of surface cracks in a winding test of a plated steel wire having a plating alloy composition of Zn-10% Al-3Mg with or without breakage. If the air is not cut off, cracks will occur on the surface beyond the allowable limit. In addition to nitrogen, an inert gas such as argon or helium can be used for preventing oxidation, but nitrogen is the best in terms of cost.

【0025】本発明のメッキ線を2段メッキで得る場合
に、メッキ合金の成長を適切にするには、第1段として
亜鉛を主体とする溶融メッキをメッキ浴浸漬時間20秒
以下で施し、次いで第2段として溶融亜鉛合金メッキを
メッキ浴浸漬時間20秒以下で行うことが必要である。
これより長い時間でメッキを行うと合金層の厚みが厚く
なり、20ミクロンを越えてしまうため、第1段として
亜鉛を主体とする溶融メッキをメッキ浴浸漬時間20秒
以下で施し、次いで第2段として溶融亜鉛合金メッキを
メッキ浴浸漬時間20秒以下で行う。図4は、1段目の
Znメッキ(浸漬時間20秒)によってFe−Zn合金
層厚みを15μm形成したZnメッキ線に浴組成Zn−
10%Al−1%Mgのメッキを施した場合のメッキ浴
浸漬時間とFe−Zn合金層厚みの関係を示したもので
ある。2段目の合金メッキにおいて、合金層の厚みはメ
ッキ合金浴浸漬時間が20秒以下であれば成長が少な
く、合金層厚みが20μm以下となる。
When the plated wire of the present invention is obtained by two-step plating, in order to properly grow the plating alloy, hot-dip plating mainly containing zinc is applied as the first step for 20 seconds or less for immersion in the plating bath. Next, as a second step, it is necessary to perform hot dip zinc alloy plating with a plating bath immersion time of 20 seconds or less.
If plating is performed for a longer time than this, the thickness of the alloy layer becomes thicker and exceeds 20 microns. Therefore, as the first step, hot dip plating mainly consisting of zinc is applied for 20 seconds or less in the plating bath, and then the second step. As a step, hot dip zinc alloy plating is performed with a plating bath immersion time of 20 seconds or less. FIG. 4 shows the bath composition Zn-on a Zn-plated wire having a Fe-Zn alloy layer thickness of 15 μm formed by the first-stage Zn plating (immersion time 20 seconds).
It shows the relationship between the immersion time of the plating bath and the thickness of the Fe-Zn alloy layer when plating with 10% Al-1% Mg. In the second-stage alloy plating, if the thickness of the alloy layer is 20 seconds or less in the plating alloy bath immersion, the growth is small and the alloy layer thickness is 20 μm or less.

【0026】メッキ後のメッキ鋼線のメッキ合金が溶融
している状態から早く冷却することにより、各相が成長
することなく凝固させるためメッキ組織を微細化する事
ができる。さらに冷却を強くすることによりメッキ合金
の凝固組織としてデンドライトが形成される。その方法
としてはメッキ鋼線をメッキ合金から引き上げた直後に
水スプレーまたは気水噴霧または水流による直接水冷に
より、メッキ合金を凝固させる。
When the plating alloy of the plated steel wire after plating is rapidly cooled from the molten state, each phase is solidified without growing, so that the plating structure can be made fine. By further strengthening the cooling, dendrites are formed as the solidified structure of the plated alloy. As the method, immediately after the plated steel wire is pulled up from the plated alloy, the plated alloy is solidified by water spray or steam spray or direct water cooling with a water flow.

【0027】上記メッキ鋼線を冷却する際に、メッキが
溶融状態にあるうちから冷却を開始することが必要であ
る。空冷などにより凝固してしまうと各相が凝固中に成
長し粗大な組織となる。そのため、冷却開始温度はメッ
キ合金の融点以上が必要である。さらに粘性の低い高温
の溶融メッキに冷却水が当たるとメッキ表面が粗くなる
ため上限を融点+20℃とする。
When cooling the plated steel wire, it is necessary to start the cooling while the plating is in a molten state. When solidified by air cooling or the like, each phase grows during solidification to form a coarse structure. Therefore, the cooling start temperature needs to be equal to or higher than the melting point of the plating alloy. Further, when cooling water hits the high-temperature hot-dip coating having a low viscosity, the plating surface becomes rough, so the upper limit is made the melting point + 20 ° C.

【0028】メッキ鋼線の鋼の成分としては、重量%
で、C:0.02〜0.25%、Si:1%以下、M
n:0.6%以下、P:0.04%以下、S:0.04
%以下とする。Cは鋼の強度を決定する元素であり、通
常のメッキ鋼線の強度を実現するためには0.02%以
上必要である。また、0.25%をえると強度が高く
なりすぎて、かごマットなどに使用する際の施工時に人
間の力で曲げることができなくなるため、0.25%以
下とする。Siはメッキ付着性を向上させる効果がある
と同時に強度を上げる効果がある。Siが1%をえて
存在すると強度が上がりすぎるため、上限を1%とす
る。Mnは鋼の靱性を上げる効果があると同時に強度を
上げる効果がある。Mnが0.6%をえて存在すると
強度が上がりすぎるため、上限を0.6%とする。P,
Sは鋼の脆化等を引き起こすため、上限を0.04%と
する。
As a steel component of the plated steel wire, weight%
In, C: 0.02~0.25%, Si: 1% or less, M
n: 0.6% or less, P: 0.04% or less , S: 0.04
% Or less. C is an element that determines the strength of steel, and is required to be 0.02% or more in order to realize the strength of ordinary plated steel wire. In addition, the 0.25% too high ultra-El and strength, because it can not be bent by human force at the time of construction at the time of use, such as the car mat, to 0.25% or less. Si has the effect of improving the plating adhesion and at the same time the effect of increasing the strength. Since Si is excessively strength when there super strong point rises to 1%, and 1% the upper limit. Mn has the effect of increasing the toughness of the steel and at the same time increasing the strength. Since Mn is too high, the strength when the 0.6% present ultra forte, the upper limit is 0.6%. P,
S causes embrittlement of the steel, so the upper limit is made 0.04%.

【0029】これまでのメッキ鋼線の場合、表面が粗い
と実質的な表面積が大きくなり、腐食量が増加してしま
う。そのため、DIN4768:05.90に基づきメ
ッキ線の全周について凹凸を測定した粗さプロファイル
から本来の表面に相当する円周線を抽出し、その円周線
からの最大粗さ(Rmax)を測定し検討した結果Rm
axが300μm以下であれば、本発明のメッキ鋼線で
は耐食性に影響がないことが確認された。また、Rma
xが60μm以上であれば、十分な摩擦が得られること
が判明した。なお、このメッキ組成および製造方法を、
板、形鋼など他の鋼材製品に適用しても同様に高耐食性
が得られる。
In the case of the conventional plated steel wire, if the surface is rough, the substantial surface area becomes large and the amount of corrosion increases. Therefore, the circumference line corresponding to the original surface is extracted from the roughness profile obtained by measuring the unevenness on the entire circumference of the plated wire based on DIN4768: 05.90, and the maximum roughness (Rmax) from the circumference line is measured. As a result of examination
It was confirmed that if the ax is 300 μm or less, the plated steel wire of the present invention does not affect the corrosion resistance. Also, Rma
It was found that when x is 60 μm or more, sufficient friction can be obtained. In addition, this plating composition and manufacturing method,
Even when applied to other steel products such as plate and shaped steel, high corrosion resistance can be obtained similarly.

【0030】[0030]

【実施例】鋼線材JIS G 3505 SWRM6の
表面に純Znメッキを施した4mm径の鋼線に、表1に示
す条件にてZn−Al−Mg系亜鉛合金メッキを施し評
価した。比較としてメッキ組成、Fe−Zn合金層組織
およびメッキ組織を変えたものを同様に評価した。
Example A steel wire rod of JIS G 3505 SWRM6 having a surface of 4 mm in diameter, which was plated with pure Zn, was plated with Zn-Al-Mg-based zinc alloy under the conditions shown in Table 1 and evaluated. For comparison, those having different plating compositions, Fe-Zn alloy layer structures and plating structures were similarly evaluated.

【0031】メッキ組織の観察はメッキ線のC断面を研
磨後EPMAにて観察した。合金層の組成分析はビーム
径を2μmとして定量分析を行った。耐食性は、250
時間の連続塩水噴霧にて試験前後の重量差から単位面積
あたりメッキが腐食された量を腐食減量とした。本試験
では20g/m2 以下を合格として合否を判定した。
The plating structure was observed by EPMA after polishing the C section of the plated wire. The composition of the alloy layer was quantitatively analyzed with a beam diameter of 2 μm. Corrosion resistance is 250
The amount by which the plating was corroded per unit area was determined as the corrosion weight loss from the weight difference before and after the test by continuous salt water spraying for an hour. In this test, 20 g / m 2 or less was passed and the pass / fail was determined.

【0032】加工性の評価は、作成したメッキ線を6mm
径の鋼線に6回巻き付け、その表面を目視観察により割
れの有無を判定した。また、割れ判定後のサンプルにセ
ロハンテープを張り付けた後に、はがした際にメッキの
剥離の有無を観察し、割れが1本以下、剥離がないこと
を合格の条件とした。表1にメッキ組成、合金層組成お
よび厚みメッキの組織およびβ相体積率と耐食性、加工
性、メッキ浴のドロス生成との関係を示す。本発明例は
いずれも良好な耐食性、加工性を示し、ドロス生成も少
なかった。比較例の1〜5はメッキ合金組成が本発明範
囲外のものである。比較例1,2はAlまたはMg合金
量が下限より低く耐食性が劣る。比較例3−5はAlま
たはMg合金量が上限より高く加工性が劣り、メッキ浴
のドロスの生成が多く操業に支障を来す。比較例の6,
7はメッキ合金層の厚みが本発明の範囲外の場合であ
り、加工性が劣る結果となった。比較例の8〜10は、
メッキ組織中のβ相が本発明の範囲外であり、耐食性が
劣る。
For the workability evaluation, the prepared plated wire is 6 mm.
The steel wire having a diameter was wound 6 times, and the presence or absence of cracks was determined by visual observation of the surface. Further, after the cellophane tape was attached to the sample after the judgment of cracking, the presence or absence of peeling of the plating was observed when peeling off, and one or less cracks and no peeling were taken as a condition for passing. Table 1 shows the relationship between the plating composition, the alloy layer composition, the thickness plating structure and the β phase volume ratio, the corrosion resistance, the workability, and the dross formation in the plating bath. All of the examples of the present invention showed good corrosion resistance and workability, and produced little dross. In Comparative Examples 1 to 5, the plating alloy composition is outside the scope of the present invention. In Comparative Examples 1 and 2, the amount of Al or Mg alloy is lower than the lower limit and the corrosion resistance is poor. In Comparative Example 3-5, the amount of Al or Mg alloy was higher than the upper limit and the workability was poor, and dross was generated in the plating bath, which hindered the operation. Comparative example 6,
No. 7 was a case where the thickness of the plating alloy layer was out of the range of the present invention, resulting in poor workability. Comparative examples 8 to 10 are
The β phase in the plated structure is out of the range of the present invention, and the corrosion resistance is poor.

【0033】表2はメッキの冷却方法、冷却開始温度と
耐食性および加工性の関係をZn−10%Al−3%M
gについて示したものである。本発明範囲のものは良好
な結果を示す。図5は、表面粗度と摩擦の関係を示した
ものである。摩擦係数は、メッキ線を一直線に固定し安
全靴の底を線に沿って移動させたときの動摩擦係数を測
定している。従来の表面が平滑なものに対して1.4倍
以上の摩擦係数があると耐すべり性は十分である。
Table 2 shows the relationship between the cooling method of the plating, the cooling start temperature and the corrosion resistance and workability of Zn-10% Al-3% M.
It shows about g. Those within the scope of the present invention show good results. FIG. 5 shows the relationship between surface roughness and friction. The friction coefficient measures the dynamic friction coefficient when the plated wire is fixed in a straight line and the bottom of the safety shoe is moved along the line. Slip resistance is sufficient when the friction coefficient is 1.4 times or more as compared with the conventional one having a smooth surface.

【0034】[0034]

【表1】 [Table 1]

【0035】[0035]

【表2】 [Table 2]

【0036】[0036]

【発明の効果】以上説明したように、本発明によるメッ
キ装置を用いた場合、高耐食性を有する加工性に優れた
亜鉛合金メッキ鋼線を得ることができる。
As described above, when the plating apparatus according to the present invention is used, a zinc alloy plated steel wire having high corrosion resistance and excellent workability can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】Mg含有量とドロス発生指標との関係を示す
図。
FIG. 1 is a diagram showing a relationship between a Mg content and a dross generation index.

【図2】メッキ合金厚みと巻き付け試験割れ本数との関
係を示す図。
FIG. 2 is a diagram showing the relationship between the thickness of a plating alloy and the number of cracks in a winding test.

【図3】巻き付け試験における断気有無と割れ本数との
関係を示す図。
FIG. 3 is a diagram showing the relationship between the presence or absence of air breakage and the number of cracks in a winding test.

【図4】2段目メッキ合金浸漬時間とFe−Zn合金層
厚との関係を示す図。
FIG. 4 is a diagram showing the relationship between the second-stage plating alloy immersion time and the Fe—Zn alloy layer thickness.

【図5】表面最大粗さと摩擦係数との関係を示す図。FIG. 5 is a diagram showing the relationship between the maximum surface roughness and the coefficient of friction.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI E02B 3/08 301 E02B 3/08 301 E02D 17/20 103 E02D 17/20 103A 103G (72)発明者 高橋 彰 千葉県君津市君津1番地 新日本製鐵株 式会社 君津製鐵所内 (72)発明者 吉江 淳彦 千葉県富津市新富20−1 新日本製鐵株 式会社 技術開発本部内 (56)参考文献 特開 平7−207421(JP,A) 特開 平5−51715(JP,A) 特開 平11−158656(JP,A) 特開2000−178774(JP,A) 特開 平10−265931(JP,A) 特公 昭63−50419(JP,B2) (58)調査した分野(Int.Cl.7,DB名) C23C 2/00 - 2/40 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification symbol FI E02B 3/08 301 E02B 3/08 301 E02D 17/20 103 E02D 17/20 103A 103G (72) Inventor Akira Takahashi Kimitsu City, Chiba Prefecture Kimitsu No. 1 Nippon Steel Co., Ltd. Kimitsu Steel Co., Ltd. (72) Inventor Atsuhiko Yoshie 20-1 Shintomi, Futtsu City, Chiba Prefecture Nippon Steel Co., Ltd. Technical Development Division (56) Reference Japanese Patent Laid-Open No. 7- 207421 (JP, A) JP 5-51715 (JP, A) JP 11-158656 (JP, A) JP 2000-178774 (JP, A) JP 10-265931 (JP, A) Publication No. 63-50419 (JP, B2) (58) Fields investigated (Int.Cl. 7 , DB name) C23C 2/00-2/40

Claims (17)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 鋼線表面に平均組成が重量%でAl:4
〜20%、Mg:0.8〜5%、残部Znからなるメッ
キ合金を有するメッキ鋼線において、該メッキ表面の円
周方向の粗度の最大値Rmaxが60〜300μmで、
かつメッキ−地鉄界面に20μm以下のFe−Zn合金
層を有することを特徴とする高耐食性を有し加工性に優
れたメッキ鋼線。
1. A steel wire surface having an average composition of wt% Al: 4.
In a plated steel wire having a plating alloy consisting of ˜20%, Mg: 0.8 to 5%, and the balance Zn, the maximum roughness Rmax in the circumferential direction of the plating surface is 60 to 300 μm,
A plated steel wire having high corrosion resistance and excellent workability, which has an Fe-Zn alloy layer of 20 μm or less at the plating-base iron interface.
【請求項2】 前記メッキ合金が、重量%で、更にS
i:2%以下を含むことを特徴とする請求項1記載の高
耐食性を有し加工性に優れたメッキ鋼線。
2. The plating alloy, in wt%, further comprises S
The plated steel wire having high corrosion resistance and excellent workability according to claim 1, wherein i: 2% or less is contained.
【請求項3】 前記メッキ合金が、重量%で、更にナト
リウム:0.001〜0.1%を含むことを特徴とする
請求項1または2記載の高耐食性を有し加工性に優れた
メッキ鋼線。
3. The plating having high corrosion resistance and excellent workability according to claim 1 or 2, wherein the plating alloy contains 0.001 to 0.1% by weight of sodium. Steel wire.
【請求項4】 前記メッキ合金が、重量%で、更にT
i:0.01〜0.1%を含むことを特徴とする請求項
1〜請求項3のいずれかの項に記載の高耐食性を有し加
工性に優れたメッキ鋼線。
4. The plating alloy, in wt%, further comprises T
i: 0.01 to 0.1% is contained, The plated steel wire having high corrosion resistance and excellent workability according to any one of claims 1 to 3.
【請求項5】 メッキ鋼線において、メッキ−地鉄界面
に存在するFe−Zn合金層中にAl 4%以上、Mg
1%以上が含まれることを特徴とする請求項1〜請求
項4のいずれかの項に記載の高耐食性を有し加工性に優
れたメッキ鋼線。
5. In a plated steel wire, 4% or more of Al and 4% or more of Mg in the Fe—Zn alloy layer existing at the plating-base iron interface.
1% or more is contained, The plated steel wire which has the high corrosion resistance of any one of Claims 1-4, and was excellent in workability.
【請求項6】 メッキ鋼線において、メッキ地鉄界面に
存在するFe−Zn主体の合金層の外側のメッキ層中に
Al−Znを主成分とするα相とZn単相又はMg−Z
n合金相からなるβ相およびZn/Al/Zn−Mg三
元共晶相のそれぞれが存在する事を特徴とする請求項1
〜請求項5のいずれかの項に記載の高耐食性を有し加工
性に優れたメッキ鋼線。
6. In a plated steel wire, an α phase containing Al—Zn as a main component and a Zn single phase or Mg—Z in a plating layer outside an Fe—Zn-based alloy layer existing at an interface of a plated base metal.
The β phase consisting of an n alloy phase and the Zn / Al / Zn-Mg ternary eutectic phase are present respectively.
~ A plated steel wire having high corrosion resistance according to any one of claims 5 to 6 and excellent workability.
【請求項7】 メッキ鋼線において、メッキ地鉄界面に
存在するFe−Zn主体の合金層の外側のメッキ相中に
Al−Znを主成分とするα相とZn単相又はMg−Z
n合金相からなるβ相およびZn/Al/Zn−Mg三
元共晶相のそれぞれが存在し、β相の体積率が20%以
下からなることを特徴とする請求項1〜請求項6のいず
れかの項に記載の高耐食性を有し加工性に優れたメッキ
鋼線。
7. In a plated steel wire, an α phase containing Al—Zn as a main component and a Zn single phase or Mg—Z in the plating phase outside the Fe—Zn-based alloy layer present at the interface of the plated base iron.
7. A β phase composed of an n alloy phase and a Zn / Al / Zn—Mg ternary eutectic phase are present, and the β phase has a volume ratio of 20% or less. A plated steel wire having high corrosion resistance and excellent workability according to any one of items.
【請求項8】 メッキ鋼線において、メッキ地鉄界面に
存在するFe−Zn主体の合金層の外側のメッキ層がデ
ンドライト組織である事を特徴とする請求項1〜請求項
5のいずれかの項に記載の高耐食性を有し加工性に優れ
たメッキ鋼線。
8. The plated steel wire according to claim 1, wherein the plated layer outside the Fe—Zn-based alloy layer present at the plated base iron interface has a dendrite structure. A plated steel wire having high corrosion resistance and excellent workability as described in the item.
【請求項9】 メッキ鋼線を製造する際に、第1段とし
て亜鉛を主体とする溶融メッキを施し、次いで第2段と
して溶融亜鉛合金の平均組成が請求項1〜請求項4のい
ずれかの項に記載のメッキ組成であることを特徴とする
請求項1〜請求項8のいずれかの項に記載の高耐食性を
有し加工性に優れたメッキ鋼線製造方法。
9. When producing a galvanized steel wire, hot-dip galvanizing mainly zinc is applied as a first step, and then an average composition of the hot-dip zinc alloy as a second step is any one of claims 1 to 4. The method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of claims 1 to 8, wherein the plating composition has the plating composition according to item 1).
【請求項10】 メッキ鋼線を製造する際に、第1段と
して重量%でAl:3%以下、Mg:0.5%以下を含
む溶融亜鉛メッキを施し、次いで第2段として溶融亜鉛
合金の平均組成が請求項1〜請求項4のいずれかの項に
記載のメッキ組成であることを特徴とする請求項1〜請
求項8のいずれかの項に記載の高耐食性を有し加工性に
優れたメッキ鋼線製造方法。
10. When manufacturing a galvanized steel wire, the first stage is hot dip galvanizing containing Al: 3% or less and Mg: 0.5% or less by weight, and then the second stage is a molten zinc alloy. The average composition is the plating composition according to any one of claims 1 to 4, and the high corrosion resistance and workability according to any one of claims 1 to 8 are provided. Excellent manufacturing method for plated steel wire.
【請求項11】 第1段として亜鉛を主体とする溶融メ
ッキを施し、次いで第2段として溶融亜鉛合金メッキを
行うメッキ鋼線製造工程において、メッキ鋼線をメッキ
合金から引き上げる部分を窒素ガスによりパージし、浴
表面およびメッキ鋼線の酸化を防止することを特徴とす
る請求項9または請求項10に記載の高耐食性を有し加
工性に優れたメッキ鋼線製造方法。
11. In a process for producing a plated steel wire in which hot-dip galvanizing mainly zinc is applied as a first step and then hot-dip zinc alloy plating is performed as a second step, a portion for pulling up the plated steel wire from the plating alloy is filled with nitrogen gas. The method for producing a plated steel wire having high corrosion resistance and excellent workability according to claim 9 or 10, wherein purging is performed to prevent oxidation of the bath surface and the plated steel wire.
【請求項12】 第1段として亜鉛を主体とする溶融メ
ッキをメッキ浴浸漬時間20秒以下で施し、次いで第2
段として溶融亜鉛合金メッキをメッキ浴浸漬時間20秒
以下で行うことを特徴とする請求項9〜請求項11のい
ずれかの項に記載の高耐食性を有し加工性に優れたメッ
キ鋼線製造方法。
12. Hot-dip galvanizing mainly zinc as a first step with a plating bath immersion time of 20 seconds or less, and then a second step.
A plated steel wire having high corrosion resistance and excellent workability according to any one of claims 9 to 11, characterized in that hot-dip zinc alloy plating is performed as a step for 20 seconds or less in a plating bath immersion time. Method.
【請求項13】 第1段として亜鉛を主体とする溶融メ
ッキを施し、次いで第2段として溶融亜鉛合金メッキを
行うメッキ鋼線製造工程において、メッキ鋼線をメッキ
合金から引き上げた直後に水スプレーまたは気水噴霧ま
たは水流による直接水冷により、メッキ合金を凝固させ
ることを特徴とする請求項9〜請求項12のいずれかの
項に記載の高耐食性を有し加工性に優れたメッキ鋼線製
造方法。
13. A process for producing a plated steel wire, wherein a first step is hot dip galvanizing, and a second step is hot dip galvanizing, and a water spray is applied immediately after pulling the galvanized steel wire out of the plating alloy. Alternatively, the plating alloy is solidified by direct water cooling with steam spray or water flow, and the plated steel wire having high corrosion resistance and excellent workability according to any one of claims 9 to 12. Method.
【請求項14】 第1段として亜鉛を主体とする溶融メ
ッキを施し、次いで第2段として溶融亜鉛合金メッキを
行うメッキ鋼線製造工程において、メッキ鋼線を冷却す
る際に冷却開始温度をメッキ合金の融点から融点+20
℃とすることを特徴とする請求項9〜請求項13のいず
れかの項に記載の高耐食性を有し加工性に優れたメッキ
鋼線製造方法。
14. In a plated steel wire manufacturing process in which hot-dip plating mainly containing zinc is carried out as a first step and then hot-dip zinc alloy plating is carried out as a second step, a cooling start temperature is plated when the plated steel wire is cooled. From melting point of alloy to melting point +20
The method for producing a plated steel wire having high corrosion resistance and excellent workability according to any one of claims 9 to 13, characterized in that the temperature is set to be ° C.
【請求項15】 メッキ鋼線の鋼の成分が重量%で、
C:0.02〜0.25%、Si:1%以下、Mn:
0.6%以下、P:0.04%以下、S:0.04%以
下であることを特徴とする請求項1〜8のいずれかの項
に記載の高耐食性を有し加工性に優れたメッキ鋼線。
15. The steel composition of the plated steel wire is% By weight,
C: 0.02-0.25%, Si: 1% or less, Mn:
0.6% or less, P: 0.04%Less than, S: 0.04% or less
Characterized by being belowClaims 1-8Any of
It has high corrosion resistance and excellent workability.Plated steel wire.
【請求項16】 メッキ鋼線の鋼の成分が重量%で、
C:0.02〜0.25%、Si:1%以下、Mn:
0.6%以下、P:0.04%以下、S:0.04%以
下であることを特徴とする請求項9〜14のいずれかの
項に記載の高耐食性を有し加工性に優れたメッキ鋼線製
造方法。
16. The steel composition of the plated steel wire is wt%,
C: 0.02-0.25%, Si: 1% or less, Mn:
0.6% or less, P: 0.04% or less, S: 0.04% or less
It is below, It is any one of Claims 9-14 characterized by the above-mentioned.
Made of plated steel wire with high corrosion resistance and excellent workability
Build method.
【請求項17】 請求項1〜8のいずれかの項に記載の
メッキ鋼線よりなる耐滑り性の大きい金網およびかごマ
ット。
17. The method according to any one of claims 1 to 8.
Wire mesh and cage made of plated steel wire with high slip resistance
And
JP2000018799A 2000-01-27 2000-01-27 Hot-dip galvanized steel wire having high corrosion resistance and method for producing the same Expired - Lifetime JP3399895B2 (en)

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