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JP2993829B2 - Rolling bearing and sliding bearing having heat resistance and corrosion resistance - Google Patents

Rolling bearing and sliding bearing having heat resistance and corrosion resistance

Info

Publication number
JP2993829B2
JP2993829B2 JP5284685A JP28468593A JP2993829B2 JP 2993829 B2 JP2993829 B2 JP 2993829B2 JP 5284685 A JP5284685 A JP 5284685A JP 28468593 A JP28468593 A JP 28468593A JP 2993829 B2 JP2993829 B2 JP 2993829B2
Authority
JP
Japan
Prior art keywords
inner ring
outer ring
temperature
bearing
stainless steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP5284685A
Other languages
Japanese (ja)
Other versions
JPH07139549A (en
Inventor
孝晏 清水
Original Assignee
日本シリコロイ工業株式会社
安宅 孝
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Filing date
Publication date
Application filed by 日本シリコロイ工業株式会社, 安宅 孝 filed Critical 日本シリコロイ工業株式会社
Priority to JP5284685A priority Critical patent/JP2993829B2/en
Publication of JPH07139549A publication Critical patent/JPH07139549A/en
Application granted granted Critical
Publication of JP2993829B2 publication Critical patent/JP2993829B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/36Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases using ionised gases, e.g. ionitriding
    • C23C8/38Treatment of ferrous surfaces

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Sliding-Contact Bearings (AREA)
  • Rolling Contact Bearings (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、250℃以上の温度で
も使用できる耐熱性且つ耐食性を有する転がり軸受及び
滑り軸受に係わり、更に詳しくは0.05%以下の炭
素、3.0〜5.0%の珪素を含有する析出硬化型高珪
素二相ステンレス鋼製からなる優れた強靱性、耐熱性及
び耐食性を共に備えた転がり軸受及び滑り軸受に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat-resistant and corrosion-resistant rolling bearing and sliding bearing which can be used even at a temperature of 250 DEG C. or more. The present invention relates to a rolling bearing and a sliding bearing made of precipitation hardening type high silicon duplex stainless steel containing 0% silicon and having excellent toughness, heat resistance and corrosion resistance.

【0002】[0002]

【従来の技術】従来の軸受鋼(JIS SUJ2)は、
焼戻し温度が160〜180℃で低いため、長時間高温
に曝されると焼戻し軟化を生ずるのでその使用限度は1
20℃である。そのため使用中の軟化、寸法変化の少な
いそして高温硬さの高い高速度鋼が使用されるようにな
った。近年の要求は短時間運転ならば500℃さらには
800℃のものも実用化が急がれているが、現在の使用
最高温度は420℃である。
2. Description of the Related Art Conventional bearing steel (JIS SUJ2)
Since the tempering temperature is low at 160 to 180 ° C, tempering softening occurs when exposed to a high temperature for a long time.
20 ° C. For this reason, high-speed steels having low softening during use, small dimensional change and high high-temperature hardness have been used. In recent years, if it is required to operate for a short time, 500 ° C. or even 800 ° C. is urgently required for practical use, but the current maximum operating temperature is 420 ° C.

【0003】耐熱性を向上させるため1.3%Alを1
%C、1.5%Cr鋼に添加した軸受鋼(MHT)は、
焼戻し温度250℃までロックウエル硬さHRC60
(ショア硬さHS81)以上に保たれ、約300℃まで
SUJ2より高温硬さは高いが、500℃ではHRC4
5(HS60)まで軟化するので、耐熱性を有するとは
言いがたい。
In order to improve heat resistance, 1.3% Al
% C, 1.5% Cr bearing steel added to steel (MHT)
Rockwell hardness HRC60 up to tempering temperature 250 ° C
(Shore hardness HS81) or higher, and the high-temperature hardness is higher than that of SUJ2 up to about 300 ° C.
Since it softens to 5 (HS60), it cannot be said that it has heat resistance.

【0004】そこで、耐熱軸受鋼としては、モリブデン
系高速度鋼(M50,M10,M2,M1,T1)が主
に使用されるが、高速度鋼は合金元素量が多いため、熱
伝導率は炭素鋼よりは遙に悪く、鍛造性も悪いから、加
熱及び均熱には十分時間をかけなければならず、加工性
は非常に悪いのである。また、高温硬さが高いM2,M
50は、315℃までは耐酸化性は良いが、315〜4
26℃の使用限度においては耐酸化性は悪くなり、更に
塩素に対しては耐食性は期待できない。
Accordingly, molybdenum-based high-speed steels (M50, M10, M2, M1, T1) are mainly used as heat-resistant bearing steels. However, since high-speed steels have a large amount of alloying elements, their thermal conductivity is low. Since it is much worse than carbon steel and has poor forgeability, sufficient time must be spent for heating and soaking, and the workability is very poor. In addition, M2, M with high hardness at high temperature
50 has good oxidation resistance up to 315 ° C.,
At the use limit of 26 ° C., the oxidation resistance is poor, and further, the corrosion resistance to chlorine cannot be expected.

【0005】耐食軸受鋼としては、従来は13Cr系統
が多く、続いて18Cr高炭素系に進み現在は14Cr
−4Moと変化している。CはCrを含む耐食鋼におい
て炭化物を生成し易く、このため粒界腐食型となって耐
食性は低下する。尚、現在主流の耐食軸受鋼である14
Cr−4Moは、0.95〜1.20%Cを含有してい
る。耐酸化性は、Cr量の高いものほど優れていが、過
量となると耐応力腐食割れ性が低下する。そして、高温
硬さは前述の耐熱軸受鋼には及ばないのは勿論である。
[0005] As the corrosion-resistant bearing steel, there have been many 13Cr systems in the past, followed by 18Cr high-carbon systems and now 14Cr systems.
-4Mo. C easily forms carbides in the corrosion-resistant steel containing Cr, so that it becomes a grain boundary corrosion type and its corrosion resistance is reduced. In addition, 14 which is the current mainstream corrosion-resistant bearing steel
Cr-4Mo contains 0.95 to 1.20% C. The higher the Cr content, the better the oxidation resistance. However, if the Cr content is excessive, the stress corrosion cracking resistance decreases. The high-temperature hardness is, of course, lower than that of the above-mentioned heat-resistant bearing steel.

【0006】また、従来から、特公昭46−9536号
公報にて開示された高珪素強靱鋼が知られている。この
高珪素強靱鋼は、C0.08%以下、Si3.5〜6
%、Mn5%以下、Ni3〜9%、Cr6〜15%及び
残部Feよりなり、NiとMnの含有量の和をSi含有
量の2倍、Crの含有量をSiの含有量の2.5倍を目
標に加減することによりA3 変態点を750℃以下に下
げ、結晶の微細化を行って他の強靱特殊鋼の2倍に相当
する豊富な強靱性を付与したものである。以下、この高
珪素強靱鋼を「シリコロイA1」と称する。尚、「シリ
コロイ」は、本出願人である日本シリコロイ工業株式会
社製の高珪素ステンレス鋼の商品名である。
[0006] A high silicon toughness steel disclosed in Japanese Patent Publication No. 46-9536 has been known. This high silicon toughness steel has a C content of 0.08% or less,
%, Mn 5% or less, Ni 3 to 9%, Cr 6 to 15% and the balance Fe, and the sum of the contents of Ni and Mn is twice the Si content, and the Cr content is 2.5 times the Si content. The A 3 transformation point is lowered to 750 ° C. or lower by adjusting the doubling as a target, and the crystal is refined to provide rich toughness equivalent to twice that of other tough special steels. Hereinafter, this high silicon toughness steel is referred to as “Silicolloy A1”. “Silicolloy” is a trade name of high silicon stainless steel manufactured by Nippon Silicolloy Industrial Co., Ltd., the present applicant.

【0007】また、特公昭47−23056号公報に
は、溶体化処理を施した後500℃で時効を施すことに
よって事実上変形を生ずることなしにビッカース硬さ5
00以上に硬化する時効性高珪素鋼が開示されている。
この時効性高珪素鋼は、C0.05%以下、Si4〜7
%、Mn3%以下、Ni6〜16%、Cr12〜20
%、V4%以下、それぞれ1%以下のTi、Al及びそ
れぞれ4%以下のMo、W又はそれぞれ1%以下のC
u、Coを単独又は併合して含有し、残部Feよりな
り、NiとMnの含有量の和はSiの含有量の2倍、C
rの含有量をSiの含有量の3倍を目標に加減したもの
である。以下、この時効性高珪素鋼を「シリコロイC」
と称する。
Japanese Patent Publication No. 47-23056 discloses that a solution treatment is performed, and then aging is performed at 500 ° C., whereby a Vickers hardness of 5 is obtained without practically causing deformation.
An aging high silicon steel that hardens to more than 00 is disclosed.
This aging high silicon steel has a C content of 0.05% or less, and Si4-7.
%, Mn 3% or less, Ni 6-16%, Cr 12-20
%, V 4% or less, each 1% or less Ti, Al and each 4% or less Mo, W or C 1% or less respectively.
u, Co alone or in combination, the balance being Fe, the sum of the contents of Ni and Mn is twice the content of Si,
The content of r is adjusted to be three times the content of Si. Hereinafter, this aging high silicon steel is referred to as "Silicolloy C".
Called.

【0008】このシリコロイCは、前述のシリコロイA
1に比べてSi、Ni及びCrの含有量を増量するとと
もに、新たにMo、W、V及びCo、並びにCu、Ti
及びAlを添加して、時効硬化特性を特に高め、硬度が
高い耐摩耗用として開発されたものである。従って、前
述のシリコロイA1と比較して高価な元素を多量に使用
するため全体として高価であるため、付加価値の高い限
られた製品にしか採用されてないのが現状である。
[0008] This siliconloy C is the same as the siliconloy A described above.
1, the contents of Si, Ni and Cr were increased, and Mo, W, V and Co, and Cu and Ti were newly added.
And Al have been added to enhance age hardening characteristics, and have been developed for wear resistance with high hardness. Accordingly, since it is expensive as a whole because a large amount of expensive elements are used as compared with the above-mentioned Silicolloy A1, it is currently used only in limited products with high added value.

【0009】また、前述のシリコロイA1に改良を加
え、室温においてマルテンサイト相とオーステナイト相
との混合状態を有し、双方から由来する望ましい性質、
即ち強靱性且つ耐食性を兼備した析出硬化型高珪素ステ
ンレス鋼(特公昭57−17070号公報)も開発され
ている。この析出硬化型高珪素ステンレス鋼は、C0.
05%以下、Si2〜4%、Mn2%以下、Mo0.2
〜1%、Cu0.5〜3%、Ni5〜10%、Cr8〜
13%及び残部Feからなり、Cr含有量の2倍とSi
含有量の和を20〜30%に調整したものである。以
下、この析出硬化型高珪素ステンレス鋼を「シリコロイ
A2」と称する。
In addition, the above-mentioned silicoalloy A1 is improved to have a mixed state of a martensite phase and an austenite phase at room temperature, and desirable properties derived from both.
That is, a precipitation hardening type high silicon stainless steel having both toughness and corrosion resistance (JP-B-57-17070) has been developed. This precipitation hardening type high silicon stainless steel is C0.
05% or less, Si 2 to 4%, Mn 2% or less, Mo0.2
~ 1%, Cu0.5 ~ 3%, Ni5 ~ 10%, Cr8 ~
13% with the balance being Fe, twice the Cr content and Si
The sum of the contents was adjusted to 20 to 30%. Hereinafter, this precipitation hardening type high silicon stainless steel is referred to as “Silicolloy A2”.

【0010】前述のシリコロイA1とA2は、主に構造
用として使用され、シリコロイCと比較して安価であり
汎用的である反面、表面硬度の点においてシリコロイC
には及ばないのである。しかし、それでもシリコロイA
2は、650℃焼なましと480℃析出硬化による熱処
理することによって、ブリネル硬さHB470(ショア
硬さHS65)が得られ、オーステナイト型のステンレ
ス鋼(SUSXM15J1)を900℃焼入と310℃
焼戻で熱処理することによって得られるブリネル硬さH
B500(ショア硬さHS69)に匹敵する。
[0010] The above-mentioned silico-alloys A1 and A2 are mainly used for structural purposes and are inexpensive and versatile as compared with silico-alloy C.
It is not as good. But still, Silicolloy A
2 was obtained by annealing at 650 ° C. and heat-treating by precipitation hardening at 480 ° C. to obtain Brinell hardness HB470 (Shore hardness HS65), and austenitic stainless steel (SUSXM15J1) at 900 ° C. and 310 ° C.
Brinell hardness H obtained by heat treatment by tempering
It is comparable to B500 (Shore hardness HS69).

【0011】ここで、シリコロイCの硬さは、前述の公
報に例示されており、12mm角の角棒において、10
50℃×30分間溶体化して油冷した後、500℃×1
6時間時効硬化させて空冷する熱処理の場合、ビッカー
ス硬さHV510(ショア硬さHS67)が得られ、ま
た1250℃×30分間溶体化して油冷した後、500
℃×16時間時効硬化させて空冷する熱処理の場合、ビ
ッカース硬さHV615(ショア硬さHS75)が得ら
れる。通常、時効硬化時間は鋼材の厚さに略比例するの
で、この時効硬化に費やす16時間は、鋼材の厚さ1c
m当たりに換算すると13時間強に相当し、一日の標準
労働時間(8時間)を遙に越える。また、鋼材が厚い場
合には一昼夜連続して熱処理する必要がある場合も珍し
くない。このように、従来は時効硬化に長時間の熱処理
が必要であったため、その間の温度管理が難しく、その
上多大な熱エネルギーを消費し、更には労働環境が悪い
といった諸々の問題を有している。尚、1250℃×3
0分間溶体化して油冷した後、900℃×4時間時効硬
化させて空冷すると、ビッカース硬さHV500(ショ
ア硬さHS66)が得られる熱処理が例示されている
が、鋼材を900℃で熱処理すると熱膨張や熱歪みによ
って寸法精度を著しく低下させる。そのため、この場合
は最終的に切削等の機械加工を必要とするが、硬度が高
いためその加工には困難を究めるのである。また、従来
の熱処理では、2mm以上の硬化深度が得られなかっ
た。
[0011] Here, the hardness of Siliconolloy C is exemplified in the above-mentioned gazette.
After the solution was cooled at 50 ° C. for 30 minutes and cooled with oil, 500 ° C. × 1
In the case of heat treatment of air-cooling after aging and hardening for 6 hours, a Vickers hardness HV510 (Shore hardness HS67) is obtained.
In the case of heat treatment of air-cooling after age hardening at 16 ° C. × 16 hours, Vickers hardness HV615 (Shore hardness HS75) is obtained. Normally, the age hardening time is substantially proportional to the thickness of the steel material.
It is equivalent to just over 13 hours per m, far exceeding the standard working hours of the day (8 hours). In addition, it is not unusual for a steel material having a large thickness to be required to be continuously heat-treated day and night. As described above, since long-term heat treatment was conventionally required for age hardening, it is difficult to control the temperature during that time, and furthermore, it consumes a large amount of heat energy and has various problems such as a poor working environment. I have. In addition, 1250 ° C × 3
A solution heat treatment is performed to obtain a Vickers hardness HV500 (Shore hardness HS66) by aging hardening at 900 ° C for 4 hours and then air-cooling after solution-cooling and oil cooling for 0 minutes. Dimensional accuracy is significantly reduced due to thermal expansion and thermal strain. Therefore, in this case, machining such as cutting is finally required. However, since the hardness is high, it is difficult to perform such machining. Further, the conventional heat treatment did not provide a curing depth of 2 mm or more.

【0012】[0012]

【発明が解決しようとする課題】そこで、本発明が前述
の状況に鑑み、解決しようとするところは、構造用とし
て開発された汎用的で安価な析出硬化型高珪素ステンレ
ス鋼(シリコロイA2)を用いて、従来の耐熱軸受と同
等以上の高温度で長時間の連続使用が可能な耐熱性を有
するとともに、しかも素材のもつ強靱性及び従来の耐食
軸受と同等以上の耐食性を同時に備えた耐熱性且つ耐食
性を有し、更に加工性に優れた転がり軸受及び滑り軸受
を提供する点にある。
SUMMARY OF THE INVENTION In view of the above-mentioned situation, the present invention aims to solve the problem by using a general-purpose and inexpensive precipitation-hardening high-silicon stainless steel (Silicolloy A2) developed for structural use. It has the heat resistance that enables it to be used continuously for a long time at a high temperature equal to or higher than conventional heat-resistant bearings, and at the same time has the toughness of the material and the same or higher corrosion resistance as conventional corrosion-resistant bearings Another object of the present invention is to provide a rolling bearing and a sliding bearing having corrosion resistance and excellent workability.

【0013】[0013]

【課題を解決するための手段】本発明は、前述の課題解
決のために、内輪、外輪、転動体及び保持器からなる転
がり軸受であって、0.05%以下の炭素と、3.0〜
5.0%の珪素と、2%以下のマンガンと、5〜10%
のニッケルと、6〜12%(ただし12%を除く)のク
ロムと、0.2〜1%のモリブデンと、0.5〜3%の
銅と、残部鉄とからなる析出硬化型高珪素二相ステンレ
ス鋼を用いて、少なくとも内輪、外輪を形成し、該内輪
と外輪間に金属製若しくは耐熱合成樹脂製で形成した保
持器で間隔を規制して析出硬化型高珪素二相ステンレス
鋼製若しくはセラミックス製の複数の転動体を配してな
る耐熱性且つ耐食性を有する転がり軸受を構成した。
According to the present invention, there is provided a rolling bearing comprising an inner ring, an outer ring, a rolling element and a cage, wherein the carbon content is 0.05% or less, and 3.0% or less. ~
5.0% silicon, 2% or less manganese, 5-10%
Precipitation hardening type high silicon alloy comprising nickel of 6%, 12% (excluding 12%) of chromium, 0.2% to 1% of molybdenum, 0.5% to 3% of copper, and the balance of iron. Using stainless steel, at least the inner ring and the outer ring are formed, and the distance between the inner ring and the outer ring is regulated by a retainer made of metal or heat-resistant synthetic resin, and the space is regulated by precipitation hardening type high silicon duplex stainless steel or A heat-resistant and corrosion-resistant rolling bearing comprising a plurality of ceramic rolling elements was constructed.

【0014】そして、前記析出硬化型高珪素二相ステン
レス鋼を、900〜1000℃の温度に所定時間維持し
て急冷し、次いで600〜700℃の温度に所定時間維
持して冷却し、それから950〜1150℃の溶体化温
度に加熱して急冷した状態で、該鋼材から少なくとも内
輪、外輪を加工形成し、前記各部品をその厚さ1cm当
たり少なくとも10分間以上、420〜520℃の温度
に維持して時効硬化させ、内輪と外輪間に保持器で間隔
を規制して複数の転動体を配してなることが好ましい実
施例である。
Then, the precipitation hardening type high silicon duplex stainless steel is rapidly cooled at a temperature of 900 to 1000 ° C. for a predetermined time, then cooled at a temperature of 600 to 700 ° C. for a predetermined time. At least an inner ring and an outer ring are formed and formed from the steel in a state of being heated to a solution heat temperature of 〜1150 ° C. and quenched, and each of the parts is maintained at a temperature of 420 to 520 ° C. for at least 10 minutes or more per 1 cm thickness. It is a preferred embodiment that a plurality of rolling elements are arranged while being age-hardened and the distance between the inner ring and the outer ring is regulated by a retainer.

【0015】更に、前記析出硬化型高珪素二相ステンレ
ス鋼で形成し、時効硬化処理を施した後の少なくとも転
動体の表層部にイオン窒化又はTiC若しくはTiWを
コーティングする表面硬化処理を施してなることがより
好ましい。
Further, after being formed from the precipitation hardening type high silicon duplex stainless steel and subjected to the age hardening treatment, at least the surface layer of the rolling element is subjected to ion nitriding or surface hardening treatment for coating TiC or TiW. Is more preferable.

【0016】また、内輪と外輪とからなる滑り軸受であ
って、0.05%以下の炭素と、3.0〜5.0%の珪
素と、2%以下のマンガンと、5〜10%のニッケル
と、6〜12%(ただし12%を除く)のクロムと、
0.2〜1%のモリブデンと、0.5〜3%の銅と、残
部鉄とからなる析出硬化型高珪素二相ステンレス鋼を用
いて、内輪と外輪を形成し、該内輪と外輪を互いに直接
摺接可能に嵌合してなる耐熱性且つ耐食性を有する滑り
軸受を構成した。
A sliding bearing comprising an inner ring and an outer ring, comprising 0.05% or less of carbon, 3.0% to 5.0% of silicon, 2% or less of manganese, and 5% to 10% of manganese. Nickel and 6-12% (but not 12%) chromium,
An inner ring and an outer ring are formed using a precipitation hardening type high silicon duplex stainless steel composed of 0.2 to 1% molybdenum, 0.5 to 3% copper, and the balance iron, and the inner and outer rings are formed. A sliding bearing having heat resistance and corrosion resistance, which is fitted so as to be able to slide directly on each other, is constructed.

【0017】そして、この滑り軸受についても、前記転
がり軸受と同様な時効硬化処理及び表面硬化処理を施す
ことが好ましい。
Further, it is preferable that the sliding bearing is also subjected to the same age hardening treatment and surface hardening treatment as those of the rolling bearing.

【0018】[0018]

【作用】以上の如き内容からなる本発明の耐熱性且つ耐
食性を有する転がり軸受及び滑り軸受は、従来から公知
の析出硬化型高珪素二相ステンレス鋼、即ち0.05%
以下の炭素と、3.0〜5.0%の珪素と、2%以下の
マンガンと、5〜10%のニッケルと、6〜12%(た
だし12%を除く)のクロムと、0.2〜1%のモリブ
デンと、0.5〜3%の銅と、残部鉄とからなる析出硬
化型高珪素二相ステンレス鋼を用いて少なくとも内輪と
外輪を形成し、特殊な時効硬化処理によって比較的短時
間で硬化させ、表面硬度をショア硬さHSに換算して6
5〜80まで高め、軸受として要求される表面硬度と強
靱性を備えるとともに、時効硬化温度(420〜520
℃)までの高温度での長時間の連続使用が可能な耐熱性
と素材本来の優れた耐食性とを同時に備えたものであ
る。
The heat-resistant and corrosion-resistant rolling bearing and sliding bearing of the present invention having the above-mentioned contents are conventionally known precipitation hardening type high silicon duplex stainless steels, that is, 0.05%.
The following carbon, 3.0-5.0% silicon, 2% or less manganese, 5-10% nickel, 6-12% (but not 12%) chromium, 0.2% At least the inner ring and the outer ring are formed using a precipitation hardening type high silicon duplex stainless steel composed of 11% molybdenum, 0.5-3% copper, and the balance iron, and relatively hardened by a special age hardening treatment. It is cured in a short time, and the surface hardness is converted to Shore hardness HS.
5 to 80 to provide the required surface hardness and toughness for the bearing, and the age hardening temperature (420 to 520)
C)), it has both the heat resistance that allows long-term continuous use at high temperatures up to ℃) and the excellent corrosion resistance inherent in the material.

【0019】ここで、各元素を用いることの理由及びそ
の配合割合の理由は、前述の特公昭57−17070号
公報に詳しく説明されているが、本発明では特に素材の
原価を下げる目的でクロムの含有量の上限を12%以下
(但し12%は含まず)に設定している。また、その他
の鉄以外の元素の含有量を可及的少なく設定することが
好ましいことは言うまでもない。本発明において、前述
の配合割合の析出硬化型高珪素二相ステンレス鋼を用い
ることによって、強度と強靱性、耐熱性及び耐食性は保
障されているので、いかにしてその表面硬度を高くし、
硬化深度を深くして軸受として実用化できるかに主眼が
置かれている。しかし、一般的に材料の表面硬度が高く
なると加工が難しくなる欠点があるが、この課題につい
ては本発明で用いる軸受鋼材が析出硬化型であることが
幸いしている。
The reason for using each element and the reason for its mixing ratio are described in detail in the above-mentioned Japanese Patent Publication No. 57-17070. In the present invention, in particular, chromium is used for the purpose of reducing the cost of the material. Is set to 12% or less (however, 12% is not included). Needless to say, it is preferable to set the content of other elements other than iron as small as possible. In the present invention, the strength and toughness, heat resistance and corrosion resistance are guaranteed by using the precipitation hardening type high silicon duplex stainless steel having the above-mentioned compounding ratio, so how to increase the surface hardness,
The main focus is on whether it can be put into practical use as a bearing by deepening the hardening depth. However, in general, there is a disadvantage that the working becomes difficult when the surface hardness of the material becomes high, but for this problem, it is fortunate that the bearing steel used in the present invention is a precipitation hardening type.

【0020】表面硬度が高く且つ加工性を高める前述の
課題に対しては、本発明者が長年にわたり蓄積した経験
と繰り返した実験によって、三段階の熱処理を特定の温
度範囲で順次行い、その熱処理の間に機械加工を行うこ
とで解決できることを見出した。即ち、図1に示すよう
に、先ず母材の製鋼工程によって、前述の公知の析出硬
化型高珪素二相ステンレス鋼塊を圧延若しくは鋳造して
最終部品に近い形状の鋼材を形成した後、素鋼を調質す
る第1熱処理工程と、時効硬化のもとになる過飽和固溶
体をつくる第2熱処理工程(溶体化処理)と、所定の部
品形状に機械的に加工する機械加工工程と、その後時効
硬化させる第3熱処理工程とを行うのである。
In order to solve the above-mentioned problem of increasing the surface hardness and improving the workability, the inventors of the present invention have conducted three-stage heat treatments sequentially in a specific temperature range based on experience accumulated over many years and repeated experiments. It was found that the problem could be solved by performing machining during this time. That is, as shown in FIG. 1, a known precipitation hardening type high silicon duplex stainless steel ingot is first rolled or cast by a steelmaking process of a base material to form a steel material having a shape close to a final part, and then a raw material is formed. A first heat treatment step for tempering steel, a second heat treatment step (solution treatment) for producing a supersaturated solid solution that is the basis of age hardening, a machining step for mechanically processing into a predetermined part shape, and thereafter aging The third heat treatment step for curing is performed.

【0021】前記第1熱処理工程は、900〜1000
℃の温度、好ましくは950℃に所定時間(鋼材の厚さ
1cm当たり少なくとも10分間)維持した後、油相急
冷し、次いで600〜700℃の温度、好ましくは65
0℃に所定時間(鋼材の厚さ1cm当たり少なくとも
1.5時間)維持した後、気相冷却(空冷)し、鋼材を
調質するのである。尚、温度は、温度測定装置の測定誤
差や加熱装置の温度設定誤差により±5%程度の変動が
存在するので、必ずしも前掲の値にはとらわれない。後
述の温度の値についても同様である。
The first heat treatment step is performed at 900 to 1000
C., preferably at 950.degree. C. for a given time (at least 10 minutes per cm of steel thickness), then quenched in oil phase and then at a temperature of 600-700.degree. C., preferably 65.degree.
After maintaining the temperature at 0 ° C. for a predetermined time (at least 1.5 hours per 1 cm of the thickness of the steel material), the steel material is subjected to gas phase cooling (air cooling) to temper the steel material. Note that the temperature is not necessarily limited to the above-mentioned values because there is a fluctuation of about ± 5% due to a measurement error of the temperature measuring device or a temperature setting error of the heating device. The same applies to the temperature value described later.

【0022】前記第2熱処理工程は、950〜1150
℃の溶体化温度、好ましくは1050℃前後の温度に加
熱した後、急冷(水冷)するのである。この加熱に要す
る時間は、鋼材が内部まで略均一な温度に昇温するまで
の時間で充分である。この第2熱処理工程によって、鋼
材の表面硬度はショア硬さHSに換算して35〜45に
なる。この状態での表面硬度は、機械加工に最も適して
おり、従って精度が高く且つ表面仕上りに優れた加工が
行える。
In the second heat treatment step, 950 to 1150
The solution is heated to a solution temperature of about 10 ° C., preferably about 1050 ° C., and then rapidly cooled (water-cooled). The time required for this heating is sufficient until the steel material rises to a substantially uniform temperature inside. By the second heat treatment step, the surface hardness of the steel material becomes 35 to 45 in terms of Shore hardness HS. The surface hardness in this state is most suitable for machining, so that machining with high accuracy and excellent surface finish can be performed.

【0023】前記第3熱処理工程は、鋼材の厚さ1cm
当たり少なくとも10分間以上、420〜520℃の温
度、好ましくは460〜480℃に維持して時効硬化さ
せてなるのである。この第3熱処理工程に費やす時間を
7時間以内に制限しても、厚さ30cm程度の鋼材を充
分に時効硬化させることが可能である。そして、この第
3熱処理工程を経ると表面硬度はショア硬さHSに換算
して65〜80まで高くなる。ここで、硬度及び硬化深
度は、時効硬化時間に略比例して増すので、必要且つ充
分な時効硬化時間を確保することは当然であるが、実用
的な鋼材厚さに対して、少なくとも第3熱処理工程を1
日の平均労働時間内で行えることは特筆すべき事実であ
り、また表面からの深さ3mmにおける硬度をショア硬
さHSに換算して60以上にすることも可能である。
In the third heat treatment step, the steel material has a thickness of 1 cm.
Age hardening is carried out at a temperature of 420 to 520 ° C, preferably 460 to 480 ° C, for at least 10 minutes or more. Even if the time spent in the third heat treatment step is limited to 7 hours or less, it is possible to sufficiently age harden a steel material having a thickness of about 30 cm. After the third heat treatment step, the surface hardness increases to 65 to 80 in terms of Shore hardness HS. Here, since the hardness and the hardening depth increase substantially in proportion to the age hardening time, it is natural that a necessary and sufficient age hardening time is ensured. 1 heat treatment step
What can be done within the average working hours per day is a remarkable fact, and the hardness at a depth of 3 mm from the surface can be converted to a Shore hardness HS of 60 or more.

【0024】このように、析出硬化型高珪素二相ステン
レス鋼材を、前述の第1熱処理工程と第2熱処理工程を
経た後、機械加工工程によって所定の製品形状に機械的
に加工し、最後に第3熱処理工程を行うのである。従っ
て、鋼材に熱変形を生じさせる1000℃近い高温の熱
処理を伴う第1熱処理工程と第2熱処理工程を経た後で
あって、しかも鋼材の表面硬度がショア硬さHSに換算
して35〜45程度の硬さ状態で機械加工を行うので、
加工が容易であり、その加工の後に500℃程度の熱処
理としては低温の熱処理を伴う第3熱処理工程を行うの
で、加工物の熱変形が極めて少なく、高精度且つ高硬度
(表面硬度はショア硬さHSに換算して65〜80)の
軸受を提供できるのである。
As described above, the precipitation hardening type high silicon duplex stainless steel material is subjected to the first heat treatment step and the second heat treatment step, and then mechanically processed to a predetermined product shape by a machining step. The third heat treatment step is performed. Therefore, after the first heat treatment step and the second heat treatment step involving a heat treatment at a high temperature close to 1000 ° C. that causes thermal deformation of the steel material, the surface hardness of the steel material is 35 to 45 in terms of Shore hardness HS. Since machining is performed in a state of hardness,
Processing is easy, and after the processing, a third heat treatment step involving a low-temperature heat treatment is performed as a heat treatment at about 500 ° C., so that the processed material has very little thermal deformation, and has high precision and high hardness (surface hardness is Shore hardness). It is possible to provide a bearing of 65 to 80) in terms of HS.

【0025】また、転がり軸受については前記析出硬化
型高珪素二相ステンレス鋼で形成し、時効硬化処理を施
した後の少なくとも転動体、また滑り軸受については内
輪と外輪の表層部にイオン窒化又はTiC若しくはTi
Wをコーティングする表面硬化処理を施すことで、更に
表面硬度を高めることが可能である。
The rolling bearing is formed of the above precipitation hardening type high silicon duplex stainless steel and subjected to an age hardening treatment. At least the rolling element, and for the sliding bearing, ion nitriding or TiC or Ti
By performing the surface hardening treatment for coating W, the surface hardness can be further increased.

【0026】[0026]

【実施例】次に、本発明の詳細を実施例に基づき更に説
明する。本発明に用いる析出硬化型高珪素二相ステンレ
ス鋼において、先ず珪素の含有量は実用的見地に基づき
3.0〜5.0%に規定している。炭素含有量は、その
増加により靱性の低下をひき起こすのみならず耐食性の
低下をも招来するので、通常の製鋼工程で充分達成し得
る0.05%以下に規定している。マンガンは、析出硬
化型ステンレス鋼の硬化には大して寄与しないため、ス
テンレス鋼における通常の規格範囲である2%以下に規
定している。モリブデン及び銅は、耐食性を増加させる
目的で添加するが、モリブデンは高価であり且つ強力な
フェライト生成元素であるためその使用を制限して1%
以下に抑制している。銅は、析出硬化元素としてまたオ
ーステナイト生成元素としても作用し、そのフェライト
抑制作用はモリブデンのフェライト生成作用の約1/3
であるから、モリブデンによるファライト生成を抑制す
る目的でモリブデンの3倍量である3%以下に定められ
ている。また、銅は、その増量により熱間加工性を著し
く害するので、上限値は3%に抑えられている。更に、
モリブデン及び銅の下限値は、耐食性を確保するため
に、モリブデン0.2%及び銅0.5%と規定されてい
る。
Next, the details of the present invention will be further described based on examples. First, in the precipitation hardening type high silicon duplex stainless steel used in the present invention, the silicon content is specified to be 3.0 to 5.0% from a practical viewpoint. The carbon content is specified to be 0.05% or less, which can sufficiently be achieved in a normal steel making process, because an increase in carbon content causes not only a decrease in toughness but also a reduction in corrosion resistance. Since manganese does not contribute significantly to the hardening of precipitation hardening stainless steel, it is specified to be 2% or less, which is a normal specification range for stainless steel. Molybdenum and copper are added for the purpose of increasing corrosion resistance. However, since molybdenum is an expensive and powerful ferrite-forming element, its use is restricted to 1%.
It is suppressed below. Copper acts as a precipitation hardening element and also as an austenite forming element, and its ferrite suppressing action is about one-third of that of molybdenum.
Therefore, the content is set to 3% or less, which is three times the amount of molybdenum, for the purpose of suppressing generation of fallite by molybdenum. Further, copper significantly impairs hot workability due to the increased amount thereof, so the upper limit is kept at 3%. Furthermore,
The lower limits of molybdenum and copper are specified as 0.2% molybdenum and 0.5% copper in order to ensure corrosion resistance.

【0027】そして、上記の炭素、マンガン、銅及びモ
リブデンの組成範囲において、析出硬化型高珪素二相ス
テンレス鋼の特徴を保持し且つ素材コストを最小限に抑
制する目的でニッケルの含有量を5〜10%に設定する
とともに、クロムの含有量を6〜12%(但し12%を
除く)に規定している。ここで、クロムの含有量におい
て12%を除く理由は、前述のシリコロイCのクロムの
含有量が12〜20%であり、シリコロイCと比較して
素材コストを低減するためである。
In the above composition ranges of carbon, manganese, copper and molybdenum, the content of nickel is reduced to 5 in order to maintain the characteristics of the precipitation hardening type high silicon duplex stainless steel and to minimize the material cost. The content is set to 6 to 12% (excluding 12%) while setting to 10% to 10%. Here, the reason why the content of chromium is excluded from 12% is that the content of chromium in the above-mentioned siliconcolloy C is 12 to 20%, and the material cost is reduced as compared with siliconolloy C.

【0028】次に、実際にサンプルを作製し、熱処理を
行った後の各機械的性質を調べた結果について説明す
る。サンプルは、炭素:0.019%、珪素:3.43
%、マンガン:1.00%、ニッケル:6.45%、ク
ロム:10.68%、モリブデン及び銅を適量、残部鉄
よりなる組成で、直径280mmの円柱形状に鋳造した
ものを用いた(母材の製鋼工程)。先ず、前述のサンプ
ルを920℃の温度に所定時間維持した後、油相急冷
し、次いで660℃の温度に所定時間維持した後、空冷
して調質した(第1熱処理工程)。次に、1050〜1
100℃の温度に加熱した後、油相急冷して溶体化処理
した(第2熱処理工程)。そして、旋盤によって表面を
切削加工し、表面を平滑化するとともに、真円柱となし
た(機械加工工程)。最後に、480℃の温度に6時間
維持して時効硬化させた後、冷却した(第3熱処理工
程)。
Next, a description will be given of the results of examining mechanical properties after actually preparing a sample and performing heat treatment. The sample was 0.019% carbon, 3.43 silicon.
%, Manganese: 1.00%, nickel: 6.45%, chromium: 10.68%, an appropriate amount of molybdenum and copper, and a composition consisting of iron and cast into a columnar shape having a diameter of 280 mm (mother) Steel making process). First, the sample was maintained at a temperature of 920 ° C. for a predetermined time, then rapidly cooled in an oil phase, then maintained at a temperature of 660 ° C. for a predetermined time, and then air-cooled (first heat treatment step). Next, 1050-1
After heating to a temperature of 100 ° C., the oil phase was rapidly cooled to perform a solution treatment (second heat treatment step). Then, the surface was cut with a lathe to smooth the surface and formed into a perfect cylinder (a machining process). Lastly, after maintaining at a temperature of 480 ° C. for 6 hours for age hardening, it was cooled (third heat treatment step).

【0029】表1は、本発明の軸受に係るサンプルと、
比較材としてSUH660とSUS321との機械的性
質を測定した結果を示し、併せて特公昭57−1707
0号公報に記載された従来の熱処理によるシリコロイA
2の特性と特公昭47−23056号公報に記載された
シリコロイCの特性も記載している。
Table 1 shows samples according to the bearing of the present invention,
The results of measuring the mechanical properties of SUH660 and SUS321 as comparative materials are shown.
No. 0, Silicoroy A by the conventional heat treatment
No. 2 and the characteristics of Silicolloy C described in JP-B-47-23056 are also described.

【0030】[0030]

【表1】 [Table 1]

【0031】ここで、表1中の本発明に係る試料1にお
いて、上段の熱処理は第1熱処理工程を示し、下段の熱
処理は第2、第3熱処理工程を併せて示し、下段の機械
的性質は、第1〜第3熱処理工程を経た後の測定値であ
る。
Here, in Sample 1 according to the present invention in Table 1, the upper heat treatment shows the first heat treatment step, the lower heat treatment shows the second and third heat treatment steps together, and the lower mechanical properties Is a measured value after the first to third heat treatment steps.

【0032】また、時効硬化処理を施した後の硬化深度
については、例えば直径280mmの円柱の表面硬度
が、ショア硬さHSで78にまで高められていることは
表1に示しているが、表面からの深さ4.9mmではH
S71、15.4mmではHS56、20mmではHS
51、30mmではHS53、40mmではHS52、
50mmではHS56、60mmではHS57、70m
mではHS51、80mmではHS50、90mmでは
HS51と実測されている。従って、表面からの深さ3
mmにおける硬度はHS60以上が達成されており、従
来の熱処理では硬化深度が2mm以上にはできない事実
からすると、ここで用いた熱処理による硬化方法によっ
て格段に硬化深度を深くできることが分かる。
As for the curing depth after the age hardening treatment, for example, it is shown in Table 1 that the surface hardness of a cylinder having a diameter of 280 mm has been increased to 78 in Shore hardness HS. H at a depth of 4.9 mm from the surface
S71, HS56 at 15.4 mm, HS at 20 mm
HS53 at 51 and 30 mm, HS52 at 40 mm,
HS56 at 50mm, HS57, 70m at 60mm
The actual measurement is HS51 at m, HS50 at 80 mm, and HS51 at 90 mm. Therefore, depth 3 from the surface
Based on the fact that the hardness in mm is achieved at HS60 or more and the curing depth cannot be increased to 2 mm or more by the conventional heat treatment, it can be understood that the curing method by the heat treatment used here can significantly increase the curing depth.

【0033】次に、母材の製鋼工程と機械加工工程につ
いて若干説明を加える。母材の製鋼工程については、従
来は炭素の含有量が極端に少ない純鉄が入手し難かった
ため、製鋼工程において炭素の混入を制限すべく真空溶
解で製造していたが、近年は純鉄の入手が容易になった
ため真空溶解炉を使用しなくても良くなった。それによ
り、製鋼工程が格段に簡単になり、圧延、鍛造若しくは
鋳造による製鋼が可能となった。更には、ロストワック
ス法等による精密鋳造が可能となり、精密部品の製造も
容易になった。また、機械加工については、第1、第2
熱処理工程を経た後の硬度が比較的低い(HS35〜4
5)の状態で加工するので、通常のステンレス鋼と同様
に汎用の工作機械、例えば旋盤、ボール盤、フライス盤
等によって切削加工や研削加工が容易に行えるのであ
る。
Next, the steel making process and the machining process of the base material will be explained a little. In the steelmaking process of the base material, pure iron with extremely low carbon content was difficult to obtain in the past, so it was manufactured by vacuum melting to limit the contamination of carbon in the steelmaking process. The availability has made it easier to use a vacuum melting furnace. As a result, the steelmaking process has been greatly simplified, and steelmaking by rolling, forging or casting has become possible. Furthermore, precision casting by the lost wax method or the like has become possible, and the production of precision parts has become easy. For the machining, the first and second
The hardness after the heat treatment process is relatively low (HS35-4
Since processing is performed in the state of 5), cutting and grinding can be easily performed by a general-purpose machine tool, for example, a lathe, a drilling machine, a milling machine, and the like, like ordinary stainless steel.

【0034】そこで、前述の熱処理を施すことを前提と
し、前記組成の析出硬化型高珪素二相ステンレス鋼を用
いて、転がり軸受又は滑り軸受を製造する。本発明の軸
受は、少なくとも内輪と外輪とを析出硬化型高珪素二相
ステンレス鋼で形成し、他の部品は使用環境に応じて適
宜な耐熱性及び耐食性を有する素材で形成する。特に、
転がり軸受においては、転動体をセラミックス製とする
ことも軸受性能としては好ましいが、セラミックス製の
転動体は高価であり、製品がコスト高となる。また、保
持器は特に強度が要求されないので、高温において若干
強度が低下する素材であっても良く、使用温度に応じて
従来公知の素材、即ち鉄−珪素青銅やAISI430ス
テンレス鋼等の金属製や、フェノール樹脂、ナイロン、
PTFE等の合成樹脂製を用いることができる。勿論、
軸受を構成する全部品を析出硬化型高珪素二相ステンレ
ス鋼で形成することが、耐熱性及び耐食性において最も
優れており、経済的である。
Therefore, on the premise that the above-mentioned heat treatment is performed, a rolling bearing or a sliding bearing is manufactured using the precipitation hardening type high silicon duplex stainless steel having the above composition. In the bearing of the present invention, at least the inner ring and the outer ring are formed of a precipitation hardening type high silicon duplex stainless steel, and the other parts are formed of a material having appropriate heat resistance and corrosion resistance according to the use environment. Especially,
In a rolling bearing, it is also preferable from the viewpoint of bearing performance that the rolling elements are made of ceramics, but the rolling elements made of ceramics are expensive and the product becomes expensive. Further, since the cage is not particularly required to be strong, it may be made of a material whose strength is slightly reduced at a high temperature. , Phenolic resin, nylon,
A synthetic resin such as PTFE can be used. Of course,
It is economical to form all the parts constituting the bearing from precipitation hardening type high silicon duplex stainless steel in terms of heat resistance and corrosion resistance.

【0035】また、前述の時効硬化処理を施した後、部
品の表層部にイオン窒化又はTiC若しくはTiW又は
SiCをコーティングする表面硬化処理を施すことによ
り、更に表面硬度を高めることが可能であり、この表面
硬化処理と従来公知の各種のものを利用可能である。
After the above-mentioned age hardening treatment is performed, the surface hardness of the surface layer of the component is further increased by performing ion nitriding or surface hardening treatment for coating TiC or TiW or SiC, This surface hardening treatment and various conventionally known ones can be used.

【0036】次に、軸受の具体例を簡単に説明する。軸
受の構造としては公知であるが、図2〜図4に示すよう
な高速回転、低荷重に適した転がり軸受と、図5及び図
6に示すような低速回転、高荷重に適した滑り軸受を例
示する。先ず、図2及び図3は、同心状に配した径の異
なる内輪1と外輪2との間に保持器3で等間隔に位置決
めされた状態で複数の転動体4,…を嵌挿したラジアル
軸受を示し、図2は転動体4として玉を用いた玉軸受で
あり、図3は転動体4としてコロを用いたコロ軸受であ
る。また、図4は、同軸状に配した径の略等しい内輪1
と外輪2との間に保持器3で等間隔に位置決めされた状
態で複数の転動体4,…を嵌挿したスラスト軸受を示
し、特に転動体4として玉を用いたスラスト玉軸受であ
る。
Next, a specific example of the bearing will be briefly described. Although known as a bearing structure, a rolling bearing suitable for high-speed rotation and low load as shown in FIGS. 2 to 4 and a sliding bearing suitable for low-speed rotation and high load as shown in FIGS. Is exemplified. First, FIGS. 2 and 3 show radial bearings in which a plurality of rolling elements 4,... Are inserted between concentrically arranged inner races 1 and outer races 2 having different diameters with a retainer 3 at equal intervals. 2 shows a ball bearing using a ball as the rolling element 4, and FIG. 3 shows a roller bearing using a roller as the rolling element 4. FIG. 4 shows an inner ring 1 having a diameter substantially equal to that of the inner ring 1 arranged coaxially.
A thrust bearing in which a plurality of rolling elements 4,... Are inserted in a state of being positioned at equal intervals by a retainer 3 between the rolling element 4 and the outer ring 2 is shown.

【0037】また、図5及び図6に示した滑り軸受は、
低速回転及び高荷重の使用に適したラジアル滑り軸受で
あり、内輪5と外輪6とを互いに摺動可能に嵌合した構
造のもので、内輪5の外周面に凸球面状の摺動面7を形
成し、外輪6の内周面に凹球面状の摺動面8を形成する
とともに、該摺動面8の軸方向一側において前記内輪5
の摺動面7を、外輪6の軸方向に対して内輪5の軸方向
を直交させた状態で遊挿し得る一対の切欠部9,9を直
径部に対向形成したものである。即ち、前記内輪5を外
輪6に嵌挿するには、該内輪5の軸方向を外輪6の軸方
向に対して直交させた状態で、該内輪5の摺動面7の直
径部を前記切欠部9,9から挿通した後、該内輪5を9
0度回転させて、内輪5と外輪6を同心状且つ同軸状と
するのである。この嵌合状態では、内輪5は外輪6に対
して軸方向に抜けることがなく、互いの摺動面7,8が
摺接するのである。本発明の滑り軸受は、前述のラジア
ル滑り軸受に限らず、スラスト滑り軸受にも適用可能で
ある。
The sliding bearings shown in FIGS.
A radial sliding bearing suitable for low-speed rotation and use of a high load, having a structure in which an inner ring 5 and an outer ring 6 are slidably fitted to each other, and having a convex spherical sliding surface 7 on the outer peripheral surface of the inner ring 5. And a concave spherical sliding surface 8 is formed on the inner peripheral surface of the outer ring 6, and the inner ring 5 is formed on one axial side of the sliding surface 8.
A pair of notches 9, 9 which can be loosely inserted in the sliding surface 7 of the inner ring 5 in a state where the axial direction of the inner ring 5 is perpendicular to the axial direction of the outer ring 6 is formed to face the diameter portion. That is, in order to insert the inner ring 5 into the outer ring 6, the diameter of the sliding surface 7 of the inner ring 5 is notched while the axial direction of the inner ring 5 is orthogonal to the axial direction of the outer ring 6. After the inner ring 5 is inserted through the
The inner ring 5 and the outer ring 6 are concentrically and coaxially rotated by 0 degrees. In this fitting state, the inner ring 5 does not come off the outer ring 6 in the axial direction, and the sliding surfaces 7 and 8 are in sliding contact with each other. The sliding bearing of the present invention is applicable not only to the above-described radial sliding bearing but also to a thrust sliding bearing.

【0038】従来の滑り軸受の素材は、軸受合金として
はホワイトメタル、銅−鉛合金、アルミニウム合金、青
銅等が使用され、その他に鋳鉄、鉄系や銅系の焼結合
金、Ni系、Co系、W系の耐熱耐摩耗合金等が使用さ
れている。特に耐熱性を有するものとしては、耐熱耐摩
耗合金が使用されるが、裏金にライニングした2層材料
は、遠心鋳造、フレーム溶射、プラズマ溶射等を用いて
いるが、製造工程が複雑であり、耐食性については不十
分である。尚、セラミックス製のものも存在するが非常
に高価である。それに対して、本発明の滑り軸受は、析
出硬化型高珪素二相ステンレス鋼の単一素材で耐熱性且
つ耐食性を備えたものとなすことが可能である。
Conventional sliding bearings are made of white metal, copper-lead alloy, aluminum alloy, bronze, etc. as a bearing alloy. In addition, cast iron, iron-based or copper-based sintered alloy, Ni-based, Co-based And W-based heat- and wear-resistant alloys are used. In particular, as a material having heat resistance, a heat-resistant wear-resistant alloy is used, but a two-layer material lined with a back metal uses centrifugal casting, flame spraying, plasma spraying, etc., but the manufacturing process is complicated, The corrosion resistance is insufficient. There are ceramics, but they are very expensive. On the other hand, the sliding bearing of the present invention can be made of a single material of precipitation hardening type high silicon duplex stainless steel having heat resistance and corrosion resistance.

【0039】以上に説明した軸受は、本発明を説明する
ために例示したものであり、本発明は前述の軸受構造に
限定されることはなく、種々の構造の軸受に適用するこ
とが可能である。また、本実施例の軸受は回転運動に対
するものであるが、本発明は直線状の運動を支持するた
めのもの、例えば高温、腐食雰囲気で使用するコロ又は
玉型の転がり摺動具や滑り摺動具等の案内装置にも同様
に適用することが可能であることは容易に推測できる。
The bearing described above is an example for explaining the present invention, and the present invention is not limited to the above-described bearing structure, but can be applied to bearings having various structures. is there. Further, the bearing of the present embodiment is for the rotary motion, but the present invention is for supporting the linear motion, for example, a roller or a ball-shaped rolling slide or a sliding slide used in a high-temperature, corrosive atmosphere. It can be easily inferred that the present invention can be similarly applied to a guide device such as a moving tool.

【0040】[0040]

【発明の効果】以上にしてなる本発明の耐熱性且つ耐食
性を有する転がり軸受及び滑り軸受によれば、構造用と
して開発された汎用的で安価な析出硬化型高珪素ステン
レス鋼(シリコロイA2)を用いて内輪と外輪等の部品
を作成したので、素材のもつ強靱性及び耐食性と耐熱性
とを同時に備えた軸受を提供できるのである。
According to the heat-resistant and corrosion-resistant rolling bearing and sliding bearing of the present invention described above, a general-purpose and inexpensive precipitation-hardening high silicon stainless steel (Silicolloy A2) developed for structural use can be used. Since the components such as the inner ring and the outer ring are formed by using the material, it is possible to provide a bearing having the toughness, corrosion resistance and heat resistance of the material at the same time.

【0041】特に、析出硬化型高珪素ステンレス鋼で部
品を加工形成し、その後時効硬化処理を施して軸受を製
造することにより、表面硬度が高く且つ硬化深度が深く
なり、従来の軸受と同等以上の高温特性を備え且つ耐食
性にも優れ、しかも加工性に優れているのである。例え
ば、耐熱軸受鋼である高速度鋼に匹敵する耐熱性と、耐
食軸受鋼である14Cr−4Moと同等以上の耐食性と
を同時に備え、しかも加工性及び精度においては、鋼材
に熱変形を生じさせる1000℃近い高温の熱処理を伴
う第1熱処理工程と第2熱処理工程を経た後であって、
しかも鋼材の表面硬度がショア硬さHSに換算して35
〜45程度の硬さ状態で機械加工を行うので、高速度鋼
と比較して格段に優れ、またその加工の後に500℃程
度の低温の熱処理を伴う第3熱処理工程を行うので、加
工物の熱変形が極めて少なく高精度である。特に、時効
硬化温度(420〜520℃)までの高温度での長時間
の連続使用が可能な耐熱性を有することは特筆すべき特
徴である。更に、硫酸、硝酸又は塩素イオンを含む溶液
についての耐食性及び耐応力腐食割れ性は、既に実証済
みであり、耐食性については申し分がないのである。従
って、本発明の析出硬化型高珪素ステンレス鋼を用いた
軸受は、正に理想的な軸受であると言うことができる。
In particular, by forming a part by precipitation hardening type high silicon stainless steel and then subjecting it to age hardening to produce a bearing, the surface hardness is high and the hardening depth is deep, which is equal to or higher than that of a conventional bearing. It has excellent high temperature properties, excellent corrosion resistance, and excellent workability. For example, heat resistance equivalent to high-speed steel, which is a heat-resistant bearing steel, and corrosion resistance equal to or higher than that of 14Cr-4Mo, which is a corrosion-resistant bearing steel, are simultaneously provided. After a first heat treatment step and a second heat treatment step involving a heat treatment at a high temperature close to 1000 ° C.,
Moreover, the surface hardness of the steel material is 35 in terms of Shore hardness HS.
Since machining is performed in a hardness state of about 45 to about 45, it is significantly superior to high-speed steel, and a third heat treatment step involving a low-temperature heat treatment of about 500 ° C. is performed after the processing. High precision with minimal thermal deformation. In particular, it is a noteworthy feature that it has heat resistance that allows long-term continuous use at high temperatures up to the age hardening temperature (420 to 520 ° C). Furthermore, the corrosion resistance and stress corrosion cracking resistance of solutions containing sulfuric acid, nitric acid or chloride ions have already been demonstrated, and the corrosion resistance is satisfactory. Therefore, it can be said that a bearing using the precipitation hardening type high silicon stainless steel of the present invention is a truly ideal bearing.

【0042】更に、転がり軸受については前記析出硬化
型高珪素二相ステンレス鋼で形成し、時効硬化処理を施
した後の少なくとも転動体、また滑り軸受については内
輪と外輪の表層部にイオン窒化又はTiC若しくはTi
Wをコーティングする表面硬化処理を施すことで、更に
表面硬度を高めることができ、表面硬度の点についても
従来の軸受と同等以上の特性が得られるのである。
Further, the rolling bearing is formed of the above precipitation hardening type high silicon duplex stainless steel and subjected to age hardening treatment, and at least the rolling element is used. TiC or Ti
By performing the surface hardening treatment for coating W, the surface hardness can be further increased, and the characteristics equivalent to or higher than those of the conventional bearing can be obtained in terms of the surface hardness.

【0043】また、従来から析出硬化型高珪素二相ステ
ンレス鋼が優れた機械的性質を有することが知られてい
たにも係わらず、硬度の点で軸受鋼にやや劣るととも
に、軸受鋼よりも高価であったことから、析出硬化型高
珪素二相ステンレス鋼を用いた軸受に実用的価値を見出
せず、これまで析出硬化型高珪素二相ステンレス鋼製の
軸受が存在しなかったが、本発明によって特殊な時効高
価処理を施すことで、表面硬度の大幅な向上といった最
後の難関が一掃され、耐熱性及び耐食性がオールセラミ
ックス製の軸受に匹敵し、耐衝撃性及び価格はオールセ
ラミックス製の軸受より優れた軸受を提供できるように
なったのである。
Further, although it has been known that a precipitation hardening type high silicon duplex stainless steel has excellent mechanical properties, it is slightly inferior to bearing steel in terms of hardness, and has a higher hardness than bearing steel. Due to the high cost, bearings made of precipitation hardening type high silicon duplex stainless steel have not found practical value, and no bearings made of precipitation hardening type high silicon duplex stainless steel have existed until now. By applying a special aging and expensive treatment according to the invention, the last difficulty such as a significant improvement in surface hardness has been eliminated, heat resistance and corrosion resistance are comparable to all ceramic bearings, impact resistance and price are all ceramics It is now possible to provide better bearings than bearings.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の軸受の製造方法の工程を示すブロック
図である。
FIG. 1 is a block diagram showing steps of a method for manufacturing a bearing according to the present invention.

【図2】本発明に係る転がり軸受の例を示したラジアル
玉軸受の一部破断した斜視図である。
FIG. 2 is a partially broken perspective view of a radial ball bearing showing an example of a rolling bearing according to the present invention.

【図3】本発明に係る転がり軸受の例を示したラジアル
コロ軸受の一部破断した斜視図である。
FIG. 3 is a partially broken perspective view of a radial roller bearing showing an example of a rolling bearing according to the present invention.

【図4】本発明に係る転がり軸受の例を示したスラスト
玉軸受の一部破断した斜視図である。
FIG. 4 is a partially broken perspective view of a thrust ball bearing showing an example of a rolling bearing according to the present invention.

【図5】本発明に係る滑り軸受の例を示したラジアル滑
り軸受の一部破断した分解斜視図である。
FIG. 5 is an exploded perspective view of a radial slide bearing showing an example of the slide bearing according to the present invention, with a part cut away.

【図6】同じく組立てた状態のラジアル滑り軸受の一部
破断した斜視図である。
FIG. 6 is a partially broken perspective view of the radial sliding bearing in the assembled state.

【符号の説明】[Explanation of symbols]

1 内輪 2 外輪 3 保持器 4 転動体 5 内輪 6 外輪 7 摺動面 8 摺動面 9 切欠部 Reference Signs List 1 inner ring 2 outer ring 3 cage 4 rolling element 5 inner ring 6 outer ring 7 sliding surface 8 sliding surface 9 notch

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 内輪、外輪、転動体及び保持器からなる
転がり軸受であって、0.05%以下の炭素と、3.0
〜5.0%の珪素と、2%以下のマンガンと、5〜10
%のニッケルと、6〜12%(ただし12%を除く)の
クロムと、0.2〜1%のモリブデンと、0.5〜3%
の銅と、残部鉄とからなる析出硬化型高珪素二相ステン
レス鋼を用いて、少なくとも内輪、外輪を形成し、該内
輪と外輪間に金属製若しくは耐熱合成樹脂製で形成した
保持器で間隔を規制して析出硬化型高珪素二相ステンレ
ス鋼製若しくはセラミックス製の複数の転動体を配して
なることを特徴とする耐熱性且つ耐食性を有する転がり
軸受。
1. A rolling bearing comprising an inner ring, an outer ring, a rolling element, and a cage, wherein 0.05% or less of carbon and 3.0%
-5.0% silicon, 2% or less manganese, 5-10
% Nickel, 6 to 12% (excluding 12%) chromium, 0.2 to 1% molybdenum, and 0.5 to 3%
At least an inner ring and an outer ring are formed by using a precipitation hardening type high-silicon duplex stainless steel composed of copper and the balance iron, and a metal or heat-resistant synthetic resin-made cage is provided between the inner ring and the outer ring. A heat-resistant and corrosion-resistant rolling bearing comprising a plurality of rolling elements made of precipitation hardening type high silicon duplex stainless steel or ceramics.
【請求項2】 前記析出硬化型高珪素二相ステンレス鋼
を、900〜1000℃の温度に所定時間維持して急冷
し、次いで600〜700℃の温度に所定時間維持して
冷却し、それから950〜1150℃の溶体化温度に加
熱して急冷した状態で、該鋼材から少なくとも内輪、外
輪を加工形成し、前記各部品をその厚さ1cm当たり少
なくとも10分間以上、420〜520℃の温度に維持
して時効硬化させ、内輪と外輪間に保持器で間隔を規制
して複数の転動体を配してなる請求項1記載の耐熱性且
つ耐食性を有する転がり軸受。
2. The precipitation hardening type high silicon duplex stainless steel is rapidly cooled at a temperature of 900 to 1000 ° C. for a predetermined time, and then cooled at a temperature of 600 to 700 ° C. for a predetermined time. At least an inner ring and an outer ring are formed and formed from the steel in a state of being heated to a solution heat temperature of 〜1150 ° C. and quenched, and each of the parts is maintained at a temperature of 420 to 520 ° C. for at least 10 minutes or more per 1 cm thickness. 2. The heat-resistant and corrosion-resistant rolling bearing according to claim 1, wherein a plurality of rolling elements are arranged with the cage being regulated between the inner ring and the outer ring by age hardening.
【請求項3】 前記析出硬化型高珪素二相ステンレス鋼
で形成し、時効硬化処理を施した後の少なくとも転動体
の表層部にイオン窒化又はTiC若しくはTiWをコー
ティングする表面硬化処理を施してなる請求項1又は2
記載の耐熱性且つ耐食性を有する転がり軸受。
3. A method comprising forming the precipitation hardening type high-silicon duplex stainless steel and subjecting it to age hardening treatment and then subjecting at least the surface layer of the rolling element to ion nitriding or surface hardening treatment for coating TiC or TiW. Claim 1 or 2
A rolling bearing having the described heat resistance and corrosion resistance.
【請求項4】 内輪と外輪とからなる滑り軸受であっ
て、0.05%以下の炭素と、3.0〜5.0%の珪素
と、2%以下のマンガンと、5〜10%のニッケルと、
6〜12%(ただし12%を除く)のクロムと、0.2
〜1%のモリブデンと、0.5〜3%の銅と、残部鉄と
からなる析出硬化型高珪素二相ステンレス鋼を用いて、
内輪と外輪を形成し、該内輪と外輪を互いに直接摺接可
能に嵌合してなることを特徴とする耐熱性且つ耐食性を
有する滑り軸受。
4. A plain bearing comprising an inner ring and an outer ring, wherein 0.05% or less of carbon, 3.0 to 5.0% of silicon, 2% or less of manganese, and 5 to 10% of Nickel and
6-12% chromium (excluding 12%) and 0.2%
Using a precipitation hardened high silicon duplex stainless steel consisting of ~ 1% molybdenum, 0.5-3% copper, and the balance iron,
A sliding bearing having heat resistance and corrosion resistance, wherein an inner ring and an outer ring are formed, and the inner ring and the outer ring are fitted so as to be able to directly slide on each other.
【請求項5】 前記析出硬化型高珪素二相ステンレス鋼
を、900〜1000℃の温度に所定時間維持して急冷
し、次いで600〜700℃の温度に所定時間維持して
冷却し、それから950〜1150℃の溶体化温度に加
熱して急冷した状態で、該鋼材から内輪と外輪を加工形
成し、前記各部品をその厚さ1cm当たり少なくとも1
0分間以上、420〜520℃の温度に維持して時効硬
化させ、該内輪と外輪を互いに直接摺接可能に嵌合して
なる請求項4記載の耐熱性且つ耐食性を有する滑り軸
受。
5. The precipitation hardening type high silicon duplex stainless steel is rapidly cooled at a temperature of 900 to 1000 ° C. for a predetermined time, and then cooled at a temperature of 600 to 700 ° C. for a predetermined time. An inner ring and an outer ring are formed from the steel in a state of being heated to a solution heat temperature of ~ 1150 ° C and rapidly cooled.
The heat-resistant and corrosion-resistant sliding bearing according to claim 4, wherein the inner ring and the outer ring are fitted so as to be able to directly contact each other while being kept at a temperature of 420 to 520 ° C for not less than 0 minutes for age hardening.
【請求項6】 前記析出硬化型高珪素二相ステンレス鋼
で形成し、時効硬化処理を施した後の内輪と外輪の表層
部にイオン窒化又はTiC若しくはTiWをコーティン
グする表面硬化処理を施してなる請求項4又は5記載の
耐熱性且つ耐食性を有する滑り軸受。
6. An inner ring and an outer ring which are formed of the precipitation hardening type high silicon duplex stainless steel and subjected to age hardening treatment, are subjected to ion nitriding or surface hardening treatment for coating TiC or TiW. A sliding bearing having heat resistance and corrosion resistance according to claim 4 or 5.
JP5284685A 1993-11-15 1993-11-15 Rolling bearing and sliding bearing having heat resistance and corrosion resistance Expired - Fee Related JP2993829B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP5284685A JP2993829B2 (en) 1993-11-15 1993-11-15 Rolling bearing and sliding bearing having heat resistance and corrosion resistance

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JP2993829B2 true JP2993829B2 (en) 1999-12-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009222139A (en) * 2008-03-17 2009-10-01 Nsk Ltd Rolling bearing and rolling bearing with alignment ring
US11065672B2 (en) * 2017-06-03 2021-07-20 Atulkumar Raghavjibhai SARADVA Process of manufacturing of segments for carbon thrust bearing

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9614303D0 (en) * 1996-07-08 1996-09-04 Nsk Rhp Europe Technology Co Ltd Surface treatment of bearing steels
JP2008121224A (en) * 2006-11-09 2008-05-29 Ss Kenkyusho:Kk Base-isolating support
CN110195742B (en) * 2019-05-28 2023-12-05 成都高新区正通特种材料厂 Bearing made of high wear-resistant alloy material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009222139A (en) * 2008-03-17 2009-10-01 Nsk Ltd Rolling bearing and rolling bearing with alignment ring
US11065672B2 (en) * 2017-06-03 2021-07-20 Atulkumar Raghavjibhai SARADVA Process of manufacturing of segments for carbon thrust bearing

Also Published As

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