JP2858186B2 - Auto body assembly equipment - Google Patents
Auto body assembly equipmentInfo
- Publication number
- JP2858186B2 JP2858186B2 JP4104393A JP10439392A JP2858186B2 JP 2858186 B2 JP2858186 B2 JP 2858186B2 JP 4104393 A JP4104393 A JP 4104393A JP 10439392 A JP10439392 A JP 10439392A JP 2858186 B2 JP2858186 B2 JP 2858186B2
- Authority
- JP
- Japan
- Prior art keywords
- welding
- vehicle body
- mig
- robot
- spot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Resistance Welding (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、自動車の車体を溶接ス
テーションに設けたロボットで溶接して組み立てる自動
車の車体組立装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automobile body assembling apparatus for assembling an automobile body by welding it with a robot provided at a welding station.
【0002】[0002]
【従来の技術】自動車の車体組立ラインに沿って設けら
れる複数の溶接ステーションにはスポット溶接ロボット
あるいはMIG溶接ロボットが配設され、これらのロボ
ットによって車体の溶接が行われている。スポット溶接
は重ね合わせた金属板を一対の電極で表裏から挟圧して
溶接するため、その電極を当接させ得る車体開口部近傍
の溶接に使用される。一方、MIG溶接は重ね合わせた
金属板の一方に形成した溶接孔に溶接トーチを接近させ
て溶接を行うので、車体開口部近傍の溶接に限らず任意
の部位の溶接に使用可能であり、一般に前記スポット溶
接が使用できない部位の溶接に使用される。2. Description of the Related Art Spot welding robots or MIG welding robots are provided at a plurality of welding stations provided along a vehicle body assembly line of an automobile, and the vehicle bodies are welded by these robots. Spot welding is used for welding near the opening of a vehicle body where the electrodes can be brought into contact with each other because the overlapped metal plates are pressed by a pair of electrodes from both sides. On the other hand, in MIG welding, welding is performed by approaching a welding torch to a welding hole formed in one of the superposed metal plates, so that it can be used not only for welding in the vicinity of an opening of a vehicle body but also for welding of any part. It is used for welding parts where spot welding cannot be used.
【0003】[0003]
【発明が解決しようとする課題】従来、スポット溶接ロ
ボットとMIG溶接ロボットは同一の溶接ステーション
に設けられることは無く、以下のような理由からそれぞ
れ別個の溶接ステーションに設けられていた。すなわ
ち、スポット溶接の打点の位置は比較的大きな許容誤差
があるのに対し、MIG溶接の場合には金属板の一方に
形成した溶接孔に正しく溶接トーチを接近させる必要が
あるため、極めて小さな誤差しか許容されない。例え
ば、図6(A)〜(C)にそれぞれ示すように、溶接ト
ーチが溶接孔から横方向にずれた場合、溶接トーチと溶
接孔の距離が過大な場合、溶接トーチと溶接孔の距離が
過少の場合、その何れの場合においても正確に溶接が行
われないことになる。Conventionally, the spot welding robot and the MIG welding robot are not provided at the same welding station, but are provided at separate welding stations for the following reasons. That is, while the position of the spot in spot welding has a relatively large tolerance, in the case of MIG welding, the welding torch needs to approach the welding hole formed in one side of the metal plate correctly, so that an extremely small error is caused. Only allowed. For example, as shown in FIGS. 6A to 6C, when the welding torch is shifted from the welding hole in the lateral direction, when the distance between the welding torch and the welding hole is excessive, when the distance between the welding torch and the welding hole is large. If the amount is too small, the welding will not be performed accurately in any case.
【0004】このため、スポット溶接ロボットとMIG
溶接ロボットを同一の溶接ステーションに設けて同時に
溶接作業を行うと、スポット溶接ロボットが電極で車体
の溶接部位を挟圧した時に車体が僅かに振れるため、M
IG溶接ロボットの溶接トーチに対して溶接孔の位置が
ずれてMIG溶接が正確に行えなくなってしまう。For this reason, spot welding robots and MIG
If the welding robot is provided in the same welding station and the welding work is performed simultaneously, the body slightly shakes when the spot welding robot presses the welding portion of the body with the electrode.
The position of the welding hole is shifted with respect to the welding torch of the IG welding robot, so that MIG welding cannot be performed accurately.
【0005】本発明は前述の事情に鑑みてなされたもの
で、同一の溶接ステーションにおいてスポット溶接とM
IG溶接を同時に行えるようにした自動車の車体組立装
置を提供することを目的とする。[0005] The present invention has been made in view of the above-mentioned circumstances, and in the same welding station, spot welding and M
An object of the present invention is to provide a vehicle body assembling apparatus capable of performing IG welding simultaneously.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するため
に、本発明は、自動車の車体を溶接ステーションに設け
たロボットで溶接して組み立てる自動車の車体組立装置
において、前記溶接ステーションに、車体を所定位置に
停止させる車体位置決め手段と、位置決めした車体の振
れを防止する車体固定手段と、スポット溶接ロボット
と、MIG溶接ロボットとを設け、車体にスポット溶接
とMIG溶接を同時に施すことを第1の特徴とする。In order to achieve the above object, the present invention relates to an automobile body assembling apparatus for assembling an automobile body by welding it with a robot provided at a welding station. A first aspect is to provide a vehicle body positioning means for stopping at a predetermined position, a vehicle body fixing means for preventing the vibration of the positioned vehicle body, a spot welding robot, and a MIG welding robot, and simultaneously performing spot welding and MIG welding on the vehicle body. Features.
【0007】また本発明は前述の第1の特徴に加えて、
前記車体固定手段が、平行リンク機構によって相互に接
近・離間するように駆動されて車体を左右両側から挟圧
する一対の押圧部材を備えたことを第2の特徴とする。Further, the present invention provides, in addition to the first feature described above,
A second feature is that the vehicle body fixing means includes a pair of pressing members which are driven by the parallel link mechanism so as to approach and separate from each other and press the vehicle body from both right and left sides.
【0008】[0008]
【実施例】以下、図面に基づいて本発明の実施例を説明
する。Embodiments of the present invention will be described below with reference to the drawings.
【0009】図1〜図5は本発明の一実施例を示すもの
で、図1は溶接ステーションの全体斜視図、図2は図1
の2方向矢視図、図3は図1の3方向矢視図、図4は図
1の4部拡大斜視図、図5は図4の5−5線断面図であ
る。1 to 5 show an embodiment of the present invention. FIG. 1 is an overall perspective view of a welding station, and FIG.
3 is a view in the direction of arrow 3 in FIG. 1, FIG. 4 is an enlarged perspective view of a part 4 in FIG. 1, and FIG. 5 is a sectional view taken along line 5-5 in FIG.
【0010】図1〜図3に示すように、被溶接物である
自動車の車体Bは、車体組立ラインに沿って走行するコ
ンベアの台車(図示せず)にXリンク機構1を介して昇
降自在に設けられた支持板2上に支持される。支持板2
の上面には車体位置決め手段を構成する複数の位置決め
ピン3が上向きに突設され、この位置決めピン3が車体
Bのフロアパネルに形成された所定の開口に嵌合してい
る。したがって、コンベアの台車が溶接ステーションS
において停止すると、車体Bは溶接ステーションSの所
定の位置に位置決めされる。As shown in FIGS. 1 to 3, an automobile body B, which is an object to be welded, can be raised and lowered via an X-link mechanism 1 on a truck (not shown) of a conveyor running along a body assembly line. Is supported on a support plate 2 provided on the base plate. Support plate 2
A plurality of positioning pins 3 constituting vehicle body positioning means project upward from the upper surface of the vehicle body B. The positioning pins 3 are fitted into predetermined openings formed in the floor panel of the vehicle body B. Therefore, the conveyor truck is connected to the welding station S
, The vehicle body B is positioned at a predetermined position of the welding station S.
【0011】前記溶接ステーションSには、車体Bの両
側に沿って左右一対のスポット溶接ロボット4と左右一
対のMIG溶接ロボット5とが設けられる。スポット溶
接ロボット4は極座標型のものであって、そのアーム6
の先端に開閉自在な一対の電極7,8を備える。スポッ
ト溶接ロボット4は、車体Bに後部ドアを取り付けるた
めの開口部の上縁と下縁、および車体Bにテールランプ
を取り付けるための開口部の前縁を溶接するもので、そ
の溶接部位は図2に白丸で示される。The welding station S is provided with a pair of left and right spot welding robots 4 and a pair of left and right MIG welding robots 5 along both sides of the vehicle body B. The spot welding robot 4 is of a polar coordinate type, and its arm 6
Is provided with a pair of electrodes 7 and 8 which can be freely opened and closed at the tip of. The spot welding robot 4 welds an upper edge and a lower edge of an opening for attaching a rear door to the vehicle body B, and a front edge of an opening for attaching a tail lamp to the vehicle body B. Is indicated by a white circle.
【0012】一方、MIG溶接ロボット5は多関節型の
ものであって、そのアーム9の先端に溶接トーチ10を
備える。MIG溶接ロボット5は、フロントアウトサイ
ドパネルのフロントホイールハウス後方位置を溶接する
もので、その溶接部位は図2に黒丸で示される。On the other hand, the MIG welding robot 5 is of the articulated type, and has a welding torch 10 at the tip of its arm 9. The MIG welding robot 5 welds a position behind the front wheel house on the front outside panel, and the welded portion is indicated by a black circle in FIG.
【0013】溶接ステーションSには、前記MIG溶接
ロボット5に隣接して左右一対の車体固定手段11が設
けられる。車体固定手段11は床面に立設した基台12
の上面にシリンダ13で駆動されて車体Bに対して接近
・離間する平行リンク機構14を備え、その平行リンク
機構14の先端に車体Bのフロントホイールハウスに当
接可能な押圧部材15が設けられる。車体固定手段11
による車体Bのクランプ位置は、MIG溶接ロボット5
によるMIG溶接部に対して可及的に接近し、かつスポ
ット溶接ロボット4によるスポット溶接部から可及的に
離間するように設定されている。The welding station S is provided with a pair of left and right vehicle body fixing means 11 adjacent to the MIG welding robot 5. The vehicle body fixing means 11 includes a base 12 erected on the floor surface.
A parallel link mechanism 14 driven by a cylinder 13 to approach and separate from the vehicle body B is provided on the upper surface of the vehicle, and a pressing member 15 that can contact the front wheel house of the vehicle body B is provided at the tip of the parallel link mechanism 14. . Vehicle fixing means 11
Position of the body B by the MIG welding robot 5
Is set as close as possible to the MIG welded portion of the spot welding robot and as far as possible from the spot welded portion by the spot welding robot 4.
【0014】図5はMIG溶接の原理を説明するもの
で、MIG溶接ロボット5に設けられる溶接トーチ10
は、空気を遮断するイナートガスを供給するノズル16
の内部に同軸に配設したコンタクトチップ17を備え、
モータ18で駆動される供給ローラ19に挟まれた溶接
用ワイヤ20が、前記コンタクトチップ17の中心を通
って供給される。而して、被溶接物であるインナパネル
P1 とアウタパネルP2を予め重ね合わせ、両パネルP
1 ,P2 とコンタクトチップ17とを高圧電源のマイナ
ス極とプラス極にそれぞれ接続した状態で、イナートガ
スと溶接用ワイヤ20を供給しながら溶接トーチ10を
アウタパネルP2 の溶接孔Hに接近させる。すると溶接
用ワイヤ20から溶接孔Hに向けて高温のアークが発生
し、その熱で溶融した溶接用ワイヤ20によって溶接孔
Hの内部がインナパネルP1 に溶着される。FIG. 5 illustrates the principle of MIG welding. A welding torch 10 provided in the MIG welding robot 5 is shown in FIG.
Is a nozzle 16 for supplying an inert gas for shutting off air.
A contact chip 17 disposed coaxially inside the
A welding wire 20 sandwiched between supply rollers 19 driven by a motor 18 is supplied through the center of the contact tip 17. And Thus, not previously superimposed inner panel P 1 and the outer panel P 2 is a welded object, the panels P
1, a P 2 and the contact tip 17 in a state of being connected to the negative pole and the positive pole of the high voltage power supply, to approach the welding torch 10 while supplying the welding wire 20 and inert gas to the welding hole H of the outer panel P 2. Then hot arc is generated toward the weld hole H from the welding wire 20, the interior of the welding hole H is welded to the inner panel P 1 by welding wire 20 was melted in the heat.
【0015】次に、前述の構成を備えた本発明の実施例
の作用を説明する。Next, the operation of the embodiment of the present invention having the above configuration will be described.
【0016】コンベアの台車に設けた支持板2の位置決
めピン3によって位置決めされた車体が溶接ステーショ
ンSに搬入されて停止すると、車体Bの左右両側に配設
された一対の車体固定手段11のシリンダ13が作動し
て平行リンク機構14が図3の鎖線位置から実線位置に
前進し、その先端に設けた押圧部材15で車体Bのフロ
ントホイールハウスを左右から挟圧して固定する。この
とき、一対の押圧部材15は、平行リンク機構14の作
用で水平姿勢を保ったまま車体Bに接近して左右両側か
ら車体Eを固定するため、車体Bに余分な荷重を加える
ことが無い。When the vehicle body positioned by the positioning pins 3 of the support plate 2 provided on the carriage of the conveyor is carried into the welding station S and stopped, the cylinders of the pair of vehicle body fixing means 11 disposed on the left and right sides of the vehicle body B 13, the parallel link mechanism 14 advances from the dashed line position to the solid line position in FIG. 3, and presses and fixes the front wheel house of the vehicle body B from the left and right by the pressing member 15 provided at the tip thereof. At this time, the pair of pressing members 15 approach the vehicle body B and fix the vehicle body E from both left and right sides while maintaining the horizontal posture by the action of the parallel link mechanism 14, so that no extra load is applied to the vehicle body B. .
【0017】上述のように位置決めピン3によって車体
Bが位置決めされ、かつ車体固定手段11によって車体
Bが固定されると、一対のスポット溶接ロボット4が予
めティーチングされた手順に従って図2に白丸で示す部
位を順次スポット溶接し、これと並行して一対のMIG
溶接ロボット5が予めティーチングされた手順に従って
図2に黒丸で示す部位を順次MIG溶接する。When the vehicle body B is positioned by the positioning pins 3 and the vehicle body B is fixed by the vehicle body fixing means 11 as described above, a pair of spot welding robots 4 are indicated by white circles in FIG. The spots are sequentially spot-welded, and a pair of MIG
The welding robot 5 sequentially performs MIG welding on the portions indicated by the black circles in FIG. 2 according to the teaching procedure.
【0018】このとき、車体Bは車体固定手段11の一
対の押圧部材15で左右両側から強固に固定されている
ため、スポット溶接ロボット4がその電極で溶接部位を
挟圧しても車体Bが振れることが防止される。しかも、
スポット溶接部と車体固定手段11によるクランプ部と
の距離は、MIG溶接部と車体固定手段11によるクラ
ンプ部との距離よりも離れているため、スポット溶接ロ
ボット4による車体Bの振れはMIG溶接ロボット5に
殆ど影響を及ぼすことが無い。これにより、MIG溶接
ロボット5の溶接トーチ10は車体の溶接孔Hに正しい
位置、角度、距離を保って対向することができ、正確な
MIG溶接を行うことが可能となる。At this time, since the vehicle body B is firmly fixed from both left and right sides by the pair of pressing members 15 of the vehicle body fixing means 11, the vehicle body B swings even if the spot welding robot 4 presses the welding portion with its electrodes. Is prevented. Moreover,
Since the distance between the spot welding part and the clamp part by the vehicle body fixing means 11 is longer than the distance between the MIG welding part and the clamp part by the vehicle body fixing means 11, the deflection of the vehicle body B by the spot welding robot 4 is MIG welding robot. 5 has almost no effect. Accordingly, the welding torch 10 of the MIG welding robot 5 can face the welding hole H of the vehicle body while maintaining a correct position, angle, and distance, and can perform accurate MIG welding.
【0019】而して、共通の溶接ステーションSにおい
てスポット溶接とMIG溶接を同時に行うことが可能と
なり、作業時間の短縮と作業スペースの節減が同時に達
成される。Thus, the spot welding and the MIG welding can be performed simultaneously at the common welding station S, so that the working time and the working space can be reduced at the same time.
【0020】以上、本発明の実施例を詳述したが、本発
明は前記実施例に限定されるものでなく、種々の小設計
変更を行うことが可能である。Although the embodiment of the present invention has been described in detail above, the present invention is not limited to the above embodiment, and various small design changes can be made.
【0021】[0021]
【発明の効果】以上のように本発明の第1の特徴によれ
ば、溶接ステーションに、車体を所定位置に停止させる
車体位置決め手段と位置決めした車体の振れを防止する
車体固定手段とを設けたので、スポット溶接に伴う車体
の振れが防止され、これによりMIG溶接をスポット溶
接と並行して行うことが可能となる。その結果、共通の
溶接ステーションにおいてスポット溶接とMIG溶接を
同時に行うことが可能となり、作業時間の短縮と作業ス
ペースの節減が併せて達成される。As described above, according to the first feature of the present invention, the welding station is provided with the vehicle body positioning means for stopping the vehicle body at a predetermined position and the vehicle body fixing means for preventing the positioned vehicle body from swinging. Therefore, deflection of the vehicle body due to spot welding is prevented, and thereby MIG welding can be performed in parallel with spot welding. As a result, the spot welding and the MIG welding can be performed simultaneously at the common welding station, so that the working time and the working space can be reduced at the same time.
【0022】また本発明の第2の特徴によれば、前記車
体固定手段が平行リンク機構によって車体を左右両側か
ら挟圧する一対の押圧部材を備えているので、車体に余
分な荷重を加えること無く、確実かつ強固に車体を固定
することができる。According to the second feature of the present invention, since the vehicle body fixing means includes a pair of pressing members for pressing the vehicle body from both right and left sides by the parallel link mechanism, no extra load is applied to the vehicle body. The vehicle body can be securely and firmly fixed.
【図1】溶接ステーションの全体斜視図FIG. 1 is an overall perspective view of a welding station.
【図2】図1の2方向矢視図FIG. 2 is a view in the direction of arrows in FIG. 1;
【図3】図1の3方向矢視図FIG. 3 is a view in the direction of arrows in FIG. 1;
【図4】図1の4部拡大斜視図FIG. 4 is an enlarged perspective view of four parts of FIG. 1;
【図5】図4の5−5線断面図FIG. 5 is a sectional view taken along line 5-5 of FIG. 4;
【図6】MIG溶接の作用の説明図FIG. 6 is an explanatory diagram of the operation of MIG welding.
3 位置決めピン(車体位置決め手段) 4 スポット溶接ロボット 5 MIG溶接ロボット 11 車体固定手段 14 平行リンク機構 15 押圧部材 B 車体 S 溶接ステーション 3 positioning pin (body positioning means) 4 spot welding robot 5 MIG welding robot 11 vehicle body fixing means 14 parallel link mechanism 15 pressing member B vehicle body S welding station
フロントページの続き (58)調査した分野(Int.Cl.6,DB名) B23K 37/04 B23K 9/00 501 B23K 11/11 570 B62D 65/00Continuation of the front page (58) Field surveyed (Int. Cl. 6 , DB name) B23K 37/04 B23K 9/00 501 B23K 11/11 570 B62D 65/00
Claims (2)
(S)に設けたロボット(4,5)で溶接して組み立て
る自動車の車体組立装置において、 前記溶接ステーション(S)に、車体(B)を所定位置
に停止させる車体位置決め手段(3)と、位置決めした
車体(B)の振れを防止する車体固定手段(11)と、
スポット溶接ロボット(4)と、MIG溶接ロボット
(5)とを設け、車体(B)にスポット溶接とMIG溶
接を同時に施すことを特徴とする、自動車の車体組立装
置。An automobile body assembling apparatus for assembling a vehicle body (B) by welding with a robot (4, 5) provided at a welding station (S), wherein the welding station (S) includes a vehicle body (B). Vehicle body positioning means (3) for stopping the vehicle at a predetermined position, vehicle body fixing means (11) for preventing the vibration of the positioned vehicle body (B),
An automobile body assembling apparatus comprising a spot welding robot (4) and a MIG welding robot (5), wherein spot welding and MIG welding are simultaneously performed on the body (B).
ク機構(14)によって相互に接近・離間するように駆
動されて車体(B)を左右両側から挟圧する一対の押圧
部材(15)を備えたことを特徴とする、請求項1記載
の自動車の車体組立装置。2. A pair of pressing members (15), which are driven by the parallel link mechanism (14) to approach and separate from each other and press the vehicle body (B) from both left and right sides. The vehicle body assembling apparatus according to claim 1, further comprising:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4104393A JP2858186B2 (en) | 1992-04-23 | 1992-04-23 | Auto body assembly equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4104393A JP2858186B2 (en) | 1992-04-23 | 1992-04-23 | Auto body assembly equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0655294A JPH0655294A (en) | 1994-03-01 |
JP2858186B2 true JP2858186B2 (en) | 1999-02-17 |
Family
ID=14379496
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4104393A Expired - Fee Related JP2858186B2 (en) | 1992-04-23 | 1992-04-23 | Auto body assembly equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2858186B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2779405B1 (en) * | 1998-06-09 | 2000-07-13 | Abb Preciflex Systems | PROCESS FOR MAKING AN AUTOMOTIVE BODY |
DE10242710A1 (en) * | 2002-09-13 | 2004-04-08 | Daimlerchrysler Ag | Method for producing a connection area on a workpiece |
EP2354039A1 (en) * | 2010-01-27 | 2011-08-10 | Oerlikon Schweisstechnik GmbH | Container for welding wire with internal retainer |
CN103624449A (en) * | 2012-08-28 | 2014-03-12 | 江苏卡威专用汽车制造有限公司 | Car front wall assembly welding clamp |
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1992
- 1992-04-23 JP JP4104393A patent/JP2858186B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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JPH0655294A (en) | 1994-03-01 |
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