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JP2019078686A - X-ray inspection device and x-ray inspection method - Google Patents

X-ray inspection device and x-ray inspection method Download PDF

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JP2019078686A
JP2019078686A JP2017207243A JP2017207243A JP2019078686A JP 2019078686 A JP2019078686 A JP 2019078686A JP 2017207243 A JP2017207243 A JP 2017207243A JP 2017207243 A JP2017207243 A JP 2017207243A JP 2019078686 A JP2019078686 A JP 2019078686A
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seal
inspection object
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JP6796050B2 (en
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井上 学
Manabu Inoue
学 井上
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Anritsu Infivis Co Ltd
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Abstract

To determine the presence of unnecessary substances in a seal region with higher accuracy than conventionally possible and inspect seal failure.SOLUTION: When irradiating a test object in which the outside of a content storing region S4 is sealed where the content of a packaging medium is stored with an X-ray while conveying it at prescribed time intervals and inspecting the test object using a transmission image based on the transmitted amount of X-ray detected after having transmitted the test object, a reference line L1 equivalent to one portion on one side of the content storing region S4 is calculated from the contour of the content in a content region S2, a seal region S3 is specified excluding the content storing region S4 obtained on the basis of the reference line L1 from an outline region S1 of the test object, and the presence of seal failure is determined by whether or not there is an unnecessary substance in the seal region S3.SELECTED DRAWING: Figure 5

Description

本発明は、搬送される被検査物にX線を照射し、このX線を照射したときのX線の透過画像を用いて被検査物のシール不良の検査を行うX線検査装置およびX線検査方法に関する。   The present invention irradiates X-rays to an inspection object to be transported, and an X-ray inspection apparatus and an X-ray inspecting a seal defect of the inspection object using a transmission image of X-rays when the X-rays are irradiated. It relates to the inspection method.

X線検査装置は、例えば、生肉、魚、加工食品、医薬などを被検査物とし、被検査物にX線を照射したときのX線の透過画像を用いて被検査物の検査を行う装置として従来から知られている。   The X-ray inspection apparatus is an apparatus which inspects an inspection object by using, for example, raw meat, fish, processed food, medicine and the like as an inspection object and X-ray transmission image when the inspection object is irradiated with X-rays As conventionally known.

例えば、下記特許文献1のX線検査装置では、被検査物にX線を曝射したときの透過画像から外形を抽出し、抽出した外形を基準として、予め設定されたシール部情報に基づいて被検査物のシール部領域を算出し、算出したシール部領域の画像の濃度レベルを用いてシール不良の検査を行っている。   For example, in the X-ray inspection apparatus described in Patent Document 1 below, the outer shape is extracted from the transmission image when the X-ray is irradiated to the inspection object, and based on the seal portion information set in advance based on the extracted outer shape. The seal area of the inspection object is calculated, and the seal defect is inspected using the calculated density level of the image of the seal area.

また、下記特許文献2のX線検査装置では、被検査物の製品サイズ及びシール部のシール幅の位置と長さを特定する識別子を付与した被検査物の外形画像と、製品サイズやシール幅を設定する設定項目を識別子に対応付けさせて一画面上の設定入力画面として表示している。   Further, in the X-ray inspection apparatus of Patent Document 2 below, an external image of the inspection object to which an identifier for specifying the product size of the inspection object and the position and length of the seal width of the seal portion is given, the product size and the seal width The setting item for setting is associated with an identifier and displayed as a setting input screen on one screen.

特開2005−024549号公報JP 2005-024549 A 特開2005−091015号公報JP 2005-091015

しかしながら、上述した特許文献1や特許文献2のX線検査装置では、外形を基準としてシール部領域を特定したり、製品サイズやシール幅を設定する場合、包装材が折れ曲がって外形が変形すると、シール部領域でない領域をシール部領域として算出するおそれがあり、シール部領域を正しく特定することができないという問題があった。また、仮に、内容物を基準にシール部領域を特定する場合には、包装材に収容される内容物の形状が安定していないと、正しくシール部領域を特定することができないという問題が生じる。その結果、シール部領域の内側に噛み込んだものを見逃してしまうことがあった。   However, in the X-ray inspection apparatus of Patent Document 1 or Patent Document 2 described above, when the seal portion region is specified based on the outer shape or the product size and the seal width are set, the packaging material is bent and the outer shape is deformed, There is a possibility that the area which is not the seal part area may be calculated as the seal part area, and there is a problem that the seal part area can not be identified correctly. Also, if the seal area is specified based on the contents, there is a problem that the seal area can not be correctly specified unless the shape of the contents stored in the packaging material is stable. . As a result, there is a possibility that something caught inside the seal portion area may be overlooked.

そこで、本発明は上記問題点に鑑みてなされたものであって、従来よりも高精度にシール部領域内の不要物の有無を判定してシール不良の検査を行うことができるX線検査装置およびX線検査方法を提供することを目的としている。   Therefore, the present invention has been made in view of the above problems, and an X-ray inspection apparatus capable of inspecting the seal defect by determining the presence or absence of an unnecessary object in the seal portion area with higher accuracy than in the prior art. And the purpose is to provide an X-ray examination method.

上記目的を達成するため、本発明の請求項1に記載されたX線検査装置は、内容物が包装材に包まれて該内容物を収容する内容物収容領域S4の外側がシールされた被検査物Wを所定間隔おきに搬送しながらX線を照射し、前記被検査物を透過したX線の透過画像を用いて前記被検査物を検査するX線検査装置1であって、
前記透過画像における前記内容物の輪郭から前記内容物収容領域の一辺の一部分に相当する基準線L1を算出し、該基準線に基づいて得られる前記内容物収容領域を前記透過画像における前記被検査物の外形部領域S1から除いてシール部領域S3を特定し、前記シール部領域内に不要物があるか否かによりシール不良の有無を判定する信号処理部6を備えたことを特徴とする。
In order to achieve the above object, in the X-ray inspection apparatus according to claim 1 of the present invention, the object is sealed with the outside of the content storage area S4 in which the content is wrapped in a packaging material and the content is stored. An X-ray examination apparatus 1 which irradiates X-rays while conveying an inspection object W at predetermined intervals, and inspects the inspection object using a transmission image of X-rays transmitted through the inspection object,
A reference line L1 corresponding to a part of one side of the content storage area is calculated from the contour of the content in the transmission image, and the content storage area obtained based on the reference line is the inspection target in the transmission image A signal processing unit 6 is provided which identifies the seal area S3 excluding the outer area S1 of the object, and determines the presence or absence of a seal defect based on whether or not there is an unnecessary object in the seal area. .

請求項2に記載されたX線検査装置は、請求項1のX線検査装置において、
前記信号処理部6は、前記透過画像から前記被検査物Wの外形部領域S1を抽出する外形部領域抽出手段12と、
前記透過画像から前記被検査物の内容物領域S2を抽出する内容物領域抽出手段13と、
前記内容物領域における前記内容物の輪郭から前記内容物収容領域の前記内容物が片寄って存在する一辺の一部分に相当する基準線L1を算出し、該基準線に基づいて得られる前記内容物収容領域S4を抽出する内容物収容領域抽出手段14と、
前記内容物収容領域抽出手段にて抽出された内容物収容領域を前記外形部領域抽出手段にて抽出された前記被検査物の外形部領域から除いてシール部領域S3を算出するシール部領域算出手段15とを備えたことを特徴とする。
An X-ray examination apparatus according to claim 2 is the X-ray examination apparatus according to claim 1
The signal processing unit 6 extracts outer portion area extraction means 12 for extracting an outer portion area S1 of the inspection object W from the transmission image;
Content area extraction means 13 for extracting the content area S2 of the inspection object from the transmission image;
A reference line L1 corresponding to a part of one side on which the contents in the contents storage area are offset is calculated from the outline of the contents in the contents area, and the contents storage obtained based on the reference lines Content accommodation area extraction means 14 for extracting the area S4;
Seal part area calculation for calculating the seal part area S3 by excluding the contents storage area extracted by the contents storage area extracting means from the outer part area of the inspection object extracted by the outer part area extracting means And means 15 are provided.

請求項3に記載されたX線検査装置は、請求項2のX線検査装置において、
前記内容物収容領域抽出手段14は、前記内容物領域における前記内容物の輪郭について直線近似して前記基準線L1を算出する基準線算出手段14aと、
前記基準線を延長して構成される前記内容物収容領域S4の基準辺に隣接する隣接辺の一部となる近隣線L3を、前記内容物領域における前記内容物の輪郭について直線近似して算出する近隣線算出手段14bとを備えたことを特徴とする。
An X-ray examination apparatus according to a third aspect of the present invention is the X-ray examination apparatus according to the second aspect, wherein
The content storage area extracting means 14 calculates a reference line L1 by performing linear approximation on the contour of the contents in the content area, and calculating the reference line L1;
The neighborhood line L3, which is a part of the adjacent side adjacent to the reference side of the content storage area S4 configured by extending the reference line, is calculated by linear approximation of the outline of the contents in the content area And the neighboring line calculating means 14b.

請求項4に記載されたX線検査装置は、請求項3のX線検査装置において、
前記基準線算出手段14aは、前記内容物収容領域S4の基準辺の位置に対応して前記内容物領域における前記内容物の輪郭を直線近似した近似直線の中点を基準として前記基準線L1を算出することを特徴とする。
An X-ray examination apparatus according to a fourth aspect of the present invention is the X-ray examination apparatus according to the third aspect, wherein
The reference line calculation unit 14a sets the reference line L1 on the basis of a midpoint of an approximate straight line obtained by linearly approximating the outline of the contents in the contents area corresponding to the position of the reference side of the contents storage area S4. It is characterized by calculating.

請求項5に記載されたX線検査方法は、内容物が包装材に包まれて該内容物を収容する内容物収容領域S4の外側がシールされた被検査物Wを所定間隔おきに搬送しながらX線を照射し、前記被検査物を透過したX線の透過画像を用いて前記被検査物を検査するX線検査方法であって、
前記透過画像から前記被検査物の外形部領域S1を抽出するステップと、
前記透過画像から前記被検査物の内容物領域S2を抽出するステップと、
前記内容物領域における前記内容物の輪郭から前記内容物収容領域の前記内容物が存在する一辺の一部分に相当する基準線L1を算出し、該基準線に基づいて得られる前記内容物収容領域を抽出するステップと、
前記内容物収容領域を前記被検査物の外形部領域から除いてシール部領域S3を算出するステップと、
前記シール部領域内に不要物があるか否かによりシール不良の有無を判定するステップとを含むことを特徴とする。
According to the X-ray inspection method described in claim 5, the inspection object W in which the contents are wrapped in the packaging material and the outside of the contents storage area S4 for containing the contents is sealed is transported at predetermined intervals. It is an X-ray inspection method which irradiates X-rays while inspecting the inspection object using a transmission image of X-rays transmitted through the inspection object,
Extracting an outer region S1 of the inspection object from the transmission image;
Extracting the content area S2 of the inspection object from the transmission image;
A reference line L1 corresponding to a part of one side on which the content of the content storage area is present is calculated from the contour of the content in the content area, and the content storage area obtained based on the reference line Extracting step,
Calculating the seal portion area S3 by removing the content storage area from the outer portion area of the inspection object;
And determining the presence or absence of a seal failure based on whether or not there is an unnecessary item in the seal portion area.

本発明によれば、従来と比較して、より高精度にシール部領域内の不要物の有無を判定してシール不良の検査を行うことができ、シール不良検査の品質の向上を図ることができる。   According to the present invention, compared to the conventional case, the presence or absence of an unnecessary object in the seal portion area can be determined with higher accuracy and the seal defect can be inspected, and the quality of the seal defect inspection can be improved. it can.

本発明に係るX線検査装置の概略構成を示すブロック図である。It is a block diagram showing a schematic structure of an X-ray inspection device concerning the present invention. 被検査物の透過画像の一例を示す図である。It is a figure which shows an example of the permeation | transmission image of a to-be-tested object. 本発明に係るX線検査装置を用いたX線検査方法の概略手順を示すフローチャートである。It is a flowchart which shows the outline | summary procedure of the X-ray-inspection method using the X-ray-inspection apparatus based on this invention. 図3の内容物収容領域の算出手順を示すフローチャートである。It is a flowchart which shows the calculation procedure of the content accommodation area | region of FIG. (a)〜(f)内容物収容領域の算出手順の一例を示す説明図である。It is explanatory drawing which shows an example of the calculation procedure of (a)-(f) content accommodation area | region. (a),(b)内容物収容領域の他の算出手順の一例を示す説明図である。(A), (b) It is explanatory drawing which shows an example of the other calculation procedure of a content accommodation area | region.

以下、本発明を実施するための形態について、添付した図面を参照しながら詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the attached drawings.

[本発明の概要]
本発明に係るX線検査装置は、例えば搬送ラインの一部に組み込まれ、一定間隔おきに順次搬送されてくる被検査物(物品)に対し、包装材に包装された内容物のシール部への噛み込み等による不要物の有無を判定してシール不良を検査するものである。
[Summary of the Invention]
The X-ray inspection apparatus according to the present invention is, for example, incorporated in a part of a conveyance line, and for an inspection object (article) sequentially conveyed at regular intervals, to the seal part of the contents packaged in the packaging material. The seal defect is checked by determining the presence or absence of the unnecessary object due to the bite or the like.

検査対象である被検査物としては、例えばフェイスマスクのような液体(化粧水、美容液)を含んだシートが折り畳まれたシート状の内容物を包装材に収容した包装品、レトルト食品のような液体やゲル状の内容物を包装材に充填した包装品、粉状の内容物を包装材に充填した包装品などがある。   As an inspection object to be inspected, for example, a packaged product in which a sheet-like content in which a sheet including a liquid (such as a face mask or the like) is folded is contained in a packaging material, retort food There are packaging products in which the packaging material is filled with various liquid and gel contents, and packaging products in which the powder content is filling the packaging material.

例えばフェイスマスクの場合、包装工程の違いにより、三方シールされた袋状の包装材の一辺をなす上部開口からシートと液体を充填した後に封止して4辺が覆われた包装品と、帯状の包装材が所定間隔おきにシールされ、シール部間の開口した2つの側面部開口からシートと液体を充填した後に封止して4辺が覆われた包装品とがある。   For example, in the case of a face mask, a packing product in which a sheet and a liquid are filled from the upper opening forming one side of a three-sided sealed bag-like packaging material and then sealed and four sides are covered The packaging material is sealed at predetermined intervals, and the sheet and the liquid are filled from the open two side surface openings between the sealing portions and then the package is sealed and covered at four sides.

そして、最終的に4辺で覆われた矩形状(長方形又は正方形)の包装品は、内容物が収容される内容物収容領域がほぼ一定であるが、特に粘質の高い液体のような内容物が内容物収容領域の一辺(特に、一辺の中央)に片寄った状態で搬送される傾向がある。   And in the case of a rectangular (rectangular or square) package finally covered with four sides, the content storage area in which the content is stored is substantially constant, but the content is particularly like a viscous liquid There is a tendency for articles to be transported while being offset to one side (in particular, the center of one side) of the content storage area.

そこで、本発明は、上記傾向を利用し、被検査物の透過画像における内容物収容領域の一辺(内容物が片寄って収容される辺)の一部に相当する直線(基準線)から内容物収容領域を特定し、被検査物の外形部領域から内容物収容領域をマスクしてシール部領域を特定することでシール部領域内に不要物があるか否かによりシール不良の検査を行う機能を有する。   Therefore, the present invention utilizes the above-mentioned tendency, and the contents from the straight line (reference line) corresponding to a part of one side (side where the contents are offset and stored) in the transmission area of the inspection object A function to identify a storage area, mask a content storage area from an outer part area of an inspection object and specify a seal area by checking whether a seal defect is present or not in the seal area. Have.

[X線検査装置の構成]
図1に示すように、本実施の形態のX線検査装置1は、上記機能を実現するため、搬送装置2、X線発生器3、X線検出器4、設定入力部5、信号処理部6、表示部7を含んで概略構成される。
[Configuration of X-ray inspection apparatus]
As shown in FIG. 1, the X-ray inspection apparatus 1 according to the present embodiment performs the above-described function, so that the conveyance device 2, the X-ray generator 3, the X-ray detector 4, the setting input unit 5, and the signal processing unit 6 and the display unit 7 are roughly configured.

搬送装置2は、検査対象の被検査物Wを搬送路上で所定間隔おきに順次搬送するもので、例えば装置本体に対して水平に配置されたベルトコンベアで構成される。   The conveyance device 2 sequentially conveys the inspection object W to be inspected on the conveyance path at predetermined intervals, and is configured of, for example, a belt conveyor horizontally disposed with respect to the apparatus main body.

搬送装置としてのベルトコンベア2は、X線を透過しやすい材料(原子量の大きい元素以外の元素)からなる搬送ベルト2aを備え、被検査物Wの検査を行うときに、不図示の搬送制御手段の制御に基づく駆動モータMの回転により予め設定入力部5にて設定される搬送速度で搬送ベルト2aを駆動する。これにより、搬入口から搬入された被検査物Wは、搬出口側に向けて図1の搬送方向Xに搬送される。   The belt conveyor 2 as a conveyance device includes a conveyance belt 2a made of a material (element other than an element having a large atomic weight) that easily transmits X-rays, and when inspecting the inspection object W, conveyance control means (not shown) The conveyance belt 2a is driven at a conveyance speed set in advance by the setting input unit 5 by the rotation of the drive motor M based on the control of the above. Thereby, the to-be-inspected object W carried in from the carrying in port is conveyed in the conveyance direction X of FIG.

X線発生器3は、搬入口から搬出口に向かって搬送方向Xに搬送路上を搬送される被検査物WにX線を照射するもので、電圧を印可して加速させた電子をターゲットに射突させてX線を発生させる円筒状のX線管と、X線管が発生させたX線をX線検出器4に向けて照射するための照射スリットとを有する。   The X-ray generator 3 applies X-rays to the inspection object W transported on the transport path in the transport direction X from the loading port toward the unloading port, and applies electrons and accelerates the electrons to the target It has a cylindrical X-ray tube for generating an X-ray by making an impact and an irradiation slit for irradiating the X-ray generated by the X-ray tube toward the X-ray detector 4.

X線管は、例えば金属製の箱体内部に設けられる円筒状のX線管を絶縁油により浸漬した構成であり、X線管の陰極からの電子ビームを陽極ターゲットに照射させてX線を生成する。X線管は、その長手方向が被検査物Wの搬送方向(図1のX方向)の平面上で直交する方向に設けられ、生成したX線を、下方のX線検出器4に向けて、長手方向に沿った照射スリットによりスクリーン状にして照射する。   The X-ray tube has a configuration in which, for example, a cylindrical X-ray tube provided inside a metal box is immersed in insulating oil, and the anode target is irradiated with an electron beam from the cathode of the X-ray tube and X-rays are emitted. Generate The X-ray tube is provided in a direction orthogonal to the longitudinal direction on the plane of the transport direction of the inspection object W (X direction in FIG. 1), and the generated X-ray is directed to the lower X-ray detector 4 The irradiation slit is formed into a screen by irradiation slit along the longitudinal direction.

X線検出器4は、搬送される被検査物Wの搬送方向Xの平面上で搬送方向Xと直交する方向に複数の素子が一直線上に配置されたものである。さらに説明すると、X線検出器4は、ライン状に整列して配設された複数のフォトダイオードと、ライン状のフォトダイオード上に設けられたシンチレータとを備えてアレイ状に構成される。   The X-ray detector 4 has a plurality of elements arranged in a straight line in a direction orthogonal to the transport direction X on the plane of the transport direction X of the test object W being transported. To explain further, the X-ray detector 4 is configured in an array including a plurality of photodiodes arranged in line and arranged, and a scintillator provided on the line photodiode.

X線検出器4は、複数の素子(フォトダイオードとシンチレータのアレイ)によって被検査物Wおよび搬送ベルト2aを透過するX線を検出し、この検出した検出データを素子毎に複数の素子数を1ラインとして信号処理部6に順次出力し、被検査物Wの搬送に伴い順次出力を繰り返す。   The X-ray detector 4 detects X-rays transmitted through the inspection object W and the transport belt 2a by a plurality of elements (an array of photodiodes and scintillators), and detects the detected data as a plurality of elements for each element. The output is sequentially output to the signal processing unit 6 as one line, and the output is sequentially repeated as the inspection object W is transported.

設定入力部5は、装置本体に設けられる例えばキー、押しボタン、スイッチ、表示部7の表示画面上のソフトキーなどで構成される。   The setting input unit 5 includes, for example, keys, push buttons, switches, and soft keys on the display screen of the display unit 7 provided on the apparatus body.

設定入力部5は、被検査物Wのシール不良の検査を行うにあたって、図2に示す被検査物Wの外形部領域S1を抽出するための閾値、内容物領域S2を抽出するための閾値、シール部領域S3内の不要物の有無に基づくシール不良の判定基準となる検出リミット値を被検査物Wの品種や異物の種類などに応じて適宜設定して信号処理部6の後述する記憶手段11に記憶する際に操作される。   The setting input unit 5 has a threshold for extracting the outer region S1 of the inspection object W shown in FIG. 2 and a threshold for extracting the content region S2 when the seal defect of the inspection object W is inspected. A storage limit described later of the signal processing unit 6 is set appropriately according to the type of the inspection object W, the type of foreign matter, etc., of the detection limit value serving as the determination standard of the seal failure based on the presence or absence of the unnecessary It is operated when storing in 11.

また、設定入力部5は、搬送装置2の搬送ベルト2aの搬送速度の設定、図2に示す被検査物Wの内容物収容領域S4の基準辺の位置、基準線L1の長さ、隣接線L2の長さ、近隣線L3(L3a,L3b)の長さを設定して信号処理部6の記憶手段11に記憶する際に操作される。   The setting input unit 5 sets the transport speed of the transport belt 2a of the transport device 2, the position of the reference side of the content storage area S4 of the inspection object W shown in FIG. 2, the length of the reference line L1, the adjacent line The length of L2 and the length of the neighboring line L3 (L3a, L3b) are set and stored in the storage unit 11 of the signal processing unit 6.

さらに説明すると、内容物収容領域S4の基準辺の位置は、前述した包装工程や搬送方向Xに応じて変わるものであり、内容物が片寄って収容される内容物収容領域S4の一辺の位置に相当し、例えば矩形状(正方形、長方形)の内容物収容領域S4の4つの辺のうち、上辺、下辺、右辺、左辺の何れかの辺が基準辺の位置として設定入力部5にて設定される。例えば図2は、内容物が内容物収容領域S4の左辺に片寄っているので、内容物収容領域S4の左辺が基準辺の位置として設定された状態を示している。   To explain further, the position of the reference side of the content storage area S4 changes in accordance with the above-described packaging process and the transport direction X, and the position of one side of the content storage area S4 in which the content is offset and stored For example, among the four sides of the rectangular (square, rectangular) content storage area S4, one of the upper side, the lower side, the right side, and the left side is set as the position of the reference side in the setting input unit 5 Ru. For example, FIG. 2 shows a state in which the left side of the content storage area S4 is set as the position of the reference side because the content is offset to the left side of the content storage area S4.

また、基準線L1は、内容物収容領域S4の基準辺を特定するための線であり、その長さ(例えばmm単位)が設定入力部5にて設定される。隣接線L2は、内容物収容領域S4の基準辺に隣接する2つの隣接辺を特定するための線であり、その長さが設定入力部5にて設定される。近隣線L3(L3a,L3b)は、隣接線L2の位置を特定するための線であり、その長さ(例えばmm単位)が設定入力部5にて設定される。   The reference line L1 is a line for specifying the reference side of the content storage area S4, and the length (for example, in mm) is set by the setting input unit 5. The adjacent line L 2 is a line for specifying two adjacent sides adjacent to the reference side of the content storage area S 4, and the length thereof is set by the setting input unit 5. The neighboring line L3 (L3a, L3b) is a line for specifying the position of the adjacent line L2, and the length (for example, in mm) is set by the setting input unit 5.

信号処理部6は、図1に示すように、記憶手段11、外形部領域抽出手段12、内容物領域抽出手段13、内容物収容領域算出手段14、シール部領域算出手段15、シール不良判定手段16を含んで構成される。   As shown in FIG. 1, the signal processing unit 6 is, as shown in FIG. 1, a storage unit 11, an outer portion extraction unit 12, a content region extraction unit 13, a content storage region calculation unit 14, a seal unit region calculation unit 15, and a seal failure determination unit It is comprised including 16.

記憶手段11は、X線検出器4からの各被検査物W毎のX線透過データを記憶する。X線透過データは、X線検出器4からの電気信号を不図示のA/D変換器によりA/D変換して得られる。さらに説明すると、記憶手段11は、1つの被検査物Wの検査を行う毎に、X線検出器4の1ライン(Y方向)あたり例えば数百個のX線透過データを、少なくとも搬送される被検査物Wの搬送方向の長さ(前端から後端までの検出期間に相当)に対応した所定ライン数(例えば数百ライン)だけ格納する。   The storage unit 11 stores X-ray transmission data of each inspection object W from the X-ray detector 4. The X-ray transmission data is obtained by A / D converting the electric signal from the X-ray detector 4 by an A / D converter (not shown). To explain further, the storage unit 11 is transported at least several hundred X-ray transmission data, for example, several hundred per one line (Y direction) of the X-ray detector 4 every time one inspection object W is inspected. A predetermined number of lines (for example, several hundred lines) corresponding to the length in the transport direction of the inspection object W (corresponding to the detection period from the front end to the rear end) are stored.

外形部領域抽出手段12は、記憶手段11に格納されたX線透過データから透過量が大きいほど淡いとした濃淡値に対応する濃度レベルをもつ全体の透過画像(被検査物Wとベルト面を含む画像)を作成し、この作成した全体の透過画像から設定入力部5に設定される閾値以上の濃度レベルの透過画像を包装材Waの外形部領域(図2に示す被検査物Wの輪郭から内側の面積を示す領域)S1として抽出する。   The external part area extracting means 12 detects the entire transmitted image (the inspection object W and the belt surface) having a density level corresponding to the light and shade value which is lighter as the transmission amount is larger from the X-ray transmission data stored in the storage means 11 An image including the image) is generated, and a transmission image of a density level equal to or higher than the threshold value set in the setting input unit 5 is generated from the generated transmission image of the entire area of the packaging material Wa (outline of the inspection object W shown in FIG. Region indicating the inner area) is extracted as S1.

なお、外形部領域抽出手段12は、記憶手段11に格納されたX線透過データから作成した全体の透過画像の全体の濃度ヒストグラムを求め、求めた濃度ヒストグラムから被検査物Wのデータと被検査物W以外(ベルト面)のデータとに切り分けて2値化し、例えば全体の濃度ヒストグラムにおいて、被検査物のデータを255、被検査物以外のデータを0としてデータを2値化し、2値化したデータのうち被検査物Wのデータを包装材Waの外形部領域S1として抽出することもできる。   The external part area extraction means 12 obtains the entire density histogram of the entire transmission image created from the X-ray transmission data stored in the storage means 11, and the data of the inspection object W and the inspection subject from the obtained density histogram For example, in the whole density histogram, the data of the inspection object is 255, the data of the inspection object is 0, and the data is binarized. The data of the inspection object W can also be extracted as the external shape area S1 of the packaging material Wa among the data.

内容物領域抽出手段13は、設定入力部5にて設定された閾値を用い、外形部領域S1内の透過画像から閾値を超える濃度レベルの透過画像を被検査物Wの内容物Wbが存在する内容物領域(図2に示す内容物の輪郭から内側の面積を示す部分)S2として抽出する。また、内容物領域抽出手段13は、外形部領域S1の抽出処理と並行して、設定入力部5にて設定された閾値を超える濃度レベルの透過画像を被検査物Wの内容物Wbが存在する内容物領域S2として抽出してもよい。   The content area extraction means 13 uses the threshold value set by the setting input unit 5 and the content Wb of the inspection object W exists in the transmission image of the density level exceeding the threshold value from the transmission image in the outer area S1. A content area (a portion showing the area on the inner side from the outline of the content shown in FIG. 2) is extracted as S2. In addition, the content area extracting means 13 detects the transmitted image of the density level exceeding the threshold set by the setting input unit 5 in parallel with the extraction process of the outer portion area S1 and the content Wb of the inspection object W is present. It may be extracted as the content area S2.

なお、内容物領域抽出手段13にて抽出された内容物領域S2の画像は、外形に細かな凹部が存在するため、この内容物領域S2の画像に対し、N回の膨張の後にN回の収縮を行うクロージング処理により外形の凹部を穴埋めする画像処理を行うのが好ましい。   The image of the content area S2 extracted by the content area extraction means 13 has fine recesses in the outer shape, so N images of the content area S2 are N times after the expansion. It is preferable to perform image processing in which the concave portion of the outer shape is filled by closing processing that shrinks.

内容物収容領域算出手段14は、図2に示すように、内容物が収容される領域を形成する矩形状(正方形、長方形)の内容物収容領域S4を算出するもので、基準線算出手段14a、近隣線算出手段14bを備える。   As shown in FIG. 2, the content storage area calculation means 14 calculates a rectangular (square, rectangular) content storage area S4 forming an area for storing the content, and the reference line calculation means 14a. , Neighbor line calculation means 14b.

基準線算出手段14aは、図2に示すように、内容物収容領域S4の基準辺(一辺)の一部分に相当する基準線L1を算出する。さらに説明すると、基準線算出手段14aは、被検査物Wの内容物領域S2における内容物の輪郭について、設定入力部5にて設定された内容物収容領域S4の基準辺の位置に対応する部分を直線近似し、設定入力部5にて設定された長さの直線近似部分を基準線L1として算出する。その際、基準線L1は、内容物収容領域S4の基準辺の位置に対応して内容物領域S2における内容物の輪郭を直線近似した近似直線の中点を基準とし、近似直線の中点と基準線L1の中点とが一致するように算出する。なお、近似直線は、内容物の輪郭を構成する点群(画素の集まり)について直線との距離の総和が最小となる直線を求める最小二乗近似を用いて算出する。   As shown in FIG. 2, the reference line calculation means 14a calculates a reference line L1 corresponding to a part of the reference side (one side) of the content storage area S4. To explain further, the reference line calculation means 14a is a part corresponding to the position of the reference side of the content storage area S4 set by the setting input unit 5 with respect to the outline of the content in the content area S2 of the inspection object W Are linearly approximated, and a linear approximation portion of the length set by the setting input unit 5 is calculated as the reference line L1. At that time, the reference line L1 is based on the middle point of the approximate straight line which is the straight line approximation of the outline of the contents in the contents area S2 corresponding to the position of the reference side of the contents storage area S4 It calculates so that the middle point of reference line L1 may be in agreement. The approximate straight line is calculated by using a least squares approximation to obtain a straight line with which the sum of the distances to the straight line is minimum with respect to a point group (a set of pixels) constituting the outline of the content.

近隣線算出手段14bは、図2に示すように、内容物収容領域S4の基準辺に隣接する隣接辺(2つの辺)の一部分に相当する近隣線L3(L3a,L3b)を算出する。さらに説明すると、近隣線算出手段14bは、被検査物Wの内容物領域S2における内容物の輪郭について、内容物収容領域S4の基準辺に隣接する隣接辺に対応する部分を直線近似して2本の近隣線L3(L3a,L3b)を算出する。   As shown in FIG. 2, the neighboring line calculation means 14b calculates a neighboring line L3 (L3a, L3b) corresponding to a part of an adjacent side (two sides) adjacent to the reference side of the content storage area S4. To explain further, the neighborhood line calculation means 14b linearly approximates a portion of the outline of the content in the content area S2 of the inspection object W corresponding to the adjacent side adjacent to the reference side of the content storage area S4. The neighborhood line L3 (L3a, L3b) of the book is calculated.

内容物収容領域算出手段14は、図2に示すように、近隣線算出手段14bにて算出した2本の近隣線L3(L3a,L3b)を延長し、基準線算出手段14aにて算出した基準線L1の両端を延長した近似直線からなる延長基準線L4との交点を始点とする2本の隣接線L2(L2a,L2b)を設定入力部5にて設定された長さで算出する。そして、延長基準線L4と2本の隣接線L2(L2a,L2b)と、この2本の隣接線L2(L2a,L2b)の終点間を結ぶ直線L5とによって囲まれる領域を内容物収容領域S4として算出する。   As shown in FIG. 2, the content storage area calculation unit 14 extends the two neighboring lines L3 (L3a, L3b) calculated by the neighboring line calculation unit 14b, and calculates the reference line calculation unit 14a. Two adjacent lines L2 (L2a, L2b) starting from the point of intersection with the extension reference line L4 consisting of an approximate straight line extending both ends of the line L1 are calculated with the length set by the setting input unit 5. Then, the area surrounded by the extension reference line L4 and the two adjacent lines L2 (L2a, L2b) and the straight line L5 connecting the end points of the two adjacent lines L2 (L2a, L2b) is the content accommodation area S4. Calculated as

シール部領域算出手段15は、図2に示すように、内容物収容領域算出手段14にて算出された内容物収容領域S4を外形部領域抽出手段12にて抽出された被検査物Wの外形部領域S1から除いてシール部領域S3を算出する。   As shown in FIG. 2, the seal part area calculation means 15 is an outer shape of the inspection object W in which the contents storage area S4 calculated by the contents storage area calculation means 14 is extracted by the outer part area extraction means 12. The seal part area S3 is calculated excluding the part area S1.

シール不良判定手段16は、図2に示すように、シール部領域算出手段15にて算出したシール部領域S3内に不要物があるか否かによりシール不良の有無を判定する。   As shown in FIG. 2, the seal defect determining means 16 determines the presence or absence of a seal defect based on whether or not there is an unnecessary substance in the seal part area S3 calculated by the seal part area calculating means 15.

表示部7は、例えば液晶表示器などの表示装置で構成され、外形部領域S1、内容物領域S2、シール部領域S3、内容物収容領域S4を含む被検査物Wの全体画像、判定結果に基づく被検査物Wを平面視したX線透過画像、「OK」や「NG」の良否判定結果、総検査数、良品数、NG総数などの検査結果を設定入力部5の操作に基づいて表示画面に表示する。   The display unit 7 is formed of a display device such as a liquid crystal display, for example, and the entire image of the inspection object W including the outer area S1, the contents area S2, the seal area S3, and the contents accommodation area S4 Based on the operation of the setting input unit 5, display inspection results such as X-ray transmission images of the inspection object W based on a planar view, the OK / NG judgment results, the total number of inspections, the number of good products, the total number of NG etc. Display on the screen.

[X線検査方法]
そして、上記のように構成されるX線検査装置1を用いて被検査物Wのシール不良の有無を判定するX線検査方法について図3のフローチャートを用いて説明する。
[X-ray inspection method]
And the X-ray inspection method which determines the presence or absence of the seal defect of the to-be-inspected object W using the X-ray inspection apparatus 1 comprised as mentioned above is demonstrated using the flowchart of FIG.

まず、記憶手段11に記憶されたX線透過データによる透過画像から被検査物Wの包装材の外形部領域S1を外形部領域抽出手段12にて抽出する(ST1)。また、記憶手段11に記憶されたX線透過データによる透過画像から内容物領域S2を内容物領域抽出手段13にて抽出する(ST2)。   First, the outer portion area S1 of the packaging material of the inspection object W is extracted by the outer portion area extraction means 12 from the transmission image based on the X-ray transmission data stored in the storage means 11 (ST1). Further, the content area S2 is extracted by the content area extraction means 13 from the transmission image based on the X-ray transmission data stored in the storage means 11 (ST2).

続いて、内容物領域抽出手段13にて抽出した内容物領域S2の内容物の輪郭から内容物収容領域S4の基準辺の一部分である基準線L1を算出し、この基準線L1を用いて以下に説明する算出方法により内容物収容領域S4を算出する(ST3)。   Subsequently, a reference line L1 which is a part of the reference side of the content storage area S4 is calculated from the outline of the content of the content area S2 extracted by the content area extraction means 13, and the following is performed using this reference line L1. Content accommodation area | region S4 is calculated by the calculation method demonstrated to (ST3).

[内容物収容領域の算出方法]
以下、内容物収容領域算出手段14による内容物収容領域S4の算出方法について図4のフローチャートと図5の説明図を参照しながら説明する。ここでは、被検査物Wの内容物収容領域S4の基準辺の位置が左辺に設定され、基準線L1、隣接線L2、近隣線L3a,L3bそれぞれの長さが設定入力部5にて設定されているものとする。
[Method for calculating content storage area]
Hereinafter, a method of calculating the content storage area S4 by the content storage area calculation means 14 will be described with reference to the flowchart of FIG. 4 and the explanatory view of FIG. Here, the position of the reference side of the content storage area S4 of the inspection object W is set to the left side, and the lengths of the reference line L1, the adjacent line L2, and the adjacent lines L3a and L3b are set by the setting input unit 5 It shall be.

内容物収容領域S4を算出する場合には、まず、内容物領域抽出手段13にて抽出した内容物領域S2の内容物の輪郭について直線近似して基準線L1を算出する(ST11)。具体的には、図5(a)に示すように、設定入力部5にて設定された内容物収容領域S4の基準辺の位置に対応する内容物領域S2の内容物の輪郭について直線近似し、直線近似した内容物の輪郭の左辺の中点と基準線L1の中点とが一致するように基準線L1を引く。   In the case of calculating the content storage area S4, first, the outline of the content of the content area S2 extracted by the content area extraction means 13 is linearly approximated to calculate the reference line L1 (ST11). Specifically, as shown in FIG. 5A, the outline of the content of the content area S2 corresponding to the position of the reference side of the content storage area S4 set by the setting input unit 5 is linearly approximated. A reference line L1 is drawn so that the midpoint of the left side of the outline of the linearly approximated content and the midpoint of the reference line L1 coincide with each other.

次に、図5(b)に示すように、基準線L1の両端を延長した近似直線からなる延長基準線L4を引く(ST12)。   Next, as shown in FIG. 5B, an extended reference line L4 consisting of an approximate straight line extending both ends of the reference line L1 is drawn (ST12).

次に、内容物収容領域S4の基準辺に隣接する隣接辺(2辺)の一部分に相当する2本の近隣線L3a,L3bを算出する(ST13)。具体的には、図5(c)に示すように、内容物領域抽出手段13にて抽出した内容物領域S2の内容物の輪郭について、内容物収容領域S4の基準辺に隣接する隣接辺に対応する部分を直線近似し、基準線L1の両端を延長した近似直線からなる延長基準線L4との交点を始点として、設定入力部5にて設定された長さで2本の近隣線L3a,L3bを引く。   Next, two neighboring lines L3a and L3b corresponding to a part of the adjacent side (two sides) adjacent to the reference side of the content storage area S4 are calculated (ST13). Specifically, as shown in FIG. 5C, the outline of the contents of the contents area S2 extracted by the contents area extraction unit 13 is adjacent to the reference side adjacent to the reference side of the contents storage area S4. The corresponding portion is linearly approximated, and the two neighboring lines L3a, L3a, and L3a are set at the length set by the setting input unit 5 with the point of intersection with the extension reference line L4 consisting of an approximation straight line extending both ends of the reference line L1 as a starting point. Subtract L3b.

次に、2本の近隣線L3a,L3bを基準として、内容物収容領域S4の基準辺に隣接する隣接辺(2辺)に相当する2本の隣接線L2(L2a,L2b)を算出する(ST14)。具体的には、図5(d)に示すように、一方の近隣線L3aを通って延長基準線L4と交差する交点P1を始点として、予め設定入力部5にて設定された長さで一方の隣接線L2aを引く。同様に、他方の近隣線L3bを通って延長基準線L4と交差する交点P2を始点として、予め設定入力部5にて設定された長さで他方の隣接線L2bを引く。これにより、図5(e)に示すように、隣接線L2aの始点と隣接線L2bの始点との間に位置する延長基準線L4が内容物収容領域S4の基準辺に相当する。   Next, based on the two neighboring lines L3a and L3b, two adjacent lines L2 (L2a, L2b) corresponding to the adjacent sides (two sides) adjacent to the reference side of the content storage area S4 are calculated ( ST14). Specifically, as shown in FIG. 5 (d), with a point P1 crossing the extension reference line L4 through one of the neighboring lines L3a as a starting point, one of the lengths set in advance by the setting input unit 5 is Draw the adjacent line L2a. Similarly, with the intersection point P2 crossing the extension reference line L4 passing through the other neighboring line L3b as a start point, the other adjacent line L2b is drawn with a length set in advance by the setting input unit 5. Thus, as shown in FIG. 5E, the extension reference line L4 located between the start point of the adjacent line L2a and the start point of the adjacent line L2b corresponds to the reference side of the content storage area S4.

次に、図5(f)に示すように、隣接線L2aの終点と隣接線L2bの終点との間を直線L5で結び(ST15)、延長基準線L4と2本の近隣線L3a,L3bと直線L5とで囲まれる領域を内容物収容領域S4として算出する(ST3)。   Next, as shown in FIG. 5F, the end point of the adjacent line L2a and the end point of the adjacent line L2b are connected by a straight line L5 (ST15), and the extension reference line L4 and two adjacent lines L3a, L3b and An area surrounded by the straight line L5 is calculated as the content storage area S4 (ST3).

次に、シール部領域算出手段15は、上記のようにして内容物収容領域算出手段14にて算出された内容物収容領域S4を外形部領域抽出手段12にて抽出された被検査物Wの外形部領域S1から除いてシール部領域S3を算出する(ST4)。   Next, the seal part area calculation means 15 extracts the contents storage area S4 calculated by the contents storage area calculation means 14 as described above by the inspection object W extracted by the external part area extraction means 12 The seal area S3 is calculated excluding the outer area S1 (ST4).

そして、シール不良判定手段16は、シール部領域算出手段15にて算出したシール部領域S3内に不要物があるか否かによりシール不良の有無を判定し(ST5)、判定処理を終了する。   Then, the seal defect determination means 16 determines the presence or absence of a seal defect based on whether or not there is an unnecessary item in the seal part area S3 calculated by the seal part area calculation means 15 (ST5), and the determination processing is ended.

[変形例]
ところで、上述した実施の形態において、ほぼ一定の内容物収容領域S4の外形寸法が予め判っている場合には、内容物収容領域S4の外形寸法(縦、横サイズ)を設定入力部5から入力し、図6(a)に示すように、前述した算出方法によって基準線L1を延長した近似直線からなる延長基準線L4と2本の近隣線L3(L3a,L3b)から得られるコ字状の辺(内容物収容領域S4の基準辺と隣接辺に対応する辺)に対し、設定入力部5から入力された外形寸法の内容物収容領域S4を位置合わせしてシール部領域S3を特定してもよい。
[Modification]
By the way, in the embodiment described above, when the external dimensions of the substantially constant content storage area S4 are known in advance, the external dimensions (vertical and horizontal sizes) of the content storage area S4 are input from the setting input unit 5 As shown in FIG. 6 (a), a U-shape obtained from an extended reference line L4 consisting of an approximate straight line extending the reference line L1 and the two neighboring lines L3 (L3a, L3b) by the above-described calculation method Position the content storage area S4 of the external dimension input from the setting input unit 5 with respect to the side (the side corresponding to the reference side and the adjacent side of the content storage area S4) to specify the seal portion area S3 It is also good.

そして、上記のようにして得られる内容物収容領域S4を外形部領域抽出手段12にて抽出された被検査物Wの外形部領域S1から除いてシール部領域S3を算出し、算出したシール部領域S3内に不要物があるか否かによりシール不良の有無をシール不良判定手段16が判定する。例えば図6(b)の例では、シール部領域S3内に不要物Wa(図の黒く塗りつぶした部分)が存在するので、シール不良判定手段16がシール不良有りと判定する。   Then, the seal part area S3 is calculated by excluding the content storage area S4 obtained as described above from the external part area S1 of the inspection object W extracted by the external part area extraction means 12, and the seal part calculated The seal failure determination means 16 determines the presence or absence of a seal failure based on whether or not there is an unnecessary item in the region S3. For example, in the example of FIG. 6 (b), since the unnecessary part Wa (black part in the figure) is present in the seal part area S3, the seal defect determination means 16 determines that there is a seal defect.

このように、本実施の形態のX線検査装置及びX線検査方法では、内容物が収容される内容物収容領域の一辺の一部の直線から内容物収容領域を特定し、被検査物の外形部領域から内容物収容領域をマスクしてシール部領域を特定する。これにより、被検査物の包装材の外形が変形したり、包装材に収容される内容物の形状がばらついたとしても、特定するシール部領域の信頼性が高くなり、従来と比較して、より高精度にシール部領域内の不要物の有無を判定してシール不良の検査を行うことができ、シール不良検査の品質の向上を図ることができる。   As described above, in the X-ray inspection apparatus and the X-ray inspection method of the present embodiment, the content storage area is specified from the straight line of a part of one side of the content storage area in which the content is stored. The content accommodation area is masked from the outer area area to identify the seal area. As a result, even if the outer shape of the packaging material of the object to be inspected is deformed or the shape of the contents contained in the packaging material is dispersed, the reliability of the seal portion area to be specified becomes high, compared with the conventional case. A seal defect can be inspected by determining the presence or absence of an unnecessary substance in the seal portion area more accurately, and the quality of the seal defect inspection can be improved.

以上、本発明に係るX線検査装置およびX線検査方法の最良の形態について説明したが、この形態による記述及び図面により本発明が限定されることはない。すなわち、この形態に基づいて当業者等によりなされる他の形態、実施例及び運用技術などはすべて本発明の範疇に含まれることは勿論である。   Although the best mode of the X-ray inspection apparatus and the X-ray inspection method according to the present invention has been described above, the present invention is not limited by the description and the drawings according to this mode. That is, it is a matter of course that all other forms, examples, operation techniques and the like made by those skilled in the art based on this form are included in the scope of the present invention.

1 X線検査装置
2 搬送装置
2a 搬送ベルト
3 X線発生器
4 X線検出器
5 設定入力部
6 信号処理部
7 表示部
11 記憶手段
12 外形部領域抽出手段
13 内容物領域抽出手段
14 内容物収容領域算出手段
14a 基準線算出手段
14b 近隣線算出手段
15 シール部領域算出手段
16 シール不良判定手段
W 被検査物
Wa 不要物
X 搬送方向
S1 外形部領域
S2 内容物領域
S3 シール部領域
S4 内容物収容領域
L1 基準線
L2(L2a,L2b) 隣接線
L3(L3a,L3b) 近隣線
L4 延長基準線
L5 直線
DESCRIPTION OF SYMBOLS 1 X-ray inspection apparatus 2 conveyance apparatus 2a conveyance belt 3 X-ray generator 4 X-ray detector 5 setting input part 6 signal processing part 7 display part 11 storage means 12 outline part area extraction means 13 content object area extraction means 14 content object Containment area calculation means 14a Reference line calculation means 14b Neighboring line calculation means 15 Seal part area calculation means 16 Seal defect judgment means W Inspection object Wa Unnecessary object X Conveyance direction S1 Outer part area S2 Content area S3 Seal part area S4 Content Containment area L1 Reference line L2 (L2a, L2b) Adjacent line L3 (L3a, L3b) Neighboring line L4 Extension reference line L5 Straight line

Claims (5)

内容物が包装材に包まれて該内容物を収容する内容物収容領域(S4)の外側がシールされた被検査物(W)を所定間隔おきに搬送しながらX線を照射し、前記被検査物を透過したX線の透過画像を用いて前記被検査物を検査するX線検査装置(1)であって、
前記透過画像における前記内容物の輪郭から前記内容物収容領域の一辺の一部分に相当する基準線(L1)を算出し、該基準線に基づいて得られる前記内容物収容領域を前記透過画像における前記被検査物の外形部領域(S1)から除いてシール部領域(S3)を特定し、前記シール部領域内に不要物があるか否かによりシール不良の有無を判定する信号処理部(6)を備えたことを特徴とするX線検査装置。
The X-ray is irradiated while transporting the test object (W) whose contents are wrapped in a packaging material and the outside of the content storage area (S4) for storing the contents is sealed at a predetermined interval, An X-ray inspection apparatus (1) for inspecting the inspection object using a transmission image of X-rays transmitted through the inspection object,
A reference line (L1) corresponding to a part of one side of the content storage area is calculated from the contour of the content in the transmission image, and the content storage area obtained based on the reference line is the content line in the transmission image. A signal processing unit (6) for identifying the seal area (S3) excluding the outer area (S1) of the inspection object and determining the presence or absence of a seal defect based on whether or not there is an unnecessary object in the seal area. An X-ray inspection apparatus comprising:
前記信号処理部(6)は、前記透過画像から前記被検査物(W)の外形部領域(S1)を抽出する外形部領域抽出手段(12)と、
前記透過画像から前記被検査物の内容物領域(S2)を抽出する内容物領域抽出手段(13)と、
前記内容物領域における前記内容物の輪郭から前記内容物収容領域の前記内容物が片寄って存在する一辺の一部分に相当する基準線(L1)を算出し、該基準線に基づいて得られる前記内容物収容領域(S4)を抽出する内容物収容領域抽出手段(14)と、
前記内容物収容領域抽出手段にて抽出された内容物収容領域を前記外形部領域抽出手段にて抽出された前記被検査物の外形部領域から除いてシール部領域(S3)を算出するシール部領域算出手段(15)とを備えたことを特徴とする請求項1記載のX線検査装置。
The signal processing unit (6) is an outer area extracting unit (12) for extracting an outer area (S1) of the inspection object (W) from the transmission image.
A content area extraction unit (13) for extracting a content area (S2) of the inspection object from the transmission image;
A reference line (L1) corresponding to a part of one side where the contents of the contents containing area are offset from the contour of the contents in the contents area is calculated, and the contents obtained based on the reference lines Content accommodation area extraction means (14) for extracting the object accommodation area (S4);
A seal unit that calculates a seal area (S3) by excluding the content storage area extracted by the content storage area extraction means from the outer area of the inspection object extracted by the outer area extraction means 2. An X-ray examination apparatus according to claim 1, further comprising a region calculation means (15).
前記内容物収容領域抽出手段(14)は、前記内容物領域における前記内容物の輪郭について直線近似して前記基準線(L1)を算出する基準線算出手段(14a)と、
前記基準線を延長して構成される前記内容物収容領域(S4)の基準辺に隣接する隣接辺の一部となる近隣線(L3)を、前記内容物領域における前記内容物の輪郭について直線近似して算出する近隣線算出手段(14b)とを備えたことを特徴とする請求項2記載のX線検査装置。
Said content storage area extracting means (14) is a reference line calculating means (14a) for calculating the reference line (L1) by linear approximation of the outline of the content in the content area;
The neighbor line (L3) which is a part of the adjacent side adjacent to the reference side of the content-accommodating area (S4) configured by extending the reference line is a straight line with respect to the outline of the content in the content area 3. An X-ray examination apparatus according to claim 2, further comprising: neighboring line calculation means (14b) which calculates by approximation.
前記基準線算出手段(14a)は、前記内容物収容領域(S4)の基準辺の位置に対応して前記内容物領域における前記内容物の輪郭を直線近似した近似直線の中点を基準として前記基準線(L1)を算出することを特徴とする請求項3記載のX線検査装置。 The reference line calculation means (14a) is based on a midpoint of an approximate straight line obtained by linearly approximating the outline of the contents in the contents area corresponding to the position of the reference side of the contents storage area (S4). The X-ray examination apparatus according to claim 3, wherein a reference line (L1) is calculated. 内容物が包装材に包まれて該内容物を収容する内容物収容領域(S4)の外側がシールされた被検査物(W)を所定間隔おきに搬送しながらX線を照射し、前記被検査物を透過したX線の透過画像を用いて前記被検査物を検査するX線検査方法であって、
前記透過画像から前記被検査物の外形部領域(S1)を抽出するステップと、
前記透過画像から前記被検査物の内容物領域(S2)を抽出するステップと、
前記内容物領域における前記内容物の輪郭から前記内容物収容領域の前記内容物が存在する一辺の一部分に相当する基準線(L1)を算出し、該基準線に基づいて得られる前記内容物収容領域を抽出するステップと、
前記内容物収容領域を前記被検査物の外形部領域から除いてシール部領域(S3)を算出するステップと、
前記シール部領域内に不要物があるか否かによりシール不良の有無を判定するステップとを含むことを特徴とするX線検査方法。
The X-ray is irradiated while transporting the test object (W) whose contents are wrapped in a packaging material and the outside of the content storage area (S4) for storing the contents is sealed at a predetermined interval, An X-ray inspection method for inspecting the inspection object using a transmission image of X-rays transmitted through the inspection object,
Extracting an outer portion area (S1) of the inspection object from the transmission image;
Extracting a content area (S2) of the inspection object from the transmission image;
A reference line (L1) corresponding to a part of one side where the content of the content storage area exists is calculated from the contour of the content in the content area, and the content storage obtained based on the reference line Extracting an area;
Calculating the sealed portion area (S3) by removing the content storage area from the outer portion area of the inspection object;
And D. determining the presence or absence of a seal failure based on whether or not there is an unnecessary item in the seal portion area.
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