JP2018044271A - Knitted fabric for business shirt - Google Patents
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- JP2018044271A JP2018044271A JP2016181926A JP2016181926A JP2018044271A JP 2018044271 A JP2018044271 A JP 2018044271A JP 2016181926 A JP2016181926 A JP 2016181926A JP 2016181926 A JP2016181926 A JP 2016181926A JP 2018044271 A JP2018044271 A JP 2018044271A
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Abstract
Description
本発明は、ハリ、コシがありながらストレッチ(伸縮)性、通気性、および透け防止に優れたビジネスシャツ用編地に関するものである。 The present invention relates to a knitted fabric for business shirts that is excellent in stretch (stretchability), breathability, and sheer prevention while having firmness and stiffness.
従来のワイシャツ、ドレスシャツ、カジュアルシャツ、ブラウス等のように、主にビジネスシーンで着用されるシャツは、糸を経方向に真っ直ぐに配列させたものに、緯糸を経糸に直交させて織り上げる織物が用いられている。この理由として、織物は、織目が緻密で、ハリがあり、かつ、コシが強いことから、シルエット性に優れていることが挙げられる。しかし、経糸と緯糸が緻密に交差して互いに強く拘束しているために通気性が悪く、柔軟性・伸縮性に劣ることが着用時の快適性を阻害する要因になっている。例えば、夏場の通勤途中や外勤、更にはハードな動きを伴う動作を行ったとき等では、発汗した汗が容易に外部に放散されず蒸れたりべたついたりしやすくなったり、また柔軟性がないため、織物が肌に張り付きやすくなって快適性が劣りやすいという問題がある。 Shirts worn mainly in the business scene, such as conventional shirts, dress shirts, casual shirts, blouse, etc., are woven fabrics in which wefts are woven with warp yarns orthogonal to warp yarns. It is used. The reason for this is that the woven fabric is excellent in silhouette because it has a fine texture, is firm, and is strong. However, since the warp and the weft are closely crossed and tightly bound to each other, the air permeability is poor, and the inferior flexibility and stretchability are factors that impede comfort during wearing. For example, during summer commuting, when working outside, or when performing operations that involve hard movements, sweat that perspires is not easily dissipated to the outside, making it easy to get stuffy or sticky, and is not flexible. There is a problem that the fabric tends to stick to the skin and the comfort tends to be inferior.
かかる問題を解決するために、本出願人は、ビジネスシャツ用の布帛を編地で作ることを試みて、紡績糸とフィラメントとの交編編地であり、タテ及びヨコ方向の目付当りの曲げ剛性(B/M)が1.7×10−4以上、伸長率(EMT)が10%以上、曲げ戻り性(2HB)が0.060gfcm/cm以下であるビジネスシャツ用編地を提案した(特許文献1参照)。この方法では、適度なハリ、コシがあり、吸水速乾性、肌離れ性に優れたビジネスシャツ用編地を提供することができるが、毛羽の全くないフィラメントと、表面毛羽が多い紡績糸を交編する必要があり、表面の凹凸感のある目面になってしまう問題があった。 In order to solve such a problem, the present applicant tried to make a fabric for a business shirt with a knitted fabric, and was a knitted knitted fabric of spun yarn and filament, and was bent per basis weight in the vertical and horizontal directions. Proposed knitted fabric for business shirts having a stiffness (B / M) of 1.7 × 10 −4 or more, an elongation rate (EMT) of 10% or more, and a bending back property (2HB) of 0.060 gfcm / cm or less ( Patent Document 1). Although this method can provide a knitted fabric for business shirts that has moderate elasticity and stiffness, and is excellent in water-absorbing quick-drying and skin-releasing properties, a filament having no fluff and a spun yarn having a lot of surface fluff are mixed. There is a problem in that it is necessary to knit and the surface becomes uneven.
また、本出願人は、目付量が155g/m2以下90g/m2以上で、かつウエール密度が30ウエール/2.54cm以上であるシングルニットの編地からなる布帛により形成され、該布帛が、紡績糸とフィラメント糸からなる30/1番手以下の細番手の複合糸によって編製された編物を提案した(特許文献2参照)。しかしながら、この方法においても短繊維とフィラメントからなる長短複合紡績糸を用いる必要があった。 Further, the present applicant is formed of a fabric made of a single knit knitted fabric having a basis weight of 155 g / m 2 or less and 90 g / m 2 or more and a wale density of 30 wales / 2.54 cm or more. The present inventors have proposed a knitted fabric knitted with a composite yarn having a fine count of 30/1 or less composed of spun yarn and filament yarn (see Patent Document 2). However, this method also requires the use of long and short composite spun yarns composed of short fibers and filaments.
また、編組織の工夫による試みとして、表糸と裏糸から構成されたシングル丸編地が提案されている(特許文献3参照)。この編地は、シンカーループ面において、ウエルトにより編目間で橋渡し状となる部分の間隔が1編目以上8編目以下である橋渡し部を有することを特徴とする。しかしながら、この方法によると、表糸と裏糸からなる組織のため、編地が分厚くなってしまう問題があった。また、天竺編目が多いため、編地の伸度が大きくなって保形性が低下しやすい問題があった。 Further, as an attempt by devising the knitting structure, a single circular knitted fabric composed of a front yarn and a back yarn has been proposed (see Patent Document 3). This knitted fabric is characterized in that on the sinker loop surface, there is a bridging portion in which the distance between the bridging portions between the stitches by the welt is 1 stitch or more and 8 stitches or less. However, according to this method, there is a problem that the knitted fabric becomes thick due to the structure of the front yarn and the back yarn. In addition, since there are many tengu stitches, there has been a problem that the elongation of the knitted fabric is increased and the shape retention is liable to be lowered.
本発明は、上記のような従来技術の問題に鑑みてなされたものであり、その目的は、編物でありながらタテ方向の伸度が制限されており、ビジネスシャツとして適度な伸度と柔らかさ、通気性、保形性を兼ね備えた編地を提供することにある。さらに、本発明の目的は、薄地編物でありながら透け感が少ないビジネスシャツ用編地を提供することにある。 The present invention has been made in view of the above-described problems of the prior art, and its purpose is to limit the elongation in the warp direction while being a knitted fabric, and to achieve a moderate elongation and softness as a business shirt. It is to provide a knitted fabric having air permeability and shape retention. Furthermore, the objective of this invention is providing the knitted fabric for business shirts with little translucency, although it is a thin knitted fabric.
本発明者らは、上記目的を達成するために、ビジネスシャツに供する目的から薄い編地とするために鋭意検討を進めてきた結果、シングル編地を採用して編地の基本組織に占める全ニットループ数と全ウエルト数の比率を特定の範囲とした編み柄組織とし、かつ、コース密度、ウェール密度、タテ方向及びヨコ方向の伸長率(EMT)を適切に設定することにより、編地の持つ柔軟性を保持しながら、編地タテ方向の伸度が低下して、高い保形性と適度なハリ、コシを持ち、透け難いビジネスシャツ用編地を提供することができることを見出し、本発明の完成に至った。 In order to achieve the above object, the present inventors have intensively studied to make a thin knitted fabric for the purpose of serving as a business shirt, and as a result, adopted a single knitted fabric and accounted for all of the basic organization of the knitted fabric. By setting the ratio of the number of knit loops and the total number of welts to a knitted pattern structure within a specific range, and appropriately setting the course density, the wale density, the warp direction and the warp direction (EMT), It has been found that it can provide a knitted fabric for business shirts that has high shape retention, moderate elasticity and stiffness, and is difficult to see through, while maintaining the flexibility of the fabric, and the elongation in the warp direction decreases. The invention has been completed.
即ち、本発明は以下の(1)〜(5)の構成を有するものである。
(1)編地基本組織がニットループ数に対するウエルト数の比率を0.20〜1.10とした柄組織からなるシングル編地であり、コース密度が40〜100個/2.54cm、ウェール密度が30〜80個/2.54cmであり、且つタテ方向の伸長率(EMT)が3〜25%、ヨコ方向の伸長率(EMT)が8〜40%であることを特徴とするビジネスシャツ用編地。
(2)単糸繊度が3〜12dtex、総繊度が30〜120dtexであるポリエステル長繊維を3〜25重量%含むことを特徴とする(1)に記載のビジネスシャツ用編地。
(3)地部が白色金属酸化物を0.6〜5.0重量%含むポリエステル繊維からなり、柄部が白色金属酸化物を0〜0.5重量%含むポリエステル繊維からなることを特徴とする(1)〜(3)のいずれかに記載のビジネスシャツ用編地。
(4)地部が白色金属酸化物を0.6〜5.0重量%含むポリエステル繊維からなり、柄部がカチオン染料可染性ポリエステル繊維からなることを特徴とする(1)〜(3)のいずれかに記載のビジネスシャツ用編地。
(5)(1)〜(4)のいずれかに記載のビジネスシャツ用編地を身頃に使用していることを特徴とするビジネスシャツ。
That is, the present invention has the following configurations (1) to (5).
(1) The knitted fabric basic structure is a single knitted fabric having a pattern structure in which the ratio of the number of welts to the number of knit loops is 0.20 to 1.10. 30 to 80 pieces / 2.54 cm, and the vertical stretch rate (EMT) is 3 to 25%, and the horizontal stretch rate (EMT) is 8 to 40%. Knitted fabric.
(2) The business shirt knitted fabric according to (1), comprising 3 to 25% by weight of polyester filaments having a single yarn fineness of 3 to 12 dtex and a total fineness of 30 to 120 dtex.
(3) The ground part is made of polyester fiber containing 0.6 to 5.0% by weight of white metal oxide, and the handle part is made of polyester fiber containing 0 to 0.5% by weight of white metal oxide. The business shirt knitted fabric according to any one of (1) to (3).
(4) The ground portion is made of a polyester fiber containing 0.6 to 5.0% by weight of a white metal oxide, and the handle portion is made of a cationic dye-dyeable polyester fiber (1) to (3) The knitted fabric for business shirts as described in any one of.
(5) A business shirt using the knitted fabric for a business shirt according to any one of (1) to (4) as a body.
本発明によれば、例えば透け防止性に優れた酸化チタン微粒子含有のフルダルポリエステル仮撚加工糸を使用して、ビジネスシャツとして重要なタテ方向の保形性と優れた透け防止性、及び編柄の審美性を有しながら、織物には無い柔軟性、高通気性を有するビジネスシャツ用編地を提供することができる。 According to the present invention, for example, by using a full-polyester false twisted yarn containing titanium oxide fine particles having excellent anti-penetration properties, the shape retention in the warp direction and the excellent anti-peeling property, which are important as a business shirt, and the knitted pattern It is possible to provide a knitted fabric for a business shirt having flexibility and high air permeability that are not found in a woven fabric, while having the aesthetic properties described above.
従来から、編地は、通気性が良く柔軟性が高いことに特徴があり、特に丸編地は、経緯の伸度が大き過ぎて着用したときのシルエットが綺麗にならず、保形性が低くなり易い性質がある。本発明者は、ビジネスシャツに用いる柄物の編地において、経緯の伸長率、特にタテ方向の伸長率を特定の範囲に調整できる特定の編構造を採用することによってビジネスシャツのシルエットや保形性、着用快適性を満足するビジネスシャツに好適な編地を見出した。ここでいうビジネスシャツとは、一般のビジネスシーンでも違和感のないシャツであり、例えば会社間の面談においても失礼のないレベルに許容される装いのシャツをいう。シャツの形態としては、例えば衿や前立てがある仕様のものが含まれる。 Traditionally, knitted fabrics are characterized by high breathability and high flexibility, especially circular knitted fabrics, where the degree of elongation of the background is too large and the silhouette when worn is not clean and has shape retention. It tends to be low. The present inventor has adopted a specific knitting structure that can adjust the stretch rate of the process, particularly the stretch rate in the vertical direction, to a specific range in the knitted fabric of the pattern used for the business shirt, and the silhouette and shape retention of the business shirt. The present inventors have found a knitted fabric suitable for a business shirt satisfying wearing comfort. The business shirt here is a shirt that does not feel uncomfortable even in a general business scene, for example, a shirt that is allowed to wear at a level that is not rude even in interviews between companies. Examples of the form of the shirt include those with specifications such as a bag and a placket.
編地では、身体を大きく動かしたときの皮膚の伸縮性や関節の曲げ伸ばしに追随することが着用快適性に大きく影響する。従来から編地が好んで用いられるポロシャツやスポーツシャツでは、経緯の伸度が高いと身体の動きに追随しやすく快適になる。しかし、織物が従来使われているビジネスシャツでは、逆に経緯の伸度、特にタテ方向の伸度を少なくすることが、ドレスシャツのハリ、コシ感、シルエット、保形性を得るために重要である。本発明者は、着用試験にてビジネスシャツに用いる編地の最適な経緯伸度領域を検証した結果、タテ方向の伸長率(EMT)と、ヨコ方向の伸長率(EMT)を比較的低伸度の範囲にすることが必要であることが判った。 In knitted fabrics, following the elasticity of the skin and the bending and stretching of joints when the body is moved greatly affects the wearing comfort. Polo shirts and sports shirts that have traditionally been used for knitted fabrics tend to follow the movement of the body and become comfortable when the degree of progress is high. However, in business shirts that have traditionally used textiles, it is important to reduce the degree of progress, especially in the vertical direction, in order to obtain the firmness, stiffness, silhouette and shape retention of the dress shirt. It is. As a result of verifying the optimum background / elongation region of the knitted fabric used for the business shirt in the wearing test, the present inventor has obtained a relatively low elongation in the vertical direction (EMT) and the horizontal direction (EMT). It was found that it was necessary to make the range of degrees.
具体的には、本発明の編地では、タテ方向の伸長率(EMT)は、3〜25%、好ましくは5〜20%、さらに好ましくは8〜18%である。タテ方向の伸長率(EMT)が上記範囲を超えると、生地のハリ、コシ感の低下につながるとともに製品の保形性が低下する。タテ方向の伸長率(EMT)が上記範囲未満の場合は、ビジネスシャツの着用に必要な適度な伸度を得ることができず、本発明の目的を達成することが困難となる。 Specifically, in the knitted fabric of the present invention, the elongation in the warp direction (EMT) is 3 to 25%, preferably 5 to 20%, more preferably 8 to 18%. If the elongation rate (EMT) in the vertical direction exceeds the above range, it will lead to a decrease in the firmness and firmness of the fabric and the shape retention of the product. When the elongation in the vertical direction (EMT) is less than the above range, it is not possible to obtain an appropriate elongation required for wearing a business shirt, and it is difficult to achieve the object of the present invention.
また、本発明の編地では、ヨコ方向の伸長率(EMT)は、8〜40%、好ましくは10〜30%、さらに好ましくは11〜25%である。ヨコ方向の伸長率(EMT)がこの範囲内であると、編地の柔軟性がシャツに活かされて着用快適性が得られる。ヨコ方向の伸長率(EMT)が上記範囲未満の場合は、着用時の快適性が無くなる。また、ヨコ方向の伸長率(EMT)が上記範囲を超えると、伸長した後の回復が悪くなりやすくなる。 Moreover, in the knitted fabric of this invention, the elongation rate (EMT) of a horizontal direction is 8 to 40%, Preferably it is 10 to 30%, More preferably, it is 11 to 25%. If the stretch rate (EMT) in the horizontal direction is within this range, the flexibility of the knitted fabric is utilized in the shirt, and wearing comfort is obtained. When the elongation rate (EMT) in the horizontal direction is less than the above range, comfort during wearing is lost. Moreover, when the elongation ratio (EMT) in the horizontal direction exceeds the above range, recovery after stretching tends to deteriorate.
さらに、本発明の編地では、タテ方向とヨコ方向の伸長率(EMT)の平均値は、丸編としては非常に低い9〜25%であることが好ましく、より好ましくは9.5〜23%、さらに好ましくは10〜22%である。伸長率(EMT)の平均値が上記範囲を超えると、編地が伸び縮みして、肌着のような柔らかな風合いとなり、保形性が低下しやすい。 Furthermore, in the knitted fabric of the present invention, the average value of the elongation ratio (EMT) in the vertical direction and the horizontal direction is preferably 9 to 25%, and more preferably 9.5 to 23, as a circular knitting. %, More preferably 10 to 22%. When the average value of the elongation rate (EMT) exceeds the above range, the knitted fabric is stretched and contracted to have a soft texture such as underwear, and the shape retaining property tends to be lowered.
織物のビジネスシャツ地では、織柄物が多用されており、本発明の編地でもセミジャガード編機又はシングル編機を使って織柄を再現するが、このとき前述のタテ方向及びヨコ方向の伸長率を実現するために、編地を構成する基本組織においてニットループ数に対するウエルト数の比率を0.20〜1.10とすることが必要である。好ましくは0.25〜1.05であり、更に好ましくは0.25〜1.00である。編地基本組織においてニットループに対してウエルトを特定の割合で構成することで、伸縮性を抑えてビジネスシャツに適度なハリ、コシを発現することが可能である。 In woven business shirt fabrics, weave patterns are frequently used, and even in the knitted fabric of the present invention, the woven pattern is reproduced using a semi-jacquard knitting machine or a single knitting machine. In order to realize the rate, it is necessary that the ratio of the number of welts to the number of knit loops is 0.20 to 1.10. Preferably it is 0.25-1.05, More preferably, it is 0.25-1.00. By configuring the welt at a specific ratio with respect to the knit loop in the knitted fabric basic structure, it is possible to suppress stretchability and to exhibit appropriate elasticity and stiffness in the business shirt.
本発明の編地の編組織としては、例えば、チェック柄、千鳥柄、ダイヤ柄、ドット、タテストライプ柄、水玉、その他の幾何学模様にすることができる。実際の柄を形成する際にニットループとウエルトを上記比率にしたうえで、目的の柄を形成する例として、組織図でニット−ウエルトの編構造とウエルト比率を示す。図1にビザルカノコ(ウエルト/ニットループ比率=0.8)、図2に千鳥柄(ウエルト/ニットループ比率=0.9)、図3にチェック柄(ウエルト/ニットループ比率=0.26)、図4にドット柄(ウエルト/ニットループ比率=0.89)及び図5にタテストライプ柄(ウエルト/ニットループ比率=1.00)を示す。 As a knitting structure of the knitted fabric of the present invention, for example, a check pattern, a staggered pattern, a diamond pattern, a dot, a vertical stripe pattern, a polka dot, and other geometric patterns can be used. When an actual pattern is formed, the knit loop and the welt are set to the above ratios, and as an example of forming the target pattern, the knit-welt knitted structure and the welt ratio are shown in an organization chart. Fig. 1 shows bizarkanoko (welt / knit loop ratio = 0.8), Fig. 2 shows a staggered pattern (welt / knit loop ratio = 0.9), Fig. 3 shows a check pattern (welt / knit loop ratio = 0.26), FIG. 4 shows a dot pattern (welt / knit loop ratio = 0.89) and FIG. 5 shows a vertical stripe pattern (welt / knit loop ratio = 1.00).
本発明では、編地の密度設計も重要である。適度なタテヨコのループ密度に調整することで、上記の編組織とあいまって編地でありながら、適度なハリ・コシを与えることが可能となる。本発明の編地は、ハイゲージのシングル編機で編成して高密度に仕上げられる。本発明の編地では、染色加工上がりのウエール密度は、30〜80個/2.54cmである。好ましくは35〜70個/2.54cm、より好ましくは40〜65個/2.54cmである。ウエール密度が上記範囲より低いと、柔軟性が高くなりすぎてハリ、コシが得られにくくなり、上記範囲より高いと、使っている糸が細いため生地が薄くなりすぎたり、ヨコ方向のストレッチが小さくなり過ぎて着用感が悪くなりうる。また、染色加工上がりの編地コース密度は40〜100個/2.54cmである。好ましくは45〜85個/2.54cm、より好ましくは50〜80個/2.54cmである。コース密度が上記範囲より低いと、柔軟性が高くなりすぎてハリ、コシが得られにくくなり、上記範囲より高いと、生地が硬くなり、また通気性が低くなり蒸れ感が高まりやすい。本発明の編地は、前述のウエルト/ニットループ比率の範囲としたとき、編地のウェール密度に対するコース密度の比率は0.90〜2.0とするのが好ましい。より好ましくは0.95〜1.8である。上記範囲未満又は上記範囲を超えると、経緯の伸長率が適正範囲から外れやすく、特にタテ方向の伸長率が高くなり易くなる。 In the present invention, the density design of the knitted fabric is also important. By adjusting the loop density to an appropriate length and width, it is possible to give an appropriate elasticity and stiffness while being a knitted fabric together with the above knitting structure. The knitted fabric of the present invention is knitted with a high gauge single knitting machine and finished to a high density. In the knitted fabric of the present invention, the wale density after dyeing is 30 to 80 pieces / 2.54 cm. Preferably it is 35-70 pieces / 2.54 cm, More preferably, it is 40-65 pieces / 2.54 cm. If the wale density is lower than the above range, the flexibility will be too high and it will be difficult to obtain firmness and stiffness, and if it is higher than the above range, the thread used will be too thin and the fabric will be too thin, or the stretch in the horizontal direction will be It becomes too small and the feeling of wearing can be worse. The knitted fabric course density after dyeing is 40 to 100 pieces / 2.54 cm. Preferably it is 45-85 pieces / 2.54 cm, More preferably, it is 50-80 pieces / 2.54 cm. If the course density is lower than the above range, the flexibility becomes too high and it becomes difficult to obtain firmness and stiffness, and if it is higher than the above range, the dough becomes hard and the air permeability is lowered and the feeling of stuffiness tends to increase. In the knitted fabric of the present invention, the ratio of the course density to the wale density of the knitted fabric is preferably 0.90 to 2.0 when the welded / knit loop ratio is in the above-described range. More preferably, it is 0.95-1.8. If it is less than the above range or exceeds the above range, the elongation rate of the process tends to be out of the appropriate range, and in particular, the elongation rate in the vertical direction tends to be high.
本発明の編地は、従来の編地に比べて経緯の伸度を低く抑えるために、100ウエール(W)当りの糸長を制限して編み込むことが好ましい。編地を構成している全ての糸の平均糸長として、100〜170mm/100Wとするのが好ましい。編柄を作るときのウエルトの比率と編地を構成する糸長を適正な範囲とすることで、保形性とハリコシを編地に付与することができる。より好ましくは105〜150mm/100Wである。平均糸長が上記範囲未満では、安定的に生産するのが難しくなり、編み欠点が発生し易くなる。また、上記範囲を超えると、編地の伸度が高くなって本発明の効果が得られにくくなりやすい。 The knitted fabric of the present invention is preferably knitted by limiting the yarn length per 100 wales (W) in order to keep the degree of warp elongation lower than that of a conventional knitted fabric. The average yarn length of all yarns constituting the knitted fabric is preferably 100 to 170 mm / 100 W. By keeping the ratio of the welt when making a knitted pattern and the length of the yarn constituting the knitted fabric within an appropriate range, shape retention and elasticity can be imparted to the knitted fabric. More preferably, it is 105-150 mm / 100W. If the average yarn length is less than the above range, stable production becomes difficult and knitting defects are likely to occur. Moreover, when the said range is exceeded, the elongation of a knitted fabric will become high and it will become difficult to obtain the effect of this invention.
本発明の編地は、比較的ハイゲージの丸編機を用いることにより高密度に編み立てることができる。本発明で使う編機としては、針床における編針の密度(ゲージ)が、1インチ(2.54cm)あたり26以上でかつ針床が1列の、いわゆるハイゲージシングルニット編機が採用される。好ましい編機ゲージは28〜55本/2.54cmである。より好ましい編機ゲージは32〜46本/2.54cmである。編機ゲージが上記範囲を超えると、より細い糸を用いる必要があり、透け感が出やすくなり、上記範囲より少なくても透け感が出やすくなり、風合いも柔らかくなりすぎる傾向がある。 The knitted fabric of the present invention can be knitted with high density by using a relatively high gauge circular knitting machine. As the knitting machine used in the present invention, a so-called high gauge single knit knitting machine in which the density (gauge) of the knitting needles in the needle bed is 26 or more per inch (2.54 cm) and the needle bed is in one row. A preferable knitting machine gauge is 28 to 55 pieces / 2.54 cm. A more preferable knitting machine gauge is 32 to 46 pieces / 2.54 cm. When the knitting machine gauge exceeds the above range, it is necessary to use a thinner thread, and a sense of sheer is likely to be obtained. Even if the knitting machine gauge is less than the above range, sheer feeling is likely to be obtained, and the texture tends to be too soft.
本発明の編地を構成する糸条は、フィラメント、又は少なくともポリエステルフィラメントを含んだ複合糸を用いることが好ましい。ポリエステルフィラメントを用いることで編地の柔軟性と保形性をより向上させることができる。ポリエステルフィラメントには、フラットヤーン(生糸)や、仮撚加工糸、エアー交絡糸等の糸加工された糸を用いることができる。編地の風合いの柔らかさや透け防止の観点から仮撚加工糸がより好ましい。ポリエステルとしては、ポリエチレンテレフタレート、ポリトリメチレンテレフタレート、ポリブチレンテレフタレート等のポリエステル系繊維、ポリ乳酸繊維等の生分解性繊維を用いることができる。特に好ましくはポリエステル系繊維である。これらの糸条は、編物中に80%以上含まればよい。尚、本発明の編地の糸条を構成する単繊維の断面形状は、限定されるものではなく、丸形、三角形、八葉形、扁平形、Y字形などに代表される様々な異形断面糸を使用することができる。 As the yarn constituting the knitted fabric of the present invention, it is preferable to use a filament or a composite yarn including at least a polyester filament. By using the polyester filament, the flexibility and shape retention of the knitted fabric can be further improved. As the polyester filament, a yarn obtained by processing a flat yarn (raw yarn), false twisted yarn, air entangled yarn or the like can be used. From the viewpoint of the softness of the knitted fabric and the prevention of see-through, false twisted yarn is more preferable. As the polyester, polyester fibers such as polyethylene terephthalate, polytrimethylene terephthalate and polybutylene terephthalate, and biodegradable fibers such as polylactic acid fiber can be used. Particularly preferred are polyester fibers. These yarns should just be contained 80% or more in a knitted fabric. The cross-sectional shape of the single fiber constituting the yarn of the knitted fabric of the present invention is not limited, and various irregular cross-sections represented by a round shape, a triangular shape, an eight-leaf shape, a flat shape, a Y shape, and the like. Yarn can be used.
糸条の繊度は、好ましくは30〜180dtex、より好ましくは50〜110dtexである。上記範囲内で繊度の違う糸同士を交編しても構わない。使用する糸条の繊維繊度が上述の範囲より細い場合は、編地の透け感が大きくなるとともに、ハリ、コシが弱くなり、上述の範囲より太い場合は、厚ぼったい編地となり、いずれの場合もビジネスシャツとして望ましくないものになりうる。 The fineness of the yarn is preferably 30 to 180 dtex, more preferably 50 to 110 dtex. The yarns having different finenesses within the above range may be knit together. When the fiber fineness of the yarn to be used is thinner than the above range, the sense of sheerness of the knitted fabric is increased, and the firmness and stiffness are weakened.When the yarn is thicker than the above range, a thick knitted fabric is obtained. It can be undesirable as a business shirt.
本発明では、保形性やハリ、コシをより高めるために、前述の方策に加えて、単糸繊度が3〜12dtexの太い繊維を混用することが有効である。より好ましくは5〜10dtexである。混用の手段としては、交編したり、他の糸と混繊、混紡して編み込んでもよい。太い繊維は3〜25重量%の割合で編地に混用することが好ましい。この太い繊維は非常に曲げ硬いので25重量%を超えると、風合いが硬くなりすぎてゴアゴア感が出て不快になりやすくなる。3重量%未満では、ハリコシを高める効果が少なくなる。この単繊維繊度が太い繊維は、長繊維であれば仮撚加工やエアー加工、撚糸等されていてもよいが、生糸を用いるのがより好ましい。この長繊維の総繊度は30〜120dtexであることが好ましい。より好ましくは30〜115dtexである。上記範囲未満では、ハリ、コシを高める効果が少なく、上記範囲を超えると、風合いが硬くなりすぎるおそれがある。 In the present invention, it is effective to use thick fibers having a single yarn fineness of 3 to 12 dtex, in addition to the above-described measures, in order to further improve the shape retention, elasticity and stiffness. More preferably, it is 5-10 dtex. As a means for mixing, knitting may be carried out, or it may be knitted by blending or spinning with other yarns. It is preferable to mix thick fibers in the knitted fabric at a ratio of 3 to 25% by weight. Since this thick fiber is very hard to bend, if it exceeds 25% by weight, the texture becomes too hard and a Goagoa feeling is likely to become uncomfortable. If it is less than 3% by weight, the effect of increasing the elasticity is reduced. The fiber having a large single fiber fineness may be false twisted, air processed, twisted yarn or the like as long as it is a long fiber, but it is more preferable to use raw yarn. The total fineness of the long fibers is preferably 30 to 120 dtex. More preferably, it is 30-115 dtex. If it is less than the above range, there is little effect of increasing the firmness and stiffness, and if it exceeds the above range, the texture may become too hard.
本発明の編地の主たる糸条には酸化チタン、酸化亜鉛、硫酸亜鉛等の白色金属酸化物を0.6〜5.0重量%含んだフルダルのポリエステルフィラメントを用いることが好ましい。本発明の編地は、薄地であり、透け感を防止するために有効である。このフルダル糸の混用率は30〜100%が好ましい。混用率が少ないと、透け感が強まって下着や肌が見えやすくなり見栄えが悪くなる。本発明の編地は柄物なので、柄部を異色染めにしたり、柄部に白色微粒子の含有量が低い繊維や異形繊維を使用して、光沢感や透け感の違いで柄部を強調することができる。このため使用する柄に応じて上記混用率の範囲で適宜フルダル糸を使用することが好ましい。 For the main yarn of the knitted fabric of the present invention, it is preferable to use a full polyester yarn containing 0.6 to 5.0% by weight of a white metal oxide such as titanium oxide, zinc oxide or zinc sulfate. The knitted fabric of the present invention is thin and is effective for preventing a sense of sheer. The blending rate of the full dull yarn is preferably 30 to 100%. When the mixed rate is low, the sense of sheer is strengthened and the underwear and skin are easily seen and the appearance is poor. Since the knitted fabric of the present invention is a patterned product, the pattern portion should be dyed in a different color, or the pattern portion should be emphasized with a difference in glossiness or sheerness by using fibers or irregular fibers with a low content of white fine particles. Can do. For this reason, it is preferable to use a full dull yarn as appropriate within the range of the above mixing ratio depending on the pattern to be used.
本発明の編地の主たる糸条に仮撚糸又は撚糸を用いる場合は、S撚とZ撚の両方を用いることが好ましい。SZ糸を交編してもよいし、SZ糸を合撚したり引き揃えて編み込んでもよい。S,Z撚糸を混用することで保形性がより向上する。また、本発明は薄地高密度の編地を意図しているため、染色加工中に斜行が起こり易くなるが、主たる糸条をSZ交編で用いることで斜行を軽減する利点もある。 When using false twisted yarn or twisted yarn for the main yarn of the knitted fabric of the present invention, it is preferable to use both S twist and Z twist. The SZ yarn may be knit, or the SZ yarn may be twisted or aligned and knitted. Shape retention is further improved by mixing S and Z twisted yarns. In addition, since the present invention is intended for a knitted fabric with a high density of thin fabric, skewing tends to occur during dyeing, but there is also an advantage of reducing skewing by using the main yarn in SZ knitting.
本発明の編地では、地部又は柄部に白色金属酸化物を0.6〜5.0重量%含んだフルダル糸を用いて、その反対の柄部又は地部にカチオン染料可染性ポリエステル繊維を用いると,編立て後の染色加工で柄部又は地部を先染め調の異色染めにして、柄を強調したり、柄を作ることができる。また、上記の反対の柄部又は地部に白色金属酸化物を0〜0.5重量%含んだポリエステルフィラメントを用いると、編地を単一色で染めても、或いは染めなくても、それぞれの糸で光沢や光の透過性が違うために、綺麗に柄が浮き立たせることができる。但し、この場合は透け感が強くならないために白色金属酸化物を0〜0.5重量%含んだポリエステルフィラメントは1〜50重量%の範囲で用いるのが好ましい。より好ましくは10〜40重量%である。 In the knitted fabric of the present invention, a fuller yarn containing 0.6 to 5.0% by weight of a white metal oxide is used in the base part or the handle part, and a cationic dye-dyeable polyester is used in the opposite handle part or the base part. When fibers are used, the pattern portion or the ground portion can be dyed with different colors in a dyeing process after knitting to enhance the pattern or make a pattern. In addition, when a polyester filament containing 0 to 0.5% by weight of a white metal oxide is used for the opposite handle or ground part, the knitted fabric may be dyed in a single color or not. Because the thread has different gloss and light transmission, the pattern can be raised beautifully. However, in this case, it is preferable to use a polyester filament containing 0 to 0.5% by weight of a white metal oxide in a range of 1 to 50% by weight because the sense of sheer is not strong. More preferably, it is 10 to 40% by weight.
ビジネスシャツには薄地織物が好ましく使用されてきたこともあり、本発明の編地もビジネスシャツとして使用するために軽くて薄いものが要求される。そのため、本発明ではシングル編地を用いている。本発明の編地の目付は、80〜180g/m2が好ましく、より好ましくは90〜160g/m2、さらに好ましくは95〜155g/m2である。目付が上記範囲を超えると、厚み寸法が大きくなりすぎて厚ぼったくなり、ビジネスシャツの要件である薄さおよび軽さを達成することができない可能性がある。また、目付が上記範囲未満であると、ハリ、コシが弱くなり、ビジネスシャツとしての適正なシルエットを生み出すことができない可能性がある。本発明の編地の厚みは、0.2〜0.8mmとするのが好ましい。より好ましくは0.3〜0.6mmであり、さらに好ましくは0.3〜0.5mmである。上記範囲より薄い編地では、透け感が強くなりすぎる傾向になり、上記範囲を超えると、肉感が付き過ぎてカジュアルシャツの外観や着用感になりやすく、ビジネスシャツに使い難くなる。 Thin fabrics have been preferably used for business shirts, and the knitted fabric of the present invention is required to be light and thin for use as a business shirt. Therefore, a single knitted fabric is used in the present invention. The basis weight of the knitted fabric of the present invention is preferably 80 to 180 g / m 2 , more preferably 90 to 160 g / m 2 , and still more preferably 95 to 155 g / m 2 . If the basis weight exceeds the above range, the thickness dimension becomes too large and the thickness becomes too thick, and it may not be possible to achieve the thinness and lightness required for business shirts. Further, if the basis weight is less than the above range, the firmness and stiffness are weakened, and there is a possibility that an appropriate silhouette as a business shirt cannot be produced. The thickness of the knitted fabric of the present invention is preferably 0.2 to 0.8 mm. More preferably, it is 0.3-0.6 mm, More preferably, it is 0.3-0.5 mm. When the knitted fabric is thinner than the above range, the sense of sheer tends to be too strong, and when the range is exceeded, the flesh feel is too much, and the appearance and the wearing feeling of the casual shirt are likely to become difficult to use for business shirts.
本発明の編地を染色加工する場合、一般的なポリエステルフィラメント編地の加工方法で行えばよいが、タテ方向の伸度を抑えて、タテヨコ伸度バランスを調整するために、ヨコ方向に比べてタテ方向は若干引っ張り気味にして、編地ニットループを縦長にするように仕上げるのが好ましい。また、本発明の編地には、所定の吸水加工や各種の機能加工を施してもよい。このような特化加工を施された編地を使用すると、吸水速乾性や快適性が一層改善されたビジネスシャツを得ることができる。また、仕上げ加工でアクリル樹脂やウレタン樹脂、メラミン樹脂等の硬仕上加工を行うことでハリ、コシをより高めることもできる。 When dyeing the knitted fabric of the present invention, it may be carried out by a general polyester filament knitted fabric processing method, but in order to suppress the elongation in the warp direction and adjust the balance of the warp and warp elongation, compared to the warp direction. It is preferable that the warp direction is slightly pulled and the knitted fabric loop is finished to be vertically long. The knitted fabric of the present invention may be subjected to predetermined water absorption processing and various functional processing. When the knitted fabric subjected to such special processing is used, it is possible to obtain a business shirt with further improved water absorption quick drying and comfort. Further, the firmness and stiffness can be further increased by performing a hard finishing process such as an acrylic resin, a urethane resin, or a melamine resin in the finishing process.
本発明の編地の力学特性は、KES(Kawabata’s Evaluation System for Fabrics)に従ったものである。本発明の編地の伸長率(EMT)は、KES−FB1で測定される。伸長率(EMT)の測定は、20cm×20cmの試料を間隔5cmのチャックに把持し、4.00×10−3/secの歪み速度で最大荷重250gf/cmまで引っ張って行なう。本発明の編地は、比較的伸度が低く、ビジネスシャツに最適である。縦方向の伸長率(EMT)は3〜25%、横方向の伸長率(EMT)は8〜40%と適正な値を示す。EMTの縦横の平均値は、好ましくは9〜25%である。本発明の編地は、ハリ、コシがあることが特徴であるが、その代用メジャーとしてKES−FB2で測定できる。B値及び2HB値の縦横平均値は0.010〜0.020N・cm/cmの範囲であり、編物でありながら織物に近い数値範囲をとることができる。 The mechanical properties of the knitted fabric of the present invention are in accordance with KES (Kawabata's Evaluation System for Fabrics). The stretch rate (EMT) of the knitted fabric of the present invention is measured by KES-FB1. The measurement of the elongation rate (EMT) is performed by holding a 20 cm × 20 cm sample on a chuck with an interval of 5 cm and pulling up to a maximum load of 250 gf / cm at a strain rate of 4.00 × 10 −3 / sec. The knitted fabric of the present invention has a relatively low elongation and is optimal for a business shirt. The longitudinal elongation ratio (EMT) is 3 to 25%, and the lateral elongation ratio (EMT) is 8 to 40%. The average value of the length and width of EMT is preferably 9 to 25%. The knitted fabric of the present invention is characterized by being firm and firm, but can be measured with KES-FB2 as a substitute measure. The vertical and horizontal average values of the B value and the 2HB value are in the range of 0.010 to 0.020 N · cm / cm, and a numerical value range close to a woven fabric can be taken while being a knitted fabric.
本発明の編地は、透け感を抑えながらも60cc/cm2・sec以上の通気性を達成することができる。この数値は、従来のビジネスシャツに使用されている一般的にいうブロード織物の通気性が20cc/cm2・sec程度であることを考えると、高い値である。 The knitted fabric of the present invention can achieve a breathability of 60 cc / cm 2 · sec or more while suppressing the sense of sheer. This value is a high value considering that the air permeability of a broad fabric generally used in conventional business shirts is about 20 cc / cm 2 · sec.
本発明の編地は、透け難いので、ビジネスシャツに、特にその身頃に好適に用いることができる。本発明の編地は、丸編地でありながら、透け防止度は70以上である。更に柄部を淡色に染めることで、柄が目立ち視覚的にシャツの内側を見えにくくする効果も得られる。 Since the knitted fabric of the present invention is difficult to see through, the knitted fabric can be suitably used for a business shirt, particularly for its body. Although the knitted fabric of the present invention is a circular knitted fabric, the see-through prevention degree is 70 or more. Further, by dyeing the pattern portion in light color, the effect of making the pattern stand out and making it difficult to visually see the inside of the shirt can be obtained.
本発明の編地に使用されるビジネスシャツは、ビジネスシーンで使用できる衿付のシャツである。例えば、カッターシャツ、ドレスシャツ、ドレスブラウス、ボタンダウンシャツ、ダンガリーシャツ等が挙げられる。前立ては必ずしもある必要はないが、前立てがある仕様である方がよりフォーマルとなりビジネスシーンに使用しやすい。また、ビジネスシーン用途のみに限定するものではない。 The business shirt used for the knitted fabric of the present invention is a shirt with a collar that can be used in a business scene. For example, a cutter shirt, a dress shirt, a dress blouse, a button-down shirt, a dungaree shirt, etc. are mentioned. There is no need to have a placket, but a specification with a placket is more formal and easier to use in business situations. Moreover, it is not limited only to the business scene use.
以下に実施例により本発明を詳細に説明するが、本発明はこれらの実施例に限定されるものではない。なお、実施例における各性能評価は、以下の方法により行った。 EXAMPLES The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples. In addition, each performance evaluation in an Example was performed with the following method.
(編地密度)
JIS−L1096 8.6.2 編物の密度に準拠して、編地のコース密度(個/2.54cm)、ウェール密度(個/2.54cm)を測定した。目視で測定する際、ウエール方向(又はコース方向)に組織図上で最もニットループが多いところを選んで、そのニットループ数を測定して密度とした。
(Knitted fabric density)
JIS-L1096 8.6.2 Based on the density of the knitted fabric, the course density (pieces / 2.54 cm) and the wale density (pieces / 2.54 cm) of the knitted fabric were measured. When measuring visually, the place with the most knit loops on the organization chart in the wale direction (or course direction) was selected, and the number of knit loops was measured to obtain the density.
(編地の目付)
JIS−L1096 8.3.2A法の標準状態における単位面積当たりの質量に準拠して編地の目付を測定した。
(Weight of knitted fabric)
The basis weight of the knitted fabric was measured based on the mass per unit area in the standard state of JIS-L1096 8.3.2A method.
(編地の厚み)
JIS−L1096 8.4A法の厚さに準拠して編地の厚みを測定した。なお、測定条件における一定圧力は、23.5kPaに設定した。
(Thickness of knitted fabric)
The thickness of the knitted fabric was measured based on the thickness of the JIS-L1096 8.4A method. The constant pressure under the measurement conditions was set to 23.5 kPa.
(通気度)
JIS−L−1096 8.26.1に規定されている通気度(フラジール形法 A法)に準拠して編地の通気度を測定した。
(Air permeability)
The air permeability of the knitted fabric was measured in accordance with the air permeability (Fragile type method A method) defined in JIS-L-1096 8.26.1.
(力学特性)
編地の力学特性は、KES(Kawabata’s Evaluation System for Fabrics)に従った。編地の伸長率(EMT)は、カトーテック社製KES−FB1で測定された。伸長率(EMT)の測定は、20cm×20cmの試料を間隔5cmのチャックに把持し、4.00×10−3/secの歪み速度で最大荷重250gf/cmまで引っ張って行った。伸びにくい生地はEMT値が低くなる。曲げ特性は、カトーテック株式会社製KES−FB2を用いて、各サンプルの所定領域の1cm幅を試料として1cm間隔のチャック間に固定し、最大曲率+2.5cm−1まで表側に曲げ、次に、最大曲率−2.5cm−1まで裏側に曲げた後に元に戻すことによって測定した。曲げ剛性(B)[N・cm2/cm]は、表側に曲げはじめて曲率に対する曲げモーメントの傾きがほぼ一定になったときの傾きから算出した。また、曲げ回復性(2HB)[N・cm/cm]は、そのヒステリシス幅から求めた。B値が大きい程曲げ硬く、ハリが高い傾向がある。2HB値が大きい程曲げ戻り性が悪く、コシが少ない傾向を示す。
(Mechanical properties)
The mechanical properties of the knitted fabric were in accordance with KES (Kawabata's Evaluation System for Fabrics). The stretch rate (EMT) of the knitted fabric was measured with KES-FB1 manufactured by Kato Tech. The elongation rate (EMT) was measured by holding a 20 cm × 20 cm sample on a chuck with a spacing of 5 cm and pulling it to a maximum load of 250 gf / cm at a strain rate of 4.00 × 10 −3 / sec. A fabric that is difficult to stretch has a low EMT value. The bending characteristics were determined by using a KES-FB2 manufactured by Kato Tech Co., Ltd. with a 1 cm width of a predetermined region of each sample as a sample and fixing it between chucks with a spacing of 1 cm, bending to the maximum curvature +2.5 cm −1 , , Measured by bending back to the maximum curvature of -2.5 cm -1 and then back. The bending stiffness (B) [ N · cm 2 / cm] was calculated from the inclination when the inclination of the bending moment with respect to the curvature became substantially constant after bending to the front side. Further, the bending recovery property (2HB) [ N · cm / cm] was obtained from the hysteresis width. The larger the B value, the harder the bending and the higher the tendencies. The larger the 2HB value, the worse the bend return property and the lower the stiffness.
(ハリ及びコシの官能評価)
手で生地を触ったときのハリ・コシの風合い評価として、綿ブロードを「ハリ・コシ」の最高ランク5とし、最低ランクを1として、5段階評価を行った。判定は、風合の熟練者1名にて行った。
(Sensory evaluation of elasticity and stiffness)
As a texture evaluation of the elasticity when touching the fabric with a hand, the cotton broad was evaluated as 5 levels with a maximum rank of 5 and a minimum rank of 1. Judgment was made by one skilled in the hand.
(透け感)
一般財団法人ボーケン品質評価機構のボーケン規格BQE A038透け防止性試験を用いて評価した。試験片の肌側に白色板を重ね、外側面の可視光線(380nm〜780nm)の反射率(RS−white)を測定する。同様に黒色板を重ね、反射率(Rs−black)を測定し、透け防止度を算出する。透け防止度が74以上であればドレスシャツとして透け感を気にせず使用できる。 透け防止度=Rs−black/Rs−white×100
(Sense of sheer)
It evaluated using the Boken standard BQE A038 see-through prevention test of the Boken quality evaluation organization. A white plate is placed on the skin side of the test piece, and the reflectance (RS-white) of visible light (380 nm to 780 nm) on the outer surface is measured. Similarly, the black plates are overlapped, the reflectance (Rs-black) is measured, and the see-through prevention degree is calculated. If the degree of sheer prevention is 74 or more, it can be used as a dress shirt without worrying about the sheer feeling. Degree of see-through = Rs-black / Rs-
(編地のW&W性)
アパレル製品等品質性能対策協議会法に従ってドレスシャツの形態安定性(W&W性)を評価した。判定は、AATCC 124−1984に規定する判定標準立体レプリカを用いて行った。判定は、5級(良好)〜1級(不良)で表示した。
(W & W property of knitted fabric)
The shape stability (W & W property) of the dress shirt was evaluated according to the quality performance measures council law for apparel products. The determination was performed using a determination standard three-dimensional replica defined in AATCC 124-1984. Judgment was displayed from the fifth grade (good) to the first grade (bad).
(製品の保形性)
JIS−L1060:2012の編物のプリーツ性試験方法を用いて、洗濯後のプリーツの形状の立体感にて保形性の代用評価とした。洗濯前のプリーツ形状、及び洗濯操作、乾燥操作を5回繰り返した後のプリーツ形状を判定基準によって等級を判定した。プリーツ判定用標準は、AATCC TestMethod 88Cに規定する5段階の判定標準立体レプリカを用いた。判定は、5級(良好)〜1級(不良)で表示した。
(Product shape retention)
Using the pleated property test method for knitted fabrics of JIS-L1060: 2012, the three-dimensional effect of the shape of the pleat after washing was used as a substitute evaluation for shape retention. The grade was determined according to the criteria for the pleated shape before washing and the pleated shape after repeating the washing operation and the drying
(ドレスシャツを着用したときの上半身の動きやすさ)
生地を首回り41と裄丈84の長袖ドレスシャツに縫製した後、中肉中背の30才男性が着用して、両手を横に拡げて、背骨を軸に両手/両肩を水平に回旋したときの動きやすさ(動きに対する生地の抵抗)を感覚値として、動きやすい:○>△>×:動きにくいの順で三段階評価を行った。
(Ease of movement of the upper body when wearing a dress shirt)
After sewing the fabric into a long-sleeved dress shirt with neck length 41 and sleeve length 84, a middle-aged 30-year-old man wears it, spreads both hands horizontally, and turns both hands / shoulders horizontally around the spine. Using the ease of movement (resistance of the fabric to movement) as a sensory value, a three-step evaluation was performed in the order of easy movement: ○>Δ> ×: difficult to move.
(実施例1)
30インチ,28ゲージのシングル丸編機(福原精機製作所製 VXC−3FA)を用いて図1に示す完全組織F1からF10からなる90給糸のビザルカノコ柄の生機を製編した。その際、給糸口F4,5,F9,10に酸化チタン微粒子を1.5重量%練りこんだ丸断面糸である110dtex(T),48filament(f)のポリエチレンテレフタレート仮撚糸を用いた。次に給糸口F2,3,F7,8には、高圧カチオン可染ポリエステルの丸断面糸である84T36fの仮撚加工糸を用いた。そして、給糸口F1、6には酸化チタン微粒子を0.4重量%含有した扁平横断面(経緯比1:5)のセミダル糸である56T36fの生糸を用いた。各フィーダーの糸長は、F2,3,4,7,8,9は155mm/100W、F5,10の糸長は205mm/100W、そしてF1,6の糸長は108mm/100Wとした。F1〜10の平均糸長は125mm/100Wであった。
Example 1
Using a 30-inch, 28-gauge single circular knitting machine (VXC-3FA, manufactured by Fukuhara Seiki Seisakusho Co., Ltd.), a 90-feed bizarkanoko pattern production machine consisting of complete structures F1 to F10 shown in FIG. 1 was knitted. At that time, 110 dtex (T), 48 filament (f) polyethylene terephthalate false twisted yarn, which is a round cross-sectional yarn in which 1.5% by weight of titanium oxide fine particles were kneaded into the yarn feeders F4, 5, F9, and 10, was used. Next, 84T36f false twisted yarn, which is a round cross-section yarn of high-pressure cationic dyeable polyester, was used for the yarn feeders F2, 3, F7, and 8. For the yarn feeders F1 and 6, raw silk of 56T36f, which is a semi-dal yarn having a flat cross section (texture ratio 1: 5) containing 0.4% by weight of titanium oxide fine particles, was used. The thread length of each feeder was 155 mm / 100 W for F2,3,4,7,8,9, 205 mm / 100 W for F5,10, and 108 mm / 100 W for F1,6. The average yarn length of F1-10 was 125 mm / 100 W.
出来上がった生機を開反し、下記の処方で精練、染色を行なった。精練処方:日阪製作所製液流染色機NSタイプを用いて里田加工 ノニゾールN 1g/l、日華化学 ネオクリスタル CG1000 0.5g/l、ソーダ灰0.5g/l、浴比1:15、95℃×30分。
染色処方:日阪製作所製液流染色機NSタイプ、浴比1:15 130℃×45分で酢酸0.2g/l pH=4、明成化学 ディスパーN 700 0.5g/l、日華化学 ネオクリスタル GC1000 0.5g/l、高松油脂 SR1800 1.5%owf、分散型カチオン染料Kayacryl Ligt Blue4GSL−ED 1.0%omf染色後、遠心脱水、乾燥(120℃×3分)を行ない、以下の条件で仕上げ剤を付与して乾燥した。仕上げ剤のピックアップ率は90%であった。
サンスタット ES−11(三洋化成工業製 帯電防止剤)1% ows(on the weight of solution)
その後、最終セットをピンテンター160℃×2分の条件で行ない、性量調整し、最終生地を得た。仕上げでは縦に若干引っ張って仕上げた。仕上がった編地の密度はコース数71個/2.54cm、ウェール数43個/2.54cmであった。出来上がった仕上編地の詳細な構成と評価結果を表1に示す。
The finished machine was opened and scoured and dyed according to the following prescription. Scouring prescription: Satita processing Nonisol N 1g / l, Nisaka Chemical Neocrystal CG1000 0.5g / l, soda ash 0.5g / l, bath ratio 1:15 95 ° C. × 30 minutes.
Dyeing prescription: Liquid dyeing machine NS type manufactured by Nisaka Seisakusho, bath ratio 1:15 Acetic acid 0.2g / l pH = 4 at 130 ° C x 45min, Meisei Chemical Disper N 700 0.5g / l, Nikka Chemical Neo Crystal GC1000 0.5 g / l, Takamatsu Oil SR1800 1.5% owf, dispersive cationic dye Kayacryl Light Blue 4GSL-ED 1.0% omf staining, centrifugal dehydration and drying (120 ° C. × 3 minutes) A finish was applied under conditions and dried. The finishing agent pick-up rate was 90%.
Sunstat ES-11 (Antistatic agent manufactured by Sanyo Chemical Industries) 1% ows (on the weight of solution)
Thereafter, the final set was performed under the conditions of a pin tenter 160 ° C. × 2 minutes, and the amount of properties was adjusted to obtain a final dough. In finishing, it was pulled slightly vertically. The density of the finished knitted fabric was 71 courses / 2.54 cm and 43 wales / 2.54 cm. Table 1 shows the detailed configuration of the finished knitted fabric and the evaluation results.
(実施例2)
30インチ,36ゲージのセミジャガード丸編機(福原精機製作所製 JSIII)を用いて図2に示す完全組織F1からF14からなる千鳥格子柄の生機を製編した。その際、給糸口F1,3,5,7,9,11,13に酸化チタン微粒子を1.5重量%練りこんだ丸断面糸である110T,48fのポリエチレンテレフタレート仮撚糸(Z撚)を用いた。次に給糸口F2,4,6,8,10,12、14には、酸化チタン微粒子を0.1重量%練りこんだ丸断面糸である84T,36fのポリエチレンテレフタレート仮撚糸(Z撚)を用いた。F1〜14の完全組織を構成する糸の平均糸長は135mm/100Wであった。
(Example 2)
Using a 30-inch, 36-gauge semi-jacquard circular knitting machine (JSIII, manufactured by Fukuhara Seiki Seisakusho Co., Ltd.), a houndstooth-patterned raw machine composed of complete structures F1 to F14 shown in FIG. 2 was knitted. At that time, a 110T, 48f polyethylene terephthalate false twisted yarn (Z twist), which is a round cross-section yarn in which 1.5% by weight of titanium oxide fine particles are kneaded in the yarn feeders F1, 3, 5, 7, 9, 11, 13 is used. It was. Next, 84T, 36f polyethylene terephthalate false twisted yarn (Z-twisted), which is a round cross-sectional yarn in which 0.1% by weight of titanium oxide fine particles are kneaded, is fed into the yarn feeders F2, 4, 6, 8, 10, 12, and 14. Using. The average yarn length of the yarn constituting the complete structure of F1 to 14 was 135 mm / 100 W.
出来上がった生機に対し、染料を用いずにオフホワイトで仕上げる以外は、実施例1と同様に染色加工を行った。仕上がった編地の密度はコース数69個/2.54cm、ウェール数51個/2.54cmであった。出来上がった仕上編地の詳細な構成と評価結果を表1に示す。 The finished green machine was dyed in the same manner as in Example 1 except that it was finished off-white without using a dye. The density of the finished knitted fabric was 69 courses / 2.54 cm and 51 wales / 2.54 cm. Table 1 shows the detailed configuration of the finished knitted fabric and the evaluation results.
(実施例3)
実施例2と同じ編機を用いて図3に示す完全組織F1からF40からなるチェック柄の生機を製編した。使用した糸は酸化チタン微粒子を1.5重量%練りこんだ丸断面糸である110T,48fのポリエチレンテレフタレート仮撚糸を用いた。その際、給糸口奇数番号のフィーダーにはS撚、偶数番号のフィーダーにはZ撚の仮撚糸を使用した。F1からF19までの奇数Fの平均糸長は135mm/100Wであり、F21からF39までの奇数Fの平均糸長は110mm/100Wであった。F2〜F40までの偶数Fの平均糸長は165mm/100Wであった。完全組織を構成する全糸の平均糸長は144mm/100Wであった。
(Example 3)
Using the same knitting machine as in Example 2, a check pattern raw machine composed of complete structures F1 to F40 shown in FIG. 3 was knitted. The yarn used was a 110T, 48f polyethylene terephthalate false twisted yarn, which is a round cross-section yarn in which 1.5% by weight of titanium oxide fine particles were kneaded. At that time, an S-twist was used for the odd-numbered feeder of the yarn feeder and a Z-twisted false-twisted yarn was used for the even-numbered feeder. The average yarn length of odd-numbered F from F1 to F19 was 135 mm / 100 W, and the average yarn length of odd-numbered F from F21 to F39 was 110 mm / 100 W. The average yarn length of even F from F2 to F40 was 165 mm / 100 W. The average yarn length of all yarns constituting the complete structure was 144 mm / 100 W.
出来上がった生機に対し、実施例1と同様の染色加工を行い、密度はコース数76個/2.54cm、ウェール数61個/2.54cmの仕上編地を得た。出来上がった仕上編地の詳細な構成と評価結果を表1に示す。 The finished green machine was dyed in the same manner as in Example 1 to obtain a finished knitted fabric with a density of 76 courses / 2.54 cm and a number of wales of 61 pieces / 2.54 cm. Table 1 shows the detailed configuration of the finished knitted fabric and the evaluation results.
(実施例4)
実施例2と同じ編機を用いて図4に示す完全組織F1からF12からなる異色染めでドット柄になる生機を製編した。その際、給糸口F2〜6,F8〜11に地部となる糸として、酸化チタン微粒子を1.5重量%練りこんだ丸断面糸である110T48fのポリエチレンテレフタレート仮撚糸を用いた。また、給糸口F1,7のドット柄部となる糸に丸断面のカチオン染料可染ポリエステル110T36fの仮撚加工糸を用い、F12に単糸繊度が太いフルダル丸断面のポリエステル長繊維の生糸110T12f(10dpf)を用いた。F1,F7の平均糸長は108mm/100Wであり、その他の糸110T48f仮撚糸の平均糸長は146mm/100Wであった。完全組織に用いる糸全ての平均糸長は146mm/100Wであった。
Example 4
Using the same knitting machine as in Example 2, a knitting machine having a full-colored structure F1 to F12 shown in FIG. At that time, a 110T48f polyethylene terephthalate false twisted yarn, which is a round cross-sectional yarn in which 1.5% by weight of titanium oxide fine particles were kneaded, was used as the ground yarn in the yarn feeders F2-6 and F8-11. Further, a false twisted yarn of a cationic dye-dyeable polyester 110T36f having a round cross section is used as a dot pattern portion of the yarn feeders F1 and F7, and a raw silk 110T12f of a full-circle polyester cross-section having a thick single yarn fineness is used for F12. 10 dpf) was used. The average yarn length of F1 and F7 was 108 mm / 100 W, and the average yarn length of the other yarn 110T48f false twisted yarn was 146 mm / 100 W. The average yarn length of all yarns used for the complete structure was 146 mm / 100 W.
出来上がった生機に対し、実施例1と同様の染色加工を行い、最終編地を得た。出来上がった編地の密度はコース数57個/2.54cm、ウェール数48個/2.54cmであった。出来上がった仕上編地の詳細な構成と評価結果を表1に示す。 The finished green machine was dyed in the same manner as in Example 1 to obtain a final knitted fabric. The density of the finished knitted fabric was 57 courses / 2.54 cm and 48 wales / 2.54 cm. Table 1 shows the detailed configuration of the finished knitted fabric and the evaluation results.
(実施例5)
30インチ,46ゲージのシングル丸編機(福原精機製作所製 VXC−3SD)を用いて図5に示す完全組織F1からF4からなるウエルトニットをベースとした異色染めで縦ストライプ柄になる生機を製編した。その際、給糸口F3,4に地部となる糸として、酸化チタン微粒子を1.5重量%練りこんだ丸断面糸である84T48fのポリエチレンテレフタレート仮撚糸をF3にZ撚,F4にS撚で用いた。また、給糸口F2には表面でドット柄部となるカチオン染料可染性の丸断面糸の84T36fの仮撚加工糸(Z撚)を用い、F1には単糸繊度が太いフルダル丸断面のポリエステル長繊維の生糸56T6f(10dpf)を用いた。各フィーダーの糸長として、F1の平均糸長は112mm/100Wであり、F2〜4の平均糸長は120mm/100Wであった。F1〜4の完全組織を構成する糸の平均糸長は118mm/100Wであった。
(Example 5)
Using a 30-inch, 46-gauge single circular knitting machine (VXC-3SD, manufactured by Fukuhara Seiki Seisakusho Co., Ltd.), a production machine that produces vertical stripes with different colors based on the welt knit consisting of the complete structures F1 to F4 shown in FIG. Knitted. At that time, as a yarn that becomes the ground portion in the yarn feeders F3, 4, a round cross-section yarn of titanium oxide fine particles kneaded with 1.5% by weight of 84T48f polyethylene terephthalate false twisted yarn in F3 with Z twist, F4 with S twist Using. The yarn feeder F2 uses a 84T36f false-twisted yarn (Z-twisted yarn) that is a dye-dyeable round cross-section yarn that forms a dot pattern on the surface, and F1 is a polyester with a full-circle cross-section that has a large single yarn fineness. Long fiber raw silk 56T6f (10 dpf) was used. As the yarn length of each feeder, the average yarn length of F1 was 112 mm / 100 W, and the average yarn length of F2 to 4 was 120 mm / 100 W. The average yarn length of the yarn constituting the complete structure of F1 to F4 was 118 mm / 100W.
出来上がった生機に対し、実施例1と同様の染色加工を行い、最終編地を得た。出来上がった編地の密度はコース数64個/2.54cm、ウェール数32個/2.54cmであった。詳細な構成と評価結果を表1に示す。出来上がった仕上編地の詳細な構成と評価結果を表1に示す。 The finished green machine was dyed in the same manner as in Example 1 to obtain a final knitted fabric. The density of the finished knitted fabric was 64 courses / 2.54 cm and 32 wales / 2.54 cm. Detailed configuration and evaluation results are shown in Table 1. Table 1 shows the detailed configuration of the finished knitted fabric and the evaluation results.
(比較例1)
実施例1と同様の編機を用いて図6に示す天竺の生機を製編した。使用した糸は、酸化チタン微粒子を0.4重量%練りこんだ丸断面糸である84T48fのポリエチレンテレフタレート仮撚糸(Z撚)を用いた。各フィーダーの平均糸長は220mm/100Wであった。
(Comparative Example 1)
Using a knitting machine similar to that of Example 1, the raw machine for the tengu shown in FIG. 6 was knitted. The used yarn was 84T48f polyethylene terephthalate false twisted yarn (Z-twisted), which is a round cross-section yarn kneaded with 0.4% by weight of titanium oxide fine particles. The average yarn length of each feeder was 220 mm / 100 W.
出来上がった生機に対し、実施例2と同様に加工を行って仕上編地を得た。出来上がった編地の密度はコース数48個/2.54cm、ウェール数70個/2.54cmであった。出来上がった仕上編地の詳細な構成と評価結果を表1に示す。 The finished green machine was processed in the same manner as in Example 2 to obtain a finished knitted fabric. The density of the finished knitted fabric was 48 courses / 2.54 cm and 70 wales / 2.54 cm. Table 1 shows the detailed configuration of the finished knitted fabric and the evaluation results.
(比較例2)
実施例1と同様の編機を用いて図7に示す表カノコの生機を製編した。使用した糸は、酸化チタン微粒子を1.5重量%練りこんだ丸断面糸である84T48fのポリエチレンテレフタレート仮撚糸をS仮撚とZ仮撚の糸を交互に編成した。完全組織を構成する糸全ての平均糸長は187mm/100Wであった。
(Comparative Example 2)
Using the same knitting machine as in Example 1, the raw machine of the table canopy shown in FIG. 7 was knitted. As the yarn used, 84T48f polyethylene terephthalate false twisted yarn, which is a round cross section yarn containing 1.5% by weight of titanium oxide fine particles, was knitted alternately with S false twist and Z false twist. The average yarn length of all yarns constituting the complete structure was 187 mm / 100 W.
出来上がった生機に対し、実施例1と同様の染色加工を行い、最終編地を得た。出来上がった編地の密度はコース数60個/2.54cm、ウェール数51個/2.54cmであった。出来上がった仕上編地の詳細な構成と評価結果を表1に示す。 The finished green machine was dyed in the same manner as in Example 1 to obtain a final knitted fabric. The density of the finished knitted fabric was 60 courses / 2.54 cm and 51 wales / 2.54 cm. Table 1 shows the detailed configuration of the finished knitted fabric and the evaluation results.
(比較例3)
オーストラリア綿(マイクロネアー:4.0〜4.6、平均繊維長:1.12〜1.21インチ、強度:30〜34g/tex)と、ポリエステル短繊維(繊度1.5dtex、繊維長38mm)を各50重量%の割合で混綿して、一般的な紡績の前紡工程(混綿−梳綿−練条−粗紡)を経て120ゲレン/15ydロービングを作成、豊田紡織株式会社製リング紡績装置RX−240(リンクコーナー)により、撚係数k=3.7でトータルドラフト38.4、ブレーキドラフト1.40で40Ne(英式綿番手)の紡績糸を製造した。経糸及び緯糸にこの紡績糸を用い、経密度127本/2.54cm、緯密度70本/2.54cmの平織物を製織し、通常の方法により、毛焼、糊抜き、連続精練・漂白、シルケットを行い、更に分散染料と反応染料にて連続精練染色してサックス色に染めたのち、テンターにて柔軟剤を付与して仕上げた。仕上密度は経129本/2.54cm、緯72本/2.54cmであった。出来上がった仕上織物の詳細な構成と評価結果を表1に示す。
(Comparative Example 3)
Australian cotton (micronaire: 4.0 to 4.6, average fiber length: 1.12 to 1.21 inch, strength: 30 to 34 g / tex), polyester short fiber (fineness 1.5 dtex, fiber length 38 mm) ) Are blended at a ratio of 50% by weight, and 120 gelen / 15 yd rovings are produced through a general spinning pre-spinning process (mixed cotton-cotton-knitted yarn-roofed), a ring spinning device manufactured by Toyota Boshoku Corporation A spun yarn of 40 Ne (English cotton count) with a draft of 18.4 and a brake draft of 1.40 was manufactured by using RX-240 (link corner) with a twist coefficient k = 3.7. Using this spun yarn for warp and weft, weaving a plain fabric with warp density of 127 / 2.54cm, weft density of 70 / 2.54cm, and by normal methods, sintering, desizing, continuous scouring and bleaching, It was mercerized, and after continuous scouring dyed with disperse dye and reactive dye, it was dyed sax and finished with a softener added by a tenter. The finishing density was 129 warps / 2.54 cm and 72 wefts / 2.54 cm. Table 1 shows the detailed configuration and evaluation results of the finished finished fabric.
本発明によれば、通常の織地布帛からなるビジネスシャツに匹敵するハリ、コシなどの風合いを確保しつつ、透け難く、通気性に優れたビジネスシャツ用編地を提供することが可能であり、当業界における寄与が大である。 According to the present invention, it is possible to provide a knitted fabric for a business shirt that is hard to see through and has excellent breathability while securing a texture such as elasticity and stiffness that is comparable to a business shirt made of a normal woven fabric, A significant contribution in the industry.
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JP2019210581A (en) * | 2018-05-30 | 2019-12-12 | 東洋紡Stc株式会社 | Mesh knitted fabric having high permeability |
JP2020165038A (en) * | 2019-03-29 | 2020-10-08 | 東レ株式会社 | Double circular knitted fabric and clothing using the double circular knitted fabric |
JP7527997B2 (en) | 2021-02-04 | 2024-08-05 | 東洋紡せんい株式会社 | Run-proof single knit |
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JP2001303403A (en) * | 2000-04-26 | 2001-10-31 | Toyobo Co Ltd | Knit fabric for business shirt |
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JP2019210581A (en) * | 2018-05-30 | 2019-12-12 | 東洋紡Stc株式会社 | Mesh knitted fabric having high permeability |
JP7041590B2 (en) | 2018-05-30 | 2022-03-24 | 東洋紡Stc株式会社 | Highly breathable mesh knitted fabric |
JP2020165038A (en) * | 2019-03-29 | 2020-10-08 | 東レ株式会社 | Double circular knitted fabric and clothing using the double circular knitted fabric |
JP7248976B2 (en) | 2019-03-29 | 2023-03-30 | 東レ株式会社 | Double circular knitted fabric and clothing using said double circular knitted fabric |
JP7527997B2 (en) | 2021-02-04 | 2024-08-05 | 東洋紡せんい株式会社 | Run-proof single knit |
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