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JP2017144966A - Adhesion structure between members of cab - Google Patents

Adhesion structure between members of cab Download PDF

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JP2017144966A
JP2017144966A JP2016030107A JP2016030107A JP2017144966A JP 2017144966 A JP2017144966 A JP 2017144966A JP 2016030107 A JP2016030107 A JP 2016030107A JP 2016030107 A JP2016030107 A JP 2016030107A JP 2017144966 A JP2017144966 A JP 2017144966A
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reinforcement
cab
panel material
roof
panel
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JP6631878B2 (en
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耕治 山岡
Koji Yamaoka
耕治 山岡
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an adhesion structure which can stably retain widths of spaces between which is interposed an adhesive before being cured regardless of postures of a panel material and a reinforcement.SOLUTION: An adhesion structure between a panel material 19 and a reinforcement 16a constituting a cab 1 comprises adhesion layers 43 which are interposed between the panel material 19 and the reinforcement 16a, and a coupling member 29 to be fixed to the reinforcement 16a. The reinforcement 16a includes, at an opposing surface 28 opposing to the panel material 19, a surface 28a to be joined and a surface 28b to be adhered. The coupling member 29 has a joining plate part 30 and a pair of coupling parts 31a and 31b, and is fixed to the reinforcement 16a by joining the joining plate part 30 to the surface 28a to be joined. In a state where the joining member 29 is coupled to the panel material 19, the joining plate part 30 is arranged between the reinforcement 16 and the panel material 19, and between spaces S formed between the panel material 19 and the surface 28b to be adhered of the reinforcement 16a are interposed the adhesion layers 43.SELECTED DRAWING: Figure 3

Description

本発明は、キャブの部材間の接着構造に関する。   The present invention relates to an adhesion structure between members of a cab.

大型のトラック等においては、例えば、車室の車幅方向両側を区画する左右のキャブ側面部を有するキャブ本体の上方に、車室の天井面部とこの天井面部の車幅方向両側の端縁から下方へ延びて左右のキャブ側面部に連続する左右の延長面部とを有するハイルーフパネルが取り付けられて、車室がキャブ本体のキャブ側面部の上端よりも上方へ拡張されたハイルーフ車が知られている。この種の車両では、例えば、ハイルーフパネルが樹脂材料等で形成され、左右の延長面部は、各延長面部の車幅方向内側の内面に沿って上下方向に延びるルーフサイドレインフォースによって補強される。延長面部の車幅方向内側の内面には、ルーフサイドレインフォースが接着されている。   In a large truck or the like, for example, above the cab body having left and right cab side surfaces defining both sides in the vehicle width direction of the vehicle compartment, from the ceiling surface portion of the vehicle compartment and the edges of both sides in the vehicle width direction of the ceiling surface portion. A high roof vehicle is known in which a high roof panel having left and right extension surface portions that extend downward and continuous to the left and right cab side portions is attached, and the cabin is extended above the upper end of the cab side portion of the cab body. Yes. In this type of vehicle, for example, the high roof panel is formed of a resin material or the like, and the left and right extension surface portions are reinforced by a roof side force that extends in the vertical direction along the inner surface in the vehicle width direction of each extension surface portion. A roof side drain force is bonded to the inner surface of the extension surface portion on the inner side in the vehicle width direction.

特許文献1には、車体のルーフ部に設けられるルーフパネルの車幅方向両側の側端部を各ピラーの上端部間を渡して車両の前後方向に延びる左右1対のルーフサイドレールに接着する接着構造が記載されている。ルーフパネルは、樹脂材料等で形成され、車幅方向両側の左右の側端部に他の部分よりも段状に低く形成されたフランジ部を有し、左右のフランジ部を前後方向に延びるルーフサイドレールの上端部に形成されたフランジ部の上面に載せた状態で、ルーフサイドレールに取り付けられる。ルーフパネルのフランジ部の下面とルーフサイドレールのフランジ部の上面との間には、ルーフパネルの車体に対する高さを位置決めするための複数のスペーサが前後方向に分散して挟み込まれ、スペーサの車幅方向外側では、シール剤を兼ねた接着剤が上下のフランジ部間をシールする。ルーフパネルのフランジ部は、接着剤が硬化するまでの間、ルーフパネルを位置決めしておくため、複数のボルトによってルーフサイドレールのフランジ部に固定される。ボルトは、上下のフランジ部間に挟まれたスペーサの貫通孔に上方から挿入される。   In Patent Document 1, side end portions on both sides in the vehicle width direction of a roof panel provided on a roof portion of a vehicle body are bonded to a pair of left and right roof side rails extending in the front-rear direction of the vehicle across the upper end portions of each pillar. An adhesive structure is described. The roof panel is formed of a resin material or the like, and has a flange portion formed in a step shape lower than other portions at left and right side end portions on both sides in the vehicle width direction, and the left and right flange portions extend in the front-rear direction. It is attached to the roof side rail in a state where it is placed on the upper surface of the flange portion formed at the upper end portion of the side rail. Between the lower surface of the flange portion of the roof panel and the upper surface of the flange portion of the roof side rail, a plurality of spacers for positioning the height of the roof panel with respect to the vehicle body are dispersed and sandwiched in the front-rear direction. On the outer side in the width direction, an adhesive that also serves as a sealant seals between the upper and lower flange portions. The flange portion of the roof panel is fixed to the flange portion of the roof side rail with a plurality of bolts in order to position the roof panel until the adhesive is cured. The bolt is inserted from above into the through hole of the spacer sandwiched between the upper and lower flange portions.

特開2012−1142号公報JP 2012-1142 A

特許文献1に記載の接着構造では、ルーフサイドレールのフランジ部の上面が車両の前後方向に延びてほぼ水平に配置されるため、ルーフサイドレールのフランジ部の上面に載置されたスペーサは、フランジ部の上面に静止したまま、上下のフランジ部の間に挟み込まれる。   In the adhesive structure described in Patent Document 1, since the upper surface of the flange portion of the roof side rail extends in the front-rear direction of the vehicle and is disposed substantially horizontally, the spacer placed on the upper surface of the flange portion of the roof side rail is It is sandwiched between the upper and lower flange portions while remaining stationary on the upper surface of the flange portion.

これに対し、例えばハイルーフ車に搭載されるハイルーフパネルにおいて、左右の延長面部(パネル材)の車幅方向内側の内面にレインフォースを接着する場合、レインフォースが上下方向に延びているため、レインフォースの車幅方向外側の外面と延長面部の車幅方向内側の内面とのいずれの接着面にも、スペーサを載置することができず、接着剤が硬化するまでの間、延長面部とレインフォースとの間の隙間をスペーサによって所望の幅に保持することが難しい。   On the other hand, for example, in a high roof panel mounted on a high roof car, when the rain force is bonded to the inner surface in the vehicle width direction of the left and right extension surfaces (panel material), the rain force extends in the vertical direction. A spacer cannot be placed on any of the adhesion surfaces of the outer surface in the vehicle width direction of the force and the inner surface of the extension surface portion in the vehicle width direction, and the extension surface portion and the rain until the adhesive is cured. It is difficult to maintain the gap between the force and the desired width by the spacer.

本発明は、パネル材及びレインフォースの姿勢に因らず、硬化前の接着剤が介在する隙間の幅を安定して保持することが可能な接着構造の提供を目的とする。   An object of the present invention is to provide an adhesive structure capable of stably maintaining the width of a gap in which an adhesive before curing is interposed, regardless of the panel material and the posture of the reinforcement.

上記課題を解決するため、本発明は、キャブを構成する樹脂製のパネル材に、パネル材の表面に沿って所定方向に延びる金属製のレインフォースが接着により固定され、レインフォースによってパネル材が補強されるキャブの部材間の接着構造であって、パネル材とレインフォースとの間に介在する接着層と、レインフォースに固定される結合部材と、を備える。   In order to solve the above-described problems, the present invention provides a resin-made panel material that constitutes a cab, and a metal reinforcement that extends in a predetermined direction along the surface of the panel material is fixed by adhesion. An adhesion structure between members of a cab to be reinforced includes an adhesive layer interposed between a panel material and a reinforcement, and a coupling member fixed to the reinforcement.

レインフォースは、パネル材の表面と対向する対向面を有する。対向面は、被接合面と、被接合面から上記所定方向へ連続して延びる被接着面とを含む。結合部材は、レインフォースの被接合面に面接触した状態で接合される接合板部と、接合板部の両端縁から上記所定方向と交叉する方向へそれぞれ突出してパネル材に結合される1対の結合部とを一体的に有し、接合板部と被接合面との接合によってレインフォースに固定される。結合部材の1対の結合部がパネル材に結合された結合状態で、結合部材の接合板部は、レインフォースの対向面とパネル材の表面との間に配置され、パネル材の表面とレインフォースの被接着面との間には、接合板部によって隙間が形成される。接着層は、隙間内でパネル材の表面とレインフォースの被接着面との間に介在してレインフォースとパネル材とを接着する。   Reinforce has a facing surface that faces the surface of the panel material. The facing surface includes a surface to be bonded and a surface to be bonded that continuously extends from the surface to be bonded in the predetermined direction. The coupling members are a pair of joint plates that are joined in a state of surface contact with the surface to be joined of the reinforcement, and a pair of joint members that protrude from both end edges of the joint plate in the direction crossing the predetermined direction and are joined to the panel member. The joint portion is integrally formed, and is fixed to the reinforcement by joining the joining plate portion and the joined surface. When the pair of coupling portions of the coupling member are coupled to the panel material, the joining plate portion of the coupling member is disposed between the opposing surface of the reinforcement and the surface of the panel material. A gap is formed between the bonding surface of the force and the bonding plate portion. The adhesive layer is interposed between the surface of the panel material and the bonded surface of the reinforcement within the gap, and bonds the reinforcement and the panel material.

例えば、車室の車幅方向両側を区画する左右のキャブ側面部を有するキャブ本体の上方に、車室の天井面を形成する天井面部と、天井面部の車幅方向両側の端縁から下方へ延びて左右のキャブ側面部に連続する左右の延長面部とを一体的に有するハイルーフパネルが取付けられ、ハイルーフパネルによって車室がキャブ側面部の上端よりも上方へ拡張されるハイルーフ車のキャブにおいて、延長面部(パネル材)の車幅方向内側で上下方向に延びるルーフサイドレインフォース(レインフォース)が延長面部に接着により固定される場合、接着層は、延長面部とルーフサイドレインフォースとの間に介在し、結合部材は、ルーフサイドレインフォースに固定される。ルーフサイドレインフォースは、延長面部の車幅方向内側の内面(表面)と対向する車幅方向外側の外面(対向面)を有し、ルーフサイドレインフォースの外面は、被接合面と、被接合面から上方又は下方の少なくとも一方へ連続して延びる被接着面とを含む。結合部材は、ルーフサイドレインフォースの被接合面に面接触した状態で接合される平板状の接合板部と、接合板部から前方及び後方へ突出して延長面部に結合される前後1対の結合部とを一体的に有し、接合板部と被接合面との接合によってルーフサイドレインフォースに固定される。結合部材の前後の結合部が延長面部に結合された結合状態で、結合部材の接合板部は、ルーフサイドレインフォースの外面と延長面部の内面との間に配置され又は挟まれ、延長面部の内面とルーフサイドレインフォースの被接着面との間には、接合板部によって隙間が形成される。接着層は、隙間内で延長面部の内面とルーフサイドレインフォースの被接着面との間に介在してルーフサイドレインフォースと延長面部とを接着する。   For example, above a cab body having left and right cab side surfaces that define both sides in the vehicle width direction of the passenger compartment, a ceiling surface portion that forms a ceiling surface of the passenger compartment, and downward from edges of both sides of the ceiling surface portion in the vehicle width direction In a cab of a high roof vehicle in which a high roof panel integrally extending with left and right extension side portions extending to the left and right cab side portions is attached, and the cabin is extended upward from the upper end of the cab side portion by the high roof panel. When the roof side drain force (reinforce) that extends in the vertical direction on the vehicle width direction inside of the extension surface portion (panel material) is fixed to the extension surface portion by bonding, the adhesive layer is between the extension surface portion and the roof side drain force. The interposition and the coupling member are fixed to the roof side drain force. The roof side drain force has an outer side (opposite side) in the vehicle width direction opposite to the inner side (front side) in the vehicle width direction of the extended surface portion. The outer side of the roof side drain force is joined to the joined surface and the joined surface. And a surface to be bonded that continuously extends from the surface to at least one of the upper side and the lower side. The coupling member includes a flat joint plate portion joined in a state of surface contact with the joined surface of the roof side drain force, and a pair of front and rear joints projecting forward and rearward from the joint plate portion and joined to the extension surface portion. And is fixed to the roof side drain force by joining the joining plate part and the joined surface. In a coupled state where the front and rear coupling portions of the coupling member are coupled to the extension surface portion, the joining plate portion of the coupling member is disposed or sandwiched between the outer surface of the roof side force and the inner surface of the extension surface portion. A gap is formed by the joining plate portion between the inner surface and the adherend surface of the roof side drain force. The adhesive layer is interposed between the inner surface of the extension surface portion and the adherend surface of the roof side force in the gap, and bonds the roof side force and the extension surface portion.

上記構成では、金属製のレインフォースに固定された結合部材の1対の結合部を樹脂製のパネル材に結合した結合状態で、パネル材の表面とレインフォースの被接着面との間に隙間が形成される。この隙間は、パネル材に結合された結合部材の接合板部によって形成されるため、パネル材と結合部材との結合状態が維持される限り、隙間の幅(パネル材の表面とレインフォースの被接着面との距離)は、所定の幅に保持される。従って、パネル材及びレインフォースの姿勢に因らず、隙間内に介在する接着剤(硬化前の接着層)が硬化するまでの間、隙間を所定の幅に安定して保持することができ、所定の厚さの接着層を所定方向に一様に形成することができる。また、パネル材の表面とレインフォースの被接着面との隙間を確保するために、パネル材とレインフォースとの間にスペーサ等の治具を挟み込む必要が無いため、係る治具の装着や接着剤が硬化した後の治具の取外し等の作業が不要となり、作業の簡素化を図ることができる。   In the above configuration, a gap is formed between the surface of the panel material and the surface to which the reinforcement is bonded in a bonded state in which a pair of coupling portions of the coupling member fixed to the metal reinforcement is coupled to the resin panel material. Is formed. Since this gap is formed by the joining plate portion of the joining member joined to the panel material, as long as the joined state between the panel material and the joining member is maintained, the width of the gap (the surface of the panel material and the coverage of the reinforcement) The distance from the bonding surface is maintained at a predetermined width. Therefore, regardless of the panel material and the posture of the reinforcement, the gap can be stably held at a predetermined width until the adhesive (adhesive layer before curing) interposed in the gap is cured. An adhesive layer having a predetermined thickness can be uniformly formed in a predetermined direction. Also, in order to secure a gap between the surface of the panel material and the adherend surface of the reinforcement, it is not necessary to insert a jig such as a spacer between the panel material and the reinforcement. Work such as removal of the jig after the agent has hardened becomes unnecessary, and the work can be simplified.

また、パネル材の表面は、一般面と、一般面から突出してレインフォースの被接着面と対向する接着面とを有してもよい。結合部材の接合板部は、レインフォースの対向面とパネル材の一般面との間に配置され、隙間は、接着面と被接着面との間に形成される。   The surface of the panel material may have a general surface and an adhesive surface that protrudes from the general surface and opposes the adhesion surface of the reinforcement. The joining plate portion of the coupling member is disposed between the opposing surface of the reinforcement and the general surface of the panel material, and the gap is formed between the adhesion surface and the adherend surface.

上記構成では、パネル材の一般面とレインフォースの対向面との距離は、結合部材の接合板部の厚さに応じた長さとなり、パネル材の接着面とレインフォースの被接着面との距離(隙間の幅)は、結合部材の接合板部の厚さに応じた長さよりも接着面の突出高さ(一般面からの突出高さ)の分だけ短くなる(隙間の幅が薄くなる)。従って、接着面の突出高さを適宜変更することにより、隙間の幅を、接合板部の板厚に応じた幅よりも狭い所望の任意の幅に設定することができる。また、接着面が一般面から突出しているので、レインフォースがパネル材から離脱した状態でパネル材の接着面に接着剤を塗布する場合、作業者は視覚や触覚によって接着面の場所を容易に認識することができ、作業の効率化を図ることができる。   In the above configuration, the distance between the general surface of the panel material and the opposing surface of the reinforcement is a length according to the thickness of the joining plate portion of the coupling member, and the distance between the bonding surface of the panel material and the adhesion surface of the reinforcement The distance (gap width) is shorter than the length corresponding to the thickness of the joining plate portion of the coupling member by the protruding height of the bonding surface (the protruding height from the general surface) (the gap width becomes thinner). ). Therefore, by appropriately changing the protruding height of the bonding surface, the width of the gap can be set to a desired arbitrary width that is narrower than the width corresponding to the plate thickness of the bonded plate portion. In addition, since the adhesive surface protrudes from the general surface, when applying adhesive to the adhesive surface of the panel material in a state where the reinforcement is detached from the panel material, the operator can easily locate the adhesive surface by visual or tactile sense. Can be recognized, and work efficiency can be improved.

本発明によれば、パネル材及びレインフォースの姿勢に因らず、硬化前の接着剤が介在する隙間の幅を安定して保持することができる。   According to the present invention, it is possible to stably maintain the width of the gap in which the adhesive before curing is interposed, regardless of the panel material and the posture of the reinforcement.

本発明の接着構造が適用されるキャブを内側から視た斜視図である。It is the perspective view which looked at the cab to which the adhesion structure of the present invention is applied from the inside. 図1の要部拡大図である。It is a principal part enlarged view of FIG. 本発明の接着構造を示す断面図であり、(a)は図2のA−A矢視方向の断面図、(b)は図2のB−B矢視方向の断面図である。It is sectional drawing which shows the adhesion structure of this invention, (a) is sectional drawing of the AA arrow direction of FIG. 2, (b) is sectional drawing of the BB arrow direction of FIG.

以下、本発明の一実施形態を、図面に基づいて説明する。なお、図中FRは車両前方を、図中UPは車両上方を、図中INは車幅方向内側をそれぞれ示している。また、以下の説明における前後方向は、車両の前後方向を意味し、左右方向は、車両前方を向いた状態での車両の左右方向を意味し、上下方向は、車両の上下方向を意味する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the figure, FR indicates the front of the vehicle, UP in the figure indicates the upper side of the vehicle, and IN in the figure indicates the inner side in the vehicle width direction. Further, in the following description, the front-rear direction means the front-rear direction of the vehicle, the left-right direction means the left-right direction of the vehicle when facing the front of the vehicle, and the up-down direction means the up-down direction of the vehicle.

図1に、本発明の接着構造が適用されるハイルーフ車のキャブ1を示す。なお、同図はキャブ1の左半分を表しているが、キャブ1は左右が対称に構成されるため、右半分については、説明を適宜省略する。   FIG. 1 shows a cab 1 of a high roof vehicle to which the adhesive structure of the present invention is applied. Although the figure shows the left half of the cab 1, since the cab 1 is configured symmetrically on the left and right, the description of the right half will be omitted as appropriate.

キャブ1は、運転席及び助手席(一方を破線50で示す)を内部に有するキャブ本体2の上方にハイルーフ部3を設けたことにより、キャブ本体2の上端よりも上方へ車室4が拡張されている。キャブ1は、全体がほぼ箱型に形成され、キャブ本体2とハイルーフ部3とによって1つの車室4を形成する。   The cab 1 is provided with a high roof portion 3 above the cab main body 2 having a driver's seat and a passenger seat (one of which is indicated by a broken line 50), so that the vehicle compartment 4 extends above the upper end of the cab main body 2. Has been. The cab 1 is generally formed in a box shape, and the cab body 2 and the high roof portion 3 form one vehicle compartment 4.

キャブ本体3は、左右1対のキャブ側面部5と、キャブ前面部6と、キャブ背面部7と、キャブ床面部8とを有して外壁を形成する。これらの外壁は、鋼板等の高強度材料からなり、プレス成形によって形成される。   The cab main body 3 has a pair of left and right cab side surface portions 5, a cab front surface portion 6, a cab rear surface portion 7, and a cab floor surface portion 8, and forms an outer wall. These outer walls are made of a high-strength material such as a steel plate, and are formed by press molding.

キャブ側面部5は、キャブ前面部6の車幅方向側端部とキャブ背面部7の車幅方向側端部とキャブ床面部8の車幅方向側端部とに接合し、車室4の車幅方向両側を区画する。キャブ前面部6は、キャブ側面部5の前端部とキャブ床面部8の前端部とに接合し、車室4の前方を区画する。キャブ背面部7は、キャブ側面部5の後端部とキャブ床面部8の後端部とに接合し、車室4の後方を区画する。キャブ床面部8は、キャブ側面部5の下端部とキャブ前面部6の下端部とキャブ背面部7の下端部とに接合し、車室4の下方を区画する。   The cab side surface portion 5 is joined to the vehicle width direction side end portion of the cab front surface portion 6, the vehicle width direction side end portion of the cab back surface portion 7, and the vehicle width direction side end portion of the cab floor surface portion 8. Divide both sides in the vehicle width direction. The cab front surface portion 6 is joined to the front end portion of the cab side surface portion 5 and the front end portion of the cab floor surface portion 8 to partition the front of the vehicle compartment 4. The cab back surface portion 7 is joined to the rear end portion of the cab side surface portion 5 and the rear end portion of the cab floor surface portion 8 and defines the rear of the vehicle compartment 4. The cab floor surface portion 8 is joined to the lower end portion of the cab side surface portion 5, the lower end portion of the cab front surface portion 6, and the lower end portion of the cab rear surface portion 7, and defines the lower part of the vehicle compartment 4.

キャブ本体3の外壁は、左右1対のキャブサイドレール9と、キャブバックレール10と、キャブフロントレール11と、第1レインフォース12と、第2レインフォース13と、第3レインフォース14等の補強部材によって補強される。これらの補強部材は、鋼材等の金属製の高強度材料で形成される。   The outer wall of the cab body 3 includes a pair of left and right cab side rails 9, a cab back rail 10, a cab front rail 11, a first reinforcement 12, a second reinforcement 13, a third reinforcement 14, and the like. Reinforced by the reinforcing member. These reinforcing members are made of a metal high-strength material such as steel.

キャブサイドレール9は、キャブ側面部5の車幅方向内側の内面の上端部に固定されて前後方向へ延び、キャブ側面部5を補強する。キャブバックレール10は、キャブ背面部7の前方の内面の上端部に固定されて左右方向へ延び、キャブ背面部7を補強する。キャブフロントレール11は、キャブ前面部6の後方の内側の上端部に固定されて左右方向へ延び、キャブ前面部6を補強する。なお、左右1対のキャブサイドレール9とキャブバックレール10とキャブフロントレール11は、互いに連結されていてもよいし、環状に一体形成されていてもよい。   The cab side rail 9 is fixed to the upper end of the inner surface in the vehicle width direction of the cab side surface portion 5 and extends in the front-rear direction to reinforce the cab side surface portion 5. The cab back rail 10 is fixed to the upper end portion of the front inner surface of the cab back surface portion 7 and extends in the left-right direction to reinforce the cab back surface portion 7. The cab front rail 11 is fixed to an inner upper end on the rear side of the cab front surface portion 6 and extends in the left-right direction, and reinforces the cab front surface portion 6. The pair of left and right cab side rails 9, the cab back rail 10, and the cab front rail 11 may be connected to each other or may be integrally formed in an annular shape.

第1レインフォース12と第2レインフォース13は、それぞれ、キャブ床面部8の車幅方向側端部とキャブサイドレール9の下端部とを渡して、キャブ側面部5の車幅方向内側の内面に沿って上下方向へ延び、キャブ側面部5を補強する。第3レインフォース14は、キャブ床面部8の後端部とキャブバックレール10の下端部とを渡して、キャブ背面部7の前方の内面に沿って上下方向へ延び、キャブ背面部7を補強する。   The first reinforce 12 and the second reinforce 13 cross the vehicle width direction side end portion of the cab floor surface portion 8 and the lower end portion of the cab side rail 9, respectively, and the inner surface of the cab side surface portion 5 on the vehicle width direction inner side. And the cab side surface portion 5 is reinforced. The third reinforcement 14 extends across the rear end of the cab floor 8 and the lower end of the cab back rail 10 and extends in the vertical direction along the front inner surface of the cab back 7 to reinforce the cab back 7. To do.

このように構成されるキャブ本体2の上方には、ハイルーフ部3の外壁を形成するハイルーフパネル15が取り付けられる。キャブ本体2の上方にハイルーフパネル15が取り付けられることで、車室4は、キャブ本体2のキャブ側面部5の上端よりも上方へ拡張される。ハイルーフパネル15は、前後1対のルーフサイドレインフォース16a,16bと、ルーフバックレインフォース17等の補強部材によって補強される。   A high roof panel 15 that forms the outer wall of the high roof portion 3 is attached above the cab body 2 configured in this manner. By attaching the high roof panel 15 above the cab body 2, the vehicle compartment 4 is expanded upward from the upper end of the cab side surface portion 5 of the cab body 2. The high roof panel 15 is reinforced by reinforcing members such as a pair of front and rear roof side forces 16a and 16b and a roof back reinforcement 17.

ハイルーフパネル15は、樹脂材料を含む複合材料等で成形されたパネル部材であり、車室4の天井面を形成する天井面部18と、天井面部18の車幅方向両側の端縁から下方へ延びて左右のキャブ側面部5に連続する左右の延長側面部19と、天井面部18の前方の端縁から斜め下方へ延びてキャブ前面部6と連続する延長前面部20と、天井面部18の後方の端縁から下方へ延びてキャブ背面部7と連続する延長背面部21とが、一体形成されている。   The high roof panel 15 is a panel member formed of a composite material including a resin material, and extends downward from the ceiling surface portion 18 that forms the ceiling surface of the passenger compartment 4 and the edges of both sides of the ceiling surface portion 18 in the vehicle width direction. The left and right extended side surfaces 19 that are continuous to the left and right cab side surfaces 5, the extended front surface portion 20 that extends obliquely downward from the front edge of the ceiling surface portion 18 and continues to the cab front surface portion 6, and the rear of the ceiling surface portion 18 An extended back surface portion 21 extending downward from the edge of the cab and continuing to the cab back surface portion 7 is integrally formed.

ルーフサイドレインフォース16aとルーフバックレインフォース17は、鋼材等の金属製の高強度材料で形成される。ルーフサイドレインフォース16a,16bは、前後方向に間隔をあけて設けられ、それぞれ、左右のキャブサイドレール9を渡して、ハイルーフパネル15の天井面部18の下方の内面と左右の延長側面部19の車幅方向内側の内面とにそれぞれ固定(少なくとも延長側面部19に接着)され、全体として門型に形成される。ルーフサイドレインフォース16a,16bは、それぞれ、車幅方向へ延びる部分が天井面部18を補強し、上下方向へ延びる部分が左右の延長側面部19を補強する。なお、ルーフサイドレインフォース16aは、上下方向へ延びる部分の下端部が、ガセット22を介して左右のキャブサイドレール9の上端部に連結される。   The roof side drain force 16a and the roof back reinforcement 17 are formed of a metal high strength material such as a steel material. The roof side drain forces 16a and 16b are provided at intervals in the front-rear direction, and pass through the left and right cab side rails 9, respectively, so that the lower inner surface of the ceiling surface portion 18 of the high roof panel 15 and the left and right extended side surface portions 19 It is respectively fixed to the inner surface in the vehicle width direction (adhered to at least the extended side surface portion 19), and is formed in a gate shape as a whole. In the roof side drain forces 16a and 16b, the portion extending in the vehicle width direction reinforces the ceiling surface portion 18, and the portion extending in the vertical direction reinforces the left and right extended side surface portions 19. Note that the roof side drain force 16 a has a lower end portion of a portion extending in the vertical direction coupled to upper end portions of the left and right cab side rails 9 via a gusset 22.

ルーフバックレインフォース17は、キャブバックレール10とルーフサイドレインフォース16aとを渡して、ハイルーフパネル15の延長背面部21の前方の内面と天井面部18の下方の内面とにそれぞれ固定され、全体としてL状に形成される。ルーフバックレインフォース17は、上下方向へ延びる部分が延長背面部21を補強し、その下端部がガセット23を介してキャブバックレール10の上端部に連結され、前後方向へ延びる部分が天井面部18を補強し、その前端部が車幅方向に延びるルーフサイドレインフォース16aの後端部に連結される。   The roof back reinforcement 17 passes through the cab back rail 10 and the roof side drain force 16a, and is fixed to the inner surface in front of the extended back surface portion 21 of the high roof panel 15 and the inner surface below the ceiling surface portion 18, respectively. It is formed in an L shape. In the roof back reinforcement 17, a portion extending in the vertical direction reinforces the extended back surface portion 21, a lower end portion thereof is connected to an upper end portion of the cab back rail 10 via a gusset 23, and a portion extending in the front-rear direction is a ceiling surface portion 18. And a front end portion thereof is connected to a rear end portion of the roof side drain force 16a extending in the vehicle width direction.

次に、キャブ1を構成するハイルーフパネル(パネル材)15とハイルーフパネル15を補強するルーフサイドレインフォース(レインフォース)16aとの接着構造について説明する。図2に示すように、ルーフサイドレインフォース16aは、ハイルーフパネル15の延長側面部19の車室4側の内面(表面)24に沿って上下方向(所定方向)へ延び、内面24に接着して固定される。   Next, an adhesion structure between a high roof panel (panel material) 15 constituting the cab 1 and a roof side drain force (rain force) 16a that reinforces the high roof panel 15 will be described. As shown in FIG. 2, the roof side drain force 16 a extends in the vertical direction (predetermined direction) along the inner surface (surface) 24 of the extended side surface portion 19 of the high roof panel 15 on the vehicle compartment 4 side, and adheres to the inner surface 24. Fixed.

ルーフサイドレインフォース16aは、図2及び図3(a)、(b)に示すように、車両の前方のフランジ部25と、後方のフランジ部26と、フランジ部25の後端縁とフランジ部26の前端縁とに連なって、車幅方向内側へ突出する凸部27とを有し、所謂ハット形状に形成される。フランジ部25,26は、ハイルーフパネル15の内面24と対向する平坦状の対向面28を有する。対向面28は、被接合面28aと、被接合面28aから上方(所定方向)へ連続して延びる被接着面28bとを有する。なお、ルーフサイドレインフォース16aの凸部27の下端近傍には、車幅方向内側からガセット22が固定的に取り付けられる。   As shown in FIG. 2 and FIGS. 3A and 3B, the roof side drain force 16a includes a front flange portion 25, a rear flange portion 26, a rear end edge of the flange portion 25, and a flange portion. 26, and has a convex portion 27 that protrudes inward in the vehicle width direction and is formed in a so-called hat shape. The flange portions 25 and 26 have a flat facing surface 28 that faces the inner surface 24 of the high roof panel 15. The facing surface 28 includes a bonded surface 28a and a bonded surface 28b that continuously extends upward (predetermined direction) from the bonded surface 28a. A gusset 22 is fixedly attached from the inner side in the vehicle width direction in the vicinity of the lower end of the convex portion 27 of the roof side drain force 16a.

ルーフサイドレインフォース16aは、図2及び図3(b)に示すように、フランジ部25,26の被接合面28aに、結合部材29が固定される。結合部材29は、ルーフサイドレインフォース16aの被接合面28aに面接触した状態で接合される平坦状の接合板部30と、接合板部30の両端縁からルーフサイドレインフォース16aが延びる上下方向(所定方向)と略直交(交叉)する前後方向へそれぞれ突出してハイルーフパネル15の内面24に結合される1対の結合部31a,31bとを一体的に有する。結合部材29は、金属製の平坦板材のプレス成形によって形成され、接合板部30が被接合面28aに溶接等によって接合され、ルーフサイドレインフォース16aに固定される。結合部31aは、接合板部30の前端縁を車幅方向内側へ曲折して前方へ延び、車幅方向に貫通するボルト挿通孔32を有する。結合部31bは、接合板部30の後端縁を車幅方向内側へ曲折して後方へ延び、車幅方向に貫通するボルト挿通孔33を有する。なお、結合部材29は、フランジ部25,26の上下方向の複数箇所に設けることができる。   In the roof side drain force 16a, as shown in FIGS. 2 and 3B, the coupling member 29 is fixed to the joined surfaces 28a of the flange portions 25 and 26. The joining member 29 includes a flat joining plate portion 30 that is joined in surface contact with the joined surface 28a of the roof side drain force 16a, and a vertical direction in which the roof side drain force 16a extends from both ends of the joining plate portion 30. A pair of coupling portions 31a and 31b that project in the front-rear direction substantially orthogonal to (predetermined direction) and are coupled to the inner surface 24 of the high roof panel 15 are integrally provided. The joining member 29 is formed by press-molding a metal flat plate material, and the joining plate portion 30 is joined to the joined surface 28a by welding or the like, and is fixed to the roof side drain force 16a. The coupling portion 31a has a bolt insertion hole 32 that bends the front end edge of the joining plate portion 30 inward in the vehicle width direction and extends forward, and penetrates in the vehicle width direction. The coupling portion 31b has a bolt insertion hole 33 that bends the rear end edge of the joining plate portion 30 inward in the vehicle width direction and extends rearward and penetrates in the vehicle width direction. The coupling member 29 can be provided at a plurality of locations in the vertical direction of the flange portions 25 and 26.

ハイルーフパネル15は、図3(b)に示すように、延長側面部19の内面24から車幅方向内側へ突出する円錐台状の1対のボス34,35を有する。ボス34,35は、延長側面部19と一体形成され、それぞれ、結合部材29の1対の結合部31a,31bの車幅方向外側の外面がそれぞれ当接する端面を有し、これらの端面には、1対の結合部31a,31bのボルト挿通孔32,33にそれぞれ通されたボルト36,37を締結するためのボルト締結孔38,39が形成される。   As shown in FIG. 3B, the high roof panel 15 has a pair of frustoconical bosses 34 and 35 protruding inward in the vehicle width direction from the inner surface 24 of the extended side surface portion 19. The bosses 34 and 35 are formed integrally with the extended side surface portion 19, and have end surfaces with which the outer surfaces in the vehicle width direction of the pair of coupling portions 31 a and 31 b of the coupling member 29 abut, respectively. Bolt fastening holes 38 and 39 for fastening bolts 36 and 37 respectively passed through the bolt insertion holes 32 and 33 of the pair of coupling portions 31a and 31b are formed.

ルーフサイドレインフォース16aに固定された結合部材29は、ボルト36,37の締結によって、1対の結合部31a,31bがそれぞれ延長側面部19のボス34,35に結合され、この結合状態で、結合部材29の接合板部30は、ルーフサイドレインフォース16aの対向面28と延長側面部19の内面24との間に配置される。具体的には、結合部材29の接合板部30が、ルーフサイドレインフォース16aの対向面28と延長側面部19の内面24とにそれぞれ面接触した状態で挟まれる。このため、ハイルーフパネル15の延長側面部19の内面24とルーフサイドレインフォース16aの被接着面28bとの間には、接合板部30によって、隙間Sが形成される。   In the coupling member 29 fixed to the roof side drain force 16a, a pair of coupling portions 31a and 31b are coupled to the bosses 34 and 35 of the extended side surface portion 19 by fastening bolts 36 and 37, respectively. The joining plate portion 30 of the coupling member 29 is disposed between the facing surface 28 of the roof side drain force 16 a and the inner surface 24 of the extended side surface portion 19. Specifically, the joining plate portion 30 of the coupling member 29 is sandwiched between the facing surface 28 of the roof side force 16a and the inner surface 24 of the extended side surface portion 19 in surface contact with each other. Therefore, a gap S is formed by the joining plate portion 30 between the inner surface 24 of the extended side surface portion 19 of the high roof panel 15 and the adherend surface 28b of the roof side force 16a.

ここで、ハイルーフパネル15の延長側面部19の内面24は、図3(a)、(b)に示すように、平坦状の一般面40と、一般面40から車幅方向内側へ突出してルーフサイドレインフォース16aの被接着面28bと対向する平坦状の接着面41とを有する。接着面41は、一般面40から車幅方向内側へ突出する厚肉の段部42に沿って形成され、段部42を介して、接着面41と一般面40とが連続する。   Here, as shown in FIGS. 3A and 3B, the inner surface 24 of the extended side surface portion 19 of the high roof panel 15 protrudes inward in the vehicle width direction from the flat general surface 40 and the general surface 40. It has a flat adhesive surface 41 facing the adherend surface 28b of the side drain force 16a. The bonding surface 41 is formed along a thick step 42 that protrudes inward in the vehicle width direction from the general surface 40, and the bonding surface 41 and the general surface 40 are continuous via the step 42.

結合部材29の接合板部30は、ハイルーフパネル15の一般面40とルーフサイドレインフォース16aの対向面28との間に配置され、ハイルーフパネル15の接着面41とルーフサイドレインフォース16aの被接着面28bとの間に、隙間Sが形成される。隙間Sは、結合部材29の接合板部30から上方へ向かって連続的に延び、この隙間S内には、接着剤が硬化した接着層43が介在する。接着層43は、接着面41と被接着面28bとに接着され、接着層43の下端は、接合板部30に達する。   The joining plate portion 30 of the coupling member 29 is disposed between the general surface 40 of the high roof panel 15 and the facing surface 28 of the roof side drain force 16a, and the bonding surface 41 of the high roof panel 15 and the roof side drain force 16a are bonded. A gap S is formed between the surface 28b. The gap S continuously extends upward from the bonding plate portion 30 of the coupling member 29, and an adhesive layer 43 in which the adhesive is cured is interposed in the gap S. The bonding layer 43 is bonded to the bonding surface 41 and the bonded surface 28 b, and the lower end of the bonding layer 43 reaches the bonding plate part 30.

ハイルーフパネル15の一般面40とルーフサイドレインフォース16aの対向面28との距離は、結合部材29の接合板部30の厚みと略同じ長さであり、ハイルーフパネル15の接着面41とルーフサイドレインフォース16aの被接着面28bとの距離(隙間Sの幅)は、結合部材29の接合板部30の厚さよりも段部42の高さの分だけ短くなっている。   The distance between the general surface 40 of the high roof panel 15 and the facing surface 28 of the roof side force 16a is substantially the same as the thickness of the joining plate portion 30 of the coupling member 29, and the adhesive surface 41 of the high roof panel 15 and the roof side The distance between the reinforcement 16 a and the adherend surface 28 b (the width of the gap S) is shorter than the thickness of the joining plate portion 30 of the coupling member 29 by the height of the stepped portion 42.

本実施形態の接着構造の組立て方法としては、例えば、ハイルーフパネル15の内面24の接着面41に沿って接着剤を塗布した状態で、ルーフサイドレインフォース16aに固定された結合部材29の1対の結合部31a,31bと内面24のボス34,35の端面とを当接させる。このとき、ルーフサイドレインフォース16aの被接着面28bには、接着剤が接触する。続いて、結合部材29の1対の結合部31a,31bのボルト挿通孔32,33にボルト36,37を通し、ボルト36,37の先端部をボス34,35のボルト締結孔38,39に締結させる。これにより、ハイルーフパネル15とルーフサイドレインフォース16aは、結合部材29を介して互いに固定され、ハイルーフパネル15の接着面41とルーフサイドレインフォース16aの被接着面28bとの間には、結合部材29によって、接着剤が介在する隙間Sが形成される。隙間Sに介在する接着剤は、硬化することによって、ハイルーフパネル15の内面24とルーフサイドレインフォース16aとを接着する。   As an assembly method of the adhesive structure of the present embodiment, for example, a pair of coupling members 29 fixed to the roof side drain force 16a in a state where an adhesive is applied along the adhesive surface 41 of the inner surface 24 of the high roof panel 15. The connecting portions 31a and 31b and the end surfaces of the bosses 34 and 35 on the inner surface 24 are brought into contact with each other. At this time, the adhesive contacts the adherend surface 28b of the roof side drain force 16a. Subsequently, the bolts 36 and 37 are passed through the bolt insertion holes 32 and 33 of the pair of coupling portions 31 a and 31 b of the coupling member 29, and the tip ends of the bolts 36 and 37 are inserted into the bolt fastening holes 38 and 39 of the bosses 34 and 35. Let them conclude. Accordingly, the high roof panel 15 and the roof side drain force 16a are fixed to each other via the coupling member 29, and the coupling member is provided between the adhesion surface 41 of the high roof panel 15 and the adherend surface 28b of the roof side drain force 16a. By 29, the clearance gap S which an adhesive agent interposes is formed. The adhesive interposed in the gap S hardens to bond the inner surface 24 of the high roof panel 15 and the roof side drain force 16a.

本実施形態では、金属製のルーフレインフォース16aに固定された結合部材29の1対の結合部31a,31bを樹脂製のハイルーフパネル15に結合した結合状態で、ハイルーフパネル15の内面24とルーフレインフォース16aの対向面28との間に隙間Sが形成される。この隙間Sは、ハイルーフパネル15に結合された結合部材29の接合板部30によって形成されるため、ハイルーフパネル15と結合部材29との結合状態が維持される限り、隙間Sの幅、つまりハイルーフパネル15の内面24の接着面41とルーフレインフォース16aの被接着面28bとの距離は、所定の幅に保持される。従って、ハイルーフパネル15及びルーフレインフォース16aの姿勢に因らず、隙間S内に介在する接着剤が硬化するまでの間、隙間Sを所定の幅に安定して保持することができ、所定の厚さの接着層43を所定方向に一様に形成することができる。また、隙間Sを確保するために、ハイルーフパネル15の内面24とルーフレインフォース16aの対向面28と間にスペーサ等の治具を挟み込む必要が無いため、係る治具の装着や接着剤が硬化した後の治具の取外し等の作業が不要となり、作業の簡素化を図ることができる。   In the present embodiment, the pair of coupling portions 31a and 31b of the coupling member 29 fixed to the metal roof reinforcement 16a is coupled to the resin-made high roof panel 15, and the inner surface 24 of the high roof panel 15 and the roof A gap S is formed between the opposing surface 28 of the reinforcement 16a. Since the gap S is formed by the joining plate portion 30 of the coupling member 29 coupled to the high roof panel 15, as long as the coupling state of the high roof panel 15 and the coupling member 29 is maintained, the width of the gap S, that is, the high roof The distance between the bonding surface 41 of the inner surface 24 of the panel 15 and the bonded surface 28b of the roof reinforcement 16a is maintained at a predetermined width. Therefore, regardless of the attitude of the high roof panel 15 and the roof reinforcement 16a, the gap S can be stably held at a predetermined width until the adhesive interposed in the gap S is cured. The adhesive layer 43 having a thickness can be uniformly formed in a predetermined direction. In addition, in order to secure the clearance S, it is not necessary to insert a jig such as a spacer between the inner surface 24 of the high roof panel 15 and the opposed surface 28 of the roof reinforcement 16a. After that, the work such as removing the jig is not necessary, and the work can be simplified.

また、本実施形態では、ハイルーフパネル15の内面24の一般面40とルーフレインフォース16aの対向面28との距離は、結合部材29の接合板部30の厚さに応じた長さ、つまり接合板部30の厚みと略同じ長さとなり、ハイルーフパネル15の内面24の接着面41とルーフレインフォース16aの被接着面28bとの距離(隙間Sの幅)は、結合部材29の接合板部30の厚さよりも接着面41の突出高さ(一般面40からの突出する段部42の高さ)の分だけ短くなる(隙間Sの幅が薄くなる)。従って、接着面41の突出高さを適宜変更することにより、隙間Sの幅を、接合板部30の板厚の幅よりも狭い所望の任意の幅に設定することができる。また、接着面41が一般面40から突出しているので、ルーフレインフォース16aがハイルーフパネル15の内面24から離脱した状態でハイルーフパネル15の接着面41に接着剤を塗布する場合、作業者は視覚や触覚によって接着面41の場所を容易に認識することができ、作業の効率化を図ることができる。   In the present embodiment, the distance between the general surface 40 of the inner surface 24 of the high roof panel 15 and the facing surface 28 of the roof reinforcement 16a is a length corresponding to the thickness of the bonding plate portion 30 of the coupling member 29, that is, the bonding The distance between the bonding surface 41 of the inner surface 24 of the high roof panel 15 and the bonded surface 28b of the roof reinforcement 16a (the width of the gap S) is approximately the same as the thickness of the plate portion 30. It is shorter than the thickness of 30 by the protruding height of the bonding surface 41 (the height of the protruding step 42 protruding from the general surface 40) (the width of the gap S is reduced). Therefore, by appropriately changing the protruding height of the bonding surface 41, the width of the gap S can be set to a desired arbitrary width that is narrower than the width of the thickness of the bonding plate portion 30. Further, since the adhesive surface 41 protrudes from the general surface 40, when the adhesive is applied to the adhesive surface 41 of the high roof panel 15 with the roof reinforcement 16a detached from the inner surface 24 of the high roof panel 15, the operator cannot visually Further, it is possible to easily recognize the location of the adhesive surface 41 by tactile sense, and it is possible to improve work efficiency.

また、本実施形態では、結合部材29の接合板部30が、ルーフサイドレインフォース16aの対向面28とハイルーフパネル15の内面24とにそれぞれ面接触した状態で挟まれているので、接合板部30がハイルーフパネル15の内面24から離れて配置される場合よりも、隙間Sの幅の寸法精度を高めることができる。なお、結合部材29は、ハイルーフパネル15の内面24と強固に固定されることによって、接合板部30をハイルーフパネル15の内面24から離れた状態で配置することもできる。   In the present embodiment, the joining plate portion 30 of the coupling member 29 is sandwiched between the facing surface 28 of the roof side drain force 16a and the inner surface 24 of the high roof panel 15, so that the joining plate portion The dimensional accuracy of the width of the gap S can be improved as compared with the case where 30 is arranged away from the inner surface 24 of the high roof panel 15. The connecting member 29 can be disposed in a state where the joining plate portion 30 is separated from the inner surface 24 of the high roof panel 15 by being firmly fixed to the inner surface 24 of the high roof panel 15.

また、本実施形態では、ハイルーフパネル15の内面24からボス34,35を起立させ、ボス34,35に形成されたボルト締結孔38,39に結合部材29のボルト挿通孔32,33に通したボルト36,37を締結している。このため、ハイルーフパネル15の延長側面部19の厚みをボス34,34の高さによって補うことができ、ハイルーフパネル15に対して結合部材29を強固に取り付けることができる。従って、延長側面部19の厚みに因らず、ハイルーフパネル15の内面24とルーフサイドレインフォース16aとを固定するための固定力を確実に確保することができる。   In the present embodiment, the bosses 34 and 35 are raised from the inner surface 24 of the high roof panel 15, and are passed through the bolt insertion holes 32 and 33 of the coupling member 29 through the bolt fastening holes 38 and 39 formed in the bosses 34 and 35. Bolts 36 and 37 are fastened. For this reason, the thickness of the extended side surface portion 19 of the high roof panel 15 can be supplemented by the height of the bosses 34, 34, and the coupling member 29 can be firmly attached to the high roof panel 15. Therefore, a fixing force for fixing the inner surface 24 of the high roof panel 15 and the roof side drain force 16a can be reliably ensured regardless of the thickness of the extended side surface portion 19.

以上、本発明者によってなされた発明を適用した実施形態について説明したが、この実施形態による本発明の開示の一部をなす論述及び図面により本発明は限定されることはない。すなわち、この実施形態に基づいて当業者等によりなされる他の実施形態、実施例及び運用技術等は全て本発明の範疇に含まれることは勿論である。   As mentioned above, although the embodiment to which the invention made by the present inventor is applied has been described, the present invention is not limited by the discussion and the drawings that form part of the disclosure of the present invention according to this embodiment. That is, it is needless to say that other embodiments, examples, operation techniques, and the like made by those skilled in the art based on this embodiment are all included in the scope of the present invention.

例えば、本実施形態では、ハイルーフパネル15の延長側面部19とルーフサイドレインフォース16aの上下方向に延びる部分とを接着する接着構造について説明したが、本発明に係る接着構造は、ハイルーフパネル15の天井面部18とルーフサイドレインフォース16aの車幅方向に延びる部分とを接着する接着構造に適用することも可能であり、同様に、ルーフサイドレインフォース16bとハイルーフパネル15とを接着する接着構造に適用することも可能である。   For example, in the present embodiment, the adhesive structure for adhering the extended side surface portion 19 of the high roof panel 15 and the portion extending in the vertical direction of the roof side drain force 16a has been described. However, the adhesive structure according to the present invention is the same as that of the high roof panel 15. It is also possible to apply to an adhesive structure that bonds the ceiling surface portion 18 and the portion of the roof side drain force 16a extending in the vehicle width direction, and similarly, to the adhesive structure that bonds the roof side drain force 16b and the high roof panel 15 to each other. It is also possible to apply.

また、本実施形態の接着構造は、ルーフサイドレインフォース16aのように、車室4の内側に配置されたレインフォースとパネル部材とを接着する接着構造であるが、本発明に係る接着構造は、車室4の外側に配置されたレインフォースとパネル材とを接着する接着構造にも適用することが可能である。   Further, the adhesion structure of the present embodiment is an adhesion structure for adhering the reinforcement disposed on the inner side of the passenger compartment 4 and the panel member, like the roof side drain force 16a, but the adhesion structure according to the present invention is as follows. The present invention can also be applied to an adhesive structure in which the reinforcement disposed outside the vehicle compartment 4 and the panel material are bonded.

加えて、本実施形態の接着構造は、ハイルーフ車のキャブ1を構成する部材間を接着する接着構造であるが、本発明に係る接着構造は、ハイルーフ車以外のトラック等の一般的な車両のキャブを構成する部材間の接着構造にも適用することが可能である。   In addition, the bonding structure of the present embodiment is a bonding structure that bonds members constituting the cab 1 of a high roof car, but the bonding structure according to the present invention is used for a general vehicle such as a truck other than a high roof car. The present invention can also be applied to an adhesion structure between members constituting the cab.

1:キャブ
2:キャブ本体
3:ハイルーフ部
4:車室
15:ハイルーフパネル(パネル材)
16a:ルーフサイドレインフォース(レインフォース)
19:延長側面部(パネル材)
24:内面(パネル材の表面)
28:対向面
28a:被接合面
28b:被接着面
29:結合部材
30:接合板部
31a,31b:結合部
40:一般面
41:接着面
43:接着層
S:隙間
1: Cab 2: Cab body 3: High roof part 4: Vehicle compartment 15: High roof panel (panel material)
16a: Roof side drain force (rain force)
19: Extension side (panel material)
24: Inner surface (surface of panel material)
28: opposing surface 28a: bonded surface 28b: bonded surface 29: bonding member 30: bonded plate portion 31a, 31b: bonded portion 40: general surface 41: bonding surface 43: bonding layer S: gap

Claims (2)

キャブを構成する樹脂製のパネル材に、該パネル材の表面に沿って所定方向に延びる金属製のレインフォースが接着により固定され、前記レインフォースによって前記パネル材が補強されるキャブの部材間の接着構造であって、
前記パネル材と前記レインフォースとの間に介在する接着層と、
前記レインフォースに固定される結合部材と、を備え、
前記レインフォースは、前記パネル材の前記表面と対向する対向面を有し、
前記対向面は、被接合面と、前記被接合面から前記所定方向へ連続して延びる被接着面とを含み、
前記結合部材は、前記レインフォースの前記被接合面に面接触した状態で接合される接合板部と、前記接合板部の両端縁から前記所定方向と交叉する方向へそれぞれ突出して前記パネル材に結合される1対の結合部とを一体的に有し、前記接合板部と前記被接合面との接合によって前記レインフォースに固定され、
前記結合部材の前記1対の結合部が前記パネル材に結合された結合状態で、前記結合部材の前記接合板部は、前記レインフォースの前記対向面と前記パネル材の前記表面との間に配置され、前記パネル材の前記表面と前記レインフォースの前記被接着面との間には、前記接合板部によって隙間が形成され、
前記接着層は、前記隙間内で前記パネル材の前記表面と前記レインフォースの前記被接着面との間に介在して前記レインフォースと前記パネル材とを接着する
ことを特徴とするキャブの部材間の接着構造。
A metal reinforcement extending in a predetermined direction along the surface of the panel material is fixed to the resin panel material constituting the cab by adhesion, and the panel material is reinforced by the reinforcement between the members of the cab. Adhesive structure,
An adhesive layer interposed between the panel material and the reinforcement;
A coupling member fixed to the reinforcement,
The reinforcement has a facing surface facing the surface of the panel material,
The facing surface includes a bonded surface and a bonded surface that continuously extends from the bonded surface in the predetermined direction,
The joining member is joined to the panel member by joining the joining plate portion joined in a state of surface contact with the surface to be joined of the reinforcement, and projecting in a direction crossing the predetermined direction from both end edges of the joining plate portion. A pair of joints to be joined together, and fixed to the reinforcement by joining the joining plate part and the joined surface;
In the coupled state in which the pair of coupling portions of the coupling member are coupled to the panel material, the joining plate portion of the coupling member is between the facing surface of the reinforcement and the surface of the panel material. Between the surface of the panel material and the adherend surface of the reinforcement, a gap is formed by the joining plate portion,
The cab member is characterized in that the adhesive layer is interposed between the surface of the panel material and the adherend surface of the reinforcement within the gap to bond the reinforcement and the panel material. Adhesive structure between.
請求項1に記載の接着構造であって、
前記パネル材の前記表面は、一般面と、該一般面から突出して前記レインフォースの前記被接着面と対向する接着面とを有し、
前記結合部材の前記接合板部は、前記レインフォースの前記対向面と前記パネル材の前記一般面との間に配置され、
前記隙間は、前記接着面と前記被接着面との間に形成される
ことを特徴とするキャブの部材間の接着構造。
The adhesive structure according to claim 1,
The surface of the panel material has a general surface and an adhesive surface that protrudes from the general surface and faces the adherend surface of the reinforcement,
The joining plate portion of the coupling member is disposed between the facing surface of the reinforcement and the general surface of the panel material,
The said gap is formed between the said adhesion surface and the said to-be-adhered surface. The adhesion structure between the members of the cab characterized by the above-mentioned.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6266882U (en) * 1985-10-17 1987-04-25
EP0536772A1 (en) * 1991-10-11 1993-04-14 IVECO FIAT S.p.A. Fastening device for a streamlined roof housing of an industrial vehicle cab
JPH07242182A (en) * 1994-03-04 1995-09-19 Matsuda Sangyo Kk Upper body structure for vehicle
JP2005132214A (en) * 2003-10-30 2005-05-26 Toyota Auto Body Co Ltd Roof structure for automobile
JP2014054943A (en) * 2012-09-13 2014-03-27 Daimler Ag Shock absorbing structure of vehicle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6266882U (en) * 1985-10-17 1987-04-25
EP0536772A1 (en) * 1991-10-11 1993-04-14 IVECO FIAT S.p.A. Fastening device for a streamlined roof housing of an industrial vehicle cab
JPH07242182A (en) * 1994-03-04 1995-09-19 Matsuda Sangyo Kk Upper body structure for vehicle
JP2005132214A (en) * 2003-10-30 2005-05-26 Toyota Auto Body Co Ltd Roof structure for automobile
JP2014054943A (en) * 2012-09-13 2014-03-27 Daimler Ag Shock absorbing structure of vehicle

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