JP2016060899A - Polyolefin resin aqueous dispersion - Google Patents
Polyolefin resin aqueous dispersion Download PDFInfo
- Publication number
- JP2016060899A JP2016060899A JP2014192568A JP2014192568A JP2016060899A JP 2016060899 A JP2016060899 A JP 2016060899A JP 2014192568 A JP2014192568 A JP 2014192568A JP 2014192568 A JP2014192568 A JP 2014192568A JP 2016060899 A JP2016060899 A JP 2016060899A
- Authority
- JP
- Japan
- Prior art keywords
- polyolefin resin
- compound
- group
- aqueous
- dispersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005672 polyolefin resin Polymers 0.000 title claims abstract description 128
- 239000006185 dispersion Substances 0.000 title claims abstract description 82
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 43
- 239000012736 aqueous medium Substances 0.000 claims abstract description 18
- 229920000768 polyamine Polymers 0.000 claims abstract description 17
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 13
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 claims abstract description 12
- 125000006353 oxyethylene group Chemical group 0.000 claims abstract description 8
- -1 polyoxy Polymers 0.000 claims description 50
- 125000003277 amino group Chemical group 0.000 claims description 48
- 150000001875 compounds Chemical class 0.000 claims description 43
- 239000000203 mixture Substances 0.000 claims description 34
- 239000012948 isocyanate Substances 0.000 claims description 11
- 230000009257 reactivity Effects 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 239000004593 Epoxy Substances 0.000 claims description 5
- 125000005702 oxyalkylene group Chemical group 0.000 claims description 5
- 229920000877 Melamine resin Polymers 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 41
- 239000002904 solvent Substances 0.000 abstract description 12
- 239000002270 dispersing agent Substances 0.000 abstract description 3
- 125000006681 (C2-C10) alkylene group Chemical group 0.000 abstract 1
- 239000010408 film Substances 0.000 description 33
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 28
- 238000006243 chemical reaction Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 18
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 16
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 239000003960 organic solvent Substances 0.000 description 15
- 239000005056 polyisocyanate Substances 0.000 description 15
- 229920001228 polyisocyanate Polymers 0.000 description 15
- 229910001220 stainless steel Inorganic materials 0.000 description 15
- 239000010935 stainless steel Substances 0.000 description 15
- 239000003795 chemical substances by application Substances 0.000 description 14
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 13
- 230000001804 emulsifying effect Effects 0.000 description 13
- 238000002156 mixing Methods 0.000 description 13
- 239000008096 xylene Substances 0.000 description 13
- 239000008199 coating composition Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 12
- 229920000098 polyolefin Polymers 0.000 description 12
- 238000006731 degradation reaction Methods 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 230000015556 catabolic process Effects 0.000 description 9
- 238000001816 cooling Methods 0.000 description 9
- 238000004945 emulsification Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 8
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 8
- 150000001412 amines Chemical class 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 8
- 230000006837 decompression Effects 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 7
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 6
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 6
- 125000001841 imino group Chemical group [H]N=* 0.000 description 6
- 230000003472 neutralizing effect Effects 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 150000003335 secondary amines Chemical group 0.000 description 5
- 239000004711 α-olefin Substances 0.000 description 5
- 125000003504 2-oxazolinyl group Chemical group O1C(=NCC1)* 0.000 description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 239000000976 ink Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 3
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004970 Chain extender Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 150000001541 aziridines Chemical class 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 3
- 239000002649 leather substitute Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 3
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 2
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 2
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical compound CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 2
- UWHCZFSSKUSDNV-UHFFFAOYSA-N 3-(aziridin-1-yl)propanoic acid;2-ethyl-2-(hydroxymethyl)propane-1,3-diol Chemical compound OC(=O)CCN1CC1.OC(=O)CCN1CC1.OC(=O)CCN1CC1.CCC(CO)(CO)CO UWHCZFSSKUSDNV-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical group COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
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- WTKZEGDFNFYCGP-UHFFFAOYSA-N Pyrazole Chemical compound C=1C=NNC=1 WTKZEGDFNFYCGP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
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- 238000010521 absorption reaction Methods 0.000 description 2
- 235000011054 acetic acid Nutrition 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- MRNZSTMRDWRNNR-UHFFFAOYSA-N bis(hexamethylene)triamine Chemical compound NCCCCCCNCCCCCCN MRNZSTMRDWRNNR-UHFFFAOYSA-N 0.000 description 2
- 239000002981 blocking agent Substances 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 229940043279 diisopropylamine Drugs 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
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- 125000000524 functional group Chemical group 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- VAMFXQBUQXONLZ-UHFFFAOYSA-N icos-1-ene Chemical compound CCCCCCCCCCCCCCCCCCC=C VAMFXQBUQXONLZ-UHFFFAOYSA-N 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- GKQPCPXONLDCMU-CCEZHUSRSA-N lacidipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C1=CC=CC=C1\C=C\C(=O)OC(C)(C)C GKQPCPXONLDCMU-CCEZHUSRSA-N 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- LSHROXHEILXKHM-UHFFFAOYSA-N n'-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCN LSHROXHEILXKHM-UHFFFAOYSA-N 0.000 description 2
- AQGNVWRYTKPRMR-UHFFFAOYSA-N n'-[2-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCNCCN AQGNVWRYTKPRMR-UHFFFAOYSA-N 0.000 description 2
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
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- 150000002918 oxazolines Chemical class 0.000 description 2
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- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 description 2
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- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- GFNDFCFPJQPVQL-UHFFFAOYSA-N 1,12-diisocyanatododecane Chemical compound O=C=NCCCCCCCCCCCCN=C=O GFNDFCFPJQPVQL-UHFFFAOYSA-N 0.000 description 1
- ZTNJGMFHJYGMDR-UHFFFAOYSA-N 1,2-diisocyanatoethane Chemical compound O=C=NCCN=C=O ZTNJGMFHJYGMDR-UHFFFAOYSA-N 0.000 description 1
- PCHXZXKMYCGVFA-UHFFFAOYSA-N 1,3-diazetidine-2,4-dione Chemical group O=C1NC(=O)N1 PCHXZXKMYCGVFA-UHFFFAOYSA-N 0.000 description 1
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
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- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
本発明は、ポリオレフィン系樹脂水性分散体、特に自動車、電気・電子製品、建築及び包装材料等のさまざまな分野で使用される塗料・インキ用のバインダー、プライマー、コーティング剤、接着剤、ガラス繊維の集束剤等に好適に使用できるポリオレフィン系樹脂水性分散体に関する。 The present invention relates to aqueous dispersions of polyolefin resins, especially binders, primers, coating agents, adhesives and glass fibers for paints and inks used in various fields such as automobiles, electrical / electronic products, construction and packaging materials. The present invention relates to an aqueous polyolefin resin dispersion that can be suitably used as a sizing agent or the like.
ポリオレフィン系樹脂水性分散体は、ポリプロピン基材への密着性、電気特性、力学特性及び化学特性に優れていることから、自動車や家電等のさまざまな分野で接着剤、塗料・インキ用バインダー及びプライマー等に適用されることが期待されている。
例えば、エチレン、ビニルシクロヘキサン及び不飽和カルボン酸類の共重合体を分散質として有する水性エマルションが開示されている(特許文献1参照)。
しかし、特許文献1に記載の水性分散体は分散安定性を向上させる目的で界面活性剤を使用しているため、塗膜の耐水性の低下や塗膜から界面活性剤がブリードアウトするという問題があった。
また、特許文献1では乳化分散性の観点から架橋したポリオレフィン系樹脂を用いることができず、皮膜の機械的強度、耐溶剤性に劣るという問題があった。
Polyolefin resin aqueous dispersions have excellent adhesion to polypropyne substrates, electrical properties, mechanical properties, and chemical properties. Therefore, adhesives, binders and primers for paints and inks are used in various fields such as automobiles and home appliances. It is expected to be applied to
For example, an aqueous emulsion having a copolymer of ethylene, vinylcyclohexane and unsaturated carboxylic acids as a dispersoid is disclosed (see Patent Document 1).
However, since the aqueous dispersion described in Patent Document 1 uses a surfactant for the purpose of improving the dispersion stability, there is a problem that the water resistance of the coating film decreases and the surfactant bleeds out from the coating film. was there.
Moreover, in patent document 1, the polyolefin-type resin bridge | crosslinked from the viewpoint of emulsification dispersibility cannot be used, but there existed a problem that it was inferior to the mechanical strength of a membrane | film | coat, and solvent resistance.
本発明は上記問題点に鑑みてなされたものであり、本発明の目的は分散剤なしで分散安定性に優れると共に、乾燥被膜の機械的強度、耐溶剤性及び耐水性に優れるポリオレフィン系樹脂水性分散体を提供することにある。 The present invention has been made in view of the above problems, and an object of the present invention is an excellent polyolefin-based resin aqueous solution having excellent dispersion stability without a dispersant and excellent mechanical strength, solvent resistance and water resistance of a dry film. It is to provide a dispersion.
本発明者は、上記目的を達成するため鋭意検討した結果、本発明に到達した。即ち本発明は、一般式(1)で表されるポリアミン(A)とカルボン酸無水物基を有するポリオレフィン系樹脂(P2)とを反応させてなるポリオレフィン系樹脂(P3)及び水性媒体(M)を含有してなるポリオレフィン系樹脂水性分散体である。
本発明のポリオレフィン系樹脂水性分散体は、分散安定性に優れ、機械的強度、耐溶剤性及び耐水性に優れる。 The aqueous polyolefin-based resin dispersion of the present invention is excellent in dispersion stability and excellent in mechanical strength, solvent resistance and water resistance.
本発明のポリオレフィン系樹脂水性分散体(E2)は、ポリオレフィン系樹脂(P3)及び水性媒体(M)を含有する。 The aqueous polyolefin resin dispersion (E2) of the present invention contains a polyolefin resin (P3) and an aqueous medium (M).
本発明のポリオレフィン系樹脂水性分散体(E2)のカルボン酸無水物基を有するポリオレフィン系樹脂(P2)としては、変性可能なポリオレフィン系樹脂を主成分(好ましくは含有率50重量%以上、更に好ましくは75重量%以上、特に好ましくは80〜100重量%)とするポリオレフィン系樹脂(P1)のカルボン酸無水物基を導入したものを用いることができる。 The polyolefin resin (P2) having a carboxylic anhydride group of the aqueous polyolefin resin dispersion (E2) of the present invention is mainly composed of a modifiable polyolefin resin (preferably a content of 50% by weight or more, more preferably May be 75% by weight or more, particularly preferably 80 to 100% by weight) of the polyolefin resin (P1) into which a carboxylic acid anhydride group has been introduced.
変性可能なポリオレフィン系樹脂を主成分とするポリオレフィン系樹脂(P1)には、炭素数2〜30(好ましくは2〜12、更に好ましくは2〜10)のオレフィンの1種又は2種以上の混合物の(共)重合[(共)重合は、重合又は共重合を意味する。以下同様。]によって得られるポリオレフィン(重合法)及び減成されたポリオレフィン{高分子量[好ましくは数平均分子量(以下Mnと略記する)50,000〜150,000]ポリオレフィンを機械的、熱的又は化学的に減成してなるもの(減成法)}が含まれる。
これらのうち、カルボキシル基を導入する際の変性のし易さ及び入手のし易さの観点から好ましいのは、減成されたポリオレフィンであり、更に好ましいのは熱減成されたポリオレフィンである。前記熱減成によれば、後述のとおり1分子当たりの平均二重結合数が1.5〜2個の低分子量ポリオレフィンが容易に得られ、前記低分子量ポリオレフィンはカルボン酸無水物基を導入して変性することが容易である。
The polyolefin resin (P1) mainly composed of a denatured polyolefin resin is one or a mixture of two or more olefins having 2 to 30 carbon atoms (preferably 2 to 12, more preferably 2 to 10). (Co) polymerization [(Co) polymerization means polymerization or copolymerization. The same applies below. ] Obtained by (polymerization method) and degraded polyolefin {high molecular weight [preferably number average molecular weight (hereinafter abbreviated as Mn) 50,000 to 150,000] polyolefin mechanically, thermally or chemically Degraded (degradation method)} is included.
Of these, from the viewpoint of ease of modification and availability in introducing a carboxyl group, preferred is a degraded polyolefin, and more preferred is a thermally degraded polyolefin. According to the thermal degradation, a low molecular weight polyolefin having an average number of double bonds per molecule of 1.5 to 2 can be easily obtained as described later, and the low molecular weight polyolefin introduces a carboxylic anhydride group. It is easy to denature.
本発明におけるポリオレフィン系樹脂のMnは、ゲルパーミエーションクロマトグラフィー(GPC)を用いて以下の条件で測定することができる。
装置(一例):「HLC−8120」[東ソー(株)製]
カラム(一例):「TSKgelGMHXL」[東ソー(株)製](2本)
「TSKgelMultiporeHXL−M」[東ソー(株)製](1本)
試料溶液:0.3重量%のオルトジクロロベンゼン溶液
溶液注入量:100μl
流量:1ml/分
測定温度:135℃
検出装置:屈折率検出器
基準物質:標準ポリスチレン(TSKstandardPOLYSTYRENE)12点(分子量:500、1,050、2,800、5,970、9,100、18,100、37,900、96,400、190,000、355,000、1,090,000、2,890,000)[東ソー(株)製]
Mn of the polyolefin resin in the present invention can be measured under the following conditions using gel permeation chromatography (GPC).
Apparatus (example): “HLC-8120” [manufactured by Tosoh Corporation]
Column (example): “TSKgelGMHXL” [manufactured by Tosoh Corporation] (two)
“TSKgelMultiporeHXL-M” [manufactured by Tosoh Corporation] (1 pc.)
Sample solution: 0.3 wt% orthodichlorobenzene solution solution injection amount: 100 μl
Flow rate: 1 ml / min Measurement temperature: 135 ° C
Detector: Refractive index detector Reference material: Standard polystyrene (TSK standard POLYSTYRENE) 12 points (Molecular weight: 500, 1,050, 2,800, 5,970, 9,100, 18,100, 37,900, 96,400, 190,000, 355,000, 1,090,000, 2,890,000) [manufactured by Tosoh Corporation]
熱減成されたポリオレフィンとしては特に限定されないが、高分子量ポリオレフィンを、不活性ガス中で加熱して得られたもの(300〜450℃で0.5〜10時間、例えば特開平3−62804号公報に記載の方法で得られたもの)、及び空気中で加熱することにより熱減成されたもの等が挙げられる。 The heat-degraded polyolefin is not particularly limited, and is obtained by heating a high molecular weight polyolefin in an inert gas (at 300 to 450 ° C. for 0.5 to 10 hours, for example, JP-A-3-62804). And those obtained by heat degradation by heating in air.
前記熱減成法に用いられる高分子量ポリオレフィンとしては、炭素数2〜30(好ましくは2〜12、更に好ましくは2〜10)のオレフィンの1種又は2種以上の混合物の(共)重合体[Mnは好ましくは12,000〜100,000、更に好ましくは15,000〜70,000。メルトフローレート(以下MFRと略記する。単位はg/10min)は好ましくは0.5〜150、更に好ましくは1〜100。]等が挙げられる。ここでMFRとは、樹脂の溶融粘度を表す数値であり、数値が大きいほど溶融粘度が低いことを表す。 MFRの測定方法はJIS K7210で規定した方法に準拠する。例えばポリプロピレンの場合は、230℃、荷重2.16kgfの条件で測定される。
炭素数2〜30のオレフィンとしては、炭素数2〜30のα−オレフィン及び炭素数4〜30のジエンが挙げられる。
炭素数2〜30のα−オレフィンとしては、エチレン、プロピレン、1−ブテン、4−メチル−1−ペンテン、1−ペンテン、1−オクテン、1−デセン、1−ドデセン、1−イコセン及び1−テトラコセン等が挙げられる。
炭素数4〜30のジエンとしては、ブタジエン、イソプレン、シクロペンタジエン及び1,11−ドデカジエン等が挙げられる。
炭素数2〜30のオレフィンのうち、分子量制御の観点から好ましいのは、エチレン、プロピレン、炭素数4〜12のα−オレフィン、ブタジエン、イソプレン及びこれらの混合物であり、更に好ましいのは、エチレン、プロピレン、炭素数4〜10のα−オレフィン、ブタジエン及びこれらの混合物、特に好ましいのはエチレン、プロピレン、1−ブテン、ブタジエン及びこれらの混合物である。
The high molecular weight polyolefin used in the thermal degradation method is a (co) polymer of one or a mixture of two or more olefins having 2 to 30 carbon atoms (preferably 2 to 12, more preferably 2 to 10). [Mn is preferably 12,000 to 100,000, more preferably 15,000 to 70,000. The melt flow rate (hereinafter abbreviated as MFR. The unit is g / 10 min) is preferably 0.5 to 150, more preferably 1 to 100. ] Etc. are mentioned. Here, MFR is a numerical value representing the melt viscosity of the resin, and the larger the numerical value, the lower the melt viscosity. The MFR measurement method conforms to the method defined in JIS K7210. For example, in the case of polypropylene, it is measured under conditions of 230 ° C. and a load of 2.16 kgf.
Examples of the olefin having 2 to 30 carbon atoms include α-olefins having 2 to 30 carbon atoms and dienes having 4 to 30 carbon atoms.
Examples of the α-olefin having 2 to 30 carbon atoms include ethylene, propylene, 1-butene, 4-methyl-1-pentene, 1-pentene, 1-octene, 1-decene, 1-dodecene, 1-icocene and 1-icosene. Tetracocene and the like can be mentioned.
Examples of the diene having 4 to 30 carbon atoms include butadiene, isoprene, cyclopentadiene and 1,11-dodecadiene.
Among the olefins having 2 to 30 carbon atoms, ethylene, propylene, α-olefins having 4 to 12 carbon atoms, butadiene, isoprene and a mixture thereof are preferable from the viewpoint of molecular weight control, and ethylene, Propylene, C 4-10 α-olefin, butadiene and mixtures thereof, particularly preferred are ethylene, propylene, 1-butene, butadiene and mixtures thereof.
ポリオレフィン系樹脂(P1)のMnは、乳化分散性と乾燥皮膜の機械的強度の観点から、好ましくは800〜20,000であり、更に好ましくは900〜10,000、特に好ましくは1,000〜6,000である。
(P1)中の二重結合の数は、反応時の粘度及び乾燥皮膜の機械的強度の観点から好ましくは炭素数1,000個当たり1〜40個であり、更に好ましくは2〜20個、特に好ましくは3〜10個である。
Mn of the polyolefin resin (P1) is preferably 800 to 20,000, more preferably 900 to 10,000, and particularly preferably 1,000 to 10,000 from the viewpoint of emulsification dispersibility and mechanical strength of the dry film. 6,000.
The number of double bonds in (P1) is preferably 1 to 40 per 1,000 carbon atoms, more preferably 2 to 20 from the viewpoint of viscosity during reaction and mechanical strength of the dry film. Especially preferably, it is 3-10 pieces.
(P1)1分子当たりの二重結合の平均数は、反応時の粘度及び乾燥皮膜の機械的強度の観点から、好ましくは1.5〜2.5個、更に好ましくは1.8〜2.2、特に好ましくは1.9〜2.1個、最も好ましいのは2個である。
熱減成法により低分子量ポリオレフィンを得る方法を用いると、Mn800〜6,000の範囲で、1分子当たりの二重結合の平均数が1.5〜2個の(P1)が容易に得られる[村田勝英、牧野忠彦、日本化学会誌、192頁(1975)]。
カルボン酸無水物基を有するポリオレフィン系樹脂(P2)としては、(P1)をα,β−不飽和ジカルボン酸無水物で変性した構造を有するポリオレフィンが使用できる。
(P1) The average number of double bonds per molecule is preferably 1.5 to 2.5, more preferably 1.8 to 2.1, from the viewpoints of viscosity during reaction and mechanical strength of the dried film. 2, particularly preferably 1.9 to 2.1, most preferably 2.
When a method for obtaining a low molecular weight polyolefin by a thermal degradation method is used, (P1) having an average number of double bonds per molecule of 1.5 to 2 can be easily obtained in the range of Mn 800 to 6,000. [Katsuhide Murata, Tadahiko Makino, Journal of the Chemical Society of Japan, page 192 (1975)].
As the polyolefin resin (P2) having a carboxylic acid anhydride group, a polyolefin having a structure obtained by modifying (P1) with an α, β-unsaturated dicarboxylic acid anhydride can be used.
変性に用いられるα,β−不飽和ジカルボン酸無水物としては、マレイン酸無水物、イタコン酸無水物、及びシトラコン酸無水物等が挙げられる。これらのうち、変性の容易さの観点から好ましいのはマレイン酸無水物である。 Examples of the α, β-unsaturated dicarboxylic acid anhydride used for modification include maleic acid anhydride, itaconic acid anhydride, and citraconic acid anhydride. Of these, maleic anhydride is preferred from the viewpoint of ease of modification.
変性に使用するα,β−不飽和カルボン酸無水物の量は、ポリオレフィン系樹脂(P1)の重量に基づきポリプロピレン基材への密着性及び乳化分散性の観点から、好ましくは0.5〜40重量%であり、更に好ましくは1〜30重量%、特に好ましくは2〜20重量%である。 The amount of the α, β-unsaturated carboxylic acid anhydride used for modification is preferably 0.5 to 40 based on the weight of the polyolefin resin (P1), from the viewpoint of adhesion to a polypropylene substrate and emulsification dispersibility. % By weight, more preferably 1 to 30% by weight, particularly preferably 2 to 20% by weight.
α,β−不飽和カルボン酸無水物による変性は、例えば、(P1)の二重結合に、溶液法又は溶融法のいずれかの方法で、α,β−不飽和カルボン酸無水物を付加反応(エン反応)させることにより行うことができ、反応温度は、好ましくは170〜230℃である。 Modification by α, β-unsaturated carboxylic acid anhydride is, for example, addition reaction of α, β-unsaturated carboxylic acid anhydride to the double bond of (P1) by either the solution method or the melting method. (Ene reaction), and the reaction temperature is preferably 170 to 230 ° C.
カルボン酸無水物基を有するポリオレフィン系樹脂(P2)のMnは、乳化分散性及び乾燥皮膜の機械的強度の観点から、好ましくは900〜25,000であり、更に好ましくは1,000〜20,000、特に好ましくは1,100〜10,000である。
また、(P2)の酸価は、(b)との反応性及びブロックポリマー(A)の熱可塑性の観点から、好ましくは4〜280mgKOH/g、更に好ましくは10〜100mgKOH/g、特に好ましくは15〜80mgKOH/gである。
Mn of the polyolefin resin (P2) having a carboxylic acid anhydride group is preferably 900 to 25,000, more preferably 1,000 to 20, from the viewpoints of emulsifying dispersibility and mechanical strength of the dry film. 000, particularly preferably 1,100 to 10,000.
The acid value of (P2) is preferably 4 to 280 mgKOH / g, more preferably 10 to 100 mgKOH / g, particularly preferably from the viewpoint of the reactivity with (b) and the thermoplasticity of the block polymer (A). 15-80 mg KOH / g.
アミノ基を有するポリオレフィン系樹脂(P3)はカルボン酸無水物基を有するポリオレフィン系樹脂(P2)と一般式(1)で表されるポリアミン(A)とを反応させて得られるポリオレフィン系樹脂である。
一般式(1)中のR1及びR2はそれぞれ独立に炭素数2〜10のアルキレン基を表し、aは1〜5の整数を表し、Xはオキシエチレンを必須構成単位とする1価のポリオキシアルキレン(アルキレンの炭素数2〜12)鎖を示す。 R 1 and R 2 in the general formula (1) each independently represent an alkylene group having 2 to 10 carbon atoms, a represents an integer of 1 to 5, and X represents a monovalent having oxyethylene as an essential constituent unit. A polyoxyalkylene (alkylene having 2 to 12 carbon atoms) chain is shown.
R1及びR2は、乳化分散性の観点から、好ましいのはエチレン基、1,3−プロピレン基、1,4−ブチレン基及び1,5−ペンチレン基である。 R 1 and R 2 are preferably an ethylene group, a 1,3-propylene group, a 1,4-butylene group, and a 1,5-pentylene group from the viewpoint of emulsion dispersibility.
aは通常1〜5の整数を表し、乾燥皮膜の耐水性の観点から好ましいのは1〜3であり、更に好ましくは1である。 a usually represents an integer of 1 to 5, preferably 1 to 3, more preferably 1 from the viewpoint of water resistance of the dry film.
Xはポリオレフィン樹脂(P3)の乳化分散性及び乾燥皮膜の機械的強度の観点から一般式(2)で表される構造が好ましい。 X is preferably a structure represented by the general formula (2) from the viewpoint of the emulsifying dispersibility of the polyolefin resin (P3) and the mechanical strength of the dry film.
一般式(2)中のbは通常5〜200の整数であり、乳化分散性及び耐水性の両立の観点から、40〜200が好ましい。bが5より小さい場合は乳化分散性が十分に発現しない。また、200より大きい場合は、耐水性が低下する。 In general formula (2), b is usually an integer of 5 to 200, and 40 to 200 is preferable from the viewpoint of achieving both emulsifying dispersibility and water resistance. When b is smaller than 5, the emulsifying dispersibility is not sufficiently exhibited. Moreover, when larger than 200, water resistance falls.
一般式(2)中のcは、通常0〜195の整数であり、乳化分散性の観点から0〜50が好ましく、更に好ましくは0である。195より大きい場合は、乳化分散性が十分に発現しない。 C in General formula (2) is an integer of 0-195 normally, 0-50 are preferable from a viewpoint of emulsification dispersibility, More preferably, it is 0. When it is larger than 195, the emulsifying dispersibility is not sufficiently exhibited.
b及びcは、5≦b+c≦200を満たし、cが1以上の場合、b個のオキシエチレン基とc個のオキシアルキレン基(AO)の結合形式はランダムでもブロックでもこれらの併用でもよいが、耐水性を損なわずに乳化分散性を確保する観点から好ましいのはブロック形式であり、更に好ましいのは末端のブロック、即ち一般式(2)における窒素原子から最も遠い位置にあるブロックがポリオキシエチレンのブロックであるものである。 b and c satisfy 5 ≦ b + c ≦ 200, and when c is 1 or more, the bonding form of b oxyethylene groups and c oxyalkylene groups (AO) may be random, block, or a combination thereof. From the viewpoint of ensuring emulsification and dispersibility without impairing water resistance, the block format is preferred, and the terminal block, that is, the block farthest from the nitrogen atom in the general formula (2) is more preferably polyoxy It is a block of ethylene.
一般式(2)中のAOは炭素数3〜12のオキシアルキレン基であり、AOが複数ある場合それぞれ同一でも異なっていてもよく、アミノ基を有するポリオレフィン系樹脂(P3)の乳化分散性の観点から好ましいのは炭素数1〜5のオキシアルキレン基である。 AO in the general formula (2) is an oxyalkylene group having 3 to 12 carbon atoms, and when there are a plurality of AOs, they may be the same or different, and the emulsifying dispersibility of the polyolefin-based resin (P3) having an amino group From the viewpoint, an oxyalkylene group having 1 to 5 carbon atoms is preferable.
ポリアミン(A)は、例えばポリ(n=2〜6)アルキレン(炭素数2〜10)ポリ(n=3〜7)アミン(ジエチレントリアミン、ジプロピレントリアミン、ジヘキシレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ペンタエチレンヘキサミン及びヘキサエチレンヘプタミン等)のアミノ基をケトン[メチルエチルケトン(以下、MEKと略記)及びメチルイソブチルケトン等]でケチミン化したもののイミノ基に必須成分としてのエチレンオキサイド(以下、EOと略記)と任意成分としての炭素数3〜12のアルキレンオキサイドを開環付加させて、ケチミン化した部分を加水分解してアミノ基を再生させることで得ることができる。 Polyamine (A) is, for example, poly (n = 2-6) alkylene (2 to 10 carbon atoms) poly (n = 3-7) amine (diethylenetriamine, dipropylenetriamine, dihexylenetriamine, triethylenetetramine, tetraethylenepenta Ethylene oxide (hereinafter referred to as EO) as an essential component of the imino group in which the amino group of amine, pentaethylenehexamine and hexaethyleneheptamine is ketiminated with ketones [methyl ethyl ketone (hereinafter abbreviated as MEK) and methyl isobutyl ketone, etc.] And a C3-12 alkylene oxide as an optional component by ring-opening addition, and hydrolyzing the ketiminated moiety to regenerate the amino group.
炭素数3〜12のアルキレンオキサイドとしては、1,2−プロピレンオキサイド(以下、POと略記)、1,3−プロピレンオキサイド、1,2−、1,3−又は2,3−ブチレンオキサイド、テトラヒドロフラン(以下、THFと略記)、3−メチルテトラヒドロフラン、α−オレフィンオキサイド、スチレンオキサイド及びエピハロヒドリン(エピクロルヒドリン等)等が挙げられ、透湿性の観点から、炭素数1〜5のアルキレンオキサイドが好ましい。炭素数3〜12のアルキレンオキサイドは1種を単独で用いても2種以上を併用してもよい。 Examples of the alkylene oxide having 3 to 12 carbon atoms include 1,2-propylene oxide (hereinafter abbreviated as PO), 1,3-propylene oxide, 1,2-, 1,3- or 2,3-butylene oxide, tetrahydrofuran (Hereinafter abbreviated as THF), 3-methyltetrahydrofuran, α-olefin oxide, styrene oxide, epihalohydrin (eg, epichlorohydrin) and the like, and alkylene oxides having 1 to 5 carbon atoms are preferable from the viewpoint of moisture permeability. A C3-C12 alkylene oxide may be used individually by 1 type, or may use 2 or more types together.
EOと炭素数3〜12のアルキレンオキサイドの付加形式はランダム付加でもブロック付加でもこれらの併用でもよいが、防水性を損なわずに透湿性を確保する観点から好ましいのはブロック付加であり、更に好ましいのは末端のブロック、即ち一般式(2)における窒素原子から最も遠い位置にあるブロックがEOのブロック付加によるものである。 The addition form of EO and the alkylene oxide having 3 to 12 carbon atoms may be random addition, block addition or a combination thereof, but from the viewpoint of ensuring moisture permeability without impairing waterproofness, block addition is more preferable. The block at the end, that is, the block farthest from the nitrogen atom in the general formula (2) is due to the block addition of EO.
本発明のポリアミン(A)は、1種を単独で用いてもよいし、2種以上を併用して用いてもよい。 The polyamine (A) of the present invention may be used alone or in combination of two or more.
ポリアミン(A)中のオキシエチレン基の重量は、アミノ基を有するポリオレフィン系樹脂(P3)の乳化分散性の観点から、ポリアミン(A)とポリオレフィン系樹脂(P2)の合計重量に基づいて、10〜50重量%であることが好ましく、更に好ましくは15〜45重量%であり、特に好ましくは17〜42重量%である。 The weight of the oxyethylene group in the polyamine (A) is 10 based on the total weight of the polyamine (A) and the polyolefin resin (P2) from the viewpoint of emulsion dispersibility of the polyolefin resin (P3) having an amino group. It is preferably ˜50% by weight, more preferably 15 to 45% by weight, and particularly preferably 17 to 42% by weight.
ポリアミン(A)は、アミノ基を有するポリオレフィン系樹脂(P3)の乳化分散性及びポリオレフィン系樹脂水性分散体のポリプロピレン基材への密着性が確保できる範囲で、更に鎖伸長剤(a1)及び必要により反応停止剤(a2)を含有することができる。(a1)及び(a2)は、1種を単独で用いてもよいし、2種以上を併用して用いてもよい。 The polyamine (A) has a chain extender (a1) and necessary as long as the emulsifying dispersibility of the polyolefin-based resin (P3) having an amino group and the adhesion of the aqueous polyolefin-based resin dispersion to the polypropylene substrate can be secured. The reaction terminator (a2) can be contained. (A1) and (a2) may be used individually by 1 type, and may be used in combination of 2 or more types.
鎖伸長剤(a1)としては、炭素数2〜10のジアミン(例えばエチレンジアミン、プロピレンジアミン、ヘキサメチレンジアミン、イソホロンジアミン、トルエンジアミン及びピペラジン)、ポリ(n=2〜6)アルキレン(炭素数2〜6)ポリ(n=3〜7)アミン(ジエチレントリアミン、ジプロピレントリアミン、ジヘキシレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ペンタエチエレンヘキサミン及びヘキサエチレンヘプタミン等)、ヒドラジン又はその誘導体(二塩基酸ジヒドラジド例えばアジピン酸ジヒドラジド等)等が挙げられる。 Examples of the chain extender (a1) include diamines having 2 to 10 carbon atoms (for example, ethylene diamine, propylene diamine, hexamethylene diamine, isophorone diamine, toluene diamine and piperazine), poly (n = 2 to 6) alkylene (2 to 2 carbon atoms). 6) Poly (n = 3-7) amine (diethylenetriamine, dipropylenetriamine, dihexylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, hexaethyleneheptamine, etc.), hydrazine or its derivatives (dibasic) Acid dihydrazide such as adipic acid dihydrazide).
鎖伸長剤(a1)は、合成上の観点から炭素数2〜10のジアミンが好ましい。 The chain extender (a1) is preferably a diamine having 2 to 10 carbon atoms from the viewpoint of synthesis.
反応停止剤(a2)としては、炭素数1〜10のモノアミン類(モノメチルアミン、モノエチルアミン、モノブチルアミン、ジブチルアミン及びモノオクチルアミン等のモノ又はジアルキルアミン並びにモノエタノールアミン、ジエタノールアミン及びジイソプロパノールアミン等のモノ又はジアルカノールアミン等)及び炭素数2〜10のアミノアルコール類(例えばエタノールアミン、ジエタノールアミン、2−アミノ−2−メチルプロパノール及びトリエタノールアミン)等が挙げられる。 As the reaction terminator (a2), monoamines having 1 to 10 carbon atoms (mono- or dialkylamines such as monomethylamine, monoethylamine, monobutylamine, dibutylamine and monooctylamine, monoethanolamine, diethanolamine and diisopropanolamine) Mono- or dialkanolamine, etc.) and amino alcohols having 2 to 10 carbon atoms (for example, ethanolamine, diethanolamine, 2-amino-2-methylpropanol, and triethanolamine).
ポリアミン(A)の量は(A)中のアミノ基のモル数がポリオレフィン系樹脂(P2)のカルボン酸無水物基のモル数に対し、1.1〜3.0倍となる量が好ましく、ポリプロピレン基材への密着性及び乳化分散性の観点から、好ましくは1.2〜2.5倍であり、更に好ましくは1.3〜2.4倍、特に好ましくは1.4〜2.3倍である。 The amount of the polyamine (A) is preferably such that the number of moles of amino groups in (A) is 1.1 to 3.0 times the number of moles of carboxylic anhydride groups of the polyolefin resin (P2). From the viewpoint of adhesion to a polypropylene base material and emulsifying dispersibility, it is preferably 1.2 to 2.5 times, more preferably 1.3 to 2.4 times, and particularly preferably 1.4 to 2.3. Is double.
アミノ基を有するポリオレフィン系樹脂(P3)のMnは、(P3)の乳化分散性及びポリオレフィン系樹脂分散体の乾燥皮膜の機械的強度の観点から、好ましくは1,100〜40,000であり、更に好ましくは1,200〜30,000、特に好ましくは1,300〜20,000である。 Mn of the polyolefin resin (P3) having an amino group is preferably 1,100 to 40,000 from the viewpoint of the emulsifying dispersibility of (P3) and the mechanical strength of the dry film of the polyolefin resin dispersion, More preferably, it is 1,200-30,000, Most preferably, it is 1,300-20,000.
アミノ基を有するポリオレフィン系樹脂(P3)はアミノ基と反応性を有する化合物(B)と反応させるためアミノ基を有する必要がある。(P3)のアミン価は、乳化分散性及びポリオレフィン系樹脂水性分散体(E2)の乾燥皮膜の機械的強度の観点から、好ましくは4〜280mgKOH/g、更に好ましくは10〜100mgKOH/g、特に好ましくは15〜80mgKOH/gである。 The polyolefin resin (P3) having an amino group needs to have an amino group in order to react with the compound (B) having reactivity with the amino group. The amine value of (P3) is preferably 4 to 280 mgKOH / g, more preferably 10 to 100 mgKOH / g, particularly from the viewpoint of emulsifying dispersibility and the mechanical strength of the dry film of the polyolefin resin aqueous dispersion (E2). Preferably it is 15-80 mgKOH / g.
カルボン酸無水物基を有するポリオレフィン系樹脂(P2)とポリアミン(A)との反応は溶液法又は溶融法のいずれかの方法で行うことができ、反応温度は、好ましくは100〜200℃である。 The reaction between the polyolefin resin (P2) having a carboxylic acid anhydride group and the polyamine (A) can be carried out by either a solution method or a melting method, and the reaction temperature is preferably 100 to 200 ° C. .
ポリオレフィン系樹脂(P1〜3)を製造するための装置は、撹拌又は混練可能なものであれば特に限定されず、コルベン、簡易加圧反応装置(オートクレーブ)及び一軸又は二軸の混練機等が使用できる。 The apparatus for producing the polyolefin-based resin (P1 to 3) is not particularly limited as long as it can be stirred or kneaded, and includes a Kolben, a simple pressure reactor (autoclave), a uniaxial or biaxial kneader, and the like. Can be used.
ポリオレフィン系樹脂水性分散体(E2)はアミノ基を有するポリオレフィン系樹脂(P3)を水性媒体(M)に分散させたポリオレフィン系樹脂水性分散体(E1)にアミノ基と反応性を有する化合物(B)を添加し、粒子状の(P3)に吸収させた後、反応させて得られる。 The aqueous polyolefin resin dispersion (E2) is a compound (B) having reactivity with amino groups in the aqueous polyolefin resin dispersion (E1) obtained by dispersing the polyolefin resin (P3) having amino groups in the aqueous medium (M). ) Is added and absorbed in particulate (P3) and then reacted.
本発明における水性媒体(M)としては、水及び水と有機溶剤(S)との混合物が挙げられる。有機溶剤(S)としては、ケトン系溶剤(アセトン、メチルエチルケトン及びメチルイソブチルケトン等)、エステル系溶剤(酢酸エチル、酢酸ブチル及びγ−ブチロラクトン等)、エーテル系溶剤(THF等)、アミド系溶剤[N,N−ジメチルホルムアミド(以下、DMFと略記)、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン及びN−メチルカプロラクタム等]、アルコール系溶剤(メタノール、エタノール及びイソプロピルアルコール等)及び芳香族炭化水素系溶剤(トルエン及びキシレン等)等が挙げられる。これらの有機溶剤は1種を単独で用いても2種以上を併用してもよい。これらの内、分散性の観点から水溶性の有機溶剤であることが好ましい。 Examples of the aqueous medium (M) in the present invention include water and a mixture of water and an organic solvent (S). Examples of the organic solvent (S) include ketone solvents (acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.), ester solvents (ethyl acetate, butyl acetate, γ-butyrolactone, etc.), ether solvents (THF, etc.), amide solvents [ N, N-dimethylformamide (hereinafter abbreviated as DMF), N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactam, etc.], alcohol solvents (methanol, ethanol, isopropyl alcohol, etc.) and aroma Group hydrocarbon solvents (toluene, xylene, etc.). These organic solvents may be used individually by 1 type, or may use 2 or more types together. Among these, a water-soluble organic solvent is preferable from the viewpoint of dispersibility.
ポリオレフィン系樹脂水性分散体(E1)は、アミノ基を有するポリオレフィン系樹脂(P3)を必要により中和剤で中和し、水性媒体(M)に分散させることで製造することができる。具体的には、分散混合装置として回転式分散混合装置を用いて水中に分散させる方法等が挙げられる。前記方法を用いることにより、界面活性剤を使用することなく、分散安定性に優れるポリオレフィン系樹脂水性分散体(E1)を得ることができる。
尚、製造に当たっては、必要により任意成分である前記有機溶剤(S)及びその他の添加剤が併用される。
The polyolefin resin aqueous dispersion (E1) can be produced by neutralizing the polyolefin resin (P3) having an amino group with a neutralizing agent as necessary and dispersing it in the aqueous medium (M). Specifically, a method of dispersing in water using a rotary dispersion mixing apparatus as the dispersion mixing apparatus can be mentioned. By using the above method, it is possible to obtain an aqueous polyolefin resin dispersion (E1) having excellent dispersion stability without using a surfactant.
In addition, in manufacture, the said organic solvent (S) and other additives which are arbitrary components are used together as needed.
(P3)を中和する中和剤としては、炭素数1〜10のモノカルボン酸(例えばギ酸、酢酸、プロパン酸及び乳酸等)、炭酸、塩酸、燐酸、硫酸、炭酸ジメチル、硫酸ジメチル、メチルクロライド及びベンジルクロライド等が挙げられる。 Examples of the neutralizing agent for neutralizing (P3) include monocarboxylic acids having 1 to 10 carbon atoms (for example, formic acid, acetic acid, propanoic acid, and lactic acid), carbonic acid, hydrochloric acid, phosphoric acid, sulfuric acid, dimethyl carbonate, dimethyl sulfate, and methyl. Examples include chloride and benzyl chloride.
これらの内、ポリオレフィン樹脂水性分散体(E2)の臭気等の観点から好ましいのは炭酸及び燐酸である。 Among these, carbonic acid and phosphoric acid are preferable from the viewpoint of the odor of the aqueous polyolefin resin dispersion (E2).
中和剤を使用する場合は、水分散工程前、水分散工程中又は水分散後のいずれの時期に添加してもよいが、アミノ基を有するポリオレフィン系樹脂(P3)の乳化分散性の観点から、水分散工程前又は水分散工程中に添加することが好ましい。 When using a neutralizing agent, it may be added at any time before the water dispersion step, during the water dispersion step, or after the water dispersion, but from the viewpoint of emulsification dispersibility of the polyolefin resin (P3) having an amino group Therefore, it is preferably added before or during the water dispersion step.
上記方法を用いる場合、アミノ基を有するポリオレフィン系樹脂(P3)の形状を0.2〜50mmの粒状又はブロック状にすることが回転式分散混合装置に供給し易いという観点から好ましく、その大きさは、更に好ましくは0.5〜30mm、特に好ましくは1〜10mmである。 When using the above method, it is preferable that the shape of the polyolefin-based resin (P3) having an amino group is 0.2 to 50 mm in the form of granules or blocks from the viewpoint of easy supply to the rotary dispersion mixing apparatus, and the size thereof. Is more preferably 0.5 to 30 mm, particularly preferably 1 to 10 mm.
アミノ基を有するポリオレフィン系樹脂(P3)の水性媒体(M)への分散に際して上記有機溶剤(S)を使用することにより、乳化分散性を向上させることができる。 By using the organic solvent (S) when the amino group-containing polyolefin resin (P3) is dispersed in the aqueous medium (M), the emulsification dispersibility can be improved.
有機溶剤(S)を使用する場合、その使用量は通常50重量%以下、好ましくは20重量%以下である。尚、上述のポリオレフィン系樹脂(P3)の製造時を含めて、有機溶剤(S)を使用した場合には、環境汚染の観点からポリオレフィン系樹脂水性分散体製造後に、これを好ましくは1000ppm以下、更に好ましくは500ppm以下、特に好ましくは100ppm以下まで留去することが好ましく、有機溶剤(S)を使用せず、有機溶剤を実質的に含まないことが最も好ましい。 When the organic solvent (S) is used, the amount used is usually 50% by weight or less, preferably 20% by weight or less. In addition, when the organic solvent (S) is used including the production of the above-mentioned polyolefin resin (P3), this is preferably 1000 ppm or less after the polyolefin resin aqueous dispersion is produced from the viewpoint of environmental pollution. More preferably, it is preferably distilled off to 500 ppm or less, particularly preferably 100 ppm or less, and most preferably, no organic solvent (S) is used and no organic solvent is substantially contained.
その他の添加剤としては、pH調整剤、破泡剤、抑泡剤、脱泡剤、酸化防止剤、着色防止剤、可塑剤及び離型剤等が挙げられる。 Examples of other additives include pH adjusters, foam breakers, foam suppressors, defoamers, antioxidants, anti-coloring agents, plasticizers and mold release agents.
アミノ基を有するポリオレフィン系樹脂(P3)又はこれらの有機溶剤溶液を水性媒体(M)に分散させるための分散混合装置としては例えば、(1)錨型撹拌方式、(2)回転子−固定子式方式[例えばエバラマイルダー[荏原製作所(株)製]、(3)ラインミル方式[例えばラインフローミキサー]、(4)静止管混合式[例えばスタティックミキサー]、(5)振動式[例えば「VIBRO MIXER」(冷化工業社製)]、(6)超音波衝撃式[例えば超音波ホモジナイザー]、(7)高圧衝撃式[例えばガウリンホモジナイザー(ガウリン社)]、(8)膜乳化式[例えば膜乳化モジュール]、及び(9)遠心薄膜接触式[例えば「フィルミックス」(プライミックス社製)]等の乳化機が挙げられる。 Examples of the dispersion mixing device for dispersing the polyolefin-based resin (P3) having an amino group or these organic solvent solutions in the aqueous medium (M) include (1) vertical stirring method and (2) rotor-stator. [3] Line mill method [eg line flow mixer], (4) Static tube mixing type [eg static mixer], (5) Vibration type [eg “VIBRO” MIXER "(manufactured by Chilling Industries Co., Ltd.)], (6) Ultrasonic impact type [for example, ultrasonic homogenizer], (7) High pressure impact type [for example, Gaurin homogenizer (Gaurin)], (8) Membrane emulsification type [for example, membrane Emulsification module], and (9) centrifugal thin film contact type [for example, “Fillmix” (manufactured by Primemix)].
アミノ基を有するポリオレフィン系樹脂(P3)又はこれらの有機溶剤溶液を水性媒体(M)に分散させる際の分散液の温度は、乳化分散性及びアミノ基を有するポリオレフィン系樹脂の安定性の観点から、好ましくは20〜180℃、更に好ましくは40〜170℃、特に好ましくは50〜160℃、最も好ましいのは60〜150℃である。 The temperature of the dispersion when the polyolefin resin (P3) having amino groups or these organic solvent solutions is dispersed in the aqueous medium (M) is from the viewpoint of emulsifying dispersibility and the stability of the polyolefin resin having amino groups. The temperature is preferably 20 to 180 ° C, more preferably 40 to 170 ° C, particularly preferably 50 to 160 ° C, and most preferably 60 to 150 ° C.
アミノ基を有するポリオレフィン系樹脂(P3)又はこれらの有機溶剤溶液を水性媒体(M)に分散させる際の供給される(P3)と水性媒体(M)の重量比は、目的とする水性分散体の樹脂成分含有量によって適宜選択されるが、好ましくは(P3)/水性媒体(M)=10/2〜10/100、更に好ましくは10/5〜10/50である。
また、(P3)と水性媒体(M)との分散混合装置内の滞留時間は、好ましくは0.1〜60分、更に好ましくは10〜30分である。
The weight ratio of the supplied (P3) to the aqueous medium (M) when the polyolefin-based resin (P3) having an amino group or an organic solvent solution thereof is dispersed in the aqueous medium (M) is the target aqueous dispersion. Although it is suitably selected depending on the resin component content, (P3) / aqueous medium (M) = 10/2 to 10/100, more preferably 10/5 to 10/50.
Moreover, the residence time in the dispersion | distribution mixing apparatus of (P3) and an aqueous medium (M) becomes like this. Preferably it is 0.1-60 minutes, More preferably, it is 10-30 minutes.
ポリオレフィン系樹脂(P3)は、(P3)とさらにアミノ基と反応性を有する化合物(B)とを反応させて得られるポリオレフィン系樹脂(P4)であることが好ましい。ポリオレフィン系樹脂水性分散体(E1)は、該ポリオレフィン系樹脂(P4)及び水性媒体(M)を含有してなる樹脂水性分散体(E2)であることが好ましい。 The polyolefin resin (P3) is preferably a polyolefin resin (P4) obtained by reacting (P3) with a compound (B) having reactivity with an amino group. The aqueous polyolefin resin dispersion (E1) is preferably an aqueous resin dispersion (E2) containing the polyolefin resin (P4) and an aqueous medium (M).
アミノ基と反応性を有する化合物(B)としては、エポキシ化合物、アジリジン化合物、オキサゾリン化合物、イソシアネート化合物、ブロックイソシアネート化合物及びメラミン化合物等が挙げられる。 Examples of the compound (B) having reactivity with an amino group include epoxy compounds, aziridine compounds, oxazoline compounds, isocyanate compounds, block isocyanate compounds, and melamine compounds.
化合物(B)が分子内にアミノ基との反応性を有する官能基を1つ有する場合には、(E2)から耐水性に優れた塗膜を形成することができる。また、化合物(B)が分子内にアミノ基との反応性を有する官能基を2つ以上の有する場合には、分子内に架橋構造を導入することができ、(E2)から耐水性に加え耐溶剤性に優れた塗膜を形成することができる。 When the compound (B) has one functional group having reactivity with an amino group in the molecule, a coating film excellent in water resistance can be formed from (E2). In addition, when the compound (B) has two or more functional groups having reactivity with amino groups in the molecule, a crosslinked structure can be introduced into the molecule, and in addition to water resistance from (E2) A coating film excellent in solvent resistance can be formed.
エポキシ化合物としては、例えば炭素数4〜40のもの(メチルグリシジルエーテル、フェニルグリシジルエーテル、エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、レゾルシノールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,6−ヘキサンジオールジグリシジルエーテル、グリセロールポリグリシジルエーテル、水添ビスフェノールAジグリシジルエーテル、トリメチロールプロパンポリグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル及び3−グリシドキシプロピルトリメトキシシラン等)が挙げられる。これらは1種を単独で用いても2種以上を併用してもよい。 Examples of the epoxy compound include those having 4 to 40 carbon atoms (methyl glycidyl ether, phenyl glycidyl ether, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, resorcinol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6- Hexanediol diglycidyl ether, glycerol polyglycidyl ether, hydrogenated bisphenol A diglycidyl ether, trimethylolpropane polyglycidyl ether, pentaerythritol polyglycidyl ether, polypropylene glycol diglycidyl ether and 3-glycidoxypropyltrimethoxysilane) Can be mentioned. These may be used alone or in combination of two or more.
ポリオレフィン系樹脂水性分散体の乾燥皮膜の機械的強度、耐水性及び耐溶剤性の観点から、エポキシ化合物の炭素数は4〜30であることが好ましく、更に好ましくは4〜25である。 From the viewpoint of mechanical strength, water resistance, and solvent resistance of the dry film of the polyolefin resin aqueous dispersion, the epoxy compound preferably has 4 to 30 carbon atoms, and more preferably 4 to 25 carbon atoms.
アジリジン化合物としては、例えば、炭素数3〜30のアジリジン化合物[1−アジリジンメタノール、1−アジリジンエタノール、テトラメチロールメタントリス(β−アジリジニルプロピオナート)、2,2−ビスヒドロキシメチルブタノール−トリス{3−(1−アジリジニル)プロピオネート}及びトリメチロールプロパントリス(β−アジリジニルプロピオナート)等]が挙げられる。 Examples of the aziridine compounds include C3-C30 aziridine compounds [1-aziridinemethanol, 1-aziridineethanol, tetramethylolmethanetris (β-aziridinylpropionate), 2,2-bishydroxymethylbutanol- Tris {3- (1-aziridinyl) propionate} and trimethylolpropane tris (β-aziridinylpropionate) and the like].
これらの内、ポリオレフィン系樹脂水性分散体の乾燥皮膜の機械的強度、耐水性及び耐溶剤性の観点から、分子内に2つ以上のアジリジニル基を有する化合物が好ましい。 Of these, compounds having two or more aziridinyl groups in the molecule are preferred from the viewpoints of mechanical strength, water resistance and solvent resistance of the dried film of the aqueous polyolefin resin dispersion.
オキサゾリン化合物としては、例えば2−エチルオキサゾリン等のオキサゾリン基を1個有する化合物、2,2’−イソプロピリデンビス(4−フェニル−2−オキサゾリン)等のオキサゾリン基を2個有する化合物;2−イソプロペニル−2−オキサゾリン、2−ビニル−2−オキサゾリン及び2−ビニル−4−メチル−2−オキサゾリン等の重合性オキサゾリン化合物の(共)重合体;前記重合性オキサゾリン化合物と(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ヒドロキシエチル及び(メタ)アクリル酸ポリエチレングリコール等の(メタ)アクリルエステル類、(メタ)アクリル酸アミド酢酸ビニル、スチレン並びにα−メチルスチレンスチレンスルホン酸ナトリウム等のオキサゾリン基と反応しない共重合可能な単量体との共重合体;等が挙げられる。これらは1種を単独で用いても2種以上を併用してもよい。 Examples of the oxazoline compound include a compound having one oxazoline group such as 2-ethyloxazoline, a compound having two oxazoline groups such as 2,2′-isopropylidenebis (4-phenyl-2-oxazoline); (Co) polymers of polymerizable oxazoline compounds such as propenyl-2-oxazoline, 2-vinyl-2-oxazoline and 2-vinyl-4-methyl-2-oxazoline; the polymerizable oxazoline compound and methyl (meth) acrylate , (Meth) acrylic esters such as ethyl (meth) acrylate, hydroxyethyl (meth) acrylate and polyethylene glycol (meth) acrylate, (meth) acrylic acid amide vinyl acetate, styrene and α-methylstyrene styrene sulfonic acid Do not react with oxazoline groups such as sodium. Copolymers of copolymerizable monomers; and the like. These may be used alone or in combination of two or more.
これらの内、ポリオレフィン系樹脂水性分散体(E2)の乾燥皮膜の機械的強度、耐水性及び耐溶剤性の観点から、分子内に2つ以上のオキサゾリン基を有する化合物が好ましい。 Among these, a compound having two or more oxazoline groups in the molecule is preferable from the viewpoints of mechanical strength, water resistance and solvent resistance of the dry film of the polyolefin resin aqueous dispersion (E2).
イソシアネート化合物としては、2〜3個又はそれ以上のイソシアネート基を有する炭素数8〜26の芳香族ポリイソシアネート、炭素数4〜22の脂肪族ポリイソシアネート、炭素数8〜18の脂環式ポリイソシアネート、炭素数10〜18の芳香脂肪族ポリイソシアネート及びこれらのポリイソシアネートの変性物等が挙げられる。イソシアネート化合物有機イソシアネート成分は、1種を単独で用いても2種以上を併用してもよい。 As the isocyanate compound, an aromatic polyisocyanate having 8 to 26 carbon atoms having 2 to 3 or more isocyanate groups, an aliphatic polyisocyanate having 4 to 22 carbon atoms, and an alicyclic polyisocyanate having 8 to 18 carbon atoms. And C10-18 araliphatic polyisocyanates and modified products of these polyisocyanates. The isocyanate compound organic isocyanate component may be used alone or in combination of two or more.
炭素数8〜26の芳香族ポリイソシアネートとしては、例えば1,3−又は1,4−フェニレンジイソシアネート、2,4−又は2,6−トリレンジイソシアネート(以下、トリレンジイソシアネートをTDIと略記)、粗製TDI、4,4’−又は2,4’−ジフェニルメタンジイソシアネート(以下、ジフェニルメタンジイソシアネートをMDIと略記)、粗製MDI、ポリアリールポリイソシアネート、4,4’−ジイソシアナトビフェニル、3,3’−ジメチル−4,4’−ジイソシアナトビフェニル、3,3’−ジメチル−4,4’−ジイソシアナトジフェニルメタン、1,5−ナフチレンジイソシアネート、4,4’,4”−トリフェニルメタントリイソシアネート及びm−又はp−イソシアナトフェニルスルホニルイソシアネートが挙げられる。 Examples of the aromatic polyisocyanate having 8 to 26 carbon atoms include 1,3- or 1,4-phenylene diisocyanate, 2,4- or 2,6-tolylene diisocyanate (hereinafter, tolylene diisocyanate is abbreviated as TDI), Crude TDI, 4,4′- or 2,4′-diphenylmethane diisocyanate (hereinafter, diphenylmethane diisocyanate is abbreviated as MDI), crude MDI, polyarylpolyisocyanate, 4,4′-diisocyanatobiphenyl, 3,3′- Dimethyl-4,4′-diisocyanatobiphenyl, 3,3′-dimethyl-4,4′-diisocyanatodiphenylmethane, 1,5-naphthylene diisocyanate, 4,4 ′, 4 ″ -triphenylmethane triisocyanate And m- or p-isocyanatophenylsulfonylisocyanate Door and the like.
炭素数4〜22の脂肪族ポリイソシアネートとしては、例えばエチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート(以下、HDIと略記)、ドデカメチレンジイソシアネート、1,6,11−ウンデカントリイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、2,6−ジイソシアナトメチルカプロエート、ビス(2−イソシアナトエチル)フマレート、ビス(2−イソシアナトエチル)カーボネート及び2−イソシアナトエチル−2,6−ジイソシアナトヘキサノエートが挙げられる。 Examples of the aliphatic polyisocyanate having 4 to 22 carbon atoms include ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (hereinafter abbreviated as HDI), dodecamethylene diisocyanate, 1,6,11-undecane triisocyanate, 2,2, and the like. 4-trimethylhexamethylene diisocyanate, lysine diisocyanate, 2,6-diisocyanatomethylcaproate, bis (2-isocyanatoethyl) fumarate, bis (2-isocyanatoethyl) carbonate and 2-isocyanatoethyl-2,6 -Diisocyanatohexanoate.
炭素数8〜18の脂環式ポリイソシアネートとしては、例えばイソホロンジイソシアネート(以下、IPDIと略記)、4,4’−ジシクロヘキシルメタンジイソシアネート(以下、水添MDIと略記)、シクロヘキシレンジイソシアネート、メチルシクロヘキシレンジイソシアネート、ビス(2−イソシアナトエチル)−4−シクロヘキセン−1,2−ジカルボキシレート及び2,5−又は2,6−ノルボルナンジイソシアネートが挙げられる。 Examples of the alicyclic polyisocyanate having 8 to 18 carbon atoms include isophorone diisocyanate (hereinafter abbreviated as IPDI), 4,4′-dicyclohexylmethane diisocyanate (hereinafter abbreviated as hydrogenated MDI), cyclohexylene diisocyanate, and methylcyclohexylene. Examples include diisocyanates, bis (2-isocyanatoethyl) -4-cyclohexene-1,2-dicarboxylate and 2,5- or 2,6-norbornane diisocyanate.
炭素数10〜18の芳香脂肪族ポリイソシアネートとしては、例えばm−又はp−キシリレンジイソシアネート及びα,α,α’,α’−テトラメチルキシリレンジイソシアネートが挙げられる。 Examples of the araliphatic polyisocyanate having 10 to 18 carbon atoms include m- or p-xylylene diisocyanate and α, α, α ′, α′-tetramethylxylylene diisocyanate.
ポリイソシアネートの変性物としては、前記ポリイソシアネートの変性物(ウレタン基、カルボジイミド基、アロハネート基、ウレア基、ビウレット基、ウレトジオン基、ウレトイミン基、イソシアヌレート基又はオキサゾリドン基含有変性物等;遊離イソシアネート基含有量が通常8〜33重量%、好ましくは10〜30重量%、特に12〜29重量%のもの)、例えば変性MDI(ウレタン変性MDI、カルボジイミド変性MDI及びトリヒドロカルビルホスフェート変性MDI等)、ウレタン変性TDI、ビウレット変性HDI、イソシアヌレート変性HDI及びイソシアヌレート変性IPDI等のポリイソシアネートの変性物が挙げられる。 Examples of modified polyisocyanates include modified polyisocyanates (urethane groups, carbodiimide groups, allohanate groups, urea groups, biuret groups, uretdione groups, uretoimine groups, isocyanurate groups, or oxazolidone group-containing modified products; free isocyanate groups The content is usually 8 to 33% by weight, preferably 10 to 30% by weight, particularly 12 to 29% by weight), such as modified MDI (urethane modified MDI, carbodiimide modified MDI, trihydrocarbyl phosphate modified MDI, etc.), urethane modified Examples thereof include modified polyisocyanates such as TDI, biuret-modified HDI, isocyanurate-modified HDI, and isocyanurate-modified IPDI.
これらの内、アミノ基を有するポリオレフィン系樹脂(P3)への吸収及び反応性の観点から炭素数4〜22の脂肪族ポリイソシアネート及び炭素数8〜18の脂環式ポリイソシアネートが好ましい。 Of these, aliphatic polyisocyanates having 4 to 22 carbon atoms and alicyclic polyisocyanates having 8 to 18 carbon atoms are preferred from the viewpoint of absorption into the polyolefin resin (P3) having an amino group and reactivity.
ブロックイソシアネート化合物は特に限定されず、例えば前記ポリイソシアネート(b)をブロック化剤(フェノール、チオフェノール、クロルフェノール、クレゾール、レゾルシノール、p−sec−ブチルフェノール、p−tert−ブチルフェノール、p−sec−アミルフェノール、p−オクチルフェノール及びp−ノニルフェノール等のフェノール類;イソプロピルアルコール及びtert−ブチルアルコール等の第2級又は第3級のアルコール;アセトキシム、メチルエチルケトキシム及びシクロヘキサノンオキシム等のオキシム類;ジメチルアミン、ジエチルアミン、ジ−n−プロピルアミン、エチルメチルアミン等の1級炭素に結合した第2級アミン、ジイソプロピルアミン、ジ−sec−ブチルアミン、ジシクロヘキシルアミン、イソプロピルシクロヘキシルアミン等の2級炭素に結合した第2級アミン、ジ−t−ブチルアミン等の3級炭素に結合した第2級アミン並びにイソプロピルエチルアミン等のその他の第2級アミン等の炭素数2〜15の脂肪族第2級アミン;ジフェニルアミン及びキシリジン等の芳香族第2級アミン類;フタル酸イミド類;ε−カプロラクタム及びδ−バレロラクタム等のラクタム類;マロン酸ジアルキルエステル、アセチルアセトン及びアセト酢酸アルキルエステル等の活性メチレン化合物;ピラゾール、3,5−ジメチルピラゾール、3−メチルピラゾール、4−ベンジル−3,5−ジメチルピラゾール、4−ニトロ−3,5−ジメチルピラゾール、4−ブロモ−3,5−ジメチルピラゾール及び3−メチル−5−フェニルピラゾール等のピラゾール系化合物;酸性亜硫酸ソーダ等)等でブロック化したものが挙げられる。 The blocked isocyanate compound is not particularly limited. For example, the polyisocyanate (b) is blocked with a blocking agent (phenol, thiophenol, chlorophenol, cresol, resorcinol, p-sec-butylphenol, p-tert-butylphenol, p-sec-amyl. Phenols such as phenol, p-octylphenol and p-nonylphenol; secondary or tertiary alcohols such as isopropyl alcohol and tert-butyl alcohol; oximes such as acetoxime, methylethylketoxime and cyclohexanone oxime; dimethylamine, diethylamine, Secondary amine bonded to primary carbon such as di-n-propylamine, ethylmethylamine, diisopropylamine, di-sec-butylamine, dicyclohexyl Carbon number of secondary amines bonded to secondary carbon such as amine and isopropylcyclohexylamine, secondary amines bonded to tertiary carbon such as di-t-butylamine, and other secondary amines such as isopropylethylamine 2 to 15 aliphatic secondary amines; aromatic secondary amines such as diphenylamine and xylidine; phthalic imides; lactams such as ε-caprolactam and δ-valerolactam; malonic acid dialkyl ester, acetylacetone and acetoacetate Active methylene compounds such as alkyl acetates; pyrazole, 3,5-dimethylpyrazole, 3-methylpyrazole, 4-benzyl-3,5-dimethylpyrazole, 4-nitro-3,5-dimethylpyrazole, 4-bromo-3 , 5-dimethylpyrazole and 3-methyl-5-phenylpyrazo Pyrazole compounds such as Le; those blocks and the like in an acidic sodium sulfite, etc.) and the like.
ブロックイソシアネートの市販品としては旭化成(株)製のデュラネートシリーズ(デュラネート22A−75P、24A−100、21S−75E、TPA−100、TKA−100、MFA−75B、MHG−80B、TLA−100、TSA−100、TSS−100、TSE−100、P301−75E、E402−80B、E405−70B、AE700−100、D101、D201及びA201H等)及び三井化学(株)製のタケネートシリーズ(タケネートD−103N、D−160N、D−140N、D−110N、D−181N、D−120N、D−165N90CX、D−204、D−170N、PWシリーズ及びBシリーズ等)等が挙げられる。 As commercial products of block isocyanate, Duranate series (Duranate 22A-75P, 24A-100, 21S-75E, TPA-100, TKA-100, MFA-75B, MHG-80B, TLA-100, manufactured by Asahi Kasei Co., Ltd., TSA-100, TSS-100, TSE-100, P301-75E, E402-80B, E405-70B, AE700-100, D101, D201 and A201H) and Takenate series (Takenate D-) manufactured by Mitsui Chemicals, Inc. 103N, D-160N, D-140N, D-110N, D-181N, D-120N, D-165N90CX, D-204, D-170N, PW series and B series).
ブロックイソシアネートに用いられるブロック化剤として反応性及び貯蔵安定性の両立の観点から好ましいのは、オキシム類の内のメチルエチルケトオキシム、炭素数2〜15の脂肪族第2級アミンの内の2級炭素に結合した第2級アミン(特にジイソプロピルアミン)、活性メチレン化合物の内のマロン酸ジエチル及びピラゾール系化合物の内の3,5−ジメチルピラゾールである。 The blocking agent used in the blocked isocyanate is preferably methyl ethyl ketoxime in oximes and secondary carbon in aliphatic secondary amines having 2 to 15 carbon atoms from the viewpoint of both reactivity and storage stability. Secondary amines (especially diisopropylamine) bound to dimethyl ether, diethyl malonate among active methylene compounds and 3,5-dimethylpyrazole among pyrazole-based compounds.
ブロックイソシアネート化合物の含有量は、造膜性及び耐水性の観点から、アミノ基を有するポリオレフィン系樹脂(E1)を基準として0.01〜25重量%であることが好ましく、更に好ましくは0.1〜20重量%である。 The content of the blocked isocyanate compound is preferably 0.01 to 25% by weight, more preferably 0.1%, based on the polyolefin resin (E1) having an amino group, from the viewpoint of film forming properties and water resistance. -20% by weight.
メラミン化合物は分子内にメチロール基やメトキシメチロール基を2個以上有するメチロール化メラミン化合物及びメトキシメチロール化メラミン化合物であれば特に限定されず、例えば三井化学(株)製のユーバンシリーズ(ユーバン120、20HS、2021、2028、228、2860及び22R等)、日本サイテック(株)製のサイメルシリーズ(サイメル202、232、235、238、254、266、267、272、285、301、303、325、327、350、370、701、703、736、738、771、114、1156及び1158等)及び住友化学(株)製のスミマールシリーズ(スミマールM−30W、M−50W、M−55、M−66B及び50B等)が挙げられる。 The melamine compound is not particularly limited as long as it is a methylolated melamine compound or a methoxymethylolated melamine compound having two or more methylol groups or methoxymethylol groups in the molecule. For example, a Uban series (Uban 120, manufactured by Mitsui Chemicals, Inc.) 20HS, 2021, 2028, 228, 2860 and 22R, etc.), Cymel series manufactured by Nippon Cytec Co., Ltd. (Symel 202, 232, 235, 238, 254, 266, 267, 272, 285, 301, 303, 325, 327, 350, 370, 701, 703, 736, 738, 771, 114, 1156 and 1158, etc.) and Sumitomo Chemical Co., Ltd. Sumimar series (Sumimar M-30W, M-50W, M-55, M- 66B and 50B).
これらの化合物(B)の中では、ポリオレフィン系樹脂水性分散体(E2)の乾燥皮膜の耐水性及びコストの観点からエポキシ化合物が好ましい。化合物(B)は、1種を単独で用いても、2種以上を併用してもよい。 Among these compounds (B), an epoxy compound is preferable from the viewpoints of water resistance and cost of the dry film of the polyolefin resin aqueous dispersion (E2). A compound (B) may be used individually by 1 type, or may use 2 or more types together.
化合物(B)の使用量は、使用する化合物の種類により適宜選択することができるが、アミノ基を有するポリオレフィン系樹脂(P3)が有するアミノ基の1〜200モル%と反応する量であることが好ましく、更に好ましくは5〜190モル%、特に好ましくは20〜180モル%である。尚、(P3)が有するアミノ基が中和剤で中和されていても、このアミノ基と化合物(B)の反応は進行する。 Although the usage-amount of a compound (B) can be suitably selected according to the kind of compound to be used, it is the quantity which reacts with 1-200 mol% of the amino group which the polyolefin-type resin (P3) which has an amino group has. Is preferable, more preferably 5 to 190 mol%, and particularly preferably 20 to 180 mol%. In addition, even if the amino group which (P3) has is neutralized with the neutralizing agent, reaction of this amino group and compound (B) advances.
化合物(B)とポリオレフィン系樹脂水性分散体(E1)を混合して、アミノ基を有するポリオレフィン系樹脂(P3)に吸収させるためには、化合物(B)は水溶性であるか、又は(P3)に吸収させる際の温度で液状である必要がある。化合物(B)の融点は好ましくは120℃以下、更に好ましくは100℃以下である。化合物(B)が常温で固体である場合、(P3)に化合物(B)を吸収させるために化合物(B)をポリオレフィン系樹脂(P3)の水分散体に混合する際に、予め加温して化合物(B)を液状にすることが好ましい。 In order to mix the compound (B) and the aqueous polyolefin resin dispersion (E1) and absorb it in the polyolefin resin (P3) having an amino group, the compound (B) is water-soluble or (P3 ) Must be liquid at the temperature at which it is absorbed. The melting point of the compound (B) is preferably 120 ° C. or lower, more preferably 100 ° C. or lower. When the compound (B) is solid at room temperature, the compound (B) is mixed with the aqueous dispersion of the polyolefin resin (P3) in order to allow the compound (B) to be absorbed by the (P3). Thus, it is preferable to make the compound (B) liquid.
化合物(B)とポリオレフィン系樹脂水性分散体(E1)を混合して、アミノ基を有するポリオレフィン系樹脂(P3)の粒子に(B)を吸収させる際に用いる装置としては、攪拌能力のある装置であれば使用可能であり、公知の混合装置、例えば前記のアミノ基を有するポリオレフィン系樹脂(P3)又はその有機溶剤溶液を水性媒体(M)に乳化分散させる装置として例示した分散混合装置が使用できる。 As an apparatus used for mixing the compound (B) and the aqueous polyolefin resin dispersion (E1) and absorbing (B) into the polyolefin resin (P3) particles having an amino group, an apparatus having a stirring ability is used. Can be used, for example, a known mixing device, for example, a dispersion mixing device exemplified as a device for emulsifying and dispersing the polyolefin-based resin (P3) having the amino group or an organic solvent solution thereof in an aqueous medium (M) is used. it can.
化合物(B)とポリオレフィン系樹脂水性分散体(E1)を混合して、アミノ基を有するポリオレフィン系樹脂(P3)の粒子に化合物(B)を吸収させる温度と時間は使用する化合物(B)とアミノ基を有するポリオレフィン系樹脂(P3)の種類にもよるが、温度は好ましくは10〜80℃、時間は好ましくは5分〜10時間、更に好ましくは10分〜3時間、特に好ましくは15分〜60分である。 The temperature and time at which the compound (B) and the polyolefin resin aqueous dispersion (E1) are mixed and the compound (B) is absorbed by the particles of the polyolefin resin (P3) having an amino group are the same as the compound (B) used. Although depending on the type of polyolefin resin (P3) having an amino group, the temperature is preferably 10 to 80 ° C., the time is preferably 5 minutes to 10 hours, more preferably 10 minutes to 3 hours, and particularly preferably 15 minutes. ~ 60 minutes.
化合物(B)がポリオレフィン系樹脂(P3)に吸収されたことは、化合物(B)とポリオレフィン系樹脂水性分散体(PE1)の混合開始後、一定時間毎にサンプリングして採取したサンプルを30分間静置させ、目視で分離していないことを確認する方法等により確かめることができる。 The absorption of the compound (B) by the polyolefin resin (P3) means that a sample collected by sampling every certain time after starting the mixing of the compound (B) and the aqueous polyolefin resin dispersion (PE1) for 30 minutes. It can be confirmed by a method of allowing it to stand and confirming that it has not been visually separated.
化合物(B)をアミノ基を有するポリオレフィン系樹脂(P3)に吸収させた後、加熱することにより(P3)と(B)とを反応させる装置としては、攪拌と加温能力のある装置であれば使用可能であり、例えば前記のアミノ基を有するポリオレフィン系樹脂(P3)又はその有機溶剤溶液を水性媒体(M)に乳化分散させる装置として例示した分散混合装置が使用できる。 The apparatus for reacting (P3) and (B) by absorbing the compound (B) in the polyolefin-based resin (P3) having an amino group and then heating it may be an apparatus capable of stirring and heating. For example, a dispersion mixing apparatus exemplified as an apparatus for emulsifying and dispersing the polyolefin resin (P3) having an amino group or an organic solvent solution thereof in the aqueous medium (M) can be used.
アミノ基を有するポリオレフィン系樹脂(P3)と化合物(B)とを反応させる際の温度は、80〜140℃が好ましく、更に好ましくは90〜120℃、特に好ましくは90〜110℃である。
反応させる時間は、使用する装置や化合物(B)の種類等により適宜選択することができるが、一般的に10分〜100時間が好ましく、更に好ましくは30分〜30時間であり、特に好ましくは60分〜10時間である。
The temperature at which the polyolefin-based resin (P3) having an amino group and the compound (B) are reacted is preferably 80 to 140 ° C, more preferably 90 to 120 ° C, and particularly preferably 90 to 110 ° C.
The reaction time can be appropriately selected depending on the apparatus to be used, the type of the compound (B), etc., but is generally preferably 10 minutes to 100 hours, more preferably 30 minutes to 30 hours, particularly preferably. 60 minutes to 10 hours.
本発明のポリオレフィン系樹脂水性分散体(E1)およびポリオレフィン系樹脂水性分散体(E2)の固形分濃度は、分散安定性及び輸送コストの観点から、好ましくは10〜65重量%、更に好ましくは20〜55重量%である。 The solid content concentration of the aqueous polyolefin resin dispersion (E1) and the aqueous polyolefin resin dispersion (E2) of the present invention is preferably from 10 to 65% by weight, more preferably from the viewpoint of dispersion stability and transportation cost. ~ 55% by weight.
本発明のポリオレフィン系樹脂水性分散体(E1)およびポリオレフィン系樹脂水性分散体(E2)の粘度は、好ましくは10〜100,000mPa・s、更に好ましくは10〜5,000mPa・sである。粘度はBL型粘度計を用いて、25℃の定温下で測定することができる。 The viscosity of the aqueous polyolefin resin dispersion (E1) and the aqueous polyolefin resin dispersion (E2) of the present invention is preferably 10 to 100,000 mPa · s, more preferably 10 to 5,000 mPa · s. The viscosity can be measured at a constant temperature of 25 ° C. using a BL type viscometer.
本発明のポリオレフィン系樹脂水性分散体(E1)およびポリオレフィン系樹脂水性分散体(E2)の体積平均粒子径(Dv)は、分散安定性の観点から、好ましくは0.01〜1μm、更に好ましくは0.02〜0.7μm、特に好ましくは0.03〜0.4μmである。 The volume average particle diameter (Dv) of the aqueous polyolefin resin dispersion (E1) and the aqueous polyolefin resin dispersion (E2) of the present invention is preferably from 0.01 to 1 μm, more preferably from the viewpoint of dispersion stability. It is 0.02 to 0.7 μm, particularly preferably 0.03 to 0.4 μm.
尚、本発明における体積平均粒子径(Dv)は、樹脂の水性分散体をイオン交換水で樹脂の固形分が0.01重量%となるよう希釈した後、レーザー回折粒度分布測定装置[例えば、LA−750(堀場制作所製)]又は光散乱粒度分布測定装置[ELS−8000{大塚電子(株)製}]を用いて測定される。 In addition, the volume average particle diameter (Dv) in the present invention is obtained by diluting an aqueous resin dispersion with ion-exchanged water so that the solid content of the resin becomes 0.01% by weight, and then measuring a laser diffraction particle size distribution analyzer [for example, LA-750 (manufactured by Horiba Seisakusho)] or a light scattering particle size distribution analyzer [ELS-8000 {manufactured by Otsuka Electronics Co., Ltd.}].
本発明のポリオレフィン系樹脂水性分散体(E1)およびポリオレフィン系樹脂水性分散体(E2)は、水性塗料組成物、水性接着剤組成物、水性繊維加工処理剤組成物(顔料捺染用バインダー組成物、不織布用バインダー組成物、補強繊維用集束剤組成物、抗菌剤用バインダー組成物及び人工皮革・合成皮革用原料組成物等)、水性コーティング組成物(防水コーティング組成物、撥水コーティング組成物及び防汚コーティング組成物等)、水性紙処理剤組成物や水性インキ組成物等に使用することができるが、その優れた造膜性及び耐水性から、特に水性塗料組成物、水性接着剤組成物及び水性繊維加工処理剤組成物として好適に使用することができる。 The aqueous polyolefin resin dispersion (E1) and aqueous polyolefin resin dispersion (E2) of the present invention include an aqueous coating composition, an aqueous adhesive composition, an aqueous fiber processing agent composition (a pigment printing binder composition, Non-woven fabric binder composition, reinforcing fiber sizing agent composition, antibacterial agent binder composition and artificial leather / synthetic leather raw material composition, etc.), aqueous coating composition (waterproof coating composition, water repellent coating composition, and prevention) Stain coating compositions, etc.), water-based paper treating agent compositions, water-based ink compositions, etc., but because of their excellent film-forming properties and water resistance, in particular, water-based coating compositions, water-based adhesive compositions and It can be suitably used as an aqueous fiber processing agent composition.
これらの用途に用いる場合には、必要によりその他の添加剤、例えば塗膜形成補助樹脂、架橋剤、触媒、顔料、顔料分散剤、粘度調整剤、消泡剤、レベリング剤、防腐剤、劣化防止剤、安定化剤及び凍結防止剤等を1種又は2種以上添加することができる。 When used in these applications, other additives such as coating forming auxiliary resins, crosslinking agents, catalysts, pigments, pigment dispersants, viscosity modifiers, antifoaming agents, leveling agents, preservatives, anti-degradation are necessary. One, two or more agents, stabilizers, antifreezing agents and the like can be added.
以下、実施例を以て本発明を具体的に説明するが、本発明はこれらに限定されない。以下、部は重量部を意味する。 EXAMPLES Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited to these. Hereinafter, the part means part by weight.
<製造例1>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製耐圧反応容器に、熱減成法で得られた低分子量ポリプロピレン[ポリプロピレン(MFR:10g/10min)を410±0.1℃、窒素通気下(80mL/分)に16分間熱減成して得られたもの。Mn:3,400、炭素数1,000個当たりの二重結合数:7.0、1分子当たりの二重結合の平均数:1.8]90重量部、無水マレイン酸10重量部及びキシレン30重量部を投入し、均一に混合した後、窒素置換し、密閉下、撹拌しながら200℃まで昇温して溶融させ、同温度で10時間反応させた。次いで、過剰の無水マレイン酸とキシレンを、減圧下(0.013MPa以下)、200℃で3時間かけて留去して、カルボン酸無水物基を有するポリオレフィン系樹脂(P2−1)を得た。(P2−1)の酸価は27.5、Mnは3,600であった。
<Production Example 1>
In a stainless pressure-resistant reaction vessel equipped with a stirrer, a thermometer, a heating / cooling device, a nitrogen introduction tube, and a decompression device, low molecular weight polypropylene obtained by a thermal degradation method [polypropylene (MFR: 10 g / 10 min) is 410 ± 0. Obtained by heat degradation for 16 minutes at 1 ° C. under nitrogen flow (80 mL / min). Mn: 3,400, number of double bonds per 1,000 carbon atoms: 7.0, average number of double bonds per molecule: 1.8] 90 parts by weight, maleic anhydride 10 parts by weight and xylene 30 parts by weight was added, mixed uniformly, purged with nitrogen, melted by heating to 200 ° C. while stirring, and allowed to react at the same temperature for 10 hours. Subsequently, excess maleic anhydride and xylene were distilled off under reduced pressure (0.013 MPa or less) at 200 ° C. over 3 hours to obtain a polyolefin resin (P2-1) having a carboxylic anhydride group. . The acid value of (P2-1) was 27.5, and Mn was 3,600.
<製造例2>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製耐圧反応容器に、熱減成法で得られた低分子量ポリプロピレン[ポリ(プロピレン−ブテン)共重合体(MFR:7g/10min)を410±0.1℃、窒素通気下(80mL/分)に16分間熱減成して得られたもの。Mn:3,300、炭素数1,000個当たりの二重結合数:7.1、1分子当たりの二重結合の平均数:1.8]90重量部、無水マレイン酸10重量部及びキシレン30重量部を投入し、均一に混合した後、窒素置換し、密閉下、撹拌しながら200℃まで昇温して溶融させ、同温度で10時間反応させた。次いで、過剰の無水マレイン酸とキシレンを、減圧下(0.013MPa以下)、200℃で3時間かけて留去して、カルボキシル基を有するポリオレフィン(P2−2)を得た。(P2−2)の酸価は27.8、Mnは3,500であった。
<Production Example 2>
A low-molecular-weight polypropylene [poly (propylene-butene) copolymer (MFR: MFR) obtained by a thermal degradation method in a stainless steel pressure-resistant reaction vessel equipped with a stirrer, a thermometer, a heating / cooling device, a nitrogen introduction tube, and a decompression device. 7 g / 10 min) obtained by heat degradation for 16 minutes at 410 ± 0.1 ° C. under nitrogen aeration (80 mL / min). Mn: 3,300, number of double bonds per 1,000 carbon atoms: 7.1, average number of double bonds per molecule: 1.8] 90 parts by weight, maleic anhydride 10 parts by weight and xylene 30 parts by weight was added, mixed uniformly, purged with nitrogen, melted by heating to 200 ° C. while stirring, and allowed to react at the same temperature for 10 hours. Next, excess maleic anhydride and xylene were distilled off under reduced pressure (0.013 MPa or less) at 200 ° C. over 3 hours to obtain a polyolefin (P2-2) having a carboxyl group. The acid value of (P2-2) was 27.8, and Mn was 3,500.
<製造例3>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製反応釜にジエチレントリアミン386部及びメチルイソブチルケトン1124部を仕込み、120±5℃で生成水を反応系中から留去しつつ10時間反応させ、ジエチレントリアミンの両末端のアミノ基をメチルイソブチルケトンでケチミン化したケチミン化合物を得た。続いて撹拌装置、温度制御装置付きのステンレス製オートクレーブに、前記ケチミン化合物100部及び水酸化カリウム2部仕込み、反応容器内を0.01MPaまで減圧した。次いで120±10℃でEO817部を21時間かけて吹き込み、前記ケチミン化合物のイミノ基にEOが付加した化合物を得た。続いて撹拌装置、温度制御装置付きのステンレス製反応釜に前記ケチミン化合物のイミノ基にEOが付加した化合物100部にイオン交換水2部を仕込んで90℃で1時間攪拌した後、撹拌装置、温度制御装置付きのステンレス製反応釜に移し、イオン交換水15部を仕込んで90±5℃で生成するメチルイソブチルケトンを反応系中から留去しつつ10時間反応させ、減圧脱水を行いジエチレントリアミンのイミノ基のみにEOが付加したポリアミン(a1−1)を得た。
<Production Example 3>
A stainless steel reaction kettle equipped with a stirrer, thermometer, heating / cooling device, nitrogen inlet tube and pressure reducing device was charged with 386 parts of diethylenetriamine and 1124 parts of methyl isobutyl ketone, and the produced water was distilled off from the reaction system at 120 ± 5 ° C. Then, the reaction was carried out for 10 hours to obtain a ketimine compound in which the amino groups at both ends of diethylenetriamine were ketiminated with methyl isobutyl ketone. Subsequently, 100 parts of the ketimine compound and 2 parts of potassium hydroxide were charged into a stainless steel autoclave equipped with a stirrer and a temperature controller, and the pressure in the reaction vessel was reduced to 0.01 MPa. Subsequently, 817 parts of EO was blown in over 21 hours at 120 ± 10 ° C. to obtain a compound in which EO was added to the imino group of the ketimine compound. Subsequently, 2 parts of ion-exchanged water was added to 100 parts of a compound in which EO was added to the imino group of the ketimine compound in a stainless steel reaction kettle equipped with a stirrer and a temperature controller, and stirred at 90 ° C. for 1 hour. Transfer to a stainless steel reaction kettle equipped with a temperature controller, charge 15 parts of ion-exchanged water and react for 10 hours while distilling off methyl isobutyl ketone produced at 90 ± 5 ° C from the reaction system. A polyamine (a1-1) in which EO was added only to the imino group was obtained.
<製造例4>
撹拌装置、温度制御装置付きのステンレス製オートクレーブに、製造例1で得られたジエチレントリアミンの両末端のアミノ基をメチルイソブチルケトンでケチミン化したケチミン化合物379部、水酸化カリウム1部仕込み、反応容器内を0.01MPaまで減圧した。次いで120±10℃でEO620部を10時間かけて吹き込み前記ケチミン化合物のイミノ基にEOが付加した化合物を得た。続いて製造例1と同様の処理をおこない行いジエチレントリアミンのイミノ基のみにEOが付加したポリアミン(a1−2)を得た。
<Production Example 4>
A stainless steel autoclave equipped with a stirrer and a temperature controller was charged with 379 parts of a ketimine compound obtained by ketiminating the amino groups at both ends of diethylenetriamine obtained in Production Example 1 with methyl isobutyl ketone, and 1 part of potassium hydroxide. Was reduced to 0.01 MPa. Next, 620 parts of EO was blown in at 10 ± 10 ° C. over 10 hours to obtain a compound in which EO was added to the imino group of the ketimine compound. Subsequently, the same treatment as in Production Example 1 was performed to obtain polyamine (a1-2) in which EO was added only to the imino group of diethylenetriamine.
<製造例5>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製反応釜にポリオレフィン系樹脂(P2−1)100部、キシレン100部、ポリアミン(a1−1)55.9部を投入し、170℃まで昇温して溶融させ、同温度で1時間反応させた。次いで、キシレンを、減圧下(0.013MPa以下)、200℃で3時間かけて留去して、アミノ基を有するポリオレフィン系樹脂(P3−1)を得た。(P3−1)のアミン価は28.1、Mnは8,000であった。
<Production Example 5>
100 parts of polyolefin resin (P2-1), 100 parts of xylene and 55.9 parts of polyamine (a1-1) were added to a stainless steel reaction kettle equipped with a stirrer, thermometer, heating / cooling device, nitrogen inlet tube and decompression device. The temperature was raised to 170 ° C. and the mixture was melted and reacted at the same temperature for 1 hour. Next, xylene was distilled off under reduced pressure (0.013 MPa or less) at 200 ° C. over 3 hours to obtain a polyolefin resin (P3-1) having an amino group. The amine value of (P3-1) was 28.1, and Mn was 8,000.
<製造例6>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製反応釜にポリオレフィン系樹脂(P2−2)100部、キシレン100部、ポリアミン(a1−1)55.8部を投入し、170℃まで昇温して溶融させ、同温度で1時間反応させた。次いで、キシレンを、減圧下(0.013MPa以下)、200℃で3時間かけて留去して、アミノ基を有するポリオレフィン系樹脂(P3−2)を得た。(P3−2)のアミン価は28.0、Mnは7,900であった。
<Production Example 6>
100 parts of polyolefin resin (P2-2), 100 parts of xylene, 55.8 parts of polyamine (a1-1) were added to a stainless steel reaction kettle equipped with a stirrer, thermometer, heating / cooling device, nitrogen introduction pipe and decompression device. The temperature was raised to 170 ° C. and the mixture was melted and reacted at the same temperature for 1 hour. Subsequently, xylene was distilled off under reduced pressure (0.013 MPa or less) at 200 ° C. over 3 hours to obtain a polyolefin resin (P3-2) having an amino group. The amine value of (P3-2) was 28.0, and Mn was 7,900.
<製造例7>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製反応釜にポリオレフィン系樹脂(P2−2)100部、キシレン100部、ポリアミン(a1−2)13.4部を投入し、170℃まで昇温して溶融させ、同温度で1時間反応させた。次いで、キシレンを、減圧下(0.013MPa以下)、200℃で3時間かけて留去して、アミノ基を有するポリオレフィン系樹脂(P3−2)を得た。(P3−2)のアミン価は47.2、Mnは4,200であった。
<Production Example 7>
100 parts of polyolefin resin (P2-2), 100 parts of xylene, and 13.4 parts of polyamine (a1-2) are added to a stainless steel reaction kettle equipped with a stirrer, thermometer, heating / cooling device, nitrogen introduction pipe and decompression device. The temperature was raised to 170 ° C. and the mixture was melted and reacted at the same temperature for 1 hour. Subsequently, xylene was distilled off under reduced pressure (0.013 MPa or less) at 200 ° C. over 3 hours to obtain a polyolefin resin (P3-2) having an amino group. The amine value of (P3-2) was 47.2, and Mn was 4,200.
<実施例1>
撹拌装置、温度制御装置付きのステンレス製オートクレーブに、アミノ基を有するポリオレフィン系樹脂(P3−1)50部、テトラヒドロフラン50部及び水117部を投入し、120℃で1時間攪拌しポリオレフィン系樹脂水性分散体(E1−1)を得た。ついでポリプロピレングリコールジグリシジルエーテル[ナガセケムテックス(株)製「デナコールEX−931」] 3.0部を投入し、室温で30分攪拌した後に100℃まで昇温し3時間反応させた。その後、減圧下に70℃でテトラヒドロフランを留去し、ポリオレフィン系樹脂水性分散体(E2−1)を得た。
<Example 1>
A stainless steel autoclave equipped with a stirrer and a temperature controller is charged with 50 parts of an amino group-containing polyolefin resin (P3-1), 50 parts of tetrahydrofuran and 117 parts of water, and stirred at 120 ° C. for 1 hour for aqueous polyolefin resin. A dispersion (E1-1) was obtained. Subsequently, 3.0 parts of polypropylene glycol diglycidyl ether [“Denacol EX-931” manufactured by Nagase ChemteX Corp.] was added, stirred for 30 minutes at room temperature, and then heated to 100 ° C. and reacted for 3 hours. Thereafter, tetrahydrofuran was distilled off at 70 ° C. under reduced pressure to obtain a polyolefin resin aqueous dispersion (E2-1).
<実施例2>
撹拌装置、温度制御装置付きのステンレス製オートクレーブに、アミノ基を有するポリオレフィン系樹脂(P3−1)50部、酢酸1部及び水75部を投入し、140℃で2時間攪拌しポリオレフィン系樹脂水性分散体(E1−2)を得た。ついでネオペンチルグリコールジグリシジルエーテル[ナガセケムテックス(株)製「デナコールEX−211」] 1.7部を投入し、室温で30分攪拌した後に100℃まで昇温し3時間反応させた。その後、減圧下に70℃でテトラヒドロフランを留去し、ポリオレフィン系樹脂水性分散体(E2−2)を得た。
<Example 2>
A stainless steel autoclave equipped with a stirrer and a temperature controller is charged with 50 parts of an amino group-containing polyolefin resin (P3-1), 1 part of acetic acid and 75 parts of water, and stirred at 140 ° C. for 2 hours for aqueous polyolefin resin. A dispersion (E1-2) was obtained. Then, 1.7 parts of neopentyl glycol diglycidyl ether [“Denacol EX-211” manufactured by Nagase ChemteX Corporation] was added and stirred at room temperature for 30 minutes, and then heated to 100 ° C. and reacted for 3 hours. Then, tetrahydrofuran was distilled off at 70 ° C. under reduced pressure to obtain a polyolefin resin aqueous dispersion (E2-2).
<実施例3>
撹拌装置、温度制御装置付きのステンレス製オートクレーブに、アミノ基を有するポリオレフィン系樹脂(P3−2)50部、テトラヒドロフラン50部及び水117部を投入し、120℃で1時間攪拌しポリオレフィン系樹脂水性分散体(E1−2)を得た。ついでポリプロピレングリコールジグリシジルエーテル[ナガセケムテックス(株)製「デナコールEX−931」] 9.9部を投入し、室温で30分攪拌した後に100℃まで昇温し3時間反応させた。その後、減圧下に70℃でテトラヒドロフランを留去し、ポリオレフィン系樹脂水性分散体(E2−3)を得た。
<Example 3>
A stainless steel autoclave equipped with a stirrer and a temperature controller is charged with 50 parts of an amino group-containing polyolefin resin (P3-2), 50 parts of tetrahydrofuran and 117 parts of water, and stirred at 120 ° C. for 1 hour for aqueous polyolefin resin. A dispersion (E1-2) was obtained. Subsequently, 9.9 parts of polypropylene glycol diglycidyl ether [“Denacol EX-931” manufactured by Nagase ChemteX Corp.] was added and stirred at room temperature for 30 minutes, and then heated to 100 ° C. and reacted for 3 hours. Then, tetrahydrofuran was distilled off at 70 ° C. under reduced pressure to obtain a polyolefin resin aqueous dispersion (E2-3).
<比較製造例1>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製耐圧反応容器に、ポリプロピレン(MFR:3.0g/10min)50重量部、ベンゾイルパーオキサイド0.5部、無水マレイン酸3重量部及びキシレン30重量部を投入し、均一に混合した後、窒素置換し、密閉下、撹拌しながら200℃まで昇温して溶融させ、同温度で10時間反応させた。次いで、過剰の無水マレイン酸とキシレンを、減圧下(0.013MPa以下)、200℃で3時間かけて留去して、ポリオレフィン系樹脂(P’3−1)を得た。(P’3−1)の酸価は9.1、Mnは50,000であった。
<Comparative Production Example 1>
In a stainless steel pressure-resistant reaction vessel equipped with a stirrer, thermometer, heating / cooling device, nitrogen introduction tube and decompression device, 50 parts by weight of polypropylene (MFR: 3.0 g / 10 min), 0.5 parts of benzoyl peroxide, anhydrous maleic 3 parts by weight of acid and 30 parts by weight of xylene were added and mixed uniformly, then purged with nitrogen, heated up to 200 ° C. with stirring under stirring and melted, and reacted at the same temperature for 10 hours. Subsequently, excess maleic anhydride and xylene were distilled off under reduced pressure (0.013 MPa or less) at 200 ° C. over 3 hours to obtain a polyolefin resin (P′3-1). The acid value of (P′3-1) was 9.1, and Mn was 50,000.
<比較例1>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製反応釜に、ポリオレフィン系樹脂(P’3−1)50部及びトルエン150部を投入し、110℃で均一に混合した後、80℃まで冷却し、トリエチルアミン1.6部を投入し均一に混合した。攪拌下、ヘキサデシルアルコールのEO14モル付加物10部を水140部に溶解させた水溶液を20分かけて投入した後、減圧下に70℃でトルエンを留去し、ポリオレフィン系樹脂水性分散体(E’2−1)を得た。
<Comparative Example 1>
Into a stainless steel reaction kettle equipped with a stirrer, thermometer, heating / cooling device, nitrogen inlet tube and decompression device, 50 parts of polyolefin resin (P'3-1) and 150 parts of toluene are charged uniformly at 110 ° C. After mixing, the mixture was cooled to 80 ° C., and 1.6 parts of triethylamine was added and mixed uniformly. Under stirring, an aqueous solution prepared by dissolving 10 parts of hexadecyl alcohol EO 14 mol adduct in 140 parts of water was added over 20 minutes, and then toluene was distilled off at 70 ° C. under reduced pressure to obtain an aqueous polyolefin resin dispersion ( E′2-1) was obtained.
<比較例2>
撹拌機、温度計、加熱冷却装置、窒素導入管及び減圧装置を備えたステンレス製反応釜に、ポリオレフィン系樹脂(P’3−1)50部及びトルエン150部を投入し、110℃で均一に混合した後、80℃まで冷却し、2−ジメチルアミノエタノール1.4部を投入し均一に混合した。攪拌下、ヘキサデシルアルコールのEO14モル付加物15部を水140部に溶解させた水溶液を30分かけて投入した後、減圧下に70℃でトルエンを留去し、ポリオレフィン系樹脂水性分散体(E’2−2)を得た。
<Comparative Example 2>
Into a stainless steel reaction kettle equipped with a stirrer, thermometer, heating / cooling device, nitrogen inlet tube and decompression device, 50 parts of polyolefin resin (P'3-1) and 150 parts of toluene are charged uniformly at 110 ° C. After mixing, the mixture was cooled to 80 ° C., and 1.4 parts of 2-dimethylaminoethanol was added and mixed uniformly. Under stirring, an aqueous solution prepared by dissolving 15 parts of an EO14 molar adduct of hexadecyl alcohol in 140 parts of water was added over 30 minutes, and then toluene was distilled off at 70 ° C. under reduced pressure to obtain an aqueous polyolefin resin dispersion ( E′2-2) was obtained.
実施例1〜3で得られたポリオレフィン系樹脂水性分散体(E2−1)〜(E2−3)及び比較例1〜2で得られたポリオレフィン系樹脂水性分散体(E’2−1)及び(E’2−2)の評価結果を表1に示す。尚、評価方法は以下の通りである。 Polyolefin resin aqueous dispersions (E2-1) to (E2-3) obtained in Examples 1 to 3 and polyolefin resin aqueous dispersions (E′2-1) obtained in Comparative Examples 1 and 2 and The evaluation results of (E′2-2) are shown in Table 1. The evaluation method is as follows.
<乾燥皮膜の耐水性>
ポリオレフィン系樹脂水性分散体10部を、縦10cm×横20cm×深さ1cmのポリプロピレン製モールドに、乾燥後のフィルム膜厚が200μmになる量を流し込み、室温で12時間乾燥後、循風乾燥機で105℃で3時間加熱乾燥することによって得られるフィルムを、50℃のイオン交換水に14日間浸漬した後、塗膜表面を目視により以下の評価基準で評価した。
○:浸漬前後で塗膜表面の変化なし。
×:浸漬後、塗膜表面が白化する。
<Water resistance of dry film>
Pour 10 parts of an aqueous polyolefin-based resin dispersion into a polypropylene mold measuring 10 cm long × 20 cm wide × 1 cm deep. After drying for 12 hours at room temperature, air circulation dryer The film obtained by heating and drying at 105 ° C. for 3 hours was immersed in ion-exchanged water at 50 ° C. for 14 days, and then the surface of the coating film was visually evaluated according to the following evaluation criteria.
○: No change in coating film surface before and after immersion.
X: The surface of the coating film is whitened after immersion.
<乾燥皮膜の耐溶剤性>
ポリオレフィン系樹脂水性分散体を10cm×20cmの鋼板にスプレー塗布し、80℃で3分加熱して20μmの塗膜を作製した。この塗装した鋼板を25℃のジメチルホルムアミド中に1分間浸漬した後、取り出して表面を軽く拭き、塗膜表面を目視により以下の評価基準で評価した。
○:浸漬前後で塗膜表面の変化がない。
×:浸漬後、塗膜表面に凹凸がある。
<Solvent resistance of dry film>
The aqueous polyolefin resin dispersion was spray-coated on a 10 cm × 20 cm steel plate and heated at 80 ° C. for 3 minutes to prepare a 20 μm coating film. The coated steel sheet was immersed in dimethylformamide at 25 ° C. for 1 minute, then taken out and lightly wiped, and the surface of the coating film was visually evaluated according to the following evaluation criteria.
○: There is no change in the coating film surface before and after immersion.
X: After immersion, the coating film surface has irregularities.
<乾燥皮膜の引張強度>
ポリオレフィン系樹脂水性分散体をガラス板上に乾燥後の膜圧が0.2mmの厚みになるように塗布し、105℃の循風乾燥機で3時間乾燥した後、ガラス板から剥がすことにより、引張強度試験用フィルムを作製した。
得られた引張試験用フィルムを温度25℃、湿度65%RHに調整した室内に1日間静置した後、JIS K 6251に従い、引張強度を測定した。
<Tensile strength of dry film>
A polyolefin-based resin aqueous dispersion was applied on a glass plate so that the film pressure after drying was 0.2 mm, dried for 3 hours with a circulating dryer at 105 ° C., and then peeled off from the glass plate. A film for tensile strength test was prepared.
The obtained film for tensile test was left in a room adjusted to a temperature of 25 ° C. and a humidity of 65% RH for 1 day, and then the tensile strength was measured according to JIS K 6251.
本発明のポリオレフィン系樹脂水性分散体(E2)は、その耐水性、耐溶剤性、機械的強度から、水性塗料組成物、水性接着剤組成物、水性繊維加工処理剤組成物(顔料捺染用バインダー組成物、不織布用バインダー組成物、補強繊維用集束剤組成物、抗菌剤用バインダー組成物及び合成皮革用原料組成物等)、水性コーティング組成物(防水コーティング組成物、撥水コーティング組成物及び防汚コーティング組成物等)、水性紙処理剤組成物や水性インキ組成物等に使用することができ、特に水性塗料組成物、水性接着剤組成物及び水性繊維加工処理剤組成物として好適である。
The aqueous polyolefin resin dispersion (E2) of the present invention has an aqueous coating composition, an aqueous adhesive composition, an aqueous fiber processing agent composition (a binder for pigment printing) because of its water resistance, solvent resistance and mechanical strength. Composition, binder composition for non-woven fabric, sizing agent composition for reinforcing fibers, binder composition for antibacterial agent and raw material composition for synthetic leather, etc.), aqueous coating composition (waterproof coating composition, water repellent coating composition and prevention) Stainable coating compositions, etc.), aqueous paper treatment compositions, aqueous ink compositions, and the like, and are particularly suitable as aqueous coating compositions, aqueous adhesive compositions, and aqueous fiber processing compositions.
Claims (7)
The polyolefin resin aqueous dispersion according to claim 6, wherein the compound (B) is at least one compound selected from the group consisting of an epoxy compound, an aziridine compound, an oxazoline compound, an isocyanate compound, a blocked isocyanate compound, and a melamine compound.
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JPH10195162A (en) * | 1997-01-13 | 1998-07-28 | Sanyo Chem Ind Ltd | Production of hydrophilic polyurea or polyurethane-polyurea resin, molded item, and resin solution |
JP2005194507A (en) * | 2003-12-10 | 2005-07-21 | Sanyo Chem Ind Ltd | Method for producing modified polyolefin |
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