JP2014043543A - 放射線硬化型粘着剤、放射線硬化型粘着剤層、放射線硬化型粘着シートおよび積層体 - Google Patents
放射線硬化型粘着剤、放射線硬化型粘着剤層、放射線硬化型粘着シートおよび積層体 Download PDFInfo
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- JP2014043543A JP2014043543A JP2013028076A JP2013028076A JP2014043543A JP 2014043543 A JP2014043543 A JP 2014043543A JP 2013028076 A JP2013028076 A JP 2013028076A JP 2013028076 A JP2013028076 A JP 2013028076A JP 2014043543 A JP2014043543 A JP 2014043543A
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- meth
- sensitive adhesive
- acrylate
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- 229910052719 titanium Inorganic materials 0.000 description 1
- XOALFFJGWSCQEO-UHFFFAOYSA-N tridecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C=C XOALFFJGWSCQEO-UHFFFAOYSA-N 0.000 description 1
- RKYSDIOEHLMYRS-UHFFFAOYSA-N triethoxy(hex-5-enyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCCC=C RKYSDIOEHLMYRS-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- RRLMGCBZYFFRED-UHFFFAOYSA-N undecyl prop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C=C RRLMGCBZYFFRED-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
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Abstract
【解決手段】炭素数10〜22のアルキル基をエステル末端に有するアルキル(メタ)アクリレートを30〜90重量%含むモノマー成分を重合することにより得られた(メタ)アクリル系ポリマーを含有し、かつ炭素−炭素二重結合を有するラジカル重合性官能基を有することを特徴とする放射線硬化型粘着剤。
【選択図】図1
Description
放射線硬化前において、70℃におけるせん断貯蔵弾性率が2.0×103〜4.0×104Pa、ゲル分率が0〜60重量%であり、
放射線硬化後において、70℃におけるせん断貯蔵弾性率が1.5×104〜1.5×105Pa、ゲル分率が40〜95重量%であるであることが好ましい。
前記段差(μm)と粘着剤層の厚さ(μm)が、(段差/粘着剤層の厚さ)≦0.9を満足する場合においても好適である。
得られた(メタ)アクリル系ポリマーの重量平均分子量は、GPC(ゲル・パーミエー
ション・クロマトグラフィー)により測定した。サンプルは、試料をテトラヒドロフランに溶解して0.1重量%の溶液とし、これを一晩静置した後、0.45μmのメンブレンフィルターで濾過した濾液を用いた。
・分析装置:東ソー(株)製、HLC−8120GPC
・カラム: TSK gel GMH−H(S)
・カラムサイズ;7.8mmφ×30cm
・溶離液:テトラヒドロフラン(濃度0.1重量%)
・流量:0.5ml/min
・検出器:示差屈折計(RI)
・カラム温度:40℃
・注入量:100μl
・溶離液:テトラヒドロフラン
・検出器:示差屈折計
・標準試料:ポリスチレン
<(メタ)アクリル系ポリマーの調製>
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、2−エチルヘキシルアクリレート(2EHA)43重量部、イソステアリルアクリレート(ISTA)(商品名:ISTA、大阪有機化学工業(株)製)43重量部、N−ビニルピロリドン(NVP)10重量部、4−ヒドロキシブチルアクリレート(4HBA)4重量部、熱重合開始剤として2,2’−アゾビスイソブチロニトリル(AIBN)0.1重量部を酢酸エチル150重量部と共に投入した。そして、23℃にて窒素雰囲気下で1時間攪拌した後、58℃で4時間反応させ、続いて70℃で2時間反応させ、(メタ)アクリル系ポリマー溶液を調製した。
次いで、上記で得られた(メタ)アクリル系ポリマー溶液に、当該ポリマーの固形分100重量部に対して、放射線硬化性のモノマー成分としてポリプロピレングリコール(#700)ジアクリレート(商品名:APG−700、新中村化学工業(株)製)を10重量部、光重合開始剤(商品名:イルガキュア184、BASF社製)を0.1重量部、シランカップリング剤として、3−グリシドキシプロピルトリメトキシシラン(商品名:KBM403、信越化学工業(株)製)を0.3重量部、および架橋剤として、キシリレンジイソシアネートのトリメチロールプロパン付加物(商品名:D110N、三井化学(株)製)を0.04重量部添加した後、これらを均一に混合して、放射線硬化型粘着剤(1)の溶液を調製した。
片面をシリコーンで剥離処理した厚み50μmのポリエステルフィルムの剥離処理面に、上記で得られた上述した放射線硬化型粘着剤(1)の溶液を塗布し、100℃で3分間加熱し、厚さ100μmの放射線硬化型粘着剤層を形成した。次いで、塗布された放射線硬化型粘着剤層の表面に、片面をシリコーンで剥離処理した厚み75μmのポリエステルフィルムを、当該フィルムの剥離処理面が塗布層側になるように貼り合せて、粘着シートを作製した。
実施例1において、<(メタ)アクリル系ポリマーの調製>において用いたモノマーの種類とその組成比、<放射線硬化型粘着剤(1)の調製>において用いた放射線硬化性のモノマー成分、光重合開始剤、架橋剤の配合量を表1に示すように変えたこと以外は、実施例1と同様の操作を行い、粘着シートを作製した。
<放射線硬化型粘着剤(2)の調製>
実施例1において調製した(メタ)アクリル系ポリマー溶液に、当該ポリマーの固形分100重量部に対して、2−メタクリロイルオキシエチルイソシアネート(MOI)を2重量部付加反応させ、ポリマー分子内側鎖にメタクリロイル基を導入した。さらに、光重合開始剤(商品名:イルガキュア184、BASF社製)を0.1重量部、シランカップリング剤として、3−グリシドキシプロピルトリメトキシシラン(商品名:KBM403、信越化学工業(株)製)を0.3重量部、および架橋剤として、キシリレンジイソシアネートのトリメチロールプロパン付加物(商品名:D110N、三井化学(株)製)を0.04重量部添加した後、これらを均一に混合して、放射線硬化型粘着剤(2)の溶液を調製した。
実施例1において、放射線硬化型粘着剤(1)の溶液の代わりに、上記で調製した放射線硬化型粘着剤(2)の溶液を用いたこと以外は、実施例1と同様の操作を行い、粘着シートを作製した。
<(メタ)アクリル系ポリマーの調製>
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、2−エチルヘキシルアクリレート(2EHA)90重量部、アクリル酸(AA)10重量部、4−メタクロイルオキシベンゾフェノン(MBP)0.35重量部、熱重合開始剤として2,2’−アゾビス(2,4−バレロニトリル)(V−65)0.4重量部をメチルエチルケトン(MEK)150重量部と共に投入した。そして、23℃にて窒素雰囲気下で1時間攪拌した後、50℃で4時間反応させ、続いて60℃で2時間反応させ、(メタ)アクリル系ポリマー溶液を調製した。
次いで、上記で得られた(メタ)アクリル系ポリマー溶液に、当該ポリマーの固形分100重量部に対して、シランカップリング剤として、3−グリシドキシプロピルトリメトキシシラン(商品名:KBM403、信越化学工業(株)製)を0.3重量部添加した後、これらを均一に混合して、放射線硬化型粘着剤(3)の溶液を調製した。
片面をシリコーンで剥離処理した厚み50μmのポリエステルフィルムの剥離処理面に、上記で得られた上述した放射線硬化型粘着剤(3)の溶液を塗布し、100℃で3分間加熱し、厚さ100μmの放射線硬化型粘着剤層を形成した。次いで、塗布された放射線硬化型粘着剤層の表面に、片面をシリコーンで剥離処理した厚み75μmのポリエステルフィルムを、当該フィルムの剥離処理面が塗布層側になるように貼り合せて、粘着シートを作製した。
粘着シートにおける粘着剤層から所定量(最初の重量W1)を取り出し、酢酸エチル溶液に浸漬して、室温で1週間放置した後、不溶分を取り出し、乾燥させた重量(W2)を測定し、下記のように求めた。
ゲル分率=(W2/W1)×100
ゲル分率の測定は、前記測定サンプルに対しては、放射線照射前と放射線照射後について、それぞれ測定した。放射線照射は、高圧水銀ランプを用いて、紫外線照射量が2500mJ/cm2の条件で行った。
23℃および70℃におけるせん断貯蔵弾性率は、動的粘弾性測定により求めた。粘着シートを積層して、厚さ約1.5mmの積層体(積層粘着剤層)を得た。該積層体を測定サンプルとした。上記測定サンプルを、動的粘弾性測定装置(装置名「ARES」、(ティー・エイ・インスツルメント社製)を用いて、周波数1Hzの条件で、−20〜100℃の温度範囲、昇温速度5℃/分で測定して、23℃および70℃におけるせん断貯蔵弾性率を算出した。せん断貯蔵弾性率の測定は、前記測定サンプルに対しては、放射線照射前と放射線照射後について、それぞれ測定した。放射線照射は、高圧水銀ランプを用いて、紫外線照射量が2500mJ/cm2の条件で行った。
粘着シートから、幅50mm、長さ100mmのシート片を切り出した。上記シート片から一方の剥離フィルムを剥離し、ハンドローラーを用いて、シート片の粘着剤層側をCOP(環状ポリオレフィン)フィルム(厚さ100μm)に貼り合わせた。
次に、COPフィルムに貼り合わせた上記シート片から他方の剥離フィルムを剥離した。印刷段差付きガラス板を、当該ガラス板の印刷段差が施された面と、前記ガラス板上の粘着剤層とが接するように、下記の貼り合わせ条件で貼り合わせた。そして、COPフィルム/粘着剤層/印刷段差付きガラス板の構成を有する評価用サンプルを得た。
(貼り合わせ条件)
面圧:0.3MPa
貼り付け速度:25mm/s
ロールゴム硬度:70°
なお、上記印刷段差付きガラス板は、ガラス板(松浪硝子工業(株)製、長さ100mm,幅50mm,厚さ0.7mm)の一方の面に、印刷部分の厚さ(印刷段差の高さ)は50μmまたは80μmの印刷が施されたガラス板を用いた。
段差吸収性を示す指標である、(段差/粘着剤層の厚さ)×100(%)は、それぞれ、50%、80%である。
次に、評価用サンプルをオートクレーブに投入し、圧力5atm、温度50℃の条件で15分間、オートクレーブ処理した。オートクレーブ処理後、評価用サンプルを取り出し、粘着剤層と印刷段差付ガラス板との貼りつき状態を目視で観察し、下記評価基準に従い、段差吸収性を評価した。
○:気泡残りがなく、粘着剤層と印刷段差付ガラス板との間に浮きが発生していない。
×:気泡残りがあり、粘着剤層と印刷段差付ガラス板との間に浮きが発生している。
上記<段差吸収性の評価方法>においてオートクレーブ処理した後の評価用サンプル(積層体)を、紫外線照射(紫外線照射量:2500mJ/cm2)して、粘着剤層を硬化させた。次いで、評価用サンプルを、加熱(85℃)、加湿(60℃/95%RH)の条件下24時間投入し、下記評価基準に従い、接着信頼性を評価した。
○:気泡の発生がなく、粘着剤層と印刷段差付ガラス板との間に浮きが発生していない。
×:気泡が発生し、粘着剤層と印刷段差付ガラス板との間に浮きが発生している。
厚み100μm粘着剤層(紫外線照射量:2500mJ/cm2で硬化させて、粘着シートからシリコーン処理を施したPETフィルムを剥離したもの)を、銅箔と電極の間に挟み以下の装置により周波数100kHzにおける比誘電率を測定した。測定は3サンプルを作製し、それらの3サンプルの測定値の平均を誘電率とした。
なお、粘着剤層の周波数100kHzでの比誘電率は、JIS K 6911に準じて、下記条件で測定した。
測定方法:容量法(装置:Agilent Technologies 4294A Precision Impedance Analyzer使用)
電極構成:12.1mmΦ、0.5mm厚みのアルミ板
対向電極:3oz 銅板
測定環境:23±1℃、52±1%RH
各実施例、および各比較例に係る粘着剤層シートの一方の剥離ライナー(ポリエステルフィルム)を剥がし、厚さ25μmのポリエチレンテレフタレートフィルムを貼り合せ、それを10mm幅×40mm長さに切断したものを試験片とした。図2(a)に示すように、トルエンにて清浄化したベークライト板2に、幅10mm、長さ20mmの面積で試験片3の粘着面を貼り合せ、27℃の環境下で30分間放置した。その後、500gの荷重がせん断方向にかかるよう試験片の一端におもり4を吊るした。おもり4を吊るした後、30分後から60分後までの変形量(塑性変形領域において試験片がせん断方向に動いた距離(単位:mm))を変位計(図示せず)にて測定し、当該変位量から、試験片の動き易さ(傾き)を下記式により算出した。この値が、4.0(mm/時間)以下を加工性良好(○)とし、4.0(mm/時間)を超え、7.0(mm/時間)未満を(△)、7.0(mm/時間)以上を加工性が悪い(×)とした。
試験片の動き易さ(mm/時間)=(塑性変形領域の移動距離(mm))/(0.5時間)
ISTAは、イソステアリルアクリレート(大阪有機化学工業(株)製,ホモポリマーのTg=−18℃);
LMAは、ラウリルメタクリレート;
LAは、ラウリルアクリレート;
iDMAは、イソデシルメタクリレート;
AAは、アクリル酸;
MMAは、メチルメタクリレート;
NVPは、N−ビニル−2−ピロリドン((株)日本触媒製);
NVCは、N−ビニル−ε−カプロラクタム;
4HBAは、4−ヒドロキシブチルアクリレート;
HEAは、2−ヒドロキシエチルアクリレート;
MBPは、4−メタクリロイルオキシベンゾフェノン;を示す。
APG−700は、ポリプロピレングリコール(#700)ジアクリレート(新中村化学工業(株)製);
MOIは、2−メタクリロイルオキシエチルイソシアネート;
HX−620は、ヒドロキシビバリン酸ネオペンチルグリコールのε−カプロラクトン付加物のジ(メタ)アクリレート(KAYARAD HX−620(日本化薬(株)製);
A−PTMG65は、ポリテトラメチレングリコール(#650)ジアクリレート(新中村化学(株)製);
M−1200は、ウレタンアクリレート(東亜合成(株)製);を示す。
11 装飾パネル
12 粘着剤層または粘着シート
13 ITOフィルム
14 ハードコートフィルム
2 ベークライト板
3 試験片
4 おもり
5 弾性変形領域
6 塑性変形領域
Claims (16)
- 炭素数10〜22のアルキル基をエステル末端に有するアルキル(メタ)アクリレートを30〜90重量%含むモノマー成分を重合することにより得られた(メタ)アクリル系ポリマーを含有し、かつ炭素−炭素二重結合を有するラジカル重合性官能基を有することを特徴とする放射線硬化型粘着剤。
- 炭素数10〜22のアルキル基をエステル末端に有するアルキル(メタ)アクリレートのアルキル基が、分岐を有するアルキル基であることを特徴とする請求項1記載の放射線硬化型粘着剤。
- モノマー成分が、さらに、環状窒素含有モノマーを5〜25重量%含有することを特徴とする請求項1または2記載の放射線硬化型粘着剤。
- モノマー成分が、さらに、カルボキシル基含有モノマー、ヒドロキシル基含有モノマーおよび環状エーテル基を有するモノマーから選ばれるいずれか少なくとも1つの官能基含有モノマーを、1〜20重量%含むモノマー成分であることを特徴とする請求項1〜3のいずれか1項に記載の放射線硬化型粘着剤。
- モノマー成分が、さらに、炭素数1〜9のアルキル基をエステル末端に有するアルキル(メタ)アクリレートおよび環状のアルキル基をエステル末端に有するアルキル(メタ)アクリレートから選ばれるいずれか少なくとも1種を0.5重量%以上含むモノマー成分であることを特徴とする請求項1〜4のいずれか1項に記載の放射線硬化型粘着剤。
- 放射線硬化型粘着剤が、前記(メタ)アクリル系ポリマーの他に、炭素−炭素二重結合を有するラジカル重合性官能基を分子中に少なくとも1つ有する化合物を含有することを特徴とする請求項1〜5のいずれか1項に記載の放射線硬化型粘着剤。
- 前記(メタ)アクリル系ポリマーが、炭素−炭素二重結合を有するラジカル重合性官能基を有する(メタ)アクリル系ポリマーであることを特徴とする請求項1〜6のいずれか1項に記載の放射線硬化型粘着剤。
- さらに、前記(メタ)アクリル系ポリマー100重量部に対して、架橋剤を、0.005〜5重量部含有することを特徴とする請求項1〜7のいずれか1項に記載の放射線硬化型粘着剤。
- 請求項1〜8のいずれか1項に記載の放射線硬化型粘着剤から得られることを特徴とする放射線硬化型粘着剤層。
- 前記放射線硬化型粘着剤層は、
放射線硬化前において、70℃におけるせん断貯蔵弾性率が2.0×103〜4.0×104Pa、ゲル分率が0〜60重量%であり、
放射線硬化後において、70℃におけるせん断貯蔵弾性率が1.5×104〜1.5×105Pa、ゲル分率が40〜95重量%であることを特徴とする請求項9記載の放射線硬化型粘着剤層。 - 周波数100kHzにおける比誘電率が3.7以下であることを特徴とする請求項9または10記載の放射線硬化型粘着剤層。
- 支持体の少なくとも片側に、請求項9〜11のいずれか1項に記載の放射線硬化型粘着剤層が形成されていることを特徴とする放射線硬化型粘着シート。
- 支持体が光学部材であり、粘着シートが、光学部材の少なくとも片側に粘着剤層を有する粘着型光学部材であることを特徴とする請求項12記載の放射線硬化型粘着シート。
- 第1の部材と第2の部材が、請求項9〜11のいずれかに記載の放射線硬化型粘着剤層を介して貼り合わされていることを特徴とする積層体。
- 前記第1の部材と第2の部材の少なくとも一方が表面に段差を有する部材であり、
前記段差(μm)と粘着剤層の厚さ(μm)が、(段差/粘着剤層の厚さ)≦0.9を満足することを特徴とする請求項14記載の積層体。 - 前記第1の部材と第2の部材の少なくとも一方が光学部材であることを特徴とする請求項14または15記載の積層体。
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CN103571404A (zh) | 2014-02-12 |
KR102082517B1 (ko) | 2020-02-27 |
US9650547B2 (en) | 2017-05-16 |
US20140037952A1 (en) | 2014-02-06 |
JP6067405B2 (ja) | 2017-01-25 |
TW201408747A (zh) | 2014-03-01 |
CN103571404B (zh) | 2018-03-16 |
TWI595064B (zh) | 2017-08-11 |
KR20140016827A (ko) | 2014-02-10 |
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