JP2012233036A - Resin mortar composition - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a resin mortar composition which is low swelling, has a wide range of aggregate to be compounded, exhibits good curing properties at ordinary temperature and low temperature, is excellent in processability for a short time, and is hardly affected by the applied thickness.SOLUTION: A (meth)acrylic syrup includes: a monomer (A) having a (meth)acryloyl group having a furan ring, a hydrofuran ring, a pyran ring or a hydropyran ring; a (meth)acrylate monomer (B) having a 6-15C alkyl group; a (meth)acrylate ester polymer (C) which can be dissolved or swollen in the monomer (A), a wax and an aromatic tertiary amine. The resin mortar composition includes: at least 0.05 mass part wetting agent to 100 mass parts (meth)acrylic syrup; and 150-600 mass parts aggregate to 100 mass parts (meth)acrylic syrup composition.

Description

  The present invention relates to a resin mortar composition. In particular, the present invention relates to a resin mortar composition for repair that can cope with various construction thicknesses such as repair of a large area such as a floor or partial defect repair.

  Conventionally, cement-based materials such as polymer cement mortar are mainly used for repairing concrete such as floors of buildings and structures and repairing defects. Cement-based materials, like concrete, have advantages such as being based on cement and being easy to handle. As a cement-based material, a fast-curing type containing a calcium aluminate mineral is also known in order to shorten the setting time.

  Also, for the purpose of imparting special functions and design properties to the concrete surface, a coating material of resin mortar such as epoxy resin and urethane resin is used.

  Polymer cement mortar and other cement-based materials take time to develop strength at low temperatures, and water used for kneading may freeze if the usage environment falls below 5 ° C. There is a problem that it cannot be used because it cannot be obtained.

  In addition, resin mortars using epoxy resins and urethane resins cannot be used when it is desired to finish repairs etc. early because the reaction speed becomes extremely slow and time is required for curing when the usage environment is below 5 ° C. There is a problem.

  Vinyl ester resins or acrylic resins are known as polymer cement mortars that can be applied even at low temperatures below 5 ° C. However, although vinyl ester resins and acrylic resins have the advantage that they can be used in a wide temperature range, odors caused by low molecular weight monomers such as styrene and methyl methacrylate may be a problem. is there.

  In view of the above problems, a syrup composition having a low odor using a monomer having a high molecular weight or a monomer having a high boiling point has been proposed. For example, in Patent Document 1, a hydroxyalkyl having a molecular weight of 130 to 300 and a heterocycle-containing (meth) acrylate, oligoethylene glycol monoalkyl ether (meth) acrylate, and a hydroxyalkyl group having 2 or 3 carbon atoms. An acrylic syrup composition containing a mixture of monomers containing (meth) acrylate, a resin having a glass transition temperature of 20 to 155 ° C., a wax and a tertiary amine has been proposed.

  The acrylic syrup composition of Patent Document 1 has the characteristics of an acrylic resin and has a characteristic of low odor. On the other hand, the curable syrup (surface curability) of the part in contact with air varies, and the part In some cases, an uncured part may occur. The acrylic syrup composition is currently applied in several places from a viewpoint of surface curability in places where the construction thickness exceeds 15 mm. Also, when applying a thick part of more than a dozen mm from a thin part with a coating thickness of about 2 mm at the time of construction, from a viewpoint of surface curability, construct a thick part and then construct a part with a thin coating thickness. This is the current situation.

JP 2007-224264 A

  The present invention has been made in view of the above circumstances, has a low odor, has a wide range of aggregates to be blended, has excellent curability at room temperature and low temperature, has excellent short-term workability, and has a construction thickness. It aims at providing the resin mortar composition which is hard to be influenced.

  The resin mortar composition of the present invention includes a monomer (A) having a (meth) acryloyl group having a furan ring, a hydrofuran ring, a pyran ring or a hydropyran ring, and a (meth) acrylate having an alkyl group having 6 to 15 carbon atoms. Monomer (B), (meth) acrylic acid alkyl ester polymer (C) which can be dissolved or swelled in monomer (A), (meth) acrylic syrup containing wax and aromatic tertiary amine, A resin mortar composition containing 0.05 parts by weight or more of a wetting agent with respect to 100 parts by weight of (meth) acrylic syrup, and 150 to 600 parts by weight of aggregate with respect to 100 parts by weight of (meth) acrylic syrup composition. is there.

  According to the resin mortar composition of the present invention, a coating film having low odor, good surface curability, excellent curability at normal temperature and low temperature, and good surface properties that are hardly affected by the construction thickness. It is possible to obtain.

Hereinafter, the present invention will be described in detail.
In the present invention, (meth) acrylate means acrylate and / or methacrylate.

[(Meth) acrylic syrup]
The (meth) acrylic syrup used in the present invention is a monomer (A) having a (meth) acryloyl group having a furan ring, a hydrofuran ring, a pyran ring or a hydropyran ring (hereinafter referred to as “monomer (A)”). ), (Meth) acrylate monomer (B) having an alkyl group having 6 to 15 carbon atoms (hereinafter referred to as “monomer (B)”), dissolved or swollen in monomer (A) A possible (meth) acrylic acid alkyl ester polymer (C) (hereinafter referred to as “monomer (C)”), a wax and an aromatic tertiary amine are contained. The (meth) acrylic syrup may contain a monomer (D) other than the monomers (A) and (B) (hereinafter referred to as “monomer (D)”).

<Monomer (A)>
The monomer (A) having a (meth) acryloyl group having a furan ring, a hydrofuran ring, a pyran ring or a hydropyran ring is used for reducing the odor of the resin mortar composition, and the viscosity of the curable resin composition It is a component for adjusting curability and the like.

  Specific examples of the monomer (A) having a furan ring include furyl (meth) acrylate and furfuryl (meth) acrylate.

  Specific examples of the monomer (A) having a hydrofuran ring include tetrahydrofurfuryl (meth) acrylate, tetrahydrofuryl (meth) acrylate, and caprolactone-modified tetrahydrofurfuryl (meth) acrylate.

  Specific examples of the monomer (A) having a pyran ring include pyranyl (meth) acrylate.

  Specific examples of the monomer (A) having a hydropyran ring include dihydropyranyl (meth) acrylate, tetrahydropyranyl (meth) acrylate, dimethyldihydropyranyl (meth) acrylate, dimethyltetrahydropyranyl (meth) acrylate, and the like. Is mentioned.

  As the monomer (A), tetrahydrofurfuryl methacrylate is particularly preferable. A monomer (A) can be used individually by 1 type or in combination of 2 or more types.

  The content of the monomer (A) is the sum of the monomer (A), the monomer (B), the polymer (C) and the monomer (D) (hereinafter referred to as “(A), (B), (It is described as “total of (C) and (D)”). When the content is 50% by mass or more, the curability of the syrup is good, the viscosity of the blend is appropriate, and the coating workability is good. When the content is 85% by mass or less, good curability is obtained. The content of the monomer (A) is preferably 60 to 85% by mass, and 70 to 85% by mass with respect to the total of (A), (B), (C) and (D). Is more preferable.

<Monomer (B)>
As the (meth) acrylate monomer (B) having an alkyl group having 6 to 15 carbon atoms, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate , Undecyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, and the like. As the monomer (B), dodecyl (meth) acrylate and tridecyl (meth) acrylate are preferable because of high wax dispersion ability and good curability. These may be used alone or in combination of two or more.

  A (meth) acrylate monomer having an alkyl group having a carbon number of less than 6 has a low lipophilicity, so that the wax dispersibility is low. Further, when a (meth) acrylate monomer having an alkyl group having more than 15 carbon atoms is used, the ability to dissolve the wax is too high, so that it is difficult for the wax necessary for air blocking to precipitate on the surface, and the surface curability is improved. Deteriorate.

  Content of a monomer (B) is 3-10 mass% with respect to the sum total of (A), (B), (C), and (D). When the amount of the monomer (B) is 3 parts by mass or more, the wax dispersibility is high, and precipitation of the wax can be suppressed when storing the resin mortar composition. When the content of the monomer (B) is 10% by mass or less, the curability of the resin mortar composition is good. 3-8 mass% is preferable with respect to the sum total of (A), (B), (C), and (D), and, as for content of a monomer (B), 3-5 mass% is more preferable.

<Polymer (C)>
The (meth) acrylic acid alkyl ester polymer (C) is added to obtain an effect of suppressing and reducing shrinkage during curing of the resin mortar composition and an effect of adjusting the viscosity of the resin mortar composition.

  The polymer (C) can be dissolved or swelled in the monomer (A), and the glass transition temperature is preferably 0 ° C. or higher.

  Specific examples of the polymer (C) include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, 2-ethylhexyl. Examples include polyalkyl (meth) acrylates obtained by polymerizing monomers such as (meth) acrylate. These can be used alone or in combination of two or more.

  In addition to the polymer (C), other polymers, for example, vinyl copolymers obtained by using, as monomer components, vinyl aromatic hydrocarbons such as polystyrene, styrene-butadiene copolymer, and styrene-acrylonitrile copolymer. Etc. can be used in combination so as not to impair the curing rate and workability of the resin mortar composition.

  The glass transition temperature (Tg) of the polymer (C) is preferably 0 ° C. or higher, more preferably 20 to 105 ° C., and particularly preferably 40 ° C. to 80 ° C. If the glass transition temperature is 0 ° C. or higher, an appropriate viscosity tends to be obtained, and if it is 105 ° C. or lower, the curability of the resin mortar composition tends to be improved.

  The mass average molecular weight (Mw) of the polymer (C) is preferably 5,000 or more from the viewpoint of obtaining an appropriate viscosity and curing rate of the resin mortar composition. Moreover, it is preferable that it is 200,000 or less from the point which obtains favorable workability | operativity without a viscosity becoming high too much. Furthermore, the lower limit of the mass average molecular weight (Mw) is particularly preferably 10,000 or more, and the upper limit is particularly preferably 150,000 or less.

  The mass average molecular weight (Mw) is a gel permeation chromatography manufactured by TOSO (hereinafter referred to as “TOSO” column (GE4000HXL and G2000HXL)) prepared by preparing a tetrahydrofuran solution (0.4% by mass) of the polymer. 100 μl of this solution was injected into the apparatus for measurement, and the mass average molecular weight in terms of standard polystyrene measured by GPC method under the conditions of flow rate: 1 ml / min, eluent: tetrahydrofuran, column temperature: 40 ° C. It is.

  Content of a polymer (C) is 8-30 mass% with respect to the sum total of (A), (B), (C), and (D). When the content is 8% by mass or more, the viscosity and curing rate of the syrup composition and the resin mortar composition are good. If content is 30 mass% or less, the viscosity of a syrup composition and a resin mortar composition is suitable, and favorable workability | operativity is obtained, and the shrinkage | contraction at the time of hardening of a resin mortar composition is suppressed. The content of the polymer (C) is more preferably 10 to 25% by mass, and 10 to 18% by mass with respect to the total of (A), (B), (C) and (D). Is particularly preferred.

<Monomer (D)>
The other monomer (D) is a monomer other than the monomers (A) and (B). As the monomer (D), diethylene glycol monomethylol methacrylate, ethylene glycol (meth) acrylate, propylene glycol (meth) acrylate, polyethylene glycol (meth) acrylate, polypropylene glycol (meth) acrylate, 2-hydroxyethyl (meth) acrylate Monofunctional (meth) acrylates such as 2-hydroxypropyl (meth) acrylate, ethylene glycol di (meth) acrylate, 1,3-propylene glycol di (meth) acrylate, 1,4-butadiene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, diethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol Di (meth) acrylate, polybutylene glycol di (meth) acrylate, bisphenol A ethylene oxide adduct di (meth) acrylate, bisphenol A propylene oxide adduct di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1, Mention may be made of polyfunctional monomers such as 4-dicyclohexanedimethanol di (meth) acrylate, trimethylolpropane tri (meth) acrylate and pentaerythritol tri (meth) acrylate.

  Content of a monomer (D) is 0-25 mass% with respect to the sum total of (A), (B), (C), and (D). When the content is 25% by mass or less, the curability of the resin mortar composition is good. 0-20 mass% is preferable with respect to the sum total of (A), (B), (C), and (D), and, as for content of a monomer (D), 3-15 mass% is more preferable.

<Wax>
The wax is a component for improving the surface curability by blocking air on the surface of the coating film during the curing reaction.

  Examples of the wax include various waxes such as paraffin wax, microcrystalline wax, and special wax in which paraffin wax is dispersed in a solvent such as petroleum naphtha.

  The melting point of the wax is preferably 40 ° C to 120 ° C. Also, two or more types of waxes having different melting points can be used in combination, and different types of waxes can be used in combination.

  As the wax, it is particularly preferable to use a combination of a paraffin wax having a different melting point and a special wax in which a paraffin wax is dispersed in a solvent.

  The added amount of the wax is preferably 0.3 to 10 parts by mass and more preferably 0.5 to 5 parts by mass with respect to 100 parts by mass in total of (A), (B), (C) and (D). If it is 0.3 mass or more, the air barrier property is good and the surface curability tends to be good. When it is 10 parts by mass or less, the viscosity of the resin mortar composition does not become too high, and the curing rate and the physical properties of the coating film tend to be good.

  In order to cure the resin mortar composition of the present invention satisfactorily, it is preferable to set the gelation time in the range of 8 to 20 minutes in an environment of 20 ° C. When the gelation time is less than 8 minutes, the working time is shortened. On the other hand, when the gelation time exceeds 20 minutes, the surface curing time of the resin mortar composition becomes long, and it becomes difficult to obtain the characteristic of short-time curing of the resin mortar composition. The gelation time is the time from the time when the curing agent and the curing accelerator are present simultaneously until the fluidity is lost.

  The gelation time of the resin mortar composition of the present invention can be controlled by a combination of a curing agent and a curing accelerator.

<Aromatic tertiary amine>
Aromatic tertiary amines are used as curing accelerators. Aromatic tertiary amines include N, N-dimethylaniline, N, N-dimethyl-p-toluidine, N, N-di (2-hydroxyethyl) -p-toluidine, N, N-di (2-hydroxy). Propyl) -p-toluidine and the like. As the aromatic amine, N, N- (2-hydroxyethyl) -p-toluidine is preferable because the difference between the gelation time and the curing time is small in an environment of 20 ° C. These can be used alone or in combination of two or more.

  The addition amount of the aromatic amine varies depending on the use temperature, but in an environment of 20 ° C., 0.8 to 2 mass with respect to 100 mass parts in total of (A), (B), (C) and (D). Part is preferable, and 1.0 to 1.5 parts by mass is more preferable. If the addition amount is 0.8 parts by mass or more, the surface curability of the resin mortar composition will be good. When the amount is 2 parts by mass or less, an uncured part does not occur, and the surface curing of the resin mortar composition does not take a long time. When use temperature differs, it is preferable to adjust and use the amount of aromatic amine appropriately.

<Curing agent>
As the curing agent, an organic peroxide is preferably used. Specific examples of the curing agent include benzoyl peroxide, t-butylperoxy 2-ethylhexanate, and bis (4-t-butylcyclohexyl) peroxydicarbonate. As the curing agent, benzoyl peroxide is preferable because of its good curability. These curing agents can be used alone or in admixture of two or more.

  Although the addition amount of a hardening | curing agent changes with operating temperature, in a 20 degreeC environment, 2 mass parts-5 masses with respect to a total of 100 mass parts of (A), (B), (C), and (D). Part is preferred. If the addition amount is 2 parts by mass or more, an uncured part of the resin mortar composition does not occur, and the surface curing of the resin mortar composition does not take a long time. On the other hand, if it is 5 parts by mass or less, the surface curability is good and the working time can be secured. When use temperature differs, it is preferable to adjust and use the addition amount of a hardening | curing agent.

<Other ingredients>
To the (meth) acrylic syrup used in the present invention, a polymerization inhibitor such as hydroquinone, hydroquinone monomethyl ether, 2-6-di-t-butyl 4-methylphenol is added for the purpose of improving storage stability. Is preferred.

  Further, a plasticizer may be added for the purpose of imparting flexibility to the (meth) acrylic syrup and reducing shrinkage during curing. Examples of the plasticizer include phthalic acid esters such as dibutyl phthalate, di-2-ethylhexyl phthalate, and ditridecyl phthalate, di-2-ethylhexyl adipate, and paraffins such as chlorinated paraffin. A plasticizer may be used individually by 1 type and may be used in combination of 2 or more type.

  The addition amount of the plasticizer is preferably 0 to 20 parts by mass and more preferably 0 to 10 parts by mass with respect to 100 parts by mass in total of (A), (B), (C) and (D). When the addition amount of the plasticizer is 20 parts by mass or less, the curability of the syrup is good and does not exude to the surface of the coating film.

[Resin mortar composition]
The resin mortar composition of the present invention contains (meth) acrylic syrup, a wetting agent, and an aggregate.

<Wetting agent>
The wetting agent as used in the field of the present invention refers to a drug that meets the conditions that the viscosity A and the viscosity B measured under the following conditions are smaller than the viscosity A by 500 mPa · s or more.
Viscosity A: A mixture of 100 parts by mass of (meth) acrylic syrup "Acrysilup XD-2061 (manufactured by Ryokan Co., Ltd.)" and 200 parts by mass of silica sand powder "KZ-100 (manufactured by Ryokan Co., Ltd.)" Is stirred for 3 minutes at 1500 rpm using a disper. The obtained slurry is allowed to stand in a constant temperature water bath at 23 ° C. for 2 hours or longer, and the slurry temperature is set to 23 ° C. After reaching the set temperature, the mixture is stirred uniformly while avoiding entrainment of bubbles with a spoon, and the viscosity after 1 minute when measured with a BM type rotational viscometer is defined as viscosity A. This value is 4000 mPa · s.
Viscosity B: (meth) acrylic syrup "Acrysyrup XD-2061 (manufactured by Ryokan Co., Ltd.)" 100 parts by mass, 0.5% by mass of a wetting agent candidate drug is added, and then silica sand powder "KZ- The viscosity measured in the same manner as the viscosity A for a mixture of 200 parts by mass (100 (manufactured by Ryokan Co., Ltd.)) is the viscosity B.

  The wetting agent is added for the purpose of further homogenizing the (meth) acrylic syrup and the aggregate and improving the surface curability of the resin mortar composition.

  The wetting agent can be added at any time during the production of (meth) acrylic syrup, when mixing (meth) acrylic syrup and aggregate, or after mixing with (meth) acrylic syrup and aggregate. However, it can be added and there is no particular limitation.

  As the wetting agent, Disperbyk series (product names: 103, 112, 163, 164, 166, 167, 182, 183, 184, 2000, 2050, 2150, 2163, 2164) commercially available from Big Chemie Japan Co., Ltd. The BYK series (W969, W980, W9010) and the like apply to the above definition. Among these, Disperbyk-163, 167, and 2164 are particularly preferable.

  The blending amount of the wetting agent is 0.05 parts by mass or more, preferably 0.5 to 2 parts by mass with respect to 100 parts by mass of (meth) acrylic syrup.

<Aggregate>
As the aggregate, silica sand, ceramic aggregate, calcium carbonate, silica fume, fly ash, talc, clay and the like can be suitably used. Of these, silica sand or a combination of silica sand and calcium carbonate is preferable in that the workability is good and the coating thickness can be easily secured.

The particle size distribution of the aggregate used in the present invention is not particularly limited, but those having the following particle size distribution are preferred from the viewpoints of workability and curability.
Particle size less than 2.50 mm 1.18 mm or more; 20-35% by mass
Particle size less than 1.18 0.71 mm or more; 25-45 mass Particle diameter less than 0.60 0.30 mm or less; 0-5% by mass
Particle size less than 0.30 mm; 25-40% by mass

Further, the aggregate particle size distribution used in the present invention preferably has the following particle size distribution.
Particle size less than 2.50 mm 1.18 mm or more; 20-30% by mass
Particle size less than 1.18 0.71 mm or more; 30-40% by mass
Particle size is less than 0.60 and 0.30 mm or less; 0 to 3% by mass
Particle size is less than 0.30 mm; 30-40% by mass

  If the particle size distribution of the aggregate is within the above-mentioned preferable range, the workability of the resin mortar is good, the coating thickness can be increased, the surface curability is good, and the strength of the resin mortar after curing is also good. is there.

  The blending amount of the aggregate is 150 to 600 parts by mass and preferably 200 to 500 parts by mass with respect to 100 parts by mass of (meth) acrylic syrup. When the blending amount is 150 parts by mass or more, the (meth) acrylic syrup and the aggregate are hardly separated, and a uniform coating film is obtained. On the other hand, when the amount is 600 parts by mass or less, the coating film thickness can be easily secured, and the coating can be performed without impairing workability.

<Other additives>
The resin mortar composition of the present invention may contain an antifoaming agent, a leveling agent, a silane coupling agent, an ultraviolet absorber, an antioxidant, a thixotropic agent, a reinforcing material, a pigment, and the like as necessary.

  The silane coupling agent can be used for the purpose of improving the adhesion to inorganic substances. Examples of the silane coupling agent include vinyltrichlorosilane, vinyltris (β-methoxyethoxy) silane, γ- (methacryloxypropyl) trimethoxysilane, γ-mercaptopropyltrimethoxysilane, and γ-aminopropyltriethoxysilane. .

  The ultraviolet absorber can be used for the purpose of further improving the weather resistance of the coating film. Examples of the ultraviolet absorber include benzotriazole-based, benzophenone-based, and triazine-based ultraviolet absorbers.

  The thixotropic agent can be used for the purpose of imparting thixotropy. Examples of the thixotropic agent include modified urea, urea urethane compound, aerosil, and organic bentonite compound.

  The reinforcing material is preferably used to such an extent that it does not impair the curability of the resin mortar composition when it can be assumed that an excessive tensile stress is applied when the resin mortar composition is used. Examples of the reinforcing material include chopped strands, roving net-like glass fibers, vinylon fibers, and nylon fibers.

  Antifoaming agents and defoaming agents can be used for the purpose of improving workability and appearance.

[Coating method]
The resin mortar composition of the present invention can be used, for example, as a repair material for the purpose of repairing a wear-resistant or chemical-resistant function imparted to a concrete of a building or a structure or a defect portion.
Examples of a method for coating a base material such as a concrete base of a building or a structure include a method of coating the base material with the resin mortar composition of the present invention to form a coating film. As a coating method, a known method using a gold trowel, a flexible bow or the like can be used.

  In addition, in order to adhere the resin mortar composition of this invention to a base material, it is preferable to apply a primer before applying these. Although the component and composition of the primer to be used differ depending on the type of the substrate, for example, a (meth) acrylic syrup primer can be used for a concrete substrate. Specific examples of the (meth) acrylic syrup primer include “Acrysilup XD-9040 (manufactured by Ryokan Co., Ltd.)” and the like.

  When the primer is applied, it is preferable to preliminarily treat factors that impair the adhesive performance such as the fragile portion of the base material or water / oils and fats.

The primer coating amount depends on the substrate, but is preferably 0.15 to 0.6 kg / m ² in solution, and more preferably 0.2 to 0.4 kg / m ² . Examples of the primer coating method include a method using a brush, a roller, a spray gun and the like.
Although there is no restriction | limiting in particular in the application thickness of the resin mortar composition of this invention, From application | coating workability | operativity, the external appearance after application | coating, etc., it is preferable that it is 2-40 mm, and it is more preferable that it is 2-30 mm. When the coating thickness is 2 mm or more, a uniform coating film is obtained. When the coating thickness is 40 mm or less, a uniform cured body can be obtained without separating the aggregate.

  When the application thickness of the resin mortar composition of the present invention is increased to, for example, 50 mm or more, the interface between the materials is reduced, and the curing time is shortened, gravel having an aggregate particle size of 5 mm or more is used together. preferable.

  As described above, according to the resin mortar composition of the present invention, since it contains the monomer (A) having a (meth) acryloyl group having a furan ring, a hydrofuran ring, a pyran ring or a hydropyran ring, it has low odor and A cured product having good surface curability can be obtained. Moreover, since the resin mortar composition of the present invention contains a specific amount of wetting agent, it is possible to provide a cured product having good workability and good surface curability.

  Furthermore, since the resin mortar composition of the present invention contains a specific amount of aggregate, the range of thicknesses that can be applied is greatly expanded, and construction can be performed without worrying about the thickness.

  When the resin mortar composition as described above is used, for example, as a repair material for defects in warehouse floors and structures, it can be quickly applied from room temperature to low temperature, and has a cured body excellent in wear resistance, chemical resistance, etc. Can provide.

  Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto. In the following production examples, examples and comparative examples, unless otherwise specified, all “parts” represent parts by mass, and “%” represents all percentages by mass.

[Production Example 1: Production of (meth) acrylic syrup S-1]
In a container equipped with a stirrer and a condenser, 74 parts of tetrahydrofurfuryl methacrylate (hereinafter referred to as “THFMA”), 2 parts of polyethylene glycol dimethacrylate (NK ester 3G, manufactured by Shin-Nakamura Chemical Co., Ltd.), methacrylic acid Alkyl ester [carbon number of alkyl part: 12 to 13] (acrylic ester SLMA, manufactured by Mitsubishi Rayon Co., Ltd.), diethylene glycol monomethylol methacrylate (Blenmer PME-100, manufactured by NOF Corporation), paraffin having melting point of 47 ° C 0.5 part wax, 0.6 part paraffin wax having a melting point of 55 ° C., 0.6 part paraffin wax having a melting point of 66 ° C., and N, N-di (2-hydroxyethyl) -p-toluidine as a curing accelerator. 3 parts, 2,6-di-t-butyl-4-methylphenone as a polymerization inhibitor (Hereinafter referred to as “BHT”) To 0.06 part, 0.5 part of Disperbyk-167 (manufactured by Big Chemie Japan Co., Ltd.) is added as a wetting agent, and the acrylic polymer (MMA / n-butyl methacrylate) is stirred. (Hereinafter referred to as “n-BMA”) = 60/40, Mw = about 160000, Tg = 65 ° C.) 14 parts are charged and heated at 70 ° C. for 2 hours to confirm the dissolution of the acrylic polymer. Then, 3 parts of BYK-S780 (by Big Chemie Japan), which is a wax, was added while stirring, and further stirred for 15 minutes to obtain (meth) acrylic syrup S-1.

[Production Examples 2 to 7: Production of (meth) acrylic syrup S-2 to S-7]
(Meth) acrylic syrups S-2 to S-7 were obtained in the same manner as in Production Example 1 except that the composition ratios shown in Table 1 were used.

The meanings of the abbreviations used in Table 1 are as follows.
THFMA: tetrahydrofurfuryl methacrylate SLMA: dodecyl methacrylate / tridecyl methacrylate mass ratio = 6/4 mixture EHMA: 2-ethylhexyl methacrylate polymer 1: MMA / n-BMA = 60/40 copolymer (Tg = 65 ° C., Mw = 42,000)
Polymer 2: MMA / n-BMA = 60/40 copolymer (Tg = 65 ° C., Mw = 160,000)
DEGMMA: Diethylene glycol monomethyl ether methacrylate PEGDMA: Polyethylene glycol dimethacrylate wetting agent 1: (manufactured by Big Chemie Japan, trade name: Disperbyk-167)
Wetting agent 2: (manufactured by Big Chemie Japan, trade name: Disperbyk-2164)
BHT: 2,6-di-tert-butyl-4-methylphenol BYK-1752: Antifoaming agent (manufactured by Big Chemie Japan, trade name: BYK-1752)
Wax 1: Paraffin wax with a melting point of 47 ° C. (manufactured by Nippon Seiki Co., Ltd.)
Wax 2: Paraffin wax having a melting point of 55 ° C. (manufactured by Nippon Seiki Co., Ltd.)
Wax 3: Paraffin wax having a melting point of 75 ° C. (manufactured by Nippon Seiki Co., Ltd.)
S-780: Mixture of paraffin wax / petroleum naphtha / silicon dioxide mass ratio = 10 / 89.5 / 0.5 (BIC Chemie Japan, trade name BYK-S780)
PTEO: N, N-di (2-hydroxyethyl) -p-toluidine

  In addition, the viscosity B of the said wetting agent 1 (Bicchemy Japan company make, brand name: Disperbyk-167) is 2730 mPa * s, and the wetting agent 2 (Bicchemy Japan company make, brand name: Disperbyk-2164) is the viscosity B. Since it was 2700 mPa · s and 500 mPa · s or less smaller than the viscosity A (4000 mPa · s), these drugs met the definition of the wetting agent. Moreover, since the viscosity B of an antifoamer (BIC Chemie Japan Co., Ltd., brand name: BYK-1752) is 3980 mPa · s and is only 20 mPa · s smaller than the viscosity A, this agent is a definition of a wetting agent. It did not match.

<Evaluation 1>
The following measurements were performed on the obtained (meth) acrylic syrup S-1 to S-7.

(1) Viscosity (280) 280 ml of (meth) acrylic syrup S-1 to S-7 was put into a 300 ml glass container with a lid, and left in a constant temperature water bath at 23 ° C. for 2 hours or more. After confirming that the liquid temperature of the (meth) acrylic syrup was 23 ° C., it was measured using a B-type viscometer, the numerical value after 1 minute was read, and the viscosity was calculated.

[Resin mortar composition]
To each of the (meth) acrylic syrups S-1 to S-7, benzoyl peroxide (manufactured by NOF Corporation, hereinafter abbreviated as NIPPER NS) as a curing agent was added at a ratio shown in Table 2 and sufficiently stirred to obtain a resin solution. Got. After the obtained resin liquid was transferred to a container defined in JIS R 5201, the aggregates shown in Table 2 were added at the ratio shown in Table 2, and stirred at a low speed for 1 minute in a kneader defined in JIS R 5201. Resin mortar compositions of M-1 to M-10 for Examples and M-11 to M-13 for Comparative Examples were obtained. The following evaluation was implemented using each obtained resin mortar composition. The results are shown in Table 2.

<Evaluation 2>
(2) Gelation time The time required from the addition of the polymerization initiator to the resin mortar composition until the fluidity of the resin mortar disappeared was measured as the gelation time (minutes).

(3) Aggregate inseparability Slate obtained by applying and curing a primer resin (XD-9040, manufactured by Ryokan Co., Ltd.) with 3% Nyper NS at 23 ° C. with an application amount of 0.4 kg / m ^2. The resin mortar composition was poured onto the plate at a thickness of 5 mm, and evenly leveled with a trowel and then cured. The obtained cured resin mortar was cut with a diamond cutter, and the state of cross-section aggregate separation was visually evaluated.
○: There was no separation and it was uniform.
X: The resin layer and the aggregate were separated.

(4) Surface curability 1
A resin mortar composition on a slate plate obtained by applying and curing a primer resin (XD-9040, manufactured by Ryoho Co., Ltd.) with 3% Nyper NS at a coating amount of 0.4 kg / m ² at 23 ° C. Was cast in a thickness of 5 mm and evenly smoothed with a trowel, and the surface curability after 3 hours was evaluated by touch.
○: Hardened properly.
X: Uncured or resin on hand.

(5) Surface curability 2
The resin mortar composition was poured into a triple form defined by JIS K 5201, and the surface curability after 1 day was evaluated by touch.
○: Hardened properly.
X: Uncured or resin on hand.

  In Table 2, Aggregate 1 is “Doroguard JC-02 Aggregate” (product name), Aggregate 2 is “KM-17A” (product name), and Aggregate 3 is “KC-1A” (product name). , Both are manufactured by Hyogo Co., Ltd.

  As shown in the results of Table 2, the resin mortar compositions of M-1 to M-10 used in the examples had no aggregate separation and good surface curability. On the other hand, the resin mortar compositions of M-11 to M-13 used in the comparative examples caused aggregate separation or poor surface curability.

Claims (1)

  Monomer (A) having a (meth) acryloyl group having a furan ring, a hydrofuran ring, a pyran ring or a hydropyran ring, a (meth) acrylate monomer (B) having an alkyl group having 6 to 15 carbon atoms, single amount (Meth) acrylic acid alkyl ester polymer (C) that can be dissolved or swelled in body (A), (meth) acrylic syrup containing wax and aromatic tertiary amine, (meth) acrylic syrup A resin mortar composition containing 150 to 600 parts by mass of aggregate with respect to 100 parts by mass of a wetting agent of 0.05 parts by mass or more and (meth) acrylic syrup composition.