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JP2010168045A - Glass plate packing body - Google Patents

Glass plate packing body Download PDF

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Publication number
JP2010168045A
JP2010168045A JP2009004793A JP2009004793A JP2010168045A JP 2010168045 A JP2010168045 A JP 2010168045A JP 2009004793 A JP2009004793 A JP 2009004793A JP 2009004793 A JP2009004793 A JP 2009004793A JP 2010168045 A JP2010168045 A JP 2010168045A
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glass plate
buffer
glass
receiving portion
package
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JP2009004793A
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Japanese (ja)
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Takayuki Noda
隆行 野田
Akira Furusawa
章 古沢
Masato Tomosawa
昌人 友澤
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Priority to JP2009004793A priority Critical patent/JP2010168045A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a glass plate packing body capable of adequately mitigating shocks against a glass plate layered body even when the number of layered glass plates is increased, and suppressing considerable weight increase, unreasonable waste of materials, or the like. <P>SOLUTION: The glass plate packing body 1 stores the glass plate layered body 6 with a plurality of glass plates being layered flat above a base part 3 of a pallet 2. A glass plate receiving part 4 having an area corresponding to the size of the glass plate is arranged on an upper part of the base part 3. A shock-absorbing body 5 is laied substantially over the entire area on an upper part of the glass plate receiving part 4. The glass plate layered body 6 is placed on the upper part of the shock-absorbing body 5. A plurality of holding plates 7 located on the outer side of the shock-absorbing body 5 and the glass plate layered body 6 to regulate the horizontal movement of the glass plate layered body 6 are fitted to the glass plate receiving part 4 separably from each other. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、ガラス板梱包体に係り、詳しくは、パレットの基台部の上方にガラス板積層体を収容してなるガラス板梱包体の改良技術に関する。   The present invention relates to a glass plate package, and more particularly, to an improvement technique for a glass plate package in which a glass plate laminate is accommodated above a base portion of a pallet.

周知のように、液晶ディスプレイ、プラズマディスプレイ、フィールドエミッションディスプレイ(サーフェイスエミッションディスプレイを含む)およびエレクトロルミネッセンスディスプレイ等のフラットパネルディスプレイ(FPD)用のガラス基板に代表される各種のガラス板は、近年、大型化が推進されているのが実情である。その一例として、液晶ディスプレイ用ガラス基板においては、一辺の長さが2000mmを超えるに至り、且つ板厚も0.7mmのものが普及されて薄肉化が伴うに至っている。このように大型且つ薄肉のガラス板は、破損が生じ易いことから、梱包して輸送する際の取り扱いが極めて困難化され、特に梱包形態が重要視されているのが実情である。   As is well known, various types of glass plates represented by glass substrates for flat panel displays (FPD) such as liquid crystal displays, plasma displays, field emission displays (including surface emission displays) and electroluminescence displays have recently become large-sized. The actual situation is that promotion is being promoted. As an example, a glass substrate for a liquid crystal display has a side length exceeding 2000 mm and a plate thickness of 0.7 mm has become widespread and has become thinner. Since such a large and thin glass plate is easily damaged, it is extremely difficult to handle it when it is packed and transported. In particular, the packaging form is regarded as important.

この種のガラス板の梱包形態は、パレットの基台部の上方に収容されるガラス板積層体として、複数枚のガラス板を平置き(略水平姿勢)で積層し、この状態で梱包することが有利とされている(例えば、特許文献1〜3参照)。すなわち、この種のガラス板を縦姿勢(傾斜姿勢)で積層して梱包したのでは、ガラス板の下辺近傍に生じる応力集中に起因して、梱包時および輸送時に当該ガラス板が破損するという事態を招く。これに対して、この種のガラス板を平置きで積層して梱包すれば、当該ガラス板は面接触により支持されるため、上記の如きガラス板の一部の辺近傍への応力集中が生じなくなり、このような観点からガラス板の破損を抑制することが期待できる。   This type of glass plate packaging is to stack a plurality of glass plates in a flat position (substantially horizontal position) as a glass plate laminate housed above the base of the pallet and pack in this state. Is advantageous (see, for example, Patent Documents 1 to 3). In other words, when this type of glass plate is stacked and packed in a vertical posture (tilted posture), the glass plate is damaged during packaging and transportation due to stress concentration occurring near the lower side of the glass plate. Invite. On the other hand, if this type of glass plate is stacked and packaged in a flat position, the glass plate is supported by surface contact, so stress concentration occurs near some sides of the glass plate as described above. From this point of view, it can be expected to suppress breakage of the glass plate.

ところで、パレットの基台部上に平置きでガラス板積層体を収容してなるガラス板梱包体の輸送手段としては、航空輸送、海上輸送、トラック輸送、あるいはフォークリフトでの荷扱い等が挙げられるが、これら全ての場合において、ガラス板梱包体には、上下方向、前後方向および左右方向への衝撃が連続的に作用することから、ガラス板積層体の積層姿勢を崩し且つ各ガラス板に加わる面圧力を増大させる要因となる。   By the way, as a transportation means of the glass sheet packaged body in which the glass sheet laminate is accommodated flat on the base part of the pallet, air transportation, sea transportation, truck transportation, or handling with a forklift can be mentioned. However, in all these cases, since the impact in the vertical direction, the front-rear direction, and the left-right direction acts continuously on the glass plate package, the stacking posture of the glass plate laminate is broken and applied to each glass plate. It becomes a factor which increases surface pressure.

この場合、外的な輸送環境による衝撃の発生自体は回避することができないことを考慮すれば、その発生した衝撃をガラス板梱包体の構造面で適切に吸収して、各ガラス板に悪影響を及ぼさないようにすることが重要となる。しかも、ガラス板梱包体における各ガラス板は、輸送後もその積載位置に正確に保持されていなければならず、前後方向や左右方向への衝撃に起因してガラス板が前後左右にズレを生じた場合には、ガラス板の取り出し時にエラー等を招来するため、生産ラインへの投入が不可能となる。   In this case, considering that the occurrence of impact due to the external transportation environment cannot be avoided, the generated impact is appropriately absorbed by the structural surface of the glass plate package, and each glass plate is adversely affected. It is important to avoid it. Moreover, each glass plate in the glass plate package must be accurately held in its loading position after transportation, and the glass plate is displaced from front to back and left and right due to impacts in the front and rear direction and the left and right direction. In such a case, an error or the like is caused when the glass plate is taken out, so that it cannot be put into the production line.

そこで、特許文献4によれば、板状体収容箱(ガラス板収容箱)の内部にガラス板積層体を平置きで収容すると共に、そのガラス板収容箱を、上張り材を有する台座(基台部)の上方に配置し、且つ、ガラス板収容箱の底板と、基台部(上張り材)との間に、振動吸収材を介装した梱包形態が開示されている。この梱包形態によれば、振動吸収材の作用により、輸送時等にガラス板積層体に加わる上下方向への衝撃を吸収すると共に、ガラス板収容箱の内側面により各ガラス板の前後左右へのズレを防止することが期待できる。   Therefore, according to Patent Document 4, the glass plate laminate is accommodated flatly in a plate-like body storage box (glass plate storage box), and the glass plate storage box is mounted on a pedestal (base) having an upholstery material. A packaging form is disclosed in which a vibration absorbing material is interposed between the bottom plate of the glass plate storage box and the base portion (upholstery material). According to this packing form, the action of the vibration absorbing material absorbs the impact in the vertical direction applied to the glass plate laminate during transportation and the like, and the front and rear, left and right of each glass plate by the inner surface of the glass plate storage box It can be expected to prevent misalignment.

特開2007−106419号公報JP 2007-106419 A 特開2007−39091号公報JP 2007-39091 A 特開2007−39092号公報JP 2007-39092 A 特開2006−264786号公報JP 2006-264786 A

しかしながら、上記の特許文献4に記載されているガラス板収容箱は、容易に変形したり形状が崩れたりすれば収容箱としての機能が損なわれて本来の作用効果を得ることができないものであるため、剛体でなければならない。したがって、ガラス板積層体を直接的に支持しているのは、剛体からなるガラス板収容箱であって、このガラス板収容箱が振動吸収材による振動吸収作用を受ける直接的な対象物となる。   However, if the glass plate storage box described in the above-mentioned Patent Document 4 is easily deformed or loses its shape, the function as the storage box is impaired and the original operational effects cannot be obtained. Therefore, it must be rigid. Therefore, the glass plate laminate is directly supported by the glass plate storage box made of a rigid body, and this glass plate storage box is a direct object that receives the vibration absorbing action by the vibration absorbing material. .

そのため、この梱包形態では、ガラス板積層体の自重が、ガラス板収容箱に対する振動吸収能力との関係で軽量であって余裕があるならばともかく、ガラス板梱包体の積載効率を高めるためにガラス板積層体の積層枚数を増加させる必要がある現実に徴すれば、いかにガラス板収容箱に対する振動吸収を行っても、ガラス板の破損を回避することはできない。すなわち、ガラス板の積載枚数を増加させた場合には、ガラス板積層体の重量増に見合うように衝撃吸収機能を強化する必要があり、それと共にガラス板収容箱もさらに強固な剛体構造にする必要がある。   Therefore, in this packing form, the weight of the glass plate laminated body is light in order to increase the loading efficiency of the glass plate packing body, regardless of whether the weight of the glass plate laminated body is light in relation to the vibration absorption capacity with respect to the glass plate storage box. Considering the fact that it is necessary to increase the number of laminated plates, it is impossible to avoid breakage of the glass plate, no matter how vibration absorption is performed on the glass plate storage box. In other words, when the number of glass plates stacked is increased, it is necessary to strengthen the shock absorbing function to meet the increase in the weight of the glass plate laminate, and the glass plate storage box also has a more rigid structure. There is a need.

したがって、重量の増加したガラス板積層体が、剛性の高められたガラス板収容箱の底板から受ける圧力あるいは応力は相乗的に増大し、特にガラス板積層体の下層部に存在するガラス板の面圧力が不当に大きくなり、当該ガラス板の破損の発生確率が極めて高くなる。その結果、この梱包形態では、近年の輸送コストダウンの要請に応じるためのガラス板の積層枚数の増量には対処不能となる。   Therefore, the pressure or stress received by the glass plate laminate having increased weight from the bottom plate of the glass plate containing box with increased rigidity increases synergistically, and in particular, the surface of the glass plate present in the lower layer portion of the glass plate laminate. The pressure becomes unreasonably large, and the probability of occurrence of breakage of the glass plate becomes extremely high. As a result, in this packing form, it is impossible to cope with an increase in the number of laminated glass plates to meet the recent demand for reduction in transportation costs.

なお、上記の特許文献2、3には、ガラス板収容箱の外底面に衝撃吸収体を取り付けること、およびガラス板収容箱の内底面に衝撃吸収体を取り付けることが開示されている。しかしながら、これら何れのガラス板収容箱も、四つの側面部が隙間なく連接されているので、上述のようにガラス板の積載枚数増加の要請に応じるべく、収容箱の剛性を高め且つ深さを深くしたならば、ガラス板梱包体の大幅な重量増や材料の不当な無駄等の致命的な欠陥を生じることになる。   Patent Documents 2 and 3 disclose that the shock absorber is attached to the outer bottom surface of the glass plate storage box and the shock absorber is attached to the inner bottom surface of the glass plate storage box. However, since all these glass plate storage boxes are connected to each other without any gaps, the rigidity of the storage box is increased and the depth is increased in order to meet the demand for an increase in the number of glass plates loaded as described above. If it is deepened, fatal defects such as a significant increase in weight of the glass plate package and an unreasonable waste of materials will occur.

本発明は、上記事情に鑑み、ガラス板の積層枚数が増加した場合であってもガラス板積層体に作用する衝撃を適切に緩和することが可能で、且つ大幅な重量増や材料の不当な無駄等の発生を抑止することが可能なガラス板梱包体を提供することを技術的課題とする。   In view of the above circumstances, the present invention is capable of appropriately mitigating the impact acting on the glass plate laminate even when the number of laminated glass plates is increased, and is capable of significantly increasing the weight and improper material. It is a technical problem to provide a glass plate package capable of suppressing generation of waste and the like.

上記技術的課題を解決するために創案された本発明は、パレットの基台部の上方に、複数枚のガラス板を平置きで積層してなるガラス板積層体が収容されるように構成したガラス板梱包体において、前記基台部の上部に、ガラス板の大きさに対応した広さを有するガラス板受け部を配設し、該ガラス板受け部の上部に、その略全領域に亘って緩衝体を敷設し、該緩衝体の上部に、前記ガラス板積層体を載置し、前記ガラス板受け部に、前記緩衝体およびガラス板積層体の外方側に位置して該ガラス板積層体の水平方向移動を規制する複数の押え板を相互に離隔させて取り付けたことに特徴づけられる。ここで、上記の「緩衝体」とは、衝撃吸収体と同義である。   The present invention, which was created to solve the above technical problem, is configured to accommodate a glass plate laminate formed by laminating a plurality of glass plates in a flat position above the base portion of the pallet. In the glass plate package, a glass plate receiving portion having a size corresponding to the size of the glass plate is disposed on the upper portion of the base portion, and the upper portion of the glass plate receiving portion covers substantially the entire area thereof. The buffer plate is laid, the glass plate laminate is placed on the buffer, and the glass plate is positioned on the glass plate receiving portion on the outer side of the buffer and the glass plate laminate. It is characterized in that a plurality of press plates that regulate the horizontal movement of the laminated body are attached to be separated from each other. Here, the “buffer” is synonymous with the shock absorber.

このような構成によれば、基台部上のガラス板受け部の上部に緩衝体が敷設され、その緩衝体の上部にガラス板積層体が載置されているため、ガラス板積層体は緩衝体による緩衝作用を直接的に受ける。そのため、輸送時等にガラス板積層体に生じる衝撃は、緩衝体により直接的に緩和されて、ガラス板を破損に至らしめるような衝撃が作用しなくなる。さらに、ガラス板の積層枚数を増量させた場合であっても、ガラス板積層体と緩衝体との間に生じる圧力の増加に伴って緩衝体はより柔軟に変形し、隣接する緩衝材料が同程度に変形することでガラス面圧力が分散されることにより、局所的な応力集中がガラス板に作用することもなく、ガラス板の破損の発生確率が低減する。しかも、ガラス板積層体の水平方向移動を規制する押え板は、複数が相互に離隔して取り付けられているため、箱の場合のようにガラス板積層体の全周が隙間なく側面部によって取り囲まれている場合と比較して、軽量化が図られると共に材料の無駄も生じなくなる。このような利点は、ガラス板の積層枚数の増量に伴って押え板を高くする場合に顕著に得られる。   According to such a configuration, the buffer plate is laid on the upper portion of the glass plate receiving portion on the base portion, and the glass plate laminate is placed on the upper portion of the buffer body. Directly receives a buffering effect by the body. Therefore, the impact generated in the glass plate laminate during transportation or the like is directly mitigated by the buffer, and the impact that causes the glass plate to breakage does not act. Furthermore, even when the number of laminated glass plates is increased, the buffer body deforms more flexibly as the pressure generated between the glass plate laminate and the buffer body increases, and the adjacent buffer material is the same. When the glass surface pressure is dispersed by being deformed to the extent, local stress concentration does not act on the glass plate, and the probability of occurrence of breakage of the glass plate is reduced. In addition, since a plurality of press plates that regulate the movement of the glass plate laminate in the horizontal direction are mounted apart from each other, the entire circumference of the glass plate laminate is surrounded by the side surface without any gap as in the case of a box. Compared with the case where it is, the weight is reduced and the waste of material does not occur. Such an advantage is remarkably obtained when the presser plate is raised with an increase in the number of laminated glass plates.

この場合、前記複数の押え板は、前記ガラス板受け部に着脱可能に取り付けられていることが好ましい。   In this case, it is preferable that the plurality of presser plates are detachably attached to the glass plate receiving portion.

このようにすれば、ガラス板積層体の積み降ろしの際には押え板を取り外しておくことができるため、積み降ろし作業の邪魔にはならず、作業性の向上が図られる。   In this way, the presser plate can be removed at the time of loading and unloading the glass plate laminate, so that it does not interfere with the loading and unloading work and the workability is improved.

また、前記複数の押え板の幅方向寸法の総和の値は、前記ガラス板積層体の周方向全長の1/2未満であることが好ましい。   Moreover, it is preferable that the value of the sum total of the dimension of the width direction of these some pressing plate is less than 1/2 of the circumferential direction full length of the said glass plate laminated body.

このようにすれば、上述の複数の押え板を相互に離隔させたことによる軽量化および材料の無駄回避が、より一層確実になされることになる。   In this way, the weight reduction and the avoidance of material waste due to the plurality of the above-described presser plates being separated from each other can be further ensured.

以上の構成において、前記ガラス板受け部は、前記基台部の上面周縁よりも内方側位置から起立して形成されていることが好ましい。   In the above configuration, it is preferable that the glass plate receiving portion is formed upright from a position on the inner side of the upper surface periphery of the base portion.

このようにすれば、基台部の上面の周縁近傍にスペースが形成され、このスペースを押え板の取り付けスペースや後述する支柱の取り付けスペースなどに有効利用することが可能となる。   In this way, a space is formed in the vicinity of the peripheral edge of the upper surface of the base portion, and this space can be effectively used for a mounting space for the pressing plate, a mounting space for a column to be described later, and the like.

この場合、前記ガラス板受け部の側面に、前記複数の押え板がそれぞれ取り付けられていることが好ましい。   In this case, it is preferable that the plurality of presser plates are respectively attached to the side surfaces of the glass plate receiving portion.

このようにすれば、各押え板が、ガラス板受け部側に突出しない態様とすることができるため、ガラス板積層体を各押え板により適正に取り囲み、ガラス板積層体の水平方向移動を支障なく規制することが可能となる。   In this way, each presser plate can be configured so as not to protrude toward the glass plate receiving part, so that the glass plate laminate is appropriately surrounded by each presser plate and hinders horizontal movement of the glass plate laminate. It becomes possible to regulate without any loss.

また、前記ガラス板受け部の側面と、前記基台部の側面との水平方向における離隔寸法が、前記押え板の板厚寸法よりも長尺であることが好ましい。   Moreover, it is preferable that the separation dimension in the horizontal direction of the side surface of the said glass plate receiving part and the side surface of the said base part is longer than the plate | board thickness dimension of the said holding plate.

このようにすれば、押え板が基台部よりも外方側に突出しなくなるので、ガラス板梱包体がコンパクトに収まり、輸送時等に押え板が邪魔になるという不具合が生じなくなる。   In this way, the presser plate does not protrude outward from the base part, so that the glass plate package can be compactly accommodated, and the problem that the presser plate becomes an obstacle during transportation or the like does not occur.

さらに、前記基台部の四隅に、ガラス板梱包体を複数段に積み重ねる際に上段のガラス板梱包体を支持する支柱を立設することが好ましい。   Furthermore, it is preferable to stand upright at the four corners of the base portion to support the upper glass plate package when stacking the glass plate package in a plurality of stages.

このようにすれば、航空輸送時、海上輸送時あるいはトラック輸送時等に、ガラス板梱包体を複数段に積み重ねて輸送空間に積み込むことが可能となり、上方の空間が無駄になるという不具合を回避することができる。   In this way, it is possible to stack the glass plate packages in multiple stages during air transportation, sea transportation, truck transportation, etc., and avoid the problem that the upper space is wasted. can do.

また、前記ガラス板受け部は、枠材を格子状に組み立てた枠組み体であって、該枠組み体の各枠材の上面が、前記ガラス板受け部の上面とされていることが好ましい。   The glass plate receiving part is preferably a frame body in which frame members are assembled in a lattice shape, and the upper surface of each frame member of the frame body is preferably the upper surface of the glass plate receiving part.

このようにすれば、ガラス板受け部の骨格をなす枠組み体の上面が、ガラス板受け部の上面とされるため、ガラス板積層体の重量を受けるために必要な剛性および強度を充分に確保することが可能となる。   In this way, since the upper surface of the frame that forms the skeleton of the glass plate receiving portion is the upper surface of the glass plate receiving portion, sufficient rigidity and strength necessary to receive the weight of the glass plate laminate are sufficiently secured. It becomes possible to do.

さらに、前記緩衝体は、前記枠組み体の各枠材の上面に沿う態様で該上面の上に配置された緩衝基材と、該緩衝基材の上部を覆うように配置された可撓性シートとから構成されていることが好ましい。ここで、上記の「枠組み体の各枠材の上面に沿う態様で該上面の上に配置された」は、枠組み体の各枠材の上面に他の部材(例えば、上張り材等)を介した状態でその上に配置される場合も含む。また、「可撓性シート」は、緩衝作用を行うものであってもよく、緩衝作用を行わないものであってもよいが、あくまでも主たる緩衝作用を行うのは緩衝基材であることが好ましく、したがって可撓性シートは緩衝基材に比して剛性あるいは硬度が高いことが好ましい。   Further, the buffer body includes a buffer base material disposed on the upper surface in a form along the upper surface of each frame member of the frame body, and a flexible sheet disposed to cover the upper part of the buffer base material. It is preferable that it is comprised from these. Here, “arranged on the upper surface in a manner along the upper surface of each frame member of the frame body” means that another member (for example, an upper material or the like) is placed on the upper surface of each frame member of the frame body. It also includes the case where it is placed on it in a state of being interposed. In addition, the “flexible sheet” may be one that performs a buffering action or may not perform a buffering action, but it is preferably a buffer base material that performs the main buffering action to the last. Therefore, it is preferable that the flexible sheet has higher rigidity or hardness than the buffer base material.

このようにすれば、可撓性シートが緩衝基材の上部を覆うことにより、枠組み体の各枠材の上面に沿う態様で緩衝基材が配置されているが故に緩衝基材が存在しなくなっている複数の穴部あるいは凹部が可撓性シートにより覆われることになり、ガラス板積層体の下端面の支持が全領域に亘って良好に行われ得ることになる。   In this case, since the flexible sheet covers the upper portion of the buffer base material, the buffer base material does not exist because the buffer base material is arranged in a mode along the upper surface of each frame member of the frame body. The plurality of holes or recesses are covered with the flexible sheet, and the support of the lower end surface of the glass plate laminate can be satisfactorily performed over the entire region.

この場合、前記緩衝基材は、複数の緩衝基片からなり、これら複数の緩衝基片が相互に離隔しまたは連接して配列されていることが好ましい。   In this case, the buffer base material is preferably composed of a plurality of buffer base pieces, and the plurality of buffer base pieces are arranged so as to be separated from or connected to each other.

このようにすれば、個々の緩衝基片を、円柱状や角柱状の柱状体とすればよい。好ましくは、立方体形状や直方体形状あるいはライン状の直方体形状とすればよく、緩衝基材の製作が極めて容易化されると共に、複数の緩衝基片を各枠材の上面に固定しあるいは貼着する作業も容易化される。   If it does in this way, what is necessary is just to let each buffer base piece be a columnar body of a column shape or a prism shape. Preferably, the shape may be a cubic shape, a rectangular parallelepiped shape, or a line-shaped rectangular parallelepiped shape, and the production of the buffer base material is greatly facilitated, and a plurality of buffer base pieces are fixed or attached to the upper surface of each frame member. Work is also facilitated.

また、前記緩衝基片の幅方向寸法は、前記枠材の上面の幅方向寸法と略同一またはそれよりも短尺であることが好ましい。   Moreover, it is preferable that the width direction dimension of the said buffer base piece is substantially the same as the width direction dimension of the upper surface of the said frame material, or it is shorter than it.

このようにすれば、枠組み体の各枠材の上面を有効利用して緩衝基片を確実且つ適正に固定しあるいは貼着することが可能となる。   If it does in this way, it will become possible to fix or stick a buffer base piece reliably and appropriately using the upper surface of each frame material of a frame body effectively.

以上のように本発明によれば、輸送時等にガラス板積層体に生じる衝撃は、緩衝体により直接的に緩和されて、ガラス板を破損に至らしめるような衝撃が作用しなくなると共に、ガラス板の積層枚数を増量させた場合であっても、ガラス板積層体と緩衝体との間に生じる圧力の増加に伴って緩衝体はより柔軟に変形し、隣接する緩衝材料が同程度に変形することでガラス面圧力が分散されることにより、局所的な応力集中がガラス板に作用することもなく、ガラス板の破損の発生確率が低減する。しかも、ガラス板積層体の水平方向移動を規制する押え板は、複数が相互に離隔して取り付けられているため、箱の場合のようにガラス板積層体の全周が隙間なく箱側面部によって取り囲まれている場合と比較して、軽量化が図られると共に材料の無駄も生じなくなる。   As described above, according to the present invention, the impact generated in the glass plate laminate during transportation or the like is directly mitigated by the buffer, and the impact that causes the glass plate to break does not work, and the glass Even when the number of laminated plates is increased, the buffer body deforms more flexibly as the pressure generated between the glass sheet laminate and the buffer body increases, and the adjacent buffer material deforms to the same extent. By dispersing the glass surface pressure, local stress concentration does not act on the glass plate, and the probability of breakage of the glass plate is reduced. In addition, since a plurality of press plates that regulate the horizontal movement of the glass plate laminate are mounted apart from each other, the entire circumference of the glass plate laminate is not spaced by the side of the box as in the case of a box. Compared to the surrounding case, the weight can be reduced and the material is not wasted.

本発明の第1実施形態に係るガラス板梱包体の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the glass plate package which concerns on 1st Embodiment of this invention. 上記第1実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on the said 1st Embodiment. 上記第1実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on the said 1st Embodiment. 上記第1実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on the said 1st Embodiment. 上記第1実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on the said 1st Embodiment. 上記第1実施形態に係るガラス板梱包体を二段積みした状態を示す斜視図である。It is a perspective view which shows the state which stacked the glass plate package which concerns on the said 1st Embodiment in two steps. 本発明の第2実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on 3rd Embodiment of this invention. 本発明の第4実施形態に係るガラス板梱包体の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the glass plate package which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on 5th Embodiment of this invention. 本発明の第5実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on 5th Embodiment of this invention. 本発明の第6実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on 6th Embodiment of this invention. 本発明の第6実施形態に係るガラス板梱包体の要部を示す斜視図である。It is a perspective view which shows the principal part of the glass plate package which concerns on 6th Embodiment of this invention. 本発明の実施例に対応する比較例で使用したガラス板梱包体の要部を示す概略正面図である。It is a schematic front view which shows the principal part of the glass plate package used in the comparative example corresponding to the Example of this invention. 上記比較例で使用したガラス板梱包体の要部を示す概略正面図である。It is a schematic front view which shows the principal part of the glass plate package used by the said comparative example.

以下、本発明の実施形態を添付図面を参照して説明する。なお、本実施形態では、ガラス板としてFPD用(特に液晶ディスプレイ用)の略矩形のガラス基板(縦方向寸法が1000〜3500mm、横方向寸法が1000〜3500mm、板厚が0.3〜0.7mm)を対象とする。   Embodiments of the present invention will be described below with reference to the accompanying drawings. In the present embodiment, the glass plate is a substantially rectangular glass substrate for FPD (particularly for a liquid crystal display) (vertical dimension is 1000 to 3500 mm, lateral dimension is 1000 to 3500 mm, and plate thickness is 0.3 to 0.00. 7 mm).

図1は、本発明の第1実施形態に係るガラス板梱包体の全体構成を示す斜視図である。同図に示すように、このガラス板梱包体1は、パレット2の構成要素である平面視が略矩形の基台部3の上面部に、ガラス板の大きさに対応した広さを有する平面視が略矩形のガラス板受け部4が一体的に固定されている。このガラス板受け部4は、基台部3の上面部の周縁よりも内方側位置から起立(隆起)して形成され、したがって基台部3の上面部の周縁近傍は、全周に亘って所定幅部分が露出している。そして、このガラス板受け部4の上面部には、その略全領域に亘って緩衝体5が敷設されると共に、緩衝体5の上面部には、複数枚(例えば50〜300枚)のガラス板の相互間に合紙や発泡樹脂シート等の保護シートを介装してなるガラス板積層体6が載置されている。なお、ガラス板積層体6の最上部においては、保護シートの上面にそれよりも厚肉で硬度の高い発泡体シート(緩衝材またはクッション材)が積載されている。   FIG. 1 is a perspective view showing the overall configuration of the glass plate package according to the first embodiment of the present invention. As shown in the figure, the glass plate package 1 has a plane corresponding to the size of the glass plate on the upper surface of the base portion 3 having a substantially rectangular plan view as a component of the pallet 2. A glass plate receiving portion 4 having a substantially rectangular shape is fixed integrally. The glass plate receiving portion 4 is formed to rise (raise) from a position on the inner side of the periphery of the upper surface portion of the base portion 3, and therefore, the vicinity of the periphery of the upper surface portion of the base portion 3 extends over the entire periphery. The predetermined width portion is exposed. A buffer body 5 is laid on the upper surface portion of the glass plate receiving portion 4 over substantially the entire area, and a plurality of (for example, 50 to 300) glasses are provided on the upper surface portion of the buffer body 5. The glass plate laminated body 6 which mounts protective sheets, such as a slip sheet and a foamed resin sheet, between the board | substrates is mounted. In addition, in the uppermost part of the glass plate laminated body 6, the foam sheet (buffer material or cushion material) which is thicker and harder than that is stacked on the upper surface of the protective sheet.

さらに、ガラス板受け部4の四側面4aには、複数の押え板7の下端部がそれぞれ止め具を用いて着脱可能に取り付けられ、これらの押え板7によってガラス板積層体6の水平方向移動が規制されている。詳述すると、この押え板7は、ガラス板受け部4の一側面4aにつき二枚、計八枚が取り付けられ、この八枚の押え板7の幅方向寸法を総和した寸法は、ガラス板積層体6の周方向全長の1/2よりも短尺とされている。また、基台部3の四隅、詳しくは基台部3の上面部の露出部分における四隅には、このガラス板梱包体1を複数段に積み重ねる際に上段のガラス板梱包体を支持する支柱8が立設され、これらの支柱8は着脱可能に取り付けられている。この場合、四本の支柱8は何れも、パレット2の基台部3よりも外方側に突出していない状態で配設されている。なお、基台部3には、フォークリフトのフォークが挿脱されるフォーク用穴9が形成されている。   Further, the lower end portions of the plurality of press plates 7 are detachably attached to the four side surfaces 4a of the glass plate receiving portion 4 using stoppers, and the glass plate laminate 6 is moved in the horizontal direction by these press plates 7. Is regulated. More specifically, two press plates 7 are attached to each side surface 4a of the glass plate receiving portion 4, and a total of eight press plates 7 are attached. The total size of the eight press plates 7 in the width direction is the glass plate laminate. The length of the body 6 is shorter than ½ of the entire circumferential length. Further, at the four corners of the base 3, specifically, at the four corners of the exposed portion of the upper surface of the base 3, support columns 8 that support the upper glass plate package when the glass plate package 1 is stacked in a plurality of stages. These columns 8 are detachably attached. In this case, all of the four support columns 8 are arranged in a state in which they do not protrude outward from the base portion 3 of the pallet 2. The base 3 is formed with a fork hole 9 into which a fork of a forklift is inserted and removed.

次に、このガラス板梱包体1を構成している各要素について詳細に説明する。図2は、パレット2の基台部3とガラス板受け部4とを示す斜視図である。同図に示すように、基台部3は、アルミ合金等の金属からなる枠材3bを格子状に組み立てた枠組み体であると共に、ガラス板受け部4も、アルミ合金等の金属からなる枠材4bを格子状に組み立てた枠組み体である。そして、基台部3は、ガラス板受け部4よりも、縦方向寸法、横方向寸法および高さ方向寸法が長尺であって、この基台部3の上にガラス板受け部4が溶接等によって一体的に固定されている。   Next, each element which comprises this glass plate package 1 is demonstrated in detail. FIG. 2 is a perspective view showing the base portion 3 and the glass plate receiving portion 4 of the pallet 2. As shown in the figure, the base portion 3 is a frame body in which a frame material 3b made of a metal such as an aluminum alloy is assembled in a lattice shape, and the glass plate receiving portion 4 is also a frame made of a metal such as an aluminum alloy. It is a frame body in which the material 4b is assembled in a lattice shape. And the base part 3 is longer than the glass plate receiving part 4 in the vertical dimension, the horizontal dimension and the height dimension, and the glass plate receiving part 4 is welded on the base part 3. Etc. are fixed integrally.

図3は、上記のガラス板受け部4の上面に、緩衝体5の構成要素である緩衝基材5aを敷設した状態を示す斜視図である。同図に示すように、緩衝基材5aは、複数の立方体状または直方体状(円柱状等であってもよい)の緩衝基片5bからなり、これら複数の緩衝基片5bは、ガラス板受け部4の上面の略全領域に亘って均等な配列密度で点在するように配設されている。詳述すると、複数の緩衝基片5bは、ガラス板受け部4を構成する枠組み体の各枠材4bの上面に沿う態様で、それら枠材4bの上面に相互に離隔して固定または貼着されている。そして、これらの緩衝基片5bは、例えば、ゴム、スポンジゴム、樹脂、発泡樹脂、シリコーン等の緩衝材からなり、緩衝基片5bの幅方向寸法aは、枠材4bの上面の幅方向寸法bと略同一あるいはそれよりも短尺である。なお、緩衝基片5bの個数は、50個〜500個が好ましく、100個〜300個がより好ましい。   FIG. 3 is a perspective view showing a state in which a buffer base material 5 a that is a constituent element of the buffer body 5 is laid on the upper surface of the glass plate receiving portion 4. As shown in the figure, the buffer base 5a is composed of a plurality of cube-shaped or rectangular parallelepiped-shaped (may be columnar or the like) buffer base pieces 5b, and the plurality of buffer base pieces 5b It is arranged so as to be scattered at an even arrangement density over substantially the entire region of the upper surface of the portion 4. Specifically, the plurality of buffer base pieces 5b are fixed or adhered to the upper surfaces of the frame members 4b while being spaced apart from each other in a manner along the upper surfaces of the frame members 4b of the frame body constituting the glass plate receiving portion 4. Has been. And these buffer base pieces 5b consist of buffer materials, such as rubber | gum, sponge rubber, resin, foamed resin, silicone, for example, The width direction dimension a of the buffer base piece 5b is the width direction dimension of the upper surface of the frame material 4b. It is substantially the same as or shorter than b. The number of buffer base pieces 5b is preferably 50 to 500, and more preferably 100 to 300.

図4は、上記のガラス板受け部4の上部に敷設される緩衝体5の全体構造を示す斜視図である。同図に示すように、緩衝体5は、上述の複数の緩衝基片5bと、これら複数の緩衝基片5bの上部にその緩衝基片5bの配設領域の全域を覆うように敷かれた略矩形の可撓性シート5cとから構成されている。この可撓性シート5cは、僅かに緩衝作用を行い得る発泡倍率が3〜5倍の比較的硬い発泡樹脂シートであって、この実施形態では、ポリプロピレン3倍発泡樹脂シート(商品名:パロニア(登録商標))が用いられている。   FIG. 4 is a perspective view showing the entire structure of the buffer body 5 laid on the upper part of the glass plate receiving portion 4. As shown in the figure, the buffer body 5 was laid so as to cover the entire area of the buffer base piece 5b on the plurality of buffer base pieces 5b and above the plurality of buffer base pieces 5b. It is comprised from the substantially rectangular flexible sheet 5c. The flexible sheet 5c is a relatively hard foamed resin sheet having a foaming ratio of 3 to 5 times capable of slightly buffering. In this embodiment, the flexible sheet 5c is a polypropylene three-fold foamed resin sheet (trade name: Paronia ( Registered trademark)).

図5は、上記の緩衝体5(厳密には可撓性シート5c)の上部にガラス板積層体6が載置され、且つガラス板受け部4に複数の押え板7が取り付けられた状態を示す斜視図である。同図に示すように、緩衝体5の上部には、特に複数の緩衝基片5bによる緩衝作用を直接受けるようにガラス板積層体6が載置され、緩衝体5およびガラス板積層体6の外方側を取り囲むように複数の押え板7がガラス板受け部4の側面4aに着脱可能に取り付けられている。この場合、各押え板7は、アルミ合金等の金属で形成され、各押え板7の内側面には、ガラス板積層体6の側面6aとの間に隙間が生じないようにしてガラス板積層体6の水平方向ズレを抑制するための弾性を有するスペーサが貼着されている。また、これらの押え板7は、相互に離隔して配置されると共に、ガラス板積層体6の対向する少なくとも二つの側面6aの幅方向中央部に、押え板7の幅方向寸法よりも長尺な隙間Sが形成されている。そして、ガラス板受け部4の側面4aと、基台部3の測面3aとの水平方向における離隔寸法T1(T2)は、押え板の板厚寸法t1よりも長尺とされている。   FIG. 5 shows a state in which the glass plate laminate 6 is placed on the buffer body 5 (strictly, the flexible sheet 5 c), and a plurality of press plates 7 are attached to the glass plate receiving portion 4. It is a perspective view shown. As shown in the figure, a glass plate laminated body 6 is placed on the upper portion of the buffer body 5 so as to receive a buffering action directly by a plurality of buffer base pieces 5b, and the buffer body 5 and the glass plate laminated body 6 A plurality of presser plates 7 are detachably attached to the side surface 4a of the glass plate receiving portion 4 so as to surround the outer side. In this case, each presser plate 7 is formed of a metal such as an aluminum alloy, and the glass plate is laminated such that no gap is formed between the inner surface of each presser plate 7 and the side surface 6 a of the glass plate laminate 6. A spacer having elasticity for suppressing horizontal displacement of the body 6 is attached. Further, these presser plates 7 are spaced apart from each other, and are longer than the widthwise dimension of the presser plate 7 at the center in the width direction of at least two side surfaces 6a of the glass plate laminate 6 facing each other. A gap S is formed. The horizontal dimension T1 (T2) between the side surface 4a of the glass plate receiving part 4 and the measurement surface 3a of the base part 3 is longer than the plate thickness dimension t1 of the presser plate.

このような状態で基台部3の四隅に支柱を立設することにより、図1に示すガラス板梱包体1が得られ、ストレッチフィルムあるいはフィルム状シート等でガラス板積層体6の周囲を覆って埃等から保護すると共に、必要に応じて、締結部材を用いることができる。すなわち、押え板7相互間の離隔隙間Sを利用しつつベルトや締め付け金具等の締結部材を用いてガラス板積層体6の最上部に基台部3側への押圧力あるいは引き込み力を付与させて保持した状態で、各種の輸送等が行われる。この場合、図6に示すように、同一の構成とされた複数(図例では二つ)のガラス板梱包体1を製作しておき、下段のガラス板梱包体1における四本の支柱8の上端に形成した凸部8aを、上段のガラス板梱包体1における基台部3の下面に形成した凹部(図示略)に嵌合させることにより、ガラス板梱包体1を複数段に一体化した状態で各種の輸送等を行うことが可能となる。   In such a state, the glass plate package 1 shown in FIG. 1 is obtained by erecting the pillars at the four corners of the base portion 3, and the periphery of the glass plate laminate 6 is covered with a stretch film or a film-like sheet. Thus, a fastening member can be used as needed. That is, a pressing force or a pulling force toward the base portion 3 side is applied to the uppermost portion of the glass plate laminate 6 using a fastening member such as a belt or a fastening bracket while utilizing the separation gap S between the holding plates 7. Various transports and the like are carried out in the state of being held. In this case, as shown in FIG. 6, a plurality of (two in the illustrated example) glass plate package 1 having the same configuration is manufactured, and the four support columns 8 in the lower glass plate package 1 are formed. The glass plate package 1 is integrated into a plurality of stages by fitting the convex portion 8a formed on the upper end into a recess (not shown) formed on the lower surface of the base 3 in the upper glass plate package 1. Various transports and the like can be performed in the state.

以上のような構成を備えたガラス板梱包体1によれば、パレット2の基台部3上に一体的に固設されたガラス板受け部4の上面部に、複数の緩衝基片5bと可撓性シート5cとからなる緩衝体5が敷設され、その緩衝体5の上面部に、ガラス板積層体6が載置されているため、ガラス板積層体6は緩衝体5による緩衝作用を直接的に受ける。そのため、輸送時等にガラス板積層体6に生じる衝撃は、緩衝体5により直接的に緩和されて、ガラス板の破損の発生確率が大幅に低減する。さらに、ガラス板の積層枚数を増量させた場合であっても、ガラス板積層体6と緩衝体5との間に生じる圧力の増加に伴って緩衝体はより柔軟に変形し、隣接する緩衝材料が同程度に変形することでガラス面圧力が分散されることにより、局所的な応力集中がガラス板に作用することもなく、ガラス板の破損の発生確率が効果的に低減する。しかも、ガラス板積層体6の水平方向移動を規制する押え板7は、複数が相互に離隔して取り付けられているため、箱の場合のようにガラス板積層体6の全周が隙間なく箱側面部によって取り囲まれている場合と比較して、軽量化が図られると共に材料の無駄も生じなくなる。しかも、押え板7は、着脱可能に取り付けられているため、ガラス板積層体6の積み降ろし時に押え板7を取り外すことができ、作業性の大幅な改善が図られる。   According to the glass plate package 1 having the above-described configuration, a plurality of buffer base pieces 5b are provided on the upper surface portion of the glass plate receiving portion 4 integrally fixed on the base portion 3 of the pallet 2. Since the buffer body 5 composed of the flexible sheet 5 c is laid and the glass plate laminate 6 is placed on the upper surface of the buffer body 5, the glass plate laminate 6 has a buffering action by the buffer body 5. Receive directly. Therefore, the impact generated in the glass plate laminate 6 during transportation or the like is directly mitigated by the buffer body 5, and the probability of occurrence of breakage of the glass plate is greatly reduced. Further, even when the number of laminated glass plates is increased, the buffer body is more flexibly deformed as the pressure generated between the glass plate laminate 6 and the buffer body 5 increases, and the adjacent buffer material Since the glass surface pressure is dispersed by deforming to the same extent, local stress concentration does not act on the glass plate, and the probability of occurrence of breakage of the glass plate is effectively reduced. In addition, since a plurality of press plates 7 that regulate the horizontal movement of the glass plate laminate 6 are mounted apart from each other, the entire circumference of the glass plate laminate 6 is a box with no gap as in the case of a box. Compared to the case of being surrounded by the side surface, the weight is reduced and the material is not wasted. Moreover, since the presser plate 7 is detachably attached, the presser plate 7 can be removed when the glass plate laminated body 6 is unloaded, and the workability can be greatly improved.

図7は、本発明の第2実施形態に係るガラス板梱包体1の要部を示す斜視図である。この第2実施形態に係るガラス板梱包体1が、上述の第1実施形態に係るガラス板梱包体1と相違するところは、ガラス板受け部4の上面部に配列されている複数の緩衝基片5bの単位面積当たりの個数密度(個数面密度)が、中央部で大きく、外周側に移行するに連れて漸次小さくされている点にある。すなわち、上述の第1実施形態の場合のように、複数の緩衝基片5bをガラス板受け部4の上面部に全域の個数面密度が等しくなるように配列させたならば、ガラス板が大型薄肉である場合に、そのガラス板積層体6が自重で撓み変形を来し易く、特に中央部が沈むように変形する傾向にある。そこで、この第2実施形態の場合のように、中央部に移行するに連れて個数面密度が漸次大きくなるように緩衝基片5bを配列させれば、個々の緩衝基片5bがガラス板積層体6から受ける面圧力を等しくすることができ、ガラス板積層体6を水平姿勢に維持して支持することが可能となる。なお、中央部での緩衝基片5bの個数面密度を、その周辺領域での緩衝基片5bの個数面密度の1.15〜1.45倍、より好ましくは1.3倍として、中心から同心円上に等密度帯を形成することが好ましい。その他の構成は、上述の第1実施形態と同一であるので、図7において共通する構成要素については同一符号を付してその説明を省略する。   FIG. 7 is a perspective view showing a main part of the glass plate package 1 according to the second embodiment of the present invention. The glass plate package 1 according to the second embodiment differs from the glass plate package 1 according to the first embodiment described above in that a plurality of buffer groups arranged on the upper surface portion of the glass plate receiving portion 4. The number density (number surface density) per unit area of the piece 5b is large at the central portion, and is gradually reduced as it moves to the outer peripheral side. That is, as in the case of the first embodiment described above, if the plurality of buffer base pieces 5b are arranged on the upper surface of the glass plate receiving portion 4 so that the number surface density of the entire region is equal, the glass plate is large. When it is thin, the glass plate laminate 6 tends to be bent and deformed by its own weight, and in particular, tends to be deformed so that the central portion sinks. Therefore, as in the case of the second embodiment, if the buffer base pieces 5b are arranged so that the number surface density gradually increases as it moves to the center, the individual buffer base pieces 5b are laminated on the glass plate. The surface pressure received from the body 6 can be made equal, and the glass plate laminate 6 can be supported while being maintained in a horizontal posture. Note that the number surface density of the buffer base pieces 5b in the central portion is 1.15 to 1.45 times, more preferably 1.3 times the number surface density of the buffer base pieces 5b in the peripheral region. It is preferable to form equal density bands on concentric circles. Since the other configuration is the same as that of the first embodiment described above, the common components in FIG.

図8は、本発明の第3実施形態に係るガラス板梱包体1の要部を示す斜視図である。この第3実施形態に係るガラス板梱包体1が、上述の第1実施形態に係るガラス板梱包体1と相違するところは、二種以上(図例では三種)の弾性を有する緩衝基片5bを全域に亘って均一な個数面密度で配列させた点にある。詳述すると、同図面において、中央部の色の濃い緩衝基片5bが最も弾性変形し難く、外周側に移行するに連れてつまり緩衝基片5bの色が薄くなるに連れて弾性変形し易くなっている。したがって、この第3実施形態においても、上述の第2実施形態と同様に、各緩衝基片5bの上部に載置されたガラス板積層体6を水平姿勢に維持して支持することが可能となる。その他の構成は、上述の第1実施形態と同一であるので、図8において共通する構成要素については同一符号を付してその説明を省略する。   FIG. 8 is a perspective view showing a main part of the glass plate package 1 according to the third embodiment of the present invention. The glass plate package 1 according to the third embodiment differs from the glass plate package 1 according to the first embodiment described above in that the buffer base piece 5b has two or more types (three types in the illustrated example) of elasticity. Are arranged at a uniform number surface density over the entire area. Specifically, in the drawing, the buffer base piece 5b having a dark color at the center is hardly elastically deformed, and is easily elastically deformed as the color of the buffer base piece 5b becomes lighter as it moves to the outer peripheral side. It has become. Therefore, also in the third embodiment, similarly to the second embodiment described above, it is possible to maintain and support the glass plate laminate 6 placed on the top of each buffer base piece 5b in a horizontal posture. Become. Since the other configuration is the same as that of the first embodiment described above, the common components in FIG.

図9は、本発明の第4実施形態に係るガラス板梱包体1の全体構成を示す斜視図である。この第4実施形態に係るガラス板梱包体1が、上述の第1実施形態に係るガラス板梱包体1と相違するところは、ガラス板積層体6が対向する二側面6a間の中央部(図例では左右方向の中央部)で窪むような態様に湾曲して緩衝体5の上面部に載置されている点にある。このようにガラス板積層体6が湾曲して載置されている由来は、図10に示すように、ガラス板受け部4の上面に配列されている複数の緩衝基片5bが、ガラス板受け部4の上面部における左右方向の中央線(対向する二側縁4cの相互間の中央線)Xを基準として左右対称に且つ中央線Xから遠ざかるに連れて漸次密になる状態(個数面密度が漸次大きくなる状態)で配列されていることによるものである。このように複数の緩衝基片5bをガラス板受け部4の上面部に配列し且つその上に可撓性シート5cを敷いた状態で、該可撓性シート5cの上面部にガラス板積層体6を載置すれば、図11に示すように、中央線X付近の緩衝基片5bの圧縮量が大きく、中央線Xから遠ざかるに連れて緩衝基片5bの圧縮量が小さくなるため、ガラス板積層体6は上述の態様で湾曲することになる。このようにガラス板積層体6を湾曲させて支持すれば、湾曲方向への横ズレが生じ難くなり、水平方向の衝撃に対して安定した位置を保持できることになる。その他の構成は、上述の第1実施形態に係るガラス板梱包体1と同一であるので、図9〜図11において共通する構成要素については同一符号を付してその説明を省略する。   FIG. 9 is a perspective view showing the overall configuration of the glass plate package 1 according to the fourth embodiment of the present invention. The glass plate packaging body 1 according to the fourth embodiment is different from the glass plate packaging body 1 according to the first embodiment described above in the central portion between the two side surfaces 6a facing the glass plate laminate 6 (see FIG. In the example, it is curved in such a manner that it is depressed at the center in the left-right direction) and is placed on the upper surface of the buffer body 5. The origin of the glass plate stack 6 being curved and mounted as described above is that, as shown in FIG. 10, the plurality of buffer base pieces 5 b arranged on the upper surface of the glass plate receiving portion 4 are made of glass plate holders. The center line in the left-right direction (the center line between the two opposite side edges 4c) X on the upper surface of the part 4 is symmetrical with respect to the left side and gradually becomes denser as the distance from the center line X increases. This is because they are arranged in a state of gradually increasing. Thus, in the state which arranged the several buffer base piece 5b in the upper surface part of the glass plate receiving part 4, and laid the flexible sheet 5c on it, it is a glass plate laminated body on the upper surface part of this flexible sheet 5c. 11, since the compression amount of the buffer base piece 5b near the center line X is large and the compression amount of the buffer base piece 5b decreases as the distance from the center line X increases as shown in FIG. The plate laminate 6 is curved in the above-described manner. If the glass plate laminated body 6 is curved and supported in this manner, lateral displacement in the bending direction is unlikely to occur, and a stable position can be maintained against a horizontal impact. Since the other configuration is the same as that of the glass plate package 1 according to the first embodiment described above, the same reference numerals are given to the common components in FIGS. 9 to 11 and the description thereof is omitted.

図12は、本発明の第5実施形態に係るガラス板梱包体1の要部を示す斜視図である。この第5実施形態に係るガラス板梱包体1が、上述の第1実施形態に係るガラス板梱包体1と相違するところは、個々の緩衝基片5bが、二種以上(図例では二種)の弾性を有する二層以上の積層体からなる点にある。このようにすれば、振動に対してさらに安定した状態でガラス板積層体6を支持することが可能となる。すなわち、通例において、防振機構を持った構造体は、特定の振動周波数(固有振動数)に共振して、振動が増幅される場合がある。しかしながら、この第5実施形態のように、異種の弾性を有する緩衝材を組み合わせて個々の緩衝基片5bを作製すれば、防振機構に減衰の機能を所有させることができ、共振による振動の増幅を防止することが可能となる。その他の構成は、上述の第1実施形態に係るガラス板梱包体1と同一であるので、図12において共通する構成要素については同一符号を付してその説明を省略する。   FIG. 12: is a perspective view which shows the principal part of the glass plate package 1 which concerns on 5th Embodiment of this invention. The glass plate package 1 according to the fifth embodiment differs from the glass plate package 1 according to the first embodiment described above in that there are two or more individual buffer base pieces 5b (two types in the illustrated example). ) In the point of comprising a laminate of two or more layers having elasticity. If it does in this way, it will become possible to support the glass plate laminated body 6 in the state stabilized further with respect to the vibration. That is, in general, a structure having a vibration isolation mechanism may resonate at a specific vibration frequency (natural frequency) and amplify the vibration. However, as in the fifth embodiment, if individual buffer base pieces 5b are produced by combining buffer materials having different kinds of elasticity, the vibration isolation mechanism can have a damping function, and vibration caused by resonance can be obtained. Amplification can be prevented. Since the other configuration is the same as that of the glass plate package 1 according to the first embodiment described above, the common components in FIG.

図13は、本発明の第6実施形態に係るガラス板梱包体1の要部を示す斜視図である。この第6実施形態に係るガラス板梱包体1が、上述の第1実施形態に係るガラス板梱包体1と相違するところは、個々の緩衝基片5bが、ガラス板受け部4の枠組み体を構成する枠材4bの上面に沿って直線上に延びる形態を有し、これらの緩衝基片5bが全て連接された状態で配列されている点にある。なお、必要箇所の緩衝基片5bを短くするなどして、各緩衝基片5bが離隔して配列されていてもよい。以上のようにすれば、各緩衝基片5bを、ガラス板受け部4の枠組み体の各枠材4に対して面倒且つ煩雑性を省力化して取り付けることができ、作業性の向上が図られる。その他の構成は、上述の第1実施形態に係るガラス板梱包体1と同一であるので、図13において共通する構成要素については同一符号を付してその説明を省略する。   FIG. 13: is a perspective view which shows the principal part of the glass plate package 1 which concerns on 6th Embodiment of this invention. The glass plate package 1 according to the sixth embodiment differs from the glass plate package 1 according to the first embodiment described above in that each buffer base piece 5b is a frame body of the glass plate receiving portion 4. It has a form extending linearly along the upper surface of the frame member 4b to be configured, and the buffer base pieces 5b are all arranged in a connected state. In addition, each buffer base piece 5b may be spaced apart by shortening the buffer base piece 5b of a required location. If it carries out as mentioned above, each buffer base piece 5b can be attached to each frame material 4 of the frame body of the glass plate receiving part 4 with troublesome and labor-saving, and workability is improved. . Since the other structure is the same as that of the glass plate package 1 according to the first embodiment described above, the common components in FIG.

以上の実施形態では、緩衝体5を構成する緩衝基材5aとして、複数の緩衝基片5bを使用したが、これに代えて、ガラス板受け部4の上面部に対応する略矩形の緩衝基材から、枠組み体の各枠材4bが存在しない部位を抜いてなる一枚の緩衝基材を使用してもよい。   In the above embodiment, a plurality of buffer base pieces 5b are used as the buffer base material 5a constituting the buffer body 5, but instead, a substantially rectangular buffer base corresponding to the upper surface portion of the glass plate receiving portion 4 is used. A single buffer base material may be used in which a portion where the frame members 4b of the frame body are not present is removed from the material.

本発明者等は、上述のガラス板梱包体1の作用効果を確認すべく、本発明の実施例1〜4と、比較例との対比を、以下に示すようにして行った。   In order to confirm the effect of the glass plate package 1 described above, the present inventors made a comparison between Examples 1 to 4 of the present invention and a comparative example as follows.

本発明の実施例1は、次の通りである。第1に、パレット2の基台部3、ガラス板受け部4、押え板7、および支柱8をアルミ合金製とし、基本的には、図1に示す構成のガラス板梱包体1を作製した。第2に、ガラス板積層体6として、横方向寸法が2200mm、縦方向寸法が2500mm、厚みが0.7mmのガラス板を200枚積層し、これらのガラス板の相互間に発泡樹脂シートを介装した。第3に、横方向寸法が70mm、縦方向寸法が70mm、厚みが30mmのスポンジゴムからなる200個の緩衝基片5bを、図7に示す第2実施形態の態様、つまり中央部の個数面密度を周辺部の個数面密度の1.3倍にして配列した。第4に、可撓性シート5cとして、厚みが10mmのポリプロピレン3倍発泡樹脂シート(商品名:パロニア(登録商標))を使用した。   Example 1 of the present invention is as follows. First, the base part 3, the glass plate receiving part 4, the presser plate 7 and the support column 8 of the pallet 2 are made of an aluminum alloy, and basically the glass plate package 1 having the configuration shown in FIG. . Secondly, as the glass plate laminate 6, 200 glass plates having a horizontal dimension of 2200 mm, a vertical dimension of 2500 mm, and a thickness of 0.7 mm are laminated, and a foamed resin sheet is interposed between these glass plates. Disguised. Thirdly, 200 buffer base pieces 5b made of sponge rubber having a horizontal dimension of 70 mm, a vertical dimension of 70 mm, and a thickness of 30 mm are used in the second embodiment shown in FIG. The density was arranged at 1.3 times the number surface density of the peripheral part. Fourth, as the flexible sheet 5c, a polypropylene three-fold foamed resin sheet (trade name: Palonia (registered trademark)) having a thickness of 10 mm was used.

本発明の実施例2は、ガラス板積層体6のガラス板相互間に紙を介装し、その他の構成については上記の実施例1と同一とした。   In Example 2 of the present invention, paper was interposed between the glass plates of the glass plate laminate 6, and the other configurations were the same as those in Example 1 described above.

本発明の実施例3は、次の通りである。第1に、パレット2の基台部3、ガラス板受け部4、押え板7、および支柱8をアルミ合金製とし、基本的には、図9に示す構成のガラス板梱包体1を作製した。第2に、ガラス板積層体6として、横方向寸法が2200mm、縦方向寸法が2500mm、厚みが0.7mmのガラス板を100枚積層し、これらのガラス板の相互間に発泡樹脂シートを介装した。第3に、横方向寸法が55mm、縦方向寸法が55mm、厚みが30mmのスポンジゴムからなる270個の緩衝基片5bを、図10に示す第4実施形態の態様で配列した。第4に、可撓性シート5cとして、厚みが10mmのポリプロピレン3倍発泡樹脂シート(商品名:パロニア(登録商標))を使用した。   Example 3 of the present invention is as follows. First, the base part 3, the glass plate receiving part 4, the presser plate 7, and the support column 8 of the pallet 2 are made of aluminum alloy, and basically the glass plate package 1 having the configuration shown in FIG. . Secondly, as the glass plate laminate 6, 100 glass plates having a horizontal dimension of 2200 mm, a vertical dimension of 2500 mm, and a thickness of 0.7 mm are laminated, and a foamed resin sheet is interposed between these glass plates. Disguised. Third, 270 buffer base pieces 5b made of sponge rubber having a horizontal dimension of 55 mm, a vertical dimension of 55 mm, and a thickness of 30 mm were arranged in the form of the fourth embodiment shown in FIG. Fourth, as the flexible sheet 5c, a polypropylene three-fold foamed resin sheet (trade name: Palonia (registered trademark)) having a thickness of 10 mm was used.

本発明の実施例4は、ガラス板積層体6のガラス板相互間に紙を介装し、その他の構成については上記の実施例3と同一とした。   In Example 4 of the present invention, paper was interposed between the glass plates of the glass plate laminate 6, and the other configurations were the same as those of Example 3 above.

比較例は、次の通りである。第1に、図14に示すように、パレット2の基台部3およびその上方の突設部3xをアルミ合金製とし、両者を溶接で一体化すると共に(図2に示す構造と同一)、突設部3xの上方に防振ゴム11を介してアルミ合金製の格子状のガラス板受け部4を設置し、その上面部に厚みが5mmの一枚のゴムシート12を敷設した。第2に、図15に示すように、ガラス板積層体6として、横方向寸法が2200mm、縦方向寸法が2500mm、厚みが0.7mmのガラス板を相互間に紙を介装して200枚積層し、このガラス板積層体6をゴムシート12の上面部に載置した。第3に、ガラス板受け部4の側面にガラス板積層体6の水平方向移動を規制する押え板7を固定すると共に、基台部3の四隅に支柱(図示略)を立設して、最終的にガラス板梱包体1を得た。   A comparative example is as follows. First, as shown in FIG. 14, the base portion 3 of the pallet 2 and the protruding portion 3x above the pallet 2 are made of an aluminum alloy, and both are integrated by welding (same as the structure shown in FIG. 2). A grid-like glass plate receiving portion 4 made of aluminum alloy was installed above the protruding portion 3x via a vibration-proof rubber 11, and a single rubber sheet 12 having a thickness of 5 mm was laid on the upper surface portion. Second, as shown in FIG. 15, as the glass plate laminate 6, 200 sheets of glass plates having a horizontal dimension of 2200 mm, a vertical dimension of 2500 mm, and a thickness of 0.7 mm are interposed between each other. The glass plate laminate 6 was stacked and placed on the upper surface of the rubber sheet 12. Thirdly, the holding plate 7 that restricts the horizontal movement of the glass plate laminate 6 is fixed to the side surface of the glass plate receiving portion 4, and pillars (not shown) are erected at the four corners of the base 3. Finally, a glass plate package 1 was obtained.

以上の実施例1〜4および比較例について、トラックの荷台上に同種のガラス板梱包体を一段で三列に積載し、輸送を行った。その結果を、下記の表1に示す。   About the above Examples 1-4 and the comparative example, the same kind of glass plate package was loaded on the loading platform of the truck in three rows and transported. The results are shown in Table 1 below.

Figure 2010168045
Figure 2010168045

上記のトラック輸送の結果として、表1を参酌すれば、実施例1〜4は何れも、ガラス板の横ズレおよび破損は生じなかったが、比較例のみについて、各ガラス板梱包体におけるガラス板積層体の最下位のガラス板が破損した。この破損位置は、ガラス板受け部4の枠材の位置と一致した。なお、比較例においては、ガラス板の積層枚数を150枚とすることにより破損がなくなり、さらに100枚まで減らすことによって防振機能が発揮されなくなり、再度破損が3枚発生した。   As a result of the above-mentioned truck transportation, if Table 1 is taken into consideration, all of Examples 1 to 4 did not cause a lateral shift or breakage of the glass plate, but only the comparative example was a glass plate in each glass plate package. The lowermost glass plate of the laminate was damaged. This breakage position coincided with the position of the frame member of the glass plate receiving portion 4. In the comparative example, the damage was eliminated by setting the number of laminated glass plates to 150, and the anti-vibration function was not exhibited by reducing the number of sheets to 100, and three damages occurred again.

次に、以上の実施例1〜4および比較例について、トラックの荷台上に同種のガラス板梱包体を三段で三列に積載し、輸送を行った。その結果を、下記の表2に示す。   Next, in Examples 1 to 4 and Comparative Example described above, the same type of glass plate package was loaded in three rows in three rows on a truck bed and transported. The results are shown in Table 2 below.

Figure 2010168045
Figure 2010168045

この場合のトラック輸送の結果として、表2を参酌すれば、実施例1〜4は何れも、ガラス板の横ズレおよび破損は生じなかったが、比較例のみについて、破損が多発して9つのガラス板梱包体における合計破損枚数は11枚となり、破損位置は全てガラス板積層体の最下位付近であった。また、比較例は、段積みされたことにより、他のガラス板梱包体と連結された基台部の重量が実質的に増加し、これにより防振機能もかなり低下した。そのため、ガラス板積層体に生じる振動を吸収できず、ガラス板の横ズレも8mm発生した。この場合には、ガラス板の積載枚数を100〜150枚に減らしても、破損枚数が減少したものの、適切に防止することは不可能であった。一方、実施例1〜4では、それぞれの特性が活用され、100枚および200枚という軽量および重量のガラス板積層体を無事に輸送することができた。   As a result of truck transportation in this case, if Table 2 was taken into consideration, none of Examples 1 to 4 caused lateral displacement and breakage of the glass plate, but only the comparative example caused frequent breakage and nine cases. The total number of damaged sheets in the glass plate package was 11, and all the damaged positions were near the lowest position of the glass plate laminate. Moreover, the weight of the base part connected with the other glass plate package was increased substantially by stacking in the comparative example, and thereby the vibration-proof function was considerably lowered. For this reason, vibration generated in the glass plate laminate could not be absorbed, and a lateral displacement of the glass plate was generated by 8 mm. In this case, even if the number of stacked glass plates was reduced to 100 to 150, the number of breakage was reduced, but it was impossible to prevent appropriately. On the other hand, in Examples 1-4, each characteristic was utilized and the lightweight and heavy glass plate laminated body of 100 sheets and 200 sheets was able to be conveyed safely.

1 ガラス板梱包体
2 パレット
3 基台部
3a 基台部の側面
4 ガラス板受け部(枠組み体)
4a ガラス板受け部の側面
4b 枠材
4c ガラス板受け部の側縁
5 緩衝体
5a 緩衝基材
5b 緩衝基片
5c 可撓性シート
6 ガラス板積層体
6a ガラス板積層体の側面
7 押え板
8 支柱
a 緩衝基片の幅方向寸法
b 枠材の上面の幅方向寸法
t1 押え板の板厚
T1 ガラス板受け部の側面と基台部の側面との水平方向の離隔寸法
T2 ガラス板受け部の側面と基台部の側面との水平方向の離隔寸法
X 中央線
DESCRIPTION OF SYMBOLS 1 Glass plate package 2 Pallet 3 Base part 3a Side surface of base part 4 Glass plate receiving part (frame body)
4a Side surface 4b of glass plate receiving portion Frame material 4c Side edge 5 of glass plate receiving portion Buffer body 5a Buffer base material 5b Buffer base piece 5c Flexible sheet 6 Glass plate laminate 6a Side surface 7 of glass plate laminate Presser plate 8 Strut a Width dimension b of buffer base b Width dimension t1 of upper surface of frame member Thickness T1 of holding plate Horizontal separation distance T2 of side surface of glass plate receiving portion and side surface of base portion T2 of glass plate receiving portion Horizontal separation X between the side surface and the side surface of the base part X Center line

Claims (11)

パレットの基台部の上方に、複数枚のガラス板を平置きで積層してなるガラス板積層体が収容されるように構成したガラス板梱包体において、
前記基台部の上部に、ガラス板の大きさに対応した広さを有するガラス板受け部を配設し、該ガラス板受け部の上部に、その略全領域に亘って緩衝体を敷設し、該緩衝体の上部に、前記ガラス板積層体を載置し、前記ガラス板受け部に、前記緩衝体およびガラス板積層体の外方側に位置して該ガラス板積層体の水平方向移動を規制する複数の押え板を相互に離隔させて取り付けたことを特徴とするガラス板梱包体。
In the glass plate package configured to accommodate a glass plate laminate formed by laminating a plurality of glass plates in a flat position above the base portion of the pallet,
A glass plate receiving portion having a size corresponding to the size of the glass plate is disposed on the upper portion of the base portion, and a buffer is laid on the upper portion of the glass plate receiving portion over substantially the entire area thereof. The glass plate laminate is placed on top of the buffer body, and the glass plate laminate is moved horizontally in the glass plate receiving portion, located on the outer side of the buffer body and the glass plate laminate. A glass plate package characterized in that a plurality of presser plates for regulating the pressure are attached to be separated from each other.
前記複数の押え板は、前記ガラス板受け部に着脱可能に取り付けられていることを特徴とする請求項1に記載のガラス板梱包体。   The glass plate package according to claim 1, wherein the plurality of presser plates are detachably attached to the glass plate receiving portion. 前記複数の押え板の幅方向寸法の総和の値は、前記ガラス板積層体の周方向全長の1/2未満であることを特徴とする請求項1または2に記載のガラス板梱包体。   3. The glass plate package according to claim 1, wherein a total value of dimensions in the width direction of the plurality of presser plates is less than ½ of a total circumferential length of the glass plate laminate. 前記ガラス板受け部は、前記基台部の上面周縁よりも内方側位置から起立して形成されていることを特徴とする請求項1〜3の何れかに記載のガラス板梱包体。   The glass plate package according to any one of claims 1 to 3, wherein the glass plate receiving portion is formed upright from a position on the inner side with respect to an upper surface periphery of the base portion. 前記ガラス板受け部の側面に、前記複数の押え板がそれぞれ取り付けられていることを特徴とする請求項4に記載のガラス板梱包体。   The glass plate package according to claim 4, wherein the plurality of pressing plates are respectively attached to side surfaces of the glass plate receiving portion. 前記ガラス板受け部の側面と、前記基台部の側面との水平方向における離隔寸法が、前記押え板の板厚寸法よりも長尺であることを特徴とする請求項5に記載のガラス板梱包体。   6. The glass plate according to claim 5, wherein a separation distance in a horizontal direction between a side surface of the glass plate receiving portion and a side surface of the base portion is longer than a plate thickness dimension of the presser plate. Packing body. 前記基台部の四隅に、ガラス板梱包体を複数段に積み重ねる際に上段のガラス板梱包体を支持する支柱を立設したことを特徴とする請求項1〜6の何れかに記載のガラス板梱包体。   The glass according to any one of claims 1 to 6, wherein a column supporting the upper glass plate package is erected at the four corners of the base portion when the glass plate package is stacked in a plurality of stages. Board package. 前記ガラス板受け部は、枠材を格子状に組み立てた枠組み体であって、該枠組み体の各枠材の上面が、前記ガラス板受け部の上面とされていることを特徴とする請求項1〜7の何れかに記載のガラス板梱包体。   The glass plate receiving portion is a frame body in which frame members are assembled in a lattice shape, and an upper surface of each frame member of the frame body is an upper surface of the glass plate receiving portion. The glass plate package according to any one of 1 to 7. 前記緩衝体は、前記枠組み体の各枠材の上面に沿う態様で該上面の上に配置された緩衝基材と、該緩衝基材の上部を覆うように配置された可撓性シートとから構成されていることを特徴とする請求項8に記載のガラス板梱包体。   The buffer body includes a buffer base material disposed on the upper surface in a form along the upper surface of each frame member of the frame body, and a flexible sheet disposed to cover the upper part of the buffer base material. It is comprised, The glass plate package of Claim 8 characterized by the above-mentioned. 前記緩衝基材は、複数の緩衝基片からなり、これら複数の緩衝基片が相互に離隔しまたは連接して配列されていることを特徴とする請求項9に記載のガラス板梱包体。   The said buffer base material consists of a some buffer base piece, These several buffer base pieces are mutually spaced apart or connected, The glass plate package of Claim 9 characterized by the above-mentioned. 前記緩衝基片の幅方向寸法は、前記枠材の上面の幅方向寸法と略同一またはそれよりも短尺であることを特徴とする請求項10に記載のガラス板梱包体。   The width dimension of the said buffer base piece is substantially the same as the width direction dimension of the upper surface of the said frame material, or it is shorter than it, The glass plate package of Claim 10 characterized by the above-mentioned.
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