WO2018034025A1 - Pallet for glass plate and glass plate package - Google Patents
Pallet for glass plate and glass plate package Download PDFInfo
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- WO2018034025A1 WO2018034025A1 PCT/JP2017/017284 JP2017017284W WO2018034025A1 WO 2018034025 A1 WO2018034025 A1 WO 2018034025A1 JP 2017017284 W JP2017017284 W JP 2017017284W WO 2018034025 A1 WO2018034025 A1 WO 2018034025A1
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- plate
- glass plate
- glass
- surface support
- buffer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/127—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using rigid or semi-rigid sheets of shock-absorbing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
Definitions
- the present invention relates to a glass plate pallet and a glass plate package using the same.
- the base part of the pallet is made of a lattice-like frame made of a metal such as an aluminum alloy from the viewpoint of weight reduction, etc., and a plurality of holes are also formed in the part corresponding to the region where the laminate is placed.
- a single buffer plate is laid on the upper surface of the base so as to close the hole (see, for example, FIG. 4 of Patent Document 2).
- the buffer plate serves as a lower surface support portion that supports the lower surface of the laminate.
- the buffer plate As the glass plate increases in size, the load supported by the buffer plate increases, making it difficult to secure sufficient rigidity with the buffer plate alone, and the buffer plate bends at a position corresponding to the hole in the base. It may be necessary. In this case, since the glass plate itself is easily deformed as the thickness is reduced, the glass plate included in the laminate may be deformed following the bending of the buffer plate. In particular, the deformation of the glass plate tends to be large at the lower part of the laminate, which can cause the glass plate to break.
- the buffer plate is a continuous plate material, if vibration is applied to a part of the buffer plate due to an impact from below, the vibration tends to propagate to the entire buffer plate. As a result, the glass plate included in the laminate may be displaced or the glass plate may be damaged.
- a buffer plate having high vibration absorption performance but such a buffer plate generally has low rigidity. Therefore, even if the problem of vibration can be solved, the above problem of bending becomes larger.
- This invention makes it the technical subject to make it hard to propagate the vibration added to a lower surface support part to the glass plate contained in a laminated body, ensuring the rigidity of the lower surface support part which supports the lower surface of a laminated body.
- the pallet for glass plates according to the present invention which was created to solve the above-mentioned problems, is for packing a laminate formed by flatly laminating a plurality of glass plates, and has a plurality of holes formed therein.
- a base portion made of a lattice-shaped frame and a lower surface support portion provided on the upper surface of the base portion to support the lower surface of the laminate, and the lower surface support portion is formed on the upper surface of the base portion so as to close the hole.
- It has a laminated structure including a rigid plate laid and a buffer plate laid on the upper surface of the rigid plate, and the rigid plate is divided into a plurality of small plates in the planar direction.
- the lower surface support portion that supports the lower surface of the laminated body has a laminated structure in which the buffer plate is reinforced with the rigid plate, so that the rigidity of the lower surface support portion is increased.
- the rigid plate is divided into a plurality of small plates in the plane direction, even if vibration occurs in a part of the rigid plate due to an impact from below or the like, the vibration is attenuated at the divided portion. Therefore, it is difficult for vibration to propagate to the laminated body supported by the lower surface support portion including such a rigid plate.
- the buffer plate is divided into a plurality of small plates in the plane direction. If it does in this way, it will become difficult for the vibration added to the lower surface support part to propagate by a layered product.
- the rigid plate and the buffer plate may be screwed to the base portion so as to be separable. If it does in this way, it will become possible to fix a rigid board and a buffer board to a base part easily, or to remove these easily from a base part. Therefore, the replacement work of the rigid plate and the buffer plate is facilitated.
- a framework of the base portion is provided along the peripheral edge portion of each small plate of the rigid plate. If it does in this way, the peripheral part of each small board of a rigid board will be supported by the framework of a base part. Therefore, it is easy to ensure the rigidity of the lower surface support portion even if the rigid plate is thinned.
- the buffer plate may have a laminated structure including a layer made of foamed resin. If it does in this way, it will become possible to give a moderate elasticity to a buffer board, and to improve shock absorption.
- the glass plate package according to the present invention which was created in order to solve the above problems, is a lower surface support portion of a glass plate pallet appropriately provided with the above-described configuration, in which glass plates and protective sheets are alternately stacked. It is characterized in that the laminate is supported. According to such a configuration, since the vibration applied to the lower surface support portion is difficult to propagate to the glass plate included in the laminated body while ensuring the rigidity of the lower surface support portion, the glass plate is displaced or damaged. The situation can be prevented.
- the thickness of the glass plate is T [mm]
- the thickness of each layer constituting the laminated structure of the lower surface support portion is D 1 , D 2 ... D n [mm]
- the elastic modulus of each layer is E 1 , E 2 ... E n [GPa] It is preferable that the following relationship holds.
- the lower surface support portion bends at a position corresponding to the hole in the base portion, a problem may occur even if the glass plate is not damaged. That is, even if the bending of the lower surface support portion is small enough that the glass plate is not damaged, if the glass plate is thin, the glass plate is slightly deformed following the shape of the lower surface support portion. If it does so, it will become easy to concentrate the load of a glass plate on the position corresponding to the framework of a base part. As a result, foreign matter contained in the protective sheet or the like may be transferred to the glass plate at a position corresponding to the base frame.
- Equation 1 a relational expression as shown in Equation 1 is derived. It came. That is, the rigidity (bending rigidity) of the lower surface support portion is considered to be proportional to the elastic modulus of the lower surface support portion and proportional to the cube of the thickness of the lower surface support portion. Therefore, when the foreign matter transfer of the glass plate was evaluated based on the value represented by the left side of Equation 1 (hereinafter, referred to as rigidity-related value) and the thickness of the glass plate, It has been derived that the transfer of foreign matter can be reduced to a level where there is no practical problem.
- rigidity-related value the value represented by the left side of Equation 1
- the total thickness of the lower surface support portion is preferably 20 mm or less. Moreover, it is preferable that the thickness of a glass plate is 0.5 mm or less.
- FIG. 6 is a cross-sectional view taken along line AA in FIG. 5. It is a perspective view for demonstrating the principal part of the pallet for glass plates used for the glass plate package of FIG.
- FIG. 1 It is a top view for demonstrating the principal part of the pallet for glass plates used for the glass plate package of FIG. It is a top view which shows an example of the glass plate to which the foreign material was transcribe
- a glass plate package 1 is a glass plate pallet (hereinafter simply referred to as a pallet) 2, and is formed by alternately stacking glass plates 3 and protective sheets 4.
- the laminated body 5 is supported.
- protective sheets 4 are arranged on the lowermost layer and the uppermost layer of the laminate 5.
- the thickness of the glass plate 3 is preferably 0.2 to 1.8 mm, and more preferably 0.2 to 0.5 mm.
- the glass plate 3 has a rectangular shape, and the length of one side is preferably G5 size (1100 to 1300 mm) or more, and more preferably G8.5 size (2200 to 2500 mm) or more.
- the density of the glass plate 3 is more preferably 2.0 to 3.0 g / cm 3 .
- a glass substrate for FPD such as a liquid crystal display is suitable.
- the thickness of the protective sheet 4 is preferably 0.05 to 0.2 mm, and more preferably 0.05 to 0.1 mm.
- the protective sheet 4 has a rectangular shape, and the length of one side is preferably G5 size (1100 to 1300 mm) or more, and more preferably G8.5 size (2200 to 2500 mm) or more. It is preferable that the protective sheet 4 is larger than the glass plate 3 in a plan view and protrudes outward from each side of the glass plate 3 in a state of being interposed between the glass plates 3.
- a foamed resin sheet or the like may be used as the protective sheet 4, but paper (interleaf) is used in this embodiment.
- the pallet 2 includes a base 6 that is placed on the floor surface.
- the base portion 6 includes a lower step portion 7 and an upper step portion 8 that is integrally fixed to the lower step portion 7 by welding or the like.
- the lower step portion 7 and the upper step portion 8 each have a rectangular shape in plan view.
- the upper step portion 8 is smaller than the lower step portion 7, and a part of the upper surface 7u of the lower step portion 7 is exposed.
- the base unit 6 is not limited to such a multi-stage shape, and may have a single-stage shape.
- columns 9 that support the upper glass plate package 1 are detachably provided when the glass plate package 1 is stacked in a plurality of stages.
- the support column 9 may be omitted.
- a fork hole 10 into which a fork of a forklift is inserted is provided in each of the four side surfaces 7s of the lower step part 7.
- the lower surface support portion 11 On the upper surface 8 u of the upper step portion 8, a lower surface support portion 11 that supports the lower surface 5 b of the stacked body 5 is provided.
- the lower surface support portion 11 has a laminated structure in which a rigid plate 12 arranged on the base portion 6 side (lower side) and a buffer plate 13 arranged on the laminated body 5 side (upper side) are laminated.
- the buffer plate 13 has a multilayer structure in which a first buffer plate 14 and a second buffer plate 15 are stacked.
- the total thickness of the lower surface support portion 11 may be 20 mm or less. preferable.
- lower end portions of a plurality of side surface pressing plates 16 are detachably attached to the four side surfaces 8 s of the upper stage portion 8 using stoppers.
- two side pressing plates 16 are attached to one side surface 8 s of the upper step portion 8, for a total of eight. Note that the side pressing plate 16 may be omitted.
- an upper surface pressing plate (not shown) is disposed on the upper surface 5u of the laminated body 5 (the upper surface of the uppermost protective sheet 4 in this embodiment), and the upper surface pressing plate is fastened with a belt or the like.
- the laminated body 5 is hold
- a buffer plate such as a foamed resin sheet that is thicker and harder than the protective sheet 4 is used.
- the periphery of the laminate 5 is covered with a resin sheet (not shown) as necessary. Is called.
- the upper stage portion 8 of the base portion 6 is composed of a lattice-like framework 8f made of a metal such as an aluminum alloy.
- the upper stage portion 8 has a plurality of holes 8h penetrating over the upper and lower surfaces of the upper stage portion 8 in a portion where the framework 8f is not provided.
- the lower step portion 7 of the base portion 6 is also composed of a lattice-like frame made of a metal such as an aluminum alloy, and penetrates through the upper and lower surfaces of the lower step portion 7 in a portion without the frame. A plurality of holes.
- insertion ports 17 for inserting the columns 9 are provided at the four corners of the upper stage portion 8.
- the insertion port 17 can also be omitted.
- a rigid plate 12 is laid on the upper surface 8u of the upper step 8 so as to close the hole 8h.
- the rigid plate 12 is divided into a plurality of small plates 12p in the planar direction.
- the rigid plate 12 is divided into three in the X direction along one side surface 8 s of the upper stage portion 8.
- the rigid plate 12 may be divided in the Y direction along the other side surface 8s of the upper stage portion 8 orthogonal to the X direction, but in this embodiment, it is continuous without being divided in the Y direction.
- a gap may be formed between the adjacent small plates 12p, in this embodiment, the adjacent small plates 12p are in contact with each other without a gap.
- a metal plate such as an aluminum alloy or stainless steel (SUS) is preferably used.
- the thickness of the rigid plate 12 is preferably 2 to 20 mm.
- the first buffer plate 14 is laid on the upper surface 12 u of the rigid plate 12.
- the first buffer plate 14 is divided into a plurality of small plates 14p in the planar direction.
- the first buffer plate 14 is divided into three in the X direction at the same position as the rigid plate 12.
- the division positions of the rigid plate 12 and the first buffer plate 14 may be the same or different.
- the 1st buffer plate 14 may be divided
- a gap may be formed between the adjacent small plates 14p, but in this embodiment, no gap is formed between the adjacent small plates 14p, and they are in contact with each other.
- the first buffer plate 14 for example, rubber, sponge rubber, resin, foamed resin, or silicone is preferably used.
- a foamed resin is used as the first buffer plate 14, it is preferable to use a relatively hard material having an expansion ratio of 3 to 5 times.
- a polypropylene three-fold foamed resin is used.
- the thickness of the first buffer plate 14 is preferably 2 to 20 mm.
- the small plate 12 p of the rigid plate 12 and the small plate 14 p of the first buffer plate 14 are fixed by screws so that predetermined positions such as four corners can be separated from the upper stage portion 8 of the base portion 6. ing.
- the small plate 12 p of the rigid plate 12 and the small plate 14 p of the first buffer plate 14 are screwed by a common screw 18.
- a recess 19 is formed at the screwing position of the first buffer plate 14, and a head 18 h of the screw 18 is accommodated in the recess 19. That is, the tip of the head 18 h of the screw 18 is retracted below the upper surface 14 u of the first buffer plate 14.
- the shaft portion 18 s of the screw 18 penetrates from the first buffer plate 14 to the upper step portion 8 through the rigid plate 12.
- a screwing position is provided outside the area
- a second buffer plate 15 is laid on the upper surface 14 u of the first buffer plate 14.
- the second buffer plate 15 is divided into a plurality of small plates 15p in the planar direction.
- the second buffer plate 15 is divided into four in the X direction. That is, the second buffer plate 15 has a larger number of divisions in the X direction than the first buffer plate 14.
- the dividing position of the second buffer plate 15 and the dividing position of the first buffer plate 14 do not overlap.
- the second buffer plate 15 may have the same number of divisions and division positions as the first buffer plate 14.
- the 2nd buffer plate 15 may be divided
- a gap may be formed between the adjacent small plates 15p, but in this embodiment, no gap is formed between the adjacent small plates 15p, and they are in contact with each other.
- the second buffer plate 15 for example, rubber, sponge rubber, resin, foamed resin, or silicone is preferably used. When using a foamed resin as the second buffer plate 15, it is preferable to use a softer one than the first buffer plate 14. In this embodiment, polyurethane foam is used.
- the second buffer plate 15 is bonded and fixed to, for example, the first buffer plate 14.
- the thickness of the second buffer plate 15 is preferably 2 to 20 mm. In this embodiment, the thickness of the second buffer plate 15 is smaller than the thickness of the first buffer plate 14.
- the laminated body 5 is disposed on the lower surface support portion 11 configured as described above, that is, on the upper surface of the second buffer plate 15.
- the portion where the framework 8f of the upper step portion 8 of the base portion 6 is present.
- the lower surface support portion 11 has a configuration in which the buffer plate 13 is reinforced by the rigid plate 12. Therefore, it is easy to increase the rigidity of the lower surface support part 11 as compared with the case where the lower surface support part 11 is formed only by the buffer plate 13.
- the rigid plate 12 is divided into a plurality of small plates 12p in the planar direction, even if vibration occurs in a part of the rigid plate 12 due to an impact from below, the rigid plate 12 is weakened at the divided portion and vibrates in the laminated body 5. Can be prevented from occurring.
- the glass plate 3 when the glass plate 3 is thin (especially when the thickness of the glass plate 3 is 0.5 mm or less), if the lower surface support portion 11 bends at a position corresponding to the hole 8h of the upper step portion 8, the glass plate 3 is damaged. Even if not, there is a risk of deformation following the shape of the lower surface support portion 11. As a result, the position corresponding to the frame 8f is kept relatively high. As a result, the load of the glass plate 3 concentrates at a position corresponding to the frame 8f, and there is a possibility that the foreign matter P contained in the protective sheet 4 is transferred to the glass plate 3 as shown in FIG. Therefore, when paying attention to the transfer of the foreign matter P, it is preferable to further include the following configuration.
- the thickness of the glass plate 3 is T [mm]
- the thickness of each layer constituting the laminated structure of the lower surface support portion 11 is D 1 , D 2 ... D n [mm]
- the elastic modulus of each layer is E 1 , E 2.
- the experiment was carried out by counting the number of foreign matter transferred on the glass plate of each pallet after transporting the glass plates stacked and transported on pallets with different materials and thickness of the lower surface support.
- the detailed experimental conditions are as follows.
- the glass plate As the glass plate, OA-10G manufactured by Nippon Electric Glass Co., Ltd. having a horizontal dimension of 2200 mm and a vertical dimension of 2500 mm is used.
- the glass plate has four types of thicknesses of 0.7 mm, 0.5 mm, 0.4 mm, and 0.3 mm.
- a glass package is produced by loading glass plates of various thicknesses on each pallet with the same weight. Each produced glass plate package is cleaned after being transported by truck along the same route of 200 km, and the number of transferred foreign matters of 1 ⁇ m or less on the surface of the glass plate is counted by an image inspection apparatus. Transfer foreign matter exceeding 1 ⁇ m is removed by washing.
- the number of transferred foreign matters is defined as “pass” when the number of transfer foreign matters of 1 ⁇ m or less is less than 100, and “fail” when 100 or more.
- the number of transferred foreign objects is the value obtained by counting the number of transferred foreign substances on each glass plate loaded on the pallet and dividing the total number of transferred foreign objects on each glass plate by the number of laminated sheets, that is, the average value per glass plate.
- the plate materials used for the lower surface support part of the pallet are expanded polypropylene (PP), hard polyvinyl chloride (PVC), stainless steel plate (SUS304), and aluminum plate (Al), and each elastic modulus is PP: 1.5 GPa, PVC: 4 GPa, SUS: 200 GPa, Al: 70 GPa. Then, one of these plate materials or two or more different ones are selected and used for the lower surface support portion. When two or more plate materials are selected, the selected plate materials are stacked to form a laminated structure (where the buffer plate is on the upper surface side). Moreover, each layer which comprises a lower surface support part is divided
- FIG. 10 shows a graph of the results of Table 1 with the horizontal axis representing the glass plate thickness and the vertical axis representing the stiffness-related value represented by the left side of Equation 1.
- ⁇ indicates that the number of transferred foreign substances is acceptable
- X indicates that the number of transferred foreign substances is not acceptable.
- Approximate curve C serving as a boundary between pass and fail is obtained from the result of FIG.
- T is a variable on the horizontal axis (thickness of the glass plate)
- y is a variable on the vertical axis (a rigidity-related value of the lower surface support portion)
- a and b are constants.
- a is “1513”
- b is “ ⁇ 771”
- the right side of Equation 1 is obtained.
- the relational expression defined in Equation 1 is derived.
- the buffer plate 13 is composed of the first buffer plate 14 and the second buffer plate 15 .
- the buffer plate 13 may be a single layer or a multilayer of three or more layers. It may be. *
- the fixing method of each layer which comprises the lower surface support part 11 is not specifically limited, Arbitrary methods can be employ
- all the layers constituting the lower surface support portion 11 may be bonded and fixed (including welding).
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Abstract
A glass plate package 1, in which a laminate 5 obtained by alternately stacking glass plates 3 and protective sheets 4 is supported by a pallet 2. The pallet 2 is provided with a base part 6, which comprises a lattice-shaped skeleton in which a plurality of holes are formed, and a lower surface support part 11, which is provided on the upper surface of the base part 6 and which supports the lower surface of the laminate 5. The lower surface support part 11 has a laminated structure including: a rigid plate 12, which is provided on the upper surface of the base part 6 so as to block the holes and which is divided into a plurality of small plates in the planar direction; a first cushioning plate 14 provided on the upper surface of the rigid plate 12, and a second cushioning plate 15 provided on the upper surface of the first cushioning plate 14.
Description
本発明は、ガラス板用パレット及びこれを用いたガラス板梱包体に関する。
The present invention relates to a glass plate pallet and a glass plate package using the same.
周知のように、液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイなどのフラットパネルディスプレイ(FPD)用のガラス基板や、有機EL照明用のカバーガラスに代表されるように、各種分野に利用される板ガラスは、近年、大型化及び薄肉化が要請されているのが実情である。そのため、ガラス板に破損が生じ易くなっており、保管や輸送する際のガラス板の梱包形態が極めて重要となっている。
As is well known, as represented by glass substrates for flat panel displays (FPD) such as liquid crystal displays, plasma displays, organic EL displays, and cover glasses for organic EL lighting, plate glass used in various fields is In recent years, there has been a demand for an increase in size and thickness. Therefore, the glass plate is easily damaged, and the packaging form of the glass plate at the time of storage or transportation is extremely important.
この種のガラス板の梱包形態としては、パレットの基台部に複数枚のガラス板を平置きで積層した積層体の状態で梱包するものが公知となっている(例えば、特許文献1~2を参照)。この梱包形態では、ガラス板の重量は主にガラス板の平面で支持されるので、破損を来たし易いガラス板の辺に無用な応力が集中しにくくなるという利点がある。そのため、大型化と薄肉化の要請に対応したガラス板の有効な梱包形態の一つであると言える。
As a packaging form of this type of glass plate, one in which a plurality of glass plates are stacked in a flat state on a base part of a pallet and packaged in a laminated state is known (for example, Patent Documents 1 and 2). See). In this packing form, since the weight of the glass plate is mainly supported by the plane of the glass plate, there is an advantage that unnecessary stress is less likely to be concentrated on the side of the glass plate that is easily damaged. Therefore, it can be said that it is one of the effective packaging forms of the glass plate corresponding to the demand for enlargement and thinning.
ここで、パレットの基台部は、軽量化の観点等から、アルミ合金等の金属からなる格子状の骨組からなり、積層体が載置される領域に対応した部分においても複数の穴が形成されている。また、基台部の上面には、穴を塞ぐように一枚の緩衝板が敷設されるのが一般的である(例えば、特許文献2の図4を参照)。この場合、緩衝板が積層体の下面を支持する下面支持部となる。
Here, the base part of the pallet is made of a lattice-like frame made of a metal such as an aluminum alloy from the viewpoint of weight reduction, etc., and a plurality of holes are also formed in the part corresponding to the region where the laminate is placed. Has been. Moreover, it is common that a single buffer plate is laid on the upper surface of the base so as to close the hole (see, for example, FIG. 4 of Patent Document 2). In this case, the buffer plate serves as a lower surface support portion that supports the lower surface of the laminate.
しかしながら、基台部の複数の穴を一枚の大きな緩衝板のみで塞ぐ構成であると、ガラス板の大型化及び薄板化に伴って次のような問題が生じ得る。
However, if the plurality of holes in the base part are closed with only one large buffer plate, the following problems may occur as the glass plate becomes larger and thinner.
第一に、ガラス板の大型に伴って緩衝板で支持する荷重が大きくなり、緩衝板だけでは十分な剛性を確保することが難しくなり、緩衝板が基台部の穴に対応する位置で撓む場合がある。この場合、薄板化に伴ってガラス板自体も変形しやすくなっているため、積層体に含まるガラス板も緩衝板の撓みに倣って変形するおそれがある。特に、積層体の下方部でガラス板の変形は大きくなりやすく、ガラス板が破損する原因になり得る。
First, as the glass plate increases in size, the load supported by the buffer plate increases, making it difficult to secure sufficient rigidity with the buffer plate alone, and the buffer plate bends at a position corresponding to the hole in the base. It may be necessary. In this case, since the glass plate itself is easily deformed as the thickness is reduced, the glass plate included in the laminate may be deformed following the bending of the buffer plate. In particular, the deformation of the glass plate tends to be large at the lower part of the laminate, which can cause the glass plate to break.
第二に、緩衝板が一枚の連続した板材であるので、緩衝板の一部に下方からの衝撃によって振動が加わると、その振動が緩衝板全体に伝搬しやすい。その結果、積層体に含まれるガラス板に位置ずれが生じたり、ガラス板が破損したりするおそれがある。ここで、高い振動吸収性能を有する緩衝板を利用することも考えられるが、このような緩衝板は剛性が一般的に低い。そのため、振動の問題は解消できたとしても、上記の撓みの問題は却って大きくなってしまう。
Second, since the buffer plate is a continuous plate material, if vibration is applied to a part of the buffer plate due to an impact from below, the vibration tends to propagate to the entire buffer plate. As a result, the glass plate included in the laminate may be displaced or the glass plate may be damaged. Here, it is conceivable to use a buffer plate having high vibration absorption performance, but such a buffer plate generally has low rigidity. Therefore, even if the problem of vibration can be solved, the above problem of bending becomes larger.
本発明は、積層体の下面を支持する下面支持部の剛性を確保しつつ、下面支持部に加わる振動が積層体に含まるガラス板に伝搬しにくくすることを技術的課題とする。
This invention makes it the technical subject to make it hard to propagate the vibration added to a lower surface support part to the glass plate contained in a laminated body, ensuring the rigidity of the lower surface support part which supports the lower surface of a laminated body.
上記課題を解決するために創案された本発明に係るガラス板用パレットは、複数枚のガラス板を平積みしてなる積層体を梱包するためのものであって、複数の穴が形成された格子状の骨組からなる基台部と、基台部の上面に設けられて積層体の下面を支持する下面支持部とを備え、下面支持部が、穴を塞ぐように基台部の上面に敷設された剛性板と、剛性板の上面に敷設された緩衝板とを含む積層構造を有し、剛性板が、平面方向で複数の小板に分割されていることを特徴とする。
The pallet for glass plates according to the present invention, which was created to solve the above-mentioned problems, is for packing a laminate formed by flatly laminating a plurality of glass plates, and has a plurality of holes formed therein. A base portion made of a lattice-shaped frame and a lower surface support portion provided on the upper surface of the base portion to support the lower surface of the laminate, and the lower surface support portion is formed on the upper surface of the base portion so as to close the hole. It has a laminated structure including a rigid plate laid and a buffer plate laid on the upper surface of the rigid plate, and the rigid plate is divided into a plurality of small plates in the planar direction.
このような構成によれば、積層体の下面を支持する下面支持部が、緩衝板を剛性板で補強した積層構造を有するため、下面支持部の剛性が高められる。また、剛性板は、平面方向で複数の小板に分割されているため、剛性板の一部に下方からの衝撃等によって振動が生じても、その振動が分割部分で弱められる。そのため、このような剛性板を含む下面支持部によって支持された積層体にも振動が伝搬しにくくなる。
According to such a configuration, the lower surface support portion that supports the lower surface of the laminated body has a laminated structure in which the buffer plate is reinforced with the rigid plate, so that the rigidity of the lower surface support portion is increased. In addition, since the rigid plate is divided into a plurality of small plates in the plane direction, even if vibration occurs in a part of the rigid plate due to an impact from below or the like, the vibration is attenuated at the divided portion. Therefore, it is difficult for vibration to propagate to the laminated body supported by the lower surface support portion including such a rigid plate.
上記の構成において、緩衝板が、平面方向で複数の小板に分割されていることが好ましい。このようにすれば、下面支持部に加わった振動が積層体により伝搬しにくくなる。
In the above configuration, it is preferable that the buffer plate is divided into a plurality of small plates in the plane direction. If it does in this way, it will become difficult for the vibration added to the lower surface support part to propagate by a layered product.
上記の構成において、剛性板及び緩衝板が、前記基台部に分離可能にネジ止めされていてもよい。このようにすれば、剛性板及び緩衝板を基台部に簡単に固定したり、これらを基台部から簡単に取り外すことが可能となる。したがって、剛性板や緩衝板の交換作業が容易になる。
In the above configuration, the rigid plate and the buffer plate may be screwed to the base portion so as to be separable. If it does in this way, it will become possible to fix a rigid board and a buffer board to a base part easily, or to remove these easily from a base part. Therefore, the replacement work of the rigid plate and the buffer plate is facilitated.
上記の構成において、剛性板の各々の小板の周縁部に沿って、基台部の骨組が設けられていることが好ましい。このようにすれば、剛性板の各々の小板の周縁部が基台部の骨組によって支持される。そのため、剛性板を薄くしても下面支持部の剛性を確保しやすくなる。
In the above configuration, it is preferable that a framework of the base portion is provided along the peripheral edge portion of each small plate of the rigid plate. If it does in this way, the peripheral part of each small board of a rigid board will be supported by the framework of a base part. Therefore, it is easy to ensure the rigidity of the lower surface support portion even if the rigid plate is thinned.
上記の構成において、緩衝板が、発泡樹脂からなる層を含む積層構造を有していてもよい。このようにすれば、緩衝板に適度な弾力を付与して衝撃吸収性を高めることが可能となる。
In the above configuration, the buffer plate may have a laminated structure including a layer made of foamed resin. If it does in this way, it will become possible to give a moderate elasticity to a buffer board, and to improve shock absorption.
上記課題を解決するために創案された本発明に係るガラス板梱包体は、上記の構成を適宜備えたガラス板用パレットの下面支持部で、ガラス板と保護シートとを交互に平積みしてなる積層体を支持してなることを特徴とする。このような構成によれば、下面支持部の剛性を確保しつつ、下面支持部に加わる振動が積層体に含まるガラス板に伝搬しにくくなるので、ガラス板が位置ずれしたり破損したりする事態を防止することができる。
The glass plate package according to the present invention, which was created in order to solve the above problems, is a lower surface support portion of a glass plate pallet appropriately provided with the above-described configuration, in which glass plates and protective sheets are alternately stacked. It is characterized in that the laminate is supported. According to such a configuration, since the vibration applied to the lower surface support portion is difficult to propagate to the glass plate included in the laminated body while ensuring the rigidity of the lower surface support portion, the glass plate is displaced or damaged. The situation can be prevented.
上記の構成において、ガラス板の厚みをT[mm]とし、下面支持部の積層構造を構成する各層の厚みをD1,D2…Dn[mm]、各層の弾性率をE1,E2…En[GPa]とした場合に、
となる関係が成立することが好ましい。
In the above configuration, the thickness of the glass plate is T [mm], the thickness of each layer constituting the laminated structure of the lower surface support portion is D 1 , D 2 ... D n [mm], and the elastic modulus of each layer is E 1 , E 2 … E n [GPa]
It is preferable that the following relationship holds.
ここで、基台部の穴に対応する位置で下面支持部が撓むと、ガラス板に破損が生じない場合でも、問題が生じるおそれがある。すなわち、下面支持部の撓みが、ガラス板の破損が生じない程度の小さなものであっても、ガラス板が薄い場合、下面支持部の形状に倣ってガラス板が僅かに変形する。そうすると、基台部の骨組に対応する位置にガラス板の荷重が集中しやすくなる。その結果、保護シートなどに含まれる異物が、基台部の骨組に対応する位置でガラス板に転写されるおそれがある。
Here, if the lower surface support portion bends at a position corresponding to the hole in the base portion, a problem may occur even if the glass plate is not damaged. That is, even if the bending of the lower surface support portion is small enough that the glass plate is not damaged, if the glass plate is thin, the glass plate is slightly deformed following the shape of the lower surface support portion. If it does so, it will become easy to concentrate the load of a glass plate on the position corresponding to the framework of a base part. As a result, foreign matter contained in the protective sheet or the like may be transferred to the glass plate at a position corresponding to the base frame.
そこで、異物の転写を防止する観点から、ガラス板の厚みと、基台部の下面支持部の剛性の適正化を図るべく鋭意研究を重ねた結果、数式1に示すような関係式を導き出すに至った。すなわち、下面支持部の剛性(曲げ剛性)は、下面支持部の弾性率に比例し、下面支持部の厚みの3乗に比例すると考えられる。そのため、数式1の左辺で表される値(以下、剛性関連値という。)とガラス板の厚みに基づいてガラス板の異物転写を評価したところ、数式1の関係を満たす場合に、ガラス板の異物の転写を実用上問題のないレベルまで低減できることを導き出すに至った。
Therefore, from the viewpoint of preventing the transfer of foreign matter, as a result of intensive studies to optimize the thickness of the glass plate and the rigidity of the lower surface support portion of the base portion, a relational expression as shown in Equation 1 is derived. It came. That is, the rigidity (bending rigidity) of the lower surface support portion is considered to be proportional to the elastic modulus of the lower surface support portion and proportional to the cube of the thickness of the lower surface support portion. Therefore, when the foreign matter transfer of the glass plate was evaluated based on the value represented by the left side of Equation 1 (hereinafter, referred to as rigidity-related value) and the thickness of the glass plate, It has been derived that the transfer of foreign matter can be reduced to a level where there is no practical problem.
この場合、下面支持部の合計厚みは20mm以下であることが好ましい。また、ガラス板の厚みは0.5mm以下であることが好ましい。
In this case, the total thickness of the lower surface support portion is preferably 20 mm or less. Moreover, it is preferable that the thickness of a glass plate is 0.5 mm or less.
以上のように本発明によれば、積層体の下面を支持する下面支持部の剛性を確保しつつ、下面支持部に加わる振動が積層体に含まるガラス板に伝搬しにくくすることができる。
As described above, according to the present invention, it is possible to make it difficult for vibration applied to the lower surface supporting portion to propagate to the glass plate included in the laminated body, while ensuring the rigidity of the lower surface supporting portion that supports the lower surface of the laminated body.
以下、本発明の実施形態を添付図面に基づいて説明する。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
図1に示すように、本発明の実施形態に係るガラス板梱包体1は、ガラス板用パレット(以下、単にパレットという)2で、ガラス板3と保護シート4を交互に平積みしてなる積層体5を支持してなる。この実施形態では、積層体5の最下層と最上層には保護シート4が配置されている。
As shown in FIG. 1, a glass plate package 1 according to an embodiment of the present invention is a glass plate pallet (hereinafter simply referred to as a pallet) 2, and is formed by alternately stacking glass plates 3 and protective sheets 4. The laminated body 5 is supported. In this embodiment, protective sheets 4 are arranged on the lowermost layer and the uppermost layer of the laminate 5.
ガラス板3の厚みは、0.2~1.8mmであることが好ましく、0.2~0.5mmであることがより好ましい。ガラス板3は矩形状であり、一辺の長さがG5サイズ(1100~1300mm)以上であることが好ましく、G8.5サイズ(2200~2500mm)以上であることがより好ましい。ガラス板3の密度は、2.0~3.0g/cm3であることがより好ましい。ガラス板3としては、例えば、液晶ディスプレイなどのFPD用のガラス基板が好適である。
The thickness of the glass plate 3 is preferably 0.2 to 1.8 mm, and more preferably 0.2 to 0.5 mm. The glass plate 3 has a rectangular shape, and the length of one side is preferably G5 size (1100 to 1300 mm) or more, and more preferably G8.5 size (2200 to 2500 mm) or more. The density of the glass plate 3 is more preferably 2.0 to 3.0 g / cm 3 . As the glass plate 3, for example, a glass substrate for FPD such as a liquid crystal display is suitable.
保護シート4の厚みは、0.05~0.2mmであることが好ましく、0.05~0.1mmであることがより好ましい。保護シート4は矩形状であり、一辺の長さがG5サイズ(1100~1300mm)以上であることが好ましく、G8.5サイズ(2200~2500mm)以上であることがより好ましい。保護シート4は、平面視でガラス板3よりも大きく、ガラス板3の間に介在させた状態でガラス板3の各辺から外側に食み出していることが好ましい。保護シート4としては、例えば発泡樹脂シートなどを用いてもよいが、この実施形態では紙(合紙)が用いられる。
The thickness of the protective sheet 4 is preferably 0.05 to 0.2 mm, and more preferably 0.05 to 0.1 mm. The protective sheet 4 has a rectangular shape, and the length of one side is preferably G5 size (1100 to 1300 mm) or more, and more preferably G8.5 size (2200 to 2500 mm) or more. It is preferable that the protective sheet 4 is larger than the glass plate 3 in a plan view and protrudes outward from each side of the glass plate 3 in a state of being interposed between the glass plates 3. For example, a foamed resin sheet or the like may be used as the protective sheet 4, but paper (interleaf) is used in this embodiment.
パレット2は、床面などに載置される基台部6を備えている。この実施形態では、基台部6は、下段部7と、下段部7に溶接等により一体的に固定された上段部8とを備えている。下段部7と上段部8はそれぞれ平面視で矩形状を呈する。上段部8は下段部7よりも小さく、下段部7の上面7uの一部が露出している。なお、基台部6は、このような多段形状に限らず、一段のみからなる形状であってもよい。
The pallet 2 includes a base 6 that is placed on the floor surface. In this embodiment, the base portion 6 includes a lower step portion 7 and an upper step portion 8 that is integrally fixed to the lower step portion 7 by welding or the like. The lower step portion 7 and the upper step portion 8 each have a rectangular shape in plan view. The upper step portion 8 is smaller than the lower step portion 7, and a part of the upper surface 7u of the lower step portion 7 is exposed. Note that the base unit 6 is not limited to such a multi-stage shape, and may have a single-stage shape.
下段部7の上面7uの露出部分における四隅には、ガラス板梱包体1を複数段に重ねる際に上段のガラス板梱包体1を支持する支柱9が着脱可能に設けられている。なお、支柱9は省略してもよい。
At the four corners of the exposed portion of the upper surface 7 u of the lower step portion 7, columns 9 that support the upper glass plate package 1 are detachably provided when the glass plate package 1 is stacked in a plurality of stages. The support column 9 may be omitted.
下段部7の四側面7sのそれぞれには、フォークリフトのフォークが挿入されるフォーク用穴10が設けられている。
A fork hole 10 into which a fork of a forklift is inserted is provided in each of the four side surfaces 7s of the lower step part 7.
上段部8の上面8uには、積層体5の下面5bを支持する下面支持部11が設けられている。下面支持部11は、基台部6側(下方側)に配置された剛性板12と、積層体5側(上方側)に配置された緩衝板13とを積層した積層構造を備えている。この実施形態では、緩衝板13は、第一緩衝板14と、第二緩衝板15とを積層した多層構造である。ここで、下面支持部11の合計厚みを大きくすると、ガラス板3の積載スペースが減少し、ガラス板3の積載効率が低下するため、下面支持部11の合計厚みは、20mm以下であることが好ましい。
On the upper surface 8 u of the upper step portion 8, a lower surface support portion 11 that supports the lower surface 5 b of the stacked body 5 is provided. The lower surface support portion 11 has a laminated structure in which a rigid plate 12 arranged on the base portion 6 side (lower side) and a buffer plate 13 arranged on the laminated body 5 side (upper side) are laminated. In this embodiment, the buffer plate 13 has a multilayer structure in which a first buffer plate 14 and a second buffer plate 15 are stacked. Here, if the total thickness of the lower surface support portion 11 is increased, the loading space of the glass plate 3 is reduced, and the loading efficiency of the glass plate 3 is reduced. Therefore, the total thickness of the lower surface support portion 11 may be 20 mm or less. preferable.
上段部8の四側面8sには、積層体5の水平方向移動を規制するために、複数の側面押え板16の下端部がそれぞれ止め具を用いて着脱可能に取り付けられている。この実施形態では、側面押え板16は、上段部8の一側面8sにつき二枚、計八枚が取り付けられている。なお、側面押え板16は省略してもよい。
In order to restrict horizontal movement of the laminate 5, lower end portions of a plurality of side surface pressing plates 16 are detachably attached to the four side surfaces 8 s of the upper stage portion 8 using stoppers. In this embodiment, two side pressing plates 16 are attached to one side surface 8 s of the upper step portion 8, for a total of eight. Note that the side pressing plate 16 may be omitted.
ガラス板梱包体1の状態で積層体5の上面5u(この実施形態では最上部の保護シート4の上面)には上面押え板(図示省略)が配置され、この上面押え板をベルトなどの締結具で基台部6に固定することで、積層体5が下面支持部11上に保持される。上面押え板としては、例えば、保護シート4よりも厚肉で硬度の高い発泡樹脂シートなどの緩衝板が用いられる。また、ガラス板梱包体1の状態で積層体5に含まるガラス板3に塵埃が付着するのを防止するために、必要に応じて、積層体5の周囲が樹脂シート(図示省略)で覆われる。
In the state of the glass plate package 1, an upper surface pressing plate (not shown) is disposed on the upper surface 5u of the laminated body 5 (the upper surface of the uppermost protective sheet 4 in this embodiment), and the upper surface pressing plate is fastened with a belt or the like. The laminated body 5 is hold | maintained on the lower surface support part 11 by fixing to the base part 6 with a tool. As the upper surface pressing plate, for example, a buffer plate such as a foamed resin sheet that is thicker and harder than the protective sheet 4 is used. Further, in order to prevent dust from adhering to the glass plate 3 included in the laminate 5 in the state of the glass plate package 1, the periphery of the laminate 5 is covered with a resin sheet (not shown) as necessary. Is called.
次に、ガラス板梱包体1を構成している各要素について詳細に説明する。
Next, each element constituting the glass plate package 1 will be described in detail.
図2に示すように、基台部6の上段部8は、アルミ合金等の金属からなる格子状の骨組8fから構成されている。換言すれば、上段部8は、骨組8fのない部分に上段部8の上下面に亘って貫通する複数の穴8hを有する。また、図示は省略するが、基台部6の下段部7も、アルミ合金等の金属からなる格子状の骨組から構成されており、骨組のない部分に下段部7の上下面に亘って貫通する複数の穴を有する。なお、上段部8の四隅には、支柱9を挿入するための挿入口17が設けられている。もちろん、支柱9を設けない場合、挿入口17も省略できる。
As shown in FIG. 2, the upper stage portion 8 of the base portion 6 is composed of a lattice-like framework 8f made of a metal such as an aluminum alloy. In other words, the upper stage portion 8 has a plurality of holes 8h penetrating over the upper and lower surfaces of the upper stage portion 8 in a portion where the framework 8f is not provided. Although not shown, the lower step portion 7 of the base portion 6 is also composed of a lattice-like frame made of a metal such as an aluminum alloy, and penetrates through the upper and lower surfaces of the lower step portion 7 in a portion without the frame. A plurality of holes. In addition, at the four corners of the upper stage portion 8, insertion ports 17 for inserting the columns 9 are provided. Of course, when the support column 9 is not provided, the insertion port 17 can also be omitted.
図3に示すように、上段部8の上面8uには、穴8hを塞ぐように剛性板12が敷設されている。剛性板12は、平面方向で複数の小板12pに分割されている。この実施形態では、剛性板12は、上段部8の一側面8sに沿うX方向に3つに分割されている。また、剛性板12は、X方向と直交する上段部8の他の一側面8sに沿うY方向で分割されていてもよいが、この実施形態ではY方向で分割されずに連続している。隣接する小板12pの相互間には隙間が形成されていてもよいが、この実施形態では、隣接する小板12pは、隙間を介さずに互いに接触している。剛性板12としては、アルミ合金やステンレス鋼(SUS)などの金属板が用いられることが好ましい。剛性板12の厚みは、2~20mmであることが好ましい。
As shown in FIG. 3, a rigid plate 12 is laid on the upper surface 8u of the upper step 8 so as to close the hole 8h. The rigid plate 12 is divided into a plurality of small plates 12p in the planar direction. In this embodiment, the rigid plate 12 is divided into three in the X direction along one side surface 8 s of the upper stage portion 8. In addition, the rigid plate 12 may be divided in the Y direction along the other side surface 8s of the upper stage portion 8 orthogonal to the X direction, but in this embodiment, it is continuous without being divided in the Y direction. Although a gap may be formed between the adjacent small plates 12p, in this embodiment, the adjacent small plates 12p are in contact with each other without a gap. As the rigid plate 12, a metal plate such as an aluminum alloy or stainless steel (SUS) is preferably used. The thickness of the rigid plate 12 is preferably 2 to 20 mm.
図4に示すように、剛性板12の上面12uには、第一緩衝板14が敷設されている。第一緩衝板14は、平面方向で複数の小板14pに分割されている。この実施形態では、第一緩衝板14は、剛性板12と同じ位置でX方向に3つに分割されている。剛性板12と第一緩衝板14の分割位置は同じであってもよいし、異なっていてもよい。また、第一緩衝板14は、Y方向で分割されていてもよいが、この実施形態ではY方向で分割されずに連続している。隣接する小板14pの相互間には隙間が形成されていてもよいが、この実施形態では隣接する小板14pの相互間には隙間が形成されることなく、互いに接触している。第一緩衝板14としては、例えば、ゴム、スポンジゴム、樹脂、発泡樹脂、シリコーンが用いられることが好ましい。第一緩衝板14として発泡樹脂を用いる場合、発泡倍率が3~5倍の比較的硬いものを用いることが好ましい。この実施形態では、ポリプロピレン3倍発泡樹脂が用いられている。第一緩衝板14の厚みは、2~20mmであることが好ましい。
As shown in FIG. 4, the first buffer plate 14 is laid on the upper surface 12 u of the rigid plate 12. The first buffer plate 14 is divided into a plurality of small plates 14p in the planar direction. In this embodiment, the first buffer plate 14 is divided into three in the X direction at the same position as the rigid plate 12. The division positions of the rigid plate 12 and the first buffer plate 14 may be the same or different. Moreover, although the 1st buffer plate 14 may be divided | segmented by the Y direction, in this embodiment, it is continuing without being divided | segmented by the Y direction. A gap may be formed between the adjacent small plates 14p, but in this embodiment, no gap is formed between the adjacent small plates 14p, and they are in contact with each other. As the first buffer plate 14, for example, rubber, sponge rubber, resin, foamed resin, or silicone is preferably used. When a foamed resin is used as the first buffer plate 14, it is preferable to use a relatively hard material having an expansion ratio of 3 to 5 times. In this embodiment, a polypropylene three-fold foamed resin is used. The thickness of the first buffer plate 14 is preferably 2 to 20 mm.
図5に示すように、基台部6の上段部8に剛性板12と第一緩衝板14とを敷設した状態では、剛性板12の各々の小板12pの周縁部(額縁状の領域)と、第一緩衝板14の各々の小板14pの周縁部(額縁状の領域)が、上段部8の骨組8fによって下方から支持されている。換言すれば、剛性板12の各々の小板12pの周縁部と第一緩衝板14の各々の小板12pの周縁部に対応する位置に、上段部8の穴8hが形成されていない。
As shown in FIG. 5, in the state where the rigid plate 12 and the first buffer plate 14 are laid on the upper stage portion 8 of the base portion 6, the peripheral portion (frame-shaped region) of each small plate 12 p of the rigid plate 12. And the peripheral part (frame-like area | region) of each small board 14p of the 1st buffer plate 14 is supported from the downward direction by the frame 8f of the upper step part 8. FIG. In other words, the hole 8h of the upper step portion 8 is not formed at a position corresponding to the peripheral portion of each small plate 12p of the rigid plate 12 and the peripheral portion of each small plate 12p of the first buffer plate 14.
図6に示すように、剛性板12の小板12pと、第一緩衝板14の小板14pは、例えば四隅などの所定位置が基台部6の上段部8に分離可能にネジ止め固定されている。この実施形態では、剛性板12の小板12pと第一緩衝板14の小板14pが、共通のネジ18によってネジ止めされている。詳細には、第一緩衝板14のネジ止め位置には凹部19が形成されており、その凹部19にネジ18の頭部18hが収納される。すなわち、ネジ18の頭部18hの先端は、第一緩衝板14の上面14uよりも下方に退避している。この状態で、ネジ18の軸部18sは、第一緩衝板14から剛性板12を経て上段部8まで貫通している。なお、ネジ止め位置は、積層体5が実際に配置される領域外に設けられることが好ましい。
As shown in FIG. 6, the small plate 12 p of the rigid plate 12 and the small plate 14 p of the first buffer plate 14 are fixed by screws so that predetermined positions such as four corners can be separated from the upper stage portion 8 of the base portion 6. ing. In this embodiment, the small plate 12 p of the rigid plate 12 and the small plate 14 p of the first buffer plate 14 are screwed by a common screw 18. Specifically, a recess 19 is formed at the screwing position of the first buffer plate 14, and a head 18 h of the screw 18 is accommodated in the recess 19. That is, the tip of the head 18 h of the screw 18 is retracted below the upper surface 14 u of the first buffer plate 14. In this state, the shaft portion 18 s of the screw 18 penetrates from the first buffer plate 14 to the upper step portion 8 through the rigid plate 12. In addition, it is preferable that a screwing position is provided outside the area | region where the laminated body 5 is actually arrange | positioned.
図7に示すように、第一緩衝板14の上面14uには、第二緩衝板15が敷設されている。第二緩衝板15は、平面方向で複数の小板15pに分割されている。この実施形態では、第二緩衝板15は、X方向に4つに分割されている。すなわち、第二緩衝板15は、第一緩衝板14よりもX方向の分割数が多くなっている。さらに、この実施形態では、第二緩衝板15の分割位置と、第一緩衝板14の分割位置が重複していない。なお、第二緩衝板15は、分割数と分割位置が第一緩衝板14と同じであってもよい。また、第二緩衝板15は、Y方向で分割されていてもよいが、この実施形態ではY方向で分割されずに連続している。隣接する小板15pの相互間には隙間が形成されていてもよいが、この実施形態では隣接する小板15pの相互間には隙間が形成されることなく、互いに接触している。第二緩衝板15としては、例えば、ゴム、スポンジゴム、樹脂、発泡樹脂、シリコーンが用いられることが好ましい。第二緩衝板15として発泡樹脂を用いる場合、第一緩衝板14よりも柔らかいものを用いることが好ましい。この実施形態では、ポリウレタンフォームが用いられている。第二緩衝板15は、例えば第一緩衝板14に接着固定される。第二緩衝板15の厚みは、2~20mmであることが好ましい。なお、この実施形態では、第二緩衝板15の厚みが、第一緩衝板14の厚みよりも小さくなっている。
As shown in FIG. 7, a second buffer plate 15 is laid on the upper surface 14 u of the first buffer plate 14. The second buffer plate 15 is divided into a plurality of small plates 15p in the planar direction. In this embodiment, the second buffer plate 15 is divided into four in the X direction. That is, the second buffer plate 15 has a larger number of divisions in the X direction than the first buffer plate 14. Furthermore, in this embodiment, the dividing position of the second buffer plate 15 and the dividing position of the first buffer plate 14 do not overlap. The second buffer plate 15 may have the same number of divisions and division positions as the first buffer plate 14. Moreover, although the 2nd buffer plate 15 may be divided | segmented by the Y direction, in this embodiment, it is continuous without being divided | segmented by the Y direction. A gap may be formed between the adjacent small plates 15p, but in this embodiment, no gap is formed between the adjacent small plates 15p, and they are in contact with each other. As the second buffer plate 15, for example, rubber, sponge rubber, resin, foamed resin, or silicone is preferably used. When using a foamed resin as the second buffer plate 15, it is preferable to use a softer one than the first buffer plate 14. In this embodiment, polyurethane foam is used. The second buffer plate 15 is bonded and fixed to, for example, the first buffer plate 14. The thickness of the second buffer plate 15 is preferably 2 to 20 mm. In this embodiment, the thickness of the second buffer plate 15 is smaller than the thickness of the first buffer plate 14.
以上のように構成された下面支持部11の上、すなわち、第二緩衝板15の上面には、積層体5が配置される。この状態で、図8に示すように、積層体5の実際の配置領域(図中の一点鎖線で示す矩形状の領域に相当)において、基台部6の上段部8の骨組8fがある部分と、骨組8fがない部分(穴8hのある部分)とがあるが、下面支持部11は、緩衝板13を剛性板12で補強した構成とされている。そのため、下面支持部11を緩衝板13のみで形成する場合に比べて、下面支持部11の剛性を高めやすい。したがって、下面支持部11の厚みを薄くしても、下面支持部11が上段部8の穴8hに対応する位置で撓むのを抑えることができる。また、剛性板12は、平面方向で複数の小板12pに分割されているため、剛性板12の一部に下方からの衝撃によって振動が生じても分割部分で弱められ、積層体5に振動の影響が生じるのを防止することができる。
The laminated body 5 is disposed on the lower surface support portion 11 configured as described above, that is, on the upper surface of the second buffer plate 15. In this state, as shown in FIG. 8, in the actual arrangement region of the laminated body 5 (corresponding to the rectangular region indicated by the alternate long and short dash line in the figure), the portion where the framework 8f of the upper step portion 8 of the base portion 6 is present. In addition, there is a portion without the frame 8f (portion with the hole 8h), but the lower surface support portion 11 has a configuration in which the buffer plate 13 is reinforced by the rigid plate 12. Therefore, it is easy to increase the rigidity of the lower surface support part 11 as compared with the case where the lower surface support part 11 is formed only by the buffer plate 13. Therefore, even if the thickness of the lower surface support portion 11 is reduced, it is possible to suppress the lower surface support portion 11 from being bent at a position corresponding to the hole 8 h of the upper step portion 8. Further, since the rigid plate 12 is divided into a plurality of small plates 12p in the planar direction, even if vibration occurs in a part of the rigid plate 12 due to an impact from below, the rigid plate 12 is weakened at the divided portion and vibrates in the laminated body 5. Can be prevented from occurring.
ここで、ガラス板3が薄い場合(特に、ガラス板3の厚みが0.5mm以下の場合)、上段部8の穴8hに対応する位置で下面支持部11が撓むと、ガラス板3が破損しなくても下面支持部11の形状に倣って変形するおそれがある。そうすると、骨組8fに対応する位置が相対的に高位に保たれる。その結果、骨組8fに対応する位置にガラス板3の荷重が集中し、図9に示すように、保護シート4に含まれる異物Pがガラス板3に転写されるおそれがある。そこで、この異物Pの転写に着目した場合には、次のような構成を更に備えることが好ましい。
Here, when the glass plate 3 is thin (especially when the thickness of the glass plate 3 is 0.5 mm or less), if the lower surface support portion 11 bends at a position corresponding to the hole 8h of the upper step portion 8, the glass plate 3 is damaged. Even if not, there is a risk of deformation following the shape of the lower surface support portion 11. As a result, the position corresponding to the frame 8f is kept relatively high. As a result, the load of the glass plate 3 concentrates at a position corresponding to the frame 8f, and there is a possibility that the foreign matter P contained in the protective sheet 4 is transferred to the glass plate 3 as shown in FIG. Therefore, when paying attention to the transfer of the foreign matter P, it is preferable to further include the following configuration.
すなわち、ガラス板3の厚みをT[mm]とし、下面支持部11の積層構造を構成する各層の厚みをD1,D2…Dn[mm]、各層の弾性率をE1,E2…En[GPa]とした場合に、数式1に規定する関係を満たすことが好ましい。これにより、異物Pのガラス板3への転写を可及的に低減できる。
That is, the thickness of the glass plate 3 is T [mm], the thickness of each layer constituting the laminated structure of the lower surface support portion 11 is D 1 , D 2 ... D n [mm], and the elastic modulus of each layer is E 1 , E 2. When satisfying E n [GPa], it is preferable to satisfy the relationship defined in Equation 1. Thereby, the transfer of the foreign matter P to the glass plate 3 can be reduced as much as possible.
数式1は実験により導き出されたものである。その根拠を以下に示す。
Formula 1 is derived from experiments. The reason is shown below.
実験は、下面支持部の材質及び厚みを変えたパレットにガラス板を平積み積層して輸送した後に、各パレットのガラス板の異物転写の数をカウントすることによって行った。詳細な実験の条件は次の通りである。
The experiment was carried out by counting the number of foreign matter transferred on the glass plate of each pallet after transporting the glass plates stacked and transported on pallets with different materials and thickness of the lower surface support. The detailed experimental conditions are as follows.
ガラス板として、横寸法:2200mm、縦寸法:2500mmの日本電気硝子株式会社製のOA-10Gを用いる。ガラス板の厚みは、0.7mm、0.5mm、0.4mm、0.3mmの4種類とする。各厚みのガラス板を各パレットに同重量積載してガラス梱包体を作製する。作製した各ガラス板梱包体を道程200kmの同じルートに沿ってトラック輸送した後に洗浄し、ガラス板の表面における1μm以下の転写異物数を画像検査装置によりカウントする。1μm超の転写異物は洗浄により除去される。転写異物数は、過去の液晶ディスプレイの製造工程での不良発生率を考慮し、1μm以下の転写異物数が100個未満を「合格」、100個以上を「不合格」とした。なお、転写異物数は、パレットに積載された各ガラス板の転写異物数をカウントし、各ガラス板の転写異物の数の総和を積層枚数で割った値、すなわちガラス板1枚当たりの平均値とする。
As the glass plate, OA-10G manufactured by Nippon Electric Glass Co., Ltd. having a horizontal dimension of 2200 mm and a vertical dimension of 2500 mm is used. The glass plate has four types of thicknesses of 0.7 mm, 0.5 mm, 0.4 mm, and 0.3 mm. A glass package is produced by loading glass plates of various thicknesses on each pallet with the same weight. Each produced glass plate package is cleaned after being transported by truck along the same route of 200 km, and the number of transferred foreign matters of 1 μm or less on the surface of the glass plate is counted by an image inspection apparatus. Transfer foreign matter exceeding 1 μm is removed by washing. In consideration of the defect occurrence rate in the manufacturing process of the past liquid crystal display, the number of transferred foreign matters is defined as “pass” when the number of transfer foreign matters of 1 μm or less is less than 100, and “fail” when 100 or more. The number of transferred foreign objects is the value obtained by counting the number of transferred foreign substances on each glass plate loaded on the pallet and dividing the total number of transferred foreign objects on each glass plate by the number of laminated sheets, that is, the average value per glass plate. And
パレットの下面支持部に使用した板材は、発泡ポリプロピレン(PP)、硬質ポリ塩化ビニル(PVC)、ステンレス鋼板(SUS304)、アルミ板(Al)であり、それぞれの弾性率はPP:1.5GPa、PVC:4GPa、SUS:200GPa、Al:70GPaである。そして、これらの板材の中から1枚又は異なる2枚以上を選択して下面支持部に用いる。2枚以上の板材を選択する場合、選択した板材を重ねて積層構造(ただし、緩衝板が上面側)とする。また、下面支持部を構成する各層は、平面方向で3つに分割される(例えば、図3又は図4を参照)。
The plate materials used for the lower surface support part of the pallet are expanded polypropylene (PP), hard polyvinyl chloride (PVC), stainless steel plate (SUS304), and aluminum plate (Al), and each elastic modulus is PP: 1.5 GPa, PVC: 4 GPa, SUS: 200 GPa, Al: 70 GPa. Then, one of these plate materials or two or more different ones are selected and used for the lower surface support portion. When two or more plate materials are selected, the selected plate materials are stacked to form a laminated structure (where the buffer plate is on the upper surface side). Moreover, each layer which comprises a lower surface support part is divided | segmented into three by the plane direction (for example, refer FIG. 3 or FIG. 4).
以上の実験結果を表1に示す。
The above experimental results are shown in Table 1.
この表1の結果を、横軸をガラス板厚、縦軸を数式1の左辺で表される剛性関連値としてグラフ化したものを図10に示す。なお、図10では、転写異物数が合格であるものを「○」、転写異物数が不合格であるものを「×」として記載している。
FIG. 10 shows a graph of the results of Table 1 with the horizontal axis representing the glass plate thickness and the vertical axis representing the stiffness-related value represented by the left side of Equation 1. In FIG. 10, “◯” indicates that the number of transferred foreign substances is acceptable, and “X” indicates that the number of transferred foreign substances is not acceptable.
この図10の結果から合格と不合格の境界となる近似曲線Cを求める。近似曲線Cは、y=a/T+bとする。ここで、Tは横軸の変数(ガラス板の厚み)、yは縦軸の変数(下面支持部の剛性関連値)、a及びbは定数とする。そうすると、求められる近似曲線Cにおいて、aは「1513」、bは「-771」となって、数式1の右辺が求められる。そして、図10に示すように、当該近似曲線Cよりも下面支持部の剛性関連値が大きくなる領域では、転写異物数が合格基準を満たすことが認識できる。従って、数式1に規定する関係式が導き出される。
Approximate curve C serving as a boundary between pass and fail is obtained from the result of FIG. The approximate curve C is y = a / T + b. Here, T is a variable on the horizontal axis (thickness of the glass plate), y is a variable on the vertical axis (a rigidity-related value of the lower surface support portion), and a and b are constants. Then, in the obtained approximate curve C, a is “1513”, b is “−771”, and the right side of Equation 1 is obtained. As shown in FIG. 10, it can be recognized that in the region where the rigidity-related value of the lower surface support portion is larger than the approximate curve C, the number of transferred foreign matters satisfies the acceptance criteria. Therefore, the relational expression defined in Equation 1 is derived.
以上、本発明の実施形態に係るガラス板用パレット及びこれを用いたガラス板梱包体について説明したが、本発明の実施の形態はこれに限定されず、本発明の要旨を逸脱しない範囲で種々変更を施すことが可能である。
As mentioned above, although the pallet for glass plates which concerns on embodiment of this invention, and the glass plate package using the same were demonstrated, embodiment of this invention is not limited to this, In the range which does not deviate from the summary of this invention Changes can be made.
上記の実施形態では、緩衝板13を、第一緩衝板14と第二緩衝板15から構成する場合を説明したが、緩衝板13は単層であってもよいし、3層以上の複層であってもよい。
In the above embodiment, the case where the buffer plate 13 is composed of the first buffer plate 14 and the second buffer plate 15 has been described. However, the buffer plate 13 may be a single layer or a multilayer of three or more layers. It may be. *
また、上記の実施形態では、剛性板12と第一緩衝板14を、基台部6の上段部8にネジ止めするとともに、第一緩衝板14に第二緩衝板15を接着する場合を説明したが、下面支持部11を構成する各層の固定方法は特に限定されるものではなく、任意の方法を採用し得る。例えば、下面支持部11を構成する全ての層を接着固定(溶接含む)してもよい。
Moreover, in said embodiment, while stiffening the rigid board 12 and the 1st buffer board 14 to the upper stage part 8 of the base part 6, the case where the 2nd buffer board 15 is adhere | attached on the 1st buffer board 14 is demonstrated. However, the fixing method of each layer which comprises the lower surface support part 11 is not specifically limited, Arbitrary methods can be employ | adopted. For example, all the layers constituting the lower surface support portion 11 may be bonded and fixed (including welding).
1 ガラス板梱包体
2 パレット
3 ガラス板
4 保護シート
5 積層体
6 基台部
7 下段部
7s 四側面
7u 上面
8 上段部
8h 穴
8f 骨組
9 支柱
10 フォーク用穴
11 下面支持部
12 剛性板
12p 小板
13 緩衝板
14 第一緩衝板
14p 小板
15 第二緩衝板
15p 小板
16 側面押え板
17 挿入口
18 ネジ DESCRIPTION OFSYMBOLS 1 Glass plate package 2 Pallet 3 Glass plate 4 Protection sheet 5 Laminate body 6 Base part 7 Lower step part 7s Four side surface 7u Upper surface 8 Upper step part 8h Hole 8f Frame 9 Post 10 Fork hole 11 Lower surface support part 12 Rigid board 12p Small Plate 13 Buffer plate 14 First buffer plate 14p Small plate 15 Second buffer plate 15p Small plate 16 Side plate 17 Insert port 18 Screw
2 パレット
3 ガラス板
4 保護シート
5 積層体
6 基台部
7 下段部
7s 四側面
7u 上面
8 上段部
8h 穴
8f 骨組
9 支柱
10 フォーク用穴
11 下面支持部
12 剛性板
12p 小板
13 緩衝板
14 第一緩衝板
14p 小板
15 第二緩衝板
15p 小板
16 側面押え板
17 挿入口
18 ネジ DESCRIPTION OF
Claims (9)
- 複数枚のガラス板を平積みしてなる積層体を梱包するためのガラス板用パレットであって、
複数の穴が形成された格子状の骨組からなる基台部と、
前記基台部の上面に設けられて前記積層体の下面を支持する下面支持部とを備え、
前記下面支持部が、前記穴を塞ぐように前記基台部の上面に敷設された剛性板と、前記剛性板の上面に敷設された緩衝板とを含む積層構造を有し、
前記剛性板が、平面方向で複数の小板に分割されていることを特徴とするガラス板用パレット。 It is a glass plate pallet for packing a laminate formed by stacking a plurality of glass plates,
A base part composed of a lattice-like frame in which a plurality of holes are formed;
A lower surface support portion provided on the upper surface of the base portion and supporting the lower surface of the laminate,
The lower surface support portion has a laminated structure including a rigid plate laid on the upper surface of the base portion so as to close the hole, and a buffer plate laid on the upper surface of the rigid plate,
The glass plate pallet, wherein the rigid plate is divided into a plurality of small plates in a planar direction. - 前記緩衝板が、平面方向で複数の小板に分割されていることを特徴とする請求項1に記載のガラス板用パレット。 The glass plate pallet according to claim 1, wherein the buffer plate is divided into a plurality of small plates in a planar direction.
- 前記剛性板及び前記緩衝板が、前記基台部に分離可能にネジ止めされていることを特徴とする請求項1又は2に記載のガラス板用パレット。 The glass plate pallet according to claim 1 or 2, wherein the rigid plate and the buffer plate are screwed to the base portion so as to be separable.
- 前記剛性板の各々の前記小板の周縁部に沿って、前記基台部の骨組が設けられていることを特徴とする請求項1~3のいずれか1項に記載のガラス板用パレット。 The glass plate pallet according to any one of claims 1 to 3, wherein a frame of the base portion is provided along a peripheral edge portion of the small plate of each of the rigid plates.
- 前記緩衝板が、発泡樹脂からなる層を含む積層構造を有していることを特徴とする請求項1~4のいずれか1項に記載のガラス板用パレット。 The glass plate pallet according to any one of claims 1 to 4, wherein the buffer plate has a laminated structure including a layer made of foamed resin.
- 請求項1~5のいずれか1項に記載のガラス板用パレットの前記下面支持部で、ガラス板と保護シートとを交互に平積みしてなる積層体を支持してなることを特徴とするガラス板梱包体。 The glass plate pallet according to any one of claims 1 to 5, wherein the lower surface support portion supports a laminated body in which glass plates and protective sheets are alternately stacked. Glass plate package.
- 前記ガラス板の厚みをT[mm]とし、前記下面支持部の積層構造を構成する各層の厚みをD1,D2…Dn[mm]、各層の弾性率をE1,E2…En[GPa]とした場合に、
- 前記下面支持部の合計厚みが20mm以下であることを特徴とする請求項7に記載のガラス板梱包体。 The glass plate package according to claim 7, wherein a total thickness of the lower surface support portion is 20 mm or less.
- 前記ガラス板の厚みが0.5mm以下であることを特徴とする請求項7又は8に記載のガラス板梱包体。 The glass plate package according to claim 7 or 8, wherein the glass plate has a thickness of 0.5 mm or less.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018534350A JP6711403B2 (en) | 2016-08-16 | 2017-08-07 | Glass plate pallet and glass plate package |
CN201780048485.3A CN109562889B (en) | 2016-08-16 | 2017-08-07 | Bracket for glass plate and glass plate package body |
PCT/JP2017/028548 WO2018034180A1 (en) | 2016-08-16 | 2017-08-07 | Pallet for glass plate and glass plate packed body |
Applications Claiming Priority (2)
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JP2016-159689 | 2016-08-16 | ||
JP2016159689 | 2016-08-16 |
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WO2018034025A1 true WO2018034025A1 (en) | 2018-02-22 |
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PCT/JP2017/017284 WO2018034025A1 (en) | 2016-08-16 | 2017-05-02 | Pallet for glass plate and glass plate package |
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JP (1) | JP6711403B2 (en) |
CN (1) | CN109562889B (en) |
TW (1) | TWI734822B (en) |
WO (1) | WO2018034025A1 (en) |
Cited By (1)
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---|---|---|---|---|
WO2022107584A1 (en) * | 2020-11-20 | 2022-05-27 | 日本電気硝子株式会社 | Glass substrate production method and electronic device production method |
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JP2007030964A (en) * | 2005-07-29 | 2007-02-08 | Kyokuhei Glass Kako Kk | Glass transporting pallet |
JP3141556U (en) * | 2007-10-18 | 2008-05-08 | ヨンリエンパンチンミーコンイエクーフェンユーシェンコンスー | Flat panel holder |
JP2013224182A (en) * | 2008-12-26 | 2013-10-31 | Nippon Electric Glass Co Ltd | Glass sheet package |
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JP4090828B2 (en) * | 2002-09-12 | 2008-05-28 | 株式会社リコー | Goods carrier |
JP4251290B2 (en) * | 2003-10-09 | 2009-04-08 | 旭硝子株式会社 | Glass plate packing box, packing method and unpacking method |
DE102004061021B4 (en) * | 2004-12-18 | 2008-07-31 | Schott Ag | Packaging for stacked large-format thin-glass panes |
CN1958405A (en) * | 2005-11-02 | 2007-05-09 | 群康科技(深圳)有限公司 | Packing box for glass base plates, and packed composition |
KR100863083B1 (en) * | 2006-07-10 | 2008-10-13 | 한화테크엠주식회사 | The pallet |
KR101430779B1 (en) * | 2007-02-26 | 2014-08-18 | 아사히 가라스 가부시키가이샤 | Packaging pallet for plate-like body |
JP5354280B2 (en) * | 2008-07-29 | 2013-11-27 | 日本電気硝子株式会社 | Glass plate package |
KR101091020B1 (en) * | 2011-07-05 | 2011-12-09 | 주식회사 코아테크시스템 | Lcd glass crate |
JP2014108823A (en) * | 2012-12-04 | 2014-06-12 | Nippon Electric Glass Co Ltd | Pallet for glass plate packing and glass plate packing body |
JP5534085B2 (en) * | 2013-06-07 | 2014-06-25 | 日本電気硝子株式会社 | Glass plate package |
-
2017
- 2017-05-02 WO PCT/JP2017/017284 patent/WO2018034025A1/en active Application Filing
- 2017-08-07 CN CN201780048485.3A patent/CN109562889B/en active Active
- 2017-08-07 JP JP2018534350A patent/JP6711403B2/en active Active
- 2017-08-15 TW TW106127545A patent/TWI734822B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007030964A (en) * | 2005-07-29 | 2007-02-08 | Kyokuhei Glass Kako Kk | Glass transporting pallet |
JP3141556U (en) * | 2007-10-18 | 2008-05-08 | ヨンリエンパンチンミーコンイエクーフェンユーシェンコンスー | Flat panel holder |
JP2013224182A (en) * | 2008-12-26 | 2013-10-31 | Nippon Electric Glass Co Ltd | Glass sheet package |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022107584A1 (en) * | 2020-11-20 | 2022-05-27 | 日本電気硝子株式会社 | Glass substrate production method and electronic device production method |
Also Published As
Publication number | Publication date |
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JPWO2018034180A1 (en) | 2019-06-13 |
CN109562889B (en) | 2020-12-11 |
CN109562889A (en) | 2019-04-02 |
TW201811631A (en) | 2018-04-01 |
JP6711403B2 (en) | 2020-06-17 |
TWI734822B (en) | 2021-08-01 |
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