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JP2008049798A - Steering device - Google Patents

Steering device Download PDF

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Publication number
JP2008049798A
JP2008049798A JP2006227260A JP2006227260A JP2008049798A JP 2008049798 A JP2008049798 A JP 2008049798A JP 2006227260 A JP2006227260 A JP 2006227260A JP 2006227260 A JP2006227260 A JP 2006227260A JP 2008049798 A JP2008049798 A JP 2008049798A
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rack shaft
shaft
rack
buffer member
housing
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JP2006227260A
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JP4828353B2 (en
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Kan Komuro
冠 小室
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Hitachi Ltd
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Hitachi Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a steering device capable of damping collision of a shaft coupling and a housing or an end member without causing reduction of rigidity of an end of a rack shaft. <P>SOLUTION: In the steering device, the rack shaft 11 is penetrated into an approximately cylindrical housing consisting of a rack housing 3 and a cylinder tube 8, and ball joints 13 is threadingly-attached to both ends. Further, to both ends of the rack shaft, an approximately annular shock absorbing member 15 for damping the collision of an inner end surface of the ball joint and an outer end surface of the rack housing or an outer end surface of an end cap arranged on an outer end of the cylinder tube in the maximum slide of the rack shaft is fitted. As such, a locking groove 16 is formed on the outer circumsferencial surface at the end of the rack shaft and the shock-absorving member is fixedly locked to the outer circumsference at the end of the rack shaft through the locking groove, so that the end face of the rack shaft can be formed into a flat annular form continuously, which prevents rigidity reduction at the end of the rack shaft. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、例えば車両のラックピニオン式のパワーステアリング装置に適用され、ラック軸の端部に、タイロッドを保持する軸継手とハウジング又はエンド部材との衝突を緩衝する緩衝部材を有するステアリング装置に関する。   The present invention relates to a steering apparatus that is applied to, for example, a rack and pinion type power steering apparatus of a vehicle and has a buffer member that buffers a collision between a shaft coupling that holds a tie rod and a housing or an end member at an end of a rack shaft.

例えば車両のラックピニオン式のステアリング装置としては、例えば以下の特許文献1に示されるようなものが知られている。   For example, as a rack and pinion type steering device for a vehicle, for example, a device as shown in Patent Document 1 below is known.

このパワーステアリング装置は、シリンダチューブ内にピニオン軸と噛合する中空円筒状のラック軸が軸方向へ移動可能に配設され、該ラック軸の端部には車輪と連係するタイロッドを回動自在に保持するボールジョイントが螺着されると共に、シリンダチューブの端部にはボールジョイントに当接することによってラック軸の軸方向の最大移動位置を規制するエンドキャップが螺着されている。そして、ラック軸の端部には、該ラック軸の移動量が最大となったときにボールジョイントとエンドキャップとの衝突を緩衝する緩衝部材が嵌着されている。   In this power steering device, a hollow cylindrical rack shaft that meshes with a pinion shaft is disposed in a cylinder tube so as to be movable in the axial direction, and a tie rod that is linked to a wheel is rotatable at the end of the rack shaft. A ball joint to be held is screwed, and an end cap that restricts the maximum movement position of the rack shaft in the axial direction by abutting the ball joint is screwed to the end of the cylinder tube. A buffer member for buffering the collision between the ball joint and the end cap when the amount of movement of the rack shaft reaches a maximum is fitted to the end of the rack shaft.

前記緩衝部材は、合成樹脂によってほぼ円環状に形成され、一端面に径方向から対向する一対の係合突部が軸方向に沿ってそれぞれ突設されている。そして、この緩衝部材は、ラック軸の端面に径方向に沿って切欠形成された係止溝に前記両係合突部を嵌合させることにより、ラック軸の端部に係止固定されている。   The buffer member is formed in a substantially annular shape from a synthetic resin, and a pair of engaging protrusions facing each other in the radial direction are provided on one end face along the axial direction. The buffer member is locked and fixed to the end portion of the rack shaft by fitting both the engaging protrusions into a locking groove formed in the end surface of the rack shaft along the radial direction. .

このようにして、前記ステアリング装置は、ラック軸の最大移動位置において、前記緩衝部材が、ボールジョイントとエンドキャップが衝突する直前に該エンドキャップに衝突し、ボールジョイントとエンドキャップとの間で押圧されて径方向に弾性変形することによって、前記両者の衝撃を緩和して、該衝撃に伴う異音の発生などを防止するようになっている。
特開2005−161942号公報
Thus, in the steering device, the buffer member collides with the end cap immediately before the ball joint and the end cap collide, and is pressed between the ball joint and the end cap at the maximum movement position of the rack shaft. Then, by elastically deforming in the radial direction, the impact of the both is reduced, and the generation of abnormal noise associated with the impact is prevented.
JP 2005-161942 A

しかしながら、従来のステアリング装置にあっては、ラック軸の端面に前記係止溝が径方向に沿って切欠形成されていることから、該ラック軸の端部の剛性が低下してしまっている。このため、例えば路面から車輪に入力された荷重がタイロッドを介してラック軸に軸方向斜方から作用した場合に、ラック軸の端部の周壁が係止溝を中心として径方向外側に塑性変形する、いわゆる口開きの発生が危惧される。   However, in the conventional steering device, since the locking groove is notched in the radial direction on the end surface of the rack shaft, the rigidity of the end portion of the rack shaft is lowered. For this reason, for example, when a load input to the wheel from the road surface acts on the rack shaft obliquely in the axial direction via the tie rod, the peripheral wall at the end of the rack shaft is plastically deformed radially outward with the locking groove as the center. The so-called opening of mouth is concerned.

したがって、ラック軸とボールジョイントとの結合部の結合力が充分に得られないおそれがあり、この懸念を払拭すべく、従来ではラック軸の肉厚や外径の増大化が余儀なくされていた。そして、この結果、ステアリング装置の大型化や重量増を招来してしまうという問題があった。   Therefore, there is a possibility that the coupling force of the coupling portion between the rack shaft and the ball joint may not be sufficiently obtained. Conventionally, the thickness and outer diameter of the rack shaft have been inevitably increased in order to eliminate this concern. As a result, there is a problem that the steering device is increased in size and weight.

本発明は、このような技術的課題に着目して案出されたものであって、ラック軸の端部の剛性低下を招来することなく、タイロッドを保持する軸継手とハウジング又はエンド部材との衝突を緩衝し得るステアリング装置を提供するものである。   The present invention has been devised by paying attention to such a technical problem, and without causing a reduction in rigidity of the end portion of the rack shaft, the shaft coupling that holds the tie rod and the housing or the end member. A steering apparatus capable of buffering a collision is provided.

請求項1に記載の発明は、ハウジング内に軸方向へ移動可能に配設されたラック軸と、該ラック軸の両端部に結合された軸継手と、該軸継手に回動自在に支持されて車輪と連係するタイロッドと、前記ハウジングの軸方向一端部に設けられて前記ラック軸を摺動自在に支持するエンド部材と、前記ラック軸の両端部に配設され、該ラック軸の最大摺動時において前記ハウジングの軸方向他端部の外端面又は前記エンド部材の外端面に当接することにより、前記軸継手の衝突を緩衝する緩衝部材と、を備え、前記ラック軸の両端部外周面と前記緩衝部材の間に、前記緩衝部材を係合保持する係合手段を設け、前記ラック軸の軸方向両端面を平坦な円環状に連続して形成したことを特徴としている。   According to the first aspect of the present invention, a rack shaft disposed in the housing so as to be movable in the axial direction, a shaft joint coupled to both ends of the rack shaft, and a pivot joint supported by the shaft joint. A tie rod linked to the wheel, an end member provided at one end of the housing in the axial direction and slidably supporting the rack shaft, and disposed at both ends of the rack shaft. A buffer member for buffering the collision of the shaft joint by contacting the outer end surface of the other end in the axial direction of the housing or the outer end surface of the end member during movement, and outer peripheral surfaces of both ends of the rack shaft An engaging means for engaging and holding the buffer member is provided between the buffer member and the both end surfaces in the axial direction of the rack shaft are continuously formed in a flat annular shape.

この発明によれば、前記緩衝部材を、前記係合手段を介して前記ラック軸の両端部外周面に係合固定したことによって、前記ラック軸の軸方向の両端面を平坦な円環状に連続して形成することができる。したがって、前記ラック軸の両端部の充分な剛性が確保され、たとえ前記ラック軸の各端部に軸方向斜方からの荷重が作用しても、該ラック軸の各端部におけるいわゆる口開きを防止することができる。   According to this invention, the both end surfaces in the axial direction of the rack shaft are continuously formed in a flat annular shape by engaging and fixing the buffer member to the outer peripheral surfaces of the both ends of the rack shaft via the engaging means. Can be formed. Therefore, sufficient rigidity is secured at both ends of the rack shaft, and so-called opening at each end of the rack shaft is prevented even if a load from an oblique direction acts on each end of the rack shaft. Can be prevented.

請求項2に記載の発明は、ハウジング内に軸方向へ移動可能に配設されたラック軸と、該ラック軸の両端部に結合された軸継手と、該軸継手に回動自在に支持されて車輪と連係するタイロッドと、前記ハウジングの軸方向両端部にそれぞれ設けられて前記ラック軸を摺動自在に支持するエンド部材と、前記ラック軸の両端部に配設され、該ラック軸の最大摺動時において前記エンド部材の外端面に当接することにより、前記軸継手の衝突を緩衝する緩衝部材と、を備え、前記ラック軸の両端部外周面と前記緩衝部材の間に、前記緩衝部材を係合保持する係合手段を設け、前記ラック軸の軸方向両端面を平坦な円環状に連続して形成したことを特徴としている。   According to a second aspect of the present invention, a rack shaft disposed in the housing so as to be movable in the axial direction, a shaft joint coupled to both ends of the rack shaft, and a pivot joint supported by the shaft joint. Tie rods that are linked to the wheels, end members that are provided at both ends in the axial direction of the housing and slidably support the rack shaft, and are disposed at both ends of the rack shaft, A buffer member for buffering the collision of the shaft coupling by abutting against the outer end surface of the end member during sliding, and the buffer member between the outer peripheral surface of both ends of the rack shaft and the buffer member An engagement means for engaging and holding the rack shaft is provided, and both end surfaces in the axial direction of the rack shaft are continuously formed in a flat annular shape.

請求項3に記載の発明は、前記係合手段は、一部を前記ラック軸の両端部外周面にそれぞれ形成された係止溝によって構成したことを特徴としている。   The invention according to claim 3 is characterized in that a part of the engaging means is formed by a locking groove formed on each outer peripheral surface of both ends of the rack shaft.

以下に本発明に係るステアリング装置の実施の形態を図面に基づいて詳述する。   Embodiments of a steering apparatus according to the present invention will be described below in detail with reference to the drawings.

図1〜図10は、本発明に係るステアリング装置の第1の実施の形態を示し、従来と同様に車両のラックピニオン式のパワーステアリング装置に適用したものである。   1 to 10 show a first embodiment of a steering apparatus according to the present invention, which is applied to a rack and pinion type power steering apparatus for a vehicle, as in the prior art.

このパワーステアリング装置は、図10に示すように、一端側が図外のステアリングホイールに連結され、このステアリングホイールが操舵されることによって回転する操舵軸1と、該操舵軸1の他端側が収容され、車体の幅方向一端側に偏倚して設けられたギヤボックス2と、該ギヤボックス2の下端部に設けられ、車体の幅方向に延設されたラックハウジング3と、該ラックハウジング3の軸方向他端側に同軸上に接合されたパワーシリンダ4と、を備えている。   As shown in FIG. 10, this power steering device has one end connected to a steering wheel (not shown), and a steering shaft 1 that rotates when the steering wheel is steered, and the other end of the steering shaft 1 is accommodated. A gear box 2 that is biased to one end in the width direction of the vehicle body, a rack housing 3 that is provided at the lower end of the gear box 2 and extends in the width direction of the vehicle body, and a shaft of the rack housing 3 A power cylinder 4 coaxially joined to the other end in the direction.

前記ギヤボックス2内には、一端側が前記操舵軸1と連結する棒状のトーションバー5と、該トーションバー5を囲繞するように設けられたロータリバルブ6と、一端側が前記トーションバー5を介して操舵軸1と連結するピニオン軸7と、が収容されている。そして、操舵軸1とピニオン軸7との相対回転に基づいて前記トーションバー5が捩れることによって前記ロータリバルブ6が開閉し、その捩れ量に応じて前記パワーシリンダ4に供給する作動油の油量を制御している。   In the gear box 2, a rod-like torsion bar 5 whose one end is connected to the steering shaft 1, a rotary valve 6 provided so as to surround the torsion bar 5, and one end through the torsion bar 5. A pinion shaft 7 connected to the steering shaft 1 is accommodated. Then, the rotary valve 6 is opened and closed by twisting the torsion bar 5 based on the relative rotation between the steering shaft 1 and the pinion shaft 7, and the hydraulic oil supplied to the power cylinder 4 in accordance with the twist amount. The amount is controlled.

前記ラックハウジング3には、前記ピニオン軸7の他端部と、該ピニオン軸7の他端部に噛合して前記ステアリングホイールの回転に応じて軸方向に進退自在に移動するほぼ円筒状のラック軸11と、が収容され、このラック軸11は該ラックハウジング3と前記パワーシリンダ4とに跨って設けられている。そして、前記ラック軸11は、図外のナックルを介して左右の各車輪に連係されていて、前記ステアリングホイールの回転角に応じて軸方向に移動しつつ前記ナックルを左右に引くことよって両車輪の向きを変更している。   The rack housing 3 has a substantially cylindrical rack that meshes with the other end of the pinion shaft 7 and the other end of the pinion shaft 7 so as to move forward and backward in the axial direction according to the rotation of the steering wheel. The rack shaft 11 is provided across the rack housing 3 and the power cylinder 4. The rack shaft 11 is linked to left and right wheels via a knuckle (not shown), and both wheels are moved by pulling the knuckle left and right while moving in the axial direction according to the rotation angle of the steering wheel. The orientation is changed.

前記パワーシリンダ4は、アルミニウム合金材料によってほぼ円筒状に形成されて本発明に係るハウジングの軸方向一端側を構成するシリンダチューブ8の内周側に前記ラック軸11が貫通状態に収容され、該ラック軸11の外周側に設けられたピストン9によって図10中右側の第1油圧室P1と図10中左側の第2油圧室P2の二つの圧力室に隔成されている。そして、前記パワーシリンダ4は、前記ギヤハウジング2に接続された第1油路配管10a及び第2油路配管10bを介して前記各圧力室P1,P2にそれぞれ供給された油圧がラック軸11の軸方向の移動を補助することにより、運転者の操舵力をアシストしている。   The power cylinder 4 is formed in an almost cylindrical shape by an aluminum alloy material, and the rack shaft 11 is accommodated in a penetrating state on the inner peripheral side of a cylinder tube 8 constituting one end side in the axial direction of the housing according to the present invention. The piston 9 provided on the outer peripheral side of the rack shaft 11 is divided into two pressure chambers, a first hydraulic chamber P1 on the right side in FIG. 10 and a second hydraulic chamber P2 on the left side in FIG. In the power cylinder 4, the hydraulic pressure supplied to the pressure chambers P 1 and P 2 via the first oil passage pipe 10 a and the second oil passage pipe 10 b connected to the gear housing 2 is supplied to the rack shaft 11. By assisting the movement in the axial direction, the steering force of the driver is assisted.

また、前記パワーシリンダ4の一端部(図10中左端部)には、前記ラック軸11の一端部を摺動自在に支持するエンド部材であるエンドキャップ12が設けられている。このエンドキャップ12は、中空のほぼボルト形状に形成され、軸方向外側からシリンダチューブ8の一端部に螺着されることにより、ラック軸11を軸方向に沿って貫通状態に支持しつつシリンダチューブ8の一端部開口を閉塞している。   In addition, an end cap 12 that is an end member that slidably supports one end of the rack shaft 11 is provided at one end of the power cylinder 4 (left end in FIG. 10). The end cap 12 is formed in a hollow substantially bolt shape, and is screwed into one end of the cylinder tube 8 from the outside in the axial direction, thereby supporting the rack shaft 11 in a penetrating state along the axial direction. 8 is closed at one end.

前記ラック軸11は、図4及び図5に示すように、アルミニウム合金材によってほぼ円筒状に形成され、軸方向の両端面11a,11aが平坦な円環状に連続して形成されている。また、このラック軸11の軸方向両端部の内周面には、軸方向沿って所定範囲に雌ねじ部11bがそれぞれ形成されている。   As shown in FIGS. 4 and 5, the rack shaft 11 is formed of an aluminum alloy material in a substantially cylindrical shape, and both end surfaces 11 a and 11 a in the axial direction are continuously formed in a flat annular shape. Further, on the inner peripheral surfaces of both end portions in the axial direction of the rack shaft 11, female thread portions 11b are formed in a predetermined range along the axial direction.

そして、前記ラック軸11の両端部には、図1及び図10に示すように、軸継手であるボールジョイント13が前記雌ねじ部11bを介して螺着され、該ボールジョイント13によって図外の各ナックルアームを押し引きして車輪に角度をつけるタイロッド14の一端部が回動自在に連結されている。   As shown in FIGS. 1 and 10, a ball joint 13 that is a shaft joint is screwed to both ends of the rack shaft 11 via the female screw portion 11 b, and each ball joint 13 is not shown in the figure. One end of a tie rod 14 that pushes and pulls the knuckle arm to angle the wheel is rotatably connected.

前記タイロッド14は、図10に示すように、ほぼ円筒状に形成された筒状部14aと、一端部に形成されてボールジョイント13に連結する球状部14bと、他端側に形成されて前記ナックルに連係する図外のタイロッドエンドと、から主として構成されている。   As shown in FIG. 10, the tie rod 14 has a cylindrical portion 14a formed in a substantially cylindrical shape, a spherical portion 14b formed at one end and connected to the ball joint 13, and formed at the other end. It mainly comprises a tie rod end (not shown) linked to the knuckle.

前記ボールジョイント13は、図1及び図10に示すように、周知のボールジョイントであって、前記タイロッド14の球状部14bを保持するほぼ円筒状の保持部13aを有し、該保持部13aの外底面である内端面13bから軸方向に、前記雌ねじ部11bに螺合する雄ねじが形成されたねじ部13cが突設されている。そして、このボールジョイント13は、そのねじ部13cをラック軸11の雌ねじ部11bに螺着し、前記保持部13aの内端面13bがラック軸11の端面11aに突き当て状態にねじ止め固定されている。   As shown in FIGS. 1 and 10, the ball joint 13 is a well-known ball joint, and has a substantially cylindrical holding portion 13 a that holds the spherical portion 14 b of the tie rod 14, and the holding portion 13 a A threaded portion 13c formed with a male screw that is screwed into the female threaded portion 11b is projected in the axial direction from the inner end surface 13b that is the outer bottom surface. The ball joint 13 has its threaded portion 13c screwed to the female threaded portion 11b of the rack shaft 11, and the inner end surface 13b of the holding portion 13a is fixed to the end surface 11a of the rack shaft 11 with screws. Yes.

前記保持部13aは、図10に示すように、内周側に球面状の滑り面を有し、タイロッド14の球状部14bを包囲するように収容保持している。これにより、タイロッド14は、前記球状部14bを支点として三次元的に回動可能に連結されている。   As shown in FIG. 10, the holding portion 13 a has a spherical sliding surface on the inner peripheral side, and is accommodated and held so as to surround the spherical portion 14 b of the tie rod 14. Thereby, the tie rod 14 is connected to be able to rotate three-dimensionally with the spherical portion 14b as a fulcrum.

このような構成から、前記ラック軸11は、図10中右方向へ摺動する場合には、ボールジョイント13の保持部13aの内端面13bがエンドキャップ12の軸方向の外端面12aに当接することによって、該ラック軸11の図10中右方向への最大摺動位置が規制される一方、図10中左方向へ摺動する場合には、前記保持部13aの内端面13bが前記ラックハウジング3の軸方向外側の端面3aに当接することによって、該ラック軸11の図10中左方向への最大摺動位置が規制されている。   With such a configuration, when the rack shaft 11 slides in the right direction in FIG. 10, the inner end surface 13 b of the holding portion 13 a of the ball joint 13 contacts the outer end surface 12 a in the axial direction of the end cap 12. As a result, the maximum sliding position of the rack shaft 11 in the right direction in FIG. 10 is restricted, while when sliding in the left direction in FIG. 10, the inner end surface 13b of the holding portion 13a is used as the rack housing. 3, the maximum sliding position of the rack shaft 11 in the left direction in FIG. 10 is regulated.

また、前記ラック軸11の軸方向の両端部外周面には、図1〜図3及び図10に示すように、一対の緩衝部材15が係合手段によってそれぞれ設けられている。   Further, as shown in FIGS. 1 to 3 and 10, a pair of buffer members 15 are respectively provided on the outer peripheral surfaces of both end portions in the axial direction of the rack shaft 11 by engaging means.

この緩衝部材15は、ウレタン樹脂によってほぼ円環状に形成され、ボールジョイント13の保持部13aの内端面13bとラックハウジング3の端面3a又はエンドキャップ12の外端面12aとの当接時における緩衝機能を発揮している。そして、前記係合手段は、軸方向の両端部外周面に周方向に沿って円環溝形状にそれぞれ切欠形成された一対の係止溝16と、前記緩衝部材15の内周面に径方向に突設されて前記係止溝16に対応する係合突部17と、によって構成されている。   The buffer member 15 is formed in a substantially annular shape by urethane resin, and functions as a buffer when the inner end surface 13b of the holding portion 13a of the ball joint 13 contacts the end surface 3a of the rack housing 3 or the outer end surface 12a of the end cap 12. Is demonstrating. The engaging means includes a pair of locking grooves 16 formed in the outer circumferential surface of both end portions in the axial direction in a circular groove shape along the circumferential direction, and a radial direction on the inner circumferential surface of the buffer member 15. And an engaging protrusion 17 corresponding to the locking groove 16.

前記係止溝16は、図1及び図3に示すように、縦断面がほぼ円弧状に形成され、その軸方向位置が、ボールジョイント13のねじ部13cがねじ込まれる軸方向領域の範囲内において任意の位置に形成されている。   As shown in FIGS. 1 and 3, the locking groove 16 is formed in a substantially arc shape in the longitudinal section, and its axial position is within the range of the axial region into which the threaded portion 13 c of the ball joint 13 is screwed. It is formed at an arbitrary position.

前記係合突部17は、図3に示すように、ラック軸11に組み付けられた状態で軸方向内側となる内周端縁に突設されて、その突出量(外径)Rが係止溝16の溝深さ(内径)rよりも僅かに小さく形成されている。   As shown in FIG. 3, the engaging protrusion 17 protrudes from the inner peripheral edge that is the inner side in the axial direction when assembled to the rack shaft 11, and its protrusion amount (outer diameter) R is locked. The groove 16 is formed slightly smaller than the groove depth (inner diameter) r.

すなわち、前記緩衝部材15は、係止溝16の溝深さrと係合突部17の突出量Rとの差分である僅かな隙間c1を介して係止溝16に係合し、ラック軸11の端部に組み付けられた状態において、前記保持部13aの内端面13bに圧接することがないように設けられている。なお、前記係止溝16の溝深さrは約0.5mmに設定され、前記隙間c1は約0.1mm程度に設定されている。   In other words, the buffer member 15 is engaged with the locking groove 16 through a slight gap c1 which is the difference between the groove depth r of the locking groove 16 and the protrusion amount R of the engaging protrusion 17, and the rack shaft 11 is provided so as not to be in pressure contact with the inner end surface 13b of the holding portion 13a in a state assembled to the end portion of the holding portion 13a. The groove depth r of the locking groove 16 is set to about 0.5 mm, and the gap c1 is set to about 0.1 mm.

さらに、前記緩衝部材15は、軸方向外側の端面(外端面)が、ラック軸11の端面11aと共にほぼ平坦面を形成するように、つまりラック軸11にボールジョイント13が螺着された状態において前記保持部13aの内端面13bに対して僅かに離間するように配設されている。さらに、前記緩衝部材15は、内径がラック軸11の端部外径よりも僅かに大きく形成され、ラック軸11に対して隙間c2を介して若干遊嵌状態に設けられている。   Further, the buffer member 15 has an axially outer end surface (outer end surface) that forms a substantially flat surface together with the end surface 11a of the rack shaft 11, that is, in a state where the ball joint 13 is screwed to the rack shaft 11. The holding portion 13a is disposed so as to be slightly separated from the inner end surface 13b. Further, the buffer member 15 has an inner diameter that is slightly larger than the outer diameter of the end of the rack shaft 11, and is slightly loosely fitted to the rack shaft 11 via a gap c <b> 2.

また、前記緩衝部材15は、組み付け状態においてラックハウジング3の端面3a又はエンドキャップ12の外端面12aに対向する軸方向内側の端面(内端面)の外周側に、周方向に沿って連続した環状突部18が突設され、該環状突部18の内周側には、ほぼ円筒状の空間である凹部19が形成されている。さらに、前記緩衝部材15の内端面には、周方向に沿って連続して僅かに窪む環状凹溝20が、前記環状突部18の内周側に隣接して切欠形成されている。   In addition, the buffer member 15 has an annular shape that is continuous along the circumferential direction on the outer peripheral side of the end surface (inner end surface) on the axially inner side facing the end surface 3a of the rack housing 3 or the outer end surface 12a of the end cap 12 in the assembled state. A protruding portion 18 is provided, and a concave portion 19 that is a substantially cylindrical space is formed on the inner peripheral side of the annular protruding portion 18. Further, an annular groove 20 that is continuously depressed along the circumferential direction is formed on the inner end surface of the buffer member 15 so as to be adjacent to the inner circumferential side of the annular protrusion 18.

一方、前記ラックハウジング3の端面3aの内周縁には、前記緩衝部材15の最大厚さ方向幅よりも若干小さいほぼ円筒状の凹溝3bが形成されている。これによって、ラック軸11の図10中左方向への最大摺動時において、前記緩衝部材15が前記凹溝3b内に弾性的に収容されるようになっている。なお、図示は省略するが、前記エンドキャップ12の外端面の内周縁にも、前記凹溝3bと同様の凹溝が形成されている。   On the other hand, on the inner peripheral edge of the end surface 3 a of the rack housing 3, a substantially cylindrical concave groove 3 b that is slightly smaller than the width in the maximum thickness direction of the buffer member 15 is formed. As a result, when the rack shaft 11 slides to the left in FIG. 10, the buffer member 15 is elastically accommodated in the concave groove 3b. In addition, although illustration is abbreviate | omitted, the concave groove similar to the said concave groove 3b is formed also in the inner periphery of the outer end surface of the said end cap 12. As shown in FIG.

次に、本実施の形態に係るパワーステアリング装置の特徴的な作用について、図8〜図10に基づいて説明する。   Next, the characteristic operation of the power steering apparatus according to the present embodiment will be described with reference to FIGS.

例えば前記ラック軸11が図10中左方向へ摺動した場合、前述のように、やがてボールジョイント13の保持部13aの内端面13bがラックハウジング3の端面3aに当接するが、前記保持部13aよりも軸方向内側に前記緩衝部材15が設けられていることから、ラック軸11の最大摺動時の直前に、図8に示すように、まず緩衝部材15の環状突部18がラックハウジング3の凹溝3bの内底面3cに当接する。   For example, when the rack shaft 11 slides in the left direction in FIG. 10, the inner end surface 13b of the holding portion 13a of the ball joint 13 eventually comes into contact with the end surface 3a of the rack housing 3 as described above. Since the buffer member 15 is provided on the inner side in the axial direction, the annular protrusion 18 of the buffer member 15 is first provided in the rack housing 3 immediately before the maximum sliding of the rack shaft 11 as shown in FIG. It contacts the inner bottom surface 3c of the concave groove 3b.

続いて、さらにラック軸11が左方へ進出すると、前記環状突部18が漸次圧縮変形することによって、ラック軸11の勢力を減衰するように作用し、この変形に伴って環状突部18を構成する肉(体積)が前記凹部19へと移動していく。そして、前記環状突部18の圧縮変形が進むにつれて、緩衝部材15の弾性力、すなわちラック軸11の摺動に対する減衰力も増大する。これによって、ラック軸11の勢力が漸次減衰されて、図9に示すように、緩衝部材15が最大圧縮変形に到達すると共に、前記保持部13aの内端面13bがラックハウジング3の端面3aに当接して、ラック軸11のそれ以上のストローク移動が規制される。   Subsequently, when the rack shaft 11 further advances to the left, the annular protrusion 18 gradually compresses and deforms, thereby acting to attenuate the force of the rack shaft 11. The constituent meat (volume) moves to the recess 19. As the annular projection 18 is further compressed and deformed, the elastic force of the buffer member 15, that is, the damping force against the sliding of the rack shaft 11 increases. As a result, the force of the rack shaft 11 is gradually attenuated, and as shown in FIG. 9, the buffer member 15 reaches the maximum compression deformation, and the inner end surface 13b of the holding portion 13a abuts against the end surface 3a of the rack housing 3. In contact therewith, further stroke movement of the rack shaft 11 is restricted.

以上のような緩衝作用を得るにあたって、前記緩衝部材15を、前記保持部13aの内端面13bに対して僅かに離間するように配設すると共に、ラック軸11の端部外周に僅かな隙間c1,c2を介して若干遊嵌状態に嵌着し、ラックハウジング3の凹溝3bに当接するまでは常時無負荷としたことによって、該緩衝部材15の弾性力をすべて前記緩衝作用に寄与することができる。   In obtaining the buffering action as described above, the buffer member 15 is disposed so as to be slightly separated from the inner end surface 13b of the holding portion 13a, and a slight gap c1 is provided on the outer periphery of the end portion of the rack shaft 11. , C2 to be fitted in a slightly loose fit state, and no load is applied until the contact with the concave groove 3b of the rack housing 3, so that all the elastic force of the buffer member 15 contributes to the buffer action. Can do.

さらに、前記緩衝部材15の内端面に前記環状突部18を形成し、前記緩衝作用時において、該環状突部18のみをラックハウジング3の凹溝3bの内底面3cに当接させたことによって、この環状突部18の突設に伴って形成された前記凹部19が環状突部18の弾性変形時における逃げ溝の役割を果たし、該弾性変形による肉の移動(体積変化)を前記凹部19によって吸収させることができる。すなわち、前記弾性変形時における緩衝部材15の体積変化の余地を確保したことによって、該緩衝部材15の変形が抑制されることがないため、緩衝部材15の有する弾性力をすべて前記緩衝作用に寄与することができる。   Further, the annular protrusion 18 is formed on the inner end surface of the buffer member 15, and only the annular protrusion 18 is brought into contact with the inner bottom surface 3 c of the concave groove 3 b of the rack housing 3 during the buffering action. The concave portion 19 formed as the annular projection 18 is projected serves as a relief groove when the annular projection 18 is elastically deformed, and the movement (volume change) of the meat due to the elastic deformation is caused by the concave portion 19. Can be absorbed. That is, since the deformation of the buffer member 15 is not suppressed by securing the room for the volume change of the buffer member 15 during the elastic deformation, all the elastic force of the buffer member 15 contributes to the buffer action. can do.

これらによって、前記緩衝作用時における前記緩衝部材15の緩衝特性の変化を防止することができ、該緩衝部材15の所望とする緩衝特性が得られるため、ラック軸11の最大摺動時において前記保持部13aの内端面13bとラックハウジング3の端面3aとの衝突音を確実に防止することができる。   As a result, a change in the buffering characteristic of the buffer member 15 during the buffering operation can be prevented, and a desired buffering characteristic of the buffer member 15 can be obtained. The collision noise between the inner end surface 13b of the portion 13a and the end surface 3a of the rack housing 3 can be reliably prevented.

また、前記緩衝部材15は、前記係合突部17を前記係止溝16に係合させることによってラック軸11の端部外周に嵌着されていることから、前記緩衝作用時において、前記保持部13aの内端面13bとラックハウジング3の端面3aとの間で押圧されることによって軸方向に圧縮変形し、この圧縮変形によって緩衝部材15の体積は径方向へと移動するため、係合突部17が係止溝16内に入り込む方向へ変形する。これによって、ラック軸11に対する緩衝部材15の結合力が増大し、緩衝部材15の軸方向の位置ずれを防止することができる。   Further, since the buffer member 15 is fitted on the outer periphery of the end of the rack shaft 11 by engaging the engaging protrusion 17 with the locking groove 16, the holding member is held during the buffering operation. By being pressed between the inner end face 13b of the portion 13a and the end face 3a of the rack housing 3, it is compressed and deformed in the axial direction, and the volume of the buffer member 15 is moved in the radial direction by this compressive deformation. The portion 17 is deformed in a direction to enter the locking groove 16. As a result, the coupling force of the buffer member 15 to the rack shaft 11 is increased, and the axial displacement of the buffer member 15 can be prevented.

また、前記係止溝16をボールジョイント13のねじ部13cがねじ込まれるラック軸11の軸方向領域の範囲内に形成し、ボールジョイント13の取付状態において前記ねじ部13cと径方向に重複するように係止溝16の位置を設定したことによって、該係止溝16が形成された部位におけるラック軸11の周壁の肉厚と前記ねじ部13cの径方向の肉厚との合計厚さがラック軸11の他の部位における周壁の肉厚よりも大きく確保されている。これによって、前記係止溝16は、薄肉に形成されたラック軸11の外周面に形成されているが、該係止溝16の形成によってラック軸11の端部における径方向の剛性低下が防止されている。   Further, the locking groove 16 is formed within the range of the axial direction region of the rack shaft 11 into which the threaded portion 13c of the ball joint 13 is screwed, and overlaps with the threaded portion 13c in the radial direction when the ball joint 13 is mounted. By setting the position of the locking groove 16, the total thickness of the peripheral wall thickness of the rack shaft 11 and the radial thickness of the screw portion 13c at the portion where the locking groove 16 is formed is the rack. It is ensured larger than the thickness of the peripheral wall at the other part of the shaft 11. As a result, the locking groove 16 is formed on the outer peripheral surface of the rack shaft 11 formed to be thin, but the formation of the locking groove 16 prevents a decrease in radial rigidity at the end of the rack shaft 11. Has been.

なお、前記緩衝部材15の緩衝作用の説明においてラック軸11が図10中左方向に摺動した場合のみについて記述したが、ラック軸11が図10中右方向に摺動した場合であっても、前記保持部13aの内端面13bがエンドキャップ12の外端面12aに当接する点で異なるのみで、前記緩衝作用については前記ラックハウジング3の端面3aに当接する場合と同様の作用効果が得られる。   In the description of the buffering action of the buffer member 15, only the case where the rack shaft 11 slides in the left direction in FIG. 10 is described. However, even when the rack shaft 11 slides in the right direction in FIG. The only difference is that the inner end surface 13b of the holding portion 13a abuts on the outer end surface 12a of the end cap 12, and the same effect as that in the case of abutting on the end surface 3a of the rack housing 3 can be obtained with respect to the buffering action. .

したがって、この実施の形態によれば、前記各緩衝部材15を、前記各係止溝16を介してラック軸11の両端部外周にそれぞれ嵌着する構造としたことによって、該ラック軸11の軸方向の両端面を平坦な円環状に連続して形成することができ、ラック軸11の両端部の充分な剛性を確保することができる。これによって、前記タイロッド14を介して車輪からラック軸11に対して軸方向斜めに荷重が入力されるなど、ラック軸11の径方向に比較的大きな外力が作用しても、該ラック軸11の両端部におけるいわゆる口開きを防止することができる。   Therefore, according to this embodiment, each buffer member 15 is structured to be fitted to the outer periphery of both end portions of the rack shaft 11 via the respective locking grooves 16, so that the shaft of the rack shaft 11 is provided. Both end surfaces in the direction can be continuously formed in a flat annular shape, and sufficient rigidity of both end portions of the rack shaft 11 can be ensured. As a result, even if a relatively large external force acts in the radial direction of the rack shaft 11, such as when a load is input obliquely from the wheel to the rack shaft 11 via the tie rod 14, So-called opening at both ends can be prevented.

また、前記緩衝部材15をラック軸11に遊嵌状態に嵌着させたことによって、前述のような緩衝部材15の良好な緩衝特性を確保しつつ、該緩衝部材15の組み付け作業性の向上が図れる。   Further, by fitting the buffer member 15 to the rack shaft 11 in a loosely fitted state, it is possible to improve the assembling workability of the buffer member 15 while ensuring good buffer characteristics of the buffer member 15 as described above. I can plan.

図11は、本発明に係るステアリング装置の第2の実施の形態を示し、基本的な構成は前記第1の実施の形態と同様であり、異なるところは、前記緩衝部材15の係合突部17がラック軸11の係止溝16に対して締め代を有し、つまり係合突部17の突出量Rが係止溝16の溝深さrよりも大きく設定され、該係合突部17が係止溝16に弾性的に嵌合している(前記隙間c1がゼロ)。そして、前記環状凹溝20の溝深さdが軸方向に沿って延長され、前記係合突部17の直径Dよりも大きく形成されている。すなわち、環状凹溝20は、その最大溝深さの位置が係合突部17よりも軸方向外側(図中右側)となるように設定されている。   FIG. 11 shows a second embodiment of the steering apparatus according to the present invention, the basic configuration is the same as that of the first embodiment, and the difference is the engagement protrusion of the buffer member 15. 17 has a tightening margin with respect to the locking groove 16 of the rack shaft 11, that is, the protrusion amount R of the engaging protrusion 17 is set larger than the groove depth r of the locking groove 16, and the engaging protrusion 17 is elastically fitted into the locking groove 16 (the gap c1 is zero). The groove depth d of the annular concave groove 20 is extended along the axial direction and is larger than the diameter D of the engagement protrusion 17. That is, the annular groove 20 is set so that the position of the maximum groove depth is on the axially outer side (right side in the drawing) than the engaging protrusion 17.

したがって、この実施の形態によれば、前記係合突部17が前記係止溝16に対して締め代をもって嵌着されていることから、前記緩衝部材15をラック軸11に対して強固に固定することができ、これによって、緩衝部材15の軸方向の位置ずれを確実に防止することができる。   Therefore, according to this embodiment, since the engaging protrusion 17 is fitted to the locking groove 16 with a tightening margin, the buffer member 15 is firmly fixed to the rack shaft 11. Accordingly, the axial displacement of the buffer member 15 can be reliably prevented.

しかも、前記環状凹溝20の溝深さが比較的大きく確保されているために、前記緩衝作用時において前記環状突部18が弾性(圧縮)変形する際に、この変形に伴う環状突部18の肉の移動(体積変化)を環状凹溝20によって確実に吸収させることができる。これによって、前記緩衝部材15は、前記係合突部17が前記係止溝16に対して締め代をもって嵌着されていても、前記弾性変形に伴う体積変化の余地が確保されて、該弾性変形が抑制されることがないために、緩衝部材15の有する弾性力をすべて前記緩衝作用に寄与することができる。この結果、前記緩衝作用時において、前記緩衝部材15の所望とする緩衝特性が得られる。   In addition, since the groove depth of the annular groove 20 is relatively large, when the annular protrusion 18 is elastically (compressed) deformed during the buffering action, the annular protrusion 18 associated with this deformation is deformed. The movement of the meat (volume change) can be reliably absorbed by the annular groove 20. Thereby, even if the engagement protrusion 17 is fitted to the locking groove 16 with a tightening margin, the buffer member 15 can secure a room for volume change due to the elastic deformation, and the elastic member Since the deformation is not suppressed, all the elastic force of the buffer member 15 can contribute to the buffer action. As a result, a desired buffering characteristic of the buffer member 15 is obtained during the buffering operation.

前記各実施の形態から把握される前記各請求項に記載した発明以外の技術的思想について以下に説明する。   The technical ideas other than the invention described in each of the claims ascertained from the respective embodiments will be described below.

請求項(1) 前記緩衝部材は、前記ハウジングの軸方向他端面又はエンド部材の外端面に当接しない状態において応力を受けないように配設されたことを特徴とする請求項3に記載のステアリング装置。   The shock absorbing member is disposed so as not to receive stress in a state where it does not contact the other end surface in the axial direction of the housing or the outer end surface of the end member. Steering device.

この発明によれば、前記緩衝部材は、前記ハウジングの軸方向他端面又はエンド部材の外端面に当接しない状態において無負荷となる構造にしたため、他の外力による前記緩衝部材の緩衝特性の変化を防止することができ、これによって、該緩衝部材の所望とする緩衝特性を得ることができる。   According to this invention, since the buffer member has a structure in which no load is applied in a state where it does not contact the other axial end surface of the housing or the outer end surface of the end member, a change in the buffer characteristic of the buffer member due to other external force Thus, the desired cushioning characteristics of the cushioning member can be obtained.

請求項(2) 前記各係止溝を、前記ラック軸の両端部外周に円環状にそれぞれ形成する一方、
前記各緩衝部材の内周部に、前記各係止溝に僅かな隙間を隔てて嵌合する円環状の係合突部をそれぞれ形成し、
前記各緩衝部材を、その軸方向外端面と前記ラック軸の端面との軸方向位置をほぼ一致させつつ、ラック軸の前記各係止溝に遊嵌状態に嵌着したことを特徴とする請求項(1)に記載のステアリング装置。
(2) While each of the locking grooves is formed in an annular shape on the outer periphery of both ends of the rack shaft,
On the inner peripheral portion of each buffer member, an annular engagement protrusion is formed, which is fitted to each locking groove with a slight gap,
Each of the buffer members is fitted into each of the locking grooves of the rack shaft in a loosely fitted state while the axial positions of the outer end surface in the axial direction and the end surface of the rack shaft are substantially matched. A steering device according to item (1).

この発明によれば、前記各緩衝部材を、その軸方向外端面と前記ラック軸の端面との軸方向位置をほぼ一致させつつ、ラック軸の前記各係止溝に遊嵌状態に嵌着したことによって、前記ラック軸に対する取付状態において、前記ボールジョイントの当接面と前記係止溝の軸方向内側の内面との間における圧縮変形が防止される。これによって、前記緩衝部材は、前記ハウジングの軸方向他端面又はエンド部材の外端面に当接しない状態において常時無負荷となることから、その弾性力をすべて前記緩衝作用に寄与することができ、該緩衝作用における緩衝特性の変化を防止することができる。   According to this invention, each of the buffer members is fitted into the respective locking grooves of the rack shaft in a loosely fitted state while the axial positions of the outer end surface in the axial direction and the end surface of the rack shaft are substantially matched. Thereby, in the mounting state with respect to the rack shaft, compressive deformation between the contact surface of the ball joint and the inner surface on the axially inner side of the locking groove is prevented. Thereby, since the buffer member is always unloaded in a state where it does not contact the other end surface in the axial direction of the housing or the outer end surface of the end member, all of its elastic force can contribute to the buffer action, It is possible to prevent a change in the buffer characteristics due to the buffer action.

請求項(3) 前記各係止溝を、前記ラック軸の両端部外周に円環状にそれぞれ形成する一方、
前記各緩衝部材の内周部に、前記各係止溝に嵌合する円環状の係合突部をそれぞれ形成し、
前記各係合突部を前記各係止溝に嵌合させることにより、前記各緩衝部材を前記ラック軸の両端部外周に嵌着したことを特徴とする請求項3に記載のステアリング装置。
(3) While each of the locking grooves is formed in an annular shape on the outer periphery of both ends of the rack shaft,
On the inner peripheral portion of each buffer member, an annular engagement protrusion that fits into each locking groove is formed,
The steering apparatus according to claim 3, wherein the buffer members are fitted to the outer circumferences of both end portions of the rack shaft by fitting the engagement protrusions to the locking grooves.

この発明によれば、前記緩衝部材は、前記緩衝作用時において、前記ボールジョイントの当接面と前記ハウジングの軸方向他端面又はエンド部材の外端面に挟まれて圧縮変形するため、前記係合突部が前記係止溝内に入り込む方向へ弾性変形する。これによって、前記緩衝部材と前記ラック軸との結合力が高められ、前記緩衝部材の軸方向の位置ずれを防止することができる。   According to this invention, the buffer member is compressed and deformed by being sandwiched between the contact surface of the ball joint and the other axial end surface of the housing or the outer end surface of the end member during the buffer operation. The protrusion is elastically deformed in the direction of entering the locking groove. As a result, the coupling force between the buffer member and the rack shaft is increased, and the axial displacement of the buffer member can be prevented.

請求項(4) 前記緩衝部材における前記ハウジングの軸方向他端面又はエンド部材の外端面に対向する端面の外周側に環状突部を形成したことを特徴とする請求項1又は2に記載のステアリング装置。   [Claim 4] The steering according to claim 1 or 2, wherein an annular protrusion is formed on an outer peripheral side of an end face of the buffer member facing the other end face in the axial direction of the housing or an outer end face of the end member. apparatus.

この発明によれば、前記環状突部のみを前記ハウジングの軸方向他端面又はエンド部材の外端面と当接させることによって、該環状突部が弾性変形した際には、この環状突部の内周側の空間が逃げ溝の役割を果たし、該環状突部の変形による肉の移動(体積変化)を前記空間によって吸収させることができるため、所望の緩衝特性を得ることができる。   According to this invention, when only the annular protrusion is brought into contact with the other axial end surface of the housing or the outer end surface of the end member, when the annular protrusion is elastically deformed, Since the space on the peripheral side serves as a relief groove and the movement of the meat (volume change) due to the deformation of the annular protrusion can be absorbed by the space, a desired buffer characteristic can be obtained.

請求項(5) 前記ラック軸をほぼ円筒状に形成すると共に、該ラック軸の両端部内周面に雌ねじ部を形成する一方、
前記ボールジョイントにおける前記ラック軸との結合部外周に、前記雌ねじ部に螺合する雄ねじ部を形成し、
前記係止溝を、前記ボールジョイントの雄ねじ部がねじ込まれる前記ラック軸の軸方向領域の範囲内に形成したことを特徴とする請求項3に記載のステアリング装置。
(5) While forming the rack shaft in a substantially cylindrical shape, and forming a female screw portion on the inner peripheral surface of both ends of the rack shaft,
On the outer periphery of the coupling portion with the rack shaft in the ball joint, a male screw portion that is screwed into the female screw portion is formed,
The steering device according to claim 3, wherein the locking groove is formed in a range of an axial direction region of the rack shaft into which the male screw portion of the ball joint is screwed.

この発明によれば、前記ボールジョイントの取付状態において、前記係止溝がボールジョイントの結合部と径方向に重複しているため、この係止溝が形成された部位の肉厚とボールジョイントの肉厚との合計厚さがラック軸の他の部位の肉厚よりも大きくなることから、前記係止溝の形成に伴ってラック軸の端部における径方向の剛性低下を招来することがない。   According to the present invention, in the mounted state of the ball joint, the locking groove overlaps with the coupling portion of the ball joint in the radial direction, so the thickness of the portion where the locking groove is formed and the ball joint Since the total thickness with the wall thickness is larger than the wall thickness of the other part of the rack shaft, the radial rigidity at the end of the rack shaft does not decrease with the formation of the locking groove. .

請求項(6) 前記係合手段は、前記ラック軸の両端部外周面にそれぞれ形成された係合突部によって構成したことを特徴とする請求項1又は2に記載のステアリング装置。   (6) The steering apparatus according to claim 1 or 2, wherein the engaging means is configured by engaging protrusions formed on outer peripheral surfaces of both ends of the rack shaft.

この発明によれば、前記ラック軸の両端部の周壁の肉厚を減少させることがないため、該ラック軸の端部の剛性を確実に確保することができる。しかも、前記係合突部は前記ラック軸と一体に金属によって形成されるため、前記緩衝部材をより強固に固定することができる。   According to this invention, since the thickness of the peripheral wall of the both ends of the rack shaft is not reduced, the rigidity of the end of the rack shaft can be reliably ensured. In addition, since the engaging protrusion is formed of metal integrally with the rack shaft, the buffer member can be more firmly fixed.

本発明は、前記各実施の形態の構成に限定されるものではなく、例えば前記緩衝部材15の形状や大きさなどを、ステアリング装置の仕様や大きさなどによってそれぞれ自由に変更することができる。   The present invention is not limited to the configuration of each of the embodiments described above, and for example, the shape and size of the buffer member 15 can be freely changed according to the specification and size of the steering device.

また、前記緩衝部材15の係合突部17は、図6に示すように周方向に連続して形成するほかに、図12に示すように周方向に沿って間欠的に形成しても、前記各実施の形態と同様の作用効果を奏することができる。そして、この場合には、前記係合突部17が周方向に連続して形成された場合と比較して、ラック軸11に対する緩衝部材15の組み付け作業が容易となる。   Further, the engaging protrusion 17 of the buffer member 15 may be formed intermittently along the circumferential direction as shown in FIG. 12, in addition to being formed continuously in the circumferential direction as shown in FIG. The same operational effects as those of the above embodiments can be obtained. In this case, the assembling work of the buffer member 15 to the rack shaft 11 is facilitated as compared with the case where the engaging protrusions 17 are continuously formed in the circumferential direction.

さらには、前記緩衝部材15の係合突部17を廃止すると共に、前記係止溝16を緩衝部材15に軸方向幅と同等の溝幅に形成することによって、緩衝部材15の内周部を係止溝16内に嵌合させることも可能である。この場合には、緩衝部材15の加工工数を低減することができ、製造コストの低廉化が図れると共に、係止溝16内に嵌合する緩衝部材15の結合面積が拡大されることから、該緩衝部材15の取付剛性の向上が図れ、緩衝部材15の軸方向の位置ずれをより確実に防止することができる。   Furthermore, the engagement protrusion 17 of the buffer member 15 is abolished, and the locking groove 16 is formed in the buffer member 15 to have a groove width equal to the axial width. It is possible to fit in the locking groove 16. In this case, the processing man-hour of the buffer member 15 can be reduced, the manufacturing cost can be reduced, and the coupling area of the buffer member 15 fitted in the locking groove 16 is expanded. The mounting rigidity of the buffer member 15 can be improved, and the axial displacement of the buffer member 15 can be more reliably prevented.

また、前記各実施の形態の他例として、図示は省略するが、前記ラックハウジング3の外端部(図10中の右端側)の内周側に前記エンドキャップ12を設け、前記緩衝部材15を、該ラックハウジング3の端面3aではなく、前記パワーシリンダ4の外端部(図10中の左端側)と同様にエンドキャップ12の外端面12aに当接させて軸方向の移動量を規制することも可能であり、この場合であっても前記各実施の形態と同様の作用効果が得られる。   As another example of each embodiment, although not shown, the end cap 12 is provided on the inner peripheral side of the outer end (the right end in FIG. 10) of the rack housing 3, and the cushioning member 15 is provided. Is not brought into contact with the end surface 3a of the rack housing 3 but with the outer end surface 12a of the end cap 12 in the same manner as the outer end portion (left end side in FIG. 10) of the power cylinder 4, thereby restricting the amount of movement in the axial direction. Even in this case, the same effects as those of the above embodiments can be obtained.

さらに、前記係止溝16と前記係合突部17とを反転させて、前記ラック軸11の両端部外周面に前記各係止溝16の代わりに周方向に連続又は断続する円環状の係合突部をそれぞれ形成する一方、前記緩衝部材15の内周面に前記各係合突部17の代わりに前記係合突部に対応する係止溝を形成し、前記各実施の形態と同様に緩衝部材15をラック軸11の両端部外周に嵌着固定することも可能である。この場合には、前記ラック軸11の両端部の周壁の肉厚を減少させることがないため、該ラック軸11の端部の剛性を確実に確保することができると共に、前記係合突部がラック軸11と一体に金属によって形成されることから、前記緩衝部材15をより強固に固定することができる。   Further, the engagement groove 16 and the engagement protrusion 17 are reversed, and an annular engagement that is continuous or intermittent in the circumferential direction instead of the engagement grooves 16 on the outer peripheral surfaces of both ends of the rack shaft 11. While forming the mating protrusions respectively, on the inner peripheral surface of the buffer member 15, locking grooves corresponding to the engaging protrusions are formed instead of the respective engaging protrusions 17, and the same as in the above embodiments. It is also possible to fit and fix the buffer member 15 to the outer periphery of both ends of the rack shaft 11. In this case, since the thickness of the peripheral wall at both ends of the rack shaft 11 is not reduced, the rigidity of the end of the rack shaft 11 can be reliably ensured, and the engaging protrusion Since the rack shaft 11 is integrally formed of metal, the buffer member 15 can be more firmly fixed.

本発明に係るステアリング装置の第1の実施の形態を示し、本発明の主要部分を説明するラックハウジングの外端部近傍の縦断面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows a first embodiment of a steering apparatus according to the present invention, and is a longitudinal sectional view in the vicinity of an outer end portion of a rack housing for explaining main parts of the present invention. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 同ステアリング装置の第1の実施の形態を示し、本発明の主要部分の詳細を説明するラックハウジングの外端部近傍の要部拡大図である。FIG. 2 is an enlarged view of a main part in the vicinity of an outer end portion of a rack housing, illustrating a first embodiment of the steering device and illustrating details of a main part of the present invention. 同ステアリング装置の第1の実施の形態を示すラック軸の端部の半断面図である。FIG. 3 is a half sectional view of an end portion of the rack shaft showing the first embodiment of the steering device. 図3のC方向から見た矢視図である。It is the arrow view seen from the C direction of FIG. 同ステアリング装置の第1の実施の形態を示す緩衝部材の正面図である。It is a front view of the buffer member which shows 1st Embodiment of the steering apparatus. 図5のD−D線断面図である。It is the DD sectional view taken on the line of FIG. 同ステアリング装置の第1の実施の形態を示し、本発明に係る緩衝部材の緩衝作用開始時を説明する図1のB部近傍の拡大図である。FIG. 2 is an enlarged view of the vicinity of a portion B in FIG. 1 illustrating the first embodiment of the steering device and illustrating the start of the buffering action of the buffer member according to the present invention. 同ステアリング装置の第1の実施の形態を示し、本発明に係る緩衝部材の緩衝作用終了時を説明する図1のB部近傍の拡大図である。FIG. 2 is an enlarged view of the vicinity of a portion B in FIG. 1 illustrating the first embodiment of the steering device and illustrating the end of the buffering action of the buffer member according to the present invention. 同ステアリング装置の第1の実施の形態を示すステアリング装置の全体図である。1 is an overall view of a steering device showing a first embodiment of the steering device. 同ステアリング装置の第2の実施の形態を示し、本発明の主要部分の詳細を説明するラックハウジングの外端部近傍の要部拡大図である。It is a principal part enlarged view of the outer end part vicinity of the rack housing which shows 2nd Embodiment of the steering apparatus and demonstrates the detail of the principal part of this invention. 係合突部の形状の他例を示す緩衝部材の正面図である。It is a front view of the buffer member which shows the other example of the shape of an engaging protrusion.

符号の説明Explanation of symbols

3…ラックハウジング(ハウジング)
3a…ラックハウジングの端面(ハウジングの軸方向他端面)
8…シリンダチューブ(ハウジング)
11…ラック軸
11a…ラック軸の端面
12…エンドキャップ(エンド部材)
12a…エンドキャップの外端面(エンド部材の外端面)
13…ボールジョイント(軸継手)
13b…保持部の外底面(軸継手の内端面)
14…タイロッド
15…緩衝部材
16…係止溝
3 ... Rack housing (housing)
3a: End surface of the rack housing (the other end surface in the axial direction of the housing)
8 ... Cylinder tube (housing)
DESCRIPTION OF SYMBOLS 11 ... Rack axis | shaft 11a ... End surface 12 of a rack axis | shaft ... End cap (end member)
12a ... Outer end surface of end cap (outer end surface of end member)
13 ... Ball joint (shaft coupling)
13b ... Outer bottom surface of holding part (inner end surface of shaft coupling)
14 ... Tie rod 15 ... Buffer member 16 ... Locking groove

Claims (3)

ハウジング内に軸方向へ移動可能に配設されたラック軸と、
該ラック軸の両端部に結合された軸継手と、
該軸継手に回動自在に支持されて車輪と連係するタイロッドと、
前記ハウジングの軸方向一端部に設けられて前記ラック軸を摺動自在に支持するエンド部材と、
前記ラック軸の両端部に配設され、該ラック軸の最大摺動時において前記ハウジングの軸方向他端部の外端面又は前記エンド部材の外端面に当接することにより、前記軸継手の衝突を緩衝する緩衝部材と、を備え、
前記ラック軸の両端部外周面と前記緩衝部材の間に、前記緩衝部材を係合保持する係合手段を設け、前記ラック軸の軸方向両端面を平坦な円環状に連続して形成したことを特徴とするステアリング装置。
A rack shaft disposed in the housing so as to be movable in the axial direction;
A shaft coupling coupled to both ends of the rack shaft;
A tie rod that is rotatably supported by the shaft coupling and is linked to a wheel;
An end member provided at one axial end of the housing and slidably supporting the rack shaft;
The shaft joints are disposed at both ends of the rack shaft, and contact the outer end surface of the other end in the axial direction of the housing or the outer end surface of the end member during the maximum sliding of the rack shaft, thereby causing collision of the shaft joint. A buffer member for buffering,
Engaging means for engaging and holding the buffer member is provided between the outer peripheral surfaces of both ends of the rack shaft and the buffer member, and both end surfaces in the axial direction of the rack shaft are continuously formed in a flat annular shape. A steering apparatus characterized by the above.
ハウジング内に軸方向へ移動可能に配設されたラック軸と、
該ラック軸の両端部に結合された軸継手と、
該軸継手に回動自在に支持されて車輪と連係するタイロッドと、
前記ハウジングの軸方向両端部にそれぞれ設けられて前記ラック軸を摺動自在に支持するエンド部材と、
前記ラック軸の両端部に配設され、該ラック軸の最大摺動時において前記エンド部材の外端面に当接することにより、前記軸継手の衝突を緩衝する緩衝部材と、を備え、
前記ラック軸の両端部外周面と前記緩衝部材の間に、前記緩衝部材を係合保持する係合手段を設け、前記ラック軸の軸方向両端面を平坦な円環状に連続して形成したことを特徴とするステアリング装置。
A rack shaft disposed in the housing so as to be movable in the axial direction;
A shaft coupling coupled to both ends of the rack shaft;
A tie rod that is rotatably supported by the shaft coupling and is linked to a wheel;
End members respectively provided at both axial ends of the housing and slidably supporting the rack shaft;
A buffer member disposed at both ends of the rack shaft and buffering a collision of the shaft joint by abutting against an outer end surface of the end member when the rack shaft is slid maximum;
Engaging means for engaging and holding the buffer member is provided between the outer peripheral surfaces of both ends of the rack shaft and the buffer member, and both end surfaces in the axial direction of the rack shaft are continuously formed in a flat annular shape. A steering apparatus characterized by the above.
前記係合手段は、一部を前記ラック軸の両端部外周面にそれぞれ形成された係止溝によって構成したことを特徴とする請求項1又は2に記載のステアリング装置。
3. The steering device according to claim 1, wherein a part of the engaging means is formed by a locking groove formed on an outer peripheral surface of both ends of the rack shaft. 4.
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