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JP2005238423A - On-line defect removing device of metallic steel strip and its defect removing method - Google Patents

On-line defect removing device of metallic steel strip and its defect removing method Download PDF

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JP2005238423A
JP2005238423A JP2004054984A JP2004054984A JP2005238423A JP 2005238423 A JP2005238423 A JP 2005238423A JP 2004054984 A JP2004054984 A JP 2004054984A JP 2004054984 A JP2004054984 A JP 2004054984A JP 2005238423 A JP2005238423 A JP 2005238423A
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defect
grinding
line
steel strip
metal steel
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Yoshiaki Nishina
慶晃 西名
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JFE Steel Corp
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JFE Steel Corp
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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To surely grind a defect part while absorbing a variation in a carrying level of a metallic steel plate fed at a high speed. <P>SOLUTION: This on-line defect removing device has defect detecting devices 12a and 12b for detecting a defect caused in a metallic steel strip 1a fed in a plate feeding line, and grinding attachments 14a and 14b arranged in a downstream side line of the defect detecting devices of the plate feeding line and grinding the defect on the basis of defect detecting information including a defect position detected by the defect detecting devices. In the on-line defect removing device of the metallic steel strip, these grinding attachments are provided with a traverse driving frame 25 for traversing in the width direction of the metallic steel strip fed in the plate feeding line, a longitudinal advance driving frame 29 installed in this traverse driving frame and longitudinally advancing toward a defect surface of the metallic steel strip, and grinding wheels 32a and 32b installed in the plate feeding line direction of this longitudinal advance driving frame and arranged in fluid actuators 30a and 30b capable of respectively independently adjusting pressing force. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、通板ラインを通板する金属鋼帯の表面に発生する表面欠陥や下工程で顕在化する表層欠陥を除去する金属鋼帯のオンライン欠陥除去装置及びその欠陥除去方法に関する。   The present invention relates to an on-line defect removal apparatus for a metal steel strip that removes surface defects that occur on the surface of a metal steel strip that passes through a plate passing line and surface layer defects that are manifested in a lower process, and a method for removing the defect.

従来、通板される金属鋼帯に生じる疵(欠陥)を除去する技術としては、次のような2通りの欠陥除去方法が提案されている。   Conventionally, the following two defect removal methods have been proposed as techniques for removing defects (defects) generated in a metal steel strip to be passed through.

その1つの欠陥除去方法は、図5に示すように金属鋼帯101が巻装されているペイオフリール102とこのペイオフリール102からの金属鋼帯101を所定の張力をもって巻き取るテンションリール103とが設けられ、これら両リール102,103の間には通板ライン方向及び鋼板幅方向にわたってそれぞれ複数の研削スタンド,つまり研削スタンド群104が配置され、さらに研削スタンド群104上流側に疵検出装置(図示せず)が配置されている。   One defect removal method includes a payoff reel 102 around which a metal steel strip 101 is wound and a tension reel 103 that winds the metal steel strip 101 from the payoff reel 102 with a predetermined tension as shown in FIG. A plurality of grinding stands, that is, a grinding stand group 104, are arranged between the reels 102 and 103 in the plate line direction and the steel plate width direction, respectively, and a wrinkle detection device (see FIG. (Not shown) is arranged.

この疵検出装置は、高速通板される金属鋼板101の疵位置を検出すると、この疵位置に対応する研削スタンド群104の中の1つの研削スタンドを構成する図6に示すブライドロール110により疵位置をトラッキングし、研削ベルト111によって金属鋼帯101に生じる欠陥疵を研削する方法である(特許文献1)。   When this wrinkle detecting device detects the wrinkle position of the metal steel plate 101 to be passed at high speed, the wrinkle roll 110 shown in FIG. 6 constitutes one grind stand in the grinding stand group 104 corresponding to this wrinkle position. This is a method of tracking a position and grinding a defect flaw generated in the metal steel strip 101 by a grinding belt 111 (Patent Document 1).

これら図5及び図6において、105は金属鋼帯表面に残る研削屑を除去するワイパー、112はブレーカロール、113はブライドロール110から繰り出される研削ベルト111が掛け渡されているコンタクトロール、114はコンタクトロール113と対峙され、金属鋼帯101に所要の張力を与えつつコンタクトロール113に掛け渡されている研削ベルト111による研削を可能とするビリーロール、115は金属鋼帯101の研削の円滑化を図るために供給する研削油である。   5 and 6, 105 is a wiper for removing grinding scraps remaining on the surface of the metal steel strip, 112 is a breaker roll, 113 is a contact roll on which a grinding belt 111 fed from the bride roll 110 is stretched, 114 is A billy roll that faces the contact roll 113 and enables grinding by the grinding belt 111 that is stretched over the contact roll 113 while applying a required tension to the metal steel band 101, and 115 is a smooth grinding of the metal steel band 101. It is a grinding oil supplied for the purpose.

この欠陥除去方法によれば、疵検出装置による金属鋼板101の疵検出位置の明確・不明確を確認の上、通板ライン方向及び鋼板幅方向にわたって配置される研削スタンド群104の中から個別選択的に研削スタンドを使い分けでき、また各研削スタンドの研削ベルト111を通板ライン方向と逆方向に回転させることにより、研削能力が確保されること。また、研削ベルト111を用いることにより、鋼板幅方向の疵位置が不明確な場合には全板幅に配置される研削スタンドで研削可能であり、一方、鋼板幅方向の疵位置が明確な場合には該当する1つの研削スタンドを選択し、欠陥疵を研削可能であると述べられている。   According to this defect removal method, the wrinkle detection device confirms whether the wrinkle detection position of the metal steel plate 101 is clear or unclear, and individually selects from the grinding stand group 104 arranged over the plate passing line direction and the steel plate width direction. The grinding stand can be used properly, and the grinding ability is ensured by rotating the grinding belt 111 of each grinding stand in the direction opposite to the plate line direction. In addition, by using the grinding belt 111, if the wrinkle position in the steel plate width direction is unclear, it can be ground with a grinding stand arranged in the full plate width, while the wrinkle position in the steel plate width direction is clear. States that one applicable grinding stand can be selected to grind defect defects.

他の1つの欠陥除去方法は、図7に示すように繰出し端121から繰り出される金属鋼帯101を巻取り端122で巻き取る通板ラインに、繰出し端121側から順番に疵検出装置123、切削加工装置124、圧延機設備125が配置され、疵検出装置123で金属鋼帯101の表面に発生する疵を検出すると、切削加工装置124で表面疵を切削除去した後、圧延機設備125で圧延し、巻取り端122で巻き取る構成である(特許文献2)。126はサポートロール、127は磁気加工装置である。   Another defect removal method is as shown in FIG. 7, as shown in FIG. 7, a flaw detection device 123, in order from the feeding end 121 side, to a through plate line that winds the metal steel strip 101 fed from the feeding end 121 at the winding end 122. When the cutting device 124 and the rolling mill equipment 125 are arranged and the wrinkle detection device 123 detects wrinkles generated on the surface of the metal steel strip 101, the cutting device 124 cuts and removes the surface wrinkles, and then the rolling mill equipment 125 It is the structure rolled and wound up by the winding end 122 (patent document 2). Reference numeral 126 denotes a support roll, and 127 denotes a magnetic processing apparatus.

前記切削加工装置124は図8及び図9に示すように構成されている。図8は側面図、図9は図8に示す矢印B方向から見た上面図である。すなわち、切削加工装置124は、金属鋼板101の幅方向に跨るように横行用ガイド131及び横行用ボールねじ132が並設され、横行用ボールねじ132は横行用モータ133の駆動に伴って回転する。さらに、横行用ガイド131及び横行用ボールねじ132には支持ベース134が係合され、横行用モータ133の駆動に伴って横行用ボールねじ132が回転すると、支持ベース134が鋼板幅方向に移動する。この支持ベース134の鋼板対峙面側には昇降用モータ135の駆動によって回転する昇降用ボールねじ136及び昇降用ガイド137とが並設され、これらボールねじ136及び昇降用ガイド137に係合する工具支持台138に加工具139が取り付けられ、支持ベース134に支持される加工具139を降下させて切削加工を開始し、疵部分の通過後に加工具139を上昇させて疵切削加工を完了する。   The cutting device 124 is configured as shown in FIGS. 8 is a side view, and FIG. 9 is a top view as seen from the direction of arrow B shown in FIG. That is, in the cutting device 124, the traversing guide 131 and the traversing ball screw 132 are juxtaposed so as to straddle the width direction of the metal steel plate 101, and the traversing ball screw 132 rotates as the traversing motor 133 is driven. . Further, the support base 134 is engaged with the traverse guide 131 and the traverse ball screw 132, and when the traverse ball screw 132 rotates as the traverse motor 133 is driven, the support base 134 moves in the steel plate width direction. . A lifting ball screw 136 and a lifting guide 137 that are rotated by driving of a lifting motor 135 are arranged side by side on the surface of the support base 134 facing the steel plate, and a tool that engages with the ball screw 136 and the lifting guide 137. The processing tool 139 is attached to the support base 138, the processing tool 139 supported by the support base 134 is lowered to start cutting, and the processing tool 139 is raised after passing the scissors portion to complete the scissor cutting processing.

この欠陥除去方法によれば、疵除去に切削加工を用い、疵部のみを加工することにより、ヘゲ疵等の深い切削加工も可能であり、加工抵抗も大幅に低下し、鋼板の破断の発生もなく加工が可能であること。また、鋼板101の移動速度が低速の時、超音波切削を適用することにより、加工抵抗を更に低下させ、切削加工装置124全体の剛性が小さくなり、加工具支持系も小さくでき、設備費の低減化に貢献すると述べられている。
特開平06−246326号公報 特開2001−191206号公報
According to this defect removal method, by using cutting for wrinkle removal and processing only the wrinkle, deep cutting such as a bald wrinkle is possible, the processing resistance is greatly reduced, and the steel sheet breaks. It should be possible to process without generating. Further, when the moving speed of the steel plate 101 is low, by applying ultrasonic cutting, the machining resistance is further reduced, the rigidity of the entire cutting device 124 is reduced, the work tool support system can be reduced, and the equipment cost is reduced. It is stated that it contributes to reduction.
Japanese Patent Laid-Open No. 06-246326 JP 2001-191206 A

しかしながら、以上のような特許文献1による欠陥除去方法では、金属鋼板101の欠陥疵を研削ベルト111で研削するので、研削力が非常に小さく、下工程等を考慮しつつ適宜な深さや粗さで研削することが難しい問題がある。また、研削力が小さいことから、通板ライン方向及び鋼板幅方向に多数の研削スタンド群,ひいては多数の研削ベルト111,…を設置する必要があり、研削装置の設備スペースが過大となる問題がある。さらに、多数の研削ベルト111,…を設置することから、各研削ベルト111の個別選択制御が複雑となる問題がある。   However, in the defect removal method according to Patent Document 1 as described above, since the defect flaw of the metal steel plate 101 is ground by the grinding belt 111, the grinding force is very small, and an appropriate depth and roughness are taken into consideration while taking the lower process into consideration. It is difficult to grind with. In addition, since the grinding force is small, it is necessary to install a large number of grinding stand groups, and a large number of grinding belts 111 in the plate feed line direction and the steel plate width direction, which causes a problem that the equipment space of the grinding apparatus becomes excessive. is there. Further, since a large number of grinding belts 111 are installed, there is a problem that the individual selection control of each grinding belt 111 becomes complicated.

一方、特許文献2による欠陥除去方法では、特許文献1と同様に金属鋼帯101に生じる欠陥の種類や下工程の処理等を考慮しつつ、金属鋼帯101の欠陥疵部分の切削深さや切削粗さの調整が難しい問題がある。また、一般に、金属鋼帯101の搬送時、その搬送レベル変動が欠陥除去深さと比較して無視できない状況にあるが、昇降用ボールねじ136による切込み深さ制御では、最適な切込み深さ制御が難しく、例えば搬送時に金属鋼帯101の表面が大きく浮き上がった場合、過大な切込みを与える結果となり、圧延後も欠陥除去部の痕跡が残り、製品の品質を大きく低下させる問題がある。   On the other hand, in the defect removal method according to Patent Document 2, as in Patent Document 1, the cutting depth and the cutting of the defect flaw portion of the metal steel strip 101 are taken into consideration while considering the types of defects generated in the metal steel strip 101 and the processing of the lower process. There is a problem that it is difficult to adjust the roughness. In general, when the metal steel strip 101 is transported, the transport level fluctuation is not negligible compared to the defect removal depth. However, in the depth control using the lifting ball screw 136, the optimal depth control is performed. Difficult, for example, when the surface of the metal steel strip 101 rises greatly during conveyance, this results in excessive cutting, and there is a problem that the trace of the defect removal portion remains even after rolling, and the quality of the product is greatly reduced.

本発明は上記事情に鑑みてなされたもので、高速通板される金属鋼板の搬送レベル変動を吸収しつつ確実の欠陥部分を研削する金属鋼帯のオンライン欠陥除去装置及びその欠陥除去方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and provides an on-line defect removal apparatus for a metal steel strip and a defect removal method thereof for grinding a certain defective portion while absorbing fluctuations in the conveyance level of a metal steel sheet to be passed at high speed. The purpose is to do.

また、本発明は、下処理工程後に欠陥除去部の痕跡が残らないような欠陥除去深さ及び粗度の調整を可能とする金属鋼帯のオンライン欠陥除去装置を提供することにある。   Another object of the present invention is to provide an on-line defect removal device for a metal steel strip that enables adjustment of the defect removal depth and roughness so that no trace of the defect removal portion remains after the pretreatment process.

(1) 上記課題を解決するために、本発明に係る金属鋼帯のオンライン欠陥除去装置は、通板ラインを通板する金属鋼帯の表面に発生する欠陥や下工程で顕在化する欠陥を検出する欠陥検出装置と、前記通板ラインの前記欠陥検出装置よりも下流側ラインに配置され、当該欠陥検出装置により検出される欠陥位置を含む欠陥検出情報に基づいて前記欠陥を研削する研削装置とを備え、
この研削装置は、前記通板ラインを通板する金属鋼帯の幅方向に横行する横行駆動フレームと、この横行駆動フレームに取り付けられ、前記金属鋼帯の欠陥面に向けて前後進する前後進駆動フレームと、この前後進駆動フレームの通板ライン方向に取り付けられ、それぞれ独立に押付力を調整可能な流体アクチュエータに設けられた複数の研削砥石とを有し、
前記欠陥位置を含む欠陥検出情報に基づき、前記横行駆動フレームにて幅方向の位置決めをし、かつ前記前後進駆動フレームにて欠陥面に向けて前後進させることにより、前記研削砥石を当該欠陥面に圧接して欠陥を除去する構成である。
(1) In order to solve the above-mentioned problem, the on-line defect removal apparatus for metal steel strips according to the present invention eliminates defects that occur on the surface of metal steel strips that pass through plate-passing lines and defects that are manifested in lower processes. A defect detection device for detecting, and a grinding device for grinding the defect on the basis of defect detection information including a defect position which is disposed on the downstream side of the defect detection device of the sheet passing line and is detected by the defect detection device. And
The grinding apparatus includes a traverse drive frame that traverses in the width direction of the metal steel strip passing through the sheet passing line, and a forward / backward travel that is attached to the traverse drive frame and moves forward and backward toward a defective surface of the metal steel strip. A drive frame, and a plurality of grinding wheels provided in a fluid actuator that is attached in the plate line direction of the forward / backward drive frame and can independently adjust the pressing force,
Based on the defect detection information including the defect position, positioning in the width direction with the traverse drive frame, and moving forward and backward toward the defect surface with the forward / reverse drive frame, the grinding wheel is made to the defect surface. In this configuration, defects are removed by pressure contact.

この発明は以上のような構成とすることにより、横行駆動フレーム及び前後進する前後進駆動フレームにより、欠陥面に研削砥石を接するように位置決めできるだけでなく、流体アクチュエータで個別に研削砥石の欠陥面に対する押付力を調整しているので、最適な押付力のもとに研削砥石で欠陥を研削することが可能である。また、流体アクチュエータは、各研削砥石を個別に支持しているので、搬送レベル変動も容易に吸収し、過大に研削して下工程に痕跡を残すことがなくなる。   The present invention is configured as described above, so that it is possible not only to position the grinding wheel in contact with the defective surface by the transverse drive frame and the forward / backward drive frame that moves forward and backward, but also to individually detect the defective surface of the grinding wheel with the fluid actuator. Since the pressing force with respect to is adjusted, it is possible to grind a defect with a grinding wheel under an optimal pressing force. In addition, since the fluid actuator individually supports each grinding wheel, it can easily absorb the fluctuation of the conveyance level and does not leave a trace in the lower process due to excessive grinding.

なお、通板ライン方向に配置される複数の研削砥石は、円形状の硬質砥石を用いれば、流体アクチュエータで設定される押付力を含めて所要とする欠陥研削深さで欠陥を除去することが可能となる。   In addition, if a plurality of grinding wheels arranged in the threading line direction are circular hard wheels, defects can be removed at a required defect grinding depth including the pressing force set by the fluid actuator. It becomes possible.

さらに、本発明装置においては、通板ライン方向に配置される複数の研削砥石のうち、上流側に配置される研削砥石は対応する前記流体アクチュエータの流体圧力調整によって前記欠陥面を所要の深さで研削し、前記下流側に配置される研削砥石は対応する前記流体アクチュエータの流体圧力調整によって下工程の処理後に所要の粗度となるように前記欠陥面を研削することにより、欠陥のあった金属鋼板を最適な状態で下工程に渡すことができ、また下工程に欠陥の痕跡を残すことがなく処理できる。   Furthermore, in the apparatus of the present invention, among the plurality of grinding wheels disposed in the plate passing line direction, the grinding wheel disposed on the upstream side causes the defect surface to have a required depth by adjusting the fluid pressure of the corresponding fluid actuator. The grinding wheel disposed on the downstream side was defective by grinding the defective surface so as to have the required roughness after processing in the lower process by adjusting the fluid pressure of the corresponding fluid actuator. The metal steel sheet can be passed to the lower process in an optimum state, and can be processed without leaving any trace of defects in the lower process.

(2) 本発明に係る金属鋼帯のオンライン欠陥除去方法は、通板ラインを通板する金属鋼帯の表面に発生する欠陥や下工程で顕在化する欠陥を検出する欠陥検出ステップと、この欠陥検出ステップで検出される欠陥位置を含む欠陥検出信号を取り込み、当該欠陥位置が所要とする研削位置に到達するタイミングで欠陥位置を含む研削指示信号を送出するトラッキング処理ステップと、この欠陥位置を含む研削指示信号を受けると、通板ライン方向に配置される複数の研削砥石を、横行方向及び前後進方向に移動させるとともに、それぞれ独立に押付力調整可能な流体アクチュエータにて前記欠陥面に圧接させて欠陥を除去する欠陥除去ステップとを有する欠陥除去方法である。 (2) The on-line defect removal method for a metal steel strip according to the present invention includes a defect detection step for detecting a defect that occurs on the surface of the metal steel strip that passes through the plate-passing line and a defect that is manifested in a lower process. A tracking processing step for fetching a defect detection signal including a defect position detected in the defect detection step and sending a grinding instruction signal including the defect position at a timing when the defect position reaches a required grinding position, and the defect position When the grinding instruction signal is received, the plurality of grinding wheels arranged in the sheet passing line direction are moved in the transverse direction and the forward / backward direction, and pressed against the defective surface by a fluid actuator that can independently adjust the pressing force. And a defect removal step of removing the defect.

この欠陥除去方法においても、前述する(1)項に記載する金属鋼帯のオンライン欠陥除去装置と同様な作用効果を奏することができる。   Also in this defect removal method, the same effect as the online defect removal apparatus for the metal steel strip described in the above item (1) can be obtained.

なお、前記欠陥除去ステップとしては、前記前後進方向の位置決め及び前記流体アクチュエータの押付力を設定する研削設定ステップと、この研削設定ステップによる研削上必要な条件を設定した後、前記流体アクチュエータの作用により前記金属鋼帯の搬送レベル変動に追従するように複数の研削砥石を動作させる搬送レベル変動追従ステップと、このステップにより前記金属鋼帯の搬送レベル変動に追従させつつ前記流体アクチュエータの設定による押付力で前記研削砥石を前記欠陥面を圧接し欠陥を除去する研削処理ステップとすることができる。   The defect removal step includes a grinding setting step for setting the positioning in the forward / backward direction and the pressing force of the fluid actuator, and after setting conditions necessary for grinding by the grinding setting step, the action of the fluid actuator. And a conveyance level fluctuation following step for operating a plurality of grinding wheels so as to follow the conveyance level fluctuation of the metal steel strip, and pressing by setting the fluid actuator while following the conveyance level fluctuation of the metal steel band by this step The grinding wheel can be a grinding process step in which the defective surface is removed by pressing the defective surface with force.

本発明は、高速通板される金属鋼板の搬送レベル変動を吸収しつつ確実に欠陥部分を研削でき、高品質の金属鋼帯を実現できる金属鋼帯のオンライン欠陥除去装置及びその欠陥除去方法を提供できる。   The present invention relates to an on-line defect removal apparatus for a metal steel strip and a method for removing the defect, which can reliably grind a defect portion while absorbing a conveyance level fluctuation of a metal steel plate to be passed at high speed and can realize a high-quality metal steel strip. Can be provided.

また、本発明は、下処理工程後に欠陥除去部の痕跡が残らないような欠陥除去深さ及び粗度の調整を実施できる金属鋼帯のオンライン欠陥除去装置を提供できる。   In addition, the present invention can provide an on-line defect removal apparatus for a metal steel strip capable of adjusting the defect removal depth and roughness so that no trace of the defect removal portion remains after the pretreatment process.

以下、本発明の実施の形態について図面を参照して説明する。
図1は例えば酸洗冷間圧延連続ラインに適用した本発明に係る金属鋼帯のオンライン欠陥除去装置であって、例えば研削砥石の欠陥除去工具を用いた多段研削ヘッド式研削装置を適用した場合の一実施の形態を示す構成図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows an on-line defect removal apparatus for a metal steel strip according to the present invention applied to, for example, a pickling and cold rolling continuous line, for example, when a multistage grinding head type grinding apparatus using a defect removal tool for a grinding wheel is applied. It is a block diagram which shows one Embodiment.

この酸洗冷間圧延連続ラインは、前製造工程で板厚約200mmの厚板スラブを熱間圧延機によって板厚最大約4mm程度に熱間圧延し製造されたコイル状の熱間圧延鋼板1aを繰出し端2とし、この繰出し端2から繰出される熱間圧延鋼板1aを、熱間圧延工程で生じたスケールを除去するための酸洗処理工程である酸洗槽3を通して酸洗処理した後、冷間圧延機群4により冷間圧延し、板厚1mm程度の冷間圧延鋼板1bを製造し、巻取り端5側である巻き取って冷間圧延コイルを製造する工程である。この冷間圧延コイルは、出荷品種に応じて、次の工程に移され、連続焼鈍処理や鍍金処理が行われる。   This pickling cold rolling continuous line is a coiled hot rolled steel sheet 1a produced by hot rolling a thick plate slab having a thickness of about 200 mm by a hot rolling mill to a maximum thickness of about 4 mm in the previous manufacturing process. After the hot-rolled steel sheet 1a fed from the feed end 2 is pickled through a pickling tank 3 which is a pickling process for removing scales generated in the hot rolling process. This is a step of cold rolling by the cold rolling mill group 4 to produce a cold rolled steel sheet 1b having a thickness of about 1 mm, and winding the cold end 5 to produce a cold rolled coil. This cold-rolled coil is moved to the next step according to the shipment type, and subjected to continuous annealing treatment and plating treatment.

ところで、厚板スラブの製造段階や熱間圧延段階で製造された鋼板1aに発生する表面疵が冷間圧延コイルに残ると、疵の程度(大きさ,長さなど)により、出荷製品の品質が低下し、また疵の発生した個所を切断するなどの工程が増える結果、生産コストが増加する。一般に、冷間圧延コイルに発生する疵は、その多くが厚板スラブの製造段階や熱間圧延段階で発生することから、冷間圧延コイルの製造段階で表面疵や下工程で顕在化する表層疵を検出し、この検出された疵部のみを研削等によって除去した後に冷間圧延するようにすれば、鋼板表面に欠陥が存在しない冷間圧延鋼板1bを製造することが可能である。   By the way, if the surface defects generated in the steel sheet 1a manufactured in the thick plate slab manufacturing stage or the hot rolling stage remain in the cold rolled coil, the quality of the shipped product depends on the degree of the defects (size, length, etc.). As a result, the production cost increases as a result of increasing the number of processes such as cutting the portion where the wrinkles occur. Generally, most of the wrinkles that occur in the cold rolled coil are generated during the manufacturing process of the thick plate slab and the hot rolling stage, so that the surface layer that is manifested in the surface wrinkles and lower processes in the cold rolling coil manufacturing stage. If a wrinkle is detected and only the detected wrinkle portion is removed by grinding or the like and then cold rolled, it is possible to produce a cold rolled steel sheet 1b having no defects on the steel sheet surface.

そこで、本発明に係る金属鋼帯の欠陥除去装置においては、例えば熱間圧延鋼板1aの高速通板時に欠陥を除する場合、酸洗処理工程となる酸洗槽3の前段側に設けられ、同一通板ラインの複数の異なる通板ライン位置で通板方向を所定の角度変更する通板方向変更系と、この通板方向変更系により変更される通板ラインの鋼板面部のうち、通板方向先端鋼板面部または当該先端鋼板面部よりも所定距離範囲内下流側の鋼板面部を研削対象面(研削接触面)とし、当該研削対象面よりも上流側で当該鋼板1aの表面に現れる表面欠陥や下工程で顕在化する表層欠陥を検出し、前記研削対象面にて当該鋼板1aの欠陥を例えば研削砥石のごとき欠陥除去工具を用いて研削除去する欠陥除去処理系とによって構成されている。なお、ここでいう通板方向先端鋼板面部とは、通板方向が変更される金属鋼帯の面であって、その法線ベクトルが重力方向ベクトル成分を有する側の面部又は重力方向ベクトル成分が0となるときの何れかの面部に相当する。   Therefore, in the defect removal apparatus for the metal steel strip according to the present invention, for example, when removing defects during high-speed passing of the hot-rolled steel sheet 1a, it is provided on the front side of the pickling tank 3 which is the pickling process step, Among the plate passing direction changing system for changing the passing plate direction at a predetermined angle at a plurality of different passing plate line positions of the same passing plate line, and the passing plate out of the steel plate surface portion of the passing plate line changed by the passing plate direction changing system. A surface defect or a surface defect appearing on the surface of the steel sheet 1a on the upstream side of the grinding target surface is defined as a steel plate surface part on the downstream side within the predetermined distance range from the direction tip steel plate surface part or the tip steel plate surface part. It is configured by a defect removal processing system that detects surface layer defects that are manifested in a lower process and grinds and removes the defects of the steel sheet 1a on the surface to be ground using a defect removal tool such as a grinding wheel. In addition, the plate direction front steel plate surface portion referred to here is a surface of the metal steel strip in which the plate direction is changed, and the surface portion on which the normal vector has a gravity direction vector component or the gravity direction vector component is It corresponds to any surface portion when 0 is reached.

前記通板方向変更系としては、酸洗槽3前段側の鋼板通板ライン中に、繰出し端2から繰出される熱間圧延鋼板1aの通板方向を90度以上に変更する第1のターニングロール(例えば上部側ターニングロール)11aと、この第1のターニングロール11aを経由してくる熱間圧延鋼板1aの通板方向を例えば同じく90度以上に変更し酸洗槽3に導く第2のターニングロール(例えば下部側ターニングロール)11bとが配置され、熱間圧延鋼板1aがほぼZ字状に蛇行するような通板ラインを形成し、例えば上流側の通板ラインの通板方向とほぼ同じような通板方向に繰出し、酸洗槽3に供給する構成となっている。   As the sheet passing direction changing system, the first turning is performed to change the sheet passing direction of the hot rolled steel sheet 1a fed from the feeding end 2 to 90 degrees or more in the steel sheet passing line on the upstream side of the pickling tank 3. A second (for example, an upper turning roll) 11a and a second rolling direction of the hot-rolled steel sheet 1a passing through the first turning roll 11a are changed to, for example, 90 degrees or more, and guided to the pickling tank 3. A turning roll (for example, a lower-side turning roll) 11b is formed, and a hot-rolled steel sheet 1a is formed to form a through-plate line meandering in a substantially Z-shape, and, for example, substantially the same as the through-plate direction of the upstream through-board line. It is the structure which pays out in the same plate | board direction and supplies to the pickling tank 3. FIG.

一方、前記欠陥除去処理系は、第1のターニングロール11aよりも上流側に位置する通板ライン上の鋼板1aの上下両面に対峙するように設置され、それぞれの鋼板1aの表面欠陥や下工程で顕在化する表層欠陥を検出する欠陥検出装置12a,12bと、これら欠陥検出装置12a,12bによって検出される欠陥の疵位置をトラッキングし、このトラッキング情報に基づいて当該鋼板1aの該当する欠陥が所要とする位置に到達するであろうタイミングを見計らって研削指示信号を出力する1台または複数台の制御コンピュータ13a,13bと、前記ターニングロール11a,11bによって通板方向が変更された熱間圧延鋼板1aの通板方向先端鋼板面部又は当該先端鋼板面部よりも所定距離範囲内下流側の鋼板面部を研削対象面とするように配置され、制御コンピュータ13a,13bから幅方向欠陥位置を含む研削指示信号に基づいて熱間圧延鋼板1aに生じる欠陥を研削する研削装置14a,14bとが設けられている。   On the other hand, the defect removal processing system is installed so as to face both the upper and lower surfaces of the steel plate 1a on the through plate line located on the upstream side of the first turning roll 11a. The defect detection devices 12a and 12b that detect surface layer defects that are manifested in the above, and the defect position detected by these defect detection devices 12a and 12b are tracked, and based on this tracking information, the corresponding defects in the steel sheet 1a are detected. Hot rolling in which the sheet passing direction is changed by one or a plurality of control computers 13a and 13b that output a grinding instruction signal at the timing when the required position is reached and the turning rolls 11a and 11b. The steel plate 1a has a threading direction tip steel plate surface portion or a steel plate surface portion on the downstream side within a predetermined distance range from the tip steel plate surface portion as a surface to be ground. And grinding apparatuses 14a and 14b for grinding defects generated in the hot-rolled steel sheet 1a based on a grinding instruction signal including a width direction defect position from the control computers 13a and 13b.

この研削装置14a,14bは、具体的には図2及び図3に示すように構成されている。図2は研削装置14a,14bを含む通板ラインの側面図、図3は図2に示す矢印A方向から見た上面図である。なお、両研削装置14a,14bは、同じ構成となっているので、説明の便宜上、一方の研削装置例えば14aを含む関連構成について説明し、他方の研削装置14bの構成については省略する。   Specifically, the grinding devices 14a and 14b are configured as shown in FIGS. FIG. 2 is a side view of a sheet passing line including grinding devices 14a and 14b, and FIG. 3 is a top view as seen from the direction of arrow A shown in FIG. Since both the grinding apparatuses 14a and 14b have the same configuration, for convenience of explanation, a related configuration including one grinding apparatus, for example, 14a will be described, and the configuration of the other grinding apparatus 14b will be omitted.

この研削装置14aは、前述するごとく通板方向が変更された熱間圧延鋼板1aの通板方向先端鋼板面部又は当該先端鋼板面部よりも所定距離範囲内下流側の鋼板面部である研削対象面に対し、鋼板1aの幅方向に当該鋼板幅よりも広い間隔を有して支持ベース21L及び21Hが設けられ、これら両支持ベース21L,21H間に横行用ボールねじ22及び横行ガイド23が所要とする間隔を隔てて並設されている。24は横行用ボールねじ22を回転駆動する横行用駆動モータである。また、横行用ボールねじ22及び横行ガイド23に跨って係合するように横行駆動フレーム25が設けられている。この横行駆動フレーム25は、横行用ボールねじ22と係合するねじ孔部が設けられているので、横行用駆動モータ24の回転駆動に伴い、横行ガイド23にガイドされつつ、かつ横行用ボールねじ22の回転によって図示C方向に横行移動する機能をもっている。   This grinding device 14a is applied to the surface to be ground which is the steel plate surface portion of the hot-rolled steel plate 1a whose hot plate direction has been changed as described above, or the steel plate surface portion on the downstream side within the predetermined distance range from the tip steel plate surface portion. On the other hand, support bases 21L and 21H are provided in the width direction of the steel plate 1a so as to be wider than the width of the steel plate, and a traverse ball screw 22 and a traverse guide 23 are required between the support bases 21L and 21H. They are juxtaposed at intervals. A traverse drive motor 24 rotationally drives the traverse ball screw 22. Further, a traverse drive frame 25 is provided so as to be engaged across the traverse ball screw 22 and the traverse guide 23. Since the traverse drive frame 25 is provided with a screw hole portion that engages with the traverse ball screw 22, the traverse drive motor 24 is driven by the traverse guide 23 as the traverse drive motor 24 rotates. It has a function of traversing in the direction C in the figure by the rotation of 22.

また、横行駆動フレーム25の面部のうち、通板ライン方向一端側面部,好ましくは鋼板入り側面部に前後進用ボールねじ26を回転駆動する前後進位置決め駆動用モータ27が取り付けられ、またライン方向他端面部側に前後進用ガイド28が突設され、これら前後進用ボールねじ26の先端側及び前後進用ガイド28の先端側に前後進駆動フレーム29が架設されている。この前後進駆動フレーム29は、前後進用ボールねじ26と螺合するようにねじ孔部が形成され、また前後進用ガイド28にガイドされながら図示D方向に前後移動する機能をもっている。なお、前後進駆動フレーム29は、鋼板面部である研削対象面が上下面である場合には昇降駆動フレームとして機能するものであり、これ前後進駆動フレーム及び昇降駆動フレームは機能的に同義であり、発明の要旨においても同様である。   A forward / reverse positioning drive motor 27 for rotationally driving the forward / backward moving ball screw 26 is attached to one side surface portion in the sheet passing line direction, preferably a side surface portion including a steel plate, of the surface portion of the transverse drive frame 25, and the line direction A forward / rearward travel guide 28 projects from the other end surface side, and a forward / reverse drive frame 29 is installed on the front end side of the forward / rearward movement ball screw 26 and the front end side of the forward / backward travel guide 28. The forward / backward drive frame 29 is formed with a screw hole so as to be screwed with the forward / backward movement ball screw 26 and has a function of moving back and forth in the direction D in the figure while being guided by the forward / backward guide 28. The forward / reverse drive frame 29 functions as an elevating drive frame when the grinding target surface, which is a steel plate surface portion, is an upper and lower surface, and the forward / reverse drive frame and the elevating drive frame are functionally synonymous. The same applies to the gist of the invention.

この前後進駆動フレーム29の面部のうち、通板ライン方向一端側面部である鋼板入り側面部と他端側面部である鋼板出側面部とにそれぞれ独立に押付力調整可能な流体アクチュエータ,例えば油圧シリンダー30a,30bが取り付けられ、これらシリンダーアームに研削ヘッド31a,31bが設けられ、搬送レベル変動に追従可能な構成としている。すなわち、前後進駆動フレーム29には、少なくとも通板ライン方向に複数よりなる多段の研削ヘッド31a,31bを取り付け、研削能力を向上させる役割と後記す欠陥除去深さ及び粗度の調整機能とをもたせるものである。   Among the surface portions of the forward / reverse drive frame 29, fluid actuators capable of adjusting the pressing force independently to the steel plate side surface portion which is one side surface portion in the plate passing line direction and the steel plate exit surface portion which is the other side surface portion, for example, hydraulic pressure Cylinders 30a and 30b are attached, and grinding heads 31a and 31b are provided on these cylinder arms so that they can follow fluctuations in the conveyance level. That is, a plurality of multi-stage grinding heads 31a and 31b are attached to the forward / reverse drive frame 29 at least in the plate passing line direction, and the role of improving the grinding ability and the function of adjusting the defect removal depth and roughness described later are provided. It is something to give.

この研削ヘッド31a,31bには、円盤状の硬質性の研削砥石32a,32bが備えつけられ、通板ライン方向一端側面部である鋼板入り側面部に対応する硬質性の研削砥石32aの機能としては予め油圧シリンダー30aの圧力調整によって比較的に欠陥除去の深さを重視しつつ研削する役割を有し、一方、他端側面部である鋼板出側面部に対応する硬質性の研削砥石32bの機能としては予め油圧シリンダー30bの圧力を油圧シリンダー30aの圧力よりも小さくし、専ら下工程の処理を考慮しつつ最適な鋼板表面の粗度とする役割を有している。   The grinding heads 31a and 31b are provided with disc-like hard grinding wheels 32a and 32b, and the function of the hard grinding wheel 32a corresponding to the side surface portion with steel plate that is one side surface portion in the plate passing line direction is as follows. The function of the hard grinding wheel 32b that has a role of grinding with emphasis on the depth of defect removal by adjusting the pressure of the hydraulic cylinder 30a in advance, and corresponding to the steel plate exit side portion that is the other end side portion. As described above, the pressure of the hydraulic cylinder 30b is made smaller than the pressure of the hydraulic cylinder 30a in advance, and it has the role of achieving the optimum roughness of the steel sheet surface while taking into consideration the processing of the lower process.

なお、研削装置14bの構成については、前述する研削装置14aの構成と同様であることはいうまでもなく、研削装置14aの説明に譲る。   Needless to say, the configuration of the grinding device 14b is the same as the configuration of the grinding device 14a described above.

また、研削装置14a,14bのうち、研削装置14aの研削によって発生する切屑・砥粒が第2のターニングロール11bを通板してくる鋼板上に落下するので、研削装置14aの真下位置に研削時に発生する切屑・砥粒を受けるための切屑・砥粒受け体33が設けられている。なお、切屑・砥粒受け体33は必要な場合にのみ設けられるものとする。   Further, of the grinding devices 14a and 14b, chips and abrasive grains generated by grinding of the grinding device 14a fall on the steel plate passing through the second turning roll 11b, so that grinding is performed at a position directly below the grinding device 14a. A chip / abrasive receiving body 33 is provided for receiving chips / abrasive grains that are sometimes generated. The chip / abrasive receiver 33 is provided only when necessary.

次に、以上のような金属鋼帯のオンライン欠陥除去装置の動作及び本発明に係る金属鋼帯のオンライン欠陥除去方法について図4を参照して説明する。
今、繰出し端2から繰出される熱間圧延鋼板1aは、熱間圧延工程で生じたスケールを除去するための酸洗槽3により酸洗処理された後、冷間圧延機群4に導かれ、ここで冷間圧延された後、巻取り端5側により巻き取られ、冷間圧延鋼板1bを製造する。なお、本発明に係るオンライン欠陥除去装置及びその欠陥除去方法は、酸洗冷間圧延連続ラインに限らず、種々の鋼板の通板ラインに適用し、鋼板に発生する欠陥を研削除去することが可能である。
Next, the operation of the above-described on-line defect removal apparatus for metal steel strip and the on-line defect removal method for metal steel strip according to the present invention will be described with reference to FIG.
Now, the hot-rolled steel sheet 1a fed out from the feed-out end 2 is pickled by the pickling tank 3 for removing the scale generated in the hot rolling process, and then led to the cold rolling mill group 4. Here, after cold rolling, it is wound up by the winding end 5 side to produce the cold rolled steel sheet 1b. In addition, the on-line defect removal apparatus and the defect removal method according to the present invention can be applied not only to the pickling and cold rolling continuous line, but also to the passing plate line of various steel sheets, and grinding and removing defects generated in the steel sheets. Is possible.

(a) 以上のような金属鋼板である例えば鋼板の通板ラインの通板方向に第1のターニングロール11a及び該第1のターニングロール11aの下方に第2のターニングロール11bが配置され、両ターニングロール11a,11bにより通板ラインの通板方向にそれぞれ例えば90度以上変更する通板変更ラインを形成し、酸洗槽3に供給する。以上のような鋼板の通板ラインにおいて、第1のターニングロール11aの上流側の上下両面に対向するように欠陥検出装置12a,12bが設置され、鋼板の表面欠陥や下工程で顕在化する表層欠陥を検査する(S1:欠陥検出ステップ)。 (A) The first turning roll 11a and the second turning roll 11b are arranged below the first turning roll 11a in the plate passing direction of the plate passing line of the steel plate, for example, a steel plate as described above, The turning rolls 11 a and 11 b form a passing plate changing line that changes by, for example, 90 degrees or more in the passing direction of the passing plate line, and supply the pickling bath 3 to the pickling tank 3. In the steel sheet passing line as described above, the defect detection devices 12a and 12b are installed so as to face both the upper and lower surfaces on the upstream side of the first turning roll 11a. A defect is inspected (S1: defect detection step).

(b) この欠陥検出装置12a,12bにより鋼板の欠陥が検出されると、制御コンピュータ13a,13bは、その欠陥検出信号を取込み、通板ラインの通板速度のもとにトラッキング処理を実施し、当該鋼板の欠陥が所要とする位置に到達するであろうタイミングを見計らって幅方向欠陥位置を含む研削指示信号を研削装置14a,14bに送出する(S2:トラッキング処理ステップ)。 (B) When a defect in the steel plate is detected by the defect detection devices 12a and 12b, the control computers 13a and 13b take in the defect detection signal and perform tracking processing based on the plate passing speed of the plate passing line. A grinding instruction signal including the width direction defect position is sent to the grinding devices 14a and 14b in anticipation of the timing at which the defect of the steel sheet will reach the required position (S2: tracking processing step).

(c) このとき、欠陥検出装置12a,12bを通過した鋼板1aは、ターニングロール11a及びターニングロール11bの順番で順次通過するが、各ターニングロール11a,11bで通板ラインの通板方向がそれぞれ90度以上変更され、もとの通板方向とほぼ同一の通板方向に送り出し、酸洗槽3に供給する(S3:通板方向変更ステップ)。 (C) At this time, the steel plate 1a that has passed through the defect detection devices 12a and 12b sequentially passes in the order of the turning roll 11a and the turning roll 11b. It is changed by 90 degrees or more, and is sent out in the substantially same passing direction as the original passing direction and is supplied to the pickling tank 3 (S3: passing direction changing step).

(d) 一方、研削装置14a,14bは、制御コンピュータ13a,13bからの研削指示信号のもとに、鋼板に発生する欠陥部分となる研削対象面の研削除去を実施するが(S4:欠陥除去ステップ)、研削対象面の研削除去についてさらに詳しく説明する。 (D) On the other hand, the grinding devices 14a and 14b perform grinding and removal of the grinding target surface, which becomes a defective portion generated in the steel sheet, based on the grinding instruction signal from the control computers 13a and 13b (S4: defect removal). Step) and grinding removal of the surface to be ground will be described in more detail.

先ず、研削装置14a,14bは、研削対象面の研削除去を行うに先立ち、位置決め及び欠陥除去深さ等の設定を実施する(S41:研削設定ステップ)。具体的には、横行駆動フレーム25と前後進駆動フレーム29との間に前後進位置決め駆動用モータ27を設け、横行駆動フレーム25をベースとし、前後進駆動フレーム29の前後進位置,ひいては研削ヘッド31a,31bの突き出し位置を設定する。さらに、前後進駆動フレーム29には通板ライン方向一端側面部である鋼板入り側面部と他端側面部である鋼板出側面部とにそれぞれ独立に押付力調整可能な流体アクチュエータ,例えば油圧シリンダー30a,30bが取り付けられているので、鋼板入り側面部側の油圧シリンダー30aの押圧力を欠陥の除去深さを重視した値を設定し、一方、鋼板出側面部側の油圧シリンダー30bの押圧力をした工程処理後に欠陥の痕跡が残ることが無いような粗度となる値を重視した値を設定する。なお、研削ヘッド31a,31bには、硬質性の研削砥石32a,32bが取り付けられているので、欠陥除去深さの設定値に基づいて所要とする深さ分だけ欠陥部分を確実に研削することが可能となる。   First, the grinding devices 14a and 14b perform settings such as positioning and defect removal depth prior to grinding and removal of the grinding target surface (S41: grinding setting step). Specifically, a forward / reverse positioning drive motor 27 is provided between the transverse drive frame 25 and the forward / reverse drive frame 29, and the transverse drive frame 25 is used as a base, the forward / reverse position of the forward / reverse drive frame 29, and hence the grinding head. The protruding positions of 31a and 31b are set. Further, the forward / reverse drive frame 29 includes a fluid actuator, such as a hydraulic cylinder 30a, that can independently adjust the pressing force to a side surface portion including a steel plate that is one side surface portion in the sheet passing line direction and a steel plate exit surface portion that is the other side surface portion. , 30b is attached, the pressing force of the hydraulic cylinder 30a on the side surface side with steel plate is set to a value that emphasizes the depth of defect removal, while the pressing force of the hydraulic cylinder 30b on the side surface side of the steel plate is set to A value is set with an emphasis on a value that gives a roughness that does not leave a defect trace after the process. Since the grinding heads 31a and 31b are provided with hard grinding wheels 32a and 32b, the defective portion is reliably ground by the required depth based on the set value of the defect removal depth. Is possible.

以上のように研削上必要な条件を設定した後、鋼板に発生する欠陥の研削を行うが、このとき時々刻々と鋼板の搬送レベルが変動するが、この搬送レベル変動の追従処理を実施する(S42:搬送レベル変動追従ステップ)。この搬送レベル変動追従ステップS42は、前後進駆動フレーム29と研削ヘッド31a,31bとの間に個別に独立に押付力調整可能な流体アクチュエータを設けているので、通板する鋼板の搬送レベル変動を迅速に吸収するように追従し、予め研削設定ステップS41で設定された値を維持するように作用することになる。   After setting the necessary conditions for grinding as described above, the defects generated in the steel plate are ground, but at this time, the transport level of the steel plate fluctuates from moment to moment. S42: Conveyance level fluctuation following step). In this conveyance level fluctuation follow-up step S42, a fluid actuator capable of independently adjusting the pressing force is provided between the forward / reverse drive frame 29 and the grinding heads 31a and 31b. It follows so as to absorb quickly and acts to maintain the value set in advance in the grinding setting step S41.

そして、以上のような搬送レベル変動の追従処理のもとに、研削装置14a,14bは、制御コンピュータ13a,13bから研削指示信号を受けると、鋼板の通板方向先端鋼板面部を研削対象面として設定されているので、研削装置14a,14bを構成する横行用駆動モータ24が幅方向欠陥位置を含む研削指示信号のもとに研削ヘッド31a,31bを所要とする幅方向位置に調整し、さらに前後進位置決め駆動用モータ27の回転駆動によって前後進駆動フレーム29を所要とする位置まで前後進させた後、昇降用油圧シリンダー30a,30bの動作圧力のもとに研削ヘッド31a,31bに取り付けられる研削砥石32a,32bを金属鋼板表面に圧接し、欠陥部分を研削する(S43:研削処理ステップ)。このとき、研削砥石32aで欠陥部分を深く削り取り、その後、下流側の研削砥石32bを最適な粗度となるように研削する。   Then, when the grinding devices 14a and 14b receive a grinding instruction signal from the control computers 13a and 13b under the above-described tracking process of the conveyance level variation, the front plate surface portion in the sheet passing direction of the steel plate is used as the surface to be ground. Therefore, the transverse drive motor 24 constituting the grinding devices 14a and 14b adjusts the grinding heads 31a and 31b to the required width direction position based on the grinding instruction signal including the width direction defect position. The forward / backward drive frame 29 is moved forward and backward to a required position by the rotational drive of the forward / backward positioning drive motor 27, and then attached to the grinding heads 31a and 31b under the operating pressure of the lifting hydraulic cylinders 30a and 30b. The grinding wheels 32a and 32b are pressed against the surface of the metal steel plate to grind the defective portion (S43: grinding step). At this time, the defective portion is deeply removed with the grinding wheel 32a, and then the downstream grinding wheel 32b is ground to an optimum roughness.

なお、上記実施の形態では、複数の研削砥石32a,32bのうち、32aを深く研削したが、例えば両研削砥石32a,32bを用いて、2段階で所要の深さまで研削するとか、或いは2段階で所要の粗度となるように調整してもよい。   In the above embodiment, among the plurality of grinding wheels 32a and 32b, 32a is deeply ground. For example, both grinding wheels 32a and 32b are used to grind to a required depth in two stages, or two stages. May be adjusted so that the required roughness is obtained.

(e) 以上のようにして研削砥石32a,32bにより鋼板の欠陥を研削すると、切屑・砥粒が発生するが、この切屑・砥粒は研削砥石32a,32bと鋼板1aとの接触位置から接線方向や重力方向に飛散するので、研削個所の真下に切屑・砥粒受け体33を設置しておけば、通板される鋼板1aの表面上に落下することなく、切屑・砥粒受け体33で受けて除去することができる(S5:切屑・砥粒受け除去ステップ)。 (E) When the defects of the steel plate are ground by the grinding wheels 32a and 32b as described above, chips and abrasive grains are generated. The chips and abrasive grains are tangent from the contact position between the grinding wheels 32a and 32b and the steel plate 1a. Therefore, if the chip / abrasive receiver 33 is installed directly under the grinding point, the chip / abrasive receiver 33 does not fall on the surface of the steel plate 1a to be passed through. (S5: Chip / abrasive receiving removal step).

従って、以上のような金属鋼帯のオンライン欠陥除去装置及び方法の実施の形態によれば、欠陥検出装置12a,12bで検出した鋼板の欠陥部を研削除去する研削装置14a,14bを設け、これら研削装置14a,14bを構成する鋼板幅方向に横行する横行駆動フレーム25と、この横行駆動フレーム25に取り付けられ、鋼板に対して前後進(又は昇降)する前後進駆動フレーム29と、この前後進駆動フレーム29の通板方向にそれぞれ独立に押付力調整可能な流体アクチュエータが取り付けられた複数の研削砥石32a,32bとを備えることにより、前記欠陥検出装置12a,12bの欠陥位置検出情報に基づき、鋼板に発生する欠陥が研削装置14a,14bを通過する前に、研削装置14a,14bの横行駆動フレーム25を幅方向に位置決めし、前後進駆動フレーム29を所要位置まで前後方向に位置決めし、研削ヘッド31a,31bの研削砥石32a,32bを金属鋼板の表面に圧接して欠陥部を除去するとともに、高速通板される金属鋼板の搬送レベルが変動しても、その変動に追従するように流体アクチュエータが作用するので、鋼板に過大な切込みを与えることなく、欠陥を高能率、かつ高精度に除去することができる。   Therefore, according to the embodiment of the on-line defect removal apparatus and method for the metal steel strip as described above, the grinding apparatuses 14a and 14b for grinding and removing the defective portions of the steel plate detected by the defect detection apparatuses 12a and 12b are provided. A traverse drive frame 25 that traverses in the width direction of the steel plate constituting the grinding devices 14a and 14b, a forward / backward drive frame 29 that is attached to the traverse drive frame 25 and moves forward and backward (or up and down) with respect to the steel plate, and Based on the defect position detection information of the defect detection devices 12a and 12b, by providing a plurality of grinding wheels 32a and 32b to which fluid actuators capable of independently adjusting the pressing force in the plate direction of the drive frame 29 are provided. Before the defects generated in the steel plates pass through the grinding devices 14a and 14b, the transverse drive frame 2 of the grinding devices 14a and 14b. Is positioned in the width direction, the forward / reverse drive frame 29 is positioned in the front-rear direction to the required position, and the grinding wheels 32a, 32b of the grinding heads 31a, 31b are pressed against the surface of the metal steel plate to remove the defective portion and at high speed. Even if the transport level of the passing metal steel plate changes, the fluid actuator acts so as to follow the change, so that defects can be removed with high efficiency and high accuracy without excessively cutting the steel plate. be able to.

また、この研削ヘッド31a,31bには、円形状の硬質性の研削砥石32a,32bが備えつけられ、油圧シリンダー30aの圧力調整によって欠陥除去の深さを重視しつつ硬質性の研削砥石32aで研削する一方、他方の油圧シリンダー30bにて専ら下工程の処理を考慮しつつ最適な鋼板表面の粗度とするように硬質性の研削砥石32bで研削するので、下工程の処理後に欠陥除去部の痕跡を残すことがなくなり、製品の品質を均質化することができる。   Further, the grinding heads 31a and 31b are provided with circular hard grinding wheels 32a and 32b, and are ground with the hard grinding stone 32a while placing importance on the depth of defect removal by adjusting the pressure of the hydraulic cylinder 30a. On the other hand, since the grinding is performed with the hard grinding wheel 32b so as to obtain the optimum roughness of the steel sheet surface while taking into consideration the processing of the lower process exclusively by the other hydraulic cylinder 30b, the defect removal portion of the defect removing portion is processed after the processing of the lower process. No trace is left and the product quality can be homogenized.

上記実施の形態では、酸洗冷間圧延連続ラインに供給する熱間圧延鋼板1aに適用したが、特に熱間圧延鋼板1aに限らず、種々の金属鋼板の表面欠陥の研削に適用できることは言うまでもない。また、切屑・砥粒受け体33は、鋼板の研削対象面の真下近傍に設置されるものであるが、構成的には例えば断面ほぼV字形状をなす樋を多少傾斜すれば、切屑・砥粒を通板方向と直交するライン側方に導くことができる。また、断面ほぼV字形状をなす樋を水平に設置し、水を流すようにすれば、切屑・砥粒を通板方向と直交するライン側方に導くことができる。さらに、上記実施の形態では、通板ラインを通板する鋼板の両面に生じる欠陥を除去する例について述べたが、鋼板の片面であっても同様に適用できる。   In the said embodiment, although applied to the hot-rolled steel plate 1a supplied to a pickling cold rolling continuous line, it cannot be overemphasized that it is applicable not only to the hot-rolled steel plate 1a but especially to the grinding of the surface defect of various metal steel plates. Yes. The chip / abrasive receiver 33 is installed in the vicinity of the surface of the steel plate to be ground. However, the chip / abrasive receiving body 33 is structurally, for example, if the ridge having a substantially V-shaped cross section is slightly inclined. Grains can be guided to the side of the line perpendicular to the plate direction. Moreover, if a trough having a substantially V-shaped cross section is installed horizontally and water is allowed to flow, chips and abrasive grains can be guided to the side of the line perpendicular to the plate direction. Furthermore, in the said embodiment, although the example which removes the defect which arises on both surfaces of the steel plate which passes a plate line was described, even if it is the single side | surface of a steel plate, it can apply similarly.

また、前後進駆動フレーム29の通板ライン方向に2つの研削ヘッド31a,31bを設けたが、3つ以上であってもよい。   Further, although the two grinding heads 31a and 31b are provided in the plate feed line direction of the forward / reverse drive frame 29, three or more grinding heads may be provided.

その他、本発明は、上記実施の形態に限定されるものでなく、その要旨を逸脱しない範囲で種々変形して実施できる。また、各実施の形態は可能な限り組み合わせて実施することが可能であり、その場合には組み合わせによる効果が得られる。さらに、上記各実施の形態には種々の上位,下位段階の発明が含まれており、開示された複数の構成要素の適宜な組み合わせにより種々の発明が抽出され得るものである。例えば問題点を解決するための手段に記載される全構成要件から幾つかの構成要件が省略されうることで発明が抽出された場合には、その抽出された発明を実施する場合には省略部分が周知慣用技術で適宜補われるものである。   In addition, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention. In addition, the embodiments can be implemented in combination as much as possible, and in that case, the effect of the combination can be obtained. Further, each of the above embodiments includes various higher-level and lower-level inventions, and various inventions can be extracted by appropriately combining a plurality of disclosed constituent elements. For example, when an invention is extracted because some constituent elements can be omitted from all the constituent elements described in the means for solving the problem, the omitted part is used when the extracted invention is implemented. Is appropriately supplemented by well-known conventional techniques.

通板ラインに適用した本発明に係る金属鋼帯のオンライン欠陥除去装置の一実施の形態を示す構成図。The block diagram which shows one Embodiment of the online defect removal apparatus of the metal steel strip which concerns on this invention applied to the plate-feeding line. 通板ラインに適用した研削装置の一具体例を示す側面図。The side view which shows one specific example of the grinding device applied to the sheet passing line. 図2に示す図示A矢印方向から見た図。The figure seen from illustration A arrow direction shown in FIG. 本発明に係る金属鋼帯のオンライン欠陥除去装置の動作及び本発明に係る金属鋼帯のオンライン欠陥除去方法を説明する流れ図。The flowchart explaining the operation | movement of the online defect removal apparatus of the metal steel strip which concerns on this invention, and the online defect removal method of the metal steel strip which concerns on this invention. 従来の鋼板欠陥の研削除去方法を説明する図。The figure explaining the grinding removal method of the conventional steel plate defect. 図5に示す欠陥の研削装置の構成を具体的に示す構成図。The block diagram which shows the structure of the grinding apparatus of the defect shown in FIG. 5 concretely. 従来の鋼板欠陥のもう1つの除去方法を説明する図。The figure explaining the other removal method of the conventional steel plate defect. 図7に示す欠陥の切削装置の構成を具体的に示す構成図。The block diagram which shows specifically the structure of the cutting device of the defect shown in FIG. 図8に示す図示B矢印方向から見た図。The figure seen from the illustration B arrow direction shown in FIG.

符号の説明Explanation of symbols

1a…熱間圧延鋼板、1b…冷間圧延鋼板、2…繰出し端、3…酸洗槽、4…冷間圧延機群、5…巻取り端、11a…第1のターニングロール(例えば上部側ターニングロール)、11b…第2のターニングロール(例えば下部側ターニングロール)、12a,12b…欠陥検出装置、13a,13b…制御コンピュータ、14a,14b…研削装置、22…横行用ボールねじ、23…横行ガイド、24…横行用駆動モータ、25…横行駆動フレーム、26…前後進用ボールねじ、27…前後進位置決め駆動用モータ、28…前後進用ガイド、29…前後進駆動フレーム、30a,30b…油圧シリンダー、31a,31b…研削ヘッド、32a,32b…研削砥石、33…切屑・砥粒受け体。   DESCRIPTION OF SYMBOLS 1a ... Hot rolled steel plate, 1b ... Cold rolled steel plate, 2 ... Feeding end, 3 ... Pickling tank, 4 ... Cold rolling mill group, 5 ... Winding end, 11a ... 1st turning roll (for example, upper side) Turning roll), 11b ... second turning roll (for example, lower turning roll), 12a, 12b ... defect detection device, 13a, 13b ... control computer, 14a, 14b ... grinding device, 22 ... crossing ball screw, 23 ... Traverse guide, 24 ... traverse drive motor, 25 ... traverse drive frame, 26 ... forward / backward moving ball screw, 27 ... forward / backward positioning drive motor, 28 ... forward / backward guide, 29 ... forward / backward drive frame, 30a, 30b ... Hydraulic cylinders, 31a, 31b ... grinding heads, 32a, 32b ... grinding wheels, 33 ... chips / abrasive receivers.

Claims (5)

通板ラインを通板する金属鋼帯の表面に発生する欠陥や下工程で顕在化する欠陥を検出する欠陥検出装置と、前記通板ラインの前記欠陥検出装置よりも下流側ラインに配置され、当該欠陥検出装置により検出される欠陥位置を含む欠陥検出情報に基づいて前記欠陥を研削する研削装置とを備え、
この研削装置は、前記通板ラインを通板する金属鋼帯の幅方向に横行する横行駆動フレームと、この横行駆動フレームに取り付けられ、前記金属鋼帯の欠陥面に向けて前後進する前後進駆動フレームと、この前後進駆動フレームの通板ライン方向に取り付けられ、それぞれ独立に押付力を調整可能な流体アクチュエータに設けられた複数の研削砥石とを有し、
前記欠陥位置を含む欠陥検出情報に基づき、前記横行駆動フレームにて幅方向の位置決めをし、かつ前記前後進駆動フレームにて欠陥面に向けて前後進させることにより、前記研削砥石を当該欠陥面に圧接して欠陥を除去することを特徴とする金属鋼帯のオンライン欠陥除去装置。
A defect detection device for detecting defects occurring on the surface of the metal steel strip that passes through the plate-passing line and defects appearing in the lower process, and arranged on the downstream line of the defect detection device for the plate-passing line, A grinding device for grinding the defect based on defect detection information including a defect position detected by the defect detection device;
The grinding apparatus includes a traverse drive frame that traverses in the width direction of the metal steel strip passing through the sheet passing line, and a forward / backward travel that is attached to the traverse drive frame and moves forward and backward toward a defective surface of the metal steel strip. A drive frame, and a plurality of grinding wheels provided in a fluid actuator that is attached in the plate line direction of the forward / backward drive frame and can independently adjust the pressing force,
Based on the defect detection information including the defect position, positioning in the width direction with the traverse drive frame, and moving forward and backward toward the defect surface with the forward / reverse drive frame, the grinding wheel is made to the defect surface. An on-line defect removal device for metal steel strip, which is characterized by removing defects by pressure contact.
請求項1に記載の金属鋼帯のオンライン欠陥除去装置において、
前記通板ライン方向に配置される複数の研削砥石は、円形状の硬質砥石であることを特徴とする金属鋼帯のオンライン欠陥除去装置。
In the online defect removal apparatus of the metal steel strip according to claim 1,
The plurality of grinding wheels arranged in the direction of the plate passing line are circular hard wheels.
請求項1又は請求項2に記載の金属鋼帯のオンライン欠陥除去装置において、
前記通板ライン方向に配置される複数の研削砥石のうち、上流側に配置される研削砥石は対応する前記流体アクチュエータの流体圧力の調整によって前記欠陥面を所要の深さに研削し、前記下流側に配置される研削砥石は対応する前記流体アクチュエータの流体圧力調整によって下工程の処理後に所要の粗度となるように前記欠陥面を研削することを特徴とする金属鋼帯のオンライン欠陥除去装置。
In the on-line defect removal apparatus for metal steel strip according to claim 1 or claim 2,
Among the plurality of grinding wheels arranged in the plate line direction, the grinding wheel arranged on the upstream side grinds the defective surface to a required depth by adjusting the fluid pressure of the corresponding fluid actuator, and the downstream An on-line defect removal apparatus for a metal steel strip, characterized in that a grinding wheel disposed on the side grinds the defect surface so as to have a required roughness after processing in a lower process by adjusting a fluid pressure of the corresponding fluid actuator. .
通板ラインを通板する金属鋼帯の表面に発生する欠陥や下工程で顕在化する欠陥を検出する欠陥検出ステップと、
この欠陥検出ステップで検出される欠陥位置を含む欠陥検出信号を取り込み、当該欠陥位置が所要とする研削位置に到達するタイミングで欠陥位置を含む研削指示信号を送出するトラッキング処理ステップと、
この欠陥位置を含む研削指示信号を受けると、通板ライン方向に配置される複数の研削砥石を、横行方向及び前後進方向に移動させるとともに、それぞれ独立に押付力調整可能な流体アクチュエータにて前記欠陥面に圧接させて欠陥を除去する欠陥除去ステップとを有することを特徴とする金属鋼帯のオンライン欠陥除去方法。
A defect detection step for detecting defects generated on the surface of the metal steel strip passing through the plate passing line and defects manifested in the lower process;
A tracking processing step for fetching a defect detection signal including a defect position detected in the defect detection step and sending a grinding instruction signal including the defect position at a timing when the defect position reaches a required grinding position;
When receiving the grinding instruction signal including the defect position, the plurality of grinding wheels arranged in the sheet passing line direction are moved in the transverse direction and the forward / backward direction, and the fluid actuator capable of independently adjusting the pressing force is used. An on-line defect removal method for a metal steel strip, comprising: a defect removal step of removing a defect by being brought into pressure contact with a defect surface.
請求項4に記載の金属鋼帯のオンライン欠陥除去方法において、
前記欠陥除去ステップとしては、前記前後進方向の位置決め及び前記流体アクチュエータの押付力を設定する研削設定ステップと、この研削設定ステップによる研削上必要な条件を設定した後、前記流体アクチュエータの作用により前記金属鋼帯の搬送レベル変動に追従するように複数の研削砥石を動作させる搬送レベル変動追従ステップと、このステップにより前記金属鋼帯の搬送レベル変動に追従させつつ前記流体アクチュエータの設定による押付力で前記研削砥石を前記欠陥面を圧接し欠陥を除去する研削処理ステップとを有することを特徴とする金属鋼帯のオンライン欠陥除去方法。
In the online defect removal method of the metal steel strip according to claim 4,
As the defect removing step, after setting a grinding setting step for setting the positioning in the forward / backward direction and the pressing force of the fluid actuator, and setting conditions necessary for grinding by the grinding setting step, the action of the fluid actuator causes the A conveyance level fluctuation following step for operating a plurality of grinding wheels so as to follow a fluctuation in the conveyance level of the metal steel strip, and a pressing force set by the fluid actuator while following the conveyance level fluctuation in the metal steel band by this step. An on-line defect removal method for a metal steel strip, comprising: a grinding treatment step of pressing the grinding wheel against the defect surface to remove the defect.
JP2004054984A 2004-02-27 2004-02-27 On-line defect removing device of metallic steel strip and its defect removing method Pending JP2005238423A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103692324A (en) * 2013-12-18 2014-04-02 湖南湘投金天钛金属有限公司 Metal band surface grinding device and method for utilizing device to perform grinding
CN115157079A (en) * 2022-05-23 2022-10-11 李美容 Method and system for removing oxide layer on surface of nickel-chromium alloy

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103692324A (en) * 2013-12-18 2014-04-02 湖南湘投金天钛金属有限公司 Metal band surface grinding device and method for utilizing device to perform grinding
CN103692324B (en) * 2013-12-18 2016-04-13 湖南湘投金天钛金属有限公司 Surfaces of metallic strip grinding apparatus and the method utilizing this equipment to polish
CN115157079A (en) * 2022-05-23 2022-10-11 李美容 Method and system for removing oxide layer on surface of nickel-chromium alloy
CN115157079B (en) * 2022-05-23 2024-01-19 安徽恒均粉末冶金科技股份有限公司 Method and system for removing oxide layer on surface of nickel-chromium alloy

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