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JP2005164827A - Developing apparatus and image forming apparatus provided with the developing apparatus - Google Patents

Developing apparatus and image forming apparatus provided with the developing apparatus Download PDF

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JP2005164827A
JP2005164827A JP2003401613A JP2003401613A JP2005164827A JP 2005164827 A JP2005164827 A JP 2005164827A JP 2003401613 A JP2003401613 A JP 2003401613A JP 2003401613 A JP2003401613 A JP 2003401613A JP 2005164827 A JP2005164827 A JP 2005164827A
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toner
developer
developing
developing device
toner density
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Kayoko Ikegami
加余子 池上
Noboru Sawayama
昇 沢山
Hidefumi Nakajima
英文 中島
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing apparatus which hardly causes a ripple of output variation of a toner concentration detection voltage Vt detecting a toner concentration in a developing vessel, is capable of forming a high quality toner image and is small-size and low-cost, and to provide an image forming apparatus provided with the developing apparatus. <P>SOLUTION: The developing apparatus comprises a developing roller 2 which is retained by an opening part 1a of a developing container 1 storing developer consisting of a carrier containing a magnetic body and toner and supplies the toner to an image carrier 51 by rotation, a conveyance screw shaft 3 which is retained in the developing container 1 and conveys the developer to be supplied to the developing roller 2 and a toner concentration detection means 4 which detects a mixing ratio of the carrier and toner of the conveyed developer and outputs it as the toner concentration detection voltage Vt. Therein, the toner concentration detection means 4 is arranged on the position where the extent of output variation of the toner concentration detection voltage Vt detected and outputted by the toner concentration detection means 4 comes to ≤10% of the maximum value of the toner concentration detection voltage Vt. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、現像装置、及び、その現像装置を具備する画像形成装置に関し、詳しくは、電子写真方法でトナーを供給して潜像を顕像化する現像装置、及び、その現像装置を具備する電子写真方法でトナー画像を形成する複写機、ファクシミリ装置、プリンタあるいはこれ等の複合機等の画像形成装置に関する。   The present invention relates to a developing device and an image forming apparatus including the developing device, and more specifically, includes a developing device that supplies toner by an electrophotographic method to visualize a latent image, and the developing device. The present invention relates to an image forming apparatus such as a copying machine, a facsimile machine, a printer, or a complex machine for forming a toner image by an electrophotographic method.

従来から、現像装置、及び、その現像装置を具備する画像形成装置では、複写機等の出力画像品質を保つために、現像ローラ、現像スリーブ、ドクターブレード、搬送スクリュー等で構成される現像ユニットの現像容器内の現像剤のトナー濃度を一定の値に保つような制御が行なわれている。
トナーとキャリアからなる二成分現像剤は、現像剤の透磁率の変化を検知して電圧値として出力するトナー濃度検知装置を用いて、現像される現像剤のトナーの濃度をモニタして、現像ユニットの現像容器内の現像剤のトナー濃度を一定の値に保つようにすることは公知である(特許文献1、特許文献2、特許文献3、特許文献4、特許文献5、特許文献6、特許文献7等を参照)。
更に、近年、電子写真複写機等の画像形成装置が広く普及するに従い、その用途も多種多様に広がり、高精細、高画質化の要求が高まっている。
そこで、現像剤のトナーには、分散重合等によって合成されて容易に製造される、球形であるため流動性が優れ、またトナー個々の特性のばらつきが少なく、トナーの粒径を細かくした、いわゆる重合法トナーの小粒径トナーを使用して、高画質化を達成しようとすることも公知である(特許文献8、特許文献9、特許文献10、特許文献11等を参照)。
2. Description of the Related Art Conventionally, in a developing device and an image forming apparatus including the developing device, a developing unit composed of a developing roller, a developing sleeve, a doctor blade, a conveying screw, and the like is used to maintain the output image quality of a copying machine or the like. Control is performed so as to keep the toner concentration of the developer in the developer container at a constant value.
A two-component developer consisting of a toner and a carrier is developed by monitoring the toner concentration of the developer to be developed using a toner concentration detection device that detects a change in the magnetic permeability of the developer and outputs it as a voltage value. It is known to keep the toner density of the developer in the developing container of the unit at a constant value (Patent Document 1, Patent Document 2, Patent Document 3, Patent Document 4, Patent Document 5, Patent Document 6, (See Patent Document 7).
Furthermore, in recent years, as image forming apparatuses such as electrophotographic copying machines have become widespread, their applications have been expanded to various types, and demands for high definition and high image quality are increasing.
Therefore, the toner of the developer is synthesized by dispersion polymerization or the like, and is easily manufactured. Since it is spherical, the fluidity is excellent, and there is little variation in individual characteristics of the toner. It is also known to achieve high image quality by using a toner having a small particle size as a polymerization toner (see Patent Document 8, Patent Document 9, Patent Document 10, Patent Document 11 and the like).

ところで、一般的に、このトナー濃度検知装置は、現像ユニット内の現像剤のトナー濃度を精度よく、安定した出力が得られる箇所に取り付ける。
充分に攪拌されていない現像剤を検知すると、実際のトナー濃度変化に対してトナー濃度検知電圧(Vt)の感度が小さくなるため、精度の良いトナー濃度の制御が出来なくなる。
硬質な部材で現像ユニットが構成されていれば、所定の機械的精度が保たれるため、器壁と接触しない近傍まで搬送スクリューが到達し、現像ユニット内の現像剤をスムーズに搬送することが出来る。
然し、実際に使用される安価で比較的軟質な部材によって構成される現像ユニットは、撓みや歪みなどが生じ、搬送スクリューと器壁が接触し、トナー固着などの不具合を発生させてしまう恐れがある。
そこで、器壁と搬送スクリューの間に余裕度をもたせるため、接触を避けるための距離が設けられている。
然し、器壁から離れた位置までしか搬送スクリューが到達しないため、器壁近傍の現像剤は滞ってしまう。
トナー濃度検知装置を現像ユニットに取り付けてトナー濃度の制御を行なう際には、現像ユニットの撓みなどの機械的精度が保てない場合には、検知面近傍の現像剤を充分に攪拌するための攪拌部材を局所的に取り付け、充分に攪拌の行き届いた現像剤を検知できるような方式が使用されている。
トナー濃度検知装置のトナー濃度検知面上の現像剤を攪拌する部材としては、ウレタンなどの樹脂で、耐久性があり、トナー固着を起さず充分に攪拌できる攪拌部材が、決められた条件の下、現像ユニットに取り付けられる。
By the way, this toner concentration detecting device is generally attached to a location where the toner concentration of the developer in the developing unit can be obtained accurately and stably.
If a developer that is not sufficiently stirred is detected, the sensitivity of the toner density detection voltage (Vt) is reduced with respect to the actual change in toner density, so that the toner density cannot be accurately controlled.
If the development unit is composed of hard members, the predetermined mechanical accuracy can be maintained, so that the conveyance screw can reach the vicinity where it does not come into contact with the container wall, and the developer in the development unit can be smoothly conveyed. I can do it.
However, a developing unit that is composed of an inexpensive and relatively soft member that is actually used may be bent or distorted, causing the conveyance screw and the container wall to come into contact with each other, causing problems such as toner sticking. is there.
Therefore, in order to provide a margin between the instrument wall and the conveying screw, a distance for avoiding contact is provided.
However, since the conveying screw reaches only a position away from the container wall, the developer near the container wall is stagnated.
When the toner density detector is attached to the developing unit to control the toner density, if mechanical accuracy such as bending of the developing unit cannot be maintained, the developer in the vicinity of the detecting surface is sufficiently stirred. A system in which a stirring member is locally attached and a sufficiently well-stirred developer can be detected is used.
The member for stirring the developer on the toner concentration detection surface of the toner concentration detection device is a resin such as urethane, which is durable and can be sufficiently stirred without causing toner fixation. Below, it is attached to the development unit.

攪拌部材により現像剤が攪拌された後に生じる空隙には、新たな現像剤が搬送スクリューによって搬送されてくるため、攪拌部材で掻き出した部分だけでなく、その前後の現像剤にも、攪拌部材による器壁の近傍層の現像剤の流れが生じていたのである。
この搬送スクリューに攪拌部材を用いた現像ユニットのトナー濃度を検知すると、トナー濃度検知装置のトナー濃度検知電圧(Vt)に出力変動のリップルが生じていた。
トナー濃度が高いと検知電圧(Vt)を低く、トナー濃度が低いと検知電圧(Vt)を高く出力するトナー濃度検知装置を用いた場合、攪拌部材で現像剤が掻き出される直前は検知電圧(Vt)が低くなり、掻き出された直後は検知面上に現像剤がなくなるため、検知電圧(Vt)が高く出力され、従来の現像装置のトナー濃度検知電圧(Vt)においては大きな出力変動のリップルが発生してしまっていた(図2を参照)。
この出力値は画像形成装置のソフト上で処理され、所定のトナー濃度検知電圧(Vt)としてトナー濃度の制御に使用される。
然し、大きな出力変動のリップルが発生してしまって、真のトナー濃度検知電圧(Vt)との誤差が大きくなり、現像ユニットの現像容器内の現像剤のトナー濃度を一定の値に保つことが出来なくなり、形成されるトナー画像の品質が低下していた。
従って、従来の現像装置、及び、その現像装置を具備する画像形成装置においては、搬送スクリューに攪拌部材を用いた現像ユニットの現像容器内のトナー濃度を検知すると、トナー濃度検知電圧(Vt)に大きな出力変動のリップルが生じて、真のトナー濃度検知電圧(Vt)との誤差が大きくなり、現像ユニットの現像容器内の現像剤のトナー濃度を一定の値に保つことが出来なくなり、形成されるトナー画像の品質が低下すると言う不具合が生じていた。
特開2000−112221公報 特開平5−289499号公報 特開平8−248764号公報 特開2002−296236公報 特開2002−296240公報 特開2002−296890公報 特開2002−296893公報 特開2002−244355公報 特開平5−188643号公報 特開平6−180512号公報 特開2002−328551公報
In the gap generated after the developer is stirred by the stirring member, the new developer is transported by the transport screw, so that not only the part scraped by the stirring member but also the developer before and after the developer The developer flow occurred in a layer near the container wall.
When the toner density of the developing unit using the stirring member for the conveying screw is detected, a ripple of output fluctuation occurs in the toner density detection voltage (Vt) of the toner density detection device.
When a toner concentration detection device that outputs a low detection voltage (Vt) when the toner concentration is high and a high detection voltage (Vt) when the toner concentration is low is used, the detection voltage (Vt) immediately before the developer is scraped off by the stirring member. Immediately after being scraped, there is no developer on the detection surface, so that the detection voltage (Vt) is output high, and the toner concentration detection voltage (Vt) of the conventional developing device has a large output fluctuation. Ripple has occurred (see Figure 2).
This output value is processed on the software of the image forming apparatus, and is used for toner density control as a predetermined toner density detection voltage (Vt).
However, a ripple of large output fluctuation occurs, and an error from the true toner concentration detection voltage (Vt) increases, and the toner concentration of the developer in the developing container of the developing unit can be maintained at a constant value. As a result, the quality of the formed toner image was deteriorated.
Therefore, in the conventional developing device and the image forming apparatus including the developing device, when the toner concentration in the developing container of the developing unit using the stirring member for the conveying screw is detected, the toner concentration detection voltage (Vt) is obtained. A large output fluctuation ripple occurs, and an error from the true toner concentration detection voltage (Vt) increases, so that the toner concentration of the developer in the developing container of the developing unit cannot be maintained at a constant value and formed. There has been a problem that the quality of the toner image is degraded.
JP 2000-112221 A Japanese Patent Laid-Open No. 5-289499 JP-A-8-248774 JP 2002-296236 A JP 2002-296240 A JP 2002-296890 A JP 2002-296893 A JP 2002-244355 A Japanese Patent Laid-Open No. 5-188443 Japanese Patent Laid-Open No. 6-180512 JP 2002-328551 A

従来の現像装置、及び、その現像装置を具備する画像形成装置においては、搬送スクリューに攪拌部材を用いた現像ユニットの現像容器内のトナー濃度を検知すると、トナー濃度検知電圧(Vt)に大きな出力変動のリップルが生じて、真のトナー濃度検知電圧(Vt)との誤差が大きくなり、現像ユニットの現像容器内の現像剤のトナー濃度を一定の値に保つことが出来なくなり、形成されるトナー画像の品質が低下すると言う問題が発生していた。
そこで本発明の課題は、このような問題点を解決するものである。即ち、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される小型化で低コストの現像装置、及び、その現像装置を具備する画像形成装置を提供することを目的とする。
In a conventional developing device and an image forming apparatus including the developing device, when the toner concentration in the developing container of a developing unit using a stirring member as a conveying screw is detected, a large output is generated in the toner concentration detection voltage (Vt). A fluctuation ripple occurs, and an error from the true toner density detection voltage (Vt) increases, so that the toner density of the developer in the developing container of the developing unit cannot be maintained at a constant value, and the formed toner There was a problem that the quality of the image deteriorated.
Therefore, an object of the present invention is to solve such problems. That is, the ripple of the output fluctuation of the toner density detection voltage (Vt) for detecting the toner density in the developing container is small, the error from the true toner density detection voltage (Vt) is small, and the toner density in the developing container is constant. An object of the present invention is to provide a small-sized and low-cost developing device capable of forming a high-quality toner image while maintaining the value, and an image forming apparatus including the developing device.

上記目的を達成するために、請求項1に記載の本発明は、電子写真方法でトナーを供給して潜像を顕像化する現像装置において、磁性体を含むキャリアとトナーからなる現像剤を収容する現像容器と、上記現像容器の開口部に保持されて像担持体に当接、又は、微少間隔を保持しながら作像時に回転してトナーを供給する現像ローラと、上記現像容器内に回転可能に保持されて上記現像ローラに供給する現像剤を搬送する搬送スクリュー軸と、上記搬送スクリュー軸で搬送される現像剤のキャリアとトナーの混合比を検知してトナー濃度検知電圧(Vt)として出力するトナー濃度検知手段とからなり、上記トナー濃度検知手段の検知面で検知されて出力するトナー濃度検知電圧(Vt)の出力変動の大きさをトナー濃度検知電圧(Vt)の最大値の10%以下になる位置に上記トナー濃度検知手段の上記検知面を配置した現像装置であることを最も主要な特徴とする。
また、請求項2に記載の本発明は、記載の本発明は、請求項1に記載の現像装置において、現像容器に収容する現像剤は、平均粒径が4μm乃至8μmの小粒径トナーからなる現像装置であることを主要な特徴とする。
また、請求項3に記載の本発明は、請求項1又は2に記載の現像装置において、搬送スクリュー軸の現像容器内の器壁近傍の現像剤を搬送する攪拌部材は、トナー濃度検知手段の検知面の真上を攪拌しない現像装置であることを主要な特徴とする。
また、請求項4に記載の本発明は、請求項1、2又は3に記載の現像装置において、トナー濃度検知手段の検知面は、搬送スクリュー軸の攪拌部材に対して搬送される現像剤の搬送方向の上流側にずらして配置した現像装置であることを主要な特徴とする。
また、請求項5に記載の本発明は、請求項1、2、3又は4に記載の現像装置において、トナー濃度検知手段の検知面は、搬送スクリュー軸の攪拌部材に対して搬送される現像剤の搬送方向の下流側にずらして配置した現像装置であることを主要な特徴とする。
また、請求項6に記載の本発明は、請求項1、2、3、4又は5に記載の現像装置において、トナー濃度検知手段は、現像容器内の器壁面から突出しない現像装置であることを主要な特徴とする。
In order to achieve the above object, the present invention described in claim 1 is a developing device for developing a latent image by supplying toner by an electrophotographic method, and a developer comprising a carrier containing magnetic material and toner. A developing container to be accommodated, a developing roller held in the opening of the developing container and contacting the image carrier or rotating at the time of image formation while maintaining a small interval, and supplying toner; and in the developing container A toner density detection voltage (Vt) by detecting a mixing ratio of a conveying screw shaft that conveys developer that is rotatably held and that is supplied to the developing roller, and a carrier and toner of the developer conveyed by the conveying screw shaft. The toner density detection means that outputs the toner density, and the magnitude of the output fluctuation of the toner density detection voltage (Vt) that is detected and output by the detection surface of the toner density detection means is the value of the toner density detection voltage (Vt). The most important feature that at the position of 10% or less Daine a developing device arranged above the detection surface of the toner concentration detecting means.
According to a second aspect of the present invention, in the developing device according to the first aspect, the developer contained in the developing container is made of a small particle diameter toner having an average particle diameter of 4 μm to 8 μm. The main feature is that the developing device.
According to a third aspect of the present invention, there is provided the developing device according to the first or second aspect, wherein the agitating member that conveys the developer in the vicinity of the container wall in the developing container of the conveying screw shaft is a toner concentration detecting means. The main feature is that the developing device does not stir the detection surface.
According to a fourth aspect of the present invention, in the developing device according to the first, second, or third aspect, the detection surface of the toner concentration detection means is a developer that is conveyed to the stirring member of the conveying screw shaft. The main feature is that the developing device is arranged to be shifted upstream in the transport direction.
According to a fifth aspect of the present invention, there is provided the developing device according to the first, second, third or fourth aspect, wherein the detection surface of the toner concentration detection means is a development conveyed to a stirring member of a conveyance screw shaft. The main feature is that the developing device is arranged to be shifted to the downstream side in the transport direction of the agent.
According to a sixth aspect of the present invention, in the developing device according to the first, second, third, fourth, or fifth aspect, the toner concentration detecting means is a developing device that does not protrude from the wall surface of the developing container. Is the main feature.

また、請求項7に記載の本発明は、請求項1、2、3、4、5又は6に記載の現像装置において、トナー濃度検知手段の検知面は、平面である現像装置であることを主要な特徴とする。
また、請求項8に記載の本発明は、請求項1、2、3、4、5、6又は7に記載の現像装置において、トナー濃度検知手段の検知面は、搬送される現像剤の搬送方向に対して垂直な垂直方向長さより、搬送される現像剤の搬送方向の搬送方向長さが長い現像装置であることを主要な特徴とする。
また、請求項9に記載の本発明は、請求項1、2、3、4、5、6、7又は8に記載の現像装置において、トナー濃度検知手段は、非磁性部材からなる非磁性固定部材で現像容器に固定した現像装置であることを主要な特徴とする。
また、請求項10に記載の本発明は、電子写真方法でトナー画像を形成する画像形成装置において、回動可能に保持されてトナー画像を担持する像担持体と、上記像担持体の表面を均一に帯電する帯電手段と、上記帯電手段で均一に帯電された上記像担持体の上記表面に潜像を形成する潜像形成手段と、上記潜像形成手段で形成された潜像を顕像化してトナー画蔵を形成する上記請求項1乃至9の何れか一項に記載の現像装置と、上記現像装置で形成したトナー画像を被転写体に転写する転写手段とからなる画像形成装置であることを最も主要な特徴とする。
According to a seventh aspect of the present invention, there is provided the developing device according to the first, second, third, fourth, fifth or sixth aspect, wherein the detection surface of the toner density detecting means is a flat developing device. Main features.
Further, the present invention described in claim 8 is the developing device according to claim 1, 2, 3, 4, 5, 6 or 7, wherein the detection surface of the toner density detecting means is for transporting the developer to be transported. The main feature is that the developing device has a longer conveying direction length in the conveying direction of the developer to be conveyed than the vertical length perpendicular to the direction.
According to a ninth aspect of the present invention, there is provided the developing device according to the first, second, third, fourth, fifth, sixth, seventh or eighth aspect, wherein the toner concentration detecting means is a nonmagnetic fixed member made of a nonmagnetic member. The main feature is that the developing device is fixed to the developing container with a member.
According to a tenth aspect of the present invention, in an image forming apparatus for forming a toner image by an electrophotographic method, an image carrier that is rotatably held and carries a toner image, and a surface of the image carrier. A charging unit that charges uniformly, a latent image forming unit that forms a latent image on the surface of the image carrier uniformly charged by the charging unit, and a latent image formed by the latent image forming unit An image forming apparatus comprising: the developing device according to any one of claims 1 to 9; and a transfer unit that transfers a toner image formed by the developing device to a transfer target. The most important feature is to be.

本発明は、以下に説明するように構成されているので、請求項1の発明によれば、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
請求項2の発明によれば、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、更に、低コストで高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
請求項3の発明によれば、攪拌部材がトナー濃度検知手段の検知面の真上を攪拌しないようにして、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
請求項4の発明によれば、トナー濃度検知手段の検知面が搬送スクリュー軸の攪拌部材に対して搬送される現像剤の搬送方向の上流側にずらして配置して、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
請求項5の発明によれば、トナー濃度検知手段の検知面が搬送スクリュー軸の攪拌部材に対して搬送される現像剤の搬送方向の下流側にずらして配置して、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
Since the present invention is configured as described below, according to the first aspect of the present invention, the ripple of the output fluctuation of the toner concentration detection voltage (Vt) for detecting the toner concentration in the developing container is small and true. An error from the toner concentration detection voltage (Vt) is reduced, and the developing device capable of forming a high-quality toner image by maintaining the toner concentration in the developing container at a constant value can be provided. .
According to the invention of claim 2, the ripple of the output fluctuation of the toner density detection voltage (Vt) for detecting the toner density in the developing container is small, and the error from the true toner density detection voltage (Vt) is reduced, and the developing container is reduced. It is now possible to provide a developing device in which the toner density is maintained at a constant value and a high-quality toner image is formed at a low cost.
According to the invention of claim 3, the ripple of the output fluctuation of the toner concentration detection voltage (Vt) for detecting the toner concentration in the developing container by preventing the stirring member from stirring right above the detection surface of the toner concentration detection means. Therefore, it is possible to provide a developing device in which a high-quality toner image is formed by reducing the error from the true toner concentration detection voltage (Vt) and reducing the error and maintaining the toner concentration in the developing container at a constant value. It became so.
According to the fourth aspect of the present invention, the toner density detecting means is arranged such that the detection surface of the toner density detecting means is shifted to the upstream side in the conveying direction of the developer conveyed with respect to the stirring member of the conveying screw shaft. The toner density detection voltage (Vt) detecting the output fluctuation has less ripple of the output fluctuation and the error with the true toner density detection voltage (Vt) is reduced, and the toner density in the developing container is kept at a constant value, and the high quality It is now possible to provide a developing device capable of forming the toner image.
According to the fifth aspect of the present invention, the toner density detecting means is arranged such that the detection surface of the toner density detecting means is shifted to the downstream side in the conveying direction of the developer conveyed with respect to the stirring member of the conveying screw shaft. The toner density detection voltage (Vt) detecting the output fluctuation has less ripple of the output fluctuation and the error with the true toner density detection voltage (Vt) is reduced, and the toner density in the developing container is kept at a constant value, and the high quality It is now possible to provide a developing device capable of forming the toner image.

請求項6の発明によれば、トナー濃度検知手段による現像容器内の現像剤の流れが妨げられることなく、更に、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
請求項7の発明によれば、トナー濃度検知手段の検知面による現像容器内の現像剤の流れが妨げられることなく、更に、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
請求項8の発明によれば、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される小型化の現像装置を提供することが出来るようになった。
請求項9の発明によれば、トナー濃度検知手段の透磁率検知に影響を与える部材は排除されて、更に、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される現像装置を提供することが出来るようになった。
請求項10の発明によれば、現像容器内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、現像容器内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される小型化で低コストの現像装置を具備する画像形成装置を提供することが出来るようになった。
According to the sixth aspect of the present invention, the flow of the developer in the developing container is not hindered by the toner density detecting means, and the output fluctuation of the toner density detecting voltage (Vt) for detecting the toner density in the developing container is further prevented. There is provided a developing device in which a high-quality toner image is formed by reducing an error from a true toner concentration detection voltage (Vt) with little ripple and maintaining a constant toner concentration in a developing container. I can do it now.
According to the seventh aspect of the present invention, the toner concentration detection voltage (Vt) for detecting the toner concentration in the developing container is further prevented without obstructing the flow of the developer in the developing container by the detection surface of the toner concentration detecting means. Providing a developing device that forms a high-quality toner image with little ripple of output fluctuation and a small error from the true toner concentration detection voltage (Vt), keeping the toner concentration in the developing container at a constant value. I can do it now.
According to the invention of claim 8, the ripple of the output fluctuation of the toner density detection voltage (Vt) for detecting the toner density in the developing container is small, and the error from the true toner density detection voltage (Vt) is reduced, and the developing container is reduced. It is possible to provide a small-sized developing device in which the toner density in the inside is maintained at a constant value and a high-quality toner image is formed.
According to the ninth aspect of the present invention, the member that affects the magnetic permeability detection of the toner concentration detecting means is eliminated, and the ripple of the output fluctuation of the toner concentration detection voltage (Vt) for detecting the toner concentration in the developing container is further eliminated. Therefore, it is possible to provide a developing device in which a high-quality toner image is formed by reducing the error from the true toner concentration detection voltage (Vt) and reducing the error and maintaining the toner concentration in the developing container at a constant value. It became so.
According to the invention of claim 10, the ripple of the output fluctuation of the toner density detection voltage (Vt) for detecting the toner density in the developing container is small, and the error from the true toner density detection voltage (Vt) is reduced. It is possible to provide an image forming apparatus having a small and low-cost developing device in which the toner density in the inside is maintained at a constant value and a high-quality toner image is formed.

次に、本発明の実施の形態は、図面を参照して詳細に説明する。
図1と図2において、電子写真方法でトナーを供給して潜像を顕像化する現像装置0は、磁性体を含むキャリアとトナーからなる現像剤を収容する現像容器1と、上記現像容器1の開口部1aに保持されて像担持体51のドラム形状の感光体ドラムの表面51aに当接、又は、微少間隔を保持しながら作像時に回転してトナーを供給する現像ローラ2と、上記現像容器1内に回転可能に保持されて上記現像ローラ2に供給する現像剤を搬送する搬送スクリュー軸3と、上記搬送スクリュー軸3で搬送される現像剤のキャリアとトナーの混合比を検知してトナー濃度検知電圧(Vt)として出力するトナー濃度検知手段4とからなり、上記トナー濃度検知手段4の検知面4aで検知されて出力するトナー濃度検知電圧(Vt)の出力変動のリップルの大きさ(Vtr)をトナー濃度検知電圧(Vt)の最大値(Vt0)の10%以下になる位置に上記トナー濃度検知手段4の上記検知面4aを配置したから、上記現像容器1内のトナー濃度を検知する上記トナー濃度検知手段4の上記検知面4aのトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、上記現像容器1内のトナー濃度を一定の値に保たれて、高品質のトナー画像が形成される。
更に、上記現像容器1内に収容する現像剤は、平均粒径が4μm乃至8μmの小粒径トナーが使用されるから、分散重合等によって合成されて容易に製造され低コストで、球形であるため流動性が優れ、トナー個々の特性のばらつきが少なく、更に、高品質のトナー画像が形成される上記現像装置0を提供することが出来るようになった。
透磁率検知方式を用いた上記トナー濃度検知手段4は、現像剤の動きやすさ、即ち、現像剤の流動性が検知に寄与していると考えられるが、現像剤の動きそのものではなく、キャリアが多い、少ない、といった磁性体の分布の状態を検知している。
上記トナー濃度検知手段4は、上記現像容器1内の、現像剤が攪拌され、分布が著しく変化する箇所でその上記検知面4aで検知しない位置に配置されているから、トナー濃度検知電圧(Vt)の出力変動のリップルが大きくなることが無い。
Next, embodiments of the present invention will be described in detail with reference to the drawings.
1 and 2, a developing device 0 that supplies toner by an electrophotographic method to visualize a latent image includes a developing container 1 that contains a carrier including a magnetic material and a developer composed of toner, and the developing container. A developing roller 2 that is held in one opening 1a and abuts against the surface 51a of the drum-shaped photosensitive drum of the image carrier 51, or rotates at the time of image formation while maintaining a minute interval; A conveyance screw shaft 3 that conveys a developer that is rotatably held in the developing container 1 and that is supplied to the developing roller 2, and detects a mixing ratio of the carrier and toner of the developer conveyed by the conveyance screw shaft 3. And a toner density detecting means 4 for outputting the toner density detecting voltage (Vt), and a change in the output fluctuation of the toner density detecting voltage (Vt) detected and outputted by the detection surface 4a of the toner density detecting means 4. Since the detection surface 4a of the toner concentration detecting means 4 is disposed at a position where the size of the toner (Vtr) is 10% or less of the maximum value (Vt0) of the toner concentration detection voltage (Vt), the inside of the developing container 1 The toner density detecting means 4 for detecting the toner density of the toner density detecting voltage 4 on the detecting surface 4a has less ripples in the output fluctuation of the toner density detecting voltage (Vt), and the error from the true toner density detecting voltage (Vt) is reduced. The toner density in the container 1 is maintained at a constant value, and a high-quality toner image is formed.
Further, since the developer contained in the developer container 1 is a small particle diameter toner having an average particle diameter of 4 μm to 8 μm, it is easily manufactured by being synthesized by dispersion polymerization or the like, and has a spherical shape. Therefore, it is possible to provide the developing device 0 that is excellent in fluidity, has little variation in individual toner characteristics, and further forms a high-quality toner image.
In the toner density detecting means 4 using the magnetic permeability detecting method, it is considered that the ease of movement of the developer, that is, the fluidity of the developer contributes to the detection, but not the movement of the developer itself but the carrier itself. It detects the state of distribution of the magnetic material, such as when there are many or few.
The toner concentration detection means 4 is disposed at a position where the developer is agitated in the developing container 1 where the distribution changes significantly, and is not detected by the detection surface 4a. Therefore, the toner concentration detection voltage (Vt ) Output fluctuation ripple does not increase.

図3と図4において、上記現像装置0は、上記トナー濃度検知手段4の上記検知面4a上の現像剤を図示の矢印(A)方向に回転する上記搬送スクリュー3の攪拌部材3aで図示の(X−Y)線の上記検知面4aの真上を攪拌してしまうと、上記検知面4aで検知するトナー濃度検知電圧(Vt)の出力変動のリップルが大きくなることから、上記搬送スクリュー3の上記攪拌部材3aで上記検知面4aの図示の(X−Y)線の真上を攪拌するのではなく、上記検知面4aに対して、それよりも、図示の矢印(B)方向の現像剤の搬送方向の少し上流側を攪拌する上記攪拌部材3aの上流側攪拌部材3a、又は、図示の矢印(B)方向の現像剤の搬送方向の少し下流側を攪拌する上記攪拌部材3aの下流側攪拌部材3aの取り付け位置を、図示の矢印(C)方向のずらし方向に、図3に図示のようにそれぞれずらして配置されている。
上記現像装置0は、上記攪拌部材3aの図示の矢印(B)方向の現像剤の搬送方向の少し上流側を攪拌する上流側を攪拌する上記上流側攪拌部材3a、又は、図示の矢印(B)方向の現像剤の搬送方向の少し下流側を攪拌する上記下流側攪拌部材3aが、搬送スクリュー3bが届かず滞っている器壁1bの近傍層の現像剤の流れを促す働きをするので、上記検知面4aの図示の(X−Y)線の真上でなくとも現像剤の流れは確保することが出来て、流動している現像剤を検知することが可能となるのである。
即ち、上記現像装置0は、上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aによって攪拌される現像剤の動きは著しいが、その前後の現像剤の動きは上記現像容器1内の上記搬送スクリュー3bによる速度で搬送されていくことになるため、上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aの図示の(X−Y)線の真下で検知すると攪拌による影響を直接受けてしまうので、得られるトナー濃度検知電圧(Vt)の出力変動のリップルが大きくなってしまうが、図示の(X−Y)線の前後の現像剤を検知することで、直接的な攪拌状態を避け、出力変動のリップルが小さいトナー濃度検知電圧(Vt)が得られるのである。
3 and 4, the developing device 0 is illustrated by the stirring member 3a of the conveying screw 3 rotating the developer on the detection surface 4a of the toner density detecting means 4 in the direction of the arrow (A). If the detection surface 4a of the (XY) line is agitated, the ripple of the output fluctuation of the toner concentration detection voltage (Vt) detected by the detection surface 4a becomes large. The stirring member 3a does not stir the detection surface 4a directly above the (XY) line shown in the drawing, but rather develops the detection surface 4a in the direction indicated by the arrow (B). Of the agitating member 3a 1 of the agitating member 3a that agitates a little upstream in the conveying direction of the agent, or of the agitating member 3a that agitates a little downstream in the conveying direction of the developer in the direction of the arrow (B) shown in the figure mounting position on the downstream side stirring member 3a 2 , The shifting direction of the arrow (C) direction shown, are staggered respectively, as shown in FIG.
The developing device 0 includes the upstream stirring member 3a 1 that stirs the slightly upstream side of the stirring member 3a in the direction of the arrow (B) of the developer illustrated in FIG. The downstream stirring member 3a 2 that stirs the downstream side of the developer in the direction B) slightly promotes the flow of the developer in the vicinity of the container wall 1b where the transport screw 3b does not reach. Therefore, the flow of the developer can be ensured even if it is not directly above the (XY) line of the detection surface 4a shown in the drawing, and the flowing developer can be detected.
That is, in the developing device 0, the developer stirred by the upstream stirring member 3a 1 or the downstream stirring member 3a 2 of the stirring member 3a moves remarkably, but the developer moves before and after that. Since it is transported at a speed by the transport screw 3b in the developing container 1, the upstream stirring member 3a 1 of the stirring member 3a or the illustrated (X--) of the downstream stirring member 3a 2 is illustrated. If the detection is performed directly below the Y) line, it is directly affected by the agitation, so that the ripple of the output fluctuation of the obtained toner concentration detection voltage (Vt) becomes large, but before and after the (XY) line shown in the figure. By detecting the developer, it is possible to obtain a toner concentration detection voltage (Vt) in which a direct stirring state is avoided and a ripple of output fluctuation is small.

上記トナー濃度検知手段4の上記検知面4aの取り付け位置を、上記攪拌部材3aの図示の(X−Y)線の真下から、図示の矢印(B)方向の現像剤の搬送方向の下流側へずらした場合の検知感度特性の結果例を表す(図4を参照)。
上記トナー濃度検知手段4の上記検知面4aは、図示の矢印(B)方向の現像剤搬送方向の長さが15mm、それに対して、図示の矢印(B)方向の現像剤搬送方向に垂直の垂直方向の長さ(上記検知面4aの幅)が10mmで、上記現像容器1の上記搬送スクリュー3bと上記器壁1bの距離は1.5mmで評価を行なった。
上記トナー濃度検知手段4の上記検知面4aを図示の(X−Y)線の真上の位置より10mmずらした位置での検知感度は15%の低下にとどまり、15mmずらした位置での検知感度は25%と低下した。
それ以上の位置をずらすと、感度低下が大きく、精度のよいトナー濃度制御が行なえなくなることが判明した。
トナー濃度制御を行なうために充分な感度が保たれると言うことは、即ち、上記器壁1bの近傍を含む上記検知面4a上の現像剤がきちんと搬送されていることを意味する。
然し、図示の(X−Y)線の真上の位置から所定の距離以上をずらすと、充分な感度が得られなくなるという結果から、上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aで攪拌された現像剤が搬送される距離には限界があることになる。
The attachment position of the detection surface 4a of the toner density detection means 4 is moved from the position immediately below the (XY) line of the stirring member 3a to the downstream side in the developer conveyance direction in the direction of the arrow (B). An example of the result of detection sensitivity characteristics when shifted is shown (see FIG. 4).
The detection surface 4a of the toner density detection means 4 has a length in the direction of developer conveyance in the direction of arrow (B) shown in the figure, which is 15 mm, and is perpendicular to the direction of developer conveyance in the direction of arrow (B) shown in the figure. The evaluation was performed with the length in the vertical direction (the width of the detection surface 4a) being 10 mm and the distance between the conveying screw 3b of the developing container 1 and the container wall 1b being 1.5 mm.
The detection sensitivity at a position where the detection surface 4a of the toner density detection means 4 is shifted by 10 mm from the position immediately above the (XY) line shown in the drawing is only reduced by 15%, and the detection sensitivity at a position shifted by 15 mm. Decreased to 25%.
It has been found that if the position is shifted beyond that, the sensitivity is greatly reduced, and accurate toner density control cannot be performed.
That the sensitivity sufficient to control the toner density is maintained means that the developer on the detection surface 4a including the vicinity of the container wall 1b is being conveyed properly.
However, when the predetermined distance or more is shifted from the position directly above the (XY) line in the figure, sufficient sensitivity cannot be obtained, so the upstream stirring member 3a 1 of the stirring member 3a, or The distance that the developer stirred by the downstream stirring member 3a 2 is transported is limited.

現像剤の粒子同士間の内部摩擦や、現像剤の流動性、図示の上記搬送スクリュー3bのピッチ(p)等の様々の要因が絡み、上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aで攪拌された現像剤が搬送される距離を(L)、図示の上記搬送スクリュー3bと上記器壁1bの距離を(D)とすると、(L)=b/(a+(D)+c・・・)(但し、a、b、cは係数である。)・・・・(式1)の関係にある。
図示の上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aで攪拌された現像剤が搬送される所定の距離(L)を超えた位置に、上記トナー濃度検知手段4の上記検知面4aを取り付けると、その部分の現像剤は搬送されていないので、感度が得られなくなることが説明できる。
又、上記搬送スクリュー3bと上記器壁1bとの距離(D)が小さい上記現像容器1においては、上記トナー濃度検知手段4の上記検知面4aを取り付ける場合、攪拌される現像剤が搬送されやすいので、上記トナー濃度検知手段4の上記検知面4aを上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aの図示の(X−Y)線の真下よりもずらすことができる範囲は広くなることになる。
図示の矢印(B)方向の現像剤搬送の線速条件が変わった場合、上記トナー濃度検知手段4の上記検知面4aで検知して出力するトナー濃度検知電圧(Vt)値が変化してしまう。
実際のトナー濃度は変わっていないのに、トナー濃度検知電圧(Vt)が変化してしまうという状態は、上記現像容器1内の現像剤の搬送速度が変わることが一つの要因と考えられる。
現像剤の攪拌速度が速い場合には、上記現像容器1内の現像剤の分布がまばらになり、隙間が大きくなる。
このすかすか状態を、上記トナー濃度検知手段4の上記検知面4aは、キャリアが少ないと判断し、トナー濃度が高いという出力をしてしまう。これが線速差によるトナー濃度検知電圧(Vt)のシフトになる。
Various factors such as internal friction between developer particles, developer fluidity, and pitch (p) of the conveying screw 3b shown in the figure are involved, and the upstream stirring member 3a 1 of the stirring member 3a, or When the distance by which the developer stirred by the downstream stirring member 3a 2 is conveyed is (L) and the distance between the illustrated conveying screw 3b and the container wall 1b is (D), (L) = b / (A + (D) + c...) (Where a, b, and c are coefficients.) (Equation 1).
The toner density detection at a position beyond a predetermined distance (L) in which the developer stirred by the upstream stirring member 3a 1 or the downstream stirring member 3a 2 of the stirring member 3a shown in the figure is conveyed. If the detection surface 4a of the means 4 is attached, it can be explained that the sensitivity cannot be obtained because the developer in that portion is not conveyed.
Further, in the developing container 1 in which the distance (D) between the conveying screw 3b and the container wall 1b is small, when the detection surface 4a of the toner concentration detecting means 4 is attached, the agitated developer is easily conveyed. Therefore, the detection surface 4a of the toner concentration detection means 4 is shifted from the upstream agitating member 3a 1 of the agitating member 3a or just below the (XY) line of the downstream agitating member 3a 2. The range where it can be expanded.
When the linear velocity condition for developer conveyance in the direction of the arrow (B) shown in the figure changes, the toner concentration detection voltage (Vt) value detected and output by the detection surface 4a of the toner concentration detection means 4 changes. .
The state in which the toner density detection voltage (Vt) changes even though the actual toner density has not changed is considered to be caused by the change in the developer transport speed in the developer container 1.
When the developer stirring speed is high, the developer distribution in the developer container 1 becomes sparse, and the gap becomes large.
In this faint state, the detection surface 4a of the toner concentration detection means 4 determines that the carrier is low and outputs an output indicating that the toner concentration is high. This is a shift of the toner density detection voltage (Vt) due to the linear velocity difference.

上記トナー濃度検知手段4の上記検知面4aは、現像剤の磁性体の分布状態が寄与するため、磁性体の分布が著しく変動する箇所を検知した場合は、トナー濃度検知電圧(Vt)の出力変動のリップルが大きく、出力精度も下がることになる。
よって、上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aの図示の(X−Y)線の真下よりも、少しずらした箇所で、上記トナー濃度検知手段4の上記検知面4aでトナー濃度検知を行なうことは、線速条件が変わったときの変化の度合を軽減させ、真のトナー濃度を検知するのに効果的に作用することになる。
従って、上記(式1)、及び、図4の実験結果等より、上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aによる現像剤の流れを保ち、且つ、トナー濃度検知電圧(Vt)の出力変動のリップルが小さくなる所定の範囲で上記トナー濃度検知手段4の上記検知面4aを取り付けて、上記現像容器1内のトナー濃度を検知する上記トナー濃度検知手段4の上記検知面4aのトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、上記現像容器1内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される上記現像装置0を提供することが出来るようになった。
更に、上記現像装置0における上記トナー濃度検知手段4の上記検知面4aは、図示の矢印(B)方向の現像剤搬送方向に対して垂直な垂直方向長さ(4a)より、図示の矢印(B)方向の現像剤搬送方向の搬送方向長さ(4a)が長くなっていることで、より広範囲な検知領域を確保することが可能になっている。
よって、上記現像装置0は小型化され、上記現像装置0を構成する各部品も小型化されている。
上記トナー濃度検知手段4も然りであるが、それを取り付ける上記現像容器1も小型化されていく。
そのため、図示の矢印(B)方向の現像剤搬送方向に対して垂直な垂直方向長さ(4a)、上記トナー濃度検知手段4の幅には制限がでてくることから、広い検知領域を確保するためには、図示の矢印(B)方向の現像剤搬送方向の搬送方向長さ(4a)方向へ検知領域を伸ばすこと上記現像装置0の小型化に有利である。
従って、上記現像容器1内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、上記現像容器1内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される小型化の上記現像装置0を提供することが出来るようになった。
The detection surface 4a of the toner concentration detection means 4 contributes to the distribution state of the magnetic material of the developer. Therefore, when a location where the distribution of the magnetic material varies significantly is detected, the output of the toner concentration detection voltage (Vt) is output. The fluctuation ripple is large and the output accuracy is also lowered.
Therefore, the toner density detecting means 4 is slightly shifted from the upstream stirring member 3a 1 of the stirring member 3a or just below the illustrated (XY) line of the downstream stirring member 3a 2. The detection of the toner density on the detection surface 4a reduces the degree of change when the linear speed condition changes, and effectively acts to detect the true toner density.
Therefore, from the above (Equation 1) and the experimental results of FIG. 4 and the like, the flow of the developer by the upstream stirring member 3a 1 or the downstream stirring member 3a 2 of the stirring member 3a is maintained, and The toner density detection means for detecting the toner density in the developing container 1 by attaching the detection surface 4a of the toner density detection means 4 within a predetermined range in which the ripple of output fluctuation of the toner density detection voltage (Vt) becomes small. 4, the ripple of the output fluctuation of the toner density detection voltage (Vt) on the detection surface 4 a is small, and the error from the true toner density detection voltage (Vt) is small, so that the toner density in the developing container 1 becomes a constant value. Thus, it is possible to provide the developing device 0 in which a high-quality toner image is formed.
Further, the detection surface 4a of the toner density detection means 4 in the developing device 0 has a vertical length (4a 1 ) perpendicular to the developer conveyance direction in the direction indicated by the arrow (B), and the arrow shown in the drawing. Since the transport direction length (4a 2 ) in the developer transport direction in the (B) direction is long, a wider detection area can be secured.
Therefore, the developing device 0 is downsized, and each component constituting the developing device 0 is also downsized.
The same applies to the toner density detecting means 4, but the developing container 1 to which the toner density detecting means 4 is attached is also reduced in size.
For this reason, the vertical length (4a 1 ) perpendicular to the developer conveying direction shown by the arrow (B) in the figure and the width of the toner density detecting means 4 are limited, so that a wide detection area is provided. In order to ensure this, it is advantageous for reducing the size of the developing device 0 by extending the detection region in the direction (4a 2 ) of the developer conveying direction in the direction of the arrow (B) shown in the figure.
Therefore, the ripple of the output fluctuation of the toner density detection voltage (Vt) for detecting the toner density in the developer container 1 is small, and the error from the true toner density detection voltage (Vt) is reduced, so that the toner in the developer container 1 is reduced. It is possible to provide the developing device 0 having a reduced size in which the density is maintained at a constant value and a high-quality toner image is formed.

図5において、上記現像装置0における上記トナー濃度検知手段4は、上記現像容器1内の上記器壁1b面から凸形状部を突出しない構成となっている。
ところが、現像剤の搬送経路内に凸形状部があると、凸形状部の存在により、上記現像容器1内の現像剤の流れが妨げられ、トナー固着等の不具合が発生しやすい不具合が発生することになる。
精度のよいトナー濃度検知を行なう為には、現像剤が均一に分布している状態が望ましく、不必要な現像剤の動きはトナー濃度検知電圧(Vt)に悪影響を与えてしまう。
又、上記現像装置0における上記トナー濃度検知手段4は、上記攪拌部材3aの上記上流側攪拌部材3a、又は、上記下流側攪拌部材3aの現像剤搬送を効果的にするため、上記現像容器1内の上記器壁1b面から上記検知面4aも突出しない形状になっている。
又、上記トナー濃度検知手段4の上記検知面4aは、現像剤と非接触であるから、上記現像容器1に外付けが出来るため、取り扱いやすくなっている。
従って、上記現像装置0は、上記現像容器1内の上記器壁1bに凸形状部が無いことで、現像剤はスムーズに流れる、不必要な滞留なども防ぐことが可能となっている。
又、上記現像装置0における上記トナー濃度検知手段4は、上記検知面4aは平面であり、充分に広いため現像剤と非接触で検知可能であることで、より精度よく安定したトナー濃度検知を行なうことも出来る。
上記現像装置0における上記トナー濃度検知手段4は、非金属の非磁性部材からなる非磁性固定部材5で上記現像容器1に固定されている。
金属などの磁性材料は、現像剤の透磁率の変化を変化させてしまう可能性があり、純粋な現像剤のみによる透磁率の変化を検知するために、上記トナー濃度検知手段4の近傍から、上記トナー濃度検知手段4の透磁率検知に影響を与える部材は排除されている。
In FIG. 5, the toner concentration detecting means 4 in the developing device 0 is configured not to protrude a convex portion from the surface of the container wall 1 b in the developing container 1.
However, if there is a convex portion in the developer transport path, the presence of the convex portion obstructs the flow of the developer in the developer container 1, and a problem such as toner sticking is likely to occur. It will be.
In order to perform accurate toner density detection, it is desirable that the developer is uniformly distributed, and unnecessary movement of the developer adversely affects the toner density detection voltage (Vt).
Further, the toner concentration detecting means 4 in the developing device 0 is arranged to develop the developer in order to effectively transport the developer to the upstream stirring member 3a 1 or the downstream stirring member 3a 2 of the stirring member 3a. The detection surface 4a also does not protrude from the surface of the vessel wall 1b in the container 1.
Further, since the detection surface 4a of the toner concentration detection means 4 is not in contact with the developer, it can be externally attached to the developer container 1 and is easy to handle.
Therefore, the developing device 0 can prevent the developer from flowing smoothly and unnecessary stagnation because the container wall 1b in the developing container 1 has no convex portion.
Further, the toner density detection means 4 in the developing device 0 can detect the toner density more accurately and stably because the detection surface 4a is flat and can be detected without contact with the developer because it is sufficiently wide. You can also do it.
The toner concentration detecting means 4 in the developing device 0 is fixed to the developing container 1 by a nonmagnetic fixing member 5 made of a nonmetallic nonmagnetic member.
Magnetic materials such as metal may change the permeability of the developer, and in order to detect the change in permeability due to pure developer alone, from the vicinity of the toner concentration detecting means 4, Members that affect the magnetic permeability detection of the toner concentration detecting means 4 are excluded.

図6において、電子写真方法でトナー画像を形成する画像形成装置50は、回動可能に保持されてトナー画像を担持する上記像担持体51のドラム形状の感光体ドラムと、上記像担持体51のドラム形状の感光体ドラムの上記表面51aを均一に帯電する帯電手段52と、上記帯電手段52で均一に帯電された上記像担持体51のドラム形状の感光体ドラムの上記表面51aに潜像を形成する潜像形成手段53と、上記潜像形成手段53で形成された潜像を顕像化してトナー画蔵を形成する上記請求項1乃至9の何れか一項に記載の上記現像装置0と、上記現像装置0で形成したトナー画像を被転写体(P)の転写用紙に転写する転写手段54とからなり、上記現像容器1内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、上記現像容器1内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される小型である。   In FIG. 6, an image forming apparatus 50 that forms a toner image by an electrophotographic method includes a drum-shaped photosensitive drum of the image carrier 51 that is rotatably held and carries a toner image, and the image carrier 51. A charging means 52 for uniformly charging the surface 51 a of the drum-shaped photosensitive drum, and a latent image on the surface 51 a of the drum-shaped photosensitive drum of the image carrier 51 uniformly charged by the charging means 52. The latent image forming means 53 for forming the toner image and the developing device according to any one of claims 1 to 9, wherein the latent image formed by the latent image forming means 53 is visualized to form a toner image storage. 0 and a transfer means 54 for transferring the toner image formed by the developing device 0 onto a transfer sheet (P), and a toner concentration detection voltage (Vt) for detecting the toner concentration in the developing container 1 Of output fluctuation Ripple becomes error is small and less real toner density detection voltage (Vt), the toner concentration of the developing container 1 is kept at a constant value, is a small high-quality toner image is formed.

上記画像形成装置50の電子写真方法でトナー画像を形成する複写機は、上部には、原稿(O)の原稿画像を読み取る原稿画像読取部61が配置されている。
他方、下部には、画像形成部59を載置して被転写体(P)の転写用紙を供給する給紙装置60が配置されている。
上記原稿画像読取部61で読み取る原稿(0)の原稿画像の画像データでトナー画像を形成する電子写真方法による、上記潜像形成手段53のレーザーダイオードを発光させることにより、上記帯電手段52で均一に帯電された上記像担持体51のドラム形状の感光体ドラムの上記表面51aに潜像を形成する。
上記潜像形成手段53のレーザーダイオードを発光させて形成した静電潜像を上記現像装置0で顕像化してトナー画像を形成する。
上記現像手段0で顕像化したトナー画像は、上記転写手段54で、上記給紙装置60から搬送されて来る被転写体(P)の転写用紙に転写して記録される。
上記転写手段54で被転写体(P)の転写用紙に転写して記録されたトナー画像は、定着手段55にて加熱と加圧後に、被転写体(P)の転写用紙は排紙ローラ56によって排紙トレイ57に排紙されて収納される。
他方、上記像担持体51のドラム形状の感光体ドラムの上記表面51aは、被転写体(P)の転写用紙にトナー画像を転写した後に、上記像担持体51のドラム形状の感光体ドラムの上記表面51aに付着した残留トナーを、クリーニング手段58によって掻き落とされてクリーニングされて、次工程の画像形成に備えるようになっている。
従って、上記現像容器1内のトナー濃度を検知するトナー濃度検知電圧(Vt)の出力変動のリップルが少なく真のトナー濃度検知電圧(Vt)との誤差が小さくなり、上記現像容器1内のトナー濃度が一定の値に保たれて、高品質のトナー画像が形成される小型化である上記現像装置0を具備して高品質のトナー画蔵を形成する上記画像形成装置50を提供することが出来るようになった。
A copying machine that forms a toner image by the electrophotographic method of the image forming apparatus 50 is provided with a document image reading unit 61 that reads a document image of a document (O) at the top.
On the other hand, a paper feeding device 60 for placing the image forming unit 59 and supplying the transfer material (P) transfer paper is disposed in the lower part.
The charging means 52 is made uniform by causing the laser diode of the latent image forming means 53 to emit light by an electrophotographic method for forming a toner image with image data of the original image of the original (0) read by the original image reading unit 61. Then, a latent image is formed on the surface 51a of the drum-shaped photosensitive drum of the image carrier 51 that is charged in the negative direction.
The electrostatic latent image formed by emitting the laser diode of the latent image forming means 53 is visualized by the developing device 0 to form a toner image.
The toner image visualized by the developing unit 0 is transferred and recorded by the transfer unit 54 on the transfer sheet of the transfer medium (P) conveyed from the paper feeding device 60.
The toner image transferred and recorded on the transfer sheet (P) by the transfer means 54 is heated and pressed by the fixing means 55, and the transfer sheet of the transfer body (P) is discharged by the paper discharge roller 56. Thus, the sheet is discharged onto the discharge tray 57 and stored.
On the other hand, the surface 51a of the drum-shaped photosensitive drum of the image carrier 51 is formed on the surface of the drum-shaped photosensitive drum of the image carrier 51 after the toner image is transferred to the transfer sheet of the transfer medium (P). Residual toner adhering to the surface 51a is scraped off and cleaned by the cleaning means 58 to prepare for image formation in the next process.
Therefore, the ripple of the output fluctuation of the toner density detection voltage (Vt) for detecting the toner density in the developer container 1 is small, and the error from the true toner density detection voltage (Vt) is reduced, so that the toner in the developer container 1 is reduced. To provide the image forming apparatus 50 which is provided with the developing device 0 which is downsized so that a high-quality toner image is formed while maintaining a constant density, and forms a high-quality toner image storage. I can do it now.

本発明の実施の形態例を示す現像装置を説明する説明図である。It is explanatory drawing explaining the developing device which shows the embodiment of this invention. 本発明の実施の形態例を示す現像装置と従来の現像装置の主要部のトナー濃度検知電圧(Vt)と時間(t)の特性を説明するグラフ図である。FIG. 7 is a graph illustrating characteristics of toner concentration detection voltage (Vt) and time (t) of main parts of a developing device and a conventional developing device according to an embodiment of the present invention. 本発明の実施の形態例を示す現像装置の他の主要部を説明する斜視図である。It is a perspective view explaining the other main part of the image development apparatus which shows the embodiment of this invention. 本発明の実施の形態例を示す現像装置の他の主要部の取り付け位置のずらし量(mm)と感度低下(%)の特性を説明する図である。It is a figure explaining the characteristic of the shift amount (mm) of the attachment position of the other main part of the developing device which shows the embodiment of this invention, and a sensitivity fall (%). 本発明の実施の形態例を示す現像装置の他の主要部を説明する説明図である。It is explanatory drawing explaining the other principal part of the image development apparatus which shows the embodiment of this invention. 本発明の実施の形態例を示す現像装置を具備する画像形成装置を説明する説明図である。1 is an explanatory diagram for explaining an image forming apparatus including a developing device according to an embodiment of the present invention.

符号の説明Explanation of symbols

0 現像装置
1 現像容器、
1a 開口部、
1b 器壁
2 現像ローラ
3 搬送スクリュー軸、
3a 攪拌部材、
3a 上流側攪拌部材、
3a 下流側攪拌部材、
3b 搬送スクリュー
4 トナー濃度検知手段、
4a 検知面、
4a 垂直方向長さ、
4a 搬送方向長さ
5 非磁性固定部材
50 画像形成装置
51 像担持体、
51a 表面
52 帯電手段
53 潜像形成手段
54 転写手段
55 定着手段
56 排紙ローラ
57 排紙トレイ
58 クリーニング手段
59 画像形成部
60 給紙装置
61 原稿画像読取部
0 Development device 1 Developer container,
1a opening,
1b Device wall 2 Developing roller 3 Conveying screw shaft,
3a stirring member,
3a 1 upstream stirring member,
3a 2 downstream stirring member,
3b conveying screw 4 toner density detecting means,
4a detection surface,
4a 1 vertical length,
4a 2 Length in conveyance direction 5 Non-magnetic fixing member 50 Image forming apparatus
51 image carrier,
51a Surface 52 Charging unit 53 Latent image forming unit 54 Transfer unit 55 Fixing unit 56 Paper discharge roller 57 Paper discharge tray 58 Cleaning unit 59 Image forming unit 60 Paper feeding device 61 Document image reading unit

Claims (10)

電子写真方法でトナーを供給して潜像を顕像化する現像装置において、磁性体を含むキャリアとトナーからなる現像剤を収容する現像容器と、上記現像容器の開口部に保持されて像担持体に当接、又は、微少間隔を保持しながら作像時に回転してトナーを供給する現像ローラと、上記現像容器内に回転可能に保持されて上記現像ローラに供給する現像剤を搬送する搬送スクリュー軸と、上記搬送スクリュー軸で搬送される現像剤のキャリアとトナーの混合比を検知してトナー濃度検知電圧(Vt)として出力するトナー濃度検知手段とからなり、上記トナー濃度検知手段の検知面で検知されて出力するトナー濃度検知電圧(Vt)の出力変動の大きさをトナー濃度検知電圧(Vt)の最大値の10%以下になる位置に上記トナー濃度検知手段の上記検知面を配置したことを特徴とする現像装置。   In a developing device that visualizes a latent image by supplying toner by an electrophotographic method, a carrier containing a magnetic material and a developer container containing toner, and an image carrier held in the opening of the developer container A developing roller that contacts the body or rotates at the time of image formation while maintaining a small interval and supplies toner, and a conveyance that conveys the developer that is rotatably held in the developing container and is supplied to the developing roller The toner density detecting means comprises a screw shaft and a toner density detecting means for detecting a mixing ratio of the carrier and toner of the developer conveyed by the conveying screw shaft and outputting the detected toner density detection voltage (Vt). The toner density detecting means is located at a position where the magnitude of the output fluctuation of the toner density detecting voltage (Vt) detected and output on the surface is 10% or less of the maximum value of the toner density detecting voltage (Vt) Developing apparatus is characterized in that a said detection surface. 請求項1に記載の現像装置において、現像容器に収容する現像剤は、平均粒径が4μm乃至8μmの小粒径トナーからなることを特徴とする現像装置。   2. The developing device according to claim 1, wherein the developer contained in the developing container is made of a small particle toner having an average particle diameter of 4 to 8 [mu] m. 請求項1又は2に記載の現像装置において、搬送スクリュー軸の現像容器内の器壁近傍の現像剤を搬送する攪拌部材は、トナー濃度検知手段の検知面の真上を攪拌しないことを特徴とする現像装置。   3. The developing device according to claim 1, wherein the agitating member that conveys the developer in the vicinity of the container wall in the developing container of the conveying screw shaft does not agitate immediately above the detection surface of the toner concentration detecting means. Developing device. 請求項1、2又は3に記載の現像装置において、トナー濃度検知手段の検知面は、搬送スクリュー軸の攪拌部材に対して搬送される現像剤の搬送方向の上流側にずらして配置したことを特徴とする現像装置。   4. The developing device according to claim 1, wherein the detection surface of the toner density detecting means is arranged so as to be shifted upstream in the transport direction of the developer transported with respect to the stirring member of the transport screw shaft. A developing device. 請求項1、2、3又は4に記載の現像装置において、トナー濃度検知手段の検知面は、搬送スクリュー軸の攪拌部材に対して搬送される現像剤の搬送方向の下流側にずらして配置したことを特徴とする現像装置。   5. The developing device according to claim 1, wherein the detection surface of the toner density detecting means is arranged to be shifted downstream in the transport direction of the developer transported with respect to the stirring member of the transport screw shaft. A developing device. 請求項1、2、3、4又は5に記載の現像装置において、トナー濃度検知手段は、現像容器内の器壁面から突出しないことを特徴とする現像装置。   6. The developing device according to claim 1, wherein the toner density detecting means does not protrude from a wall surface in the developing container. 請求項1、2、3、4、5又は6に記載の現像装置において、トナー濃度検知手段の検知面は、平面であることを特徴とする現像装置。   7. The developing device according to claim 1, wherein the detection surface of the toner density detecting means is a flat surface. 請求項1、2、3、4、5、6又は7に記載の現像装置において、トナー濃度検知手段の検知面は、搬送される現像剤の搬送方向に対して垂直な垂直方向長さより、搬送される現像剤の搬送方向の搬送方向長さが長いことを特徴とする現像装置。   8. The developing device according to claim 1, wherein the detection surface of the toner density detecting means is transported from a vertical direction perpendicular to a transport direction of the transported developer. A developing device characterized in that the transport direction length of the developer to be transported is long. 請求項1、2、3、4、5、6、7又は8に記載の現像装置において、トナー濃度検知手段は、非磁性部材からなる非磁性固定部材で現像容器に固定したことを特徴とする現像装置。   9. The developing device according to claim 1, wherein the toner density detecting means is fixed to the developing container by a nonmagnetic fixing member made of a nonmagnetic member. Development device. 電子写真方法でトナー画像を形成する画像形成装置において、回動可能に保持されてトナー画像を担持する像担持体と、上記像担持体の表面を均一に帯電する帯電手段と、上記帯電手段で均一に帯電された上記像担持体の上記表面に潜像を形成する潜像形成手段と、上記潜像形成手段で形成された潜像を顕像化してトナー画蔵を形成する上記請求項1乃至9の何れか一項に記載の現像装置と、上記現像装置で形成したトナー画像を被転写体に転写する転写手段とからなることを特徴とする画像形成装置。   In an image forming apparatus for forming a toner image by an electrophotographic method, an image carrier that is rotatably held and carries a toner image, a charging unit that uniformly charges the surface of the image carrier, and the charging unit The latent image forming means for forming a latent image on the surface of the uniformly charged image carrier, and the latent image formed by the latent image forming means is visualized to form a toner storage. 10. An image forming apparatus comprising: the developing device according to claim 1; and a transfer unit that transfers a toner image formed by the developing device to a transfer target.
JP2003401613A 2003-12-01 2003-12-01 Developing apparatus and image forming apparatus provided with the developing apparatus Pending JP2005164827A (en)

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