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JP2005090982A - Current sensor - Google Patents

Current sensor Download PDF

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JP2005090982A
JP2005090982A JP2003320878A JP2003320878A JP2005090982A JP 2005090982 A JP2005090982 A JP 2005090982A JP 2003320878 A JP2003320878 A JP 2003320878A JP 2003320878 A JP2003320878 A JP 2003320878A JP 2005090982 A JP2005090982 A JP 2005090982A
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bobbin
coil
core
plate
leg
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Nobuhiro Arai
信広 新井
Masahiro Sugawara
雅博 菅原
Satoshi Matsuo
敏 松尾
Makoto Nakajin
誠 中陣
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Tamura Corp
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Tamura Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a current sensor having excellent assembleability, capable of securing a creepage distance between a primary circuit and a secondary circuit without using a three-layer wire. <P>SOLUTION: This current sensor is equipped with first and second bobbin half bodies 2, 3 forming a bobbin 1 by being integrated oppositely, a coil 6 formed by being wound beforehand, cores 5 having respectively first and second legs 5a, 5b to be incorporated respectively with each side plate 11 of the bobbin 1, and a printed board 8 incorporated in the back side of the bobbin 1 and having a Hall element 7 arranged in a gap between cores 5. A cylindrical core leg insertion part 16 into which the first leg 5a of the core 5 is inserted is formed on the first bobbin half body 2, and a cylindrical coil mounting part 22 wherein the core leg insertion part 16 is to be inserted and stored inside and the coil 6 is to be mounted on the circumference is formed on the second bobbin half body 3. The coil 6 can be fitted and simply mounted on the coil mounting part 22, and also a lead-out wire 12 can be easily led outside. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、主として産業用の汎用インバータ、モータ制御等に用いられる電流センサーに関する。   The present invention relates to a general-purpose inverter for industrial use, a current sensor used for motor control and the like.

図10に示す従来のこの種の電流センサーにおいて、巻線までの組立工程は、コア形状に対応して形成された金具100内にC形に形成されたシート状のコアを複数枚挿入してC形コア101とし、金具100の爪102を曲げ、上下方向からボビン半体104、105をそれぞれ被せ、その外周にマイラーテープ106を巻回して一体化していた。   In the conventional current sensor of this type shown in FIG. 10, the assembly process up to the winding is performed by inserting a plurality of sheet-shaped cores formed in a C shape into the metal fitting 100 formed corresponding to the core shape. The C-shaped core 101 was used, the claws 102 of the metal fitting 100 were bent, the bobbin halves 104 and 105 were respectively covered from the vertical direction, and the Mylar tape 106 was wound around the outer periphery to be integrated.

その後、一体化されたボビン半体104、105からなるボビンの巻胴部の外周に三層皮膜電線107を巻き、三層皮膜電線107とコア101との間に絶縁紙108を挿入していた。   After that, the three-layer coated electric wire 107 was wound around the outer periphery of the bobbin winding body portion composed of the integrated bobbin halves 104 and 105, and the insulating paper 108 was inserted between the three-layer coated electric wire 107 and the core 101. .

そして、この組立体のコア101のギャップにプリント基板109に組込まれたホール素子110を配置し、これらは外装ベース111上に組込まれ、箱状の外装ケース112を被せて電流センサーを構成していた。   A hall element 110 incorporated in the printed circuit board 109 is arranged in the gap of the core 101 of the assembly, and these elements are incorporated on the exterior base 111 and covered with a box-shaped exterior case 112 to constitute a current sensor. It was.

この従来の電流センサーにおいては、電線(1次回路)と、金具100やコア101(2次回路)との沿面距離を確実にとるために三層皮膜電線107やこの三層皮膜電線107が巻回されるボビンを使用しなければならなかった。   In this conventional current sensor, the three-layer coated electric wire 107 or the three-layer coated electric wire 107 is wound to ensure the creepage distance between the electric wire (primary circuit) and the metal fitting 100 or the core 101 (secondary circuit). Had to use a turned bobbin.

この三層皮膜電線107は、図11に示すように、銅線107aの外周が、例えばポリエステル系樹脂からなる第1層107b、同じくポリエステル系樹脂からなる第2層107c、ポリアミド系樹脂からなる第3層107d等で被覆して形成されたもので、一般的なポリエステル皮膜電線やポリウレタン皮膜電線に比べかなり高価であり、また、ボビン等を付けることは、金型費用が発生し、さらに部品種類、点数を増やしてしまう、という問題があった。   As shown in FIG. 11, in the three-layer coated electric wire 107, the outer periphery of the copper wire 107a is, for example, a first layer 107b made of polyester resin, a second layer 107c made of polyester resin, and a first layer made of polyamide resin. It is formed by covering with three layers 107d, etc., and is considerably more expensive than general polyester-coated electric wires and polyurethane-coated electric wires. Adding a bobbin or the like incurs mold costs and further increases the types of parts. There was a problem of increasing the score.

図10に示したこの従来の電流センサーは、C形コア101を用いており、三層皮膜電線107をボビンに巻回する場合、C形コア101の内側の狭い空間内に三層皮膜電線107を通さなければならないため、巻きづらく、また、巻線時に三層皮膜に傷を付けないように注意しなければならず、さらに三層皮膜電線107自体が硬く巻きづらい等の問題があった。   This conventional current sensor shown in FIG. 10 uses a C-shaped core 101. When the three-layer coated electric wire 107 is wound around a bobbin, the three-layer coated electric wire 107 is placed in a narrow space inside the C-shaped core 101. Therefore, there is a problem that winding is difficult, and care must be taken not to damage the three-layer coating during winding, and the three-layer coating electric wire 107 itself is hard and difficult to wind.

これに対し、三層皮膜電線107を用いることなく1次回路−2次回路間の沿面距離をとれるようにした先行例として特開平5−333059が存在する。   On the other hand, Japanese Patent Laid-Open No. 5-333059 exists as a prior example in which the creepage distance between the primary circuit and the secondary circuit can be obtained without using the three-layer coated electric wire 107.

この電流センサーは、図12(a)、(b)に示すように、ギャップを隔てて対向する一端と互いに当接する他端を有する一対のコア200、このコア200の当接端部が挿入される窓部201が形成された胴部202を有するコイルボビン203、このコイルボビン203の胴部202の周囲に巻回されるコイル204、上記コア200のギャップ内に配置され、コイル204へ導入される被検出電流に応じた出力信号を導出する感磁素子205、この感磁素子205とその他の回路素子が搭載され、上記コイルボビン203に支持される回路基板206を備えた構成としている。
特開平5−333059
In this current sensor, as shown in FIGS. 12A and 12B, a pair of cores 200 having one end facing each other across a gap and the other end contacting each other, and a contact end portion of the core 200 are inserted. A coil bobbin 203 having a body part 202 in which a window part 201 is formed, a coil 204 wound around the body part 202 of the coil bobbin 203, and an object to be introduced into the coil 204 disposed in the gap of the core 200. A magnetosensitive element 205 for deriving an output signal corresponding to the detected current, the magnetosensitive element 205 and other circuit elements are mounted, and a circuit board 206 supported by the coil bobbin 203 is provided.
JP-A-5-333059

しかしながら、この電流センサーでは、コイル204はボビン203の胴部202の周囲に巻回しており、その端末はボビン203の切り欠き207を通した後、下方に曲げてコイル口出し208としており、コイル204の巻回作業およびその端末の処理が煩雑であり、作業性が悪いという課題があった。   However, in this current sensor, the coil 204 is wound around the body 202 of the bobbin 203, and the terminal passes through the notch 207 of the bobbin 203 and is then bent downward to form the coil lead 208. There is a problem that the winding work and the processing of the terminal are complicated and workability is poor.

また、ボビン203の一端部に回路基板206が設けられ、ボビン203の他端部は開口した構造となっているため、強度的に弱い、という課題もあった。   Further, since the circuit board 206 is provided at one end of the bobbin 203 and the other end of the bobbin 203 is open, there is a problem that the strength is weak.

この発明は上記のことに鑑み提案されたもので、その目的とするところは、三層電線を用いなくとも1次回路−2次回路間の沿面距離を確保でき、かつ組立性も良好で、十分な強度を有する電流センサーを提供することにある。   The present invention has been proposed in view of the above, and its object is to ensure a creepage distance between the primary circuit and the secondary circuit without using a three-layer electric wire, and to have good assembly. The object is to provide a current sensor having sufficient strength.

請求項1記載では、互いに向かい合わせて配置され、一体化されボビン1を形成する第1、第2のボビン半体2、3と、このボビン1に装着される予め巻回形成されたコイル6と、前記ボビン1の各側板11にそれぞれ組込まれる、第1、第2の脚5a,5bを有するコア5と、前記ボビン1の背面側に組込まれ、前記コア5のギャップ間に配置されるホール素子7を有するプリント基板8とを備え、
前記第1のボビン半体2には前記コア5の第1の脚5aが挿通される筒状のコア脚挿通部16が形成され、
前記第2のボビン半体3には前記コア脚挿通部16が内部に挿通収納され、かつ外周に前記コイル6が装着される筒状のコイル装着部22が形成され、
前記コア5の第2の脚5bは前記ボビン1の背面外側に配置され、互いに対向配置された脚5bの端部間に前記ホール素子7が配置された構成とし、上記目的を達成している。
According to claim 1, first and second bobbin halves 2 and 3 which are arranged to face each other and are integrated to form a bobbin 1, and a coil 6 which is pre-wound and is attached to the bobbin 1. And the core 5 having the first and second legs 5a and 5b, which are respectively incorporated in the side plates 11 of the bobbin 1, and the back surface of the bobbin 1, and are arranged between the gaps of the core 5. A printed circuit board 8 having a Hall element 7;
The first bobbin half 2 is formed with a cylindrical core leg insertion portion 16 into which the first leg 5a of the core 5 is inserted,
The second bobbin half 3 is formed with a cylindrical coil mounting portion 22 in which the core leg insertion portion 16 is inserted and housed, and the coil 6 is mounted on the outer periphery.
The second leg 5b of the core 5 is arranged outside the back surface of the bobbin 1, and the Hall element 7 is arranged between the ends of the legs 5b arranged opposite to each other, thereby achieving the above object. .

請求項2記載では、請求項1記載において、別途予め作製された前記コイル6はコイル本体6cと、その両側の引出線6a,6bからなり、リング状に巻回された前記コイル本体6cを前記ボビン1内のコイル装着部22の外周に嵌め込み装着する構成としている。   According to Claim 2, the coil 6 separately prepared in advance is composed of a coil body 6c and lead wires 6a and 6b on both sides thereof, and the coil body 6c wound in a ring shape is The coil mounting portion 22 in the bobbin 1 is configured to be fitted and mounted on the outer periphery.

請求項3記載では、請求項1記載において、前記第2のボビン3の底板10Aの正面側には一対の切欠き状のコイル引出線位置決め兼突出部21が形成され、その上方に配置された前記コイル6の引出線6a,6bが前記コイル引出線位置決め兼突出部21から外部に引出され、突設する構成としている。   According to claim 3, in claim 1, a pair of notch-shaped coil leader line positioning and projecting portions 21 are formed on the front side of the bottom plate 10A of the second bobbin 3, and are arranged above the pair. The lead wires 6a and 6b of the coil 6 are drawn out from the coil lead wire positioning / projecting portion 21 to the outside and project.

請求項4記載では、請求項1記載において、前記ボビン1は、底板10,10Aと、その両側部にそれぞれ立設された側板11と、正面側に位置する正面板12と、反対側の背面側に設けられた背面板14,14Aと、上部を覆う上板13とを有し、内部に前記コア5の第1の脚5a、前記コイル脚挿通部16、コイル装着部22が設けられ、このコイル装着部22の外周に装着された前記コイル6が設けられた構成としている。   According to claim 4, in claim 1, the bobbin 1 includes bottom plates 10, 10A, side plates 11 erected on both sides thereof, a front plate 12 positioned on the front side, and a rear surface on the opposite side. A back plate 14, 14A provided on the side, and an upper plate 13 covering the upper part, and a first leg 5a of the core 5, the coil leg insertion part 16, and a coil mounting part 22 are provided therein, The coil 6 mounted on the outer periphery of the coil mounting portion 22 is provided.

以上のように請求項1記載の本発明によれば、ボビン1内に形成された筒状のコア脚挿通部16内にコア5の一方の脚5aを挿通し、コア脚挿通部16の外側のコイル装着部22の外周上にコイル6のコイル本体6cを設け、また、コア5の連結部5c側はボビン1の側面の外側に位置させ、ボビン1によってコイル6とコア5との沿面距離を確保できるようにしたため、使用する電線を三層皮膜電線から単層構造のポリエステル皮膜電線またはポリウレタン皮膜電線等に変更可能となりコストダウンを図ることができ、また、電線の直径を三層皮膜分だけ小径化でき、必要最小限の大きさに小型化できる。   As described above, according to the first aspect of the present invention, one leg 5a of the core 5 is inserted into the cylindrical core leg insertion portion 16 formed in the bobbin 1, and the outer side of the core leg insertion portion 16 is inserted. The coil body 6c of the coil 6 is provided on the outer periphery of the coil mounting portion 22 of the coil 5, and the connecting portion 5c side of the core 5 is positioned outside the side surface of the bobbin 1, and the creepage distance between the coil 6 and the core 5 by the bobbin 1 Therefore, the wire used can be changed from a three-layer coated wire to a single-layer polyester-coated wire or polyurethane-coated wire, etc., and the cost can be reduced. The diameter can be reduced only to the minimum size.

また、請求項2記載の本発明によれば、コイル6は予め別工程で電線を半自動化によってコイル形状に形成し得、コイル本体6cの中空部分をコイル装着部22の外周に単に挿入するだけで簡単にコイル6を装着でき、第1、第2のボビン半体2、3を一体化する組立工程の中での巻線作業を不要としたため作業性が向上し、かつ電線の巻き太りを最小限に抑え、この点からも小型化を図ることができる。   According to the second aspect of the present invention, the coil 6 can be formed into a coil shape by semi-automating the electric wire in a separate process in advance, and the hollow portion of the coil body 6 c is simply inserted into the outer periphery of the coil mounting portion 22. The coil 6 can be easily attached, and the winding work in the assembly process of integrating the first and second bobbin halves 2 and 3 is eliminated, so that the workability is improved and the winding of the electric wire is increased. Minimization can be achieved from this point as well.

さらに、請求項3記載の本発明によれば、コイル6の直線状の引出線6a、6bはそのまま簡単にボビン1の外部に突出させることができ、この点からも作業性が良好である。   Furthermore, according to the third aspect of the present invention, the linear lead wires 6a and 6b of the coil 6 can be easily projected to the outside of the bobbin 1 as it is, and the workability is also good from this point.

また、請求項4記載の本発明によれば、ボビン1は、底板10、10A、正面板12、側板11、上板13、背面板14、14A等によるいわゆる密閉構造となっており、十分な強度を有する。   Further, according to the present invention described in claim 4, the bobbin 1 has a so-called hermetically sealed structure with the bottom plate 10, 10A, the front plate 12, the side plate 11, the upper plate 13, the rear plate 14, 14A, etc. Has strength.

以下、図面に沿って本発明を説明する。   The present invention will be described below with reference to the drawings.

図1は本発明の一実施例にかかる電流センサーの分解斜視図、図2はボビン部分の拡大斜視図を示す。   1 is an exploded perspective view of a current sensor according to an embodiment of the present invention, and FIG. 2 is an enlarged perspective view of a bobbin portion.

本発明における電流センサーは、図1に示すように、互いに対向配置され、一体化される第1、第2のボビン半体2、3からなるボビン1と、このボビン1の各側面11に、一方の脚5aと他方の脚5bとが連結部5cによって連結され、金具4とともに組込まれる一対のコア5と、前記ボビン1に組込まれ、かつ巻始め、巻終わりのコイル引出線6a,6bが底板10の正面側から外部に引出され、かつコイル本体6cがボビン1内に装着されるコイル6と、前記ボビン1の背面側に組込まれるホール素子7を有するプリント基板8と、ボビン1とコア5の他方の脚5bとの間に挿入され、コア5の他方の脚5bのガタつきを防止するほぼ逆U字状をなす板状のクリップ9とを備えて構成されている。   As shown in FIG. 1, the current sensor according to the present invention includes a bobbin 1 composed of first and second bobbin halves 2 and 3 that are arranged opposite to each other and integrated, and each side surface 11 of the bobbin 1. One leg 5a and the other leg 5b are connected by a connecting portion 5c, and a pair of cores 5 assembled with the metal fitting 4 and the coil leaders 6a and 6b at the beginning and end of winding are assembled into the bobbin 1. A coil 6 that is drawn out from the front side of the bottom plate 10 and in which the coil body 6c is mounted in the bobbin 1, a printed circuit board 8 having a hall element 7 that is assembled on the back side of the bobbin 1, the bobbin 1 and the core And a plate-like clip 9 having a substantially inverted U-shape that is inserted between the other leg 5b of the core 5 and prevents the other leg 5b of the core 5 from rattling.

次に上記各部材の構成について説明する。   Next, the configuration of each member will be described.

前記第1のボビン半体2は、底板10と、この底板10の外側部側に立設された側板11と、ボビン半体2の正面側から半面側にかけて設けられた正面板12、上板13および背面板14とを有し、これらは絶縁性の樹脂を成形することによって一体成形されている。   The first bobbin half 2 includes a bottom plate 10, a side plate 11 erected on the outer side of the bottom plate 10, a front plate 12, an upper plate provided from the front side to the half surface side of the bobbin half 2. 13 and the back plate 14 are integrally formed by molding an insulating resin.

底板10の正面側にはコイル6のコイル引出線6a,6bを外部に引出すための引出溝15が形成されている。この引出溝15は底板10の内端部から側板11に向って直線状に形成されている。   On the front side of the bottom plate 10, lead-out grooves 15 for leading out the coil lead-out wires 6 a and 6 b of the coil 6 are formed. The lead-out groove 15 is formed linearly from the inner end of the bottom plate 10 toward the side plate 11.

側板11の内面ほぼ中央部には、内部にコア5の一方の脚5aが挿通される筒状のコア脚挿通部16が形成されている。   A cylindrical core leg insertion portion 16 into which one leg 5a of the core 5 is inserted is formed in an almost central portion of the inner surface of the side plate 11.

第1のボビン半体2の側板11にはコア5の一方の脚5aを挿通するための挿通孔が形成され、この挿通孔はコア脚挿通部16と連通している。また、側面11には金具4に組込まれたコア5を装着するコア取付部17が設けられているとともに、側板11の他端部側にプリント基板取付部18が突設されている。   An insertion hole for inserting one leg 5 a of the core 5 is formed in the side plate 11 of the first bobbin half 2, and the insertion hole communicates with the core leg insertion portion 16. The side surface 11 is provided with a core mounting portion 17 for mounting the core 5 incorporated in the metal fitting 4, and a printed circuit board mounting portion 18 is projected from the other end portion side of the side plate 11.

コア取付部17は、側面側が開口しコア挿入部となっており、詳しくは図2に示すように、全体形状はほぼコ字状をなし、底板17a、正面板12側に位置する端板17bおよび上板17cを有している。底板17a上にコア5の連結部5cが載置され、コア5の一方の脚5aがコア脚挿通部16内に挿通される。   As shown in FIG. 2, the core mounting portion 17 is open at the side surface and is a core insertion portion. Specifically, as shown in FIG. 2, the overall shape is substantially U-shaped, and the end plate 17b located on the bottom plate 17a and the front plate 12 side. And an upper plate 17c. The connecting portion 5c of the core 5 is placed on the bottom plate 17a, and one leg 5a of the core 5 is inserted into the core leg insertion portion 16.

また、図1に示すように、プリント基板取付部18にはそのほぼ中央部にコア5の連結部5cの他端部側およびコア5の他方の脚5b側を案内する切欠き部19が形成されている。この切欠き部19を介し上下に2分割された各プリント基板取付部18の内面の外端部には突部18aが形成され、その内側に板状のプリント基板8を嵌挿して取付けるための溝状部分20が形成されている。   Further, as shown in FIG. 1, the printed board mounting portion 18 is formed with a notch portion 19 for guiding the other end portion side of the connecting portion 5c of the core 5 and the other leg 5b side of the core 5 at substantially the center portion thereof. Has been. A protrusion 18a is formed on the outer end of the inner surface of each printed circuit board mounting part 18 that is divided into two vertically by way of the notch part 19, and a plate-shaped printed circuit board 8 is inserted and mounted on the inner side. A groove-shaped portion 20 is formed.

コア5の他方の脚5bは、第1のボビン半体2の背面板14と、ホール素子7を有するプリント基板8の内面との間に配置され、脚5bの内端部はホール素子7と対向配置される。なお、他方の脚5bの先端部内側にはクリップ係合用の突部5eが形成されている。   The other leg 5 b of the core 5 is disposed between the back plate 14 of the first bobbin half 2 and the inner surface of the printed circuit board 8 having the Hall element 7, and the inner end of the leg 5 b is connected to the Hall element 7. Opposed. A clip engaging protrusion 5e is formed on the inner side of the tip of the other leg 5b.

第2のボビン半体3は第1のボビン半体2と同様に底板10A、側板11、上板13および背面板14Aとを有している。この第2のボビン半体3の第1のボビン半体2の正面板12と対応する部分は開口しており、第2のボビン半体3の上板13の正面側の長さ寸法cは、第1のボビン半体2の上板13の内端から第2ボビン半体3に向って突出した正面板12の端部までの長さ寸法cと等しく形成され、第2のボビン半体3に対し第1のボビン半体2を組込んだ場合、第2のボビン半体3の正面側の開口部分と対応した形状に形成された第1のボビン半体2の正面板12が位置され、開口部分は塞がれる。   Similar to the first bobbin half 2, the second bobbin half 3 has a bottom plate 10 </ b> A, a side plate 11, an upper plate 13, and a back plate 14 </ b> A. The portion of the second bobbin half 3 corresponding to the front plate 12 of the first bobbin half 2 is open, and the length dimension c on the front side of the upper plate 13 of the second bobbin half 3 is The second bobbin half is formed to have a length dimension c equal to the length c from the inner end of the upper plate 13 of the first bobbin half 2 to the end of the front plate 12 protruding toward the second bobbin half 3. When the first bobbin half 2 is incorporated with respect to 3, the front plate 12 of the first bobbin half 2 formed in a shape corresponding to the opening on the front side of the second bobbin half 3 is positioned. The opening is closed.

第2のボビン半体3の底板10Aの正面側には外側から内側に向うほぼ逆U字状の引出線位置決め兼突出部21が一対形成され、この引出線位置決め兼突出部21を介しコイル6の巻始め、巻終わりの引出線6a,6bが下方に突出される。なお、この引出線位置決め兼突出部21は第2のボビン半体3に対し第1のボビン半体2を組込んだ場合、その引出溝15と整合する位置に形成されている。   On the front side of the bottom plate 10A of the second bobbin half 3, a pair of substantially U-shaped lead wire positioning / projecting portions 21 extending from the outside to the inside are formed, and the coil 6 is interposed via the lead wire positioning / projecting portion 21. The lead wires 6a and 6b at the beginning and end of winding are projected downward. The lead wire positioning / projecting portion 21 is formed at a position aligned with the lead groove 15 when the first bobbin half 2 is incorporated into the second bobbin half 3.

第2のボビン半体3の側板11の内面ほぼ中央部には第1のボビン半体2のコア脚挿通部16が内部に挿入される筒状のコイル装着部22が形成されている。   A cylindrical coil mounting portion 22 into which the core leg insertion portion 16 of the first bobbin half 2 is inserted is formed at substantially the center of the inner surface of the side plate 11 of the second bobbin half 3.

なお、第2のボビン半体3の側板11にも第1のボビン半体2と同様の構成のコア取付部17、プリント基板取付部18が形成されている。   Note that a core mounting portion 17 and a printed board mounting portion 18 having the same configuration as that of the first bobbin half 2 are also formed on the side plate 11 of the second bobbin half 3.

第2のボビン半体3の背面板14Aの内端部14aは、詳しくは図2に示すように、上板13の端部13aから第1のボビン半体2側に向って、長さ寸法aだけ突出している。この第2のボビン半体3の上板13の端部13aから背面板14の端部14aまでの長さ寸法aは、第1のボビン半体2側の上板13の端部13aから側板11までの長さ寸法aと等しく形成されている。また、第1のボビン半体2の背面板14と側板11との結合部分は外側に突出し、段部14bが形成され、第1、第2のボビン半体2、3を合体させた場合、この段部14bに第2のボビン半体3の背面板14Aの端部14aが当接するようになっている。   As shown in detail in FIG. 2, the inner end portion 14a of the back plate 14A of the second bobbin half 3 has a length dimension from the end 13a of the upper plate 13 toward the first bobbin half 2 side. Only a is protruding. The length dimension a from the end 13a of the upper plate 13 of the second bobbin half 3 to the end 14a of the back plate 14 is determined from the end 13a of the upper plate 13 on the first bobbin half 2 side to the side plate. It is formed equal to the length dimension a up to 11. Further, when the back plate 14 and the side plate 11 of the first bobbin half 2 are coupled to each other and projecting outwardly, a step portion 14b is formed, and the first and second bobbin halves 2 and 3 are combined, The end portion 14a of the back plate 14A of the second bobbin half 3 is in contact with the stepped portion 14b.

また、第1のボビン半体2の背面板14の端部14cは上板13の端部13aより第2のボビン半体3側に向って突出しており、第1、第2のボビン半体2、3を合体させた場合、その突出部分は第2のボビン半体3の上板13の下部に挿入・位置される。   The end 14c of the back plate 14 of the first bobbin half 2 protrudes from the end 13a of the upper plate 13 toward the second bobbin half 3, and the first and second bobbin halves 2 When 2 and 3 are combined, the projecting portion is inserted and positioned under the upper plate 13 of the second bobbin half 3.

また、第2のボビン半体3の底板10Aの正面側から背面側の長さ寸法bは、第1のボビン半体2の底板10の対応する部分の長さ寸法より若干大きく形成され、底板10A上に底板10を載置・収納できるようになっている。底板10A上に底板10を載置し第1、第2のボビン半体2、3を合体させた場合、第2のボビン半体3の上板13の端部13aと第1のボビン半体2の上板13の端部13aとが接合される。また、第2のボビン半体3の背面板14Aの長さ寸法aを有する延設部分の内側に、第1のボビン半体2の背面板14の外面が当接し、かつ第2のボビン半体3の背面板14Aの延設部分の端部14aは第1のボビン半体の背面板14の段部14bに当接し、位置決めされる。   The length dimension b from the front side to the back side of the bottom plate 10A of the second bobbin half 3 is formed slightly larger than the length dimension of the corresponding portion of the bottom plate 10 of the first bobbin half 2. The bottom plate 10 can be placed and stored on 10A. When the bottom plate 10 is placed on the bottom plate 10A and the first and second bobbin halves 2 and 3 are combined, the end 13a of the upper plate 13 of the second bobbin half 3 and the first bobbin half 2 and the end 13a of the upper plate 13 are joined. In addition, the outer surface of the back plate 14 of the first bobbin half 2 is in contact with the inner side of the extended portion of the back plate 14A of the second bobbin half 3 having the length dimension a, and the second bobbin half 2 The end portion 14a of the extended portion of the back plate 14A of the body 3 is in contact with the stepped portion 14b of the back plate 14 of the first bobbin half and positioned.

この場合、図5に示すように、第1のボビン半体2の背面板14の外面上方部に凸状の係合部24が形成され、この係合部24は、これより長い寸法でもって形成された第2のボビン半体3の背面板14Aに形成された係合穴25(図1、図2参照)に係合され位置決め固定される。   In this case, as shown in FIG. 5, a convex engaging portion 24 is formed at the upper portion of the outer surface of the back plate 14 of the first bobbin half 2, and this engaging portion 24 has a longer dimension. The second bobbin half 3 thus formed is engaged and engaged with an engagement hole 25 (see FIGS. 1 and 2) formed in the back plate 14A.

なお、第1、第2のボビン半体2、3の各底板10、10Aの下面外端部に取付面への載置用のスタンドオフ23がそれぞれ突設されている。各プリント基板取付部18の下部にも対応してスタンドオフ23がそれぞれ形成されている。   In addition, standoffs 23 for mounting on the mounting surfaces are respectively provided at the outer ends of the lower surfaces of the bottom plates 10 and 10A of the first and second bobbin halves 2 and 3. A standoff 23 is also formed corresponding to the lower part of each printed circuit board mounting portion 18.

ホール素子7を有し、かつ下方から複数本の端子26が突設されたプリント基板8の各側部にはコア5の連結部5cの他端部側であって他方の脚5bより外側に突出した突出部5dを逃すための切欠き8aが形成されている。また、この切欠き8aの下方には、詳しくは図3に示すように、切欠き状の係合部8bが形成されている。一方、プリント基板取付部18の内面下方に桟状の係合部18bが形成され、プリント基板8をプリント基板取付部18に取付ける際、この係合部18bに係合部8bが係合し、プリント基板8はプリント基板取付部18に位置決め固定される。   Each side portion of the printed circuit board 8 having the Hall element 7 and a plurality of terminals 26 projecting from below is on the other end side of the connecting portion 5c of the core 5 and outside the other leg 5b. A notch 8a for allowing the protruding portion 5d to protrude is formed. Further, a notch-like engaging portion 8b is formed below the notch 8a as shown in detail in FIG. On the other hand, a cross-shaped engaging portion 18b is formed below the inner surface of the printed circuit board mounting portion 18, and when the printed circuit board 8 is mounted on the printed circuit board mounting portion 18, the engaging portion 8b is engaged with the engaging portion 18b. The printed board 8 is positioned and fixed to the printed board mounting portion 18.

第1、第2のボビン半体2、3の背面板14、14A側に設けられるほぼ逆U字状のクリップ9は一対のアーム9aを有している。アーム9aはやや先細に形成され、かつ内端には外側に突出する段部9bが形成され、この段部9bはコア5の他方の脚5bの突部5eと係合される。   The substantially inverted U-shaped clip 9 provided on the side of the back plates 14 and 14A of the first and second bobbin halves 2 and 3 has a pair of arms 9a. The arm 9 a is formed to be slightly tapered, and a step portion 9 b protruding outward is formed at the inner end, and this step portion 9 b is engaged with the protrusion portion 5 e of the other leg 5 b of the core 5.

コア5を収納する金具4は縦断面がほぼコ字状をなしている。金具4は、詳しくは図4に示すように、コア5の連結部5cの内面に当接される長方形状をなす板状の側板4aと、連結部5cの上下面にそれぞれ当接される上板4bおよび下板4cと、上板4bおよび下板4cの端部にそれぞれ長さ方向に沿って互い違いに形成された折曲片4d、4eと、上板4bおよび下板4cの長さ方向に沿って延設され、折曲することによって連結部5cの他端面部の突出部5dに当接される折曲片4fとを有し、これらによってコア5は締付け固定される。また、金具4は、折曲片4bの根元部分であって折曲片4d、4eと同方向に延び、プリント基板取付部18内に位置する一対の突出片8gを有している。この突出片8gは位置が互い違いではなく、上下同位置に形成されている。   The metal fitting 4 that houses the core 5 has a substantially U-shaped longitudinal section. As shown in detail in FIG. 4, the metal fitting 4 has a rectangular plate-like side plate 4a that contacts the inner surface of the connecting portion 5c of the core 5, and upper and lower surfaces that contact the upper and lower surfaces of the connecting portion 5c. The plate 4b and the lower plate 4c, the bent pieces 4d and 4e formed alternately along the length direction at the ends of the upper plate 4b and the lower plate 4c, and the length direction of the upper plate 4b and the lower plate 4c And a bent piece 4f that abuts against the protruding portion 5d of the other end surface portion of the connecting portion 5c by bending, and the core 5 is fastened and fixed by these. The metal fitting 4 has a pair of projecting pieces 8g which are the base portions of the bent pieces 4b and extend in the same direction as the bent pieces 4d and 4e and are located in the printed circuit board mounting portion 18. The protruding pieces 8g are not alternately positioned but are formed at the same vertical position.

コア5はシート状のコアを積層したものからなるが、その他フェライト、圧粉磁心等を用いることも可能であり、金具4を省略することもできる。   The core 5 is formed by laminating sheet-like cores, but it is also possible to use a ferrite, a dust core, or the like, and the metal fitting 4 can be omitted.

コイル6は、図1に示すように、ほぼリング状の巻線部からなるコイル本体6cとコイル引出線6a、6bとからなり、太目の電線を治具(図示せず)を介し別途予め巻回して形成されている。この場合、コイル本体6cの内径は第2のボビン半体3のコイル装着部22の外径とほぼ等しく形成されている。   As shown in FIG. 1, the coil 6 is composed of a coil body 6c composed of a substantially ring-shaped winding portion and coil lead wires 6a and 6b, and a thick electric wire is separately wound beforehand through a jig (not shown). It is formed by turning. In this case, the inner diameter of the coil body 6 c is formed to be substantially equal to the outer diameter of the coil mounting portion 22 of the second bobbin half 3.

図5は電流センサーの組立状態の平面図、図6は正面図、図7は側面図、図8は図7中A−A線断面図、図9は図5中B−B線断面図を示す。   5 is a plan view of the assembled state of the current sensor, FIG. 6 is a front view, FIG. 7 is a side view, FIG. 8 is a cross-sectional view taken along the line AA in FIG. Show.

次に組立例について説明する。   Next, an assembly example will be described.

まず、予め所定の形状に形成されたコイル6を第2のボビン半体3のコイル装着部22の外周に取付け、そのコイル引出線6a、6bを引出線位置決め兼突出部21から下方に突出させる。その引出し作業はコイル6の下方に切欠き状の引出線位置決め兼突出部21があるため、きわめてスムースに行うことができる。   First, the coil 6 formed in a predetermined shape is attached to the outer periphery of the coil mounting portion 22 of the second bobbin half 3, and the coil lead wires 6 a and 6 b are projected downward from the lead wire positioning / projecting portion 21. . The drawing operation can be performed very smoothly because the notched lead wire positioning / projecting portion 21 is provided below the coil 6.

次に、第2のボビン半体3の底板10A上に第1のボビン半体2の底板10を載置し、第1、第2のボビン半体2、3の各上板13の各端部をつき合わせると、第1のボビン半体2の正面板12は第2のボビン半体3の正面部の開口部分に配置される。また、前述のように、第1のボビン半体2の背面板14の端部14c側は第2のボビン半体3の上板13内に挿入され、かつ背面板14は背面板14Aの内側に当接配置される。   Next, the bottom plate 10 of the first bobbin half 2 is placed on the bottom plate 10A of the second bobbin half 3, and each end of each top plate 13 of the first and second bobbin halves 2, 3 is placed. When the parts are brought together, the front plate 12 of the first bobbin half 2 is arranged at the opening of the front part of the second bobbin half 3. Further, as described above, the end 14c side of the back plate 14 of the first bobbin half 2 is inserted into the top plate 13 of the second bobbin half 3, and the back plate 14 is inside the back plate 14A. The abutment is arranged.

この際、第1のボビン半体2の筒状のコア脚挿入部16は第2のボビン半体3の筒状のコイル装着部22内に挿入される。   At this time, the cylindrical core leg insertion portion 16 of the first bobbin half 2 is inserted into the cylindrical coil mounting portion 22 of the second bobbin half 3.

また、第2のボビン半体3の底板10Aの引出線位置決め兼突出部21と、第1のボビン半体2の底板10の引出溝15とが合致するので、引出されているコイル引出線6a、6bはそのまま引出され、かつ位置決め固定される。   Further, since the lead wire positioning / projecting portion 21 of the bottom plate 10A of the second bobbin half 3 and the lead groove 15 of the bottom plate 10 of the first bobbin half 2 match, the drawn coil lead wire 6a. , 6b is pulled out as it is and fixed in positioning.

次に、ボビン1のプリント基板取付部18の溝状部分20にホール素子7を有するプリント基板8を差し込んで取付ける。この場合、図3に示すように、プリント基板8の外側に位置し、かつプリント基板8の両側部下方に形成された切欠き状の係合部8bはプリント基板取付部18の内面下方に形成された柱状の係合部18bに係合され、抜けが防止される。   Next, the printed board 8 having the Hall element 7 is inserted and attached to the groove-shaped portion 20 of the printed board attaching portion 18 of the bobbin 1. In this case, as shown in FIG. 3, the notch-shaped engaging portions 8 b that are located outside the printed circuit board 8 and are formed below both sides of the printed circuit board 8 are formed below the inner surface of the printed circuit board mounting portion 18. It is engaged with the column-shaped engaging portion 18b thus formed, and is prevented from coming off.

次に、ボビン1の各側面11のコア取付部17に、金具4を取付け、折曲片4d〜4fを折曲て締め付けられたコア5がそれぞれ取付けられる。この場合、各コア5の一方の脚5aはコイル脚挿通部16の両側から内部にそれぞれ挿通され、各脚5aの端部はコイル脚挿通部16のほぼ中央部で互いに接合される。また、各コア5の他方の脚5bはボビン1の背面板14A側に間隔を介し配設され、かつそれらの端面は所定の間隔を介し対向配置され、その間にホール素子7が配置される。また、各コア5の連結部5cの他端部側に形成された突出部5dはプリント基板8の切欠き8a部分に位置される。なお、金具4の突出片4gは、折曲片4d〜4fのように折り曲げられることなく、図8に示すように、プリント基板取付部18の切欠き部19内に位置される。   Next, the metal core 4 is attached to the core attaching portion 17 of each side surface 11 of the bobbin 1, and the cores 5 that are bent and tightened by the bent pieces 4 d to 4 f are attached. In this case, one leg 5 a of each core 5 is inserted from both sides of the coil leg insertion part 16 into the inside, and ends of each leg 5 a are joined to each other at a substantially central part of the coil leg insertion part 16. The other leg 5b of each core 5 is disposed on the back plate 14A side of the bobbin 1 with a space therebetween, and the end surfaces thereof are disposed to face each other with a predetermined space, and the Hall element 7 is disposed therebetween. Further, the protruding portion 5 d formed on the other end side of the connecting portion 5 c of each core 5 is positioned at the notch 8 a portion of the printed circuit board 8. In addition, the protrusion piece 4g of the metal fitting 4 is located in the notch part 19 of the printed circuit board attachment part 18, as shown in FIG. 8, without bending like the bending pieces 4d-4f.

次に、先端が挿入しやすいように先細に形成された一対のアーム9aを有する逆U字をなすクリップ9をボビン1の背面板14Aとコア5の他方の脚5bとの間の隙間に挿入する。この場合、クリップ9の各アーム9aはコア5の他方の脚5bの内面側であって連結部5aと突部5e間にそれぞれ挿入される。また、アーム9には段部9bが形成され、クリップ9を下方に押し込んだ場合、この段部9bの上部がコア5の他方の脚5bの突部5eの下側に位置・係合し、抜けが防止される。また、他方の脚5bも位置決め固定され、ガタ付きが防止される。   Next, an inverted U-shaped clip 9 having a pair of tapered arms 9a so that the tip can be easily inserted is inserted into the gap between the back plate 14A of the bobbin 1 and the other leg 5b of the core 5. To do. In this case, each arm 9a of the clip 9 is inserted between the connecting portion 5a and the protruding portion 5e on the inner surface side of the other leg 5b of the core 5. Further, a step 9b is formed on the arm 9, and when the clip 9 is pushed downward, the upper portion of the step 9b is positioned and engaged below the protrusion 5e of the other leg 5b of the core 5, Omission is prevented. Further, the other leg 5b is also positioned and fixed, thereby preventing backlash.

これによって電流センサーが完成する。   This completes the current sensor.

本発明の一実施例の分解斜視図を示す。The disassembled perspective view of one Example of this invention is shown. 本発明の一実施例のコイル部分の拡大斜視図を示す。The expanded perspective view of the coil part of one Example of this invention is shown. 本発明の一実施例にかかるボビンのプリント基板取付部の構成を示す説明図である。It is explanatory drawing which shows the structure of the printed circuit board attachment part of the bobbin concerning one Example of this invention. 本発明の一実施例のコアと金具の拡大斜視図を示す。The expansion perspective view of the core and metal fitting of one example of the present invention is shown. 本発明の一実施例の組立状態の平面図を示す。The top view of the assembly state of one Example of this invention is shown. 同上の正面図を示す。The front view same as the above is shown. 同上の側面図を示す。The side view same as the above is shown. 図7中のA−A線断面図を示す。AA line sectional view in FIG. 7 is shown. 図5中のB−B線断面図を示す。FIG. 6 is a sectional view taken along line BB in FIG. 5. 一従来例の分解斜視図を示す。The exploded perspective view of one prior art example is shown. 一従来例で用いられている三層皮膜電線の構成例を示す。The structural example of the three-layer coating | coated electric wire used by one prior art example is shown. (a)は他の分解斜視図、(b)は組立状態の背面から見た中央断面図を示す。(A) is another exploded perspective view, (b) shows a central cross-sectional view seen from the back in the assembled state.

符号の説明Explanation of symbols

1 ボビン
2 第1のボビン半体
3 第2のボビン半体
4 金具
4a 側板
4b 上板
4c 下板
4d 折曲片
4e 折曲片
4f 折曲片
4g 突出片
5 コア
5a 一方の脚
5b 他方の脚
5c 連結部
5d 突出部
5e 突部
6 コイル
6a、6b コイル引出線
6c コイル本体
7 ホール素子
8 プリント基板
8a 切欠き載置部
8b 係合部
9 クリップ
9a アーム
9b 段部
10、10A 底板
11 側板
12 正面板
13 上板
13a 端部
14、14A 背面板
14a 端部
14b 段部
14c 端部
15 引出溝
16 コア脚挿通部
17 コア取付部
18 プリント基板取付部
18a 突部
18b 係合部
19 切欠き部
20 溝状部分
21 引出線位置決め兼突出部
22 コイル装着部
23 スタンドオフ
24 係合部
25 係合穴
26 端子
DESCRIPTION OF SYMBOLS 1 Bobbin 2 1st bobbin half 3 2nd bobbin half 4 Metal fitting 4a Side plate 4b Upper plate 4c Lower plate 4d Bending piece 4e Bending piece 4f Bending piece 4g Projection piece 5 Core 5a One leg 5b The other Leg 5c Connecting portion 5d Protruding portion 5e Protruding portion 6 Coils 6a, 6b Coil lead wire 6c Coil body 7 Hall element 8 Printed circuit board 8a Notch mounting portion 8b Engaging portion 9 Clip 9a Arm 9b Step portion 10, 10A Bottom plate 11 Side plate 12 Front plate 13 Upper plate 13a End portion 14, 14A Back plate 14a End portion 14b Step portion 14c End portion 15 Pull-out groove 16 Core leg insertion portion 17 Core attachment portion 18 Printed circuit board attachment portion 18a Projection portion 18b Engagement portion 19 Notch Part 20 groove-like part 21 leader line positioning and projecting part 22 coil mounting part 23 standoff 24 engaging part 25 engaging hole 26 terminal

Claims (4)

互いに向かい合わせて配置され、一体化されボビン(1)を形成する第1、第2のボビン半体(2)、(3)と、このボビン(1)に装着される予め巻回形成されたコイル(6)と、前記ボビン(1)の各側板(11)にそれぞれ組込まれる、第1、第2の脚(5a,5b)を有するコア(5)と、前記ボビン(1)の背面側に組込まれ、前記コア(5)のギャップ間に配置されるホール素子(7)を有するプリント基板(8)とを備え、
前記第1のボビン半体(2)には前記コア(5)の第1の脚(5a)が挿通される筒状のコア脚挿通部(16)が形成され、
前記第2のボビン半体(3)には前記コア脚挿通部(16)が内部に挿通収納され、かつ外周に前記コイル(6)が装着される筒状のコイル装着部(22)が形成され、
前記コア(5)の第2の脚(5b)は前記ボビン(1)の背面外側に配置され、互いに対向配置された脚(5b)の端部間に前記ホール素子(7)が配置されたことを特徴とする電流センサー。
First and second bobbin halves (2) and (3), which are arranged facing each other and integrated to form a bobbin (1), and are pre-wound to be attached to the bobbin (1). A coil (6), a core (5) having first and second legs (5a, 5b) to be incorporated in each side plate (11) of the bobbin (1), and a back side of the bobbin (1) And a printed circuit board (8) having a Hall element (7) disposed between the gaps of the core (5),
The first bobbin half (2) is formed with a cylindrical core leg insertion portion (16) through which the first leg (5a) of the core (5) is inserted,
The second bobbin half (3) is formed with a cylindrical coil mounting portion (22) in which the core leg insertion portion (16) is inserted and housed, and the coil (6) is mounted on the outer periphery. And
The second leg (5b) of the core (5) is arranged outside the back surface of the bobbin (1), and the Hall element (7) is arranged between the ends of the legs (5b) arranged to face each other. A current sensor characterized by that.
請求項1記載において、別途予め作製された前記コイル(6)はコイル本体(6c)と、その両側の引出線(6a,6b)からなり、リング状に巻回された前記コイル本体(6c)を前記ボビン(1)内のコイル装着部(22)の外周に嵌め込み装着することを特徴とする電流センサー。 2. The coil body (6c) according to claim 1, wherein the coil (6) separately prepared in advance comprises a coil body (6c) and lead wires (6a, 6b) on both sides thereof, and is wound in a ring shape. Is fitted on the outer periphery of the coil mounting portion (22) in the bobbin (1). 請求項1記載において、前記第2のボビン(3)の底板(10A)の正面側には一対の切欠き状のコイル引出線位置決め兼突出部(21)が形成され、その上方に配置された前記コイル(6)の引出線(6a,6b)が前記コイル引出線位置決め兼突出部(21)から外部に引出され、突設されることを特徴とする電流センサー。 2. The first bobbin (3) according to claim 1, wherein a pair of notch-shaped coil lead wire positioning and projecting portions (21) are formed on the front side of the bottom plate (10A) of the second bobbin (3), and are disposed above the pair. The lead wire (6a, 6b) of the coil (6) is drawn out from the coil lead wire positioning / projecting portion (21) to the outside, and is projected. 請求項1記載において、前記ボビン(1)は、底板(10,10A)と、その両側部にそれぞれ立設された側板(11)と、正面側に位置する正面板(12)と、反対側の背面側に設けられた背面板(14,14A)と、上部を覆う上板(13)とを有し、内部に前記コア(5)の第1の脚(5a)、前記コイル脚挿通部(16)、コイル装着部(22)が設けられ、このコイル装着部(22)の外周に装着された前記コイル(6)が設けられたことを特徴とする電流センサー。
The bobbin (1) according to claim 1, wherein the bobbin (1) includes a bottom plate (10, 10A), side plates (11) erected on both sides thereof, a front plate (12) located on the front side, and an opposite side. A back plate (14, 14A) provided on the back side of the upper plate and an upper plate (13) covering the upper portion, and a first leg (5a) of the core (5) and the coil leg insertion portion inside (16) A current sensor comprising a coil mounting portion (22) and the coil (6) mounted on the outer periphery of the coil mounting portion (22).
JP2003320878A 2003-09-12 2003-09-12 Current sensor Pending JP2005090982A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003320878A JP2005090982A (en) 2003-09-12 2003-09-12 Current sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003320878A JP2005090982A (en) 2003-09-12 2003-09-12 Current sensor

Publications (1)

Publication Number Publication Date
JP2005090982A true JP2005090982A (en) 2005-04-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003320878A Pending JP2005090982A (en) 2003-09-12 2003-09-12 Current sensor

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012237582A (en) * 2011-05-10 2012-12-06 Asahi Kasei Electronics Co Ltd Current sensor
CN109782043A (en) * 2017-11-10 2019-05-21 许继集团有限公司 Outer card-type current sensor and preparation method thereof, auxiliary production tooling
CN114487556A (en) * 2022-02-09 2022-05-13 蚌埠希磁科技有限公司 Current sensor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012237582A (en) * 2011-05-10 2012-12-06 Asahi Kasei Electronics Co Ltd Current sensor
CN109782043A (en) * 2017-11-10 2019-05-21 许继集团有限公司 Outer card-type current sensor and preparation method thereof, auxiliary production tooling
CN114487556A (en) * 2022-02-09 2022-05-13 蚌埠希磁科技有限公司 Current sensor
CN114487556B (en) * 2022-02-09 2023-01-20 蚌埠希磁科技有限公司 Current sensor

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