JP2005075856A - Rubber composition for tire - Google Patents
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- JP2005075856A JP2005075856A JP2003304648A JP2003304648A JP2005075856A JP 2005075856 A JP2005075856 A JP 2005075856A JP 2003304648 A JP2003304648 A JP 2003304648A JP 2003304648 A JP2003304648 A JP 2003304648A JP 2005075856 A JP2005075856 A JP 2005075856A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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Abstract
Description
本発明は、タイヤ用ゴム組成物に関し、とりわけ、優れた低発熱性と剛性(操縦安定性)を両立し得るタイヤ用ゴム組成物に関する。 The present invention relates to a rubber composition for tires, and particularly relates to a rubber composition for tires that can achieve both excellent low heat generation properties and rigidity (steering stability).
タイヤは様々なコンポーネントからなり、各コンポーネントに求められる要求性能にあったゴム配合が用いられている。 Tires consist of various components, and rubber blends that meet the required performance required for each component are used.
ゴムの剛性は車両の操縦安定性に大きな影響を及ぼし、ゴムに剛性を付与する補強剤として主にカーボンブラックが用いられてきた。しかし、カーボンブラックを用いることでゴムが発熱しやすくなる。 The rigidity of rubber has a great influence on the steering stability of the vehicle, and carbon black has been mainly used as a reinforcing agent for imparting rigidity to the rubber. However, the use of carbon black makes it easy for the rubber to generate heat.
また、近年の自動車の低燃費化という要求から、タイヤにおけるゴム配合にも低発熱化が求められている。発熱を下げる簡単な方法は補強剤であるカーボンブラックの配合量を低減することであるが、同時に剛性も低下し、操縦安定性が悪化してしまう。また、カーボンブラックをシリカに置き換えることでも発熱を抑制することができるが、剛性の低下も伴うため、操縦安定性の維持は困難である。 Further, due to the recent demand for lower fuel consumption of automobiles, lower heat generation is also required for rubber compounding in tires. A simple method for reducing the heat generation is to reduce the amount of carbon black as a reinforcing agent, but at the same time, the rigidity is lowered and the steering stability is deteriorated. Further, although heat generation can be suppressed by replacing carbon black with silica, it is difficult to maintain steering stability because of a decrease in rigidity.
一方、タイヤの様々なコンポーネントのなかでもトレッドは、路面との摩擦にさらされており、上記の要件に加えて耐摩耗性も必要となる。たとえば、米のもみ殻のようなセルロース物質を含む粉体加工品を配合することで、優れた耐摩耗性を奏するタイヤトレッド用ゴム組成物を提供できることが報告されている(特許文献1)。しかし、トレッド以外のコンポーネントにおいては耐摩耗性に対する要求はそれほど高くなく、耐摩耗性を改良するよりは優れた低発熱性と剛性(操縦安定性)を両立させることが必要である。 On the other hand, among the various components of the tire, the tread is exposed to friction with the road surface, and in addition to the above requirements, wear resistance is also required. For example, it has been reported that a rubber composition for a tire tread having excellent wear resistance can be provided by blending a powder processed product containing a cellulose substance such as rice husk (Patent Document 1). However, in the components other than the tread, the requirement for wear resistance is not so high, and it is necessary to achieve both low heat generation and rigidity (steering stability) superior to improving the wear resistance.
本発明は、優れた低発熱性と剛性(操縦安定性)を両立し得るゴム組成物を提供することを目的とする。 An object of the present invention is to provide a rubber composition capable of achieving both excellent low heat generation properties and rigidity (steering stability).
本発明は、微粉末セルロース繊維をジエン系ゴム100重量部に対して、2〜100重量部含有するタイヤ用ゴム組成物であって、該微粉末セルロース繊維が天然植物繊維から調製され、平均粒子径が100μm以下であるタイヤ用ゴム組成物に関する。 The present invention relates to a rubber composition for tires containing 2 to 100 parts by weight of finely powdered cellulose fibers with respect to 100 parts by weight of diene rubber, wherein the finely powdered cellulose fibers are prepared from natural plant fibers and have an average particle size The present invention relates to a tire rubber composition having a diameter of 100 μm or less.
また、前記微粉末セルロース繊維100重量部に対してシランカップリング剤を2〜20重量部含有することが好ましい。 Moreover, it is preferable to contain 2-20 weight part of silane coupling agents with respect to 100 weight part of said fine powder cellulose fibers.
本発明によれば、天然植物繊維から調製される微粉末セルロース繊維をゴム成分に配合し、トレッド以外のコンポーネントに使用することで、低発熱性と剛性(操縦安定性)を両立し得るタイヤを提供することができる。 According to the present invention, a tire capable of achieving both low heat buildup and rigidity (steering stability) by blending finely powdered cellulose fibers prepared from natural plant fibers into a rubber component and using them in components other than treads. Can be provided.
本発明に用いられるタイヤ用ゴム組成物は、ジエン系ゴムおよび微粉末セルロース繊維からなる。 The tire rubber composition used in the present invention comprises a diene rubber and finely divided cellulose fibers.
本発明に用いられるジエン系ゴムとしては、天然ゴム(NR)、スチレン−ブタジエンゴム(SBR)、ブタジエンゴム(BR)などがあげられ、単独で、あるいは任意のブレンドとして使用できる。 Examples of the diene rubber used in the present invention include natural rubber (NR), styrene-butadiene rubber (SBR), butadiene rubber (BR), and the like, and they can be used alone or as an arbitrary blend.
本発明に用いられる微粉末セルロース繊維は、天然植物繊維から調製する。天然植物繊維としては、木材、米殻のもみ殻、麦殻、コルク片、おがくずなどが挙げられる。 The finely powdered cellulose fibers used in the present invention are prepared from natural plant fibers. Examples of natural plant fibers include wood, rice hulls, wheat husks, cork pieces, and sawdust.
微粉末セルロース繊維は、天然植物繊維を水酸化ナトリウムなどの薬品やオゾン等により化学的に処理することにより得られる。調製することにより得られた微粉末セルロース繊維は、天然植物繊維に比べ、セルロース繊維を結びつけているリグニン物質が極めて少なく、そのため繊維が未処理品に比べ細かい。また、セルロース繊維の表面のOH基が多く露出することになり、カップリング剤等との反応性が高いという点で優れている。 Finely powdered cellulose fibers can be obtained by chemically treating natural plant fibers with chemicals such as sodium hydroxide or ozone. The finely powdered cellulose fibers obtained by the preparation have very little lignin substance that binds cellulose fibers compared to natural plant fibers, and therefore the fibers are finer than untreated products. Further, many OH groups on the surface of the cellulose fiber are exposed, which is excellent in that the reactivity with the coupling agent or the like is high.
微粉末セルロース繊維は、平均粒子径が100μm以下、好ましくは50μm以下である。平均粒子径が100μmをこえると、ゴム中への分散が困難となる。 The fine powder cellulose fiber has an average particle size of 100 μm or less, preferably 50 μm or less. When the average particle diameter exceeds 100 μm, dispersion in rubber becomes difficult.
微粉末セルロース繊維の配合量は、ゴム成分100重量部に対して2〜100重量部、好ましくは5〜50重量部、より好ましくは10〜30重量部である。配合量が2重量部未満では、充分な効果が得られない。また、100重量部をこえると、微粉末セルロース繊維の分散が難しくなる。 The compounding amount of the finely powdered cellulose fiber is 2 to 100 parts by weight, preferably 5 to 50 parts by weight, more preferably 10 to 30 parts by weight with respect to 100 parts by weight of the rubber component. If the amount is less than 2 parts by weight, a sufficient effect cannot be obtained. Moreover, when it exceeds 100 weight part, dispersion | distribution of a fine powder cellulose fiber will become difficult.
微粉末セルロース繊維は、シリカと同様にシランカップリング剤と併用することで補強性を向上させることができる。シリカと同様に表面のOH基との反応によるものと類推される。 The fine powder cellulose fiber can improve the reinforcement by using it together with a silane coupling agent in the same manner as silica. It can be inferred that this is due to the reaction with the OH group on the surface as in the case of silica.
シランカップリング剤として、具体的には、ビス(3−トリエトキシシリルプロピル)テトラスルフィド、ビス(2−トリエトキシシリルエチル)テトラスルフィド、ビス(3−トリメトキシシリルプロピル)テトラスルフィド、ビス(2−トリメトキシシリルエチル)テトラスルフィド、3−メルカプトプロピルトリメトキシシラン、3−メルカプトプロピルトリエトキシシラン、2−メルカプトエチルトリメトキシシラン、2−メルカプトエチルトリエトキシシラン、3−ニトロプロピルトリメトキシシラン、3−ニトロプロピルトリエトキシシラン、3−クロロプロピルトリメトキシシラン、3−クロロプロピルトリエトキシシラン、2−クロロエチルトリメトキシシラン、2−クロロエチルトリエトキシシラン、3−トリメトキシシリルプロピル−N,N−ジメチルチオカルバモイルテトラスルフィド、3−トリエトキシシリルプロピル−N,N−ジメチルチオカルバモイルテトラスルフィド、2−トリエトキシシリルエチル−N,N−ジメチルチオカルバモイルテトラスルフィド、3−トリメトキシシリルプロピルベンゾチアゾールテトラスルフィド、3−トリエトキシシリルプロピルベンゾチアゾールテトラスルフィド、3−トリエトキシシリルプロピルメタクリレートモノスルフィド、3−トリメトキシシリルプロピルメタクリレートモノスルフィドなどがあげられる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。シランカップリング剤において、カップリング剤添加効果とコストの両立の点から、ビス(3−トリエトキシシリルプロピル)テトラスルフィドなどが好ましい。 Specific examples of the silane coupling agent include bis (3-triethoxysilylpropyl) tetrasulfide, bis (2-triethoxysilylethyl) tetrasulfide, bis (3-trimethoxysilylpropyl) tetrasulfide, and bis (2 -Trimethoxysilylethyl) tetrasulfide, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 2-mercaptoethyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-nitropropyltrimethoxysilane, 3 Nitropropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-chloropropyltriethoxysilane, 2-chloroethyltrimethoxysilane, 2-chloroethyltriethoxysilane, 3-trimethoxysilane Rupropyl-N, N-dimethylthiocarbamoyl tetrasulfide, 3-triethoxysilylpropyl-N, N-dimethylthiocarbamoyl tetrasulfide, 2-triethoxysilylethyl-N, N-dimethylthiocarbamoyl tetrasulfide, 3-trimethoxy Examples thereof include silylpropyl benzothiazole tetrasulfide, 3-triethoxysilylpropyl benzothiazole tetrasulfide, 3-triethoxysilylpropyl methacrylate monosulfide, and 3-trimethoxysilylpropyl methacrylate monosulfide. These may be used alone or in combination of two or more. In the silane coupling agent, bis (3-triethoxysilylpropyl) tetrasulfide and the like are preferable from the viewpoint of achieving both the effect of adding the coupling agent and the cost.
シランカップリング剤の配合量は、微粉末セルロース繊維100重量部に対して2〜20重量部であることが好ましく、8〜12重量部であることがより好ましい。シランカップリング剤が2重量部未満では、配合効果が少なくなる傾向がある。また、20重量部をこえると、大幅な性能向上は認められず、コストが上昇する。 The blending amount of the silane coupling agent is preferably 2 to 20 parts by weight and more preferably 8 to 12 parts by weight with respect to 100 parts by weight of finely powdered cellulose fibers. If the silane coupling agent is less than 2 parts by weight, the blending effect tends to decrease. On the other hand, when the amount exceeds 20 parts by weight, no significant performance improvement is recognized, and the cost increases.
本発明に用いられるタイヤ用ゴム組成物には、補強剤としてカーボンブラックを配合することができる。 Carbon rubber can be blended as a reinforcing agent in the tire rubber composition used in the present invention.
カーボンブラックの配合量は、ジエン系ゴム成分100重量部に対して2〜100重量部であることが好ましく、10〜60重量部であることがより好ましい。配合量が2重量部未満では、優れた操縦安定性が得られない傾向がある。また、100重量部をこえると、転がり抵抗が増大する傾向がある。 The compounding amount of carbon black is preferably 2 to 100 parts by weight, more preferably 10 to 60 parts by weight with respect to 100 parts by weight of the diene rubber component. When the blending amount is less than 2 parts by weight, there is a tendency that excellent handling stability cannot be obtained. Moreover, when it exceeds 100 weight part, there exists a tendency for rolling resistance to increase.
本発明のゴム組成物には、上記添加剤の他に、さらにゴム工業で通常使用されている各種添加剤、たとえば、シリカなどの補強剤、アロマチックオイルなどの軟化剤、老化防止剤、ワックス、加硫剤、加硫助剤、加硫促進剤などを配合することができる。 In addition to the above-mentioned additives, the rubber composition of the present invention further includes various additives usually used in the rubber industry, for example, reinforcing agents such as silica, softeners such as aromatic oils, anti-aging agents, and waxes. Further, a vulcanizing agent, a vulcanizing aid, a vulcanization accelerator and the like can be blended.
本発明のゴム組成物を用いて通常の方法でタイヤを製造できる。すなわち、必要に応じて前記薬品を配合した本発明のゴム組成物を、未加硫の段階でタイヤの各部材の形状にあわせて押出し加工し、タイヤ成型機上にて通常の方法で成形することにより、未加硫タイヤを形成する。この未加硫タイヤを加硫機中で加熱加圧することによりタイヤを製造する。 A tire can be produced by a usual method using the rubber composition of the present invention. That is, if necessary, the rubber composition of the present invention blended with the above-mentioned chemicals is extruded in accordance with the shape of each member of the tire at an unvulcanized stage and molded by a normal method on a tire molding machine. Thus, an unvulcanized tire is formed. The unvulcanized tire is heated and pressed in a vulcanizer to produce a tire.
以下に、本発明の具体的な実施例および比較例を示すが、本発明は、以下の実施例に限定されるものではない。 Specific examples and comparative examples of the present invention are shown below, but the present invention is not limited to the following examples.
実施例および比較例で使用した原料を以下にまとめて示す。
NR:RSS#3
BR:Nipol 日本ゼオン(株)製のBR1220
カーボンブラックHAF:東海カーボン(株)製のシーストNH
微粉末セルロース繊維:日本製紙ケミカル(株)製のKCフロック(平均粒子径40μm)
シランカップリング剤:デグサ社製のSi69(ビス(3−トリエトキシシリルプロピル)テトラスルフィド)
酸化亜鉛:三井金属鉱業(株)製の酸化亜鉛
ステアリン酸:日本油脂(株)製のステアリン酸「椿」
アロマチックオイル:出光興産(株)製のダイアナプロセスAH−24
老化防止剤:住友化学(株)製のアンチゲン6C(N−(1,3−ジメチルブチル)−N’−フェニル−p−フェニレンジアミン)
ワックス:大内新興化学工業(株)製のサンノックN
硫黄:軽井沢硫黄(株)製の粉末硫黄
加硫促進剤:大内新興化学工業(株)製のノクセラーCZ(N−シクロヘキシル−2−ベンゾチアジルスルフェンアミド)
The raw materials used in the examples and comparative examples are summarized below.
NR: RSS # 3
BR: Nipol BR1220 manufactured by Nippon Zeon Co., Ltd.
Carbon black HAF: Seast NH manufactured by Tokai Carbon Co., Ltd.
Fine powder cellulose fiber: KC Flock (average particle size 40 μm) manufactured by Nippon Paper Chemicals Co., Ltd.
Silane coupling agent: Si69 (bis (3-triethoxysilylpropyl) tetrasulfide) manufactured by Degussa
Zinc oxide: Zinc oxide stearic acid manufactured by Mitsui Mining & Smelting Co., Ltd.
Aromatic oil: Diana Process AH-24 manufactured by Idemitsu Kosan Co., Ltd.
Anti-aging agent: Antigen 6C (N- (1,3-dimethylbutyl) -N′-phenyl-p-phenylenediamine) manufactured by Sumitomo Chemical Co., Ltd.
Wax: Sunnock N manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
Sulfur: Powder sulfur vulcanization accelerator manufactured by Karuizawa Sulfur Co., Ltd .: Noxeller CZ (N-cyclohexyl-2-benzothiazylsulfenamide) manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
実施例1〜4および比較例1〜3
表1に示す配合内容に従い、硫黄、加硫促進剤を除く配合成分を、バンバリー型ミキサーを用いて3分間混練りし、ついでロールにて、加硫剤である粉末硫黄、加硫促進剤を配合することでゴム組成物を得た。
Examples 1-4 and Comparative Examples 1-3
In accordance with the blending contents shown in Table 1, the blending components excluding sulfur and the vulcanization accelerator are kneaded for 3 minutes using a Banbury mixer, and the powder sulfur and vulcanization accelerator as the vulcanizing agent are then mixed with a roll. A rubber composition was obtained by blending.
得られたゴム組成物をベーストレッド部に用いた試験タイヤ(サイズ:195/65R15)を作製して、以下の各試験に供した。各試験の結果を表1に示す。 A test tire (size: 195 / 65R15) using the obtained rubber composition for the base tread portion was produced and subjected to the following tests. The results of each test are shown in Table 1.
(セルロース分散)
混練り後のゴムを目視し、微粉末セルロース繊維の凝集塊の有無を確認した。
○:セルロース繊維の凝集塊が見られないことを示す。
×:白い未分散のセルロース繊維の凝集塊が目視で見られることを示す。
(Cellulose dispersion)
The rubber after kneading was visually observed to confirm the presence or absence of agglomerates of finely divided cellulose fibers.
◯: Indicates that no agglomerates of cellulose fibers are observed.
X: It shows that the aggregate of a white undispersed cellulose fiber is seen visually.
(転がり性能)
転がり抵抗試験機を用い、試供タイヤをリム15×6JJ、内圧230kPa、荷重3.43kN、速度80km/hで走行させたときの転がり抵抗を測定し、比較例1を100とした時の指数で表示した。指数は大きい方が良好である。
(Rolling performance)
Using a rolling resistance tester, the rolling resistance when the sample tire was run at a rim of 15 × 6JJ, an internal pressure of 230 kPa, a load of 3.43 kN, and a speed of 80 km / h was measured. displayed. A larger index is better.
(操縦安定性)
試験タイヤを車両(国産FF2000cc)の全輪に装着してテストコースを実車走行し、ドライバーの官能評価により走行安定性を評価した。評価は10点を満点とし、比較例1を6点として相対評価を行なった。評価は大きい方が良好である。
(Maneuvering stability)
The test tires were mounted on all the wheels of a vehicle (domestic FF2000cc) and the vehicle was run on the test course, and the running stability was evaluated by sensory evaluation of the driver. Evaluation was made relative with 10 points being the perfect score and Comparative Example 1 being 6 points. The larger the evaluation, the better.
実施例1〜3の評価結果より、微粉末セルロース繊維を2〜100重量部の範囲内で配合したゴム組成物は、転がり抵抗が低減され、操縦安定性に優れていることがわかる。 From the evaluation results of Examples 1 to 3, it can be seen that the rubber composition containing finely powdered cellulose fibers in the range of 2 to 100 parts by weight has reduced rolling resistance and is excellent in handling stability.
また、実施例4の評価結果より、シランカップリング剤を併用することにより、さらに転がり抵抗を低減できることがわかる。 Moreover, it turns out that rolling resistance can further be reduced from the evaluation result of Example 4 by using a silane coupling agent together.
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JP2007269876A (en) * | 2006-03-30 | 2007-10-18 | Sumitomo Rubber Ind Ltd | Rubber composition for tire and pneumatic tire using it |
WO2009034902A1 (en) | 2007-09-10 | 2009-03-19 | Sumitomo Rubber Industries, Ltd. | Vulcanized rubber composition, pneumatic tire, and their production methods |
JP2009191198A (en) * | 2008-02-15 | 2009-08-27 | Bridgestone Corp | Rubber composition and method for producing the same |
JP2010215720A (en) * | 2009-03-13 | 2010-09-30 | Bridgestone Corp | Rubber composition and tire using the rubber composition |
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WO2011096399A1 (en) * | 2010-02-02 | 2011-08-11 | 国立大学法人京都大学 | Rubber composition |
WO2011096393A1 (en) * | 2010-02-02 | 2011-08-11 | 国立大学法人京都大学 | Rubber composition and manufacturing method for same |
JP2011231205A (en) * | 2010-04-27 | 2011-11-17 | Kyoto Univ | Rubber composition and tire using the same |
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