JP2003034537A - Method for producing laminar lithium nickel manganese complex oxide powder - Google Patents
Method for producing laminar lithium nickel manganese complex oxide powderInfo
- Publication number
- JP2003034537A JP2003034537A JP2001218996A JP2001218996A JP2003034537A JP 2003034537 A JP2003034537 A JP 2003034537A JP 2001218996 A JP2001218996 A JP 2001218996A JP 2001218996 A JP2001218996 A JP 2001218996A JP 2003034537 A JP2003034537 A JP 2003034537A
- Authority
- JP
- Japan
- Prior art keywords
- composite oxide
- oxide powder
- lithium nickel
- manganese composite
- nickel manganese
- Prior art date
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Inorganic Compounds Of Heavy Metals (AREA)
- Secondary Cells (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、層状リチウムニッ
ケルマンガン複合酸化物粉体の製造方法に関し、特に高
嵩密度を有し、リチウム二次電池の正極活物質として用
いるに好適な層状リチウムニッケルマンガン複合酸化物
粉体の製造方法に関する。TECHNICAL FIELD The present invention relates to a method for producing a layered lithium nickel manganese composite oxide powder, and particularly to a layered lithium nickel manganese having a high bulk density and suitable for use as a positive electrode active material of a lithium secondary battery. The present invention relates to a method for producing a composite oxide powder.
【0002】[0002]
【従来の技術】従来より、リチウム二次電池は、高エネ
ルギー密度及び高出力密度等に優れ、小型化・軽量化で
きることから、ノート型パソコン、携帯電話、ハンディ
ビデオカメラ等の携帯機器の電源として急激な伸びを示
しており、そのリチウム二次電池の正極活物質として
は、リチウムと、コバルト、ニッケル、マンガン等の遷
移金属との複合酸化物、例えば、リチウムコバルト複合
酸化物、リチウムニッケル複合酸化物、リチウムマンガ
ン複合酸化物等が、高性能の電池特性が得られることか
ら注目され、一部実用化に到っている。2. Description of the Related Art Conventionally, lithium secondary batteries are excellent in high energy density and high output density and can be made compact and lightweight, so that they are used as a power source for portable devices such as laptop computers, mobile phones and handy video cameras. The positive electrode active material of the lithium secondary battery, which shows a rapid growth, is a composite oxide of lithium and a transition metal such as cobalt, nickel or manganese, for example, a lithium cobalt composite oxide or a lithium nickel composite oxide. , Lithium manganese composite oxides, and the like have attracted attention because they can obtain high-performance battery characteristics, and have been partially put into practical use.
【0003】更に、複合酸化物としての安定化や、電池
としての高容量化或いは高温での電池特性の改良等を目
的とし、経済性等も勘案して、それらの遷移金属原子の
一部を他の金属原子で置換した各種の複合酸化物の研究
も進められており、その中で、LiNi1-x Mnx O2
(0<x<1)で表される層状リチウムニッケルマンガ
ン複合酸化物が注目され、例えば、Solid State Ionics
311-318(1992)、J. Mater. Chem. 1149-1155(1996) 、
J. Power Sources 629-633(1997)、J. Power Sources 4
6-53(1998)等には、0≦x≦0.5の層状複合酸化物の
単一相の合成例が報告され、又、第41回電池討論会2D20
(2000)では、x=0.5、即ちNi/Mn=1の単一相
の合成例が報告されている。Furthermore, for the purpose of stabilizing the compound oxide, increasing the capacity of the battery, improving the battery characteristics at high temperatures, etc., and considering the economical efficiency, a part of these transition metal atoms is considered. Research on various complex oxides substituted with other metal atoms is also underway, among which LiNi 1-x Mn x O 2
Layered lithium nickel manganese composite oxides represented by (0 <x <1) have attracted attention, and for example, Solid State Ionics
311-318 (1992), J. Mater. Chem. 1149-1155 (1996),
J. Power Sources 629-633 (1997), J. Power Sources 4
6-53 (1998) et al. Reported an example of synthesizing a single phase of a layered composite oxide with 0 ≦ x ≦ 0.5, and the 41st Battery Symposium 2D20.
(2000) reported a single-phase synthesis example in which x = 0.5, that is, Ni / Mn = 1.
【0004】一方、これらの複合酸化物の製造方法とし
ては、例えば、リチウム源化合物と前記の如き遷移金属
源化合物等を、粉砕及び混合した後、焼成する等の乾式
法、又は、リチウム源化合物と前記の如き遷移金属源化
合物等とを水等の媒体に分散させ粉砕及び混合したスラ
リーを、或いは、リチウム源化合物と前記の如き遷移金
属源化合物等を粉砕した後、水等の媒体に分散させ混合
したスラリーを、噴霧乾燥等により乾燥させた後、焼成
する等の湿式法等の方法があるが、得られる複合酸化物
粉体を球状に形成でき、高嵩密度の粉体が得られ易いこ
とから、後者湿式法の方が優れる方法とされている。On the other hand, as a method for producing these composite oxides, for example, a lithium source compound and a transition metal source compound as described above are pulverized and mixed, and then dried, or a lithium method is used. And a transition metal source compound or the like as described above are dispersed and pulverized and mixed in a medium such as water, or a lithium source compound and the transition metal source compound or the like as described above are pulverized and then dispersed in a medium such as water. There is a method such as a wet method in which the mixed and mixed slurry is dried by spray drying or the like and then baked, but the obtained composite oxide powder can be formed into a spherical shape, and a powder having a high bulk density can be obtained. The latter wet method is considered to be superior because it is easy.
【0005】しかしながら、本発明者等の検討による
と、従来知られている層状リチウムニッケルマンガン複
合酸化物は、前記湿式法によって製造される複合酸化物
であっても、スピネル型複合酸化物等に比して、粉体嵩
密度が低く、そのため、正極活物質として正極に用いた
ときに、一定のエネルギー容量を確保するためには電池
を大型化せざるを得ず、又、電池を小型化すると低エネ
ルギー容量しか得られない等の問題を内在するものであ
ることが判明した。However, according to the study by the present inventors, the conventionally known layered lithium nickel manganese composite oxide is a spinel type composite oxide or the like even if it is a composite oxide produced by the wet method. In comparison, the bulk density of the powder is low, so when used as a positive electrode active material in the positive electrode, the battery must be upsized in order to secure a certain energy capacity, and the battery must be downsized. Then, it was found that there was a problem that only low energy capacity was obtained.
【0006】[0006]
【発明が解決しようとする課題】本発明は、従来技術と
しての層状リチウムニッケルマンガン複合酸化物粉体に
おける前記問題を解決すべくなされたものであって、従
って、本発明は、高嵩密度を有し、リチウム二次電池の
正極活物質として用いるに好適な層状リチウムニッケル
マンガン複合酸化物粉体の製造方法を提供することを目
的とする。SUMMARY OF THE INVENTION The present invention has been made to solve the above problems in the layered lithium nickel manganese composite oxide powder as the prior art. Therefore, the present invention provides a high bulk density. An object of the present invention is to provide a method for producing a layered lithium nickel manganese composite oxide powder that has and is suitable for use as a positive electrode active material of a lithium secondary battery.
【0007】[0007]
【課題を解決するための手段】本発明者等は、前記課題
を解決すべく鋭意検討した結果、層状リチウムニッケル
マンガン複合酸化物粉体に特定応力を加える後処理を施
すことによって前記目的を達成できることを見出し本発
明に到達したもので、従って、本発明は、ニッケル原子
〔Ni〕とマンガン原子〔Mn〕とのモル比〔Ni/M
n〕が0.7〜9.0の範囲にある層状リチウムニッケ
ルマンガン複合酸化物粉体に、圧縮剪断応力を加える処
理を施す層状リチウムニッケルマンガン複合酸化物粉体
の製造方法、を要旨とする。Means for Solving the Problems As a result of intensive studies to solve the above-mentioned problems, the present inventors achieved the above-mentioned object by subjecting the layered lithium nickel manganese composite oxide powder to a post-treatment for applying a specific stress. The present invention has been found to be possible and has reached the present invention. Therefore, the present invention is directed to a molar ratio [Ni / M] of nickel atom [Ni] and manganese atom [Mn].
n] is in the range of 0.7 to 9.0, a method for producing a layered lithium nickel manganese composite oxide powder, which comprises subjecting a layered lithium nickel manganese composite oxide powder to a treatment of applying compressive shear stress. .
【0008】[0008]
【発明の実施の形態】本発明において、後述する後処理
に供する層状リチウムニッケルマンガン複合酸化物粉体
としては、少なくともリチウム源化合物とニッケル源化
合物とマンガン源化合物とを、粉砕及び混合した後、焼
成する乾式法により製造されたものであってもよいが、
粉砕及び混合された少なくともリチウム源化合物とニッ
ケル源化合物とマンガン源化合物とを含有するスラリー
を、噴霧乾燥により乾燥させ、焼成する湿式法により製
造されたものであるのが好ましい。BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, as the layered lithium nickel manganese composite oxide powder to be subjected to the post-treatment described below, at least a lithium source compound, a nickel source compound and a manganese source compound are pulverized and mixed, Although it may be produced by a dry method of firing,
It is preferably produced by a wet method in which a slurry containing at least a lithium source compound, a nickel source compound and a manganese source compound, which has been crushed and mixed, is dried by spray drying and baked.
【0009】ここで、リチウム源化合物、ニッケル源化
合物、及びマンガン源化合物としては、リチウム、ニッ
ケル、及びマンガンの各酸化物、水酸化物、炭酸塩、硝
酸塩、硫酸塩、蓚酸塩、カルボン酸塩、アルキル化物、
ハロゲン化物等が挙げられ、これらの中から、スラリー
化における媒体への分散或いは溶解性、複合酸化物への
反応性、及び、焼成時におけるNOx 、SOx 等の非発
生性等を考慮して選択される。Here, the lithium source compound, the nickel source compound, and the manganese source compound include lithium, nickel, and manganese oxides, hydroxides, carbonates, nitrates, sulfates, oxalates, and carboxylates. , Alkylated,
Halides and the like can be mentioned, and among these, consideration is given to dispersion or solubility in a medium during slurry formation, reactivity to a composite oxide, and non-generation of NO x , SO x, etc. during firing. Selected.
【0010】そのリチウム源化合物としては、具体的に
は、例えば、Li2 O、LiOH、LiOH・H2 O、
Li2 CO3 、LiNO3 、LiOCOCH3 、Li3
(OCOC)3 H4 OH(クエン酸リチウム)、LiC
H3 、LiC2 H5 、LiCl、LiI等が挙げられ、
中で、LiOH・H2 O、Li2 CO3 、LiNO3、
LiCH3 CO2 が好ましく、LiOH・H2 Oが特に
好ましい。Specific examples of the lithium source compound include Li 2 O, LiOH, LiOH.H 2 O,
Li 2 CO 3 , LiNO 3 , LiOCOCH 3 , Li 3
(OCOC) 3 H 4 OH (lithium citrate), LiC
H 3 , LiC 2 H 5 , LiCl, LiI and the like can be mentioned,
Among them, LiOH.H 2 O, Li 2 CO 3 , LiNO 3 ,
LiCH 3 CO 2 is preferable, and LiOH.H 2 O is particularly preferable.
【0011】又、ニッケル源化合物としては、具体的に
は、例えば、NiO、Ni(OH) 2 、NiOOH、N
iCO3 ・2Ni(OH)2 ・4H2 O、Ni(N
O3 )2・6H2 O、NiSO4 、NiSO4 ・6H2
O、Ni(OCO)2 ・2H2 O、 Ni(OCOCH
3 )2 、NiCl2 等が挙げられ、中で、NiO、Ni
(OH)2 、NiOOH、NiCO3 ・2Ni(OH)
2 ・4H2 O、NiC2 O 4 ・2H2 Oが好ましく、N
iO、Ni(OH)2 、NiOOHが特に好ましい。Specific examples of the nickel source compound include
Is, for example, NiO, Ni (OH) 2, NiOOH, N
iCO3・ 2Ni (OH)2・ 4H2O, Ni (N
O3)2・ 6H2O, NiSOFour, NiSOFour・ 6H2
O, Ni (OCO)2・ 2H2O, Ni (OCOCH
3)2, NiCl2Etc., among them, NiO, Ni
(OH)2, NiOOH, NiCO3・ 2Ni (OH)
2・ 4H2O, NiC2O Four・ 2H2O is preferred, N
iO, Ni (OH)2, NiOOH are particularly preferred.
【0012】又、マンガン源としては、具体的には、例
えば、MnO2 、Mn2 O3 、Mn 3 O4 、MnOO
H、MnCO3 、Mn(NO3 )2 、MnSO4 、Mn
(OCOCH3 )2 、Mn(OCOCH3 )3 、MnC
l2 、MnCi3 等が挙げられ、中で、MnO2 、Mn
2 O3 、Mn3 O4 、MnOOHが好ましく、Mn
O2、Mn2 O3 、Mn3 O4 が特に好ましい。Specific examples of the manganese source include
For example, MnO2, Mn2O3, Mn 3OFour, MnOO
H, MnCO3, Mn (NO3)2, MnSOFour, Mn
(OCOCH3)2, Mn (OCOCH3)3, MnC
l2, MnCi3And the like, among which MnO2, Mn
2O3, Mn3OFour, MnOOH is preferable, and Mn
O2, Mn2O3, Mn3OFourIs particularly preferable.
【0013】尚、前記リチウム源、ニッケル源、及びマ
ンガン源の各化合物としては、好ましいとする前記湿式
法において、化合物の状態でスラリー媒体中に存在する
場合の外、スラリー媒体中でカチオンとアニオンとに解
離し、リチウムカチオン、ニッケルカチオン、或いはマ
ンガンカチオンとして存在する場合も含むものとする。As the compounds of the lithium source, the nickel source and the manganese source, in the wet method which is preferable, in addition to the case where they are present in the slurry medium in the form of compounds, the cation and the anion are present in the slurry medium. It also includes the case where it dissociates into and is present as a lithium cation, a nickel cation, or a manganese cation.
【0014】又、本発明における層状リチウムニッケル
マンガン複合酸化物の複合酸化物源としては、前記リチ
ウム源化合物、ニッケル源化合物、及びマンガン源化合
物の他に、マグネシウム源化合物、アルミニウム源化合
物、カルシウム源化合物、鉄源化合物、及びコバルト源
化合物からなる群から選択されるいずれかの化合物が更
に用いられていてもよい。As the composite oxide source of the layered lithium nickel manganese composite oxide in the present invention, in addition to the lithium source compound, the nickel source compound and the manganese source compound, a magnesium source compound, an aluminum source compound and a calcium source. Any compound selected from the group consisting of a compound, an iron source compound, and a cobalt source compound may be further used.
【0015】ここで、マグネシウム源化合物、アルミニ
ウム源化合物、カルシウム源化合物、鉄源化合物、及び
コバルト源化合物としては、マグネシウム、アルミニウ
ム、カルシウム、鉄、及びコバルトの各酸化物、水酸化
物、炭酸塩、硝酸塩、硫酸塩、蓚酸塩、タングステン酸
塩、カルボン酸塩、アルキル化物、ハロゲン化、炭化物
等が挙げられるが、これらの中から、スラリー化におけ
る媒体への分散或いは溶解性、複合酸化物への反応性、
及び、焼成時におけるNOx 、SOx 等の非発生性等を
考慮して選択される。Here, the magnesium source compound, the aluminum source compound, the calcium source compound, the iron source compound, and the cobalt source compound include magnesium oxide, aluminum oxide, calcium oxide, iron oxide, cobalt oxide, hydroxide, and carbonate. , Nitrates, sulfates, oxalates, tungstates, carboxylates, alkylated compounds, halogenated compounds, carbides, and the like. Among these, dispersion or solubility in a medium in slurry formation, to complex oxides Reactivity of
Also, it is selected in consideration of non-generation of NO x , SO x and the like during firing.
【0016】そのマグネシウム源化合物としては、具体
的には、例えば、MgO、Mg(OH)2 、Mg(NO
3 )2 ・6H2 O、MgSO4 、Mg(OCO)2 ・2
H2O、Mg(OCOCH3 )2 ・4H2 O、MgCl
2 等が挙げられ、中で、MgO、Mg(OH)2 が好ま
しく、Mg(OH)2 が特に好ましい。Specific examples of the magnesium source compound include MgO, Mg (OH) 2 and Mg (NO).
3) 2 · 6H 2 O, MgSO 4, Mg (OCO) 2 · 2
H 2 O, Mg (OCOCH 3 ) 2 · 4H 2 O, MgCl
2, and the like, of which, MgO and Mg (OH) 2 are preferable, and Mg (OH) 2 is particularly preferable.
【0017】又、アルミニウム源化合物としては、具体
的には、例えば、Al2 O3 、Al(OH)3 、AlO
OH、Al(NO3 )3 ・9H2 O、Ai2 (SO4 )
3 、AlCl3 等が挙げられ、中で、Al2 O3 、Al
(OH)3 、AlOOHが好ましく、AlOOHが特に
好ましい。Specific examples of the aluminum source compound include Al 2 O 3 , Al (OH) 3 and AlO.
OH, Al (NO 3) 3 · 9H 2 O, Ai 2 (SO 4)
3 , AlCl 3 and the like, among which Al 2 O 3 , Al
(OH) 3 and AlOOH are preferable, and AlOOH is particularly preferable.
【0018】又、カルシウム源化合物としては、具体的
には、例えば、CaO、Ca(OH)2 、CaCO3 、
Ca(NO3 )2 ・4H2 O、CaSO4 ・2H2 O、
Ca(OCO)2 ・H2 O、CaWO4 、Ca(OCO
CH3 )2 ・H2 O、CaCl2 、CaC2 等が挙げら
れ、中で、CaO、Ca(OH)2 、CaCO3 が好ま
しく、Ca(OH)2 が特に好ましい。Specific examples of the calcium source compound include CaO, Ca (OH) 2 , CaCO 3 , and
Ca (NO 3) 2 · 4H 2 O, CaSO 4 · 2H 2 O,
Ca (OCO) 2 · H 2 O, CaWO 4 , Ca (OCO
CH 3) 2 · H 2 O , CaCl 2, CaC 2 , and the like, in, CaO, Ca (OH) are preferred 2, CaCO 3, Ca (OH ) 2 is particularly preferred.
【0019】又、鉄源化合物としては、具体的には、例
えば、Fe2 O3 、Fe3 O4 、FeOOH、Fe(N
O3 )3 ・9H2 O、FeSO4 ・7H2 O、Fe
2 (SO 4 )3 ・nH2 O、Fe(OCO)2 ・2H2
O、FeCl2 、FeCl3 等が挙げられ、中で、Fe
2 O3 、Fe3 O4 、FeOOHが好ましく、Fe2 O
3、FeOOHが特に好ましい。Specific examples of the iron source compound include:
For example, Fe2O3, Fe3OFour, FeOOH, Fe (N
O3)3・ 9H2O, FeSOFour・ 7H2O, Fe
2(SO Four)3・ NH2O, Fe (OCO)2・ 2H2
O, FeCl2, FeCl3Etc., among which, Fe
2O3, Fe3OFour, FeOOH is preferable, and Fe2O
3, FeOOH are particularly preferred.
【0020】又、コバルト源化合物としては、具体的に
は、例えば、CoO、Co2 O3 、Co3 O4 、Co
(OH)2 、Co(NO3 )2 ・6H2 O、Co(SO
4 )2・7H2 0、Co(OCOCH3 )2 ・4H
2 O、CoCl2 等が挙げられ、中で、CoO、Co2
O3 、Co3 O4 、Co(OH)2 が好ましく、Co
(OH)2 が特に好ましい。Specific examples of the cobalt source compound include CoO, Co 2 O 3 , Co 3 O 4 and Co.
(OH) 2, Co (NO 3) 2 · 6H 2 O, Co (SO
4) 2 · 7H 2 0, Co (OCOCH 3) 2 · 4H
2 O, CoCl 2, etc., among which CoO, Co 2
O 3 , Co 3 O 4 , and Co (OH) 2 are preferable, and Co
(OH) 2 is particularly preferred.
【0021】尚、前記マグネシウム源化合物、アルミニ
ウム源化合物、カルシウム源化合物、鉄源化合物、及び
コバルト源化合物の中で、マグネシウム源化合物、アル
ミニウム源化合物、コバルト源化合物が好ましく、アル
ミニウム源化合物、コバルト源化合物が特に好ましい。
又、これらの各化合物としても、好ましいとする前記湿
式法において、化合物の状態でスラリー媒体中に存在す
る場合の外、スラリー媒体中でカチオンとアニオンとに
解離し、マグネシウムカチオン、アルミニウムカチオ
ン、カルシウムカチオン、鉄カチオン、或いはコバルト
カチオンとして存在する場合も含むものとする。Among the magnesium source compound, aluminum source compound, calcium source compound, iron source compound, and cobalt source compound, the magnesium source compound, aluminum source compound, and cobalt source compound are preferable, and the aluminum source compound and cobalt source compound are preferable. Compounds are particularly preferred.
Further, as each of these compounds, in the wet method that is preferable, in addition to the case where the compound is present in the slurry medium in the state of a compound, it is dissociated into cations and anions in the slurry medium, and magnesium cations, aluminum cations, calcium The case where it exists as a cation, an iron cation, or a cobalt cation is also included.
【0022】そして、本発明においては、後述する後処
理に供する層状リチウムニッケルマンガン複合酸化物粉
体は、ニッケル原子〔Ni〕とマンガン原子〔Mn〕と
のモル比〔Ni/Mn〕が0.7〜9.0の範囲にある
ことが必要であり、Ni/Mnとして0.8〜1.2の
範囲にあるのが好ましく、0.9〜1.1の範囲にある
のが更に好ましく、0.95〜1.05の範囲にあるの
が特に好ましい。Ni/Mnの値が前記範囲未満では、
層状リチウムニッケルマンガン複合酸化物を単一相で合
成することが困難となり、一方、前記範囲超過では、経
済性の面で不利となる。In the present invention, the layered lithium nickel manganese composite oxide powder to be subjected to the post-treatment described later has a molar ratio [Ni / Mn] of nickel atom [Ni] and manganese atom [Mn] of 0. It is necessary to be in the range of 7 to 9.0, preferably Ni to Mn in the range of 0.8 to 1.2, and more preferably 0.9 to 1.1. The range of 0.95 to 1.05 is particularly preferable. When the value of Ni / Mn is less than the above range,
It becomes difficult to synthesize the layered lithium-nickel-manganese composite oxide in a single phase. On the other hand, if it exceeds the above range, it is economically disadvantageous.
【0023】又、好ましいとする前記湿式法において、
少なくとも前記リチウム源化合物とニッケル源化合物と
マンガン源化合物とを含有し、必要に応じて、前記マグ
ネシウム源化合物、アルミニウム源化合物、カルシウム
源化合物、鉄源化合物、及びコバルト源化合物からなる
群から選択されるいずれかの化合物を含有するスラリー
としては、水等の媒体中にこれらの化合物を加え、媒体
攪拌式粉砕機等の湿式粉砕機を用いて粉砕及び混合する
か、或いは、これらの化合物をハンマーミル、ロールミ
ル、ボールミル、ジェットミル等の乾式粉砕機を用いて
粉砕した後、水等の媒体中に加え混合する等の方法によ
り調製されるが、水等の媒体中で粉砕及び混合する前者
方法が、均一なスラリーが得られる上で好ましい。In the wet method, which is preferable,
It contains at least the lithium source compound, the nickel source compound and the manganese source compound, and is optionally selected from the group consisting of the magnesium source compound, the aluminum source compound, the calcium source compound, the iron source compound, and the cobalt source compound. As a slurry containing any one of the compounds described above, these compounds are added to a medium such as water and pulverized and mixed using a wet pulverizer such as a medium agitation pulverizer, or these compounds are hammered. It is prepared by a method such as pulverizing with a dry pulverizer such as a mill, roll mill, ball mill, jet mill, etc. and then adding it to a medium such as water and mixing, but the former method of pulverizing and mixing in a medium such as water However, it is preferable because a uniform slurry can be obtained.
【0024】又、好ましいとする前記湿式法において、
スラリー中における化合物全体による固形分濃度として
は、後述する噴霧乾燥により形成される粉体粒子径を最
適な範囲に確保する上で、通常10重量%以上、好まし
くは12.5重量%以上とし、又、均一なスラリーを確
保する上で、通常50重量%以下、好ましくは35重量
%以下とする。In the wet method, which is preferable,
The solid content concentration of the entire compound in the slurry is usually 10% by weight or more, preferably 12.5% by weight or more, in order to secure the powder particle size formed by spray drying described below in an optimum range. Further, in order to secure a uniform slurry, it is usually 50% by weight or less, preferably 35% by weight or less.
【0025】又、スラリー中における各化合物の平均粒
子径は、前述の粉砕混合方法及びその条件により制御す
ることができるが、レーザー回折/散乱式粒度分布測定
装置により測定した値として、後述する焼成における反
応性、及び高嵩密度を確保する上で、通常2μm以下、
好ましくは1μm以下、更に好ましくは0.5μm以下
とし、又、経済性の面から、通常0.01μm以上、好
ましくは0.05μm以上、更に好ましくは0.1μm
以上とする。The average particle size of each compound in the slurry can be controlled by the above-described pulverizing and mixing method and the conditions thereof, but as a value measured by a laser diffraction / scattering type particle size distribution measuring device, calcination described later is carried out. In order to secure the reactivity and high bulk density in
It is preferably 1 μm or less, more preferably 0.5 μm or less, and from the viewpoint of economy, it is usually 0.01 μm or more, preferably 0.05 μm or more, more preferably 0.1 μm.
That is all.
【0026】又、スラリーの粘度としては、BM型粘度
計により測定した値として、後述する噴霧乾燥により形
成される粉体粒子径を最適な範囲に確保する上で、通常
50mPa・秒以上、好ましくは100mPa・秒以
上、更に好ましくは200mPa・秒以上とし、又、ス
ラリーの取扱性を確保する上で、通常3000mPa・
秒以下、好ましくは2000mPa・秒以下、更に好ま
しくは1600mPa・秒以下とする。The viscosity of the slurry is usually 50 mPa · sec or more, preferably 50 mPa · sec or more, as a value measured by a BM type viscometer in order to secure the powder particle diameter formed by spray drying described later in an optimum range. Is 100 mPa · sec or more, more preferably 200 mPa · sec or more, and in order to ensure the handleability of the slurry, it is usually 3000 mPa · sec.
Seconds or less, preferably 2000 mPa · sec or less, more preferably 1600 mPa · sec or less.
【0027】又、好ましいとする前記湿式法において
は、粉砕及び混合された少なくとも前記リチウム源化合
物とニッケル源化合物とマンガン源化合物とを含有する
前記スラリーを、噴霧乾燥により乾燥させ、焼成するこ
とにより層状リチウムニッケルマンガン複合酸化物粉体
が製造される。In the wet method, which is preferable, the slurry containing at least the lithium source compound, the nickel source compound and the manganese source compound, which has been ground and mixed, is dried by spray drying and then calcined. A layered lithium nickel manganese composite oxide powder is produced.
【0028】ここで、噴霧乾燥とは、前記スラリーを液
滴化して加熱された気体流中へ噴霧飛散させ、該気体流
で搬送しながら急速に乾燥させて粉体を得る公知の乾燥
法であり、その装置としては、例えば、ロータリーアト
マイザー、二流体ノズル型或いは四流体ノズル型スプレ
ードライヤー等が挙げられる。又、液滴化する際の加圧
気体としては、空気、窒素等が用いられ、そのガス線速
としては、通常100m/秒以上、好ましくは200m
/秒以上、更に好ましくは300m/秒以上とし、通常
1000m/秒以下とする。又、加熱された気体流とし
ては、通常50℃以上、好ましくは70℃以上とし、通
常120℃以下、好ましくは100℃以下の温度とす
る。Here, spray drying is a known drying method in which the slurry is formed into droplets, sprayed and dispersed in a heated gas stream, and rapidly dried while being conveyed by the gas stream to obtain a powder. There are, for example, a rotary atomizer, a two-fluid nozzle type or a four-fluid nozzle type spray dryer, and the like. Air, nitrogen or the like is used as the pressurized gas for forming the liquid droplets, and the gas linear velocity is usually 100 m / sec or more, preferably 200 m
/ Sec or more, more preferably 300 m / sec or more, and usually 1000 m / sec or less. The heated gas flow is usually 50 ° C. or higher, preferably 70 ° C. or higher, and usually 120 ° C. or lower, preferably 100 ° C. or lower.
【0029】この噴霧乾燥により、前記各化合物の粉砕
混合物としての球形状の粉体が得られる。その粉体の平
均粒子径は、前述の噴霧方法、ノズル形状、加圧気体噴
射速度、スラリー供給速度、加熱気体流温度等によって
制御することができるが、レーザー回折/散乱式粒度分
布測定装置により測定した値として、好ましくは50μ
m以下、更に好ましくは30μm以下とし、通常4μm
以上、好ましくは5μm以上とする。By this spray drying, a spherical powder as a pulverized mixture of the above compounds is obtained. The average particle diameter of the powder can be controlled by the above-mentioned spraying method, nozzle shape, pressurized gas injection rate, slurry supply rate, heated gas flow temperature, etc., but with a laser diffraction / scattering particle size distribution measuring device. The measured value is preferably 50μ
m or less, more preferably 30 μm or less, usually 4 μm
Or more, preferably 5 μm or more.
【0030】前記噴霧乾燥により得られた粉体は、例え
ば、箱型炉、管状炉、トンネル炉、ロータリーキルン等
の装置内で、空気等の酸素含有ガス或いは酸素ガス雰囲
気下、又は、窒素、アルゴン等の不活性ガス雰囲気下、
好ましくは酸素含有ガス或いは酸素ガス雰囲気下、加熱
処理し焼成される。The powder obtained by the spray drying is, for example, in an apparatus such as a box furnace, a tubular furnace, a tunnel furnace, a rotary kiln, etc., in an oxygen-containing gas such as air or in an oxygen gas atmosphere, or nitrogen, argon. In an inert gas atmosphere such as
Preferably, it is heat-treated and baked in an oxygen-containing gas or oxygen gas atmosphere.
【0031】その際の焼成温度としては、反応性を確保
する上で、通常700℃以上、好ましくは750℃以
上、更に好ましくは800℃以上とし、又、欠陥のない
層状複合酸化物を形成する上で、通常1050℃以下、
好ましくは1000℃以下、更に好ましくは950℃以
下とする、尚、その際の加熱時間としては、0.5〜5
0時間程度とし、加熱処理後、5℃/分以下の速度で徐
冷するのが好ましい。The firing temperature at that time is usually 700 ° C. or higher, preferably 750 ° C. or higher, more preferably 800 ° C. or higher in order to secure reactivity, and a layered composite oxide having no defects is formed. Above, usually 1050 ℃ or less,
The temperature is preferably 1000 ° C. or lower, more preferably 950 ° C. or lower, and the heating time at that time is 0.5 to 5
It is preferable that the heating time is about 0 hours, and after the heat treatment, the material is gradually cooled at a rate of 5 ° C./minute or less.
【0032】本発明の層状リチウムニッケルマンガン複
合酸化物粉体の製造方法は、以上の如くして製造された
層状リチウムニッケルマンガン複合酸化物粉体に圧縮剪
断応力を加える後処理を施すことを必須とする。In the method for producing the layered lithium-nickel-manganese composite oxide powder of the present invention, it is essential that the layered lithium-nickel-manganese composite oxide powder produced as described above is subjected to a post-treatment for applying compressive shear stress. And
【0033】ここで、圧縮剪断応力を加える後処理と
は、複合酸化物粉体粒子に圧縮及び剪断応力を負荷して
粉体粒子を圧縮すると共に、その負荷応力により粉体粒
子の表面の一部が削られることにより発生する微粉を粒
子表面に再融着させる作用を伴う、所謂、メカノフュー
ジョンを発現させる処理を言い、具体的には、例えば、
円筒回転ドラムと、このドラム内の中心軸に固定され、
先端にドラムの内周面に接する半球形状の押圧剪断ヘッ
ドを備えた第1アームと、回転ドラムの回転前方に所定
角度を隔てて中心軸に固定され、先端にドラムの内周面
に接する鋭角状の爪を備えた第2アームとで構成された
処理装置を用いて処理がなされる。Here, the post-treatment of applying compressive shear stress means that the composite oxide powder particles are loaded with compression and shear stress to compress the powder particles, and the surface stress of the powder particles is reduced by the applied stress. With the action of re-fusing the fine powder generated by scraping the part on the particle surface, so-called, a treatment for expressing mechanofusion, specifically, for example,
It is fixed to the cylindrical rotary drum and the central axis in this drum,
A first arm having a hemispherical pressing and shearing head in contact with the inner peripheral surface of the drum at the tip, and an acute angle fixed to the center axis at a predetermined angle in front of the rotation of the rotating drum and in contact with the inner peripheral surface of the drum at the tip. Processing is performed by using a processing device including a second arm having a claw.
【0034】本発明において、この処理に用いられる処
理装置としては、例えば、ホソカワケミカル社より市販
されている「AM−15F」、「AF−20FS」、
「AM−35F」、「AM−60F」、「AM−80
F」、「AM−110F」等が挙げられる。In the present invention, the processing apparatus used for this processing is, for example, "AM-15F", "AF-20FS", commercially available from Hosokawa Chemical Company.
"AM-35F", "AM-60F", "AM-80"
F ”,“ AM-110F ”and the like.
【0035】本発明の層状リチウムニッケルマンガン複
合酸化物粉体の製造方法における層状リチウムニッケル
マンガン複合酸化物は、下記一般式(I)で表される複
合酸化物であるのが好ましい。The layered lithium nickel manganese composite oxide in the method for producing a layered lithium nickel manganese composite oxide powder of the present invention is preferably a composite oxide represented by the following general formula (I).
【0036】[0036]
【化2】 Lix Niy Mnz Q(1-Y-Z) O2 (I)Embedded image Li x Ni y Mn z Q (1-YZ) O 2 (I)
【0037】〔式(I)中、xは、0<x≦1.2の数
であり、y及びzはそれぞれ、0.7≦y/z≦9.
0、及び、0≦1−y−z≦0.5の関係を満たす数で
あり、Qは、Mg、Al、Ca、Fe、及びCoからな
る群から選択されるいずれかの金属原子を示す。〕[In the formula (I), x is a number of 0 <x ≦ 1.2, and y and z are 0.7 ≦ y / z ≦ 9.
0 and a number satisfying the relationship of 0 ≦ 1-yz ≦ 0.5, and Q represents any metal atom selected from the group consisting of Mg, Al, Ca, Fe, and Co. . ]
【0038】前記式(I)において、0<x≦1.1で
あるのが好ましく、xが前記範囲超過では、層状複合酸
化物として結晶構造が不安定となり、電池に用いたとき
に電池容量の低下を引き起こす傾向となる。又、0.8
≦y/z≦1.2であるのが好ましく、0.9≦y/z
≦1.1であるのが更に好ましく、0.95≦y/z≦
1.05であるのが特に好ましい。y/zが前記範囲未
満では、層状複合酸化物を単一相で得ることが困難な傾
向となり、一方、前記範囲超過では、経済性の面で不利
となる。又、0≦1−y−z≦0.35であるのが好ま
しく、0≦1−y−z≦0.25であるのが更に好まし
い。1−y−zが前記範囲超過では、電池に用いたとき
に電池容量の低下を引き起こす傾向となる。In the above formula (I), it is preferable that 0 <x ≦ 1.1. If x exceeds the above range, the crystal structure of the layered composite oxide becomes unstable, and the battery capacity when used in a battery. Will tend to cause a decrease in Also, 0.8
≦ y / z ≦ 1.2 is preferable, and 0.9 ≦ y / z
≦ 1.1 is more preferable, and 0.95 ≦ y / z ≦
1.05 is particularly preferable. If y / z is less than the above range, it tends to be difficult to obtain a layered composite oxide in a single phase, while if it exceeds the above range, it is disadvantageous in terms of economy. Moreover, it is preferable that 0 ≦ 1-yz ≦ 0.35, and it is further preferable that 0 ≦ 1-yz ≦ 0.25. If 1-yz exceeds the above range, the battery capacity tends to decrease when used in a battery.
【0039】又、本発明の層状リチウムニッケルマンガ
ン複合酸化物粉体の製造方法による層状リチウムニッケ
ルマンガン複合酸化物粉体は、レーザー回折/散乱式粒
度分布測定装置により測定した値として、平均一次粒子
径が、通常0.01μm以上、好ましくは0.02μm
以上、更に好ましくは0.1μm以上であり、通常30
μm以下、好ましくは5μm以下、更に好ましくは25
μm以下のものである。又、平均二次粒子径が、通常1
μm以上、好ましくは4μm以上であり、通常50μm
以下、好ましくは40μm以下のもでである。又、BE
T法による比表面積が、通常0.1m2 /g以上、好ま
しくは4.0m2 /g以上であり、通常10.0m2 /
g以下、好ましくは8.0m2 /g以下のものである。The layered lithium nickel manganese composite oxide powder produced by the method for producing a layered lithium nickel manganese composite oxide powder of the present invention has an average primary particle as a value measured by a laser diffraction / scattering particle size distribution analyzer. The diameter is usually 0.01 μm or more, preferably 0.02 μm
Or more, more preferably 0.1 μm or more, usually 30
μm or less, preferably 5 μm or less, more preferably 25
It is less than μm. The average secondary particle size is usually 1
μm or more, preferably 4 μm or more, usually 50 μm
The thickness is preferably 40 μm or less. Also BE
The specific surface area by T method, usually 0.1 m 2 / g or more, preferably 4.0 m 2 / g or more and usually 10.0 m 2 /
g or less, preferably 8.0 m 2 / g or less.
【0040】又、本発明の層状リチウムニッケルマンガ
ン複合酸化物粉体の製造方法による層状リチウムニッケ
ルマンガン複合酸化物粉体は、粉体充填密度としての2
00回タップ後のタップ密度が、好ましくは0.8g/
cc以上、更に好ましくは1.0g/cc以上であり、
好ましくは3.0g/cc以下、更に好ましくは2.5
g/cc以下のものである。そして、そのタップ密度の
圧縮剪断処理前のタップ密度に対する比が、好ましくは
1.10以上、更に好ましくは1.15以上となって、
嵩密度における顕著な改良効果を示すものとなる。尚、
この比が大きい程、改良効果が顕著となるが、実用的に
は10以下、特には5以下である。The layered lithium nickel manganese composite oxide powder produced by the method for producing a layered lithium nickel manganese composite oxide powder of the present invention has a powder packing density of 2
The tap density after tapping 00 times is preferably 0.8 g /
cc or more, more preferably 1.0 g / cc or more,
It is preferably 3.0 g / cc or less, more preferably 2.5.
It is less than or equal to g / cc. The ratio of the tap density to the tap density before the compression shearing treatment is preferably 1.10 or more, more preferably 1.15 or more,
It shows a remarkable improvement effect in bulk density. still,
The larger this ratio is, the more remarkable the improvement effect is, but practically it is 10 or less, particularly 5 or less.
【0041】本発明の層状リチウムニッケルマンガン複
合酸化物粉体の製造方法による層状リチウムニッケルマ
ンガン複合酸化物粉体は、高嵩密度を有することから、
リチウム二次電池の正極活物質として用いるに好適であ
る。Since the layered lithium nickel manganese composite oxide powder according to the method for producing the layered lithium nickel manganese composite oxide powder of the present invention has a high bulk density,
It is suitable for use as a positive electrode active material of a lithium secondary battery.
【0042】本発明の製造方法により得られる層状リチ
ウムニッケルマンガン複合酸化物粉体のリチウム二次電
池の正極活物質としての使用法は、従来公知の方法によ
る。即ち、正極活物質としての本発明の層状リチウムニ
ッケルマンガン複合酸化物粉体を、結着剤と共に、必要
に応じて導電剤を加え、溶媒に分散させた塗布液とな
し、該塗布液を集電体表面に塗布し、乾燥させた後、好
ましくは一軸プレスやロールプレス等により圧密化処理
を行うことにより、集電体表面に正極活物質含有層を形
成し、正極とされる。The method of using the layered lithium nickel manganese composite oxide powder obtained by the production method of the present invention as a positive electrode active material of a lithium secondary battery is a conventionally known method. That is, the layered lithium nickel manganese composite oxide powder of the present invention as a positive electrode active material was made into a coating solution in which a conductive agent was optionally added together with a binder and dispersed in a solvent, and the coating solution was collected. After being applied to the surface of the current collector and dried, a positive electrode active material-containing layer is formed on the surface of the current collector by preferably performing a consolidation treatment by a uniaxial press, a roll press, or the like, to obtain a positive electrode.
【0043】ここで、用いられる結着剤としては、例え
ば、ポリビニリデンフルオライド、ポリテトラフルオロ
エチレン、ポリメチルメタクリレート、ポリエチレン等
の樹脂、スチレンブタジエンゴム、アクリロニトリルブ
タジエンゴム、エチレンプロピレンゴム、弗素ゴム等の
ゴム、その他、ポリ酢酸ビニル、セルロース等の高分子
物質が、又、導電剤としては、例えば、天然黒鉛、人造
黒鉛等の黒鉛、アセチレンブラック等のカーボンブラッ
ク、ニードルコークス等の無定形炭素等の炭素質微粒子
が、それぞれ挙げられ、又、溶媒としては、例えば、エ
チレンオキシド、テトラヒドロフラン等のエーテル系溶
媒、メチルエチルケトン、シクロヘキサノン等のケトン
系溶媒、酢酸メチル、アクリル酸メチル等のエステル系
溶媒、ジエチルトリアミン、N,N−ジメチルアミノプ
ロピルアミン等のアミン系溶媒、N−メチルピロリド
ン、ジメチルホルムアミド、ジメチルアセトアミド等の
非プロトン性極性溶媒等が挙げられる。Examples of the binder used here include resins such as polyvinylidene fluoride, polytetrafluoroethylene, polymethylmethacrylate and polyethylene, styrene butadiene rubber, acrylonitrile butadiene rubber, ethylene propylene rubber, fluorine rubber and the like. Rubber, other polymeric substances such as polyvinyl acetate and cellulose, and examples of the conductive agent include graphite such as natural graphite and artificial graphite, carbon black such as acetylene black, and amorphous carbon such as needle coke. The carbonaceous fine particles may be mentioned, respectively, and as the solvent, for example, ether solvents such as ethylene oxide and tetrahydrofuran, ketone solvents such as methyl ethyl ketone and cyclohexanone, ester solvents such as methyl acetate and methyl acrylate, and diethyl ether. Amine, N, N- amine solvents dimethylaminopropylamine and the like, N- methylpyrrolidone, dimethylformamide, an aprotic polar solvent such as dimethylacetamide.
【0044】又、集電体としては、アルミニウム、ステ
ンレス鋼、ニッケルメッキ鋼等の、厚みが、通常1〜1
000μm、好ましくは5〜500μmの箔が挙げら
れ、正極の集電体としてはアルミニウム箔が好ましい。
尚、正極活物質含有層の厚みは、通常1〜1000μ
m、好ましくは10〜200μmとされる。The current collector is usually made of aluminum, stainless steel, nickel-plated steel or the like and has a thickness of 1 to 1.
A foil having a thickness of 000 μm, preferably 5 to 500 μm can be mentioned, and an aluminum foil is preferable as a collector for the positive electrode.
The thickness of the positive electrode active material-containing layer is usually 1 to 1000 μm.
m, preferably 10 to 200 μm.
【0045】又、正極活物質含有層における正極活物質
の含有割合は、電池容量等の電池特性を確保する上で、
通常10重量%以上、好ましくは30重量%以上、更に
好ましくは50重量%以上とし、電極としての機械的強
度等を確保する上で、通常99.9重量%以下、好まし
くは99重量%以下、更に好ましくは95重量%以下と
する。又、結着剤の含有割合は、電極としての機械的強
度等を確保する上で、通常0.1重量%以上、好ましく
は1重量%以上、更に好ましくは5重量%以上とし、電
池容量や導電性等の電池特性を確保する上で、通常80
重量%以下、好ましくは60重量%以下、更に好ましく
は40重量%以下とする。又、導電剤の含有割合は、導
電性等の電池特性を確保する上で、通常0.01重量%
以上、好ましくは0.1重量%以上、更に好ましくは1
重量%以上とし、電池容量等の電池特性を確保する上
で、通常50重量%以下、好ましくは30重量%以下、
更に好ましくは15重量%以下とする。In addition, the content ratio of the positive electrode active material in the positive electrode active material containing layer is determined in order to secure battery characteristics such as battery capacity.
Usually 10 wt% or more, preferably 30 wt% or more, more preferably 50 wt% or more, usually 99.9 wt% or less, preferably 99 wt% or less in order to secure the mechanical strength and the like of the electrode, More preferably, it is 95% by weight or less. Further, the content ratio of the binder is usually 0.1% by weight or more, preferably 1% by weight or more, more preferably 5% by weight or more in order to secure the mechanical strength and the like of the electrode. In order to secure battery characteristics such as conductivity, it is usually 80
The content is not more than 60% by weight, preferably not more than 60% by weight, more preferably not more than 40% by weight. The content ratio of the conductive agent is usually 0.01% by weight in order to secure battery characteristics such as conductivity.
Or more, preferably 0.1% by weight or more, more preferably 1
In order to secure battery characteristics such as battery capacity, the content is usually 50% by weight or less, preferably 30% by weight or less,
It is more preferably 15% by weight or less.
【0046】又、負極は、負極活物質を、結着剤と共に
溶媒に分散させた塗布液となし、該塗布液を集電体表面
に塗布し、乾燥させた後、好ましくは一軸プレスやロー
ルプレス等により圧密化処理を行うことにより、集電体
表面に負極活物質含有層を形成し、負極とされる。The negative electrode is a coating liquid in which the negative electrode active material is dispersed in a solvent together with a binder, and the coating liquid is applied to the surface of the current collector and dried, and preferably uniaxial press or roll. By performing a consolidation treatment with a press or the like, a negative electrode active material-containing layer is formed on the surface of the current collector to obtain a negative electrode.
【0047】ここで、用いられる負極活物質としては、
例えば、リチウム、リチウムアルミニウム合金、黒鉛、
石炭系や石油系コークスの炭化物、石炭系や石油系ピッ
チの炭化物、ニードルコークス、ピッチコークス、フェ
ノール樹脂や結晶セルロース等の炭化物、ファーネスブ
ラックやアセチレンブラック等のカーボンブラック、及
び、SnO、SnO2 、Sn1-x Mx O(MはHg、
P、B、Si、Ge、又はSbであり、xは0≦x<1
である。)、Sn3 O2 (OH)2 、Sn3-x M x O2
(OH)2 (MはMg、P、B、Si、Ge、Sb、又
はMnであり、xは0≦x<3である。)、LiSiO
2 、SiO2 、LiSnO2 等が挙げられ、又、結着
剤、溶媒等は前記正極の形成におけると同様のものが挙
げられる。又、集電体としては、銅、ニッケル、ステン
レス鋼、ニッケルメッキ鋼等の箔が挙げられ、負極の集
電体としては銅箔が好ましい。As the negative electrode active material used here,
For example, lithium, lithium aluminum alloy, graphite,
Coal and petroleum coke carbides, coal and petroleum
Ji carbide, needle coke, pitch coke, feather
Carbides such as knoll resin and crystalline cellulose, furnace
Carbon black such as rack and acetylene black, and
, SnO, SnO2, Sn1-xMxO (M is Hg,
P, B, Si, Ge, or Sb, and x is 0 ≦ x <1
Is. ), Sn3O2(OH)2, Sn3-xM xO2
(OH)2(M is Mg, P, B, Si, Ge, Sb, or
Is Mn and x is 0 ≦ x <3. ), LiSiO
2, SiO2, LiSnO2Etc., and also binding
The same agents and solvents as those used for forming the positive electrode are listed.
You can The current collectors are copper, nickel, stainless steel.
Foils such as stainless steel, nickel-plated steel, etc.
Copper foil is preferable as the electric body.
【0048】そして、集電体表面に正極活物質含有層を
有する正極と、集電体表面に負極活物質含有層を有する
負極と、電解質層と、必要に応じて正極と負極の間に介
在させるセパレータとから、リチウム二次電池が構成さ
れる。Then, a positive electrode having a positive electrode active material-containing layer on the surface of the current collector, a negative electrode having a negative electrode active material-containing layer on the surface of the current collector, an electrolyte layer, and if necessary, interposed between the positive electrode and the negative electrode. A lithium secondary battery is composed of the separator.
【0049】ここで、電解質層としては、例えば、電解
質を溶媒に溶解させた有機電解液、又は、高分子固体電
解質、ゲル状電解質、無機固体電解質等が用いられ、中
で、有機電解液が好ましい。Here, as the electrolyte layer, for example, an organic electrolyte solution in which an electrolyte is dissolved in a solvent, a polymer solid electrolyte, a gel electrolyte, an inorganic solid electrolyte or the like is used, in which the organic electrolyte solution is preferable.
【0050】その有機電解液における電解質としては、
例えば、LiCl、LiBr、LiClO4 、LiAs
F6 、LiPF6 、LiBF4 、LiB(C
6 H5 )4 、LiCH3 SO3 、LiCF3 SO3 、L
iN(SO2 CF3 )2 、LiN(SO 2 C
2 F5 )2 、LiN(SO3 CF3 )2 、LiC(SO
2 CF3 )3 等が挙げられ、又、溶媒としては、例え
ば、ジエチルエーテル、1,2−ジメトキシエタン、
1,2−ジエトキシエタン、テトラヒドロフラン、2−
メチルテトラヒドロフラン、1,4−ジオキサン、1,
3−ジオキソラン、4−メチル−1,3−ジオキソラン
等のエーテル類、4−メチル−2−ペンタノン等のケト
ン類、メチルホルメート、メチルアセテート、メチルプ
ロピオネート等のエステル類、ジメチルカーボネート、
ジエチルカーボネート、メチルエチルカーボネート、エ
チレンカーボネート、プロピレンカーボネート、ブチレ
ンカーボネート、ビニレンカーボネート等のカーボネー
ト類、γ−ブチロラクトン、γ−バレロラクトン等のラ
クトン類、1,2−ジクロロエタン等のハロゲン化炭化
水素類、スルホラン、メチルスルホラン等のスルホラン
系化合物類、アセトニトリル、プロピオニトリル、ブチ
ロニトリル、バレロニトリル、ベンゾニトリル等のニト
リル類、ジエチルアミン、エチレンジアミン、トリエタ
ノールアミン等のアミン類、リン酸トリメチル、リン酸
トリエチル等のリン酸エステル類、N,N−ジメチルホ
ルムアミド、N−メチルピロリドン、ジメチルスルホキ
シド等の非プロトン性極性溶媒等が挙げられる。As the electrolyte in the organic electrolytic solution,
For example, LiCl, LiBr, LiClOFour, LiAs
F6, LiPF6, LiBFFour, LiB (C
6HFive)Four, LiCH3SO3, LiCF3SO3, L
iN (SO2CF3)2, LiN (SO 2C
2FFive)2, LiN (SO3CF3)2, LiC (SO
2CF3)3Etc., and as the solvent, for example,
For example, diethyl ether, 1,2-dimethoxyethane,
1,2-diethoxyethane, tetrahydrofuran, 2-
Methyl tetrahydrofuran, 1,4-dioxane, 1,
3-dioxolane, 4-methyl-1,3-dioxolane
Such as ethers, keto such as 4-methyl-2-pentanone
, Methyl formate, methyl acetate, methyl
Esters such as ropionate, dimethyl carbonate,
Diethyl carbonate, methyl ethyl carbonate,
Tylene carbonate, propylene carbonate, butyre
Carbonates such as vinyl carbonate and vinylene carbonate
, Γ-butyrolactone, γ-valerolactone, etc.
Halogenated carbonization of kutones and 1,2-dichloroethane
Hydrogen, sulfolane, sulfolane such as methylsulfolane
Compounds, acetonitrile, propionitrile, buty
Nito such as ronitrile, valeronitrile, and benzonitrile
Rills, diethylamine, ethylenediamine, trieta
Amines such as nolamine, trimethyl phosphate, phosphoric acid
Phosphoric acid esters such as triethyl, N, N-dimethylphosphine
Lumamide, N-methylpyrrolidone, dimethyl sulfoxide
An aprotic polar solvent such as side and the like can be mentioned.
【0051】又、セパレータとしては、ポリエチレン、
ポリプロピレン等のポリオレフィン、ポリビニリデンフ
ルオライド、ポリテトラフルオロエチレン、ポリエステ
ル、ポリアミド、ポリスルホン、ポリアクリロニトリ
ル、セルロース、セルロースアセテート等の高分子の微
多孔性フィルムが用いられる。As the separator, polyethylene,
A microporous film of a polymer such as polyolefin such as polypropylene, polyvinylidene fluoride, polytetrafluoroethylene, polyester, polyamide, polysulfone, polyacrylonitrile, cellulose, cellulose acetate or the like is used.
【0052】[0052]
【実施例】以下、本発明を実施例によりさらに具体的に
説明するが、本発明はその要旨を越えない限り以下の実
施例に限定されるものではない。EXAMPLES The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to the following examples as long as the gist thereof is not exceeded.
【0053】比較例1
リチウム源化合物としての水酸化リチウム一水塩〔Li
OH・H2 O〕と、ニッケル源化合物としての水酸化ニ
ッケル〔Ni(OH)2 〕と、マンガン源化合物として
の三二酸化マンガン〔Mn2 O3 〕とを、最終的に得ら
れる層状リチウムニッケルマンガン複合酸化物における
各原子のモル比で、リチウム原子〔Li〕:ニッケル原
子〔Ni〕:マンガン原子〔Mn〕=1.05:0.5
0:0.50となる量を、純水に加えて固形分濃度1
2.5重量%のスラリーを調製し、このスラリーを、循
環式媒体攪拌型湿式粉砕機(シンマルエンタープライゼ
ス社製「ダイノーミルKD−20B型」)を用いて混合
すると共に、スラリー中の各化合物の平均粒子径が、レ
ーザー回折/散乱式粒度分布測定装置により測定した値
として0.3μmになるまで、約6時間湿式粉砕した。
このスラリーの粘度は、BM型粘度計により測定した値
として290mPa・秒であった。Comparative Example 1 Lithium hydroxide monohydrate [Li as a lithium source compound
OH.H 2 O], nickel hydroxide [Ni (OH) 2 ] as a nickel source compound, and manganese trioxide [Mn 2 O 3 ] as a manganese source compound, which are finally obtained. The molar ratio of each atom in the manganese composite oxide is lithium atom [Li]: nickel atom [Ni]: manganese atom [Mn] = 1.05: 0.5.
Add 0: 0.50 to pure water to obtain a solid content of 1
A 2.5 wt% slurry was prepared, and this slurry was mixed using a circulating medium stirring type wet pulverizer (“Dyno Mill KD-20B type” manufactured by Shinmaru Enterprises Co., Ltd.), and each compound in the slurry was mixed. Wet pulverization was carried out for about 6 hours until the average particle diameter of was 0.3 μm as a value measured by a laser diffraction / scattering type particle size distribution measuring device.
The viscosity of this slurry was 290 mPa · sec as a value measured by a BM type viscometer.
【0054】次いで、得られたスラリーを、スプレード
ライヤー(藤崎電機社製「四流体ノズル型スプレードラ
イヤー」)を用いて、23m3 /分の導入量でダウンフ
ローさせた90℃の加熱空気流に対して直交方向に、加
圧空気により300m/秒の線速でノズルから噴出さ
せ、噴霧乾燥により乾燥させた後、得られた粉体粒子を
空気中で900℃で10時間焼成することにより、モル
比で、リチウム原子〔Li〕:ニッケル原子〔Ni〕:
マンガン原子〔Mn〕=1.05:0.50:0.50
の層状リチウムニッケルマンガン複合酸化物粉体を製造
した。Then, the obtained slurry was heated to 90 ° C. by using a spray dryer (“Four-fluid nozzle type spray dryer” manufactured by Fujisaki Electric Co., Ltd.) at a downflow rate of 23 m 3 / min. On the other hand, in the orthogonal direction, it is jetted from the nozzle by a pressurized air at a linear velocity of 300 m / sec, dried by spray drying, and then the obtained powder particles are fired in air at 900 ° C. for 10 hours, In molar ratio, lithium atom [Li]: nickel atom [Ni]:
Manganese atom [Mn] = 1.05: 0.50: 0.50
A layered lithium nickel manganese composite oxide powder was produced.
【0055】得られた層状リチウムニッケルマンガン複
合酸化物粉体は、ほゞ球形を有する粒子であり、粉末X
線回折を測定したところ、菱面体晶の層状リチウムニッ
ケルマンガン複合酸化物であることが確認された。又、
全自動粉体比表面積測定装置(大倉理研製「AMS80
00型」)を用いてBET法による比表面積を測定した
ところ、6.14m2 /gであった。又、得られた複合
酸化物粉体の約5gを10mlのガラス製メスシリンダ
ーに入れ、200回タップした後の粉体充填密度をタッ
プ密度として測定したところ、1.12g/ccであっ
た。The layered lithium nickel manganese composite oxide powder obtained is a particle having a substantially spherical shape, and is powder X
When the line diffraction was measured, it was confirmed to be a rhombohedral layered lithium nickel manganese composite oxide. or,
Fully automatic powder specific surface area measuring device (Okura Riken "AMS80
The specific surface area measured by the BET method was 6.14 m 2 / g. Further, about 5 g of the obtained composite oxide powder was put into a 10 ml glass graduated cylinder, and the powder packing density after tapping 200 times was measured as the tap density, and it was 1.12 g / cc.
【0056】実施例1
比較例1で得られた層状リチウムニッケルマンガン複合
酸化物粉体の約300gを採取し、ホソカワケミカル社
製「AM−20FS」を用いて、インナーピースの回転
数を2000rpmとして10分間、圧縮剪断応力を加
えることにより後処理を施した。Example 1 About 300 g of the layered lithium nickel manganese composite oxide powder obtained in Comparative Example 1 was sampled and the inner piece was rotated at 2000 rpm using "AM-20FS" manufactured by Hosokawa Chemical Company. Post-treatment was performed by applying compressive shear stress for 10 minutes.
【0057】得られた層状リチウムニッケルマンガン複
合酸化物粉体は、ほゞ球形を有する粒子であり、粉末X
線回折を測定したところ、菱面体晶の層状リチウムニッ
ケルマンガン複合酸化物であることが確認された。The layered lithium nickel manganese composite oxide powder obtained is a particle having a substantially spherical shape, and is powder X
When the line diffraction was measured, it was confirmed to be a rhombohedral layered lithium nickel manganese composite oxide.
【0058】又、比較例1におけると同様の方法で比表
面積を測定したところ、9.27m 2 /gであった。
又、得られた複合酸化物粉体の約5gを10mlのガラ
ス製メスシリンダーに入れ、200回タップした後の粉
体充填密度をタップ密度として測定したところ、1.4
9g/ccであり、比較例1における粉砕前のタップ密
度に対する比は1.33であった。In addition, a comparison table was prepared in the same manner as in Comparative Example 1.
When the area was measured, it was 9.27m. 2/ G.
In addition, about 5 g of the obtained composite oxide powder is mixed with 10 ml of glass.
Powder in a stainless steel graduated cylinder and tapped 200 times
When the body packing density was measured as the tap density, it was 1.4.
9 g / cc, the tap density before grinding in Comparative Example 1
The ratio to degree was 1.33.
【0059】応用例
前記比較例1及び実施例1で得られた層状リチウムニッ
ケルマンガン複合酸化物粉体、導電剤としてのアセチレ
ンブラック、及び、結着剤としてのポリテトラフルオロ
エチレン粉体を、75重量%:20重量%:5重量%の
割合となる量で混合し、直径9mmの円形に打ち抜いた
ときの重量が約8mgとなる厚さでシートに成形し、該
シートから直径9mmの円形に打ち抜き、アルミニウム
製エキスパンドメタルの片面に圧着することにより正極
を作製した。この正極を試験極とし、リチウム金属を対
極としてコインセルを組み、これに、電流密度0.2m
A/cm2 の定電流充電、即ち正極からリチウムイオン
を放出させる反応を上限4.3Vで行い、次いで、電流
密度0.2mA/cm2 の定電流放電、即ち正極にリチ
ウムイオンを吸蔵させる反応を下限3.0Vで行ったと
きの、正極活物質単位重量当たりの初期充電容量〔Qs
(C)(mAh/g)〕、及び、初期放電容量〔Qs
(D)(mAh/g)〕を測定した。その初期放電容量
〔Qs(D)(mAh/g)〕を、電流密度11mA/
cm2 で測定した放電容量〔Qa(D)(mAh/
g)〕と共に、表1に示した。Application Example The layered lithium nickel manganese composite oxide powder obtained in Comparative Example 1 and Example 1, acetylene black as a conductive agent, and polytetrafluoroethylene powder as a binder, % By weight: 20% by weight: 5% by weight and mixed into an amount of about 8 mg when punched into a circle having a diameter of 9 mm to form a sheet, and the sheet was made into a circle having a diameter of 9 mm. A positive electrode was produced by punching and crimping to one surface of an expanded metal made of aluminum. A coin cell was assembled with this positive electrode as the test electrode and lithium metal as the counter electrode, and the current density was 0.2 m.
A / cm 2 constant current charging, that is, a reaction for releasing lithium ions from the positive electrode is performed at an upper limit of 4.3 V, and then constant current discharging with a current density of 0.2 mA / cm 2 , that is, a reaction for occluding lithium ions in the positive electrode. Charging at a lower limit of 3.0 V, the initial charge capacity [Qs per unit weight of the positive electrode active material]
(C) (mAh / g)] and initial discharge capacity [Qs
(D) (mAh / g)] was measured. The initial discharge capacity [Qs (D) (mAh / g)] was set to a current density of 11 mA /
discharge capacity measured in cm 2 [Qa (D) (mAh /
g)] and the results are shown in Table 1.
【0060】又、それらの初期放電容量〔Qs(D)
(mAh/g)〕、及び放電容量〔Qa(D)(mAh
/g)〕を、前記タップ密度から単位容積当たりに換算
し、初期放電容量〔Qs’(D)(mAh/cc)〕、
及び放電容量〔Qa’(D)(mAh/cc)〕として
表1に併記した。Also, their initial discharge capacity [Qs (D)
(MAh / g)], and discharge capacity [Qa (D) (mAh
/ G)] is converted from the tap density per unit volume to obtain an initial discharge capacity [Qs' (D) (mAh / cc)],
And discharge capacity [Qa '(D) (mAh / cc)] are also shown in Table 1.
【0061】[0061]
【表1】 [Table 1]
【0062】以上の比較例1と実施例1の結果から、本
発明の製造方法により得られる実施例1の層状リチウム
ニッケルマンガン複合酸化物粉体は、比較例1の層状複
合酸化物に対する嵩密度の改良効果が大きく、高嵩密度
を有することが明らかであり、更に、応用例の結果か
ら、本発明の製造方法により得られる実施例1の層状リ
チウムニッケルマンガン複合酸化物粉体を正極活物質と
して用いたリチウム二次電池は、比較例1の層状複合酸
化物を正極活物質として用いた場合に比して、単位重量
当たりで同等の電池特性を有し、圧縮剪断処理による電
池特性上の劣化等を生じてはいないことが明らかであ
り、従って、単位容積当たりの電池特性において優れる
ことが明らかである。From the results of Comparative Example 1 and Example 1 described above, the layered lithium nickel manganese composite oxide powder of Example 1 obtained by the manufacturing method of the present invention has a bulk density relative to the layered composite oxide of Comparative Example 1. Of the layered lithium nickel manganese composite oxide powder of Example 1 obtained by the production method of the present invention is positive electrode active material. The lithium secondary battery used as above has the same battery characteristics per unit weight as compared to the case where the layered composite oxide of Comparative Example 1 is used as the positive electrode active material, It is clear that no deterioration or the like has occurred, and therefore it is clear that the battery characteristics per unit volume are excellent.
【0063】[0063]
【発明の効果】本発明によれば、高嵩密度を有し、リチ
ウム二次電池の正極活物質として用いるに好適な層状リ
チウムニッケルマンガン複合酸化物粉体を製造する方法
を提供することができる。According to the present invention, it is possible to provide a method for producing a layered lithium nickel manganese composite oxide powder having a high bulk density and suitable for use as a positive electrode active material of a lithium secondary battery. .
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4G048 AA04 AA05 AB01 AB03 AC06 AD03 AD04 AD06 AE05 5H029 AJ03 AK03 AL02 AL03 AL06 AL07 AL08 AL12 AM02 AM03 AM04 AM05 AM07 CJ03 CJ04 DJ16 DJ17 HJ02 HJ07 HJ08 5H050 AA08 BA16 BA17 CA08 CA09 CB02 CB03 CB07 CB08 CB12 FA17 FA19 GA03 GA04 GA05 HA02 HA07 HA08 ─────────────────────────────────────────────────── ─── Continued front page F term (reference) 4G048 AA04 AA05 AB01 AB03 AC06 AD03 AD04 AD06 AE05 5H029 AJ03 AK03 AL02 AL03 AL06 AL07 AL08 AL12 AM02 AM03 AM04 AM05 AM07 CJ03 CJ04 DJ16 DJ17 HJ02 HJ07 HJ08 5H050 AA08 BA16 BA17 CA08 CA09 CB02 CB03 CB07 CB08 CB12 FA17 FA19 GA03 GA04 GA05 HA02 HA07 HA08
Claims (5)
〔Mn〕とのモル比〔Ni/Mn〕が0.7〜9.0の
範囲にある層状リチウムニッケルマンガン複合酸化物粉
体に、圧縮剪断応力を加える後処理を施すことを特徴と
する層状リチウムニッケルマンガン複合酸化物粉体の製
造方法。1. A layered lithium nickel manganese composite oxide powder having a molar ratio [Ni / Mn] of nickel atom [Ni] and manganese atom [Mn] in the range of 0.7 to 9.0 is compressed and sheared. A method for producing a layered lithium nickel manganese composite oxide powder, which is characterized by performing a post-treatment of applying a stress.
物粉体が、下記一般式(I)で表される複合酸化物であ
る請求項1に記載の層状リチウムニッケルマンガン複合
酸化物粉体の製造方法。 【化1】 Lix Niy Mnz Q(1-Y-Z) O2 (I) 〔式(I)中、xは、0<x≦1.2の数であり、y及
びzはそれぞれ、0.7≦y/z≦9.0、及び、0≦
1−y−z≦0.5の関係を満たす数であり、Qは、M
g、Al、Ca、Fe、及びCoからなる群から選択さ
れるいずれかの金属原子を示す。〕2. The method for producing a layered lithium nickel manganese composite oxide powder according to claim 1, wherein the layered lithium nickel manganese composite oxide powder is a composite oxide represented by the following general formula (I). Embedded image Li x Ni y Mn z Q (1-YZ) O 2 (I) [In the formula (I), x is a number satisfying 0 <x ≦ 1.2, and y and z are 0 respectively. 0.7 ≦ y / z ≦ 9.0 and 0 ≦
1 is a number satisfying the relation of 1-yz ≦ 0.5, and Q is M
Indicates any metal atom selected from the group consisting of g, Al, Ca, Fe, and Co. ]
ン複合酸化物粉体が、BET法による比表面積0.1〜
10.0m2 /gのものである請求項1又は2のいずれ
かに記載の層状リチウムニッケルマンガン複合酸化物粉
体の製造方法。3. The layered lithium nickel manganese composite oxide powder after the post-treatment has a specific surface area of 0.1 to 0.1 according to the BET method.
The method for producing a layered lithium-nickel-manganese composite oxide powder according to claim 1, which has a particle size of 10.0 m 2 / g.
ン複合酸化物粉体が、タップ密度0.8〜3.0g/c
cのものである請求項1乃至3のいずれかに記載の層状
リチウムニッケルマンガン複合酸化物粉体の製造方法。4. The layered lithium nickel manganese composite oxide powder after post-treatment has a tap density of 0.8 to 3.0 g / c.
The method for producing a layered lithium nickel manganese composite oxide powder according to any one of claims 1 to 3, wherein the powder is c.
ン複合酸化物粉体が、そのタップ密度の後処理前のタッ
プ密度に対する比1.10以上のものである請求項1乃
至4のいずれかに記載の層状リチウムニッケルマンガン
複合酸化物粉体の製造方法。5. The layered lithium nickel manganese composite oxide powder after post-treatment has a tap density of 1.10 or more relative to the tap density before post-treatment. For producing a layered lithium-nickel-manganese composite oxide powder.
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JP2004311427A (en) * | 2003-03-25 | 2004-11-04 | Hitachi Metals Ltd | Positive electrode active material for lithium secondary battery and its manufacturing method and non-aqueous lithium secondary battery |
JP2005141983A (en) * | 2003-11-05 | 2005-06-02 | Mitsubishi Chemicals Corp | Layered lithium nickel base composite oxide powder for positive electrode material of lithium secondary battery, its manufacturing method, positive electrode for lithium secondary battery, and lithium secondary battery |
US7314684B2 (en) * | 2003-03-14 | 2008-01-01 | U Chicago Argonne Llc | Layer cathode methods of manufacturing and materials for Li-ion rechargeable batteries |
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CN113800574A (en) * | 2021-08-05 | 2021-12-17 | 广州大学 | Nickel-manganese-iron-aluminum-lithium cathode material and preparation method thereof |
WO2022198844A1 (en) * | 2021-03-23 | 2022-09-29 | 万向一二三股份公司 | Method for preparing cobalt-free high-nickel magnesium-doped layered positive electrode material |
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