JP2001063551A - Negative pressure booster - Google Patents
Negative pressure boosterInfo
- Publication number
- JP2001063551A JP2001063551A JP23888399A JP23888399A JP2001063551A JP 2001063551 A JP2001063551 A JP 2001063551A JP 23888399 A JP23888399 A JP 23888399A JP 23888399 A JP23888399 A JP 23888399A JP 2001063551 A JP2001063551 A JP 2001063551A
- Authority
- JP
- Japan
- Prior art keywords
- valve
- piston
- negative pressure
- input
- booster
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Braking Systems And Boosters (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は,自動車のブレーキ
マスタシリンダの倍力作動のために用いられる負圧ブー
スタに関し,特に,ブースタシェルに,その内部を負圧
源に連なる前側の負圧室と後側の作動室とに区画するブ
ースタピストンを収容し,このブースタピストンに,前
記ブースタシェルの後壁に摺動自在に支承される弁筒を
連設し,この弁筒内に,前後動可能の入力杆と,この入
力杆の前後動に応じて前記作動室を前記負圧室と大気と
に連通切換えする制御弁とを配設し,前記弁筒及び入力
杆と,前記ブースタシェルに摺動可能に支持される出力
杆との間に,入力杆に対する入力と,作動室及びを負圧
室間の気圧差による前記ブースタピストンの推力との合
力を該出力杆に伝達する反力機構を介裝したものゝ改良
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a negative pressure booster used for boosting operation of a brake master cylinder of an automobile, and more particularly, to a booster shell having a front negative pressure chamber connected to a negative pressure source. A booster piston partitioned into a rear working chamber is accommodated, and a valve cylinder slidably supported on the rear wall of the booster shell is connected to the booster piston, and the valve cylinder can be moved back and forth in the valve cylinder. And a control valve for switching the working chamber to communicate with the negative pressure chamber and the atmosphere in accordance with the forward and backward movement of the input rod, and slides the valve cylinder, the input rod, and the booster shell. A reaction force mechanism for transmitting, to the output rod, a combined force between the input to the input rod, and the thrust of the booster piston due to the pressure difference between the working chamber and the negative pressure chamber, between the output rod movably supported. Intermediate and improvement.
【0002】[0002]
【従来の技術】従来,かゝる負圧ブースタにおいて,例
えば特開平9−2246号公報に開示されているよう
に,緊急ブレーキ時には,ソレノイド装置の励磁により
制御弁の作動量を増加させ,作動室に大量の大気を素早
く導入して出力杆に倍力限界の高出力を発揮させるよう
にしたものが知られている。2. Description of the Related Art Conventionally, in such a negative pressure booster, as disclosed in, for example, Japanese Patent Application Laid-Open No. 9-2246, the amount of operation of a control valve is increased by exciting a solenoid device during emergency braking. 2. Description of the Related Art There has been known an apparatus in which a large amount of air is quickly introduced into a room so that an output rod exhibits a high output of a boosting limit.
【0003】[0003]
【発明が解決しようとする課題】上記公報に開示された
負圧ブースタでは,高価なソレノイド装置のみならず,
緊急ブレーキ状態を検知するセンサを必要とするので,
構成が複雑の上,コストが高くつく欠点がある。In the negative pressure booster disclosed in the above publication, not only an expensive solenoid device,
Since a sensor that detects the emergency braking condition is required,
There are disadvantages in that the configuration is complicated and the cost is high.
【0004】本発明は,かゝる事情に鑑みてなされたも
ので,簡単で安価な構造を付加するだけで,緊急ブレー
キ時には,作動室に大量の大気を素早く導入して出力杆
に高出力を発揮させる得るようにした,前記負圧ブース
タを提供することを目的とする。SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and by simply adding a simple and inexpensive structure, during an emergency brake, a large amount of air is quickly introduced into the working chamber to provide a high output to the output rod. It is an object of the present invention to provide the above-mentioned negative pressure booster capable of exhibiting the following.
【0005】[0005]
【課題を解決するための手段】上記目的を達成するため
に,本発明は,ブースタシェルに,その内部を負圧源に
連なる前側の負圧室と後側の作動室とに区画するブース
タピストンを収容し,このブースタピストンに,前記ブ
ースタシェルの後壁に摺動自在に支承される弁筒を連設
し,この弁筒内に,前後動可能の入力杆と,この入力杆
の前後動に応じて前記作動室を前記負圧室と大気とに連
通切換えする制御弁とを配設し,前記弁筒及び入力杆
と,前記ブースタシェルに摺動可能に支持される出力杆
との間に,入力杆に対する入力と,作動室及びを負圧室
間の気圧差による前記ブースタピストンの推力との合力
を該出力杆に伝達する反力機構を介裝した負圧ブースタ
において,前記入力杆及び反力機構間を連結する入力ピ
ストンに弁ピストンを,これが入力ピストンに対して軸
方向に沿う後退位置及び前進位置間を摺動し得るように
嵌合し,この弁ピストンの後端に形成される大気導入弁
座と,前記弁筒に形成されてこの大気導入弁座を囲繞す
る負圧導入弁座と,これら大気導入弁座及び負圧導入弁
座に着座可能に対置される共通の弁部を前端に有して前
記弁筒の内周面に取付けられる筒状の弁体と,前記弁部
を大気導入弁座及び負圧導入弁座との着座方向へ付勢す
る弁ばねとで前記制御弁を構成し,前記弁筒に,前記負
圧室に連通して前記負圧導入弁座及び弁体間に開口する
第1ポートと,前記作動室に連通して前記大気導入弁座
及び負圧導入弁座間に開口する第2ポートとを設ける一
方,前記弁体の内側を大気に連通し,前記弁ピストン
を,戻しばねの,前記弁ばねより小さいセット荷重をも
って前記後退位置側へ付勢すると共に,この弁ピストン
及び入力ピストン間に,弁ピストンの前記戻しばねの付
勢力による前進位置からの後退を遅延させる遅延手段を
設けたことを第1の特徴とする。SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides a booster piston having a booster shell, the interior of which is divided into a front negative pressure chamber connected to a negative pressure source and a rear working chamber. And a valve cylinder slidably supported on the rear wall of the booster shell is connected to the booster piston, and an input rod movable forward and backward and a longitudinal movement of the input rod are provided in the valve cylinder. A control valve for switching the working chamber to communicate with the negative pressure chamber and the atmosphere in accordance with the control valve. The control valve is provided between the valve cylinder and the input rod and an output rod slidably supported by the booster shell. A negative pressure booster provided with a reaction force mechanism for transmitting to the output rod a resultant force of the input to the input rod and the thrust of the booster piston due to the pressure difference between the working chamber and the negative pressure chamber; And the input piston connecting the reaction force mechanism to the valve piston , Which is slidably fitted to the input piston between an axially retracted position and an advanced position along the axial direction, and which is formed at the rear end of the valve piston and at the valve cylinder. A negative pressure introduction valve seat surrounding the air introduction valve seat, and a common valve portion opposed to the atmosphere introduction valve seat and the negative pressure introduction valve seat so as to be seated on the front end thereof; The control valve is constituted by a cylindrical valve body mounted on a surface, and a valve spring for urging the valve portion in the seating direction of the air introduction valve seat and the negative pressure introduction valve seat. A first port communicating with the negative pressure chamber and opening between the negative pressure introduction valve seat and the valve body; and a second port communicating with the working chamber and opening between the atmosphere introduction valve seat and the negative pressure introduction valve seat. On the other hand, the inside of the valve body is communicated with the atmosphere, and the valve piston is smaller than the valve spring of the return spring. A delay means for urging the valve piston to the retreat position side with a load and delaying retraction of the valve piston from the forward position by the urging force of the return spring between the valve piston and the input piston. The feature of.
【0006】この第1の特徴によれば,入力杆を急速前
進させる緊急ブレーキ時には,弁ピストンは遅延手段の
遅延作用を受けて,略前進位置を保ったまゝ入力ピスト
ンと共に前進するため,弁ピストンの大気導入弁座が入
力杆の前進と同時に弁体の弁部から大きく離れて最大に
開放されることにより,作動室に大量の大気が導入さ
れ,ブースタピストンに負圧室及び作動室間の大なる気
圧差による大なる前進推力を即座に与えて,出力杆の出
力を素早く且つ大きく立ち上がらせ,緊急ブレーキに対
応することができる。しかも,高価なソレノイド装置や
緊急ブレーキセンサを必要としないので,コストの低減
に寄与し得る。According to the first feature, at the time of emergency braking in which the input rod is rapidly advanced, the valve piston receives the delay effect of the delay means and advances with the input piston while maintaining the substantially advanced position. The air inlet valve seat of the valve is separated from the valve body of the valve body and opened to the maximum at the same time as the input rod advances, so that a large amount of air is introduced into the working chamber and the booster piston is connected between the negative pressure chamber and the working chamber. A large forward thrust due to a large pressure difference is immediately applied, so that the output of the output rod rises quickly and greatly, and it is possible to cope with emergency braking. In addition, since an expensive solenoid device and an emergency brake sensor are not required, the cost can be reduced.
【0007】一方,入力杆を普通の速度で前進させる通
常ブレーキ時には,弁ピストンは遅延手段の遅延作用を
受けることなく,入力杆と共に前進する入力ピストンに
対して戻しばねの付勢力で後退位置まで移動してから,
大気導入弁座を弁体の弁部から適度に離すので,作動室
への大気導入量を適度に制限して,出力杆の出力を程よ
く増加させることができ,違和感を生じさせない。On the other hand, during normal braking in which the input rod is advanced at a normal speed, the valve piston is not subjected to the delaying action of the delay means, and is returned to the retracted position by the biasing force of the return spring against the input piston that advances with the input rod. After moving,
Since the air introduction valve seat is appropriately separated from the valve portion of the valve body, the amount of air introduced into the working chamber can be restricted appropriately, and the output of the output rod can be moderately increased.
【0008】また本発明は,上記特徴に加えて,前記遅
延手段を,前記弁ピストン及び入力ピストンの一方の摺
動嵌合面に装着されて他方の摺動嵌合面に密接するシー
ル部材で構成したことを第2の特徴とする。According to the present invention, in addition to the above features, the delay means is a seal member mounted on one of the sliding fitting surfaces of the valve piston and the input piston and closely contacting the other sliding fitting surface. The configuration is a second feature.
【0009】この第2の特徴によれば,弁ピストン及び
入力ピストン間のシール部材が遅延手段を兼ねることに
なって,構成を一層簡素化し,コストを効果的に下げる
ことができる。According to the second feature, the sealing member between the valve piston and the input piston also serves as the delay means, so that the structure can be further simplified and the cost can be reduced effectively.
【0010】[0010]
【実施例の形態】本発明の実施の形態を,添付図面に示
す本発明の実施例に基づいて説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described based on embodiments of the present invention shown in the accompanying drawings.
【0011】図1は本発明の一実施例に係るタンデム型
負圧ブースタの縦断面図,図2は図1の2部拡大断面図
(休止状態),図3は上記負圧ブースタの通常ブレーキ
時の作用説明図,図4は上記負圧ブースタの緊急ブレー
キ時の作用説明図,図5は上記負圧ブースタの出力特性
を示す線図,図6は上記負圧ブースタの要部の変形例を
示す,図2に対応した断面図である。FIG. 1 is a longitudinal sectional view of a tandem type negative pressure booster according to an embodiment of the present invention, FIG. 2 is an enlarged sectional view of a part of FIG. 1 (in a rest state), and FIG. 3 is a normal brake of the negative pressure booster. FIG. 4 is a diagram illustrating the operation of the negative pressure booster at the time of emergency braking, FIG. 5 is a diagram illustrating output characteristics of the negative pressure booster, and FIG. 6 is a modified example of a main part of the negative pressure booster. FIG. 3 is a sectional view corresponding to FIG.
【0012】先ず図1及び図2において,負圧ブースタ
Bのブースタシェル1は,対向端を相互に結合する前後
一対のシェル半体1a,1bと,両シェル半体1a,1
b間に挟止されてブースタシェル1内部を前部シェル室
2と後部シェル室3とに仕切る隔壁板1cとから構成さ
れ,その後部シェル半体1bが自動車の車室前壁Dにボ
ルト8により固定して支持され,前部シェル半体1aに
は,該ブースタBにより作動されるブレーキマスタシリ
ンダMのシリンダボディMaがボルト9により固着され
る。1 and 2, a booster shell 1 of a negative pressure booster B has a pair of front and rear shell halves 1a and 1b connecting opposite ends to each other, and both shell halves 1a and 1a.
b, partition wall 1c partitioning the inside of the booster shell 1 into a front shell chamber 2 and a rear shell chamber 3, and the rear half half 1b is bolted to the front wall D of the vehicle compartment. The cylinder body Ma of the brake master cylinder M operated by the booster B is fixed to the front shell half 1a by bolts 9.
【0013】前部シェル室2は,それに前後往復動可能
に収容される前部ブースタピストン4と,その後面に重
ねて結着されると共に前部シェル半体1aと隔壁板1c
間に挟着される前部ダイヤフラム5とにより,前側の前
部負圧室2aと後側の前部作動室2bとに区画される。
そして,前部負圧室2aは,負圧導入管14を介して負
圧源V(例えば内燃機関の吸気マニホールド内部)と接
続される。The front shell chamber 2 has a front booster piston 4 accommodated therein so as to be able to reciprocate back and forth, and is bonded to and overlapped with a rear surface thereof, and has a front shell half 1a and a partition plate 1c.
The front diaphragm 5 sandwiched therebetween partitions into a front front negative pressure chamber 2a on the front side and a rear front working chamber 2b on the rear side.
The front negative pressure chamber 2a is connected to a negative pressure source V (for example, the inside of an intake manifold of an internal combustion engine) via a negative pressure introducing pipe 14.
【0014】また後部シェル室3は,それに前後往復動
可能に収容される後部ブースタピストン6と,その後面
に重ねて結着され,且つ隔壁板1cと共に両シェル半体
1a,1b間に固着される後部ダイヤフラム7とによ
り,前側の後部負圧室3aと後側の後部作動室3bとに
区画される。The rear shell chamber 3 is connected to a rear booster piston 6 housed in the rear shell chamber 3 so as to be able to reciprocate forward and backward, and is fixed between the two shell halves 1a and 1b together with the partition plate 1c. The rear diaphragm 7 defines a front rear negative pressure chamber 3a on the front side and a rear operating chamber 3b on the rear side.
【0015】前,後部ブースタピストン4,6はそれぞ
れ鋼板により環状に成形されており,これらは中心部に
固着される合成樹脂製の弁筒10を介して一体に連結さ
れる。弁筒10は,隔壁板1cにシール部材11を介し
て,また後部シェル半体1bの中心部に形成された後方
延長筒12にシール部材13を介して摺動自在に支承さ
れる。両ブースタピストン4,6の後退限は,後部ダイ
ヤフラム7の後面に多数隆起させた突起7aがブースタ
シェル1の後壁に当接することにより規定される。The front and rear booster pistons 4 and 6 are each formed in an annular shape from a steel plate, and are integrally connected via a synthetic resin valve cylinder 10 fixed to the center. The valve cylinder 10 is slidably supported by a partition plate 1c via a seal member 11 and a rear extension cylinder 12 formed at the center of the rear shell half 1b via a seal member 13. The retreat limit of both booster pistons 4, 6 is defined by a large number of raised projections 7 a abutting the rear wall of the booster shell 1 on the rear surface of the rear diaphragm 7.
【0016】弁筒10には,その内周面に摺動自在に嵌
合する入力ピストン18,この入力ピストン18に連結
する入力杆20,及びこの入力杆20の前後動に応じて
作動室2b,3bを負圧室2a,3aと大気とに連通切
換えする制御弁38とが配設される。入力ピストン18
は,弁筒10の内周面に摺動自在に嵌合するピストン部
18aと,このピストン部18aから後方へ突出する連
結筒部18bとより構成されており,その連結筒部18
b内側に入力杆20の球状前端部20aが嵌合されると
共に,その抜け止めのために連結筒部18bの一部19
がかしめられる。こうして入力杆20は入力ピストン1
8に首振り可能に連結される。入力杆20の後端には,
これを前進作動するブレーキペダルPが連結される。An input piston 18 slidably fitted to the inner peripheral surface of the valve cylinder 10, an input rod 20 connected to the input piston 18, and an operating chamber 2b in accordance with the forward and backward movement of the input rod 20. , 3b are connected to the negative pressure chambers 2a, 3a and the atmosphere. Input piston 18
Is constituted by a piston portion 18a slidably fitted to the inner peripheral surface of the valve cylinder 10 and a connecting tube portion 18b projecting rearward from the piston portion 18a.
The spherical front end portion 20a of the input rod 20 is fitted inside the b.
Is caulked. Thus, the input rod 20 is the input piston 1
8 is swingably connected. At the rear end of the input rod 20,
A brake pedal P for operating this forward is connected.
【0017】入力ピストン18の連結筒部18b外周面
には,円筒状の弁ピストン33が摺動可能に嵌装され
る。この弁ピストン33は,入力ピストン18のピスト
ン部18aに当接する前進位置F(図2参照)と,連結
筒部18bに係止されるストッパ環45に当接する後退
位置R(図3参照)との間を所定ストロークsをもって
摺動し得るもので,この弁ピストン33と入力ピストン
18のピストン部18aとの間には,弁ピストン33を
後退位置Rに向かって付勢する戻しばね44が縮設され
る。弁ピストン33及び連結筒部18bの一方の摺動嵌
合面に形成された環状溝46には,他方の摺動嵌合面に
密接するシール部材としてのOリング47が装着され
る。上記環状溝46は,図示例では,弁ピストン33の
内周面に設けたが,入力ピストン18の外周面に設ける
こともできる。このOリング47は,弁ピストン33及
び入力ピストン18の摺動嵌合部のシールを行うのみな
らず,戻しばね44の付勢力による弁ピストン33の前
進位置Fからの後退を摩擦により遅延させる遅延手段を
構成する。A cylindrical valve piston 33 is slidably fitted on the outer peripheral surface of the connecting cylindrical portion 18b of the input piston 18. The valve piston 33 has a forward position F (see FIG. 2) in contact with the piston portion 18a of the input piston 18, and a retracted position R (see FIG. 3) in contact with a stopper ring 45 locked on the connecting cylinder portion 18b. Between the valve piston 33 and the piston portion 18a of the input piston 18, a return spring 44 for urging the valve piston 33 toward the retreat position R is contracted. Is established. An O-ring 47 as a seal member that is in close contact with the other sliding fitting surface is mounted in the annular groove 46 formed on one sliding fitting surface of the valve piston 33 and the connecting cylinder portion 18b. Although the annular groove 46 is provided on the inner peripheral surface of the valve piston 33 in the illustrated example, it may be provided on the outer peripheral surface of the input piston 18. The O-ring 47 not only seals the sliding fitting portion of the valve piston 33 and the input piston 18 but also delays the retraction of the valve piston 33 from the forward position F by the urging force of the return spring 44 due to friction. Configure means.
【0018】尚,上記環状溝46には,図6に示すよう
に,上記Oリング47に代えて断面方形のシール部材4
7′を装着することもできる。As shown in FIG. 6, instead of the O-ring 47, the sealing member 4 having a rectangular cross section is provided in the annular groove 46.
7 'can also be attached.
【0019】弁筒10には,前後の負圧室2a,3a間
を連通する第1連通路28aと,前後の作動室2b,3
b間を連通する第2連通路28bと,第1連通路28a
に連なって弁筒10内周面に開口する第1ポート29a
と,第2連通路28bに連なると共に,第1ポート29
aより前方で弁筒10内周面に開口する第2ポート29
bとが形成される。それら第1及び第2ポート29a,
29bの前後方向中間部の弁筒10内周面に環状の負圧
導入弁座30とが形成される。また前記弁ピストン33
の後端には,第2ポート29bに連なる環状通路32を
挟んで負圧導入弁座30に囲繞される環状の大気導入弁
座31が形成されており,負圧導入弁座30及び大気導
入弁座31に対向する共通一個の弁体34が弁筒10内
に配設される。この弁体34は,負圧導入弁座30及び
大気導入弁座31に着座可能に対向する環状の弁部34
aを前端に,環状の取付けビード部34bを後端に,そ
の両部分34a,34bを軸方向相対変位可能に連結す
るダイヤフラム部34cを中間部にそれぞれ形成してな
るもので,取付けビード部34bは,弁筒10の後部内
周面に嵌着される円筒状の弁ホルダ35の前端部によ
り,弁筒10内周面に取付けられる。そして,その弁部
34aを両弁座30,31との着座方向へ付勢する弁ば
ね36が弁部34aと入力杆20との間に縮設される。
前記戻しばね44のセット荷重は,この燃焼ばね36の
セット荷重のそれより小さく設定される。The valve cylinder 10 has a first communication passage 28a communicating between the front and rear negative pressure chambers 2a and 3a, and the front and rear operation chambers 2b and 3a.
b and a first communication passage 28a communicating between the first communication passage 28b and the first communication passage 28a.
The first port 29a which opens to the inner peripheral surface of the valve cylinder 10
And the second communication passage 28b and the first port 29
a second port 29 that opens to the inner peripheral surface of the valve cylinder 10 in front of
b is formed. These first and second ports 29a,
An annular negative pressure introducing valve seat 30 is formed on the inner peripheral surface of the valve cylinder 10 at the middle part in the front-rear direction of 29b. The valve piston 33
At the rear end, an annular air introduction valve seat 31 is formed which is surrounded by a negative pressure introduction valve seat 30 with an annular passage 32 connected to the second port 29b interposed therebetween. One common valve body 34 facing the valve seat 31 is provided in the valve cylinder 10. The valve body 34 has an annular valve portion 34 that can be seated on the negative pressure introduction valve seat 30 and the atmosphere introduction valve seat 31.
a at the front end, an annular mounting bead portion 34b at the rear end, and a diaphragm portion 34c connecting the two portions 34a, 34b so as to be axially displaceable relative to each other. Is attached to the inner peripheral surface of the valve cylinder 10 by the front end of a cylindrical valve holder 35 fitted to the inner peripheral surface of the rear part of the valve cylinder 10. A valve spring 36 for urging the valve portion 34a in the seating direction between the valve seats 30 and 31 is contracted between the valve portion 34a and the input rod 20.
The set load of the return spring 44 is set smaller than that of the combustion spring 36.
【0020】以上において,上記両弁座30,31,弁
体34及び弁ばね36は制御弁38を構成する。In the above, the two valve seats 30, 31, the valve body 34 and the valve spring 36 constitute a control valve 38.
【0021】後方延長筒12の後端には,中心部に大気
導入口39が開口する内向きフランジ12aが一体に形
成されており,このフランジ12aの内側面に当接して
入力杆20の後退限を規定するストッパ板40が入力杆
20に前後方向調節可能に固着され,その後退限に向か
って入力杆20は,弁ホルダ35に支持される入力戻し
ばね41により付勢される。At the rear end of the rear extension cylinder 12, an inward flange 12a having an air inlet 39 opened at the center is integrally formed, and the input rod 20 is retracted by contacting the inner surface of the flange 12a. A stopper plate 40 defining a limit is fixed to the input rod 20 so as to be adjustable in the front-rear direction, and the input rod 20 is biased toward the retreat limit by an input return spring 41 supported by the valve holder 35.
【0022】また弁筒10の後端部内周には,エアフィ
ルタ42が装着され,それを通して弁体34の内側は大
気導入口39と常時連通している。上記エアフィルタ4
2は,入力杆20の弁筒10に対する前後動を妨げない
ように柔軟性を有する。An air filter 42 is mounted on the inner periphery of the rear end of the valve cylinder 10, through which the inside of the valve body 34 is always in communication with the air inlet 39. Air filter 4
2 has flexibility so as not to hinder the forward and backward movement of the input rod 20 with respect to the valve cylinder 10.
【0023】弁筒10の前端部は大径ピストン15に形
成され,この大径ピストン15の中心部に形成されて,
その前面に開口するシリンダ孔16に,大径ピストン1
5より一定の割合で縮径した小径ピストン17が摺動自
在に嵌装され,この小径ピストン17は,図示例の場
合,前記弁ピストン33の前端一体に連設される。大径
ピストン15の外周にはカップ体21が摺動自在に嵌合
され,このカップ体21には,後端面を大径ピストン1
5に当接させる偏平な弾性ピストン22が充填される。
前記小径ピストン17は,通常,この弾性ピストン22
後端面に所定間隙gを存して対置されるもので,その所
定間隙gは,弁ピストン33の入力ピストン18に対す
る前記摺動ストロークsより大きく設定される。The front end of the valve cylinder 10 is formed in a large-diameter piston 15, and formed in the center of the large-diameter piston 15.
A large-diameter piston 1 is inserted into a cylinder hole 16
A small-diameter piston 17 reduced in diameter at a fixed ratio from 5 is slidably fitted. In the case of the illustrated example, the small-diameter piston 17 is connected to the front end of the valve piston 33 integrally. A cup 21 is slidably fitted around the outer periphery of the large-diameter piston 15, and the rear end face of the cup 21 is attached to the large-diameter piston 1.
5 is filled with a flat elastic piston 22.
The small-diameter piston 17 is usually provided with the elastic piston 22.
The rear end face is opposed to the predetermined gap g, and the predetermined gap g is set to be larger than the sliding stroke s of the valve piston 33 with respect to the input piston 18.
【0024】以上において,大径ピストン15,小径ピ
ストン17,弾性ピストン22及びカップ体21は,入
力杆20に対する入力とブースタピストン4,6の推力
との合力を出力杆25に伝達する反力機構24を構成す
る。In the above, the large-diameter piston 15, the small-diameter piston 17, the elastic piston 22, and the cup body 21 constitute a reaction force mechanism for transmitting the resultant force of the input to the input rod 20 and the thrust of the booster pistons 4, 6 to the output rod 25. 24.
【0025】カップ体21の前面には出力杆25が突設
され,この出力杆25は前記ブレーキマスタシリンダM
のピストンMbに連接される。またカップ体21及び弁
筒10の前端面に当接するリテーナ26が配設され,こ
のリテーナ26とブースタシェル1の前壁との間に弁筒
戻しばね27が縮設される。An output rod 25 projects from the front surface of the cup body 21. The output rod 25 is connected to the brake master cylinder M.
Of the piston Mb. In addition, a retainer 26 is provided in contact with the cup body 21 and the front end face of the valve cylinder 10, and a valve cylinder return spring 27 is contracted between the retainer 26 and the front wall of the booster shell 1.
【0026】次にこの実施例の作用について説明する。 [負圧ブースタの休止]負圧ブースタBの休止状態で
は,図1及び図2に示すように,入力杆20がストッパ
板40を後方延長筒12の内向きフランジ12aに当接
させる後退限に位置すると共に,両ブースタピストン
4,6が後部ダイヤフラム7の突起7aをブースタシェ
ル1の後壁に当接させる後退限に位置しており,制御弁
38は,弁体34の弁部34aを大気導入弁座31及び
負圧導入弁座30に着座させて両作動室2b,3bを両
負圧室2a,3a及び大気導入口39の何れとも不通に
した中立状態となっている。Next, the operation of this embodiment will be described. [Pause of Negative Pressure Booster] In the rest state of the negative pressure booster B, as shown in FIGS. 1 and 2, the input rod 20 is at the retreat limit where the stopper plate 40 contacts the inward flange 12 a of the rear extension cylinder 12. And the booster pistons 4 and 6 are located at the retreat limit where the projection 7a of the rear diaphragm 7 abuts on the rear wall of the booster shell 1, and the control valve 38 controls the valve portion 34a of the valve body 34 to the atmosphere. The operation chambers 2b, 3b are seated on the introduction valve seat 31 and the negative pressure introduction valve seat 30, and are in a neutral state in which the two working chambers 2b, 3b are not communicated with any of the negative pressure chambers 2a, 3a and the air introduction port 39.
【0027】この場合,弁ピストン33を後退方向へ付
勢する戻しばね44のセット荷重が弁部34aを前方へ
付勢する燃焼ばね36のセット荷重より小さく設定され
ているから,入力戻しばね41の付勢力により入力杆2
0が後退限に保持されることに伴い,弁ピストン33
は,大気導入弁座31を弁部34aに密着させつゝ戻し
ばね44を圧縮させて,入力ピストン18上の前進位置
Fを占めている。In this case, since the set load of the return spring 44 for urging the valve piston 33 in the backward direction is set smaller than the set load of the combustion spring 36 for urging the valve portion 34a forward, the input return spring 41 is set. Input rod 2 by the urging force of
0 is held at the retreat limit, the valve piston 33
The air-introducing valve seat 31 is brought into close contact with the valve portion 34a and the return spring 44 is compressed to occupy the forward position F on the input piston 18.
【0028】一方,弁ピストン33及び入力ピストン1
8の摺動嵌合面間のOリング47は,弁ピストン33外
周の負圧が弁ピストン33及び入力ピストン18間を通
って弁体34内側へリークするのを阻止している。 [通常ブレーキ]車両を制動すべくブレーキペダルPを
普通の速度で踏込み,入力杆20,入力ピストン18及
び弁ピストン33を前進させれば,この弁ピストン33
の普通の前進速度では,Oリング47の遅延作用に殆ど
影響されるとなく,弁ピストン33は,図3に示すよう
に,戻しばね44の付勢力をもって入力ピストン18上
を後退位置Rに向かって相対的に摺動する。そして,弁
ピストン33が後退位置Rに達すると,入力杆20,入
力ピストン18及び弁ピストン33の三者が一体となっ
て前進するが,当初,両ブースタピストン4,6は不動
であるから,弁ピストン33の大気導入弁座31が弁体
34の弁部34aから適度に離れて,第2ポート29b
を環状通路32を介して大気導入口39に適度に連通さ
せる。その結果,大気導入口39から弁筒10内に流入
した大気は大気導入弁座31及び弁部34a間で適度に
流量を制限されつゝ,第2ポート29bを経て両作動室
2b,3bに素早く導入され,該室2b,3bを両負圧
室2a,3aより高圧にするので,それらの気圧差に基
づく前方推力を得て両ブースタピストン4,6は,弁筒
10及び大径ピストン15を伴いながら弁筒戻しばね2
7の力に抗して前進作動し,大径ピストン15及び弾性
ピストン22を介してカップ体21,即ち出力杆25を
前方へ押動する。On the other hand, the valve piston 33 and the input piston 1
The O-ring 47 between the sliding fitting surfaces 8 prevents the negative pressure on the outer periphery of the valve piston 33 from leaking into the valve body 34 between the valve piston 33 and the input piston 18. [Normal brake] When the brake pedal P is depressed at a normal speed to brake the vehicle and the input rod 20, the input piston 18 and the valve piston 33 are advanced, the valve piston 33
At the normal forward speed, the valve piston 33 is almost unaffected by the delay action of the O-ring 47, and the biasing force of the return spring 44 moves toward the retreat position R on the input piston 18 as shown in FIG. And relatively slide. When the valve piston 33 reaches the retreat position R, the input rod 20, the input piston 18 and the valve piston 33 move forward as a unit, but initially, both booster pistons 4 and 6 are immovable. When the air introduction valve seat 31 of the valve piston 33 is appropriately separated from the valve portion 34a of the valve body 34, the second port 29b
Through the annular passage 32 to the atmosphere inlet 39 appropriately. As a result, the air flowing into the valve cylinder 10 from the air inlet 39 is appropriately restricted in the flow rate between the air inlet valve seat 31 and the valve portion 34a, and passes through the second port 29b to the two working chambers 2b and 3b. Since the chambers 2b and 3b are quickly introduced to make the chambers 2b and 3b higher in pressure than the negative pressure chambers 2a and 3a, the forward thrust based on the pressure difference between them is obtained, so that the two booster pistons 4 and 6 become the valve cylinder 10 and the large-diameter piston Valve return spring 2 with
7, the cup 21, that is, the output rod 25 is pushed forward through the large-diameter piston 15 and the elastic piston 22.
【0029】ところで,反力機構24の弾性ピストン2
2及び小径ピストン17間には,当初,弁ピストン33
の入力ピストン18に対する摺動ストロークsより大き
い所定間隙gが存在しているので,大気導入弁座31が
弁部34aから離れてから小径ピストン17が弾性ピス
トン22に当接するまでは,入力杆20に若干の自由な
前進ストロークが残っており,入力杆20は,この前進
ストロークを前進する間は反力機構24から反力を受け
ないため,出力杆25の出力は,図5の線a−bのよう
に適度にジャンピングし,これによりブレーキマスタシ
リンダMのピストンMbを適度に急速作動して,車輪ブ
レーキを素早く且つ違和感なく作動することができる。The elastic piston 2 of the reaction force mechanism 24
2 and the small-diameter piston 17 initially have a valve piston 33
Since there is a predetermined gap g larger than the sliding stroke s of the input rod 18 with respect to the input piston 18, the input rod 20 is not moved until the small-diameter piston 17 comes into contact with the elastic piston 22 after the air introduction valve seat 31 is separated from the valve portion 34 a. 5, the input rod 20 does not receive a reaction force from the reaction force mechanism 24 during the advance of the forward stroke, so that the output of the output rod 25 becomes a line a-a in FIG. As shown by b, the jumping is appropriately performed, whereby the piston Mb of the brake master cylinder M is appropriately rapidly operated, and the wheel brake can be quickly and smoothly operated.
【0030】その直後,小径ピストン17が弾性ピスト
ン22に当接するようになると,弾性ピストン22の後
面には,大径ピストン15に加わる両ブースタピストン
4,6の推力の他に,入力杆20から小径ピストン17
に加わる操縦者の踏力とが作用し,また弾性ピストン2
2の前端面には出力杆25の作動反力が作用しているの
で,弾性ピストン22は圧縮されて,その一部をシリン
ダ孔16に食み出させながら出力杆25の作動反力の一
部を入力杆20に伝達することになり,操縦者は出力杆
25の出力,即ち制動力の大きさを感受するようにな
る。その結果,出力杆25の出力は,倍力限界に達する
までは図5の線b−cのように,入力杆20の入力に比
例して増加する。Immediately thereafter, when the small-diameter piston 17 comes into contact with the elastic piston 22, the rear surface of the elastic piston 22 receives not only the thrust of the booster pistons 4 and 6 applied to the large-diameter piston 15 but also the input rod 20. Small diameter piston 17
And the elastic force of the elastic piston 2
Since the operating reaction force of the output rod 25 is acting on the front end face of the elastic rod 2, the elastic piston 22 is compressed and a part of the elastic piston 22 protrudes into the cylinder hole 16 to reduce the operating reaction force of the output rod 25. The part is transmitted to the input rod 20, so that the operator can sense the output of the output rod 25, that is, the magnitude of the braking force. As a result, the output of the output rod 25 increases in proportion to the input of the input rod 20, as indicated by the line bc in FIG.
【0031】その間,ブースタピストン4,6と一体の
弁筒10は,入力杆20の前進量だけ前進するもので,
入力杆20が前進を止めると,弁筒10と共に前進して
きた弁体34が大気導入弁座31に再び着座して,作動
室2b,3bへの大気のそれ以上の導入を阻止するの
で,ブースタピストン4,6の前進も停止し,入力に対
応した倍力出力が得られることになる。In the meantime, the valve cylinder 10 integrated with the booster pistons 4 and 6 advances by the amount of advance of the input rod 20.
When the input rod 20 stops moving forward, the valve body 34 that has moved forward together with the valve cylinder 10 is seated again on the air introduction valve seat 31 and prevents further introduction of air into the working chambers 2b and 3b. The advance of the pistons 4 and 6 also stops, and a boost output corresponding to the input is obtained.
【0032】出力杆25の出力が倍力限界を超えると,
ブースタピストン4,6の気圧差による推力が最大とな
り,大気導入弁座31は弁体34から離間したまゝとな
るので,出力杆25の出力は,ブースタピストン4,6
の気圧差による最大推力と,ブレーキペダルPへの踏力
による入力杆20の推力との和となる(図5の線c−d
参照)。 [ブレーキ解除]車両の制動状態を解除すべく,ブレー
キペダルPから踏力を解放すると,先ず入力杆20及び
入力ピストン18が入力戻しばね41の力をもって後退
する。このとき,大気導入弁座31が弁体34の弁部3
4aに密着すると,弁ピストン33は,戻しばね44を
圧縮させつゝ入力ピストン18に対して相対的に前進位
置Fへと移動し,その後は入力ピストン18と共に後退
して,弁部34aを負圧導入弁座30から大きく離間さ
せるので,両作動室2b,3bが第2ポート29b,環
状通路32及び第1ポート29aを介して両負圧室2
a,3aと連通する。その結果,両作動室2b,3bへ
の大気の導入が阻止される一方,両作動室2b,3bの
空気が両負圧室2a,3aを経て負圧限Vに吸入され,
それらの気圧差が無くなるため,ブースタピストン4,
6も,弁筒戻しばね27の力をもって後退し,マスタシ
リンダMの作動を解除していく。When the output of the output rod 25 exceeds the boosting limit,
The thrust due to the pressure difference between the booster pistons 4 and 6 is maximized, and the air introduction valve seat 31 remains separated from the valve body 34. Therefore, the output of the output rod 25 is reduced by the booster pistons 4 and 6.
5 and the thrust of the input rod 20 due to the depression force on the brake pedal P (the line cd in FIG. 5).
reference). [Brake release] When the pedaling force is released from the brake pedal P in order to release the braking state of the vehicle, first, the input rod 20 and the input piston 18 are retracted by the force of the input return spring 41. At this time, the air introduction valve seat 31 is connected to the valve portion 3 of the valve body 34.
When the valve piston 33 comes into close contact with the input piston 18, the valve piston 33 moves to the forward position F relative to the input piston 18 while compressing the return spring 44. Since the working chambers 2b and 3b are largely separated from the pressure introducing valve seat 30, the two working chambers 2b and 3b are connected via the second port 29b, the annular passage 32 and the first port 29a.
a, 3a. As a result, the introduction of air into both working chambers 2b and 3b is prevented, while the air in both working chambers 2b and 3b is sucked into the negative pressure limit V via both negative pressure chambers 2a and 3a.
Since those pressure differences disappear, the booster piston 4,
6 also retreats with the force of the valve cylinder return spring 27, and releases the operation of the master cylinder M.
【0033】入力杆20がストッパ板40を後方延長筒
12の内向きフランジ12aに当接させる後退限まで後
退すると,後部ブースタピストン6は,後部ダイヤフラ
ム7の突起7aをブースタシェル1の後壁に当接させる
後退限まで戻り,負圧導入弁座30をも弁部34aに密
着させ,制御弁38を当初の中立状態にする。 [緊急ブレーキ]ブレーキペダルPを急速に踏み込む緊
急ブレーキ時には,図4に示すように,入力ピストン1
8の前進速度が速いため,弁ピストン33はOリング4
7の摩擦による遅延作用を受けて,略前進位置Fを保っ
たまゝ入力ピストン18と共に前進する。したがって,
弁ピストン33の大気導入弁座31は,入力杆20の前
進と同時に弁体34の弁部34aから離れ,大気が作動
室2b,3bへ直ちに導入される。しかも,この場合
は,大気導入弁座31が弁部34aから離れてから小径
ピストン17が弾性ピストン22に当接するまでの入力
杆20の自由な前進ストロークは,前述の通常ブレーキ
時に比して大きいから,入力杆20がこの大きな前進ス
トロークを前進する間に,大気導入弁座31が最大に開
放されて,作動室2b,3bに大量の大気が導入される
と共に,出力杆25の出力が図5の線a−b′のように
大きくジャンピングする。かくして,高価なソレノイド
装置及び緊急ブレーキセンサを用いることなく,出力杆
25の出力を素早く且つ大きく立ち上がらせ,緊急ブレ
ーキに対応することができる。When the input rod 20 retreats to the retreat limit where the stopper plate 40 contacts the inward flange 12a of the rear extension cylinder 12, the rear booster piston 6 moves the projection 7a of the rear diaphragm 7 to the rear wall of the booster shell 1. Returning to the retreat limit to make contact, the negative pressure introduction valve seat 30 is also brought into close contact with the valve portion 34a, and the control valve 38 is returned to the initial neutral state. [Emergency Braking] At the time of emergency braking in which the brake pedal P is rapidly depressed, as shown in FIG.
8 has a high forward speed, the valve piston 33 has an O-ring 4
Under the delay effect of the friction of 7, the robot advances with the input piston 18 while maintaining the substantially forward position F. Therefore,
The air introduction valve seat 31 of the valve piston 33 is separated from the valve portion 34a of the valve body 34 at the same time when the input rod 20 advances, and the air is immediately introduced into the working chambers 2b and 3b. Moreover, in this case, the free forward stroke of the input rod 20 from the time when the air introducing valve seat 31 is separated from the valve portion 34a to the time when the small-diameter piston 17 comes into contact with the elastic piston 22 is larger than in the case of the above-described normal braking. From this, while the input rod 20 advances this large forward stroke, the air introduction valve seat 31 is opened to the maximum, a large amount of air is introduced into the working chambers 2b and 3b, and the output of the output rod 25 is reduced. The jump is large as indicated by the line ab ′ of FIG. Thus, the output of the output rod 25 can be quickly and largely raised without using an expensive solenoid device and an emergency brake sensor, so that emergency braking can be handled.
【0034】大気導入弁座31が最大に開放されてから
一定時間が経過すると,弁ピストン33は戻しばね44
の付勢力をもって後退位置Rまで戻り,通常ブレーキ状
態となるので,出力杆25の出力は図5の線b′−c−
dを辿ることになる。When a certain period of time has passed since the air introduction valve seat 31 was opened to the maximum, the valve piston 33 is returned to the return spring 44.
5 returns to the retreat position R and enters the normal braking state, so that the output of the output rod 25 becomes the line b'-c- in FIG.
d.
【0035】本発明は,上記実施例に限定されるもので
はなく,その要旨を逸脱しない範囲で種々の設計変更が
可能である。例えば,負圧ブースタBは,ブースタピス
トンを単一とするシングル型に構成することもできる。
また反力機構24の小径ピストン17は,弁ピストン3
3と別体に構成して,弁ピストン33に当接配置するこ
ともできる。また負圧ブースタBの休止状態では,制御
弁38において弁体34の弁部34aを負圧導入弁座3
0から離座させておくようにすることもできる。The present invention is not limited to the above embodiment, and various design changes can be made without departing from the gist of the present invention. For example, the negative pressure booster B may be configured as a single type having a single booster piston.
The small-diameter piston 17 of the reaction force mechanism 24 is
3 and can be arranged in contact with the valve piston 33. When the negative pressure booster B is at rest, the valve portion 34a of the valve body 34 in the control valve 38 is connected to the negative pressure introduction valve seat 3.
It can also be made to leave from zero.
【0036】[0036]
【発明の効果】以上のように本発明の第1の特徴によれ
ば,入力杆及び反力機構間を連結する入力ピストンに弁
ピストンを,これが入力ピストンに対して軸方向に沿う
後退位置及び前進位置間を摺動し得るように嵌合し,こ
の弁ピストンの後端に形成される大気導入弁座と,弁筒
に形成されてこの大気導入弁座を囲繞する負圧導入弁座
と,これら大気導入弁座及び負圧導入弁座に着座可能に
対置される共通の弁部を前端に有して弁筒の内周面に取
付けられる筒状の弁体と,弁部を大気導入弁座及び負圧
導入弁座との着座方向へ付勢する弁ばねとで制御弁を構
成し,弁筒に,負圧室に連通して負圧導入弁座及び弁体
間に開口する第1ポートと,作動室に連通して大気導入
弁座及び負圧導入弁座間に開口する第2ポートとを設け
る一方,弁体の内側を大気に連通し,弁ピストンを,戻
しばねの,弁ばねより小さいセット荷重をもって後退位
置側へ付勢すると共に,この弁ピストン及び入力ピスト
ン間に,弁ピストンの戻しばねの付勢力による前進位置
からの後退を遅延させる遅延手段を設けたので,入力杆
を急速前進させる緊急ブレーキ時には,弁ピストンの大
気導入弁座が入力杆の前進と同時に弁体の弁部から大き
く離れて最大に開放されることにより,作動室に大量の
大気を導入し,ブースタピストンに気圧差による大なる
前進推力を即座に与えて,出力杆の出力を素早く且つ大
きく立ち上がらせ,緊急ブレーキに対応することがで
き,一方,入力杆を普通の速度で前進させる通常ブレー
キ時には,大気導入弁座を弁体の弁部から適度に離し
て,作動室への大気導入量を適度に制限し,出力杆の出
力を程よく増加させることができ,違和感を生じさせな
い。しかも,高価なソレノイド装置や緊急ブレーキセン
サを必要としないので,コストの低減に寄与し得る。As described above, according to the first aspect of the present invention, the input piston connecting the input rod and the reaction force mechanism is provided with the valve piston, which is located at the retracted position along the axial direction with respect to the input piston, and An air introduction valve seat formed at the rear end of the valve piston, which is slidably fitted between the advance positions, and a negative pressure introduction valve seat formed on the valve cylinder and surrounding the air introduction valve seat. A cylindrical valve body which is mounted on the inner peripheral surface of a valve cylinder having a common valve portion at the front end opposed to the air introduction valve seat and the negative pressure introduction valve seat so as to be seated, A control valve is constituted by a valve seat and a valve spring which urges in a seating direction with the negative pressure introducing valve seat, and a control valve communicates with the valve cylinder to the negative pressure chamber and opens between the negative pressure introducing valve seat and the valve body. One port and a second port communicating with the working chamber and opening between the air introduction valve seat and the negative pressure introduction valve seat are provided. The valve piston is urged to the retracted position with a set load of the return spring smaller than that of the valve spring, and the forward position between the valve piston and the input piston is caused by the urging force of the return spring of the valve piston. At the time of emergency braking, in which the input rod is rapidly advanced, the air introduction valve seat of the valve piston is largely separated from the valve portion of the valve body at the same time as the input rod is advanced, so that it is opened to the maximum during emergency braking. As a result, a large amount of air is introduced into the working chamber, a large forward thrust due to the pressure difference is immediately applied to the booster piston, and the output of the output rod rises quickly and greatly, and it is possible to respond to emergency braking. On the other hand, during normal braking in which the input rod moves forward at a normal speed, the air introduction valve seat is appropriately separated from the valve section of the valve body to appropriately restrict the amount of air introduced into the working chamber. , It is possible to moderately increase the output of the output rod, does not cause discomfort. In addition, since an expensive solenoid device and an emergency brake sensor are not required, the cost can be reduced.
【0037】また本発明の第2の特徴によれば,遅延手
段を,弁ピストン及び入力ピストンの一方の摺動嵌合面
に装着されて他方の摺動嵌合面に密接するシール部材で
構成したので,弁ピストン及び入力ピストン間のシール
部材が遅延手段を兼ねることになって,構成を一層簡素
化し,コストを効果的に下げることができる。According to a second feature of the present invention, the delay means is constituted by a seal member mounted on one of the sliding fitting surfaces of the valve piston and the input piston and closely contacting the other sliding fitting surface. As a result, the seal member between the valve piston and the input piston also serves as the delay means, so that the configuration can be further simplified and the cost can be effectively reduced.
【図1】本発明の一実施例に係るタンデム型負圧ブース
タの縦断面図。FIG. 1 is a longitudinal sectional view of a tandem type negative pressure booster according to one embodiment of the present invention.
【図2】図1の2部拡大断面図(休止状態)。FIG. 2 is an enlarged sectional view of a part of FIG. 1 (resting state).
【図3】上記負圧ブースタの通常ブレーキ時の作用説明
図。FIG. 3 is a diagram illustrating the operation of the negative pressure booster during normal braking.
【図4】上記負圧ブースタの緊急ブレーキ時の作用説明
図。FIG. 4 is a diagram illustrating the operation of the negative pressure booster during emergency braking.
【図5】上記負圧ブースタの出力特性を示す線図。FIG. 5 is a diagram showing output characteristics of the negative pressure booster.
【図6】上記負圧ブースタの要部の変形例を示す,図2
に対応した断面図。FIG. 6 shows a modification of a main part of the negative pressure booster, FIG.
Sectional drawing corresponding to FIG.
B・・・・負圧ブースタ F・・・・弁ピストンの前進位置 R・・・・弁ピストンの後退位置 V・・・・負圧源 s・・・・弁ピストンの摺動ストローク 1・・・・ブースタシェル 2a・・・負圧室(前部負圧室) 3a・・・負圧室(後部負圧室) 2b・・・作動室(前部作動室) 3b・・・作動室(後部作動室) 4・・・・ブースタピストン(前部ブースタピストン) 6・・・・ブースタピストン(後部ブースタピストン) 10・・・弁筒 18・・・入力ピストン 20・・・入力杆 24・・・反力機構 25・・・出力杆 29a・・第1ポート 29b・・第2ポート 30・・・負圧導入弁座 31・・・大気導入弁座 33・・・弁ピストン 34・・・弁体 34a・・弁部 36・・・弁ばね 38・・・制御弁 44・・・戻しばね 47・・・遅延手段(Oリング) 47′・・遅延手段(シール部材) B: Negative pressure booster F: Forward position of valve piston R: Retracted position of valve piston V: Negative pressure source s: Sliding stroke of valve piston 1 ..Booster shell 2a: negative pressure chamber (front negative pressure chamber) 3a: negative pressure chamber (rear negative pressure chamber) 2b: working chamber (front working chamber) 3b: working chamber ( Rear working chamber 4 Booster piston (Front booster piston) 6 Booster piston (Rear booster piston) 10 Valve cylinder 18 Input piston 20 Input rod 24・ Reaction force mechanism 25 ・ ・ ・ Output rod 29a ・ ・ First port 29b ・ ・ Second port 30 ・ ・ ・ Negative pressure introduction valve seat 31 ・ ・ ・ Atmospheric introduction valve seat 33 ・ ・ ・ Valve piston 34 ・ ・ ・ Valve Body 34a Valve part 36 Valve spring 38 Control valve 44 Return spring 4 ... delay means (O-ring) 47 '... delay means (seal member)
───────────────────────────────────────────────────── フロントページの続き (72)発明者 川上 洋生 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内 Fターム(参考) 3D048 BB21 BB37 CC27 EE00 EE15 EE16 EE17 EE20 EE29 QQ08 ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Hiroki Kawakami 1-4-1 Chuo, Wako-shi, Saitama F-term in Honda R & D Co., Ltd. (Reference) 3D048 BB21 BB37 CC27 EE00 EE15 EE16 EE17 EE20 EE29 QQ08
Claims (2)
圧源(V)に連なる前側の負圧室(2a,3a)と後側
の作動室(2b,3b)とに区画するブースタピストン
(4,6)を収容し,このブースタピストン(4,6)
に,前記ブースタシェル(1)の後壁に摺動自在に支承
される弁筒(10)を連設し,この弁筒(10)内に,
前後動可能の入力杆(20)と,この入力杆(20)の
前後動に応じて前記作動室(2b,3b)を前記負圧室
(2a,3a)と大気とに連通切換えする制御弁(3
8)とを配設し,前記弁筒(10)及び入力杆(20)
と,前記ブースタシェル(1)に摺動可能に支持される
出力杆(25)との間に,入力杆(20)に対する入力
と,作動室(2b,3b)及びを負圧室(2a,3a)
間の気圧差による前記ブースタピストン(4,6)の推
力との合力を該出力杆(25)に伝達する反力機構(2
4)を介裝した負圧ブースタにおいて,前記入力杆(2
0)及び反力機構(24)間を連結する入力ピストン
(18)に弁ピストン(33)を,これが入力ピストン
(18)に対して軸方向に沿う後退位置(R)及び前進
位置(F)間を摺動し得るように嵌合し,この弁ピスト
ン(33)の後端に形成される大気導入弁座(31)
と,前記弁筒(10)に形成されてこの大気導入弁座
(31)を囲繞する負圧導入弁座(30)と,これら大
気導入弁座(31)及び負圧導入弁座(30)に着座可
能に対置される共通の弁部(34a)を前端に有して前
記弁筒(10)の内周面に取付けられる筒状の弁体(3
4)と,前記弁部(34a)を大気導入弁座(31)及
び負圧導入弁座(30)との着座方向へ付勢する弁ばね
(36)とで前記制御弁(38)を構成し,前記弁筒
(10)に,前記負圧室(2a,3a)に連通して前記
負圧導入弁座(30)及び弁体(34)間に開口する第
1ポート(29a)と,前記作動室(2b,3b)に連
通して前記大気導入弁座(31)及び負圧導入弁座(3
0)間に開口する第2ポート(29b)とを設ける一
方,前記弁体(34)の内側を大気に連通し,前記弁ピ
ストン(33)を,戻しばね(44)の,前記弁ばね
(36)より小さいセット荷重をもって前記後退位置
(R)側へ付勢すると共に,この弁ピストン(33)及
び入力ピストン(18)間に,弁ピストン(33)の前
記戻しばね(44)の付勢力による前進位置(F)から
の後退を遅延させる遅延手段(47,47′)を設けた
ことを特徴とする,負圧ブースタ。1. A booster piston which partitions a booster shell (1) into a front negative pressure chamber (2a, 3a) connected to a negative pressure source (V) and a rear working chamber (2b, 3b). (4,6), and this booster piston (4,6)
A valve cylinder (10) slidably supported on the rear wall of the booster shell (1) is connected to the valve shell (1).
An input rod (20) that can be moved back and forth, and a control valve that switches the working chambers (2b, 3b) to communicate with the negative pressure chambers (2a, 3a) and the atmosphere according to the forward and backward movement of the input rod (20). (3
8) and the valve cylinder (10) and the input rod (20).
And the output rod (25) slidably supported by the booster shell (1), the input to the input rod (20), the working chambers (2b, 3b) and the negative pressure chamber (2a, 2b). 3a)
A reaction force mechanism (2) for transmitting a resultant force of the booster piston (4, 6) to the output rod (25) due to the pressure difference between the booster pistons (4, 6).
In the negative pressure booster provided with 4), the input rod (2
0) and the input piston (18) connecting the reaction force mechanism (24) to the valve piston (33), which is a retreat position (R) and an advance position (F) along the axial direction with respect to the input piston (18). An air introduction valve seat (31) formed at the rear end of the valve piston (33) so as to be slidable therebetween.
A negative pressure introducing valve seat (30) formed in the valve cylinder (10) and surrounding the air introducing valve seat (31); and an atmosphere introducing valve seat (31) and a negative pressure introducing valve seat (30). A cylindrical valve element (3) having a common valve portion (34a) at its front end, which is opposed to the seat (3), and attached to the inner peripheral surface of the valve cylinder (10).
4) and a valve spring (36) for urging the valve portion (34a) in the seating direction of the air introduction valve seat (31) and the negative pressure introduction valve seat (30) to constitute the control valve (38). A first port (29a) communicating with the negative pressure chambers (2a, 3a) and opening between the negative pressure introduction valve seat (30) and the valve body (34); The atmosphere introduction valve seat (31) and the negative pressure introduction valve seat (3) communicate with the working chambers (2b, 3b).
0), a second port (29b) that opens between the valve spring (44) and the inside of the valve body (34) is communicated with the atmosphere, and the valve piston (33) is connected to the valve spring (44) of a return spring (44). 36) The biasing force of the return spring (44) of the valve piston (33) is applied between the valve piston (33) and the input piston (18) while urging the valve piston (33) and the input piston (18) with a smaller set load. A delay means (47, 47 ') for delaying retreat from the forward position (F) due to the pressure drop.
前記遅延手段を,前記弁ピストン(33)及び入力ピス
トン(18)の一方の摺動嵌合面に装着されて他方の摺
動嵌合面に密接するシール部材(47,47′)で構成
したことを特徴とする,負圧ブースタ。2. The negative pressure booster according to claim 1,
The delay means is constituted by a seal member (47, 47 ') mounted on one of the sliding engagement surfaces of the valve piston (33) and the input piston (18) and in close contact with the other sliding engagement surface. A negative pressure booster characterized in that:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23888399A JP3999416B2 (en) | 1999-08-25 | 1999-08-25 | Negative pressure booster |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23888399A JP3999416B2 (en) | 1999-08-25 | 1999-08-25 | Negative pressure booster |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001063551A true JP2001063551A (en) | 2001-03-13 |
JP3999416B2 JP3999416B2 (en) | 2007-10-31 |
Family
ID=17036692
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP23888399A Expired - Lifetime JP3999416B2 (en) | 1999-08-25 | 1999-08-25 | Negative pressure booster |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002337681A (en) * | 2001-03-15 | 2002-11-27 | Bosch Automotive Systems Corp | Brake booster |
EP1493642A1 (en) * | 2003-07-01 | 2005-01-05 | Nissin Kogyo Co., Ltd. | Vacuum booster |
GB2403521A (en) * | 2003-07-03 | 2005-01-05 | Trw Ltd | Vacuum brake booster having two assistance levels |
JP2014519436A (en) * | 2011-05-17 | 2014-08-14 | ローベルト ボッシュ ゲゼルシャフト ミット ベシュレンクテル ハフツング | CONTROL DEVICE FOR VEHICLE BRAKE SYSTEM AND METHOD FOR OPERATING VEHICLE BRAKE SYSTEM |
-
1999
- 1999-08-25 JP JP23888399A patent/JP3999416B2/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002337681A (en) * | 2001-03-15 | 2002-11-27 | Bosch Automotive Systems Corp | Brake booster |
EP1493642A1 (en) * | 2003-07-01 | 2005-01-05 | Nissin Kogyo Co., Ltd. | Vacuum booster |
US7021724B2 (en) | 2003-07-01 | 2006-04-04 | Nissin Kogyo Co., Ltd. | Vacuum booster |
GB2403521A (en) * | 2003-07-03 | 2005-01-05 | Trw Ltd | Vacuum brake booster having two assistance levels |
GB2403521B (en) * | 2003-07-03 | 2007-01-31 | Trw Ltd | Vacuum brake boosters |
JP2014519436A (en) * | 2011-05-17 | 2014-08-14 | ローベルト ボッシュ ゲゼルシャフト ミット ベシュレンクテル ハフツング | CONTROL DEVICE FOR VEHICLE BRAKE SYSTEM AND METHOD FOR OPERATING VEHICLE BRAKE SYSTEM |
US9539990B2 (en) | 2011-05-17 | 2017-01-10 | Robert Bosch Gmbh | Control device for a vehicle brake system and method for operating a vehicle brake system |
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