ES2893843T3 - High temperature lubricants - Google Patents
High temperature lubricants Download PDFInfo
- Publication number
- ES2893843T3 ES2893843T3 ES18000076T ES18000076T ES2893843T3 ES 2893843 T3 ES2893843 T3 ES 2893843T3 ES 18000076 T ES18000076 T ES 18000076T ES 18000076 T ES18000076 T ES 18000076T ES 2893843 T3 ES2893843 T3 ES 2893843T3
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- oil
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- weight
- additives
- grease
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/02—Well-defined hydrocarbons
- C10M105/06—Well-defined hydrocarbons aromatic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/36—Esters of polycarboxylic acids
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
- C10M107/08—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation containing butene
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M109/00—Lubricating compositions characterised by the base-material being a compound of unknown or incompletely defined constitution
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/06—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a compound of the type covered by group C10M109/00
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
- C10M2201/0626—Oxides; Hydroxides; Carbonates or bicarbonates used as thickening agents
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/102—Silicates
- C10M2201/1026—Silicates used as thickening agents
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- C10M2201/10—Compounds containing silicon
- C10M2201/102—Silicates
- C10M2201/103—Clays; Mica; Zeolites
- C10M2201/1036—Clays; Mica; Zeolites used as thickening agents
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- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
- C10M2201/1056—Silica used as thickening agents
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- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/06—Well-defined aromatic compounds
- C10M2203/065—Well-defined aromatic compounds used as base material
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/026—Butene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/026—Butene
- C10M2205/0265—Butene used as base material
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/127—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
- C10M2207/1276—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic used as thickening agent
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- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/128—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
- C10M2207/1285—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof used as thickening agents
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- C10M2207/285—Esters of aromatic polycarboxylic acids
- C10M2207/2855—Esters of aromatic polycarboxylic acids used as base material
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- C10M2207/30—Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
- C10M2207/301—Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids used as base material
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- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
- C10M2213/0626—Polytetrafluoroethylene [PTFE] used as thickening agents
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/10—Amides of carbonic or haloformic acids
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- C10M2215/1026—Ureas; Semicarbazides; Allophanates used as thickening material
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/14—Containing carbon-to-nitrogen double bounds, e.g. guanidines, hydrazones, semicarbazones
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
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- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
- C10M2219/0445—Sulfonic acids, Derivatives thereof, e.g. neutral salts used as thickening agents
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C10N2060/00—Chemical after-treatment of the constituents of the lubricating composition
- C10N2060/02—Reduction, e.g. hydrogenation
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- Engineering & Computer Science (AREA)
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- Emergency Medicine (AREA)
- Lubricants (AREA)
Abstract
Aceite para altas temperaturas que comprende a) entre un 93,9 y un 45 % en peso de al menos un aceite de entre el grupo de los estólidos; b) entre un 6 y un 45 % en peso de un polímero, a saber, un poliisobutileno completamente hidrogenado o una mezcla de poliisobutileno hidrogenado y completamente hidrogenado; c) entre un 0,1 y un 10 % en peso de aditivos, individualmente o en combinación, seleccionados de entre el grupo que consiste en aditivos de protección contra la corrosión, antioxidantes, aditivos de protección contra el desgaste, estabilizadores UV, lubricantes sólidos inorgánicos u orgánicos.Oil for high temperatures comprising a) between 93.9 and 45% by weight of at least one oil from the group of estolides; b) between 6 and 45% by weight of a polymer, namely a fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene; c) between 0.1 and 10% by weight of additives, individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, solid lubricants inorganic or organic.
Description
DESCRIPCIÓNDESCRIPTION
Lubricantes para altas temperaturasHigh temperature lubricants
La presente invención se refiere a lubricantes para altas temperaturas, en particular aceites y grasas a base de estólidos, aditivos y poliisobutileno totalmente hidrogenado o una mezcla de poliisobutileno hidrogenado y totalmente hidrogenado.The present invention relates to high temperature lubricants, in particular oils and greases based on stolides, additives and fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene.
La presente invención también se refiere al uso de esta grasa para altas temperaturas para temperaturas de uso continuo de hasta 250 °C.The present invention also relates to the use of this high temperature grease for continuous use temperatures up to 250°C.
Además del efecto lubricante, los lubricantes tienen que cumplir una pluralidad de otros objetos: tienen que enfriar, reducir la fricción, el desgaste y la transmisión de potencia, proteger contra la corrosión y al mismo tiempo presentar un efecto sellante. Además, las grasas de alta temperatura deberán ser silenciosas. Los lubricantes convencionales no son adecuados para aplicaciones de alta temperatura porque se destruyen a altas temperaturas, por ejemplo, mediante reacciones de oxidación y/o descomposición térmica y polimerizaciones, y sus propiedades lubricantes están severamente restringidas. Durante las reacciones de descomposición, el lubricante se divide en componentes volátiles de bajo peso molecular. Su evaporación conduce a cambios indeseables de viscosidad, pérdida de aceite y formación excesiva de vapor. Esto da como resultado una pérdida del efecto lubricante. Los lubricantes también pierden su efecto lubricante a través de la polimerización debido a la formación de productos de polimerización insolubles.In addition to the lubricating effect, lubricants have to fulfill a plurality of other objects: they have to cool, reduce friction, wear and power transmission, protect against corrosion and at the same time have a sealing effect. Also, high temperature greases should be quiet. Conventional lubricants are not suitable for high temperature applications because they are destroyed at high temperatures, for example by oxidation reactions and/or thermal decomposition and polymerizations, and their lubricating properties are severely restricted. During decomposition reactions, the lubricant breaks down into low molecular weight, volatile components. Its evaporation leads to undesirable viscosity changes, oil loss and excessive vapor formation. This results in a loss of lubricating effect. Lubricants also lose their lubricating effect through polymerization due to the formation of insoluble polymerization products.
La eliminación de esta contaminación aumenta el trabajo de mantenimiento y produce desechos químicos que son laboriosos de eliminar. Debido al mayor trabajo de limpieza y mantenimiento aumentan los tiempos de inactividad. En general, el uso de lubricantes inadecuados en aplicaciones de alta temperatura conlleva mayores costes, ya que las herramientas se ensucian y hay una mayor demanda de lubricantes. Además, la calidad del producto disminuye. Removing this contamination increases maintenance work and produces chemical waste that is laborious to remove. Due to increased cleaning and maintenance work, downtimes increase. In general, the use of unsuitable lubricants in high temperature applications leads to higher costs, as tools become dirty and there is an increased demand for lubricants. In addition, the quality of the product decreases.
Los ésteres sintéticos se utilizan a menudo como aceites base para aplicaciones de alta temperatura porque tienen muy buena estabilidad oxidativa, hidrolítica y térmica.Synthetic esters are often used as base oils for high temperature applications because they have very good oxidative, hydrolytic, and thermal stability.
Para cumplir con los distintos requisitos de las aplicaciones de alta temperatura, los lubricantes tienen que presentar, entre otras cosas, alta estabilidad, bajos coeficientes de fricción y alta resistencia al desgaste. Para poder garantizar una lubricación uniforme incluso a altas temperaturas, una película lubricante líquida tiene que permanecer entre las partes metálicas durante todo el procedimiento de procesamiento. Por esta razón, el lubricante solo deberá evaporarse un poco a la temperatura máxima de procesamiento, formar pocos residuos y formar la menor cantidad posible de residuos de grietas.To meet the various requirements of high-temperature applications, lubricants have to exhibit, among other things, high stability, low coefficients of friction and high wear resistance. In order to ensure uniform lubrication even at high temperatures, a liquid lubricant film has to remain between the metal parts throughout the entire processing procedure. For this reason, the lubricant should only evaporate a little at the maximum processing temperature, form little residue, and form as little crack residue as possible.
Las altas temperaturas ocurren a menudo cuando se usan en cadenas, rodamientos de rodillos y lisos, en tecnología de vehículos, tecnología de transportadores, ingeniería mecánica, tecnología de oficina y en sistemas y máquinas industriales, pero también en los campos de máquinas domésticas y electrónica de entretenimiento.High temperatures often occur when used in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology, and in industrial systems and machines, but also in the fields of household machines and electronics. of entertainment.
En los rodamientos de rodillos y lisos, los lubricantes garantizan que se forme una película lubricante de separación y transferencia de carga entre las piezas que se deslizan o ruedan entre sí. Esto asegura que las superficies metálicas no se toquen entre sí y, por lo tanto, no se desgasten. Por lo tanto, los lubricantes tienen que cumplir altos requisitos. Estos incluyen condiciones de funcionamiento extremas como velocidades muy altas o muy bajas, altas temperaturas provocadas por altas velocidades o calentamiento externo, temperaturas muy bajas, por ejemplo, en el caso de rodamientos que funcionan en entornos fríos, o que se producen durante su uso en la industria aeroespacial. Los lubricantes modernos también deberían poder utilizarse en las llamadas condiciones de sala blanca para evitar la contaminación de la sala por abrasión o consumo de lubricantes. Además, cuando se utilizan lubricantes modernos, se debe evitar que se evaporen y, por lo tanto, se «atasquen», es decir, que se solidifiquen después de una breve aplicación y ya no muestren ningún efecto lubricante. También se imponen requisitos especiales a los lubricantes cuando se utilizan de tal manera que las superficies de rodadura de los rodamientos no sean atacadas por la baja fricción, las superficies de rodamientos funcionen silenciosamente y se logren largos tiempos de funcionamiento sin relubricación. Los lubricantes también deben resistir los efectos de fuerzas como la fuerza centrífuga, la gravedad y las vibraciones.In roller and plain bearings, lubricants ensure that a separating and load-transferring lubricating film is formed between parts that slide or roll against each other. This ensures that the metal surfaces do not touch each other and therefore do not wear. Therefore, lubricants have to meet high requirements. These include extreme operating conditions such as very high or very low speeds, high temperatures caused by high speeds or external heating, very low temperatures, for example in the case of bearings operating in cold environments, or occurring during use in the aerospace industry. Modern lubricants should also be able to be used in so-called clean room conditions to avoid contamination of the room by abrasion or consumption of lubricants. Furthermore, when modern lubricants are used, they must be prevented from evaporating and thus becoming "stuck", i.e. solidifying after a short application and no longer showing any lubricating effect. Special requirements are also placed on lubricants when they are used in such a way that the rolling surfaces of the bearings are not attacked by low friction, the bearing surfaces run quietly and long running times without relubrication are achieved. Lubricants must also resist the effects of forces such as centrifugal force, gravity, and vibration.
Un parámetro importante para una larga vida útil de un rodamiento de rodillos lubricado con grasa en el intervalo de altas temperaturas es, además de la temperatura de servicio superior, el comportamiento acústico del lubricante. Una grasa lubricante puede provocar vibraciones en el rodamiento cuando participa en la rotación (vuelco, flexión), que están ubicados como «ruidos de lubricante» en las bandas de frecuencia media de entre 300 y 1.800 Hz y alta de entre 1.800 y 10.000 Hz, en comparación con los ruidos de los rodamientos en la banda de baja frecuencia de entre 50 y 300 Hz. El ruido del lubricante se superpone a los picos de ruido que se producen cuando las partículas duras ruedan sobre los elementos rodantes en forma de pulsos de choque en el anillo del rodamiento. La evaluación del comportamiento acústico se basa en el procedimiento SKF BeQuief. La clase de ruido de la grasa se divide de la manera siguiente.An important parameter for a long service life of a grease-lubricated roller bearing in the high-temperature range is, in addition to the higher operating temperature, the acoustic behavior of the lubricant. A lubricating grease can cause vibrations in the bearing when it participates in rotation (overturning, bending), which are located as "lubricant noises" in the medium frequency bands between 300 and 1,800 Hz and high between 1,800 and 10,000 Hz, compared to bearing noises in the low frequency band between 50 and 300 Hz. Lubricant noise is superimposed on noise spikes that occur when hard particles roll over the rolling elements in the form of shock pulses on the bearing ring. The evaluation of the acoustic behavior is based on the SKF BeQuief procedure. The noise class of grease is divided from the following way.
GNX: algo peor que GN1 (comportamiento acústico muy malo) GNX : somewhat worse than GN1 (very bad acoustic behavior)
GN1: >95 % de todos los picos son <=40 pm/s (comportamiento acústico malo) GN1 : >95% of all peaks are <=40 pm/s (bad acoustic performance)
GN2: >95 % de todos los picos son <=20 pm/s; > 98 % de todos los picos son <= 40 pm/s (comportamiento acústico medio) GN2 : >95% of all peaks are <=20 pm/s; > 98% of all peaks are <= 40 pm/s (average acoustic performance)
GN3: >95 % de todos los picos son <=10 pm/s; >98 % de todos los picos son <= 20 pm/s; >100 % de todos los picos son <= 40 pm/s (comportamiento acústico bueno) GN3 : >95% of all peaks are <=10 pm/s; >98% of all peaks are <= 20 pm/s; >100% of all peaks are <= 40 pm/s (good acoustic performance)
GN4: >95 % de todos los picos son <=5 pm/s; >98 % de todos los picos son <= 10 pm/s; >100 % de todos los picos son <= 20 pm/s (comportamiento acústico muy bueno) GN4: >95% of all peaks are <=5 pm/s; >98% of all peaks are <= 10 pm/s; >100% of all peaks are <= 20 pm/s (very good acoustic performance)
Cuanto mejor sea el comportamiento acústico de una grasa lubricante, menores serán las vibraciones del rodamiento provocadas por el lubricante. Esto es sinónimo de una carga baja en el rodamiento y conduce a una vida útil más larga del rodamiento.The better the acoustic behavior of a lubricating grease, the lower the bearing vibrations caused by the lubricant. This is synonymous with a low bearing load and leads to a longer bearing life.
El objeto de la presente invención es proporcionar un aceite para alta temperatura y una grasa para alta temperatura que cumpla con los requisitos mencionados anteriormente. En particular, el aceite o la grasa lubricante debe mostrar un buen efecto lubricante a alta temperatura durante un largo período de tiempo. Además, los residuos de agrietamiento formados no deben eliminarse, sino que deben poder disolverse nuevamente con grasa fresca. Además, el lubricante para altas temperaturas debe presentar una buena estabilidad hidrolítica, ser resistente a la corrosión y al desgaste, así como una buena resistencia a la oxidación y un buen comportamiento a baja temperatura adaptado a los requisitos. Esto se define para los aceites lubricantes por el punto de fluidez y para las grasas lubricantes por la presión de flujo a bajas temperaturas. Además, la grasa para altas temperaturas debe mostrar un buen comportamiento acústico, presentar tiempos de funcionamiento prolongados y, esencialmente, no provocar signos de desgaste en los dispositivos.The object of the present invention is to provide a high-temperature oil and a high-temperature grease that meet the above-mentioned requirements. In particular, the lubricating oil or grease must show a good lubricating effect at high temperature for a long period of time. Furthermore, the crack residues formed must not be removed, but must be able to be dissolved again with fresh grease. In addition, the high-temperature lubricant must have good hydrolytic stability, corrosion and wear resistance, as well as good oxidation resistance and good low-temperature behavior tailored to the requirements. This is defined for lubricating oils by pour point and for lubricating greases by flow pressure at low temperatures. In addition, the high-temperature grease must exhibit good acoustic performance, have long operating times and essentially show no signs of wear on the devices.
Según la invención, este objeto se consigue mediante un aceite para altas temperaturas que comprende los componentes siguientes:According to the invention, this object is achieved by a high temperature oil comprising the following components:
a) entre un 93,9 y un 45 % en peso de al menos un aceite seleccionado de entre el grupo de los estólidos; b) entre un 6 y un 45 % en peso de un polímero, a saber, un poliisobutileno completamente hidrogenado o una mezcla de poliisobutileno hidrogenado y completamente hidrogenado;a) between 93.9 and 45% by weight of at least one oil selected from the group of estolides; b) between 6 and 45% by weight of a polymer, namely a fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene;
c) entre un 0,1 y un 10 % en peso de aditivos, individualmente o en combinación, seleccionados de entre el grupo que consiste en aditivos de protección contra la corrosión, antioxidantes, aditivos de protección contra el desgaste, estabilizadores UV, lubricantes sólidos inorgánicos u orgánicos.c) between 0.1 and 10% by weight of additives, individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, solid lubricants inorganic or organic.
Según la invención, este objeto se consigue mediante una grasa para altas temperaturas que comprende los componentes siguientes:According to the invention, this object is achieved by a high temperature grease comprising the following components:
a) entre un 91,9 y un 25 % en peso de al menos un aceite seleccionado de entre el grupo de los estólidos; b) entre un 6 y un 45 % en peso de un polímero, a saber, un poliisobutileno hidrogenado o completamente hidrogenado o una mezcla de poliisobutileno hidrogenado y completamente hidrogenado;a) between 91.9 and 25% by weight of at least one oil selected from the group of estolides; b) between 6 and 45% by weight of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene;
c) entre un 0,1 y un 10 % en peso de aditivos, individualmente o en combinación, seleccionados de entre el grupo que consiste en aditivos de protección contra la corrosión, antioxidantes, aditivos de protección contra el desgaste, estabilizadores UV, lubricantes sólidos inorgánicos u orgánicos, yc) between 0.1 and 10% by weight of additives, individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, solid lubricants inorganic or organic, and
d) entre un 2 y un 20 % en peso de espesante.d) between 2 and 20% by weight of thickener.
Sorprendentemente, se ha encontrado que el aceite para altas temperaturas según la invención y la grasa para altas temperaturas según la invención se distinguen por un excelente comportamiento. El aceite o grasa para altas temperaturas según la invención muestra una alta estabilidad térmica combinada con una larga vida útil y buenas propiedades lubricantes.Surprisingly, it has been found that the high-temperature oil according to the invention and the high-temperature grease according to the invention are distinguished by excellent performance. The high temperature oil or grease according to the invention shows a high thermal stability combined with a long service life and good lubricating properties.
El aceite para altas temperaturas según la invención comprende un estólido o una mezcla de distintos estólidos como compuesto éster.The high-temperature oil according to the invention comprises an estolide or a mixture of different estolides as ester compound.
Las viscosidades preferidas de los estólidos, medidas a 40 °C, se encuentran entre 30 y 500 mm2/seg. Se prefieren en particular viscosidades de entre 30 y 140 mm2/seg. Por estólidos se entienden compuestos éster que se preparan con catálisis ácida o enzimática a partir de ácidos grasos, preferentemente ácido oleico o ácidos dicarboxílicos, o una mezcla de ambos. La función ácida ataca el doble enlace de una molécula de ácido graso de aceite vecina, de modo que se forma un compuesto de éster de mayor peso molecular. A continuación, el grupo ácido terminal se esterifica habitualmente con un alcohol, preferentemente 2-etilhexanol, y a continuación los dobles enlaces restantes se hidrogenan o esterifican con ácido carboxílico, p. ej., ácido acético. También son concebibles otros alcoholes como el alcohol isoamílico o los alcoholes de Guebert para la esterificación del grupo ácido terminal. The preferred viscosities of the estolides, measured at 40 °C, are between 30 and 500 mm2/sec. Viscosities between 30 and 140 mm2/sec are particularly preferred. By estolides are meant ester compounds which are prepared with acid or enzymatic catalysis from fatty acids, preferably oleic acid or dicarboxylic acids, or a mixture of both. The acid function attacks the double bond of a neighboring oil fatty acid molecule, so that a higher molecular weight ester compound is formed. The terminal acid group is then usually esterified with an alcohol, preferably 2-ethylhexanol, and the remaining double bonds are then hydrogenated or esterified with carboxylic acid, e.g. eg, acetic acid. Other alcohols such as isoamyl alcohol or Guebert alcohols are also conceivable for the esterification of the terminal acid group.
También se pueden sintetizar más estólidos mediante una condensación de ácidos hidroxicarboxílicos o una condensación de ácidos hidroxicarboxílicos con ácidos grasos, p. ej., derivados del ácido oleico o del ácido esteárico. La longitud de cadena de los ácidos hidroxicarboxílicos o ácidos insaturados utilizados puede variar de Ce a C54. Los ácidos pueden contener otros grupos funcionales, p. ej., aminas, éteres, grupos que contienen azufre.Further estolides can also be synthesized by a condensation of hydroxycarboxylic acids or a condensation of hydroxycarboxylic acids with fatty acids, e.g. eg, derivatives of oleic acid or stearic acid. The chain length of the hydroxycarboxylic acids or unsaturated acids used may vary from Ce to C54. The acids may contain other functional groups, e.g. g., amines, ethers, sulfur-containing groups.
Además, también es concebible una esterificación con alfa-olefinas o beta-farnesenos.Furthermore, an esterification with alpha-olefins or beta-farnesenes is also conceivable.
El aceite para altas temperaturas según la invención puede contener un segundo aceite que comprende un alquil aromático. Se usa preferentemente un aromático. Según la invención, se entiende por aromático un sistema de anillo monocíclico, bicíclico o tricíclico de cuatro a quince átomos de carbono, donde el sistema de anillo monocíclico es aromático o al menos uno de los anillos está en un sistema de anillo bi o tricíclico aromático. Se usa preferentemente un sistema de anillo bicíclico, que preferentemente presenta 10 átomos de carbono.The high temperature oil according to the invention may contain a second oil comprising an alkyl aromatic. An aromatic is preferably used. According to the invention, aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system of four to fifteen carbon atoms, where the monocyclic ring system is aromatic or at least one of the rings is in an aromatic bi- or tricyclic ring system. . A bicyclic ring system is preferably used, which preferably has 10 carbon atoms.
El aromático está preferentemente sustituido con uno o más sustituyentes alifáticos. El aromático está sustituido de forma especialmente preferente con uno a cuatro sustituyentes alifáticos y en particular con dos o tres sustituyentes alifáticos.The aromatic is preferably substituted with one or more aliphatic substituents. The aromatic is particularly preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Según la invención, un grupo alquilo es un grupo hidrocarburo alifático saturado que tiene entre 1 y 30, preferentemente entre 3 y 20, más preferentemente entre 4 y 17 y en particular entre 6 y 15 átomos de carbono. Un grupo alquilo puede ser lineal o ramificado y está opcionalmente sustituido con uno o más de los sustituyentes mencionados anteriormente.According to the invention, an alkyl group is a saturated aliphatic hydrocarbon group having between 1 and 30, preferably between 3 and 20, more preferably between 4 and 17 and in particular between 6 and 15 carbon atoms. An alkyl group may be straight or branched and is optionally substituted with one or more of the aforementioned substituents.
Según la invención, el aceite lubricante contiene con especial preferencia al menos un naftaleno sustituido alifáticamente, en particular al menos un naftaleno sustituido con alquilo. El naftaleno está preferentemente sustituido con uno a cuatro sustituyentes alifáticos y en particular con dos o tres sustituyentes alifáticos.According to the invention, the lubricating oil particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene. The naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Los ensayos prácticos han demostrado que las mezclas de naftalenos sustituidos de manera distinta, es decir, las mezclas de naftalenos que presentan distintos grados de sustitución y distintos sustituyentes alifáticos, son en particular adecuadas. En este caso, variando la composición de la mezcla, las propiedades, tales como la viscosidad, del lubricante para altas temperaturas se pueden ajustar de manera en particular fácil. Los naftalenos sustituidos alifáticamente también se distinguen por excelentes propiedades en disolución y alta estabilidad termooxidativa. Practical tests have shown that mixtures of differently substituted naphthalenes, ie mixtures of naphthalenes having different degrees of substitution and different aliphatic substituents, are particularly suitable. In this case, by varying the composition of the mixture, the properties, such as the viscosity, of the high-temperature lubricant can be adjusted particularly easily. Aliphatically substituted naphthalenes are also distinguished by excellent dissolution properties and high thermo-oxidative stability.
La viscosidad, medida a 40 °C, del naftaleno sustituido alifático está preferentemente comprendida entre 30 ay 600 mm2/s, más preferentemente entre 30 y 300 m2/s.The viscosity, measured at 40°C, of the aliphatic substituted naphthalene is preferably between 30 and 600 mm2/s, more preferably between 30 and 300 m2/s.
El aceite para altas temperaturas según la invención también comprende un poliisobutileno completamente hidrogenado. Una elección adecuada del poliisobutileno, en particular con respecto al grado de hidrogenación y al peso molecular, puede influir en las propiedades del aceite según la invención, por ejemplo, en su viscosidad cinemática y, sobre todo, en la formación de residuos, de la manera deseada. El poliisobutileno se usa en forma completamente hidrogenada; también se puede usar una mezcla de poliisobutileno hidrogenado y completamente hidrogenado. El poliisobutileno está presente en la composición en una cantidad de entre un 6 y un 45 % en peso, preferentemente entre un 10 y un 45 % en peso, en particular entre un 15 y un 45 % en peso.The high temperature oil according to the invention also comprises a fully hydrogenated polyisobutylene. A suitable choice of polyisobutylene, in particular with regard to the degree of hydrogenation and the molecular weight, can influence the properties of the oil according to the invention, for example its kinematic viscosity and, above all, the formation of residues, from the desired way. Polyisobutylene is used in fully hydrogenated form; a mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used. Polyisobutylene is present in the composition in an amount of between 6 and 45% by weight, preferably between 10 and 45% by weight, in particular between 15 and 45% by weight.
El aceite para altas temperaturas según la invención comprende además entre un 0,1 y un 10 % en peso, aditivos, que se utilizan individualmente o en combinación y se seleccionan de entre el grupo que consiste en aditivos de protección contra la corrosión, antioxidantes, aditivos de protección contra el desgaste, estabilizadores UV y lubricantes sólidos orgánicos o inorgánicos.The high-temperature oil according to the invention further comprises between 0.1 and 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of additives for protection against corrosion, antioxidants, wear protection additives, UV stabilizers and organic or inorganic solid lubricants.
La grasa para altas temperaturas según la invención comprende entre un 91,9 y un 25 % en peso de un aceite del grupo de los estólidos.The high-temperature grease according to the invention comprises between 91.9 and 25% by weight of an oil from the estolide group.
La grasa para altas temperaturas según la invención puede contener un segundo aceite que comprende un alquil aromático. Se usa preferentemente un aromático. Según la invención, se entiende por aromático un sistema de anillo monocíclico, bicíclico o tricíclico de cuatro a quince átomos de carbono, donde el sistema de anillo monocíclico es aromático o al menos uno de los anillos está en un sistema de anillo bi o tricíclico aromático. Se usa preferentemente un sistema de anillo bicíclico, que preferentemente presenta 10 átomos de carbono.The high temperature grease according to the invention may contain a second oil comprising an alkyl aromatic. An aromatic is preferably used. According to the invention, aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system of four to fifteen carbon atoms, where the monocyclic ring system is aromatic or at least one of the rings is in an aromatic bi- or tricyclic ring system. . A bicyclic ring system is preferably used, which preferably has 10 carbon atoms.
El aromático está preferentemente sustituido con uno o más sustituyentes alifáticos. El aromático está sustituido de forma especialmente preferente con uno a cuatro sustituyentes alifáticos y en particular con dos o tres sustituyentes alifáticos.The aromatic is preferably substituted with one or more aliphatic substituents. The aromatic is particularly preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Según la invención, un grupo alquilo es un grupo hidrocarburo alifático saturado que tiene entre 1 y 30, preferentemente entre 3 y 20, más preferentemente entre 4 y 17 y en particular entre 6 y 15 átomos de carbono. Un grupo alquilo puede ser lineal o ramificado y está opcionalmente sustituido con uno o más de los sustituyentes mencionados anteriormente.According to the invention, an alkyl group is a saturated aliphatic hydrocarbon group having between 1 and 30, preferably between 3 and 20, more preferably between 4 and 17 and in particular between 6 and 15 carbon atoms. A alkyl group may be linear or branched and is optionally substituted with one or more of the aforementioned substituents.
Según la invención, la grasa lubricante contiene con especial preferencia al menos un naftaleno sustituido alifáticamente, en particular al menos un naftaleno sustituido con alquilo. El naftaleno está preferentemente sustituido con uno a cuatro sustituyentes alifáticos y en particular con dos o tres sustituyentes alifáticos.According to the invention, the lubricating grease particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene. The naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Los ensayos prácticos han demostrado que las mezclas de naftalenos sustituidos de manera distinta, es decir, las mezclas de naftalenos que presentan distintos grados de sustitución y distintos sustituyentes alifáticos, son en particular adecuadas. En este caso, variando la composición de la mezcla, las propiedades, tales como la viscosidad, del lubricante de alta temperatura se pueden ajustar de manera en particular fácil. Los naftalenos sustituidos alifáticamente también se distinguen por excelentes propiedades en disolución y alta estabilidad termooxidativa. Practical tests have shown that mixtures of differently substituted naphthalenes, ie mixtures of naphthalenes having different degrees of substitution and different aliphatic substituents, are particularly suitable. In this case, by varying the composition of the mixture, the properties, such as the viscosity, of the high-temperature lubricant can be adjusted particularly easily. Aliphatically substituted naphthalenes are also distinguished by excellent dissolution properties and high thermo-oxidative stability.
La viscosidad, medida a 40 °C, del naftaleno sustituido alifático está preferentemente comprendida entre 30 ay 600 mm2/s, más preferentemente entre 30 y 300 m2/s.The viscosity, measured at 40°C, of the aliphatic substituted naphthalene is preferably between 30 and 600 mm2/s, more preferably between 30 and 300 m2/s.
La grasa para altas temperaturas según la invención contiene al menos un aceite del grupo de los estólidos. Las viscosidades preferidas, medidas a 40 °C, están entre 30 y 500 mm2/seg. Se prefieren en particular viscosidades de entre 30 y 140 mm2/seg.The high-temperature grease according to the invention contains at least one oil from the group of the estolides. Preferred viscosities, measured at 40°C, are between 30 and 500 mm2/sec. Viscosities between 30 and 140 mm2/sec are particularly preferred.
La grasa para altas temperaturas según la invención también comprende un poliisobutileno completamente hidrogenado. Una elección adecuada del poliisobutileno, en particular con respecto al grado de hidrogenación y al peso molecular, puede influir en las propiedades de la grasa según la invención, por ejemplo, en su viscosidad cinemática, de la manera deseada. El poliisobutileno se usa en forma completamente hidrogenada; también se puede usar una mezcla de poliisobutileno hidrogenado y completamente hidrogenado. Se utilizan preferentemente poliisobutilenos totalmente hidrogenados. El poliisobutileno está presente en la composición en una cantidad de entre un 6 y un 45 % en peso, preferentemente entre un 10 y un 45 % en peso, en particular entre un 15 y un 45 % en peso. The high temperature grease according to the invention also comprises a fully hydrogenated polyisobutylene. A suitable choice of polyisobutylene, in particular with regard to the degree of hydrogenation and the molecular weight, can influence the properties of the fat according to the invention, for example its kinematic viscosity, in the desired manner. Polyisobutylene is used in fully hydrogenated form; a mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used. Fully hydrogenated polyisobutylenes are preferably used. Polyisobutylene is present in the composition in an amount of between 6 and 45% by weight, preferably between 10 and 45% by weight, in particular between 15 and 45% by weight.
Según otra forma de realización preferida, el poliisobutileno presenta un peso molecular medio numérico de entre 115 y 10.000 g/mol, preferentemente de entre 160 y 5000 g/mol.According to another preferred embodiment, the polyisobutylene has a number average molecular weight of between 115 and 10,000 g/mol, preferably between 160 and 5,000 g/mol.
La grasa para altas temperaturas según la invención comprende además entre un 0 1 y un 10 % en peso, aditivos, que se utilizan individualmente o en combinación y se seleccionan de entre el grupo que consiste en aditivos de protección contra la corrosión, antioxidantes, aditivos de protección contra el desgaste, estabilizadores UV y lubricantes sólidos orgánicos o inorgánicos.The high temperature grease according to the invention further comprises between 0 1 and 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of additives for protection against corrosion, antioxidants, additives wear protection, UV stabilizers and organic or inorganic solid lubricants.
La grasa para altas temperaturas según la invención también comprende un medio espesante. El agente espesante en la grasa para altas temperaturas de la composición lubricante según la invención es o bien un producto de reacción a partir de un diisocianato, preferentemente 2,4-diisocianatotolueno 2-6-diisocianatotolueno, 4,4'-diisocianatodifenilmetano, 2,4-diisocianatofenilmetano, 4,4'-disocianatodifenilo, 4,4'-diisocianato-3,3'-dimetilfenilo, 4,4'-diisocianato-3,3'-dimetilfenilmetano, que se pueden utilizar individualmente o en combinación con una amina de fórmula general R'2-N-R, o bien una diamina de fórmula general R'j-N-R-NR'z, donde R es un radical arilo, alquilo o alquileno que tiene entre 2 y 22 átomos de carbono y R', de manera idéntica o distinta, es un hidrógeno, un radical alquilo, alquileno o arilo, o con mezclas de aminas y diaminas o se selecciona de entre los jabones de complejo de Al, los jabones individuales metálicos de los elementos del primer y segundo grupo principal de la tabla periódica, jabones de complejos metálicos de los elementos del primer y segundo grupo principal de la tabla periódica, bentonita, sulfonato, silicato, Aerosil, poliimida o PTFE o una mezcla de los espesantes antes mencionados.The high temperature grease according to the invention also comprises a thickening medium. The thickening agent in the high-temperature grease of the lubricating composition according to the invention is either a reaction product from a diisocyanate, preferably 2,4-diisocyanatotoluene, 2-6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2, 4-diisocyanatophenylmethane, 4,4'-diisocyanatodiphenyl, 4,4'-diisocyanato-3,3'-dimethylphenyl, 4,4'-diisocyanato-3,3'-dimethylphenylmethane, which can be used individually or in combination with an amine of general formula R' 2 -NR, or a diamine of general formula R'j-NR-NR'z, where R is an aryl, alkyl or alkylene radical having between 2 and 22 carbon atoms and R', of identically or differently, is a hydrogen, an alkyl, alkylene or aryl radical, or with mixtures of amines and diamines or is selected from Al complex soaps, the individual metallic soaps of the elements of the first and second main groups of the periodic table, soaps of metal complexes of the elements of the first and second second main group of the periodic table, bentonite, sulfonate, silicate, Aerosil, polyimide or PTFE or a mixture of the aforementioned thickeners.
Como aditivos para aceites y grasas de alta temperatura, los siguientes aditivos tienen propiedades físicas y químicas en particular buenas: La adición de antioxidantes puede reducir o incluso prevenir la oxidación del aceite o grasa según la invención, en particular cuando se usa. La oxidación puede producir radicales libres indeseables y, como resultado, ocurren más reacciones de descomposición del lubricante a alta temperatura. La grasa para altas temperaturas se estabiliza agregando antioxidantes.As additives for high temperature oils and fats, the following additives have particularly good physical and chemical properties: The addition of antioxidants can reduce or even prevent oxidation of the oil or fat according to the invention, in particular when used. Oxidation can produce undesirable free radicals and, as a result, more high-temperature lubricant breakdown reactions occur. High temperature grease is stabilized by adding antioxidants.
Los antioxidantes en particular adecuados según la invención son los compuestos siguientes:Particularly suitable antioxidants according to the invention are the following compounds:
difenilaminas estirenadas, aminas diaromáticas, resinas fenólicas, resinas tiofenólicas, fosfitos, hidroxitolueno butilado, hidroxianisol butilado, fenil-alfa-naftilamina, fenil-beta-naftilamina, difenilamina octilada/butilada, dialfatocoferol, ditert-butilfenilo, ácido benzolpropiónico, compuestos fenólicos que contienen azufre, compuestos fenólicos y mezclas de estos componentes.styrenated diphenylamines, diaromatic amines, phenolic resins, thiophenolic resins, phosphites, butylated hydroxytoluene, butylated hydroxyanisole, phenyl-alpha-naphthylamine, phenyl-beta-naphthylamine, octylated/butylated diphenylamine, di-phatocopherol, di-tert-butylphenyl, benzolpropionic acid, phenolic compounds containing sulfur, phenolic compounds and mixtures of these components.
La grasa para altas temperaturas también puede contener aditivos de protección contra la corrosión, desactivadores de metales o agentes complejantes de iones. Estos incluyen triazoles, imidazolinas, N-metilglicina (sarcosina), derivados del benzotriazol, N,N-bis(2-etilhexil)-ar-metil-1H-benzotriazol-1-metanamina; n-metil-N(1-oxo-9-octadecenil)glicina, mezcla de ácido fosfórico y ésteres mono y diisooctílicos que reaccionan con alquilaminas (C11-14), mezcla de ácido fosfórico y ésteres mono y diisooctílicos que reaccionan con tert-alquilamina y aminas primarias (C12-14), ácido dodecanoico, fosforotionato de trifenilo y fosfatos de amina. Los aditivos disponibles comercialmente son los siguientes: IRGAMET® 39, IRGACOR® DSS G, Amin O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, Cl-429 y CI-498.High temperature grease may also contain corrosion protection additives, metal deactivators or ion complexing agents. These include triazoles, imidazolines, N-methylglycine (sarcosine), benzotriazole derivatives, N,N-bis(2-ethylhexyl)-ar-methyl-1H-benzotriazole-1-methanamine; n-Methyl-N(1-oxo-9-octadecenyl)glycine, mixture of phosphoric acid and mono and diisooctyl esters which react with (C11-14)alkylamines, mixture of phosphoric acid and mono and diisooctyl esters which react with tert-alkylamine and primary amines (C12-14), dodecanoic acid, triphenyl phosphorothionate, and amine phosphates. Commercially available additives are as follows: IRGAMET® 39, IRGACOR® DSS G, Amin O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, Cl-429 and CI-498.
Otros aditivos antidesgaste son aminas, fosfatos de amina, fosfatos, tiofosfatos, fosforotionatos y mezclas de estos componentes. Los aditivos antidesgaste disponibles comercialmente incluyen IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 y ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 y FG 1506, NA-LUBE® KR-015FG, LUBEBOND®, FLUORO® FG, SYNALOX® 40-D, ACHESON® FGA 1820 y ACHESON® FGA 1810. Other antiwear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorothionates, and mixtures of these components. Commercially available anti-wear additives include IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 and ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 and FG 1506, NA-LUBE® KR-015FG, LUBEBOND®, FLUORO ® FG, SYNALOX® 40-D, ACHESON® FGA 1820 and ACHESON® FGA 1810.
Además, la grasa puede contener lubricantes sólidos como PTFE, BN, pirofosfato, óxido de Zn, óxido de Mg, tiosulfatos, carbonato de Mg, carbonato de Ca, estearato de Ca, sulfuro de Zn, sulfuro de Mo, sulfuro de W, Sn-sulfuro, grafito, grafeno, nanotubos, modificaciones de SiO2 o una mezcla de los mismos.In addition, the grease may contain solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn -sulfur, graphite, graphene, nanotubes, SiO2 modifications or a mixture thereof.
Los ensayos prácticos han demostrado que el aceite o la grasa a alta temperatura según la invención no presenta ningún fenómeno de descomposición o es insignificante hasta una temperatura de 250 °C. Esto significa que se descompone menos del 10 % del lubricante.Practical tests have shown that the high-temperature oil or fat according to the invention exhibits no or negligible decomposition phenomena up to a temperature of 250°C. This means that less than 10% of the lubricant breaks down.
El aceite o grasa para altas temperaturas según la invención se puede usar como un aceite base adicional, preferentemente seleccionado de entre el grupo que consiste en aceite mineral, ésteres de ácido carboxílico alifático y ácido dicarboxílico, triglicéridos de ácidos grasos, éster de ácido piromelítico, difeniléter, floroglucinéster y/o copolímeros de poli-alfa-olefinas, alfa-olefinas.The high temperature oil or grease according to the invention can be used as an additional base oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, triglycerides of fatty acids, pyromellitic acid ester, diphenyl ether, phloroglucin ester and/or copolymers of poly-alpha-olefins, alpha-olefins.
El aceite o grasa para altas temperaturas según la invención contiene un estólido, donde los principales componentes del estólido se obtienen preferentemente mediante procedimientos químicos o enzimáticos a partir de aceites nativos de entre el grupo de aceite de girasol, aceite de colza, aceite de ricino, aceite de linaza, aceite de maíz, aceite de diestel, aceite de soja, aceite de cacahuete, aceite de Lesquerella, aceite de palma, aceite de oliva o mezclas de los aceites antes mencionados.The oil or fat for high temperatures according to the invention contains an estolide, where the main components of the estolide are preferably obtained by chemical or enzymatic processes from native oils from the group of sunflower oil, rapeseed oil, castor oil, linseed oil, corn oil, diesel oil, soybean oil, peanut oil, Lesquerella oil, palm oil, olive oil or mixtures of the aforementioned oils.
Pruebas prácticas han demostrado que el aceite o grasa para altas temperaturas según la invención, debido a sus propiedades físicas y químicas, es excelente cuando se utiliza en cadenas, rodamientos de rodillos y lisos, en tecnología de vehículos, tecnología de transportadores, ingeniería mecánica, tecnología de oficina y en sistemas y máquinas industriales, pero también en los campos de máquinas domésticas y electrónica de entretenimiento. Debido a su buena resistencia a la temperatura, también se puede utilizar a altas temperaturas de funcionamiento de hasta 260 °C, preferentemente a temperaturas de entre 150 y 250 °C.Practical tests have shown that the high-temperature oil or grease according to the invention, due to its physical and chemical properties, is excellent when used in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology and in industrial machines and systems, but also in the fields of home machines and entertainment electronics. Due to its good temperature resistance, it can also be used at high operating temperatures of up to 260 °C, preferably at temperatures between 150 and 250 °C.
La invención también se refiere a un procedimiento para producir el aceite o la grasa a alta temperatura descritos anteriormente, donde los aceites base y los aditivos se mezclan entre sí.The invention also relates to a process for producing the high temperature oil or fat described above, where the base oils and additives are mixed together.
La invención se explicará ahora con más detalle con la ayuda de los ejemplos siguientes.The invention will now be explained in more detail with the help of the following examples.
Ejemplos 1 a 2Examples 1 to 2
Producción de un aceite a alta temperatura según la invenciónProduction of an oil at high temperature according to the invention
Los estólidos o naftalenos sustituidos alifáticamente se colocan en un tanque con agitación. A 100 °C se añaden bajo agitación el poliisobutileno y dado el caso otro aceite. A continuación se agita la mezcla durante 1 hora para obtener una mezcla homogénea. Los agentes antidesgaste y el antioxidante se añaden al tanque a 60 °C mientras se agita. Después de aprox. 1 hora, el recipiente previsto se puede llenar con el aceite terminado. Stolides or aliphatically substituted naphthalenes are placed in a stirred tank. At 100° C., the polyisobutylene and optionally another oil are added with stirring. The mixture is then stirred for 1 hour to obtain a homogeneous mixture. Anti-wear agents and antioxidant are added to the tank at 60°C while stirring. After approx. 1 hour, the intended container can be filled with the finished oil.
Composición de los aceites de alta temperatura:Composition of high temperature oils:
Tabla 1Table 1
Tabla 2Table 2
El Ejemplo 2 no es según la invención.Example 2 is not according to the invention.
Los datos básicos de los ejemplos de aceite se pueden encontrar en la Tabla 3.The basic data of the oil examples can be found in Table 3.
Tabla 3Table 3
Además, se midió el comportamiento de fricción de los aceites en el SRV según DIN 51834-2 y la pérdida por evaporación en el TGA dinámico. Los resultados se muestran en las Tablas 4 y 5 y se muestran gráficamente en las Figuras 1 y 2. In addition, the friction behavior of the oils in the SRV according to DIN 51834-2 and the evaporation loss in the dynamic TGA were measured. The results are shown in Tables 4 and 5 and are shown graphically in Figures 1 and 2.
Tabla 4Table 4
Tabla 5Table 5
Ejemplos 3 a 8Examples 3 to 8
Producción de una grasa para altas temperaturas según la invenciónProduction of a high-temperature grease according to the invention
El aceite base se coloca en un tanque con agitación. A 100 °C se añaden bajo agitación el poliisobutileno y en caso dado otro aceite y el espesante. El espesante se crea mediante una reacción in situ de los reactivos utilizados en el aceite base. A continuación, la mezcla se calienta de 150 °C a 210 °C, se agita durante varias horas y se vuelve a enfriar. En el procedimiento de enfriamiento a aprox. 60 °C se añaden los agentes de protección contra el desgaste, antioxidantes y agentes de protección contra la corrosión necesarios. Se obtiene una mezcla homogénea de la grasa mediante el paso de homogeneización final utilizando un rodillo, molino coloidal o el Gaulin.The base oil is placed in a tank with agitation. At 100 °C, the polyisobutylene and, if necessary, another oil and the thickener are added with stirring. The thickener is created by an in situ reaction of the reagents used in the base oil. The mixture is then heated to 150°C to 210°C, stirred for several hours, and cooled again. In the cooling process to approx. 60 °C the necessary wear protection agents, antioxidants and corrosion protection agents are added. A homogeneous mixture of the fat is obtained by the final homogenization step using a roller, colloid mill or the Gaulin.
Las composiciones de las grasas para altas temperaturas se muestran en la Tabla 6. The compositions of the greases for high temperatures are shown in Table 6.
Tabla 6Table 6
Los ejemplos 4 y 7 no son según la invención.Examples 4 and 7 are not according to the invention.
Los espesantes utilizados en los ejemplos 3 a 8 son:The thickeners used in examples 3 to 8 are:
Ejemplo 3 LiOH, ácido 12-hidroxiesteárico, ácido azelaico,Example 3 LiOH, 12-hydroxystearic acid, azelaic acid,
Ejemplo 4 LiOH, ácido 12-hidroxiesteárico, ácido azelaico,Example 4 LiOH, 12-hydroxystearic acid, azelaic acid,
Ejemplo 5 LiOH, ácido 12-hidroxiesteárico, ácido azelaico,Example 5 LiOH, 12-hydroxystearic acid, azelaic acid,
Ejemplo 6 dicarbamida; metilen-difenil-diisocianato (MDI), octilamina, oleilaminaExample 6 dicarbamide; methylene-diphenyl-diisocyanate (MDI), octylamine, oleylamine
Ejemplo 7 dicarbamida; MDI, octilamina, oleilaminaExample 7 dicarbamide; MDI, octylamine, oleylamine
Ejemplo 8 dicarbamida; MDI, octilamina, oleilaminaExample 8 dicarbamide; MDI, octylamine, oleylamine
Las características generales de las muestras de grasa 3 a 8 se muestran en la Tabla 7.The general characteristics of fat samples 3 to 8 are shown in Table 7.
Tabla 7Table 7
Las pérdidas por evaporación de las distintas muestras de grasa a 150 °C después de 30 h están entre el 2 % y el 5 %, lo que subraya la muy buena estabilidad térmica de estos conceptos de grasa. La separación de aceite tiene una influencia decisiva en el efecto lubricante de una grasa. Deberá asegurarse que, por un lado, la separación de aceite no sea demasiado alta y el aceite salga del rodamiento y, por lo tanto, ya no esté disponible para el sistema Tribo y, por otro lado, no se observe separación de aceite y se pierda el efecto lubricante de la grasa. La separación de aceite debería estar idealmente entre un 0,5 y un 8 % en peso para que se pueda formar una película lubricante óptima en el rodamiento.The evaporation losses of the different fat samples at 150 °C after 30 h are between 2% and 5%. %, which underlines the very good thermal stability of these grease concepts. Oil separation has a decisive influence on the lubricating effect of a grease. It will have to be ensured that, on the one hand, the oil separation is not too high and the oil leaves the bearing and is therefore no longer available for the Tribo system and, on the other hand, no oil separation is observed and lose the lubricating effect of the grease. The oil separation should ideally be between 0.5 and 8% by weight so that an optimal lubricating film can be formed in the bearing.
Las grasas de los ejemplos se sometieron a una prueba de rodamientos de rodillos FE 9 según DIN 51821, donde se determina la vida útil de las grasas examinadas y la temperatura de servicio superior de las grasas lubricantes en rodamientos de rodillos a velocidades medias y cargas axiales medias.The greases in the examples were subjected to a roller bearing test FE 9 according to DIN 51821, where the service life of the examined greases and the upper service temperature of the lubricating greases in roller bearings at medium speeds and axial loads are determined. tights.
Las grasas analizadas y los resultados de los valores L10 y L50 se muestran en la Tabla 8.The fats analyzed and the results of the L10 and L50 values are shown in Table 8.
Tabla 8Table 8
La Tabla 8 muestra que los tiempos de funcionamiento debido al uso de PIB junto con varios aceites base presenta tiempos de funcionamiento prolongados y, por lo tanto, son adecuados para altas temperaturas de aplicación en funcionamiento continuo.Table 8 shows that the run times due to the use of PIB in conjunction with various base oils exhibit long run times and are therefore suitable for high application temperatures in continuous operation.
Además, se midió el comportamiento acústico después de la grasa según SKF Be Quiet según los Ejemplos 3 a 8. Los resultados se señalan en la tabla 9.In addition, the acoustic behavior after SKF Be Quiet grease was measured according to Examples 3 to 8. The results are reported in Table 9.
Tabla 9Table 9
El uso de poliisobutileno totalmente hidrogenado tiene un efecto muy positivo sobre el comportamiento frente al ruido de las distintas formulaciones de grasas. A excepción del Ejemplo 6 se pueden conseguir propiedades de ruido de buenas a muy buenas.The use of fully hydrogenated polyisobutylene has a very positive effect on the noise performance of the various grease formulations. With the exception of Example 6 good to very good noise properties can be achieved.
Las propiedades de la grasa según el ejemplo 3, donde se utilizó PIB totalmente hidrogenado, se compararon ahora con una grasa (ejemplo comparativo 3) que contenía un PIB donde todavía estaban presentes dobles enlaces, es decir, un PIB no totalmente hidrogenado. La otra composición de la grasa según el ejemplo comparativo 3 correspondía a la del ejemplo 3.The properties of the fat according to example 3, where fully hydrogenated PIB was used, were now compared with a fat (comparative example 3) containing a PIB where double bonds were still present, ie a non-fully hydrogenated PIB. The other composition of the fat according to comparative example 3 corresponded to that of example 3.
Tabla 10Table 10
continuacióncontinuation
La comparación de las grasas con PIB completamente hidrogenado y PIB no completamente hidrogenado en la Tabla 10 muestra que la grasa del Ejemplo 3 muestra un tiempo de ejecución duplicado en la prueba FE9, presenta pérdidas por evaporación menores y un comportamiento de ruido significativamente mejor.Comparison of fully hydrogenated PIB and non-fully hydrogenated PIB greases in Table 10 shows that the Example 3 grease shows doubled run time in the FE9 test, exhibits lower evaporation losses and significantly better noise performance.
Para demostrar las propiedades ventajosas del aceite que contiene PIB completamente hidrogenado, este se comparó con un aceite que contiene un PIB parcialmente hidrogenado. La Tabla 11 muestra los resultados.To demonstrate the advantageous properties of the fully hydrogenated PIB-containing oil, it was compared with an oil containing a partially hydrogenated PIB. Table 11 shows the results.
Tabla 11Table 11
4 = residuo muy fácilmente soluble después de la evaporación completa4 = very easily soluble residue after complete evaporation
3 = residuo fácilmente soluble después de la evaporación completa3 = readily soluble residue after complete evaporation
2 = residuo parcialmente soluble después de la evaporación completa2 = partially soluble residue after complete evaporation
1 = residuo indisoluble después de la evaporación completa1 = indissoluble residue after complete evaporation
La Tabla 11 muestra que existen diferencias significativas cuando se usa PIB totalmente hidrogenado y parcialmente hidrogenado. Por ejemplo, ya no es posible disolver parcialmente el residuo sobre la base del PIB parcialmente hidrogenado, mientras que el aceite con el PIB completamente hidrogenado presenta muy buenas propiedades de redisolución. Table 11 shows that there are significant differences when using fully hydrogenated and partially hydrogenated PIB. For example, it is no longer possible to partially dissolve the residual on the basis of partially GDP hydrogenated, while the fully hydrogenated GDP oil has very good redissolution properties.
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CA2839174A1 (en) * | 2011-06-17 | 2012-12-20 | Lubrigreen Biosynthetics, Llc | Grease compositions comprising estolide base oils |
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2014
- 2014-12-17 DE DE102014018718.7A patent/DE102014018718A1/en not_active Withdrawn
-
2015
- 2015-11-19 EP EP18000075.4A patent/EP3372659B1/en active Active
- 2015-11-19 SI SI201531644T patent/SI3372659T1/en unknown
- 2015-11-19 DK DK18000076.2T patent/DK3372660T3/en active
- 2015-11-19 EP EP15801328.4A patent/EP3234079B1/en active Active
- 2015-11-19 JP JP2017533019A patent/JP6448801B2/en active Active
- 2015-11-19 MX MX2017007674A patent/MX2017007674A/en unknown
- 2015-11-19 BR BR112017012528-5A patent/BR112017012528A2/en not_active Application Discontinuation
- 2015-11-19 US US15/532,350 patent/US20170327760A1/en not_active Abandoned
- 2015-11-19 CN CN201580069045.7A patent/CN107406791B/en active Active
- 2015-11-19 ES ES18000076T patent/ES2893843T3/en active Active
- 2015-11-19 HU HUE18000075A patent/HUE057256T2/en unknown
- 2015-11-19 WO PCT/EP2015/002322 patent/WO2016096074A2/en active Application Filing
- 2015-11-19 KR KR1020177016305A patent/KR102019083B1/en active IP Right Grant
- 2015-11-19 EP EP18000076.2A patent/EP3372660B1/en active Active
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PL3372660T3 (en) | 2022-01-31 |
PL3372659T3 (en) | 2021-10-25 |
JP6448801B2 (en) | 2019-01-09 |
WO2016096074A2 (en) | 2016-06-23 |
MX2017007674A (en) | 2018-01-23 |
EP3234079B1 (en) | 2021-07-07 |
HUE057256T2 (en) | 2022-05-28 |
CN107406791A (en) | 2017-11-28 |
DE102014018718A1 (en) | 2016-06-23 |
EP3372659A1 (en) | 2018-09-12 |
EP3372659B1 (en) | 2021-06-16 |
KR102019083B1 (en) | 2019-11-04 |
US20170327760A1 (en) | 2017-11-16 |
KR20170085089A (en) | 2017-07-21 |
JP2017538838A (en) | 2017-12-28 |
MX2021012796A (en) | 2021-11-12 |
EP3372660B1 (en) | 2021-09-22 |
EP3234079A2 (en) | 2017-10-25 |
BR112017012528A2 (en) | 2018-03-13 |
EP3372660A1 (en) | 2018-09-12 |
WO2016096074A3 (en) | 2016-09-01 |
SI3372659T1 (en) | 2021-08-31 |
DK3372660T3 (en) | 2021-12-20 |
CN107406791B (en) | 2021-01-01 |
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