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EP4324953A1 - Steel part and manufacturing method of steel part - Google Patents

Steel part and manufacturing method of steel part Download PDF

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Publication number
EP4324953A1
EP4324953A1 EP22824938.9A EP22824938A EP4324953A1 EP 4324953 A1 EP4324953 A1 EP 4324953A1 EP 22824938 A EP22824938 A EP 22824938A EP 4324953 A1 EP4324953 A1 EP 4324953A1
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EP
European Patent Office
Prior art keywords
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carbides
comparative example
annealing
steel
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22824938.9A
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German (de)
French (fr)
Inventor
Mayumi Ojima
Yoshimasa Funakawa
Yasuhiro Sakurai
Akimasa Kido
Hideyuki Kimura
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JFE Steel Corp
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JFE Steel Corp
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Publication of EP4324953A1 publication Critical patent/EP4324953A1/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/002Heat treatment of ferrous alloys containing Cr
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur

Definitions

  • the present disclosure relates to a steel component and in particular to a steel component having excellent wear resistance. Further, the present disclosure relates to a method of producing the steel component.
  • Carbon steel a steel containing a high concentration of carbon, has high hardness and is therefore widely used as a material for textile machinery components, bearing components, machine blades, and other steel components that require wear resistance.
  • a cold-rolled steel sheet as a raw material is worked into a component shape, followed by quenching treatment and tempering treatment. While quenching treatment increases hardness and reduces toughness, subsequent tempering treatment may improve toughness. However, there is a problem that tempering treatment reduces hardness.
  • Patent Literature 1 a technology is described for improving formability and wear resistance in a steel sheet having a ferrite-cementite microstructure by increasing the grain size of ferrite, spheroidizing carbides (mainly cementite) of appropriate particle size, and reducing pearlite microstructure.
  • a technology for improving wear resistance of a cold-rolled steel sheet by annealing the steel sheet under specific conditions to make the metal microstructure a pearlitic microstructure, which is a layered microstructure of hard cementite and soft ferrite.
  • PTL 3 a technology is described for improving wear resistance of a steel sheet by precipitating coarse Nb, Ti carbides having an equivalent circular diameter of 0.5 ⁇ m or more in the ferrite phase matrix microstructure.
  • a technology is proposed to improve a spheroidization rate of carbides such as cementite and to improve toughness of a steel sheet containing C: 0.5 mass% to 0.7 mass% by bringing the steel sheet to an annealing finishing state in a stage immediately before final quenching and tempering.
  • PTL 6 a technology is proposed to produce a soft high-carbon steel sheet having excellent blanking properties by increasing the number density of generated voids in the material by bringing the material to an annealing finishing state in a stage immediately before final quenching and tempering.
  • PTL 7 a technology is proposed to improve impact toughness and wear resistance in a high-carbon steel sheet by controlling the formation of cementite, not including niobium, titanium, or vanadium carbides, and by achieving desired values for the spheroidization rate and number density of cementite.
  • a technology is proposed to improve toughness by adjusting the particle size of cementite, not including niobium, titanium, or vanadium carbides, and the grain size of retained austenite and prior austenite, by bringing the material to an annealing finishing state in a stage immediately before final austempering, and further, by obtaining a bainitic microstructure instead of a martensitic tempered microstructure obtainable in a typical heat treatment of quenching and tempering.
  • the present disclosure provides a steel component having excellent wear resistance.
  • the steel component according to the present disclosure exhibits excellent wear resistance not only under static conditions, but also under conditions where temperature rises due to friction, and is therefore suitable for use for various applications including components for textile machinery, bearing components, and blades for machinery.
  • the cold-rolled steel sheet according to the present disclosure has the chemical composition described above. The reasons for the above limitations are described below. Hereinafter, “%” as a unit of content indicates “mass%” unless otherwise specified.
  • C is an element necessary to improve hardness after quenching and tempering. Further, C is an element necessary to form cementite and carbides of elements such as Nb, Ti, V, and the like. To produce the required carbides and to obtain hardness and wear resistance after quenching and tempering, C content needs to be 0.6 % or more. The C content is therefore 0.6 % or more. The C content is preferably 0.7 % or more. On the other hand, when the C content exceeds 1.25 %, hardness increases excessively and embrittlement occurs.
  • the C content exceeds 1.25 %, surface scale becomes firm during heating, resulting in deterioration of surface characteristics, and the surface becomes prone to cracking during subsequent cold rolling, as well as cracking when quenching, resulting in reduced wear resistance.
  • the C content is therefore 1.25 % or less.
  • the C content is preferably 1.20 % or less.
  • Si is an element that has an effect of increasing strength through solid solution strengthening, and an increase in strength also improves wear resistance.
  • Si content is 0.10 % or more.
  • the Si content is preferably 0.12 % or more.
  • the Si content is excessive, coarse ferrite is formed on the steel sheet surface during hot working, which inhibits the formation of carbides necessary for improving wear resistance in subsequent working.
  • the Si content is therefore 0.55 % or less.
  • the Si content is preferably 0.50 % or less.
  • the Si content is more preferably 0.45 % or less.
  • Mn is an element having an effect of improving hardness by promoting quenching and inhibiting temper softening.
  • temper softening inhibiting the formation of C as cementite or delaying dislocation recovery is necessary, and Mn has both of these effects.
  • Mn also has an effect of inhibiting dislocation recovery caused by friction heat during use of a steel component.
  • Mn content is 0.20 % or more.
  • the Mn content is preferably 0.25 % or more.
  • the Mn content exceeds 2.0 %, a banded microstructure is formed due to Mn segregation.
  • abnormal grain growth and microstructure nonuniformity are likely to occur at MnS segregations, which inhibit carbide formation and are a cause of cracking and shape defects during component machining.
  • the Mn content is therefore 2.0 % or less.
  • the Mn content is preferably 1.95 % or less.
  • P content is 0.0005 % or more.
  • the P content is preferably 0.0008 % or more.
  • the strength of grain boundaries decreases and embrittlement occurs.
  • the P content is therefore 0.05 % or less.
  • the P content is preferably 0.045 % or less.
  • S consumes Mn by forming sulfides with Mn, and therefore reduces hardenability. As hardenability decreases, strength of steel decreases, resulting in lower wear resistance. S content is therefore 0.01 % or less. From the viewpoint of improving wear resistance, the lower the S content, the better, and therefore a lower limit of S content is not particularly limited and may be 0 %. However, excessive reduction leads to increased production costs, and therefore from the viewpoint of industrial production, the S content is preferably 0.0005 % or more. The S content is more preferably 0.001 % or more.
  • Al is an element necessary for deoxidation during steelmaking. Al content is therefore 0.001 % or more. On the other hand, an excess of Al results in the formation of coarse nitrides. The nitrides are often formed on the surface of steel, and promote formation of cracks and voids initiating from the nitrides, thus reducing wear resistance. Al content is therefore 0.1 % or less. The Al content is preferably 0.08 % or less. The Al content is more preferably 0.06 % or less.
  • N content is 0.001 % or more.
  • an excess of N combines with Al to form coarse nitrides.
  • the nitrides are often formed on the surface of steel, and promote formation of cracks and voids initiating from the nitrides, thus reducing wear resistance.
  • the N content is therefore 0.009 % or less.
  • the N content is preferably 0.008 % or less.
  • Cr is an element that has an effect of increasing hardenability of steel and improving hardness, and therefore the addition of Cr improves wear resistance.
  • Cr content is 0.05 % or more.
  • the Cr content is preferably 0.12 % or more.
  • an excess of Cr causes formation of coarse Cr carbides and Cr nitrides, and voids forming around the Cr carbides and Cr nitrides results in reduced performance of steel components. Further, as a result of the formation of Cr carbides, the formation of carbides effective in improving wear resistance is inhibited.
  • the Cr content is therefore 0.55 % or less.
  • the Cr content is preferably 0.95 % or less.
  • the chemical composition described above contains at least one element selected from the group consisting of Ti: 0.05 % to 1.0 %, Nb: 0.1 % to 0.5 %, and V: 0.01 % to 1.0 %.
  • Ti is an element that has an effect of forming fine carbides and inhibiting both static wear and thermal wear. Further, Ti has an effect of improving wear resistance by refining prior austenite grains during quenching and inhibiting dislocation recovery.
  • Ti content is 0.05 % or more.
  • the Ti content is preferably 0.015 % or more.
  • excessive addition of Ti causes carbides to become coarser than necessary, and the carbides become initiation points for voids and cracking, which reduces the workability of steel sheets when worked into component shapes.
  • the Ti content is therefore 1.0 % or less.
  • the Ti content is preferably 0.9 % or less.
  • Nb is an element that has an effect of forming fine carbides and inhibiting both static wear and thermal wear. Further, Nb has an effect of improving wear resistance by refining prior austenite grains during quenching and inhibiting dislocation recovery.
  • Nb content is 0.1 % or more.
  • excessive addition of Nb causes carbides to become coarser than necessary, and the carbides become initiation points for voids and cracking, which reduces the workability of steel sheets when worked into component shapes.
  • the Nb content is therefore 0.5 % or less.
  • the Nb content is preferably 0.45 % or less.
  • V 0.01 % to 1.0 %
  • V is an element that has an effect of forming fine carbides and inhibiting both static wear and thermal wear. Further, V has an effect of improving wear resistance by refining prior austenite grains during quenching and inhibiting dislocation recovery.
  • V content is 0.01 % or more.
  • excessive addition of V causes carbides to become coarser than necessary, and the carbides become initiation points for voids and cracking, which reduces the workability of steel sheets when worked into component shapes.
  • the V content is therefore 1.0 % or less.
  • the V content is preferably 0.95 % or less.
  • the cold-rolled steel sheet according to an embodiment of the present disclosure has a chemical composition consisting of the above components, with the balance being Fe and inevitable impurity.
  • the chemical composition described above contains at least one selected from the group consisting of Sb: 0.1 % or less, Hf: 0.5 % or less, REM: 0.1 % or less, Cu: 0.5 % or less, Ni: 3.0 % or less, Sn: 0.5 % or less, Mo: 1 % or less, Zr: 0.5 % or less, B: 0.005 % or less, and W: 0.01 % or less.
  • Sb is an effective element for improving corrosion resistance, but when added in excess, a rich Sb layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling.
  • Sb content is therefore 0.1 % or less.
  • a lower limit of the Sb content is not particularly limited. From the viewpoint of increasing the effect of Sb addition, the Sb content is preferably 0.0003 % or more.
  • Hf is an effective element for improving corrosion resistance, but when added in excess, a rich Hf layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling.
  • Hf content is therefore 0.5 % or less.
  • a lower limit of the Hf content is not particularly limited. From the viewpoint of increasing the effect of Hf addition, the Hf content is preferably 0.001 % or more.
  • REM rare earth metals
  • REM content is therefore 0.1 % or less.
  • a lower limit of the REM content is not particularly limited. From the viewpoint of increasing the effect of REM addition, the REM content is preferably 0.005 % or more.
  • Cu is an effective element for improving corrosion resistance, but when added in excess, a rich Cu layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling.
  • Cu content is therefore 0.5 % or less.
  • a lower limit of the Cu content is not particularly limited. From the viewpoint of increasing the effect of Cu addition, the Cu content is preferably 0.01 % or more.
  • Ni is an element that improves strength of steel. However, excessive addition may promote non-uniform deformation during cold working and degrade surface characteristics. Ni content is therefore 3.0 % or less. A lower limit of the Ni content is not particularly limited. From the viewpoint of increasing the effect of Ni addition, the Ni content is preferably 0.01 % or more.
  • Sn is an effective element for improving corrosion resistance, but when added in excess, a rich Sn layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling.
  • Sn content is therefore 0.5 % or less.
  • a lower limit of the Sn content is not particularly limited. From the viewpoint of increasing the effect of Sn addition, the Sn content is preferably 0.0001 % or more.
  • Mo is an element that improves strength of steel. However, excessive addition of Mo may retard the spheroidization of carbides, promote non-uniform deformation during cold working, and degrade surface characteristics.
  • the Mo content is therefore 1 % or less.
  • a lower limit of the Mo content is not particularly limited. From the viewpoint of increasing the effect of Mo addition, the Mo content is preferably 0.001 % or more.
  • Zr is an effective element for improving corrosion resistance, but when added in excess, a rich Zr layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling.
  • Zr content is therefore 0.5 % or less.
  • a lower limit of the Zr content is not particularly limited. From the viewpoint of increasing the effect of Zr addition, the Zr content is preferably 0.01 % or more.
  • B is an element that has an effect of improving hardenability and may be added. However, when B content exceeds 0.005 %, surface cracking is likely to occur during quenching. The B content is therefore 0.005 % or less. A lower limit of the B content is not particularly limited. From the viewpoint of increasing the effect of B addition, when B is added, the B content is preferably 0.0001 % or more.
  • W is an element that has an effect of improving hardenability and may be added. However, when W content exceeds 0.01 %, surface cracking is likely to occur during quenching. The W content is therefore 0.01 % or less. A lower limit of the W content is not particularly limited. From the viewpoint of increasing the effect of W addition, when W is added, the W content is preferably 0.001 % or more.
  • Average grain size of prior austenite grains 25 ⁇ m or less
  • a grain boundary strengthening effect is improved by refining prior austenite grains.
  • dislocation recovery during frictional heat generation is inhibited, and therefore hardness may be maintained even under a hot environment, improving wear resistance.
  • the average grain size of prior austenite grains is 25 ⁇ m or less.
  • the steel component according to the present disclosure contains carbides including at least one of Nb, Ti, or V.
  • carbides containing at least one of Nb, Ti, or V are harder than cementite, and therefore precipitation of carbides containing at least one of Nb, Ti, or V is able to improve wear resistance more than conventionally.
  • coarse carbides have the effect of inhibiting static wear
  • fine carbides have the effect of inhibiting wear at elevated temperatures caused by friction. Therefore, by appropriately controlling particle sizes of coarse carbides and fine carbides, respectively, the wear resistance of steel components in actual use may be effectively improved.
  • carbides having a particle size of 0.1 ⁇ m or more are defined as coarse carbides and carbides having a grain size of less than 0.1 ⁇ m are defined as fine carbides.
  • the coarse carbides act to inhibit static wear.
  • the presence of the coarse carbides may reduce wear caused by abrasion with fibers and foreign matter such as grit attached to the fibers.
  • the average particle size of the coarse carbides is therefore 0.15 ⁇ m or more.
  • the average particle size of the coarse carbides is therefore 2.5 ⁇ m or less.
  • the number density of the coarse carbides is not particularly limited. The higher the number density, the better, and 250/mm 2 or more is preferred.
  • the coarse carbides may be present at crystal grain boundaries or within crystal grains.
  • the fine carbides stabilize dislocation microstructure and help prevent dislocation recovery when temperature rises due to frictional heat. Accordingly, by precipitating the fine carbides, softening due to frictional heat may be inhibited and wear resistance under a hot environment may be improved.
  • the effect of inhibiting dislocation recovery increases with a smaller average particle size of the fine carbides.
  • the average particle size of the fine carbides is therefore 0.05 ⁇ m or less.
  • excessively fine carbides lead to excessive hardness and embrittlement.
  • the average particle size of the fine carbides is therefore 0.005 ⁇ m or more.
  • the fine carbides are more effective when formed within crystal grains than at crystal grain boundaries.
  • the number density of the fine carbides is not particularly limited. The higher the number density, the greater the effect, and 0.11/ ⁇ m 2 or more is preferred.
  • the microstructure of the steel component according to the present disclosure is not particularly limited. Desired properties are obtainable as long as the conditions described above are met.
  • the microstructure of the steel component according to the present disclosure may consist of tempered martensite, cementite, and carbides containing at least one of Nb, Ti, or V.
  • the cementite and the carbides containing at least one of Nb, Ti, or V are preferably spheroidized.
  • La is obtained by dividing the sum of the major axis length of all carbides in a 100 ⁇ m 2 range by the number of such carbides. Further, Lb is obtained by dividing the sum of the minor axis length of all carbides in a 100 ⁇ m 2 range by the number of such carbides.
  • the sheet thickness of the cold-rolled steel sheet is not particularly limited and may be any thickness.
  • the sheet thickness is preferably 0.1 mm or more.
  • the sheet thickness is more preferably 0.2 mm or more.
  • an upper limit of the sheet thickness is not particularly limited.
  • the sheet thickness is particularly 2.5 mm or less.
  • the sheet thickness is more preferably 1.6 mm or less.
  • the sheet thickness is even more preferably 0.8 mm or less.
  • the cold-rolled steel sheet is particularly suitable for use as a material for knitting needles and the like.
  • the following describes a method for producing a cold-rolled steel sheet according to an embodiment.
  • the cold-rolled steel sheet may be produced by performing the following processes in sequence, starting with a steel slab having the chemical composition described above.
  • a method for producing the steel slab is not particularly limited, and any method may be used.
  • composition adjustment of the steel slab may be performed by a blast furnace converter steelmaking process or by an electric furnace steelmaking process.
  • casting from molten steel into a slab may be done by continuous casting or by blooming.
  • the steel slab is heated under a set of conditions including: a slab heating temperature of 1,100 °C or more and a holding time of 1.0 h or more, in order to homogenize the steel microstructure and to allow some carbides in the steel to be solid-dissolved and the rest to be precipitated.
  • Some C combined with Nb, Ti, V to form the coarse carbides needs to be precipitated at the slab heating stage described above, while other undissolved carbides are dissolved at the slab heating stage in order to precipitate to desired dimensions at a later annealing stage.
  • the slab heating temperature is lower than 1,100 °C or when the holding time is shorter than 1 h, coarse Nb, Ti, V carbides are not precipitated, and later, coarse Nb, Ti, V carbides to increase resistance to static wear are not obtainable.
  • the slab heating temperature is too high, Nb, Ti, V solid-solubilize, decreasing a precipitation amount, and therefore the slab heating temperature is preferably 1,380 °C or less.
  • the heated slab is then hot rolled to obtain a hot-rolled steel sheet.
  • rough rolling and finishing rolling may be performed according to conventional methods.
  • Finishing start temperature Ac3 or more
  • finishing start temperature of the hot rolling is less than Ac3
  • stretched ferrite is formed in the steel sheet after hot rolling, and this stretched ferrite remains in the finally obtainable cold-rolled steel sheet.
  • the finishing start temperature of the hot rolling is therefore Ac3 or more.
  • An upper limit of the finishing start temperature is not particularly limited.
  • the finishing start temperature is preferably 1,200 °C or less.
  • the Ac3 temperature (°C) is obtained by the following Formula (1).
  • Ac3 ° C 910 ⁇ 203 ⁇ C 1 / 2 + 44.7 ⁇ Si ⁇ 30 ⁇ Mn ⁇ 11 ⁇ Cr + 400 ⁇ Ti + 460 ⁇ Al + 700 ⁇ P + 104 ⁇ V + 38
  • Time from end of hot rolling to start of cooling 2.0 s or less
  • the hot-rolled steel sheet is then cooled.
  • coarse ferrite grains are formed in a surface layer of the steel sheet and remain until later processing.
  • the time between the end of hot rolling and the start of cooling is therefore 2.0 s or less.
  • the shorter the time between the end of hot rolling and the start of cooling the better, and therefore a lower limit is not particularly limited.
  • the time may be 0.5 s or more, or even 0.8 s or more.
  • Average cooling rate 25 °C/s or more
  • the average cooling rate during the cooling is less than 25 °C/s, coarse ferrite grains are formed in a surface layer of the steel sheet, and precipitation of carbides that are effective in improving wear resistance is inhibited.
  • the average cooling rate in the cooling is therefore 25 °C/s or more.
  • An upper limit of the average cooling rate is not particularly limited.
  • the average cooling rate is preferably 160 °C/s or less.
  • the average cooling rate is more preferably 150 °C/s or less.
  • Cooling stop temperature 640 °C to 720 °C
  • the cooling stop temperature is therefore 720 °C or less.
  • the cooling stop temperature is too low, coiling shape defects occur due to volume expansion caused by transformation during coiling. As a result, non-uniform strain is introduced into the steel sheet during subsequent cold rolling, and therefore carbides of the desired particle size are not obtained, and wear resistance is not improved.
  • the cooling stop temperature is therefore 640 °C or more.
  • the cooled hot-rolled steel sheet is coiled.
  • the coiling temperature is not particularly limited.
  • the coiling temperature is preferably 600 °C to 700 °C.
  • the hot-rolled steel sheet after the coiling is subjected to the first annealing under a set of conditions including: an annealing temperature of 650 °C or more and 720 °C or less, and an annealing time of 3 h or more.
  • the microstructure of the hot-rolled steel sheet after the coiling is a pearlitic microstructure lined with plate-like cementite and ferrite.
  • strain is not introduced stably during subsequent cold rolling, and the cold-rolled steel sheet may be defective in shape. Accordingly, breaking up the pearlitic microstructure and spheroidizing the carbides is necessary.
  • the pearlitic microstructure is stable to heat, and therefore tends to maintain plate shapes.
  • the plate-like microstructure needs to be broken up by holding at a high temperature for a long time to increase interface area.
  • the first annealing is therefore performed at a temperature of 650 °C or more for 3 h or more. After the first annealing, further cold rolling and second annealing helps to break up plate-like cementite.
  • the annealing temperature is higher than 720 °C, microstructure change proceeds preferentially from one portion, resulting in a mixed microstructure of coarse and fine microstructures, and ultimately carbides of the desired size are not obtained, and wear resistance is not improved.
  • An upper limit of the annealing time is not particularly limited. An excessively long annealing time reduces productivity and also saturates the effect. Therefore, the annealing time is preferably 20 h or less.
  • the hot-rolled steel sheet Prior to the first annealing, the hot-rolled steel sheet is preferably pickled.
  • Cold rolling is an important process for improving wear resistance, as the plate-like carbides broken up in the first annealing process are further broken up and dispersed throughout the steel sheet, and dispersed at the desired dimensions by the second annealing process.
  • Plate-like carbides formed after hot rolling and coiling are stable, and therefore tend to remain until later stages of production. Plate-like carbide formation may cause void formation and cracking. Further, wear progresses unilaterally in portions of the microstructure where carbide formation does not occur due to not being dispersed throughout the steel sheet.
  • the hot-rolled steel sheet after the first annealing is subjected to two or more cycles of cold rolling and second annealing.
  • the cold rolling is used to break up the plate-like carbides formed in the steel sheet
  • the second annealing is used to distribute the carbides of the desired dimensions throughout the steel sheet.
  • the rolling ratio in the cold rolling is 15 % or more and the annealing temperature in the second annealing is 600 °C or more.
  • the annealing temperature is higher than 800 °C, prior austenite grains in the finally obtained microstructure become coarser, resulting in decreased wear resistance during friction heat generation.
  • the annealing temperature is therefore 800 °C or less.
  • the heating rate in the second annealing is too slow, local coarsening of the carbides occurs, and the fine carbides necessary to inhibit the softening of the steel sheet as temperature rises during friction are not obtained.
  • the heating rate is therefore 50 °C/h or more.
  • An upper limit of the heating rate is not particularly limited.
  • the heating rate is preferably 200 °C/s or less.
  • the rolling ratio is 65 % or more, the shape of a resulting cold-rolled steel sheet may become unstable.
  • the rolling ratio is therefore preferably less than 65 %.
  • the number of cycles of the cold rolling and the second annealing is two or more. Two or more cycles of the cold rolling and the annealing refines the microstructure and distributes carbides throughout the steel sheet to achieve the final desired carbide sizes. A large number of cycles is preferable to consistently obtain good steel sheet shape and thickness accuracy, and an upper limit of the number of cycles is not particularly limited. However, when the number of cycles exceeds five, the effect saturates, and therefore the number of cycles is preferably five or less.
  • final cold rolling at a rolling ratio of 30 % or more is further applied.
  • the fine carbides are produced during final quenching and tempering, which improves wear resistance during frictional heat generation.
  • final cold rolling at a rolling ratio of 30 % or more refines prior austenite grain size, and therefore further improves wear resistance.
  • the rolling ratio is therefore preferably less than 65 %.
  • the final cold-rolled steel sheet may be subjected to further optional surface treatment.
  • the resulting cold-rolled steel sheet is then machined into component shapes and heat-treated to produce the final steel component.
  • the method of machining is not particularly limited and any method may be applied.
  • the machining may be, for example, at least one of blanking, cutting work, drawing, bending, or polishing.
  • the heat treatment includes quenching under a set of conditions including: a quenching temperature of 700 °C or more and 950 °C or less and a holding time of 1.0 min or more to 60 min or less, and tempering under a set of conditions including: a tempering temperature of 100 °C to 400 °C and a holding time of 20 min or more to 3 h or less.
  • the quenching and tempering conditions are important to control carbide particle size and prior austenite grain size, in order to obtain excellent wear resistance.
  • the quenching temperature (heating temperature during quenching) needs to be high.
  • the quenching temperature is therefore 700 °C or more.
  • the quenching temperature is preferably 720 °C or more.
  • the quenching temperature is therefore 950 °C or less.
  • the quenching temperature is preferably 920 °C or less.
  • cooling in the quenching process is preferably performed by cooling to room temperature using oil or other coolant.
  • tempering temperature In order to improve hardness and obtain high wear resistance, tempering temperature needs to be low.
  • the tempering temperature is therefore 400 °C or less.
  • the tempering temperature is preferably 380 °C or less.
  • the tempering temperature when the tempering temperature is too low, the fine carbides do not grow to the desired dimensions. Further, hardness becomes too high and the material is embrittled.
  • the tempering temperature is therefore 100 °C or more.
  • the tempering temperature is preferably 130 °C or more.
  • the holding time during the tempering is less than 20 min, the fine carbides do not grow to the desired dimensions, and hardness increases too much, causing embrittlement, and therefore the holding time is 20 min or more.
  • the holding time exceeds 3 h, the fine carbides become too coarse to achieve the desired dimensions. The holding time is therefore 3 h or less.
  • the heat treatment may be performed after the machining or during the machining.
  • a steel component having excellent wear resistance may be produced.
  • Applications of the steel component are not particularly limited.
  • the steel component is particularly suitable for applications requiring wear resistance, such as components for textile machinery, bearing components, and blades for machinery.
  • the average grain size of prior austenite grains, the average particle size of the coarse carbides, and the average particle size of the fine carbides were measured by the following procedures.
  • Test pieces for microstructure observation were taken from the samples obtained. For each test piece, after polishing a rolling direction cross section (L-section) of the test piece for microstructure observation, final polishing was performed with colloidal silica, and electron backscatter diffraction (EBSD) measurements were performed to identify prior austenite grain boundaries. After identifying prior austenite grain boundaries, individual grain sizes and the number of grains were determined, and the equivalent circular diameter was calculated and used as the average grain size. The evaluation results are listed in Table 4.
  • Test pieces for carbide observation were taken from the samples obtained. For each test piece, after polishing a rolling direction cross section (L-section) of the test piece for carbide observation, the polished surface was corroded with 1 vol% to 3 vol% nital solution to reveal the microstructure. The surface of the test piece for carbide observation was then imaged using scanning electron microscopy (SEM) at a magnification of 3,000 ⁇ to obtain a microstructure image. The particle size of each carbide containing at least one of Nb, Ti, or V in the microstructure image obtained was measured by a cutting method, and the average particle size of the carbides was calculated. Nb, Ti, V carbides were identified using SEM energy dispersive X-ray spectroscopy (EDS) analysis.
  • EDS SEM energy dispersive X-ray spectroscopy
  • Elemental mapping was performed with respect to the observed fields of view to separate cementite from other carbides, and the other carbides were considered to be Nb, Ti, V carbides.
  • the evaluation results are listed in Table 4. The column was left blank (-) when no coarse carbides were observed.
  • Test pieces for carbide observation were taken from the samples obtained, thinned to a thickness of about 70 ⁇ m, and then observation samples were prepared by electropolishing.
  • carbides containing at least one of Nb, Ti, or V were observed by transmission electron microscopy (TEM) at 150,000 ⁇ to 250,000 ⁇ magnification and analyzed by TEM-EDS.
  • the diameter of each carbide was determined by the cutting method, and the arithmetic mean of the obtained diameters was calculated to obtain the average particle size of the fine carbides.
  • the evaluation results are listed in Table 4. The column was left blank (-) when no fine carbides were observed.
  • the wear resistance of the resulting steel sheets after quenching and tempering was evaluated under the following two conditions.
  • a wear test piece 10 was taken having the shape illustrated in FIG. 1 .
  • Each of the wear test pieces 10 was provided with four holes 11 for threading.
  • Wear tests were conducted using the wear test pieces 10 and a wear test apparatus 20 illustrated in FIG. 2 . Specifically, an amount of wear was measured by running a yarn S fed from a yarn unwinder 21 for 100,000 m per hole with the yarn S in contact with the side of the hole 11 of the wear test piece 10. Full dull polyester knitting yarn was used as the yarn S. The running speed of the yarn S was 5 m/min. Further, the tension of the yarn was adjusted to 10 ⁇ 2 N/cm using a tension regulator 22.
  • a groove 12 was formed by wear at a point where the hole 11 was in contact with the yarn. After running the yarn 100,000 m, the running was stopped and a depth d (wear depth) of the groove 12 was measured using optical microscopy.

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Abstract

A steel component having excellent wear resistance is provided. The steel component has a defined chemical composition. The average grain size of prior austenite grains is 25 µm or less. Carbides containing at least one of Nb, Ti, of V are included. Among the carbides, the average particle size of particles having a grain size of 0.1 µm or more is 0.15 µm to 2.5 µm, and the average particle size of particles having a particle size less than 0.1 µm is 0.005 µm to 0.05 µm.

Description

    TECHNICAL FIELD
  • The present disclosure relates to a steel component and in particular to a steel component having excellent wear resistance. Further, the present disclosure relates to a method of producing the steel component.
  • BACKGROUND
  • Carbon steel, a steel containing a high concentration of carbon, has high hardness and is therefore widely used as a material for textile machinery components, bearing components, machine blades, and other steel components that require wear resistance.
  • In typical steel component production, a cold-rolled steel sheet as a raw material is worked into a component shape, followed by quenching treatment and tempering treatment. While quenching treatment increases hardness and reduces toughness, subsequent tempering treatment may improve toughness. However, there is a problem that tempering treatment reduces hardness.
  • Therefore, various technologies have been proposed to further increase the hardness of steel components and achieve better wear resistance.
  • For example, in Patent Literature (PTL) 1, a technology is described for improving formability and wear resistance in a steel sheet having a ferrite-cementite microstructure by increasing the grain size of ferrite, spheroidizing carbides (mainly cementite) of appropriate particle size, and reducing pearlite microstructure.
  • Further, in PTL 2, a technology is described for improving wear resistance of a cold-rolled steel sheet by annealing the steel sheet under specific conditions to make the metal microstructure a pearlitic microstructure, which is a layered microstructure of hard cementite and soft ferrite.
  • In PTL 3, a technology is described for improving wear resistance of a steel sheet by precipitating coarse Nb, Ti carbides having an equivalent circular diameter of 0.5 µm or more in the ferrite phase matrix microstructure.
  • In PTL 4, a technology is described for improving wear resistance of steel by precipitating coarse carbides having a particle size of 2 µm or more in the matrix microstructure.
  • In PTL 5, a technology is proposed to improve a spheroidization rate of carbides such as cementite and to improve toughness of a steel sheet containing C: 0.5 mass% to 0.7 mass% by bringing the steel sheet to an annealing finishing state in a stage immediately before final quenching and tempering.
  • In PTL 6, a technology is proposed to produce a soft high-carbon steel sheet having excellent blanking properties by increasing the number density of generated voids in the material by bringing the material to an annealing finishing state in a stage immediately before final quenching and tempering.
  • In PTL 7, a technology is proposed to improve impact toughness and wear resistance in a high-carbon steel sheet by controlling the formation of cementite, not including niobium, titanium, or vanadium carbides, and by achieving desired values for the spheroidization rate and number density of cementite.
  • In PTL 8, a technology is proposed to improve toughness by adjusting the particle size of cementite, not including niobium, titanium, or vanadium carbides, and the grain size of retained austenite and prior austenite, by bringing the material to an annealing finishing state in a stage immediately before final austempering, and further, by obtaining a bainitic microstructure instead of a martensitic tempered microstructure obtainable in a typical heat treatment of quenching and tempering.
  • CITATION LIST Patent Literature
    • PTL 1: WO 2016/204288 A
    • PTL 2: JP 2020-132953 A
    • PTL 3: JP 2017-190494 A
    • PTL 4: JP 2010-138453 A
    • PTL 5: JP 2009-24233 A
    • PTL 6: JP 2011-12316 A
    • PTL 7: JP 6880245 B
    • PTL 8: JP 2018-48374 A
    SUMMARY (Technical Problem)
  • According to conventional technologies, such as those proposed in PTL 1 to 8, there is some improvement in the hardness and wear resistance of steel. However, the inventors have found that steel components produced from conventional steel material may not have sufficient wear resistance in actual use.
  • In view of the circumstances described above, it would be helpful to provide a steel component having excellent wear resistance.
  • (Solution to Problem)
  • As a result of studies, the inventors arrived at the following discoveries.
    1. (1) When a steel component is actually used, temperature rises due to friction with other parts. For example, when a steel component is used as a textile machinery component, such as a knitting needle, the steel component is constantly exposed to friction with fibers, resulting in a rise in temperature.
    2. (2) Accordingly, to achieve excellent wear resistance in actual use, not only inhibiting static wear caused by abrasion between materials, but also inhibiting softening of the steel sheet due to the rise in temperature during friction is necessary.
    3. (3) To improve the wear resistance of a steel component, carbides containing at least one of Nb, Ti, or V need to be precipitated in the steel. Among the carbides, coarse carbides have an effect of inhibiting static wear. For example, in the case of a textile machinery component, the presence of coarse carbides may reduce the amount of abrasion caused by fibers and foreign matter such as grit attached to fibers.
    4. (4) On the other hand, among the carbides, fine carbides have an effect of inhibiting softening of a steel sheet caused by rising temperature during friction. That is, the presence of fine carbides inhibits a hardness reduction caused by the recovery of dislocation microstructure when temperature rises due to friction. Further, in a steel in which fine carbides are present, prior austenite grains are refined during quenching and tempering, which increases a grain boundary strengthening effect and, as a result, further inhibits hardness reduction caused by dislocation microstructure recovery.
    5. (5) To obtain the effects described above, the average particle sizes of coarse and fine carbides, respectively, need to be controlled within specific ranges.
  • The present disclosure is based on the discoveries described above, and primary features of the present disclosure are as described below.
    1. 1. A steel component comprising a chemical composition containing (consisting of), in mass%,
      • C: 0.6 % to 1.25 %,
      • Si: 0.10 % to 0.55 %,
      • Mn: 0.20 % to 2.0 %,
      • P: 0.0005 % to 0.05 %,
      • S: 0.01 % or less,
      • Al: 0.001 % to 0.1 %,
      • N: 0.001 % to 0.009 %,
      • Cr: 0.05 % to 0.55 %, and
      • at least one of Ti: 0.05 % to 1.0 %, Nb: 0.1 % to 0.5 %, or V: 0.01 % to 1.0 %,
      • with the balance being Fe and inevitable impurity,
      • wherein the average grain size of prior austenite grains is 25 µm or less,
      • further comprising carbides containing at least one of Nb, Ti, or V, wherein
      • among the carbides, the average particle size of particles having a particle size of 0.1 µm or more is 0.15 µm to 2.5 µm, and
      • among the carbides, the average particle size of particles having a particle size less than 0.1 µm is 0.005 µm to 0.05 µm.
    2. 2. The steel component according to aspect 1, wherein the chemical composition further contains, in mass%, at least one selected from the group consisting of:
      • Sb: 0.1 % or less,
      • Hf: 0.5 % or less,
      • REM: 0.1 % or less,
      • Cu: 0.5 % or less,
      • Ni: 3.0 % or less,
      • Sn: 0.5 % or less,
      • Mo: 1 % or less,
      • Zr: 0.5 % or less,
      • B: 0.005 % or less, and
      • W: 0.01 % or less.
    3. 3. The steel component according to aspect 1 or 2, wherein the steel component is any one of a component for textile machinery, a bearing component, or a blade for machinery.
    4. 4. A method of producing a steel component, the method comprising:
      • heating a steel slab comprising the chemical composition according to aspect 1 or 2 under a set of conditions including: a slab heating temperature of 1,100 °C or more and a holding time of 1.0 h or more;
      • processing the heated steel slab into a hot-rolled steel sheet under a set of conditions including a finishing start temperature of Ac3 or more;
      • cooling the hot-rolled steel sheet under a set of conditions including: a time from end of hot rolling to start of cooling of 2.0 s or less, an average cooling rate of 25 °C/s or more, and a cooling stop temperature of 640 °C to 720 °C;
      • coiling the cooled hot-rolled steel sheet;
      • applying, to the hot-rolled steel sheet after coiling, first annealing under a set of conditions including: an annealing temperature of 650 °C or more and 720 °C or less, and an annealing time of 3 h or more;
      • applying, to the hot-rolled steel sheet after the first annealing, a cycle applied twice or more of cold rolling at a rolling ratio of 15 % or more and second annealing at an annealing temperature of 600 °C to 800 °C and a heating rate of 50 °C/h or more;
      • final cold rolling at a rolling ratio of 30 % or more; and
      • applying, to the cold-rolled steel sheet:
        • machining into a component shape, and
        • heat treatment including quenching under a set of conditions including: a quenching temperature of 700 °C or more and 950 °C or less and a holding time of 1.0 min or more to 60 min or less, and tempering under a set of conditions including: a tempering temperature of 100 °C to 400 °C and a holding time of 20 min or more to 3 h or less.
    (Advantageous Effect)
  • The present disclosure provides a steel component having excellent wear resistance. The steel component according to the present disclosure exhibits excellent wear resistance not only under static conditions, but also under conditions where temperature rises due to friction, and is therefore suitable for use for various applications including components for textile machinery, bearing components, and blades for machinery.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • In the accompanying drawings:
    • FIG. 1 is a schematic diagram illustrating shape of a wear test piece;
    • FIG. 2 is a schematic diagram of a wear test apparatus; and
    • FIG. 3 is a schematic diagram illustrating shape of the wear test apparatus used for Examples.
    DETAILED DESCRIPTION
  • A detailed description is provided below. The present disclosure is not limited to the following embodiments. Further, as described above, the present disclosure focuses on carbides containing at least one of Nb, Ti, or V. Therefore, in the following description, "carbides containing at least one of Nb, Ti, or V" may simply be referred to as "carbides".
  • [Chemical composition]
  • The cold-rolled steel sheet according to the present disclosure has the chemical composition described above. The reasons for the above limitations are described below. Hereinafter, "%" as a unit of content indicates "mass%" unless otherwise specified.
  • C: 0.6 % to 1.25 %
  • C is an element necessary to improve hardness after quenching and tempering. Further, C is an element necessary to form cementite and carbides of elements such as Nb, Ti, V, and the like. To produce the required carbides and to obtain hardness and wear resistance after quenching and tempering, C content needs to be 0.6 % or more. The C content is therefore 0.6 % or more. The C content is preferably 0.7 % or more. On the other hand, when the C content exceeds 1.25 %, hardness increases excessively and embrittlement occurs. When the C content exceeds 1.25 %, surface scale becomes firm during heating, resulting in deterioration of surface characteristics, and the surface becomes prone to cracking during subsequent cold rolling, as well as cracking when quenching, resulting in reduced wear resistance. The C content is therefore 1.25 % or less. The C content is preferably 1.20 % or less.
  • Si: 0.10 % to 0.55 %
  • Si is an element that has an effect of increasing strength through solid solution strengthening, and an increase in strength also improves wear resistance. To achieve this effect, Si content is 0.10 % or more. The Si content is preferably 0.12 % or more. On the other hand, when the Si content is excessive, coarse ferrite is formed on the steel sheet surface during hot working, which inhibits the formation of carbides necessary for improving wear resistance in subsequent working. The Si content is therefore 0.55 % or less. The Si content is preferably 0.50 % or less. The Si content is more preferably 0.45 % or less.
  • Mn: 0.20 % to 2.0 %
  • Mn is an element having an effect of improving hardness by promoting quenching and inhibiting temper softening. In order to inhibit temper softening, inhibiting the formation of C as cementite or delaying dislocation recovery is necessary, and Mn has both of these effects. Further, not only during tempering, Mn also has an effect of inhibiting dislocation recovery caused by friction heat during use of a steel component. To achieve these effects, Mn content is 0.20 % or more. The Mn content is preferably 0.25 % or more. On the other hand, when the Mn content exceeds 2.0 %, a banded microstructure is formed due to Mn segregation. In particular, abnormal grain growth and microstructure nonuniformity are likely to occur at MnS segregations, which inhibit carbide formation and are a cause of cracking and shape defects during component machining. The Mn content is therefore 2.0 % or less. The Mn content is preferably 1.95 % or less.
  • P: 0.0005 % to 0.05 %
  • The addition of a small amount of P increases hardness through solid solution strengthening and thus improves wear resistance. To achieve this effect, P content is 0.0005 % or more. The P content is preferably 0.0008 % or more. On the other hand, when the P content exceeds 0.05 %, the strength of grain boundaries decreases and embrittlement occurs. The P content is therefore 0.05 % or less. The P content is preferably 0.045 % or less.
  • S: 0.01 % or less
  • S consumes Mn by forming sulfides with Mn, and therefore reduces hardenability. As hardenability decreases, strength of steel decreases, resulting in lower wear resistance. S content is therefore 0.01 % or less. From the viewpoint of improving wear resistance, the lower the S content, the better, and therefore a lower limit of S content is not particularly limited and may be 0 %. However, excessive reduction leads to increased production costs, and therefore from the viewpoint of industrial production, the S content is preferably 0.0005 % or more. The S content is more preferably 0.001 % or more.
  • Al: 0.001 % to 0.1 %
  • Al is an element necessary for deoxidation during steelmaking. Al content is therefore 0.001 % or more. On the other hand, an excess of Al results in the formation of coarse nitrides. The nitrides are often formed on the surface of steel, and promote formation of cracks and voids initiating from the nitrides, thus reducing wear resistance. Al content is therefore 0.1 % or less. The Al content is preferably 0.08 % or less. The Al content is more preferably 0.06 % or less.
  • N: 0.001 % to 0.009 %
  • The addition of a small amount of N may form fine nitrides and improve toughness by refining grain size. To achieve these effects, N content is 0.001 % or more. On the other hand, an excess of N combines with Al to form coarse nitrides. The nitrides are often formed on the surface of steel, and promote formation of cracks and voids initiating from the nitrides, thus reducing wear resistance. The N content is therefore 0.009 % or less. The N content is preferably 0.008 % or less.
  • Cr: 0.05 % to 0.55 %
  • Cr is an element that has an effect of increasing hardenability of steel and improving hardness, and therefore the addition of Cr improves wear resistance. To achieve these effects, Cr content is 0.05 % or more. The Cr content is preferably 0.12 % or more. On the other hand, an excess of Cr causes formation of coarse Cr carbides and Cr nitrides, and voids forming around the Cr carbides and Cr nitrides results in reduced performance of steel components. Further, as a result of the formation of Cr carbides, the formation of carbides effective in improving wear resistance is inhibited. The Cr content is therefore 0.55 % or less. The Cr content is preferably 0.95 % or less.
  • The chemical composition described above contains at least one element selected from the group consisting of Ti: 0.05 % to 1.0 %, Nb: 0.1 % to 0.5 %, and V: 0.01 % to 1.0 %.
  • Ti: 0.05 % to 1.0 %
  • Ti is an element that has an effect of forming fine carbides and inhibiting both static wear and thermal wear. Further, Ti has an effect of improving wear resistance by refining prior austenite grains during quenching and inhibiting dislocation recovery. When Ti is added, in order to obtain these effects, Ti content is 0.05 % or more. The Ti content is preferably 0.015 % or more. On the other hand, excessive addition of Ti causes carbides to become coarser than necessary, and the carbides become initiation points for voids and cracking, which reduces the workability of steel sheets when worked into component shapes. The Ti content is therefore 1.0 % or less. The Ti content is preferably 0.9 % or less.
  • Nb: 0.1 % to 0.5 %
  • Nb is an element that has an effect of forming fine carbides and inhibiting both static wear and thermal wear. Further, Nb has an effect of improving wear resistance by refining prior austenite grains during quenching and inhibiting dislocation recovery. When Nb is added, in order to obtain these effects, Nb content is 0.1 % or more. On the other hand, excessive addition of Nb causes carbides to become coarser than necessary, and the carbides become initiation points for voids and cracking, which reduces the workability of steel sheets when worked into component shapes. The Nb content is therefore 0.5 % or less. The Nb content is preferably 0.45 % or less.
  • V: 0.01 % to 1.0 %
  • V is an element that has an effect of forming fine carbides and inhibiting both static wear and thermal wear. Further, V has an effect of improving wear resistance by refining prior austenite grains during quenching and inhibiting dislocation recovery. When V is added, to obtain these effects, V content is 0.01 % or more. On the other hand, excessive addition of V causes carbides to become coarser than necessary, and the carbides become initiation points for voids and cracking, which reduces the workability of steel sheets when worked into component shapes. The V content is therefore 1.0 % or less. The V content is preferably 0.95 % or less.
  • The cold-rolled steel sheet according to an embodiment of the present disclosure has a chemical composition consisting of the above components, with the balance being Fe and inevitable impurity.
  • Further, according to another embodiment of the present disclosure, the chemical composition described above contains at least one selected from the group consisting of Sb: 0.1 % or less, Hf: 0.5 % or less, REM: 0.1 % or less, Cu: 0.5 % or less, Ni: 3.0 % or less, Sn: 0.5 % or less, Mo: 1 % or less, Zr: 0.5 % or less, B: 0.005 % or less, and W: 0.01 % or less.
  • Sb: 0.1 % or less
  • Sb is an effective element for improving corrosion resistance, but when added in excess, a rich Sb layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling. Sb content is therefore 0.1 % or less. A lower limit of the Sb content is not particularly limited. From the viewpoint of increasing the effect of Sb addition, the Sb content is preferably 0.0003 % or more.
  • Hf: 0.5 % or less
  • Hf is an effective element for improving corrosion resistance, but when added in excess, a rich Hf layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling. Hf content is therefore 0.5 % or less. A lower limit of the Hf content is not particularly limited. From the viewpoint of increasing the effect of Hf addition, the Hf content is preferably 0.001 % or more.
  • REM: 0.1 % or less
  • REM (rare earth metals) are elements that improve strength of steel. However, excessive addition of REM may retard refinement of carbides, promote non-uniform deformation during cold working and degrade surface characteristics. REM content is therefore 0.1 % or less. A lower limit of the REM content is not particularly limited. From the viewpoint of increasing the effect of REM addition, the REM content is preferably 0.005 % or more.
  • Cu: 0.5 % or less
  • Cu is an effective element for improving corrosion resistance, but when added in excess, a rich Cu layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling. Cu content is therefore 0.5 % or less. A lower limit of the Cu content is not particularly limited. From the viewpoint of increasing the effect of Cu addition, the Cu content is preferably 0.01 % or more.
  • Ni: 3.0 % or less
  • Ni is an element that improves strength of steel. However, excessive addition may promote non-uniform deformation during cold working and degrade surface characteristics. Ni content is therefore 3.0 % or less. A lower limit of the Ni content is not particularly limited. From the viewpoint of increasing the effect of Ni addition, the Ni content is preferably 0.01 % or more.
  • Sn: 0.5 % or less
  • Sn is an effective element for improving corrosion resistance, but when added in excess, a rich Sn layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling. Sn content is therefore 0.5 % or less. A lower limit of the Sn content is not particularly limited. From the viewpoint of increasing the effect of Sn addition, the Sn content is preferably 0.0001 % or more.
  • Mo: 1 % or less
  • Mo is an element that improves strength of steel. However, excessive addition of Mo may retard the spheroidization of carbides, promote non-uniform deformation during cold working, and degrade surface characteristics. The Mo content is therefore 1 % or less. A lower limit of the Mo content is not particularly limited. From the viewpoint of increasing the effect of Mo addition, the Mo content is preferably 0.001 % or more.
  • Zr: 0.5 % or less
  • Zr is an effective element for improving corrosion resistance, but when added in excess, a rich Zr layer is formed under scale generated during hot rolling, causing surface defects (scratches) on the steel sheet after hot rolling. Zr content is therefore 0.5 % or less. A lower limit of the Zr content is not particularly limited. From the viewpoint of increasing the effect of Zr addition, the Zr content is preferably 0.01 % or more.
  • B: 0.005 % or less
  • B is an element that has an effect of improving hardenability and may be added. However, when B content exceeds 0.005 %, surface cracking is likely to occur during quenching. The B content is therefore 0.005 % or less. A lower limit of the B content is not particularly limited. From the viewpoint of increasing the effect of B addition, when B is added, the B content is preferably 0.0001 % or more.
  • W: 0.01 % or less
  • W is an element that has an effect of improving hardenability and may be added. However, when W content exceeds 0.01 %, surface cracking is likely to occur during quenching. The W content is therefore 0.01 % or less. A lower limit of the W content is not particularly limited. From the viewpoint of increasing the effect of W addition, when W is added, the W content is preferably 0.001 % or more.
  • Average grain size of prior austenite grains: 25 µm or less
  • A grain boundary strengthening effect is improved by refining prior austenite grains. As a result, dislocation recovery during frictional heat generation is inhibited, and therefore hardness may be maintained even under a hot environment, improving wear resistance. To achieve the effect, the average grain size of prior austenite grains is 25 µm or less.
  • [Carbides]
  • The steel component according to the present disclosure contains carbides including at least one of Nb, Ti, or V. Conventionally, cementite has been used to improve wear resistance, but carbides containing at least one of Nb, Ti, or V are harder than cementite, and therefore precipitation of carbides containing at least one of Nb, Ti, or V is able to improve wear resistance more than conventionally.
  • As mentioned previously, among the carbides, coarse carbides have the effect of inhibiting static wear, while fine carbides have the effect of inhibiting wear at elevated temperatures caused by friction. Therefore, by appropriately controlling particle sizes of coarse carbides and fine carbides, respectively, the wear resistance of steel components in actual use may be effectively improved.
  • According to the present disclosure, among carbides containing at least one of Nb, Ti, or V, carbides having a particle size of 0.1 µm or more are defined as coarse carbides and carbides having a grain size of less than 0.1 µm are defined as fine carbides.
  • • Coarse carbides
  • The coarse carbides act to inhibit static wear. For example, in the case of a textile machinery component such as a knitting needle, the presence of the coarse carbides may reduce wear caused by abrasion with fibers and foreign matter such as grit attached to the fibers. However, when the average particle size of the coarse carbides is less than 0.15 µm, resistance to static wear is not exhibited. The average particle size of the coarse carbides is therefore 0.15 µm or more. On the other hand, when the carbides become too coarse, the opportunity for the carbides to function as resistance is reduced, and therefore the effect of resistance to wear saturates. The average particle size of the coarse carbides is therefore 2.5 µm or less. The number density of the coarse carbides is not particularly limited. The higher the number density, the better, and 250/mm2 or more is preferred. The coarse carbides may be present at crystal grain boundaries or within crystal grains.
  • • Fine carbides
  • The fine carbides stabilize dislocation microstructure and help prevent dislocation recovery when temperature rises due to frictional heat. Accordingly, by precipitating the fine carbides, softening due to frictional heat may be inhibited and wear resistance under a hot environment may be improved. The effect of inhibiting dislocation recovery increases with a smaller average particle size of the fine carbides. The average particle size of the fine carbides is therefore 0.05 µm or less. On the other hand, excessively fine carbides lead to excessive hardness and embrittlement. The average particle size of the fine carbides is therefore 0.005 µm or more. The fine carbides are more effective when formed within crystal grains than at crystal grain boundaries. The number density of the fine carbides is not particularly limited. The higher the number density, the greater the effect, and 0.11/µm2 or more is preferred.
  • Further, the microstructure of the steel component according to the present disclosure is not particularly limited. Desired properties are obtainable as long as the conditions described above are met. Typically, the microstructure of the steel component according to the present disclosure may consist of tempered martensite, cementite, and carbides containing at least one of Nb, Ti, or V. The cementite and the carbides containing at least one of Nb, Ti, or V are preferably spheroidized. Specifically, the spheroidization ratio of the carbides, defined by the following expression using average major axis length La and average minor axis length Lb of the carbides, is preferably 0.71 or more. Spheroidization ratio = Lb / La
    Figure imgb0001
  • La is obtained by dividing the sum of the major axis length of all carbides in a 100 µm2 range by the number of such carbides. Further, Lb is obtained by dividing the sum of the minor axis length of all carbides in a 100 µm2 range by the number of such carbides.
  • [Sheet thickness]
  • The sheet thickness of the cold-rolled steel sheet is not particularly limited and may be any thickness. The sheet thickness is preferably 0.1 mm or more. The sheet thickness is more preferably 0.2 mm or more. Further, an upper limit of the sheet thickness is not particularly limited. The sheet thickness is particularly 2.5 mm or less. The sheet thickness is more preferably 1.6 mm or less. The sheet thickness is even more preferably 0.8 mm or less. When the sheet thickness is 0.2 mm or more and 0.8 mm or less, the cold-rolled steel sheet is particularly suitable for use as a material for knitting needles and the like.
  • [Method for producing cold-rolled steel sheet]
  • The following describes a method for producing a cold-rolled steel sheet according to an embodiment.
  • The cold-rolled steel sheet may be produced by performing the following processes in sequence, starting with a steel slab having the chemical composition described above.
    1. (1) Heating
    2. (2) Hot rolling
    3. (3) Cooling
    4. (4) Coiling
    5. (5) First annealing
    6. (6) Cold rolling
    7. (7) Second annealing
    8. (8) Final cold rolling
    9. (9) Machining and heat treatment
  • The processes (6) and (7) above are applied two or more times. The following describes each of the processes.
  • (1) Heating
  • First, a steel slab having the chemical composition described above is heated. A method for producing the steel slab is not particularly limited, and any method may be used. For example, composition adjustment of the steel slab may be performed by a blast furnace converter steelmaking process or by an electric furnace steelmaking process. Further, for example, casting from molten steel into a slab may be done by continuous casting or by blooming.
    • Slab heating temperature: 1,100 °C or more
    • Holding time: 1.0 h or more
  • In the heating, the steel slab is heated under a set of conditions including: a slab heating temperature of 1,100 °C or more and a holding time of 1.0 h or more, in order to homogenize the steel microstructure and to allow some carbides in the steel to be solid-dissolved and the rest to be precipitated.
  • Some C combined with Nb, Ti, V to form the coarse carbides needs to be precipitated at the slab heating stage described above, while other undissolved carbides are dissolved at the slab heating stage in order to precipitate to desired dimensions at a later annealing stage. When the slab heating temperature is lower than 1,100 °C or when the holding time is shorter than 1 h, coarse Nb, Ti, V carbides are not precipitated, and later, coarse Nb, Ti, V carbides to increase resistance to static wear are not obtainable. On the other hand, when the slab heating temperature is too high, Nb, Ti, V solid-solubilize, decreasing a precipitation amount, and therefore the slab heating temperature is preferably 1,380 °C or less.
  • (2) Hot rolling
  • The heated slab is then hot rolled to obtain a hot-rolled steel sheet. In the hot rolling, rough rolling and finishing rolling may be performed according to conventional methods.
  • Finishing start temperature: Ac3 or more
  • When the finishing start temperature of the hot rolling is less than Ac3, stretched ferrite is formed in the steel sheet after hot rolling, and this stretched ferrite remains in the finally obtainable cold-rolled steel sheet. As a result, the formation of carbides at grain boundaries and within grains, which is effective in improving wear resistance, is inhibited. The finishing start temperature of the hot rolling is therefore Ac3 or more. An upper limit of the finishing start temperature is not particularly limited. The finishing start temperature is preferably 1,200 °C or less.
  • The Ac3 temperature (°C) is obtained by the following Formula (1). Ac3 ° C = 910 203 × C 1 / 2 + 44.7 × Si 30 × Mn 11 × Cr + 400 × Ti + 460 × Al + 700 × P + 104 × V + 38
    Figure imgb0002
  • Here, the element symbols denote the content in mass% of the respective elements, and the content of any element not contained is assumed to be 0.
  • (3) Cooling Time from end of hot rolling to start of cooling: 2.0 s or less
  • The hot-rolled steel sheet is then cooled. When a long time elapses between the end of hot rolling and the start of cooling, coarse ferrite grains are formed in a surface layer of the steel sheet and remain until later processing. As a result, the precipitation of carbides to grain boundaries and into grains, which is effective in improving wear resistance, is inhibited. The time between the end of hot rolling and the start of cooling is therefore 2.0 s or less. In view of the above, the shorter the time between the end of hot rolling and the start of cooling, the better, and therefore a lower limit is not particularly limited. However, from an industrial production viewpoint, the time may be 0.5 s or more, or even 0.8 s or more.
  • Average cooling rate: 25 °C/s or more
  • Similarly, when the average cooling rate during the cooling is less than 25 °C/s, coarse ferrite grains are formed in a surface layer of the steel sheet, and precipitation of carbides that are effective in improving wear resistance is inhibited. The average cooling rate in the cooling is therefore 25 °C/s or more. An upper limit of the average cooling rate is not particularly limited. When the cooling rate is excessively high, volume expansion caused by transformation during subsequent coiling results in a poor coiling shape. Therefore, from the viewpoint of achieving a good coiling shape, the average cooling rate is preferably 160 °C/s or less. The average cooling rate is more preferably 150 °C/s or less.
  • Cooling stop temperature: 640 °C to 720 °C
  • When the cooling stop temperature is too high during the cooling, a non-uniform microstructure consisting of abnormally coarse portions and fine portions is formed, which inhibits subsequent carbide formation. The cooling stop temperature is therefore 720 °C or less. On the other hand, when the cooling stop temperature is too low, coiling shape defects occur due to volume expansion caused by transformation during coiling. As a result, non-uniform strain is introduced into the steel sheet during subsequent cold rolling, and therefore carbides of the desired particle size are not obtained, and wear resistance is not improved. The cooling stop temperature is therefore 640 °C or more.
  • (4) Coiling
  • After the cooling is stopped, the cooled hot-rolled steel sheet is coiled. At this time, the coiling temperature is not particularly limited. The coiling temperature is preferably 600 °C to 700 °C.
  • (5) First annealing
    • Annealing temperature: 650 °C or more and 720 °C or less
    • Annealing time: 3 h or more
  • The hot-rolled steel sheet after the coiling is subjected to the first annealing under a set of conditions including: an annealing temperature of 650 °C or more and 720 °C or less, and an annealing time of 3 h or more. The microstructure of the hot-rolled steel sheet after the coiling is a pearlitic microstructure lined with plate-like cementite and ferrite. When the microstructure is pearlitic, strain is not introduced stably during subsequent cold rolling, and the cold-rolled steel sheet may be defective in shape. Accordingly, breaking up the pearlitic microstructure and spheroidizing the carbides is necessary. However, the pearlitic microstructure is stable to heat, and therefore tends to maintain plate shapes. The plate-like microstructure needs to be broken up by holding at a high temperature for a long time to increase interface area. The first annealing is therefore performed at a temperature of 650 °C or more for 3 h or more. After the first annealing, further cold rolling and second annealing helps to break up plate-like cementite. On the other hand, when the annealing temperature is higher than 720 °C, microstructure change proceeds preferentially from one portion, resulting in a mixed microstructure of coarse and fine microstructures, and ultimately carbides of the desired size are not obtained, and wear resistance is not improved. An upper limit of the annealing time is not particularly limited. An excessively long annealing time reduces productivity and also saturates the effect. Therefore, the annealing time is preferably 20 h or less.
  • Prior to the first annealing, the hot-rolled steel sheet is preferably pickled.
  • (6) Cold rolling (7) Second annealing
  • Cold rolling is an important process for improving wear resistance, as the plate-like carbides broken up in the first annealing process are further broken up and dispersed throughout the steel sheet, and dispersed at the desired dimensions by the second annealing process. Plate-like carbides formed after hot rolling and coiling are stable, and therefore tend to remain until later stages of production. Plate-like carbide formation may cause void formation and cracking. Further, wear progresses unilaterally in portions of the microstructure where carbide formation does not occur due to not being dispersed throughout the steel sheet.
  • Therefore, in order to precipitate carbides having a particle size effective for improving wear resistance, the hot-rolled steel sheet after the first annealing is subjected to two or more cycles of cold rolling and second annealing. The cold rolling is used to break up the plate-like carbides formed in the steel sheet, and the second annealing is used to distribute the carbides of the desired dimensions throughout the steel sheet. To achieve these effects, the rolling ratio in the cold rolling is 15 % or more and the annealing temperature in the second annealing is 600 °C or more. On the other hand, when the annealing temperature is higher than 800 °C, prior austenite grains in the finally obtained microstructure become coarser, resulting in decreased wear resistance during friction heat generation. The annealing temperature is therefore 800 °C or less.
  • When the heating rate in the second annealing is too slow, local coarsening of the carbides occurs, and the fine carbides necessary to inhibit the softening of the steel sheet as temperature rises during friction are not obtained. The heating rate is therefore 50 °C/h or more. An upper limit of the heating rate is not particularly limited. The heating rate is preferably 200 °C/s or less.
  • Although a higher rolling ratio in the cold rolling is better, when the rolling ratio is 65 % or more, the shape of a resulting cold-rolled steel sheet may become unstable. The rolling ratio is therefore preferably less than 65 %.
  • The number of cycles of the cold rolling and the second annealing is two or more. Two or more cycles of the cold rolling and the annealing refines the microstructure and distributes carbides throughout the steel sheet to achieve the final desired carbide sizes. A large number of cycles is preferable to consistently obtain good steel sheet shape and thickness accuracy, and an upper limit of the number of cycles is not particularly limited. However, when the number of cycles exceeds five, the effect saturates, and therefore the number of cycles is preferably five or less.
  • (8) Final cold rolling Rolling ratio: 30 % or more
  • After the cycle of the cold rolling and the second annealing is performed two or more times as described above, final cold rolling at a rolling ratio of 30 % or more is further applied. According to the final cold rolling at a rolling ratio of 30 % or more, the fine carbides are produced during final quenching and tempering, which improves wear resistance during frictional heat generation. Further, final cold rolling at a rolling ratio of 30 % or more refines prior austenite grain size, and therefore further improves wear resistance. The larger the rolling ratio in the final cold rolling, the better, but the shape of the steel sheet may become unstable when the rolling ratio is 65 % or more. The rolling ratio is therefore preferably less than 65 %.
  • Further, the final cold-rolled steel sheet may be subjected to further optional surface treatment.
  • (9) Machining and heat treatment
  • The resulting cold-rolled steel sheet is then machined into component shapes and heat-treated to produce the final steel component. The method of machining is not particularly limited and any method may be applied. The machining may be, for example, at least one of blanking, cutting work, drawing, bending, or polishing.
  • The heat treatment includes quenching under a set of conditions including: a quenching temperature of 700 °C or more and 950 °C or less and a holding time of 1.0 min or more to 60 min or less, and tempering under a set of conditions including: a tempering temperature of 100 °C to 400 °C and a holding time of 20 min or more to 3 h or less. The quenching and tempering conditions are important to control carbide particle size and prior austenite grain size, in order to obtain excellent wear resistance.
  • In order to produce the fine carbides, the quenching temperature (heating temperature during quenching) needs to be high. The quenching temperature is therefore 700 °C or more. The quenching temperature is preferably 720 °C or more. On the other hand, when the quenching temperature is too high, prior austenite grain size increases and wear resistance decreases. The quenching temperature is therefore 950 °C or less. The quenching temperature is preferably 920 °C or less.
  • In order to produce carbides of the desired dimensions during the quenching, holding at the heating temperature for 1.0 min or more is necessary. The holding time is therefore 1.0 min or more. On the other hand, when the holding time exceeds 60 min, prior austenite grains become coarser and wear resistance decreases. The holding time is therefore 60 min or less. Cooling in the quenching process is preferably performed by cooling to room temperature using oil or other coolant.
  • In order to improve hardness and obtain high wear resistance, tempering temperature needs to be low. The tempering temperature is therefore 400 °C or less. The tempering temperature is preferably 380 °C or less. On the other hand, when the tempering temperature is too low, the fine carbides do not grow to the desired dimensions. Further, hardness becomes too high and the material is embrittled. The tempering temperature is therefore 100 °C or more. The tempering temperature is preferably 130 °C or more.
  • When the holding time during the tempering is less than 20 min, the fine carbides do not grow to the desired dimensions, and hardness increases too much, causing embrittlement, and therefore the holding time is 20 min or more. On the other hand, when the holding time exceeds 3 h, the fine carbides become too coarse to achieve the desired dimensions. The holding time is therefore 3 h or less.
  • The heat treatment may be performed after the machining or during the machining.
  • According to the above method, a steel component having excellent wear resistance may be produced. Applications of the steel component are not particularly limited. The steel component is particularly suitable for applications requiring wear resistance, such as components for textile machinery, bearing components, and blades for machinery.
  • EXAMPLES
  • Steels having the chemical compositions listed in Table 1 were melted in a converter and made into steel slabs by continuous casting. Each steel slab was then heated, hot rolled, cooled, coiled, first annealed, cold rolled, second annealed, and finally cold rolled in sequence to produce a cold-rolled steel sheet having a final sheet thickness of about 0.4 mm. Each process was carried out under the conditions listed in Tables 2 and 3. The cycle of cold rolling and second annealing was applied a number of times listed in Table 3. The cold-rolled steel sheets were then subjected to heat treatment consisting of quenching and tempering under the conditions listed in Table 3 to obtain samples. In the Examples, the process of machining to a component shape was omitted.
  • For each sample, the average grain size of prior austenite grains, the average particle size of the coarse carbides, and the average particle size of the fine carbides were measured by the following procedures.
  • (Prior austenite grain size)
  • Test pieces for microstructure observation were taken from the samples obtained. For each test piece, after polishing a rolling direction cross section (L-section) of the test piece for microstructure observation, final polishing was performed with colloidal silica, and electron backscatter diffraction (EBSD) measurements were performed to identify prior austenite grain boundaries. After identifying prior austenite grain boundaries, individual grain sizes and the number of grains were determined, and the equivalent circular diameter was calculated and used as the average grain size. The evaluation results are listed in Table 4.
  • (Coarse carbides)
  • Test pieces for carbide observation were taken from the samples obtained. For each test piece, after polishing a rolling direction cross section (L-section) of the test piece for carbide observation, the polished surface was corroded with 1 vol% to 3 vol% nital solution to reveal the microstructure. The surface of the test piece for carbide observation was then imaged using scanning electron microscopy (SEM) at a magnification of 3,000× to obtain a microstructure image. The particle size of each carbide containing at least one of Nb, Ti, or V in the microstructure image obtained was measured by a cutting method, and the average particle size of the carbides was calculated. Nb, Ti, V carbides were identified using SEM energy dispersive X-ray spectroscopy (EDS) analysis. Elemental mapping was performed with respect to the observed fields of view to separate cementite from other carbides, and the other carbides were considered to be Nb, Ti, V carbides. The evaluation results are listed in Table 4. The column was left blank (-) when no coarse carbides were observed.
  • (Fine carbides)
  • Test pieces for carbide observation were taken from the samples obtained, thinned to a thickness of about 70 µm, and then observation samples were prepared by electropolishing. For each observation sample, carbides containing at least one of Nb, Ti, or V were observed by transmission electron microscopy (TEM) at 150,000× to 250,000× magnification and analyzed by TEM-EDS. The diameter of each carbide was determined by the cutting method, and the arithmetic mean of the obtained diameters was calculated to obtain the average particle size of the fine carbides. The evaluation results are listed in Table 4. The column was left blank (-) when no fine carbides were observed.
  • (Wear resistance)
  • The wear resistance of the resulting steel sheets after quenching and tempering was evaluated under the following two conditions.
  • First, the wear resistance under static conditions, where temperature rise due to friction hardly occurs, was evaluated using the following procedure.
  • From each test piece, a wear test piece 10 was taken having the shape illustrated in FIG. 1. Each of the wear test pieces 10 was provided with four holes 11 for threading.
  • Wear tests were conducted using the wear test pieces 10 and a wear test apparatus 20 illustrated in FIG. 2. Specifically, an amount of wear was measured by running a yarn S fed from a yarn unwinder 21 for 100,000 m per hole with the yarn S in contact with the side of the hole 11 of the wear test piece 10. Full dull polyester knitting yarn was used as the yarn S. The running speed of the yarn S was 5 m/min. Further, the tension of the yarn was adjusted to 10 ± 2 N/cm using a tension regulator 22.
  • As illustrated in FIG. 3, a groove 12 was formed by wear at a point where the hole 11 was in contact with the yarn. After running the yarn 100,000 m, the running was stopped and a depth d (wear depth) of the groove 12 was measured using optical microscopy.
  • The same test was performed on each of the four holes 11 and the average of the four wear depths obtained was taken as the wear depth of the wear test piece 10. When the wear depth was less than 490 µm, the wear resistance was judged to be good (O), and when 490 µm or more, wear resistance was judged to be poor (X). The evaluation results are listed in Table 4.
  • Next, in order to evaluate wear resistance under conditions with a temperature increase caused by friction, the same procedure was used as in the static condition test above, except that the yarn running speed was set to 180 m/min, and wear resistance was evaluated using the same criteria. The evaluation results are listed in Table 4.
  • [Table 1]
  • Table 1
    Steel sample ID Chemical composition (mass%) * Ac3 Remarks
    C Si Mn P S Al N Cr Ti Nb V Other
    A 0.95 0.22 0.71 0.018 0.0010 0.002 0.003 0.40 - 0.11 - - 748 Conforming steel
    B 0.90 0.24 0.81 0.010 0.0030 0.003 0.003 0.50 0.07 0.10 - - 773 Conforming steel
    C 0.68 0.21 1.05 0.015 0.0100 0.004 0.005 0.55 0.01 0.08 0.04 - 769 Conforming steel
    D 0.79 0.22 0.90 0.010 0.0020 0.003 0.002 0.40 0.08 0.21 002 - 786 Conforming steel
    E 0.95 0.25 0.55 0.031 0.0100 0.002 0.001 0.44 - 0.11 - - 763 Conforming steel
    F 0.88 0.24 0.77 0.028 0.0022 0.030 0.002 0.55 - 0.10 - - 773 Conforming steel
    G 0.95 0.44 0.61 0.042 0.0026 0.002 0.006 0.32 0.10 - - - 818 Conforming steel
    H 1.18 0.15 0.70 0.017 0.0080 0.020 0.003 0.55 0.38 - 0.30 Mo:0.01 880 Conforming steel
    I 1.11 0.3 0.86 0.018 0.0020 0.040 0.002 0.41 - - 0.06 Ni:0.01, Cu:0.01 748 Conforming steel
    J 0.80 0.5 0.81 0.022 0.0030 0.003 0.001 0.20 - 0.18 0.00 Sb:0.005, Sn:0.002, Hf0.001, REM:0.001, Zr:0.003, B:0.001, W:0.001 779 Conforming steel
    K 0.530 0.51 0.38 0.016 0.0030 0.003 0.001 0.22 0.05 0.18 0.05 - 842 Comparative steel
    L 1.52 0.24 0.66 0.012 0.0040 0.004 0.002 0.09 0.04 0.22 0.06 - 714 Comparative steel
    M 0.88 0.07 0.58 0.012 0.0050 0.002 0.003 0.31 0.04 0.27 0.9 - 765 Comparative steel
    N 0.90 0.68 0.55 0.014 0.0080 0.002 0.002 0.28 0.05 0.38 0.42 - 797 Comparative steel
    O 0.91 0.21 0.17 0.013 0.0100 0.003 0.002 0.44 0.82 0.12 0.02 - 1092 Comparative steel
    P 1.11 0.24 2.22 0.016 0.0030 0.003 0.004 0.50 0.41 0.19 0.03 - 849 Comparative steel
    Q 0.68 0.25 1.23 0.08 0.0100 0.004 0.004 0.51 0.3 0.2 0.03 - 927 Comparative steel
    R 0.79 0.30 1.00 0.023 0.0300 0.005 0.003 0.47 0.11 0.29 0.08 Mo:0.03 808 Comparative steel
    S 0.90 0.41 0.69 0.033 0.0060 0.16 0.005 0.49 0.78 0.24 002 - 1156 Comparative steel
    T 0.90 0.20 0.58 0.027 0.0030 0.003 0.022 0.50 0.07 0.14 0.01 - 790 Comparative steel
    U 0.95 0.40 1.88 0.028 0.0030 0.007 0.002 0.03 0.13 0.5 0.07 - 786 Comparative steel
    V 0.92 0.33 0.77 0.011 0.0010 0.003 0.003 0.92 0.04 0.38 0.61 - 760 Comparative steel
    W 0.99 0.28 0.45 0.042 0.0020 0.003 0.006 0.38 0.01 - - - 776 Comparative steel
    X 0.70 0.25 0.40 0.039 0.0080 0.004 0.005 0.29 - - 1.1 - 803 Comparative steel
    Y 1.25 0.49 0.61 0.015 0.0003 0.002 0.003 0.30 - - - - 733 Comparative steel
    * The balance being Fe and inevitable impurity
  • [Table 2]
  • Table 2
    No. Steel sample ID Ac3 Heating Hot rolling Cooling First annealing Remarks
    Slab heating temp. Holding time Finishing start temp. Time to start * Cooling rate Cooling stop temp. Annealing temp. Annealing time
    °C °C h °C s °C/s °C °C h
    1 A 748 1108 1.0 1010 1.3 50 685 700 6 Example
    2 B 773 1180 2.0 1120 1.5 30 700 705 4 Example
    3 C 769 1220 1.5 1190 1.4 30 690 695 8 Example
    4 D 786 1190 6.0 1110 1.0 50 690 680 6 Example
    5 E 763 1220 4.0 1200 1.5 45 685 710 10 Example
    6 F 773 1250 4.5 1180 2.0 60 690 720 15 Example
    7 G 818 1310 3.0 1230 1.7 105 690 720 6 Example
    8 H 880 1370 6.0 1305 0.9 90 705 700 6 Example
    9 I 748 1200 2.0 1090 1.5 40 685 730 10 Example
    10 J 779 1150 4.0 1015 1.5 85 680 660 12 Example
    11 K 842 1270 3.0 1050 1.0 30 690 680 4 Comparative Example
    12 L 714 1160 4.5 1080 2.0 28 690 690 5 Comparative Example
    13 M 765 1130 2.0 1050 1.8 85 700 700 6 Comparative Example
    14 N 797 1180 4.0 1100 1.9 55 705 680 6 Comparative Example
    15 O 1092 1200 3.0 1120 1.5 65 710 690 6 Comparative Example
    16 P 849 1280 5.0 1200 2.0 60 700 700 8 Comparative Example
    17 Q 927 1290 4.0 1210 1.5 70 680 710 10 Comparative Example
    18 R 808 1170 3.5 1090 2.0 50 650 690 8 Comparative Example
    19 S 1156 1290 1.0 1210 1.8 50 700 660 8 Comparative Example
    20 I 790 1080 2.5 1000 1.5 55 690 650 6 Comparative Example
    21 U 786 1140 3.0 1060 1.8 25 680 700 6 Comparative Example
    22 V 760 1160 3.5 1080 2.0 30 680 690 8 Comparative Example
    23 W 776 1130 4.5 1050 2.0 70 650 680 8 Comparative Example
    24 X 803 1120 4.0 1040 1.8 65 640 680 10 Comparative Example
    25 Y 733 1100 5.0 1100 1.5 50 680 680 6 Comparative Example
    26 C 769 990 8.0 1040 1.5 30 690 700 5 Comparative Example
    27 C 769 1390 5.0 1110 1.8 41 700 700 8 Example
    28 C 769 1180 0.5 1010 2.0 40 660 710 10 Comparative Example
    29 C 769 1100 3.0 760 1.0 25 640 680 12 Comparative Example
    30 F 773 1210 4.0 1180 5.0 38 700 720 4 Comparative Example
    31 F 773 1190 5.0 1120 1.5 10 690 660 9 Comparative Example
    32 F 773 1180 8.0 1010 0.9 40 610 680 8 Comparative Example
    33 F 773 1100 1.0 1000 1.8 55 730 710 3 Comparative Example
    34 D 786 1110 4.0 1060 1.5 60 680 620 5 Comparative Example
    35 D 786 1180 8.0 1020 2.0 49 690 750 4 Comparative Example
    36 D 786 1200 3.0 1080 1.7 34 710 700 1 Comparative Example
    37 D 786 1110 5.5 1305 1.6 90 690 700 5 Comparative Example
    38 D 786 1150 5.5 1090 1.5 50 700 690 4 Comparative Example
    39 D 786 1200 9.0 1070 1.0 40 660 710 8 Comparative Example
    40 D 786 1210 6.0 1050 1.3 45 680 720 9 Comparative Example
    41 C 769 1230 4.5 1030 1.5 48 700 680 10 Comparative Example
    42 G 818 1210 6.0 1090 1.7 40 680 710 6 Comparative Example
    43 G 818 1105 4.0 1100 1.6 30 650 720 4 Comparative Example
    44 G 818 1310 8.5 1040 1.0 25 690 700 7 Comparative Example
    45 G 818 1150 5.0 990 2.0 48 640 720 5 Comparative Example
    46 I 748 1350 6.0 1070 1.2 70 710 700 10 Comparative Example
    47 I 748 1230 8.0 1050 1.1 100 670 690 12 Comparative Example
    48 I 748 1210 6.0 1000 2.0 50 690 720 8 Comparative Example
    49 C 769 1150 3.5 990 1.4 45 690 695 6 Comparative Example
    * Time from end of hot rolling to start of cooling
  • [Table 3]
  • Table 3
    No. Cold rolling and second annealing Cold rolling Quenching Tempering Remarks
    Cold rolling Second annealing No. of cycles Rolling ratio Quenching temp. Holding time Tempering temp. Holding time
    Rolling ratio Annealing temp. Heating rate
    % °C °C/h Times % °C min °C min
    1 48 680 120 3 35 810 100 250 60 Example
    2 50 690 100 3 40 770 5.0 200 120 Example
    3 55 680 110 2 30 830 15.0 300 120 Example
    4 20 700 140 3 35 850 15.0 290 60 Example
    5 44 710 190 2 30 780 250 280 30 Example
    6 35 690 90 3 32 800 200 180 20 Example
    7 55 730 100 5 35 750 250 170 150 Example
    8 32 780 130 3 30 910 5.0 200 100 Example
    9 40 725 80 4 35 900 100 210 110 Example
    10 35 700 100 2 40 850 15.0 300 60 Example
    11 37 710 150 3 30 760 450 190 80 Comparative Example
    12 30 680 100 3 35 760 100 230 60 Comparative Example
    13 35 700 100 2 30 780 100 200 30 Comparative Example
    14 40 680 80 2 35 800 200 260 30 Comparative Example
    15 25 710 70 4 30 810 200 280 45 Comparative Example
    16 30 720 120 4 30 780 300 300 60 Comparative Example
    17 35 700 150 3 30 780 300 260 80 Comparative Example
    18 30 690 50 3 35 800 100 250 80 Comparative Example
    19 35 720 180 4 30 820 15.0 260 60 Comparative Example
    20 40 680 90 3 30 820 15.0 280 90 Comparative Example
    21 45 700 110 4 30 800 15.0 300 90 Comparative Example
    22 50 720 110 3 35 810 200 240 50 Comparative Example
    23 55 750 130 2 30 790 15.0 250 60 Comparative Example
    24 35 750 100 3 35 780 100 260 45 Comparative Example
    25 30 750 150 4 35 780 300 280 50 Comparative Example
    26 38 710 130 3 40 800 100 190 70 Comparative Example
    27 40 770 150 2 30 910 5.0 280 60 Example
    28 35 800 90 3 35 810 600 240 120 Comparative Example
    29 20 630 110 2 30 850 15.0 250 100 Comparative Example
    30 35 690 120 2 30 770 100 300 20 Comparative Example
    31 30 700 120 2 35 800 160 240 30 Comparative Example
    32 28 730 150 3 40 820 35.0 160 70 Comparative Example
    33 29 710 200 4 30 920 15.0 210 90 Comparative Example
    34 19 700 160 3 35 900 100 280 30 Comparative Example
    35 25 750 190 3 40 800 300 210 60 Comparative Example
    36 20 660 60 5 55 810 600 300 50 Comparative Example
    37 10 700 110 4 30 900 15.0 180 60 Comparative Example
    38 30 580 80 2 40 850 25.0 200 90 Comparative Example
    39 50 810 150 2 35 880 15.0 260 80 Comparative Example
    40 45 800 130 1 35 750 400 300 100 Comparative Example
    41 40 790 190 3 25 830 300 210 70 Comparative Example
    42 20 700 100 3 40 670 450 220 150 Comparative Example
    43 50 710 100 3 30 970 5.0 200 60 Comparative Example
    44 45 730 80 2 35 810 0.5 190 100 Comparative Example
    45 42 800 80 2 40 830 800 280 70 Comparative Example
    46 48 780 120 2 50 900 15.0 410 90 Comparative Example
    47 38 720 130 3 45 880 35.0 240 5 Comparative Example
    48 34 690 120 5 35 850 200 250 200 Comparative Example
    49 25 680 40 3 35 760 100 230 80 Comparative Example
  • [Table 4]
  • Table 4
    No. Steel sample ID Prior austenite grain size Average particle size of coarse carbides Average particle size of fine carbides Wear resistance Remarks
    Wear test (1) (Running speed 5 m/min) Wear test (2) (Running speed 180 m/min)
    µm µm µm µm Evaluation µm Evaluation
    1 A 15 0.5 0.005 420 O 455 O Example
    2 B 12 0.3 0.010 430 O 456 O Example
    3 C 12 0.3 0.023 420 O 457 O Example
    4 D 18 0.8 0.011 440 O 450 O Example
    5 E 15 0.5 0.016 440 O 451 O Example
    6 F 10 1.0 0.020 430 O 461 O Example
    7 G 13 1.2 0.010 415 O 446 O Example
    8 H 15 0.4 0.009 455 O 468 O Example
    9 I 20 0.3 0.008 450 O 450 O Example
    10 J 14 0.6 0.009 440 O 460 O Example
    11 K 28 0.1 - 510 X 495 X Comparative Example
    12 L 20 2.4 0.050 530 X 550 X Comparative Example
    13 M 18 0.8 0.011 500 X 520 X Comparative Example
    14 N 18 0.1 0.004 515 X 505 X Comparative Example
    15 O 15 0.3 0.021 480 O 505 X Comparative Example
    16 P 25 0.1 0.004 505 X 520 X Comparative Example
    17 Q 12 0.3 0.010 515 X 515 X Comparative Example
    18 R 15 0.2 0.030 520 X 520 X Comparative Example
    19 S 10 0.1 0.011 500 X 515 X Comparative Example
    20 I 10 0.3 0.023 510 X 520 X Comparative Example
    21 U 15 0.1 0.008 495 X 510 X Comparative Example
    22 V 18 0.1 0.004 505 X 510 X Comparative Example
    23 W 15 0.1 0.003 500 X 515 X Comparative Example
    24 X 18 2.8 0.010 520 X 525 X Comparative Example
    25 Y 25 0.1 0.001 525 X 550 X Comparative Example
    26 C 15 - 0.028 490 X 479 O Comparative Example
    27 C 13 1.5 0.005 480 O 472 O Example
    28 C 10 - 0.021 495 X 471 O Comparative Example
    29 C 17 3.2 0.001 500 X 552 X Comparative Example
    30 F 15 - 0.003 510 X 521 X Comparative Example
    31 F 13 - 0.002 515 X 520 X Comparative Example
    32 F 10 - 0.002 510 X 539 X Comparative Example
    33 F 14 - 0.001 530 X 545 X Comparative Example
    34 D 10 - 0.015 500 X 501 X Comparative Example
    35 D 18 1.5 - 480 O 536 X Comparative Example
    36 D 19 - 0.005 490 X 478 O Comparative Example
    37 D 20 4.2 0.005 515 X 480 O Comparative Example
    38 D 18 4.0 0.005 495 X 532 X Comparative Example
    39 D 38 1.0 0.008 500 X 515 X Comparative Example
    40 D 18 2.7 - 520 X 546 X Comparative Example
    41 C 15 2.8 - 515 X 551 X Comparative Example
    42 G 15 0.9 0.002 480 O 563 X Comparative Example
    43 G 40 1.1 0.013 540 X 525 X Comparative Example
    44 G 15 1.0 0.001 480 O 571 X Comparative Example
    45 G 35 1.3 0.042 525 X 530 X Comparative Example
    46 I 18 1.5 0.092 475 X 522 X Comparative Example
    47 I 14 0.6 0.002 480 O 491 X Comparative Example
    48 I 19 0.8 0.061 470 O 555 X Comparative Example
    49 C 13 2.2 - 420 O 528 X Comparative Example
  • REFERENCE SIGNS LIST
  • 10
    wear test piece
    11
    hole
    12
    groove
    20
    wear test apparatus
    21
    yarn unwinder
    22
    tension adjuster
    23
    yarn winder
    S
    yarn
    d
    wear depth

Claims (4)

  1. A steel component comprising a chemical composition containing, in mass%,
    C: 0.6 % to 1.25 %,
    Si: 0.10 % to 0.55 %,
    Mn: 0.20 % to 2.0 %,
    P: 0.0005 % to 0.05 %,
    S: 0.01 % or less,
    Al: 0.001 % to 0.1 %,
    N: 0.001 % to 0.009 %,
    Cr: 0.05 % to 0.55 %, and
    at least one of Ti: 0.05 % to 1.0 %, Nb: 0.1 % to 0.5 %, or V: 0.01 % to 1.0 %,
    with the balance being Fe and inevitable impurity,
    wherein the average grain size of prior austenite grains is 25 µm or less,
    further comprising carbides containing at least one of Nb, Ti, or V, wherein
    among the carbides, the average particle size of particles having a particle size of 0.1 µm or more is 0.15 µm to 2.5 µm, and
    among the carbides, the average particle size of particles having a particle size less than 0.1 µm is 0.005 µm to 0.05 µm.
  2. The steel component according to claim 1, wherein the chemical composition further contains, in mass%, at least one selected from the group consisting of:
    Sb: 0.1 % or less,
    Hf: 0.5 % or less,
    REM: 0.1 % or less,
    Cu: 0.5 % or less,
    Ni: 3.0 % or less,
    Sn: 0.5 % or less,
    Mo: 1 % or less,
    Zr: 0.5 % or less,
    B: 0.005 % or less, and
    W: 0.01 % or less.
  3. The steel component according to claim 1 or 2, wherein the steel component is any one of a component for textile machinery, a bearing component, or a blade for machinery.
  4. A method of producing a steel component, the method comprising:
    heating a steel slab comprising the chemical composition according to claim 1 or 2 under a set of conditions including: a slab heating temperature of 1,100 °C or more and a holding time of 1.0 h or more;
    processing the heated steel slab into a hot-rolled steel sheet under a set of conditions including a finishing start temperature of Ac3 or more;
    cooling the hot-rolled steel sheet under a set of conditions including: a time from end of hot rolling to start of cooling of 2.0 s or less, an average cooling rate of 25 °C/s or more, and a cooling stop temperature of 640 °C to 720 °C;
    coiling the cooled hot-rolled steel sheet;
    applying, to the hot-rolled steel sheet after coiling, first annealing under a set of conditions including: an annealing temperature of 650 °C or more and 720 °C or less, and an annealing time of 3 h or more;
    applying, to the hot-rolled steel sheet after the first annealing, a cycle applied twice or more of cold rolling at a rolling ratio of 15 % or more and second annealing at an annealing temperature of 600 °C to 800 °C and a heating rate of 50 °C/h or more;
    final cold rolling at a rolling ratio of 30 % or more; and
    applying, to the cold-rolled steel sheet:
    machining into a component shape, and
    heat treatment including quenching under a set of conditions including: a quenching temperature of 700 °C or more and 950 °C or less and a holding time of 1.0 min or more to 60 min or less, and tempering under a set of conditions including: a tempering temperature of 100 °C to 400 °C and a holding time of 20 min or more to 3 h or less.
EP22824938.9A 2021-06-18 2022-06-10 Steel part and manufacturing method of steel part Pending EP4324953A1 (en)

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JP5328331B2 (en) * 2008-12-11 2013-10-30 日新製鋼株式会社 Steel materials for wear-resistant quenched and tempered parts and manufacturing method
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