EP3611001B1 - Method and device for coating workpieces - Google Patents
Method and device for coating workpieces Download PDFInfo
- Publication number
- EP3611001B1 EP3611001B1 EP19184393.7A EP19184393A EP3611001B1 EP 3611001 B1 EP3611001 B1 EP 3611001B1 EP 19184393 A EP19184393 A EP 19184393A EP 3611001 B1 EP3611001 B1 EP 3611001B1
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- EP
- European Patent Office
- Prior art keywords
- functional layer
- gas
- discharge opening
- source
- coating material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000576 coating method Methods 0.000 title claims description 47
- 239000011248 coating agent Substances 0.000 title claims description 43
- 238000000034 method Methods 0.000 title claims description 28
- 239000002346 layers by function Substances 0.000 claims description 69
- 239000000463 material Substances 0.000 claims description 49
- 238000010438 heat treatment Methods 0.000 claims description 18
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 239000002023 wood Substances 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000006096 absorbing agent Substances 0.000 claims description 5
- 230000003213 activating effect Effects 0.000 claims description 5
- 238000005338 heat storage Methods 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 238000002604 ultrasonography Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 239000002923 metal particle Substances 0.000 claims description 3
- 239000006262 metallic foam Substances 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 description 57
- 230000004913 activation Effects 0.000 description 10
- 238000010276 construction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000004831 Hot glue Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 230000006735 deficit Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0466—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas
- B05D3/0473—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas for heating, e.g. vapour heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/003—Other working of veneer or plywood specially adapted to veneer or plywood securing a veneer strip to a panel edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
- B05D3/104—Pretreatment of other substrates
Definitions
- the invention relates to a method according to the preamble of claim 1 with a device according to the preamble of claim 9 for coating workpieces which are preferably at least partially made of wood, wood-based materials, plastic or the like.
- a method and such a device are from the document EP 2694 272 A1 known.
- the EP 1 800 813 a method and a device for coating components using a laser.
- other technologies have also developed, such as the use of plasma or ultrasound to activate the adhesive (see, for example WO 2010/009805 ).
- advances have also been made in the adhesive connection itself, because instead of a pure hot-melt adhesive, a functional layer (often also based on hot-melt adhesive) is used, which is colored very precisely in the same color as the coating material and is therefore hardly visible when joined is. This gives the viewer the impression that there is a "seamless" connection.
- the post-published EP 2,694,272 Al a device for coating workpieces, which preferably consist at least in sections of wood, wood-based materials, plastic or the like, with a coating material using hot gas.
- the invention is based on the idea of working with a comparatively simple energy source for activating a functional layer that can be made adhesive and using it so effectively that today's requirements for a high-quality joint connection and an economical production process are also met.
- the functional layer is at least partially activated by gassing with a heated gas, the heated gas being released to the functional layer via at least one outlet opening and a pressure of at least 1, in the area of the at least one outlet opening. 5 bar.
- hot compressed gas as an activating agent for the functional layer, it is possible within the scope of the invention to work with a relatively simple energy source associated with low investment costs. At the same time, however, this energy source is suitable for activating a wide variety of functional layers, in particular also the so-called invisible joint functional layers, which otherwise require the use of a more complex energy source such as a laser or a plasma source.
- the release of the hot gas to the functional layer with an overpressure enables a high energy input to be achieved in the respective functional layer. This fact not only makes it possible to work at comparatively high production speeds, but also represents a key factor in being able to activate special functional layers at all using hot air.
- the gas has a temperature of at least 300 ° C., preferably at least 350 ° C., in the region of the at least one outlet opening. In this temperature range there is a sufficiently high energy input without fear of damage to the functional layer to be activated.
- the at least one outlet opening is at a distance of at most 10 mm, preferably at most 4 mm, in particular 2 mm, from the functional layer.
- This comparatively small distance not only ensures that there is no undesirable cooling of the emerging hot air. Rather, the comparatively small distance between the functional layer and the outlet opening contributes to the fact that a dynamic pressure builds up in the area of the outlet opening, which enables an increased energy input into the functional layer. As a result, a significant contribution is made to achieving the above-mentioned advantages.
- a development of the invention provides that several outlet openings are provided, the gas in the region of at least two outlet openings having a temperature that differs from one another, preferably in the direction of a relative movement between The outlet openings and the functional layer to be activated increases.
- the energy input can also be adapted particularly advantageously to the respective boundary conditions of the joining process.
- the functional layer can be preheated by means of a first outlet opening before it is then completely melted in the area of a second outlet opening. In this way, impairment of the functional layer or, if appropriate, of the coating material or of the workpiece can be avoided, and optimal adhesion of the functional layer can advantageously be achieved.
- the functional layer can be designed in the most varied of ways within the scope of the invention and in principle also be formed as a simple hot-melt adhesive layer or the like.
- the functional layer has means for increasing the thermal conductivity, such as, in particular, low-melting polyolefins and / or metal particles. This enables the thermal energy introduced by means of hot air to penetrate the functional layer sufficiently quickly and deeply, so that the functional layer is fully activated with a correspondingly optimized adhesive bond.
- the functional layer is essentially free of absorbers for laser light or other radiation sources.
- This further development is based on the knowledge that the functional layers, for example tailored for lasers, are complex and expensive to manufacture, since special absorbers for laser light have to be buffered so that the functional layer can be used at all by means of a laser (or a other comparable radiation source) can be activated.
- Such additional measures can advantageously be dispensed with within the scope of the invention, since activation of the functional layer by means of high-pressure gas does not require such absorbers. As a result, it is possible to work with functional layers that can be produced much more easily and cost-effectively.
- the gas supplied to the coating material is at least partially recuperated and used at least indirectly, in particular via a heat exchanger, to heat the supplied gas flow.
- the economy and the environmental friendliness of the process according to the invention can be increased significantly.
- the recuperation of the gas helps to avoid excessive heating of the processing environment, which could have a negative impact on the coating process.
- a device according to the invention for carrying out the method according to the invention is defined in claim 9 and makes it possible to achieve the advantages according to the invention discussed above.
- At least one outlet opening is designed as a nozzle with a variable cross section. Such a nozzle is a particularly simple and yet effective means of creating a turbulent flow.
- the compressed gas source is a Has heat exchanger section which is set up to heat supplied pressurized gas to a temperature of at least 450 ° C, preferably at least 600 ° C.
- a separate heat exchanger section helps the device according to the invention to work independently, a special feature according to the invention being that the heat exchanger section can be supplied with pressurized gas from a pressurized gas source, i.e. is suitable for heat exchanger operation under pressure.
- the compressed gas has a high energy density as a result of pressure and temperature, which makes it possible to achieve the desired high energy input into the functional layer.
- the compressed gas is advantageously heated to a comparatively high temperature so that subsequent heat losses on the way to the outlet opening are harmless and, if necessary, even cold compressed gas can be mixed into the process.
- the device according to the invention can also be fed from an external pressurized gas supply
- a further development of the invention provides that the pressurized gas source of the device has a pressurized gas generating unit. In this way, the generation and heating of compressed gas can be coordinated with one another in a particularly advantageous manner, and autonomous operation of the device according to the invention is made possible.
- a development of the invention provides that a material with low thermal conductivity and / or low heat storage capacity is provided in the area of the outlet opening. This contributes to the fact that no heat-related impairment of the coating material, the functional layer or the workpiece occurs as a result of an excessive ambient temperature, which overall contributes to a reliable coating process and a high-quality coating result.
- the feed device for feeding the coating material is at least partially thermally insulated.
- the device has a discharge device which is set up to at least partially discharge and preferably also recuperate the gas supplied to the coating material, for example via a heat exchanger to heat the supplied gas flow.
- a discharge device which is set up to at least partially discharge and preferably also recuperate the gas supplied to the coating material, for example via a heat exchanger to heat the supplied gas flow.
- the heat exchanger section can be designed in the most varied of ways within the scope of the present invention. According to a further development of the invention, however, it is provided that the heat exchanger section has at least one heat exchanger element provided with cavities, in particular porous and / or porous and / or provided with passage openings, since it is connected to a heat source. This results in a particularly efficient and thus economical and environmentally friendly generation of the hot compressed air with a simple construction.
- At least one heat exchanger element consists at least in sections of a material that is selected from stainless sintered metal, porous ceramics, metal foam, in particular aluminum foam, and combinations thereof. These materials not only enable a very good heat transfer between the heating source and the air to be heated, but also have a high level of durability and are easy to process.
- the heating source has heating elements selected from heating cartridges, ceramic heating elements, high-current heaters, lasers, infrared sources, ultrasound sources, magnetic field sources, microwave sources, plasma sources and gassing sources. These different heat sources or combinations of these, depending on the respective requirements and environmental conditions, can advantageously be selected in order to achieve the desired heat output with optimal economic efficiency and environmental friendliness.
- the device can have a second compressed gas source which is set up to feed in compressed gas upstream of the at least one outlet opening in order to increase the pressure of the gas emerging at the at least one outlet opening.
- a second compressed gas source which is set up to feed in compressed gas upstream of the at least one outlet opening in order to increase the pressure of the gas emerging at the at least one outlet opening.
- a device 10 for coating workpieces 2 according to a preferred embodiment of the present invention is in Fig. 1 shown schematically in a plan view.
- the device 10 according to the invention can be used for coating a wide variety of workpieces, it is preferably used for coating workpieces that are at least partially made of wood, wood-based materials, plastic or the like, as are widely used in the furniture, kitchen and construction element industries . Any surface, such as narrow or wide surfaces, can be coated.
- the coating material 4 can also be a wide variety of materials, preferably a coating material provided with a functional layer 4 ′ being used.
- the functional layer 4 ′ can also be an integral part of the coating material 4, for example in the sense of a co-extruded or even completely monolithic coating material.
- the functional layer 4 is already provided on the surface of the workpiece to be coated and / or is also fed separately into the area between the coating material 4 and the surface of the workpiece 2 to be coated.
- the functional layer 4 ′ develops adhesive properties through the input of energy (such as, for example, heating), so that the coating material can be joined to the workpiece.
- energy such as, for example, heating
- the composite effect can also be based entirely or in part on other mechanisms.
- the functional layer can have means for increasing the thermal conductivity, such as, for example, low-melting polyolefins and / or metal particles.
- the functional layer 4 ' is essentially free of absorbers for laser light or other radiation sources.
- the device 10 further comprises a pressing device 14 for pressing the coating material 4 onto a surface of the workpiece 2, for example in the form of one or more pressure rollers.
- the feed device 12 for feeding the coating material 4 is thermally insulated at least in sections in the present embodiment.
- the device 10 further comprises a conveying device 16 for bringing about a relative movement between the pressing device 14 and the respective workpiece 2, the conveying device 16 in the in Fig. 1
- the embodiment shown is designed as a continuous conveyor device (for example in the form of a conveyor chain). It should be noted, however, that the device according to the invention can also be designed as a stationary machine in which the workpieces are essentially stationary in the course of the coating process and the conveying device 16 is used to move the pressing device 14 and other components relevant to the coating process relative to each other. Combinations of both concepts are also possible.
- the decisive factor is the possibility of a relative movement between the pressing device 14 (or possibly further components) and the respective workpiece 2, possibly in several spatial directions or around one or more axes of rotation.
- a wide variety of devices can be used for this, such as conveyor belts, portals, but also robots and much more.
- an activation unit 20 ' is provided which, in the present embodiment, has several outlet openings 20 for supplying a heated pressurized gas (or gas mixture such as air) 6 to the respective Functional layer 4 'has.
- the outlet openings 20 are directed correspondingly to the functional layer 4'.
- the outlet openings 20 have a distance of at most 10 mm, preferably at most 4 mm, for example about 2 mm from the respective
- the activation unit 20 ' has corresponding outlet openings 20 in several directions, wherein the respective outlet openings can be switched on and off as required.
- the outlet openings 20 of the activation unit 20 ′ are connected to a pressurized gas source 22.
- the compressed gas source 22 provides heated compressed gas 6 to the respective outlet openings 20 in such a way that it has an overpressure in the region of at least one outlet opening 20.
- values for the overpressure present in the region of at least one (preferably all) outlet opening (s) 20 are at least 1.5 bar.
- FIG Fig. 2 shown schematically in a side view. It shows Fig. 2 that side surface of the activation unit 20 'which faces the functional layer 4' to be activated.
- the activation unit 20 ′ in the present embodiment has a plurality of outlet openings 20, wherein the gas in the region of at least two outlet openings 20 can have a different temperature from one another.
- the temperature of the exiting compressed gas be set in the direction of a relative movement between the outlet openings 20 and the functional layer 4 'to be activated, ie in the present case in the flow direction (from left to right in FIG Fig. 2 ), increases.
- at least individual nozzles can have means for adapting to the geometry of the functional layer to be activated.
- a wide variety of nozzle geometries can be used, such as round, polygonal, elliptical, etc.
- means for forming a turbulent flow when the heated pressurized gas 6 emerges can be provided in the area of one or more outlet openings 20.
- this can be achieved, for example, in that the respective outlet opening 20 is designed as a nozzle with a cross-section that is at least partially variable in the direction of flow.
- a material with low thermal conductivity and / or low heat storage capacity can be provided in the region of the outlet opening (s) 20.
- FIG Fig. 3 A preferred, exemplary embodiment of the pressurized gas source 22 is shown in FIG Fig. 3 shown schematically.
- the compressed gas source 22 has a heat exchanger section 24 which is set up to heat supplied compressed gas to a temperature of at least 450.degree. C., preferably at least 600.degree.
- the overall system is coordinated in such a way that the gas has a temperature of at least 300 ° C., preferably at least 350 ° C., in the region of the at least one outlet opening 20.
- the heat exchanger section 24 can have, for example, at least one heat exchanger element provided with cavities, in particular porous and / or porous and / or provided with passage openings and / or provided with through openings, which is equipped with the in Fig. 3 shown heating source is connected.
- the heat exchanger element can consist at least in sections of a material which is selected from stainless sintered material, porous ceramics, metal foam, in particular aluminum foam, and combinations thereof. Of course, however, other suitable materials can also be used, in particular if they have a high thermal conductivity and / or a high heat storage capacity.
- the heating source 28 in the present embodiment Heating elements not shown in detail, which can be selected, for example, from heating cartridges, ceramic heating elements, high-current heaters, lasers, infrared sources, ultrasound sources, magnetic field sources, microwave sources, plasma sources and gassing sources.
- the pressurized gas source 22 has a pressurized gas generating unit 26, for example in the form of a compressor. This can suck in a gas to be compressed from the environment or from a gas supply and pass it on to the heat exchanger section 24.
- the heat exchanger section 24 can also be fed from an external, possibly central, pressurized gas source, as in FIG Fig. 3 shown.
- the device 10 according to the invention can furthermore have a second pressurized gas source which is set up upstream of the at least one outlet opening (on the far right in FIG Fig. 3 ) Feed in compressed gas in order to increase the pressure of the gas emerging at the at least one outlet opening.
- a second pressurized gas source which is set up upstream of the at least one outlet opening (on the far right in FIG Fig. 3 ) Feed in compressed gas in order to increase the pressure of the gas emerging at the at least one outlet opening.
- the device 10 further comprises a discharge device 32, such as a collecting funnel.
- a discharge device 32 such as a collecting funnel.
- the gas fed to the functional layer 4 ′ can at least partially be removed and preferably also regrouped.
- a heat exchanger 30 can be provided downstream of the discharge device 32, by means of which the waste heat of the gas fed to the functional layer 4 'can be captured and, for example, returned to the compressed gas source 22 as thermal energy.
- the device 10 according to the invention is operated, for example, as follows.
- a workpiece 2 to be coated is conveyed in one conveying direction (from left to right in FIG Fig. 1 ) promoted.
- a coating material 4 is supplied by means of the supply device.
- the functional layer provided on the coating material and / or workpiece (or separately) is activated by means of the heated pressurized gas 6 emerging from the outlet openings 20, namely immediately before the coating material is pressed against the surface of the workpiece 2 to be coated by means of the pressure device 14.
- the coating material 4 is joined to the workpiece 2 by means of the activated functional layer 4 ′.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Nozzles (AREA)
Description
Die Erfindung betrifft ein Verfahren gemäß dem Oberbegriff des Anspruchs 1 mit einer Vorrichtung gemäß dem Oberbegriff des Anspruchs 9, zum Beschichten von Werkstücken, die bevorzugt zumindest abschnittsweise aus Holz, Holzwerkstoffen, Kunststoff oder dergleichen bestehen. Ein solches Verfahren und eine solche Vorrichtung sind aus dem Dokument
Verfahren und Vorrichtungen der eingangs genannten Art kommen im Stand der Technik verbreitet zum Einsatz, insbesondere im Bereich der Möbel- und Bauelementeindustrie. Lange Zeit war es üblich, mit einem Kleber vorbeschichtetes Beschichtungsmaterial, wie beispielsweise Kanten, zu einem Werkstück zuzuführen, den Kleber aufzuschmelzen und das Beschichtungsmaterial mit dem Werkstück zu verkleben. Zum Aufschmelzen des Klebers kamen unterschiedlichste Mittel zum Einsatz, wie beispielsweise Heizelemente jeglicher Art, Heißluft oder dergleichen.Methods and devices of the type mentioned at the beginning are widely used in the prior art, in particular in the furniture and construction element industries. For a long time it was customary to supply coating material, such as edges, precoated with an adhesive to a workpiece, to melt the adhesive and to glue the coating material to the workpiece. A wide variety of means were used to melt the adhesive, such as heating elements of any kind, hot air or the like.
Allerdings hat sich gezeigt, dass diese traditionellen Verfahren nur begrenzte Fertigungsgeschwindigkeiten zulassen. Darüber hinaus sind die Anforderungen an die Qualität und das optische Erscheinungsbild der Fugen zwischen Beschichtungsmaterial und Werkstück immer weiter gewachsen, sodass die traditionellen Verfahren den Anforderungen oftmals nicht mehr genügen.However, it has been shown that these traditional processes only allow limited production speeds. In addition, the demands on the quality and the visual appearance of the joints between the coating material and the workpiece have grown so that the traditional methods often no longer meet the requirements.
Vor diesem Hintergrund wurden in den letzten Jahren unterschiedlichste, neuartige Energiequellen erforscht und zur Marktreife gebracht, um den Kleber zwischen Werkstück und Beschichtungsmaterial zu aktivieren. So offenbart beispielsweise die
Diese neueren Technologien eignen sich auch für hohe Produktionsgeschwindigkeiten. Allerdings erfordern die neueren Technologien eine relativ aufwendige Konstruktion und vergleichsweise hohe Investitionskosten, insbesondere für die Energiequellen zum Aktivieren der Funktionsschicht. Darüber hinaus ist je nach Energiequelle meist eine maßgeschneiderte Funktionsschicht erforderlich, was ebenfalls zusätzlichen Aufwand und zusätzliche mit sich bringt.These newer technologies are also suitable for high production speeds. However, the newer technologies require a relatively complex construction and comparatively high investment costs, in particular for the energy sources for activating the functional layer. In addition, depending on the energy source, a tailor-made functional layer is usually required, which also entails additional effort and expense.
Ferner offenbart die nachveröffentlichte
Es ist daher Aufgabe der vorliegenden Erfindung, ein Verfahren und eine Vorrichtung der eingangs genannten Art bereitzustellen, die bei einfacher Konstruktion und geringen Investitionskosten eine hochwertige Fügeverbindung zwischen einem Beschichtungsmaterial und einem Werkstück ermöglichen. Diese Aufgabe wird erfindungsgemäß durch ein Verfahren nach Anspruch 1 und eine Vorrichtung nach Anspruch 9 gelöst. Besonders bevorzugte Ausgestaltungen der Erfindung sind in den abhängigen Ansprüchen angegeben.It is therefore the object of the present invention to provide a method and a device of the type mentioned at the outset which enable a high-quality joint between a coating material and a workpiece with a simple construction and low investment costs. This object is achieved according to the invention by a method according to claim 1 and a device according to claim 9. Particularly preferred embodiments of the invention are given in the dependent claims.
Der Erfindung liegt der Gedanke zugrunde, mit einer vergleichsweise einfachen Energiequelle zum Aktivieren einer haftend machbaren Funktionsschicht zu arbeiten und diese derart effektiv einzusetzen, dass auch die heutigen Anforderungen an eine hochwertige Fügeverbindung und einen wirtschaftlichen Produktionsvorgang erfüllt werden.The invention is based on the idea of working with a comparatively simple energy source for activating a functional layer that can be made adhesive and using it so effectively that today's requirements for a high-quality joint connection and an economical production process are also met.
Zu diesen Zweck ist bei dem erfindungsgemäßen Verfahren vorgesehen, dass die Funktionsschicht durch Begasen mit einem erwärmten Gas zumindest teilweise aktiviert wird, wobei das erwärmte Gas über mindestens eine Austrittsöffnung an die Funktionsschicht abgegeben wird und im Bereich der mindestens einen Austrittsöffnung einen Druck von mindestens 1,5 bar aufweist.For this purpose, it is provided in the method according to the invention that the functional layer is at least partially activated by gassing with a heated gas, the heated gas being released to the functional layer via at least one outlet opening and a pressure of at least 1, in the area of the at least one outlet opening. 5 bar.
Durch den Einsatz von heißem Druckgas als Aktivierungsmittel für die Funktionsschicht kann im Rahmen der Erfindung mit einer relativ einfachen und mit geringen Investitionskosten verbundenen Energiequelle gearbeitet werden. Gleichzeitig eignet sich diese Energiequelle jedoch zum Aktivieren vielfältigster Funktionsschichten, insbesondere auch der sogenannten Nullfugen-Funktionsschichten, die ansonsten den Einsatz einer aufwendigeren Energiequelle wie beispielsweise eines Lasers oder einer Plasmaquelle erfordern. Dabei ermöglicht das Abgeben des heißen Gases an die Funktionsschicht mit einem Überdruck, dass ein hoher Energieeintrag in die jeweilige Funktionsschicht erzielt werden kann. Diese Tatsache ermöglicht nicht nur, dass mit vergleichsweise hohen Produktionsgeschwindigkeiten gearbeitet werden kann, sondern stellt einen Schlüsselfaktor dafür dar, überhaupt spezielle Funktionsschichten mittels Heißluft aktivieren zu können.By using hot compressed gas as an activating agent for the functional layer, it is possible within the scope of the invention to work with a relatively simple energy source associated with low investment costs. At the same time, however, this energy source is suitable for activating a wide variety of functional layers, in particular also the so-called invisible joint functional layers, which otherwise require the use of a more complex energy source such as a laser or a plasma source. The release of the hot gas to the functional layer with an overpressure enables a high energy input to be achieved in the respective functional layer. This fact not only makes it possible to work at comparatively high production speeds, but also represents a key factor in being able to activate special functional layers at all using hot air.
Denn häufig weisen die zum Einsatz kommenden Funktionsschichten eine sehr kurze "offene Zeit" auf, sodass eine Aktivierung der Funktionsschichten nur innerhalb eines sehr kurzen Zeitfensters vor dem Fügevorgang möglich ist. Innerhalb dieses kurzen Zeitfensters ist eine Aktivierung der Funktionsschicht nur dadurch möglich, dass erfindungsgemäß - dank des Überdrucks - ein erhöhter Energieeintrag in die Funktionsschicht stattfindet. Das erfindungsgemäße Verfahren ermöglicht es daher erstmals, mittels Heißluft auch Funktionsschichten der neusten Generation, wie sie beispielsweise für die Nullfugen-Technik zum Einsatz kommen, zu verarbeiten.Because the ones that are used often point Functional layers have a very short "open time" so that activation of the functional layers is only possible within a very short time window before the joining process. Activation of the functional layer is only possible within this short time window if, according to the invention - thanks to the excess pressure - an increased energy input takes place in the functional layer. The method according to the invention therefore makes it possible for the first time to use hot air to process functional layers of the latest generation, such as those used for zero joint technology, for example.
Gemäß einer Weiterbildung der Erfindung ist vorgesehen, dass das Gas im Bereich der mindestens einen Austrittsöffnung eine Temperatur von mindestens 300°C, bevorzugt mindestens 350°C aufweist. In diesem Temperaturbereich ergibt sich ein ausreichend hoher Energieeintrag, ohne dass eine Beschädigung der zu aktivierenden Funktionsschicht zur befürchten ist. Somit lassen sich die oben erläuterten Vorteile der Erfindung besonders ausgeprägt und effizient erzielen.According to a further development of the invention, it is provided that the gas has a temperature of at least 300 ° C., preferably at least 350 ° C., in the region of the at least one outlet opening. In this temperature range there is a sufficiently high energy input without fear of damage to the functional layer to be activated. The advantages of the invention explained above can thus be achieved in a particularly pronounced and efficient manner.
Darüber hinaus ist gemäß der Erfindung vorgesehen, dass die mindestens eine Austrittsöffnung einen Abstand von höchstens 10 mm, bevorzugt höchstens 4 mm, insbesondere 2 mm von der Funktionsschicht besitzt. Durch diesen vergleichsweise geringen Abstand wird nicht nur sichergestellt, dass keine unerwünschte Abkühlung der austretenden Heißluft entsteht. Vielmehr trägt der vergleichsweise geringe Abstand zwischen Funktionsschicht und Austrittsöffnung dazu bei, dass sich im Bereich der Austrittsöffnung ein Staudruck aufbaut, der einen erhöhten Energieeintrag in die Funktionsschicht ermöglicht. Im Ergebnis wird somit ein wesentlicher Beitrag zur Erreichung der oben genannten Vorteile leistet.In addition, it is provided according to the invention that the at least one outlet opening is at a distance of at most 10 mm, preferably at most 4 mm, in particular 2 mm, from the functional layer. This comparatively small distance not only ensures that there is no undesirable cooling of the emerging hot air. Rather, the comparatively small distance between the functional layer and the outlet opening contributes to the fact that a dynamic pressure builds up in the area of the outlet opening, which enables an increased energy input into the functional layer. As a result, a significant contribution is made to achieving the above-mentioned advantages.
Darüber hinaus ist gemäß einer Weiterbildung der Erfindung vorgesehen, dass mehrere Austrittsöffnungen vorgesehen sind, wobei das Gas im Bereich mindestens zweier Austrittsöffnungen eine voneinander unterschiedliche Temperatur aufweist, die bevorzugt in Richtung einer Relativbewegung zwischen Austrittöffnungen und zu aktivierender Funktionsschicht ansteigt. Durch das Vorsehen mehrerer Austrittsöffnungen kann nicht nur eine Erhöhung des Energieeintrages erreicht werden, sondern der Energieeintrag lässt sich auch besonders vorteilhaft an die jeweiligen Randbedingungen des Fügeprozesses anpassen. Dies gilt insbesondere, wenn das Gas im Bereich mindestens zweier Austrittsöffnungen eine voneinander unterschiedliche Temperatur aufweist. Denn auf diese Weise kann beispielsweise mittels einer ersten Austrittsöffnung eine Vorwärmung der Funktionsschicht erreicht werden, bevor diese dann im Bereich einer zweiten Austrittsöffnung vollständig aufgeschmolzen wird. Hierdurch können Beeinträchtigungen der Funktionsschicht oder gegebenenfalls auch des Beschichtungsmaterials oder des Werkstücks vermieden werden, und es kann vorteilhaft ein optimales Haftvermögen der Funktionsschicht erreicht werden.In addition, a development of the invention provides that several outlet openings are provided, the gas in the region of at least two outlet openings having a temperature that differs from one another, preferably in the direction of a relative movement between The outlet openings and the functional layer to be activated increases. By providing several outlet openings, not only can the energy input be increased, but the energy input can also be adapted particularly advantageously to the respective boundary conditions of the joining process. This applies in particular when the gas has a temperature that is different from one another in the region of at least two outlet openings. In this way, for example, the functional layer can be preheated by means of a first outlet opening before it is then completely melted in the area of a second outlet opening. In this way, impairment of the functional layer or, if appropriate, of the coating material or of the workpiece can be avoided, and optimal adhesion of the functional layer can advantageously be achieved.
Die Funktionsschicht kann im Rahmen der Erfindung auf unterschiedlichste Art und Weise ausgestaltet sein und prinzipiell auch als einfache Schmelzklebeschicht oder dergleichen gebildet sein. Im Hinblick auf die Aktivierung mit Heißluft ist gemäß einer Weiterbildung der Erfindung jedoch vorgesehen, dass die Funktionsschicht Mittel zur Erhöhung der Wärmeleitfähigkeit wie insbesondere niederschmelzende Polyolefine und/oder Metallpartikel aufweist. Hierdurch wird ermöglicht, dass die mittels Heißluft eingebrachte Wärmeenergie auch ausreichend schnell und tief in die Funktionsschicht eindringt, sodass sich eine vollständige Aktivierung der Funktionsschicht mit entsprechend optimiertem Haftverbund ergibt.The functional layer can be designed in the most varied of ways within the scope of the invention and in principle also be formed as a simple hot-melt adhesive layer or the like. With regard to activation with hot air, however, a further development of the invention provides that the functional layer has means for increasing the thermal conductivity, such as, in particular, low-melting polyolefins and / or metal particles. This enables the thermal energy introduced by means of hot air to penetrate the functional layer sufficiently quickly and deeply, so that the functional layer is fully activated with a correspondingly optimized adhesive bond.
Darüber hinaus ist gemäß einer Weiterbildung der Erfindung vorgesehen, dass die Funktionsschicht im Wesentlichen frei von Absorbern für Laserlicht oder andere Strahlungsquellen ist. Dieser Weiterbildung liegt die Erkenntnis zugrunde, dass die beispielsweise für Laser maßgeschneiderten Funktionsschichten aufwendig und teuer in der Herstellung sind, da spezielle Absorber für Laserlicht eingepuffert werden müssen, damit die Funktionsschicht überhaupt mittels eines Lasers (oder einer anderen vergleichbaren Strahlungsquelle) aktiviert werden kann. Auf derartige Zusatzmaßnahmen kann im Rahmen der Erfindung vorteilhaft verzichtet werden, da eine Aktivierung der Funktionsschicht mittels Hochdruckgas keine derartigen Absorber erfordert. Im Ergebnis führt dies dazu, dass mit Funktionsschichten gearbeitet werden kann, die deutlich einfacher und kostengünstiger hergestellt werden können.In addition, a development of the invention provides that the functional layer is essentially free of absorbers for laser light or other radiation sources. This further development is based on the knowledge that the functional layers, for example tailored for lasers, are complex and expensive to manufacture, since special absorbers for laser light have to be buffered so that the functional layer can be used at all by means of a laser (or a other comparable radiation source) can be activated. Such additional measures can advantageously be dispensed with within the scope of the invention, since activation of the functional layer by means of high-pressure gas does not require such absorbers. As a result, it is possible to work with functional layers that can be produced much more easily and cost-effectively.
Gemäß einer Weiterbildung der Erfindung ist ferner vorgesehen, dass das zu dem Beschichtungsmaterial zugeführte Gas zumindest teilweise rekuperiert und zumindest mittelbar, insbesondere über einen Wärmetauscher, zur Erwärmung des zugeführten Gasstromes genutzt wird. Auf diese Weise lassen sich die Wirtschaftlichkeit und die Umweltfreundlichkeit des erfindungsgemäßen Verfahrens deutlich steigern. Darüber hinaus trägt die Rekuperation des Gases dazu bei, eine übermäßige Erwärmung der Bearbeitungsumgebung zu vermeiden, die einen nachteiligen Einfluss auf den Beschichtungsvorgang besitzen könnte.According to a further development of the invention, it is further provided that the gas supplied to the coating material is at least partially recuperated and used at least indirectly, in particular via a heat exchanger, to heat the supplied gas flow. In this way, the economy and the environmental friendliness of the process according to the invention can be increased significantly. In addition, the recuperation of the gas helps to avoid excessive heating of the processing environment, which could have a negative impact on the coating process.
Eine erfindungsgemäße Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens ist in Patentanspruch 9 definiert und ermöglicht, die oben diskutierten, erfindungsgemäßen Vorteile zu erreichen.A device according to the invention for carrying out the method according to the invention is defined in claim 9 and makes it possible to achieve the advantages according to the invention discussed above.
Gemäß einer Weiterbildung der erfindungsgemäßen Vorrichtung ist vorgesehen, dass im Bereich der mindestens einen Austrittsöffnung Mittel zur Bildung einer turbulenten Strömung beim Austritt des erwärmten Druckgases vorgesehen sind. Hierdurch lässt sich der Energieeintrag in die zu aktivierende Funktionsschicht mit geringem Aufwand weiter erhöhen, sodass die oben genannten Vorteile noch ausgeprägter sind. Dabei ist es besonders bevorzugt, dass mindestens eine Austrittsöffnung als Düse mit veränderlichem Querschnitt ausgebildet ist. Eine derartige Düse stellt ein besonders einfaches und dennoch wirksames Mittel zur Bildung einer turbulenten Strömung dar.According to a further development of the device according to the invention, it is provided that means for forming a turbulent flow are provided in the region of the at least one outlet opening when the heated pressurized gas emerges. As a result, the energy input into the functional layer to be activated can be further increased with little effort, so that the advantages mentioned above are even more pronounced. It is particularly preferred that at least one outlet opening is designed as a nozzle with a variable cross section. Such a nozzle is a particularly simple and yet effective means of creating a turbulent flow.
Gemäß einer Weiterbildung der erfindungsgemäßen Vorrichtung ist ferner vorgesehen, dass die Druckgasquelle einen Wärmetauscherabschnitt aufweist, der eingerichtet ist, zugeführtes Druckgas auf eine Temperatur von mindestens 450°C, bevorzugt mindestens 600°C zu erwärmen. Zunächst trägt das Vorsehen eines eigenen Wärmetauscherabschnitts dazu bei, dass die erfindungsgemäße Vorrichtung autark arbeiten kann, wobei es eine erfindungsgemäße Besonderheit ist, dass die Wärmetauscherabschnitt mit Druckgas von einer Druckgasquelle versorgt werden kann, das heißt für einen Wärmetauscherbetrieb unter Druck geeignet ist.According to a further development of the device according to the invention, it is also provided that the compressed gas source is a Has heat exchanger section which is set up to heat supplied pressurized gas to a temperature of at least 450 ° C, preferably at least 600 ° C. First of all, the provision of a separate heat exchanger section helps the device according to the invention to work independently, a special feature according to the invention being that the heat exchanger section can be supplied with pressurized gas from a pressurized gas source, i.e. is suitable for heat exchanger operation under pressure.
Insgesamt erhält das Druckgas bei der bevorzugten Temperatur von 450°C beziehungsweise sogar 600°C eine hohe Energiedichte in Folge Druck und Temperatur, die es ermöglicht, den gewünschten hohen Energieeintrag in die Funktionsschicht zu leisten. Dabei wird das Druckgas vorteilhaft auf eine vergleichsweise hohe Temperatur geheizt, sodass spätere Wärmeverluste auf dem Weg hin zur Austrittöffnung unschädlich sind und gegebenenfalls sogar noch kaltes Druckgas in den Prozess zugemischt werden kann.Overall, at the preferred temperature of 450 ° C. or even 600 ° C., the compressed gas has a high energy density as a result of pressure and temperature, which makes it possible to achieve the desired high energy input into the functional layer. The compressed gas is advantageously heated to a comparatively high temperature so that subsequent heat losses on the way to the outlet opening are harmless and, if necessary, even cold compressed gas can be mixed into the process.
Obgleich die erfindungsgemäße Vorrichtung auch von einer externen Druckgasversorgung gespeist werden kann, ist gemäß einer Weiterbildung der Erfindung vorgesehen, dass die Druckgasquelle der Vorrichtung eine Druckgaserzeugungseinheit aufweist. Hierdurch lassen sich Druckgaserzeugung und - erwärmung besonders vorteilhaft aufeinander abstimmen, und es wird ein autarker Betrieb der erfindungsgemäßen Vorrichtung ermöglicht.Although the device according to the invention can also be fed from an external pressurized gas supply, a further development of the invention provides that the pressurized gas source of the device has a pressurized gas generating unit. In this way, the generation and heating of compressed gas can be coordinated with one another in a particularly advantageous manner, and autonomous operation of the device according to the invention is made possible.
Um eine übermäßige Aufheizung der Arbeitsumgebung zu vermeiden, ist gemäß einer Weiterbildung der Erfindung vorgesehen, dass im Bereich der Austrittsöffnung ein Material mit geringer Wärmeleitfähigkeit und/oder geringer Wärmespeicherkapazität vorgesehen ist. Hierdurch wird dazu beigetragen, dass keine wärmebedingte Beeinträchtigung des Beschichtungsmaterials, der Funktionsschicht oder des Werkstücks in Folge einer übermäßigen Umgebungstemperatur auftritt, was insgesamt zu einem zuverlässigen Beschichtungsvorgang und einem hochwertigen Beschichtungsergebnis beiträgt. Aus denselben Gründen ist gemäß einer Weiterbildung der Erfindung ebenfalls vorgesehen, dass die Zuführeinrichtung zum Zuführen des Beschichtungsmaterials zumindest abschnittsweise thermisch isoliert ist.In order to avoid excessive heating of the working environment, a development of the invention provides that a material with low thermal conductivity and / or low heat storage capacity is provided in the area of the outlet opening. This contributes to the fact that no heat-related impairment of the coating material, the functional layer or the workpiece occurs as a result of an excessive ambient temperature, which overall contributes to a reliable coating process and a high-quality coating result. For the same reasons, according to A further development of the invention also provides that the feed device for feeding the coating material is at least partially thermally insulated.
Gemäß einer Weiterbildung der Erfindung ist ferner vorgesehen, dass die Vorrichtung eine Abführeinrichtung aufweist, die eingerichtet ist, das zum dem Beschichtungsmaterial zugeführte Gas zumindest teilweise abzuführen und bevorzugt auch zu rekuperieren, beispielsweise über einen Wärmetauscher zur Erwärmung des zugeführten Gasstromes. Hierdurch lassen sich die bereits vorstehend im Zusammenhang mit der Rekuperation des Gases diskutierten Vorteile erzielen.According to a development of the invention, it is further provided that the device has a discharge device which is set up to at least partially discharge and preferably also recuperate the gas supplied to the coating material, for example via a heat exchanger to heat the supplied gas flow. In this way, the advantages already discussed above in connection with the recuperation of the gas can be achieved.
Der Wärmetauscherabschnitt kann im Rahmen der vorliegenden Erfindung auf unterschiedlichste Art und Weise ausgestaltet sein. Gemäß einer Weiterbildung der Erfindung ist jedoch vorgesehen, dass der Wärmetauscherabschnitt mindestens ein mit Hohlräumen versehenes, insbesondere poröses und/oder haufwerksporiges und/oder mit Durchgangsöffnungen versehenes Wärmetauscherelement aufweist, da es mit einer Heizquelle in Verbindung steht. Hierdurch ergibt sich eine besonders effiziente und somit wirtschaftliche und umweltfreundliche Erzeugung der heißen Druckluft bei einfacher Konstruktion.The heat exchanger section can be designed in the most varied of ways within the scope of the present invention. According to a further development of the invention, however, it is provided that the heat exchanger section has at least one heat exchanger element provided with cavities, in particular porous and / or porous and / or provided with passage openings, since it is connected to a heat source. This results in a particularly efficient and thus economical and environmentally friendly generation of the hot compressed air with a simple construction.
Dabei ist besonders bevorzugt, dass mindestens ein Wärmetauscherelement zumindest abschnittsweise aus einem Material besteht, das ausgewählt ist aus rostfreiem Sintermetall, porösen Keramiken, Metallschaum, insbesondere Aluminiumschaum, und Kombinationen hiervon. Diese Materialen ermöglichen nicht nur einen sehr guten Wärmeübergang zwischen Heizquelle und zu erwärmende Luft, sondern besitzen auch eine hohe Dauerhaftigkeit und lassen sich gut verarbeiten.It is particularly preferred that at least one heat exchanger element consists at least in sections of a material that is selected from stainless sintered metal, porous ceramics, metal foam, in particular aluminum foam, and combinations thereof. These materials not only enable a very good heat transfer between the heating source and the air to be heated, but also have a high level of durability and are easy to process.
Gemäß einer Weiterbildung der Erfindung ist ferner vorgesehen, dass die Heizquelle Heizelemente aufweist, die ausgewählt sind aus Heizpatronen, Keramikheizelementen, Hochstromheizern, Laser, Infrarotquelle, Ultraschallquelle, Magnetfeldquelle, Mikrowellenquelle, Plasmaquelle und Begasungsquelle. Diese unterschiedlichen Heizquellen beziehungsweise Kombinationen hiervon können je nach den jeweiligen Anforderungen und Umgebungsbedingungen vorteilhaft ausgewählt werden, um bei optimaler Wirtschaftlichkeit und Umweltfreundlichkeit die gewünschte Wärmeleistung zu erzielen.According to a further development of the invention, it is further provided that the heating source has heating elements selected from heating cartridges, ceramic heating elements, high-current heaters, lasers, infrared sources, ultrasound sources, magnetic field sources, microwave sources, plasma sources and gassing sources. These different heat sources or combinations of these, depending on the respective requirements and environmental conditions, can advantageously be selected in order to achieve the desired heat output with optimal economic efficiency and environmental friendliness.
Weiterhin kann die Vorrichtung gemäß einer Weiterbildung der Erfindung eine zweite Druckgasquelle aufweisen, die eingerichtet ist, stromaufwärts der mindestens einen Austrittsöffnung Druckgas einzuspeisen, um den Druck des an der mindestens einen Austrittsöffnung austretenden Gases zu erhöhen. Diese Ausgestaltung ist insbesondere dann vorteilhaft, wenn der Wärmetauscherabschnitt in der Lage ist, das Druckgas auf eine deutlich höhere Temperatur zu erwärmen, als die an der Austrittsöffnung benötigt wird. In diesem Falle kann durch das Zumischen eines weiteren Druckgases ein höherer Volumenstrom und/oder ein höherer Druck in dem an der Austrittsöffnung austretenden, heißen Druckgas erzielt werden, sodass sich wiederum ein erhöhter Energieeintrag in die zu aktivierende Funktionsschicht ergibt.Furthermore, according to a further development of the invention, the device can have a second compressed gas source which is set up to feed in compressed gas upstream of the at least one outlet opening in order to increase the pressure of the gas emerging at the at least one outlet opening. This configuration is particularly advantageous when the heat exchanger section is able to heat the compressed gas to a significantly higher temperature than that required at the outlet opening. In this case, by adding a further compressed gas, a higher volume flow and / or a higher pressure can be achieved in the hot compressed gas exiting at the outlet opening, so that in turn an increased energy input into the functional layer to be activated results.
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Fig. 1 zeigt schematisch eine Draufsicht einer Ausführungsform der erfindungsgemäßen Vorrichtung;Fig. 1 shows schematically a top view of an embodiment of the device according to the invention; -
Fig. 2 zeigt schematisch ein Detail ausFig. 1 ;Fig. 2 shows schematically a detail fromFig. 1 ; -
Fig. 3 zeigt schematisch ein weiteres Detail ausFig. 1 .Fig. 3 shows schematically a further detail fromFig. 1 .
Bevorzugte Ausführungsformen der Erfindung werden nachfolgend ausführlich unter Bezugnahme auf die begleitenden Zeichnungen beschrieben.Preferred embodiments of the invention are described in detail below with reference to the accompanying drawings.
Eine Vorrichtung 10 zum Beschichten von Werkstücken 2 gemäß einer bevorzugten Ausführungsform der vorliegenden Erfindung ist in
Bei dem Beschichtungsmaterial 4 kann es sich ebenfalls um unterschiedlichste Materialien handeln, wobei vorzugsweise ein mit einer Funktionsschicht 4'versehenes Beschichtungsmaterial zum Einsatz kommt. Dabei kann die Funktionsschicht 4' auch integraler Bestandteil des Beschichtungsmaterials 4 sein, beispielsweise im Sinne eines koxtrudierten oder sogar vollständig monolytischen Beschichtungsmaterials. Alternativ oder zusätzlich ist es ebenso möglich, dass die Funktionsschicht 4 bereits auf der zu beschichtenden Oberfläche des Werkstücks vorgesehen ist und/oder auch separat in den Bereich zwischen Beschichtungsmaterial 4 und zu beschichtender Oberfläche des Werkstücks 2 zugeführt wird.The
Die Funktionsschicht 4' entfaltet in der vorliegenden Ausführungsform durch Energieeintrag (wie beispielsweise Erwärmung) haftende Eigenschaften, so dass das Beschichtungsmaterial an das Werkstück gefügt werden kann. Die Verbundwirkung kann auch ganz oder teilweise auf anderen Mechanismen beruhen. Ferner kann die Funktionsschicht in der vorliegenden Ausführungsform Mittel zur Erhöhung der Wärmeleitfähigkeit aufweisen, wie beispielsweise niederschmelzende Polyolefine und/oder Metallpartikel. Ferner ist es besonderes bevorzugt, dass die Funktionsschicht 4' im Wesentlichen frei von Absorbern für Laserlicht oder andere Strahlungsquellen ist.In the present embodiment, the
Ferner umfasst die Vorrichtung 10 eine Andrückeinrichtung 14 zum Andrücken des Beschichtungsmaterials 4 an eine Oberfläche des Werkstücks 2, beispielsweise in Form einer oder mehrerer Andrückrolle(n). Die Zuführeinrichtung 12 zum Zuführen des Beschichtungsmaterials 4 ist in der vorliegenden Ausführungsform zumindest abschnittsweise thermisch isoliert.The
Wie in
Unmittelbar stromaufwärts der Andrückeinrichtung 14 ist im Bereich zwischen dem Beschichtungsmaterial 4 und der zu beschichtenden Oberfläche des Werkstücks 2 eine Aktivierungseinheit 20' vorgesehen, die in der vorliegenden Ausführungsform mehrere Austrittsöffnungen 20 zum Zuführen eines erwärmten Druckgases (bzw. Gasgemisches wie Luft) 6 zu der jeweiligen Funktionsschicht 4' aufweist. Je nach Lage der jeweiligen Funktionsschicht 4' bzw. auf dem Beschichtungsmaterial 4 oder dem Werkstück 2, sind die Austrittsöffnungen 20 entsprechend zu der Funktionsschicht 4' gerichtet. Dabei besitzen die Austrittsöffnungen 20 erfindungsgemäß einen Abstand von höchstens 10 mm, bevorzugt höchstens 4 mm, beispielsweise ca. 2 mm von der jeweiligenImmediately upstream of the
Funktionsschicht 4'. Auch ist es möglich, dass die Aktivierungseinheit 20', wie in
Die Austrittsöffnungen 20 der Aktivierungseinheit 20' stehen mit einer Druckgasquelle 22 in Verbindung. Die Druckgasquelle 22 stellt erwärmtes Druckgas 6 derart zu den jeweiligen Austrittsöffnungen 20 bereit, dass es im Bereich mindestens einer Austrittsöffnung 20 einen Überdruck aufweist. Dabei liegen erfindungsgemäß Werte für den im Bereich mindestens einer (bevorzugt aller) Austrittsöffnung(en) 20 anliegenden Überdruck bei mindestens 1,5 bar.The
Eine mögliche Ausgestaltung der Aktivierungseinheit 20' ist in
Wie in
Ferner können im Bereich einer oder mehrerer Austrittsöffnungen 20 Mittel zur Bildung einer turbulenten Strömung beim Austritt des erwärmten Druckgases 6 vorgesehen sein. Obgleich in
Ferner kann, obgleich in
Eine bevorzugte, beispielhafte Ausgestaltung der Druckgasquelle 22 ist in
Dabei kann der Wärmetauscherabschnitt 24 beispielsweise mindestens ein mit Hohlräumen versehenes, insbesondere poröses und/oder Hauptwerks-poriges und/oder mit Durchgangsöffnungen versehenes Wärmetauscherelement aufweisen, das mit der in
Selbstverständlich können jedoch auch andere geeignete Materialien zum Einsatz kommen, insbesondere wenn sie eine hohe Wärmeleitfähigkeit und/oder eine hohe Wärmespeicherkapazität besitzen.In this case, the
Of course, however, other suitable materials can also be used, in particular if they have a high thermal conductivity and / or a high heat storage capacity.
Die Heizquelle 28 weist in der vorliegenden Ausführungsform nicht näher gezeigte Heizelemente auf, die beispielsweise ausgewählt sein können aus Heizpatronen, Keramikheizelementen, Hochstromheizern, Laser, Infrarotquelle, Ultraschallquelle, Magnetfeldquelle, Mikrowellenquelle, Plasmaquelle und Begasungsquelle.The
Ferner weist die Druckgasquelle 22 in der vorliegenden Ausführungsform eine Druckgaserzeugungseinheit 26 auf, beispielsweise in Form eines Kompressors. Dieser kann aus der Umgebung oder aus einer Gaszufuhr ein zu komprimierendes Gas ansaugen und an den Wärmetauscherabschnitt 24 weitergeben. Alternativ oder zusätzlich kann der Wärmetauscherabschnitt 24 auch von einer externen, gegebenenfalls zentralen Druckgasquelle gespeist werden, wie in
Wie in
Wie in
Der Betrieb der erfindungsgemäßen Vorrichtung 10 vollzieht sich beispielsweise wie folgt. Ein zu beschichtendes Werkstück 2 wird mittels der Fördereinrichtung 16 in einer Förderrichtung (von links nach rechts in
Synchron hierzu wird mittels der Zuführeinrichtung ein Beschichtungsmaterial 4 zugeführt. Die auf dem Beschichtungsmaterial und/oder Werkstück (oder separat) bereitgestellte Funktionsschicht wird mittels des aus den Austrittsöffnungen 20 austretenden erwärmten Druckgases 6 aktiviert, und zwar unmittelbar bevor das Beschichtungsmaterial mittels der Andruckeinrichtung 14 an die zu beschichtende Oberfläche des Werkstücks 2 angedrückt wird. Dabei wird das Beschichtungsmaterial 4 mittels der aktivierten Funktionsschicht 4' an das Werkstück 2 gefügt.In synchronism with this, a
Claims (19)
- Method for coating workpieces (2), preferably consisting at least in portions of wood, wood materials, plastics material or the like, with a coating material (4), wherein the method comprises the steps of:providing a functional layer (4') that can be made adhesive by inputting energy,supplying the coating material (4) to a workpiece (2) to be coated,at least partially activating the functional layer (4') by gassing the functional layer (4') with a heated gas, whereinthe heated gas (6) is discharged onto the functional layer (4') via at least one discharge opening (20) and a pressure of at least 1.5 bar in the region of the at least one discharge opening (20), andjoining the coating material (4) to the workpiece (2) by means of the activated functional layer (4'),characterised in that the at least one discharge opening (20) is at a distance of at most 10 mm from the functional layer (4').
- Method according to claim 1, characterised in that the gas has a temperature of at least 300°C, preferably at least 350°C, in the region of the at least one discharge opening (20).
- Method according to claim 1 or 2, characterised in that the at least one discharge opening (20) is at a distance of 4 mm, in particular 2 mm, from the functional layer (4').
- Method according to any of the preceding claims, characterised in that a plurality of discharge openings (20) are provided, wherein the gas has a differing temperature in the region of at least two discharge openings (20) that preferably increases in the direction of a relative movement between the discharge openings (20) and the functional layer to be activated (4').
- Method according to any of the preceding claims, characterised in that the functional layer (4') comprises means for increasing the thermal conductivity, such as low-melting polyolefins and/or metal particles, in particular.
- Method according to any of the preceding claims, characterised in that the functional layer (4') is substantially free from absorbers for laser light or other radiation sources.
- Method according to any of the preceding claims, characterised in that the functional layer (4') is provided on the coating material (4) and/or the workpiece (2) and/or is supplied separately.
- Method according to any of the preceding claims, characterised in that the gas (6) supplied to the coating material (4) is at least partially recovered and at least indirectly used, in particular via a heat exchanger (30), to heat the gas flow supplied.
- Device (10) for carrying out the method according to any of the preceding claims, comprising:a supply apparatus (12) for supplying the coating material (4),a pressing apparatus (14) for pressing the coating material (4) onto a surface of the workpiece (2),a conveying apparatus (16) for causing a relative movement between the pressing apparatus (14) and the relevant workpiece (2),at least one discharge opening (20) for supplying the heated pressurised gas (6) to the functional layer (4'), andat least one pressurised gas source (22) for providing the heated pressurised gas (6) to the at least one discharge opening (20) such that said pressurised gas has a pressure of at least 1.5 bar in the region of the at least one discharge opening (20),characterised in that the at least one discharge opening (20) is at a distance of at most 10 mm from the functional layer (4').
- Device according to claim 9, characterised in that means for creating a turbulent flow when the heated pressurised gas (6) is discharged are provided in the region of the at least one discharge opening (20), wherein preferably at least one discharge opening (20) is designed as a nozzle with a variable cross-section.
- Device according to claim 9 or 10, characterised in that the pressurised gas source (22) comprises a heat exchanger portion (24) that is designed to heat the pressurised gas supplied to a temperature of at least 450°C, preferably at least 600°C.
- Device according to any of claims 9 to 11, characterised in that the pressurised gas source (22) comprises a pressurised gas generation unit (26).
- Device according to any of claims 9 to 12, characterised in that a material having a lower thermal conductivity and/or lower heat storage capacity is provided in the region of the discharge opening (20).
- Device according to any of claims 9 to 13, characterised in that the supply apparatus (12) for supplying the coating material (4) is thermally insulated at least in portions.
- Device according to any of claims 9 to 14, characterised in that it further comprises an evacuation apparatus (32) that is designed to at least partially evacuate the gas supplied to the functional layer (4') and preferably also to recover said gas, for example via a heat exchanger (30) for heating the gas flow supplied.
- Device according to any of claims 11 to 15, characterised in that the heat exchanger portion (24) comprises a heat exchanger element that is provided with cavities, that is in particular porous and/or particulate porous and/or provided with through-holes and that is connected to a heat source (28).
- Device according to claim 16, characterised in that at least one heat exchanger consists at least in portions of a material that is selected from rustproof sintered metal, porous ceramics, metal foam, in particular aluminium foam, and combinations hereof.
- Device according to any of claims 9 to 17, characterised in that the heat source (28) comprises heating elements that are selected from cartridge heaters, ceramic heating elements, high-current heaters, laser, infrared source, ultrasound source, magnetic field source, microwave source, plasma source, and gassing source.
- Device according to any of claims 9 to 18, characterised in that it further comprises a second pressurised gas source that is designed to feed in pressurised gas upstream of the at least one discharge opening in order to increase the pressure of the gas being discharged at the at least one discharge opening.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012213796.3A DE102012213796B4 (en) | 2012-08-03 | 2012-08-03 | Method and device for coating workpieces |
EP13741699.6A EP2879847B1 (en) | 2012-08-03 | 2013-07-16 | Process and device for edgebanding |
PCT/EP2013/064990 WO2014019847A1 (en) | 2012-08-03 | 2013-07-16 | Method and device for coating workpieces |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13741699.6A Division-Into EP2879847B1 (en) | 2012-08-03 | 2013-07-16 | Process and device for edgebanding |
EP13741699.6A Division EP2879847B1 (en) | 2012-08-03 | 2013-07-16 | Process and device for edgebanding |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3611001A1 EP3611001A1 (en) | 2020-02-19 |
EP3611001B1 true EP3611001B1 (en) | 2021-03-24 |
Family
ID=48875006
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13741699.6A Active EP2879847B1 (en) | 2012-08-03 | 2013-07-16 | Process and device for edgebanding |
EP19184393.7A Active EP3611001B1 (en) | 2012-08-03 | 2013-07-16 | Method and device for coating workpieces |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13741699.6A Active EP2879847B1 (en) | 2012-08-03 | 2013-07-16 | Process and device for edgebanding |
Country Status (7)
Country | Link |
---|---|
US (1) | US10807121B2 (en) |
EP (2) | EP2879847B1 (en) |
CN (1) | CN204894132U (en) |
BR (1) | BR212015002322U2 (en) |
DE (1) | DE102012213796B4 (en) |
ES (1) | ES2748184T3 (en) |
WO (1) | WO2014019847A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102013006263A1 (en) * | 2013-04-11 | 2014-10-16 | Ima Klessmann Gmbh Holzbearbeitungssysteme | Device for processing plate-shaped workpieces |
DE102013012644A1 (en) * | 2013-07-30 | 2015-02-05 | Ima Klessmann Gmbh Holzbearbeitungssysteme | Coating device and activation module for a coating device |
EP2902161B1 (en) * | 2014-02-04 | 2017-08-23 | BIESSE S.p.A. | Machine for edgebanding wood panels or the like |
EP2902160B1 (en) * | 2014-02-04 | 2018-05-23 | BIESSE S.p.A. | Machine for edgebanding wood panels or the like |
DE102017210261A1 (en) * | 2017-06-20 | 2018-12-20 | Homag Gmbh | Method and device for thermally activating a functional layer of a coating material |
HUE053119T2 (en) * | 2018-12-17 | 2021-06-28 | Starlinger & Co Gmbh | Device and method for applying cover sheets to preformed cross-bottom ends of tubular sections |
DE102019113794A1 (en) * | 2019-05-23 | 2020-11-26 | Homag Gmbh | Device and method for coating workpieces |
DE102019114105A1 (en) * | 2019-05-27 | 2020-12-03 | Homag Gmbh | Method and device for coating workpieces |
DE102019133934A1 (en) * | 2019-12-11 | 2021-06-17 | Homag Gmbh | Device and method for coating a workpiece |
DE102020117025A1 (en) | 2020-06-29 | 2021-12-30 | Homag Gmbh | Device and method for coating a workpiece |
DE102020131506A1 (en) * | 2020-11-27 | 2022-06-02 | Homag Gmbh | Device and method for coating a workpiece |
Citations (1)
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WO2012130224A1 (en) * | 2011-04-01 | 2012-10-04 | Schulte-Goebel Christof | Narrow surface coating device and method for applying a heat-activatable edge coating by means of hot air or hot gas |
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DE1621814C3 (en) * | 1967-02-23 | 1975-09-18 | Heinrich Brandt Maschinenbau, 4920 Lemgo | Device for the continuous application of strip material by means of adhesive to the edge surfaces of workpieces |
CH505005A (en) * | 1968-03-30 | 1971-03-31 | Ciba Geigy Ag | Process for the production of a guarantee closure and guarantee closure produced according to this process |
US4222812A (en) * | 1978-06-29 | 1980-09-16 | Lof Plastics, Inc. | Hot air edge banding machine |
DE3415747C2 (en) * | 1984-03-02 | 1987-02-05 | Interholz Technik Gmbh, 7800 Freiburg | Device for gluing strips to board- or plate-shaped, flat workpieces |
IT1177349B (en) * | 1984-11-28 | 1987-08-26 | Prandi G & C Off Mec | CIRCULAR COEXTRUSION HEAD OF MULTIPLE LAYERS OF THERMOPLASTIC MATERIALS |
US4944829A (en) * | 1989-04-14 | 1990-07-31 | Rorer Pharmaceutical Corporation | Apparatus for applying wrappers |
CA2245485C (en) * | 1997-08-22 | 2001-11-06 | E.I. Du Pont De Nemours And Company | Edgebanding process and apparatus |
DE10029043A1 (en) * | 2000-06-13 | 2002-01-03 | Bulthaup Gmbh & Co | Furniture panel and process for its manufacture |
DE10342723B4 (en) * | 2003-09-16 | 2005-12-15 | Delle Vedove Maschinenbau Gmbh | heat exchanger device |
ES2380041T3 (en) | 2005-11-23 | 2012-05-08 | Homag Holzbearbeitungssysteme Ag | Procedure for component coating |
WO2008011740A1 (en) * | 2006-07-27 | 2008-01-31 | Water-Line Sa | Method for the production of packaging bags having a reinforced base region and device for carrying out the method |
DE102006042816A1 (en) * | 2006-09-08 | 2008-06-26 | Tesa Ag | Heat-activated adhesive punching surface element |
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AU2009273551B2 (en) * | 2008-07-21 | 2012-07-12 | Karl W. Niemann Gmbh & Co. Kg | Method for applying edge strips onto narrow surfaces of in particular plate-shaped work pieces and work pieces obtained in said manner |
DE102010020293A1 (en) * | 2010-05-12 | 2011-11-17 | Heinrich Kuper Gmbh & Co. Kg | Apparatus and method for composing veneer strips with expansion space |
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ITMI20111159A1 (en) * | 2011-06-24 | 2012-12-25 | Macpi Pressing Div | MACHINE FOR THE CONSTRUCTION OF A WATERPROOF JUNCTION ON TRISTRATE FABRICS OR WATERPROOF BISTRATE |
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2012
- 2012-08-03 DE DE102012213796.3A patent/DE102012213796B4/en not_active Expired - Fee Related
-
2013
- 2013-07-16 US US14/418,976 patent/US10807121B2/en active Active
- 2013-07-16 ES ES13741699T patent/ES2748184T3/en active Active
- 2013-07-16 EP EP13741699.6A patent/EP2879847B1/en active Active
- 2013-07-16 WO PCT/EP2013/064990 patent/WO2014019847A1/en active Application Filing
- 2013-07-16 BR BR212015002322U patent/BR212015002322U2/en not_active Application Discontinuation
- 2013-07-16 CN CN201390000653.9U patent/CN204894132U/en not_active Expired - Lifetime
- 2013-07-16 EP EP19184393.7A patent/EP3611001B1/en active Active
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WO2012130224A1 (en) * | 2011-04-01 | 2012-10-04 | Schulte-Goebel Christof | Narrow surface coating device and method for applying a heat-activatable edge coating by means of hot air or hot gas |
Also Published As
Publication number | Publication date |
---|---|
CN204894132U (en) | 2015-12-23 |
WO2014019847A1 (en) | 2014-02-06 |
BR212015002322U2 (en) | 2015-11-24 |
ES2748184T3 (en) | 2020-03-13 |
DE102012213796A1 (en) | 2014-02-06 |
EP2879847B1 (en) | 2019-09-04 |
US20150239009A1 (en) | 2015-08-27 |
DE102012213796B4 (en) | 2021-03-25 |
EP2879847A1 (en) | 2015-06-10 |
US10807121B2 (en) | 2020-10-20 |
EP3611001A1 (en) | 2020-02-19 |
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