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EP3507866B1 - Conductor connection clamp - Google Patents

Conductor connection clamp Download PDF

Info

Publication number
EP3507866B1
EP3507866B1 EP17757776.4A EP17757776A EP3507866B1 EP 3507866 B1 EP3507866 B1 EP 3507866B1 EP 17757776 A EP17757776 A EP 17757776A EP 3507866 B1 EP3507866 B1 EP 3507866B1
Authority
EP
European Patent Office
Prior art keywords
metal part
sheet
clamping spring
conductor
curvature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17757776.4A
Other languages
German (de)
French (fr)
Other versions
EP3507866A2 (en
Inventor
Hans-Josef Köllmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wago Verwaltungs GmbH
Original Assignee
Wago Verwaltungs GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wago Verwaltungs GmbH filed Critical Wago Verwaltungs GmbH
Priority to EP23168755.9A priority Critical patent/EP4224635A1/en
Publication of EP3507866A2 publication Critical patent/EP3507866A2/en
Application granted granted Critical
Publication of EP3507866B1 publication Critical patent/EP3507866B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks
    • H01R9/2416Means for guiding or retaining wires or cables connected to terminal blocks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • H01R13/506Bases; Cases composed of different pieces assembled by snap action of the parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • H01R4/4819Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
    • H01R4/4821Single-blade spring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846Busbar details
    • H01R4/485Single busbar common to multiple springs

Definitions

  • the invention relates to a conductor connection terminal with a sheet metal part and with at least one clamping spring that protrudes from the sheet metal part and is connected to the sheet metal part in a root area of the sheet metal part.
  • Such conductor connection terminals are known, for example, in the form of box terminals, in which several electrical conductors are connected to one another in an electrically conductive manner using a common contact element.
  • EP 1 855 353 B1 describes such a conductor connection terminal with a spring steel sheet and a busbar suspended in this spring steel sheet.
  • the terminal points for connecting an electrical conductor are each formed between the free ends of leaf spring tongues and the busbar.
  • the leaf spring tongues are cut free from the spring steel sheet in such a way that their tongue roots are firmly connected to the upper edge area of the spring steel sheet.
  • the bus bar is inserted into a V-shaped accommodating space.
  • the lengths of the leaf spring tongues are dimensioned in such a way that, when the clamping point is closed and unoccupied, their tongue ends reach through the window recess of the spring steel sheet and lie against the underside of the conductor rail.
  • DE 40 03 701 A1 shows a device connection terminal with a contact insert plate, which is bent over in a V-shape to form a elbow joint towards the terminal leg section. This results in a shaped surface of the contact insert sheet, which directly represents a side half of a socket part of a plug connection that is integrated into the device connection terminal.
  • DE 196 54 523 A1 discloses a conductor terminal which is formed from a busbar bar and a spring steel sheet, from which leaf springs are punched in the form of tongues, the tongue ends of which are punched free and are directed towards the busbar bar.
  • U.S. 9,105,991 B1 shows an electrical contact element with a two-part housing, with a connecting element between the housing parts forming a clamping area for an electrical conductor.
  • DE 10 2006 010309 A1 discloses a socket terminal, the socket terminal having two opposed contact members which are electrically connected to each other via a separate insert.
  • the socket terminal has conductor entry channels that act as release buttons for an electrical conductor.
  • DE 203 03 537 U1 discloses a box terminal for connecting a plurality of electrical conductors.
  • a plurality of adjacent tongues are cut free from a carrier element, which together with a contact element form clamping points for electrical conductors to be clamped on.
  • the contact tongues merge into the carrier element in a straight line.
  • CN 202 888 493 U shows a three-part electrical connector, a clamping spring projecting from each part in order to form a clamping point for an electrical conductor to be clamped.
  • US 4,397,514A discloses a conductor connection terminal with a self-retaining contact element, which is formed from a U-shaped busbar and a clamping spring connected to the busbar via a strap connection.
  • the clamping spring is designed as a folded leaf spring with a spring loop.
  • U.S. 7,150,646 B2 discloses a conductor terminal with a contact element consisting of a leaf spring section and a carrier section which are welded together.
  • the carrier section is latched in the surrounding insulating housing and has a groove-shaped receptacle for a busbar rod.
  • the sheet metal part is curved in the root area.
  • the bulge has a groove base of a groove of the bulge oriented transversely to the main extension direction of the clamping spring.
  • This bulge is not only present in the area of the tongue root of the clamping spring tongue, but is also found in the adjacent part of the sheet metal part, which merges into the side webs delimiting the opening.
  • this curvature improves the spring elasticity of the clamping spring after it has been punched out.
  • the clamping spring is first bent back against the spring force of the clamping spring in the bulge and then elastically deformed. In this way, the length of the clamping spring can be shortened or a very low-profile conductor connection terminal can be implemented.
  • the bulge in particular when a multi-wire conductor is inserted, means that this occurs on the elastic part of the clamping spring, so that the clamping spring is already elastically deformed when the electrical conductor is inserted.
  • the central extension of the clamping spring from the root area of the clamping spring to the clamping end of the clamping spring is to be regarded as the main direction of extension of the clamping spring.
  • the main extension direction of the clamping spring can be defined by the area of the clamping spring lying in the conductor insertion channel between the root area and the bearing section of the sheet metal part.
  • the main extension direction of the clamping spring is defined exclusively by the region of the clamping spring delimited in the conductor insertion channel by the side web and the bearing section of the sheet metal part.
  • the sheet metal part is provided with two bulges in the root area. These two bulges can adjoin one another and be designed in opposite directions to one another, that is to say in an S-shape. This increases the elastic effect of the clamping spring. Following the first bulge, the second bulge can follow essentially in the direction of the clamping end of the clamping spring. In the direction of main extension of the clamping spring, this S-shaped design results in a kind of parallelism of the course of the clamping spring to the transverse web or to the surface of the transverse web that faces the conductor entry.
  • the course of the main extension direction of the clamping spring is essentially in the conductor insertion channel, ie in the area between the support section and the side bar or the root area of the clamping spring.
  • the first curvature and the second curvature can thus be designed in such a way that the main extension direction of the clamping spring in the non-deflected state of the clamping spring is parallel, i.e. approximately parallel +-10°, to the surface of a transverse web of the sheet metal part adjoining the root area or to the transverse alignment of the transverse web is aligned transversely to the direction of longitudinal extension of the transverse web or the direction in which the clamping springs are arranged.
  • the conductor connection terminal can have an insulating material housing and a contact element, the contact element having the sheet metal part with the at least one clamping spring arranged thereon.
  • the insulating housing has at least one conductor entry channel leading to a respective clamping spring. There is an opening in the sheet metal part for receiving a conductor entry channel in an associated one imported electrical conductor available.
  • the insulating material housing can have channel side walls that delimit the conductor insertion channel and extend into the opening.
  • channel side walls now protrude into the opening in the sheet metal part facilitates improved guidance, in particular of multi-wire conductors, through the opening.
  • the strands are held together with the help of these channel side walls beyond the terminal point.
  • the strands are prevented from moving out, for example due to the application of force by the clamping spring, or at least the risk of moving out is reduced, in that the channel side walls provide lateral guidance of the electrical conductor to be connected in the direction of conductor insertion beyond the clamping point.
  • the sheet metal part can be bent in the area of the opening.
  • the channel side walls then dip through the opening in the bent section of the sheet metal part. This enables a very compact embodiment of the conductor connection terminal with good conductor routing.
  • each conductor entry channel there can be two channel side walls spaced apart from one another, which are arranged at a distance from one another and dip into the opening. This enables the conductor to be routed on both sides.
  • the channel side walls may be T-shaped in cross-section, particularly for the outer channel side walls, or H-shaped in cross-section, i.e. double T-shaped.
  • These duct side walls, which have an H-shaped cross section, can be provided in particular for the conductor entry ducts lying next to one another.
  • These T- and H-shaped cross sections increase the stability of the channel side walls with a compact design.
  • the groove of the first bulge can be located on the side of the sheet metal part that is opposite the side of the sheet metal part from which the clamping spring protrudes.
  • the at least one clamping spring is formed in one piece from the material of the sheet metal part.
  • the clamping spring is exposed from the sheet metal part (e.g. cut or punched free) and bent out of the plane of the sheet metal part. There is a hole in the plane of the sheet metal part. This opening is the window that remains after the clamping spring has been uncovered from the sheet metal part and is delimited by two side bars.
  • the sheet metal part can carry an electrically conductive busbar opposite the free end of the clamping spring.
  • the provision of such a separate conductor rail, on which the electrical conductor rests and is clamped by the spring force of the clamping spring, has the advantage that improved current transfer can be ensured by selecting a different, electrically conductive material, e.g. with a higher copper content.
  • the clamping point can also be formed between the clamping spring and a web of the sheet metal part lying opposite the clamping spring.
  • the conductor connection terminal can have an insulating material housing with a housing part in which the sheet metal part is accommodated.
  • the housing part is then closed with a cover part, which can be latched to the housing part, for example.
  • the cover part then has at least one conductor entry channel leading to the one of the respective clamping springs.
  • the channel side walls are formed on a cover part.
  • FIG. 1 shows a side sectional view of a first, single-row conductor terminal 1 for clamping electrical conductors.
  • the conductor terminal 1 has an insulating material housing 2 which is formed from a housing part 3 and a cover part 4 which closes the housing part 3 at the front.
  • the cover part 4 is pushed into the housing part 3 and locked with it.
  • a contact element 5 is inserted, which has a sheet metal part 6 and a busbar 7 .
  • the sheet metal part 6 has a clamping spring 8 which is exposed from the sheet metal part 6 (eg cut or punched free) and is bent out of the plane of the sheet metal part 6 .
  • the bending out of the clamping spring 8 leaves an opening in the sheet metal part 6 limited by side webs 9.
  • the freely movable end of the clamping spring 8 forms a clamping end which, for example, rests on the busbar 7 in the unoccupied state of rest and together with the busbar 7 forms a clamping point for clamping forms an electrical conductor clamped between the terminal end 10 and the busbar 7 .
  • the sheet metal part is bent in a U-shape and has a support section 11 for the conductor rail 7 adjacent to the terminal end 10 .
  • the cover part 4 has a conductor entry channel 12 which is delimited by the side walls 13 of the channel.
  • the channel side walls 13 of the cover part 4 extend laterally past the clamping spring 8 into the opening in the sheet metal part 6 .
  • the channel side walls 13 can protrude behind the sheet metal part 6 in the direction of conductor insertion L and protrude into a conductor collecting pocket 14 . However, they can also end at the side webs 9 of the sheet metal part 6 . This provides lateral guidance of an electrical conductor to be clamped beyond the clamping point.
  • the clamping spring 8 is centered and guided laterally.
  • the figure 2 omits conductor terminal 1 figure 1 now see with inserted and clamped electrical conductors 15.
  • This electrical conductor 15 has an insulating material jacket 16 which surrounds the electrically conductive conductor core 17 .
  • the stripped end of the electrical conductor 15 is guided laterally along the channel side walls 13 through the opening delimited by the side webs 9 of the sheet metal part 6 and dips into the conductor collecting pocket 14 .
  • the Clamping spring 8 is now shifted away from busbar 7 and rests with its clamping edge 10 on electrical conductor 15 .
  • the stripped end of the electrical conductor 15 rests on the side of the conductor rail 7 which is diametrically opposite the clamping edge 10 .
  • the electrical conductor 15 is pressed against the busbar 7 by the spring force of the clamping spring 8 and the electrical conductor 15 is prevented from being pulled out by the sharp-edged clamping edge 10 of the clamping spring 8 .
  • clamping spring 8 is convexly curved in the root area 18, i.e. in the transition to the frame-like sheet metal part 6 in this clamping position of the conductor rail 7.
  • the root area 18 with this arched section contributes significantly to the spring elasticity and to the application of the necessary spring force.
  • the sheet metal part 6 is folded opposite to the root area 18 with two spaced bends so that the side bars 9, which limit the opening, extend transversely (90 degrees +/-10 degrees) to the longitudinal direction of the clamped electrical conductor 15.
  • the clamping end 10 of the clamping spring 8 moves out of the rest position ( figure 1 ) to clamp position ( figure 2 ) seen in conductor insertion direction L in front of this transverse section of the side bars 9.
  • clamping spring 8 extends in a main extension direction H, which is defined by the central alignment of the clamping spring 8 in the conductor insertion channel 12 in the area of the clamping spring 8 delimited by the side web 9 and the bearing section 11 of the sheet metal part 6.
  • FIG 3 shows a side sectional view through the sheet metal part 6.
  • the clamping spring 8 is in the idle state in which the sharp-edged clamping end 10 rests on the support section 11 .
  • the sheet metal part 6 is arched in the root area 18, i.e. in the transition from the transverse web 20 to the clamping spring 8.
  • This curvature is S-shaped, i.e. it consists of a first curvature 29 and a second curvature 30 which are designed in opposite directions. At least one of these bulges 29, 30 has a groove 19, the bottom of which is aligned transversely to the main direction of extension H of the clamping spring 8.
  • the first bulge 29 is present not only on the clamping spring 8 but also on the adjoining side bars 9 .
  • the first and third bulges 29, 40 are also S-shaped, i.e. designed in opposite directions to one another.
  • the clamping spring 8 is initially bent, starting from the clamping end 10 in the root region 18, at an angle ⁇ in the rest state and then at an angle ⁇ .
  • These two bending radii ⁇ and ⁇ are different.
  • the angle ⁇ can have an angle in the range of 38 degrees +/-2 degrees and the angle ⁇ can have an angle of 41.5 degrees +/-1 degree.
  • the side bar 9 Adjacent to the clamping spring 8, the side bar 9 is initially bent down in the direction of the plane of the support leg 11 and then curved. This angle of curvature can be greater than 90 degrees and should be in the range of about 120 degrees +/- 20 degrees.
  • transverse web 20 of the sheet metal part 6 adjoining the root region 18 is inclined at an angle ⁇ to the plane of the support section 11 .
  • This angle ⁇ can be in the range of 38 degrees +/-2 degrees, for example.
  • the transverse web 20 has a surface 41 which faces the conductor insertion channel 12 .
  • the surface 41 and the main extension direction H of the clamping spring 8 have an approximately parallel position to one another.
  • the transverse orientation of the transverse web 20 transversely to its direction of longitudinal extension and the main direction of extension are essentially parallel to one another.
  • the main extension direction H of the clamping spring 8 is in the area of the conductor entry channel 12, i.e. the conductor receptacle, between the root area 18 and the bearing section 11 of the sheet metal part 6.
  • FIG 4 reveals a second embodiment of the conductor terminal 1.
  • the contact element 5 only has the sheet metal part 6 without a separate additional busbar 7.
  • the electrical conductor 15 is clamped to the bearing section 11 of the sheet metal part 6 with the clamping spring 8.
  • FIG 5 shows a perspective view of the sheet metal part 6 of the previously described conductor connection terminals 1. It is clear that several clamping springs 8 arranged next to one another are exposed from the sheet metal part 6 and are bent out of the plane spanned by the side webs 9 adjoining the respective root area 18 to form the opposite bearing section 11 . It is clear here that the side webs 9 remaining after the clamping spring 8 has been cut free delimit an opening 21 .
  • the side bars 9 are transverse to the plane of the side webs 9 adjoining the root region 18 and then folded back again opposite to the conductor insertion direction L with the support section 11 .
  • the clamping spring 8 (clamping tongue) is movably located in a region in front of the plane spanned by the vertical sections of the side webs 9, seen in the conductor insertion direction L.
  • the support section 11 has a protruding lug 22 (material flap) behind the respective terminal end 10 of a clamping spring 8, viewed in the conductor insertion direction L, on which the busbar 7 (not shown) can be supported.
  • the conductor rail 7 can be held in a form-fitting manner in the space between these lugs 22 and the side bars 9 .
  • figure 6 shows a perspective view of the cover part 4 with the channel side walls 13 laterally limiting a respective conductor entry channel 12. It is clear that two adjacent channel side walls 13 of conductor entry channels 12 arranged next to one another are each connected to one another by a connecting web 23.
  • the connecting web 23 then ends in front of narrower lugs 24 which are guided into an opening in the sheet metal part 6 delimited by a side web 9 .
  • the webs 9 are then positioned between the lugs 24 connected to one another by the connecting web 23 of the cover part 4 .
  • This cover part 4 is formed from a plastic material made of insulating material and has suitable latching elements for latching the cover part 4 to the housing part 3.
  • the two outer channel side walls 13 are T-shaped in cross section.
  • the intermediate pairs of channel side walls 13 with the connecting webs 23 are H-shaped or double-T-shaped in cross section.
  • the cross section under consideration lies in the main area behind the lugs 24.
  • figure 7 shows a perspective front side view of the housing part 3 of the single-row conductor terminal 1. It is clear that there are 3 latching projections 25 on the inside of the housing part, which are used to latch the cover part 4. Furthermore, protrude from the end face of the housing part 3 locking tabs 26, the into the appropriate snap-in opening of the cover part 4.
  • the contact element is inserted into the interior of the housing part 3, which consists of the figure 5 shown sheet metal part 6 and possibly a busbar 7 is formed.
  • the housing part 3 is then connected to the in figure 6 Cover part 4 shown closed.
  • figure 8 shows a perspective rear view of the housing part 3 from figure 7 . It is clear that there is a test opening 27 on the back of the housing part 3 which leads to the side bars 9 of the sheet metal part 6 .
  • the electrical potential present at the contact element can be measured by inserting an electrically conductive test tool.
  • figure 9 shows a longitudinal sectional view of the housing part 3 in plan view. It is clear that the housing part 3 has several conductor collection pockets arranged next to one another in the rear area. The test opening 27, which leads into the interior of the housing part 3, can also be seen.
  • FIG 10 shows a longitudinal sectional view of the cover part 4 in plan view. It becomes clear that the conductor entry channels 12 extend from the front side to the end of the cover part 4 .
  • the conductor entry channels 12 initially have an expanded section and then taper conically into a tapered section.
  • the conductor entry channels 12 are delimited by the channel side walls 13 which extend further beyond the conically tapering part and terminate in narrower lugs 24 .
  • the material thickness of the channel side walls 13 increases starting from the lugs 14 towards the front side.
  • the diametrically opposite duct side walls 13 of adjacent conductor entry ducts 12 are connected to one another in one piece by a respective connecting web 23 .
  • the connecting web 23 and the channel side walls 13 are formed from the same insulating material, the channel side walls 13 and the connecting webs 23 do not appear separately in the sectional view, but are visible as a spread section with the channel side walls on the opposite surfaces of this material section.
  • FIG 11 shows a front view of the cover part 4 with a view of the conductor entry channels 12. It is clear that in this cover part 4 for a three-pole conductor connection terminal 3 conductor entry channels 12 are arranged next to one another and spaced apart from one another by the channel side walls 13 with the connecting web 23. Each conductor entry channel 12 leads to a clamping point formed by a clamping spring 8 and the common conductor rail 7 extending transversely to the direction of extension of the conductor entry channels 12 in order to clamp an electrical conductor 15 inserted into a respective conductor entry channel 12 .
  • FIG 12 shows a top view of the sheet metal part 6 of the previously described conductor connection terminals 1. It is clear that the clamping springs 8 are cut out of the sheet metal part 6 to form clamping tongues, with side webs 9 remaining. These side webs 9 are connected to one another in the root area via a common cross web 28, so that the sheet metal part 6 has a frame-like structure.
  • This support section 11 also has a transverse web connecting the side webs 9, on which the lugs 22 are optionally arranged between the side webs 9 in the respective opening 21.
  • FIG 13 shows another embodiment of a sheet metal part 36 for a two-row conductor terminal 31 recognize.
  • the support section 11 is arranged in the plane of the vertical opening 21 or vertical section of the side bars 9 and connects two groups of clamping springs 8 which are connected to one another by a respective transverse bar 28 and are arranged mirrored to one another.
  • the clamping tongues 8 of the opposing groups of clamping springs 8 protrude diagonally towards one another and are aligned with the support section 11 .
  • figure 14 shows a side view of the sheet metal part 36 figure 13 . It is clear here that two clamping springs 8 are arranged one above the other and are aligned with the central support section 11 in the vertical section of the sheet metal part 36 .
  • FIG 15 shows a view of the sheet metal part 36 figure 13 and 14 with a view of the central support section 11.
  • the clamping end 10 of the clamping springs 8 is arranged tapering centrally at an obtuse angle.
  • the clamping end 10 of the clamping springs 8 thus has no straight clamping edge, but a triangular clamping edge.
  • This embodiment of the terminal end 10 can be used for each conductor terminal 1, 31, regardless of the number of poles and also independently of the design of the contact element 5 and the insulating housing 2, 32.
  • opposing clamping springs 8 create two rows of spring clamp connections for electrical conductors 15 .
  • figure 16 shows a side sectional view through such a two-row conductor terminal 31.
  • the insulating material housing 32 is in turn designed in two parts with a housing part 33 and a cover part 34. It is only about twice as high as in the single-row embodiment. It is clear that the cover part 34 has two superimposed conductor entry channels 12 and, depending on the number of poles, several such pairs of conductor entry channels 12 arranged next to one another.
  • channel side walls 13 are present on the cover part 34 and protrude through the opening in the sheet metal part 6 .
  • the conductor rail 37 in the illustrated exemplary embodiments of a two-row conductor connection terminal 31 is no longer plate-shaped, but is designed as a sheet metal part bent in a U-shape.
  • This busbar 37 is then built into the vertically standing support section 11 in such a way that the support section 11 with the material tabs 22 is surrounded on both sides by the busbar 37 .
  • figure 17 shows a rear view of the two-row conductor terminal 31 on figure 16 . It is clear that here again there is a test opening 27 in the housing part 33 which leads to the sheet metal part 36 .
  • figure 18 16 shows a front view of the two-row conductor connection terminal 31 from FIG.
  • a six-pole conductor connection terminal 31 is thus provided, for example.

Landscapes

  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Multi-Conductor Connections (AREA)
  • Connection Or Junction Boxes (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Cable Accessories (AREA)

Description

Die Erfindung betrifft eine Leiteranschlussklemme mit einem Blechteil und mit mindestens einer von dem Blechteil abragenden Klemmfeder, die in einem Wurzelbereich des Blechteils mit dem Blechteil verbunden ist.The invention relates to a conductor connection terminal with a sheet metal part and with at least one clamping spring that protrudes from the sheet metal part and is connected to the sheet metal part in a root area of the sheet metal part.

Solche Leiteranschlussklemmen sind beispielsweise in Form von Dosenklemmen bekannt, bei denen mehrere elektrische Leiter mithilfe eines gemeinsamen Kontaktelementes elektrisch leitend miteinander verbunden werden.Such conductor connection terminals are known, for example, in the form of box terminals, in which several electrical conductors are connected to one another in an electrically conductive manner using a common contact element.

EP 1 855 353 B1 beschreibt eine solche Leiteranschlussklemme mit einem Federstahlblech und einer in dieses Federstahlblech eingehängten Stromschiene. Die Klemmstellen zum Anklemmen eines elektrischen Leiters sind jeweils zwischen den freien Enden von Blattfederzungen und der Stromschiene gebildet. Die Blattfederzungen sind aus dem Federstahlblech in der Weise freigeschnitten, dass sie ihre Zungenwurzeln mit dem oberen Randbereich des Federstahlbleches fest verbunden sind. Die Stromschiene ist in einen V-förmigen Aufnahmeraum eingesetzt. Die Längen der Blattfederzungen sind so bemessen, dass sie ihre Zungenenden bei unbelegter, geschlossener Klemmstelle die Fensterausnehmung des Federstahlbleches durchgreifen und an der Unterseite der Stromschiene anliegen. EP 1 855 353 B1 describes such a conductor connection terminal with a spring steel sheet and a busbar suspended in this spring steel sheet. The terminal points for connecting an electrical conductor are each formed between the free ends of leaf spring tongues and the busbar. The leaf spring tongues are cut free from the spring steel sheet in such a way that their tongue roots are firmly connected to the upper edge area of the spring steel sheet. The bus bar is inserted into a V-shaped accommodating space. The lengths of the leaf spring tongues are dimensioned in such a way that, when the clamping point is closed and unoccupied, their tongue ends reach through the window recess of the spring steel sheet and lie against the underside of the conductor rail.

DE 40 03 701 A1 zeigt eine Geräteanschlussklemme mit einem Kontakteinsatzblech, das unter Ausbildung einer Kniekehle V-förmig zum Klemmschenkelabschnitt hin umgebogen ist. Damit bildet sich eine Formfläche des Kontakteinsatzbleches heraus, die unmittelbar eine Seitenhälfte eines in die Geräteanschlussklemme integrierten Buchsenteils einer Steckverbindung darstellt. DE 40 03 701 A1 shows a device connection terminal with a contact insert plate, which is bent over in a V-shape to form a elbow joint towards the terminal leg section. This results in a shaped surface of the contact insert sheet, which directly represents a side half of a socket part of a plug connection that is integrated into the device connection terminal.

DE 196 54 523 A1 offenbart eine Leiteranschlussklemme, die aus einem Stromschienenstab und einem Federstahlblech gebildet ist, aus dem Blattfedern in Art von Zungen ausgestanzt sind, deren freigestanzte Zungenenden gegen den Stromschienenstab gerichtet sind. DE 196 54 523 A1 discloses a conductor terminal which is formed from a busbar bar and a spring steel sheet, from which leaf springs are punched in the form of tongues, the tongue ends of which are punched free and are directed towards the busbar bar.

US 9 105 991 B1 zeigt ein elektrisches Kontaktelement mit einem zweiteiligen Gehäuse, wobei ein Verbindungselement zwischen den Gehäuseteilen einen Klemmbereich für einen elektrischen Leiter bildet. U.S. 9,105,991 B1 shows an electrical contact element with a two-part housing, with a connecting element between the housing parts forming a clamping area for an electrical conductor.

DE 10 2006 010309 A1 offenbart eine Dosenklemme, wobei die Dosenklemme zwei gegenüberliegende Kontaktelemente hat, die über ein separates Einsatzteil eklektisch miteinander verbunden sind. Die Dosenklemme hat Leitereinführungskanäle, die als Lösetasten für einen elektrischen Leiter fungieren. DE 10 2006 010309 A1 discloses a socket terminal, the socket terminal having two opposed contact members which are electrically connected to each other via a separate insert. The socket terminal has conductor entry channels that act as release buttons for an electrical conductor.

DE 10 2012 219741 A1 zeigt einen Steckverbinder mit elektrischen Kontakten und einer oberen Kontaktöffnung, die sich konisch in den Steckverbinder erstreckt. DE 10 2012 219741 A1 shows a connector with electrical contacts and a top contact opening that tapers into the connector.

DE 203 03 537 U1 offenbart eine Dosenklemme zum Verbinden mehrerer elektrischer Leiter. Dabei sind mehrere nebeneinanderliegende Zungen aus einem Trägerelement freigeschnitten, die mit einem Kontaktelement Klemmstellen für anzuklemmende elektrische Leiter bilden. Die Kontaktzungen gehen geradlinig in das Trägerelement über. DE 203 03 537 U1 discloses a box terminal for connecting a plurality of electrical conductors. In this case, a plurality of adjacent tongues are cut free from a carrier element, which together with a contact element form clamping points for electrical conductors to be clamped on. The contact tongues merge into the carrier element in a straight line.

CN 202 888 493 U zeigt einen dreiteiligen elektrischen Verbinder, wobei von jedem Teil jeweils eine Klemmfeder abragt, um eine Klemmstelle für einen anzuklemmenden elektrischen Leiter zu bilden. CN 202 888 493 U shows a three-part electrical connector, a clamping spring projecting from each part in order to form a clamping point for an electrical conductor to be clamped.

US 4,397,514 A offenbart eine Leiteranschlussklemme mit einem selbsthaltenden Kontaktelement, das aus einer U-förmigen Stromschiene und einer über eine Laschenverbindung mit der Stromschiene verbundenen Klemmfeder gebildet ist. Die Klemmfeder ist als umgeschlagene Blattfeder mit einer Federschleife ausgeführt. US 4,397,514A discloses a conductor connection terminal with a self-retaining contact element, which is formed from a U-shaped busbar and a clamping spring connected to the busbar via a strap connection. The clamping spring is designed as a folded leaf spring with a spring loop.

US 7,150,646 B2 offenbart eine Leiteranschlussklemme mit einem Kontaktelement, das aus einem Blattfederabschnitt und einem Trägerabschnitt besteht, die miteinander verschweißt sind. Der Trägerabschnitt wird in dem umgebenden Isolierstoffgehäuse verrastet und hat eine nutenförmige Aufnahme für einen Stromschienenstab. U.S. 7,150,646 B2 discloses a conductor terminal with a contact element consisting of a leaf spring section and a carrier section which are welded together. The carrier section is latched in the surrounding insulating housing and has a groove-shaped receptacle for a busbar rod.

Ausgehend hiervon ist es Aufgabe der vorliegenden Erfindung, eine verbesserte Leiteranschlussklemme zu schaffen, die insbesondere das Anklemmen mehrdrähtiger Leiter verbessert.Proceeding from this, it is the object of the present invention to provide an improved conductor connection clamp which, in particular, improves the clamping of multi-wire conductors.

Die Aufgabe wird durch die Leiteranschlussklemme mit den Merkmalen der Ansprüche 1, 10 und 14 gelöst. Vorteilhafte Ausführungsformen sind in den Unteransprüchen beschrieben.The object is achieved by the conductor terminal with the features of claims 1, 10 and 14. Advantageous embodiments are described in the dependent claims.

Es wird vorgeschlagen, dass das Blechteil in dem Wurzelbereich gewölbt ist. Die Wölbung hat dabei einen sich quer zur Haupterstreckungsrichtung der Klemmfeder ausgerichteten Nutgrund einer Nut der Wölbung. Diese Wölbung ist dabei nicht nur im Bereich der Zungenwurzel der Klemmfederzunge vorhanden, sondern findet sich auch in dem benachbarten Teil des Blechteils, der in den Durchbruch begrenzende Seitenstege übergeht. Mit Hilfe dieser Wölbung wird zum einen die Federelastizität der Klemmfeder nach dem Ausstanzen verbessert. Die Klemmfeder wird nämlich in der Wölbung zunächst entgegen der Federkraft der Klemmfeder zurückgebogen und dann elastisch verformt. Damit kann die Länge der Klemmfeder verkürzt oder eine sehr niedrig bauende Leiteranschlussklemme realisiert werden. Weiterhin führt die Wölbung insbesondere beim Einstecken eines mehrdrähtigen Leiters dazu, dass dieser auf den elastischen Teil der Klemmfeder auftritt, sodass die Klemmfeder beim Einstecken des elektrischen Leiters sich bereits elastisch verformt. Damit wird die Gefahr des Ausweichens von Litzen eines mehrdrähtigen Leiters im Vergleich zu einer Leiteranschlussklemme ohne eine solche Wölbung reduziert. Dies wird auch dadurch erreicht, dass aufgrund der Wölbung die Federelastizität des Blechteils im Wurzelbereich des Blechteils erhöht wird und dieses sich mitsamt der Seitenstege beim Anklemmen eines elektrischen Leiters federelastisch verformen kann.It is proposed that the sheet metal part is curved in the root area. The bulge has a groove base of a groove of the bulge oriented transversely to the main extension direction of the clamping spring. This bulge is not only present in the area of the tongue root of the clamping spring tongue, but is also found in the adjacent part of the sheet metal part, which merges into the side webs delimiting the opening. On the one hand, this curvature improves the spring elasticity of the clamping spring after it has been punched out. The clamping spring is first bent back against the spring force of the clamping spring in the bulge and then elastically deformed. In this way, the length of the clamping spring can be shortened or a very low-profile conductor connection terminal can be implemented. Furthermore, the bulge, in particular when a multi-wire conductor is inserted, means that this occurs on the elastic part of the clamping spring, so that the clamping spring is already elastically deformed when the electrical conductor is inserted. This reduces the risk of strands of a multi-wire conductor deviating in comparison to a conductor terminal without such a curvature. This is also achieved in that the spring elasticity of the sheet metal part is increased in the root area of the sheet metal part due to the curvature and this can deform elastically together with the side webs when an electrical conductor is clamped on.

Als Haupterstreckungsrichtung der Klemmfeder ist die mittlere Erstreckung der Klemmfeder vom Wurzelbereich der Klemmfeder bis zum Klemmende der Klemmfeder anzusehen. Die Haupterstreckungsrichtung der Klemmfeder kann durch den im Leitereinführungskanal zwischen dem Wurzelbereich und dem Auflagerabschnitt des Blechteils liegenden Bereich der Klemmfeder definiert sein. Denkbar ist aber auch, dass die Haupterstreckungsrichtung der Klemmfeder ausschließlich durch den im Leitereinführungskanal durch den Seitensteg und den Auflagerabschnitt des Blechteils begrenzten Bereich der Klemmfeder definiert ist.The central extension of the clamping spring from the root area of the clamping spring to the clamping end of the clamping spring is to be regarded as the main direction of extension of the clamping spring. The main extension direction of the clamping spring can be defined by the area of the clamping spring lying in the conductor insertion channel between the root area and the bearing section of the sheet metal part. However, it is also conceivable that the main extension direction of the clamping spring is defined exclusively by the region of the clamping spring delimited in the conductor insertion channel by the side web and the bearing section of the sheet metal part.

Denkbar ist, dass das Blechteil im Wurzelbereich mit zwei Wölbungen versehen ist. Diese beiden Wölbungen können sich aneinander anschließen und dabei gegenläufig zueinander, also S-förmig, ausgebildet sein. Dies verstärkt die elastische Wirkung der Klemmfeder. Im Anschluss an die erste Wölbung kann sich im Wesentlichen in Richtung zum Klemmende der Klemmfeder hin die zweite Wölbung anschließen. In Haupterstreckungsrichtung der Klemmfeder entsteht durch diese S-förmige Ausgestaltung eine Art Parallelität des Verlaufs der Klemmfeder zum Quersteg bzw. zur Fläche des Querstegs, die der Leitereinführung zugewandt ist. Der Verlauf der Haupterstreckungsrichtung der Klemmfeder befindet sich dabei im Wesentlichen im Leitereinführungskanal, also im Bereich zwischen dem Auflagerabschnitt und dem Seitensteg bzw. dem Wurzelbereich der Klemmfeder.It is conceivable that the sheet metal part is provided with two bulges in the root area. These two bulges can adjoin one another and be designed in opposite directions to one another, that is to say in an S-shape. This increases the elastic effect of the clamping spring. Following the first bulge, the second bulge can follow essentially in the direction of the clamping end of the clamping spring. In the direction of main extension of the clamping spring, this S-shaped design results in a kind of parallelism of the course of the clamping spring to the transverse web or to the surface of the transverse web that faces the conductor entry. The course of the main extension direction of the clamping spring is essentially in the conductor insertion channel, ie in the area between the support section and the side bar or the root area of the clamping spring.

Die erste Wölbung und die zweite Wölbung können somit derart ausgebildet sein, dass die Haupterstreckungsrichtung der Klemmfeder im nicht ausgelenkten Zustand der Klemmfeder parallel, d.h. annähernd parallel +-10°, zu der Fläche eines sich an den Wurzelbereich anschließenden Querstegs des Blechteils bzw. zur Querausrichtung des Querstegs quer zur Längserstreckungsrichtung des Querstegs bzw. der Anreihrichtung der Klemmfedern ausgerichtet ist.The first curvature and the second curvature can thus be designed in such a way that the main extension direction of the clamping spring in the non-deflected state of the clamping spring is parallel, i.e. approximately parallel +-10°, to the surface of a transverse web of the sheet metal part adjoining the root area or to the transverse alignment of the transverse web is aligned transversely to the direction of longitudinal extension of the transverse web or the direction in which the clamping springs are arranged.

Die Leiteranschlussklemme kann ein Isolierstoffgehäuse und einem Kontaktelement haben, wobei das Kontaktelement das Blechteil mit der mindestens einer daran angeordneten Klemmfeder hat. Das Isolierstoffgehäuse hat mindestens einen zu einer jeweiligen Klemmfeder führenden Leitereinführungskanal. In dem Blechteil ist ein Durchbruch zum Aufnehmen eines in einen zugeordneten Leitereinführungskanal eingeführten elektrischen Leiters vorhanden. Das Isolierstoffgehäuse kann Kanalseitenwände haben, die den Leitereinführungskanal begrenzen und sich in den Durchbruch hinein erstrecken.The conductor connection terminal can have an insulating material housing and a contact element, the contact element having the sheet metal part with the at least one clamping spring arranged thereon. The insulating housing has at least one conductor entry channel leading to a respective clamping spring. There is an opening in the sheet metal part for receiving a conductor entry channel in an associated one imported electrical conductor available. The insulating material housing can have channel side walls that delimit the conductor insertion channel and extend into the opening.

Dadurch, dass die Kanalseitenwände nunmehr in den Durchbruch des Blechteils hineinragen, wird eine verbesserte Führung insbesondere von mehrdrähtigen Leitern durch den Durchbruch hindurch erleichtert. Die Litzen werden mithilfe dieser Kanalseitenwände über die Klemmstelle hinaus zusammengehalten. Beim Anklemmen eines elektrischen Leiters wird ein Auswandern der Litzen beispielsweise aufgrund einer Kraftbeaufschlagung durch die Klemmfeder unterbunden oder zumindest die Gefahr des Auswanderns reduziert, indem die Kanalseitenwände in Leitereinsteckrichtung über die Klemmstelle hinaus eine seitliche Führung des anzuklemmenden elektrischen Leiters bereitstellen.The fact that the channel side walls now protrude into the opening in the sheet metal part facilitates improved guidance, in particular of multi-wire conductors, through the opening. The strands are held together with the help of these channel side walls beyond the terminal point. When an electrical conductor is connected, the strands are prevented from moving out, for example due to the application of force by the clamping spring, or at least the risk of moving out is reduced, in that the channel side walls provide lateral guidance of the electrical conductor to be connected in the direction of conductor insertion beyond the clamping point.

Das Blechteil kann im Bereich des Durchbruchs umgebogen sein. Die Kanalseitenwände tauchen dann in dem umgebogenen Abschnitt des Blechteils durch den Durchbruch hindurch. Dies ermöglicht eine sehr kompakte Ausführungsform der Leiteranschlussklemme bei guter Leiterführung.The sheet metal part can be bent in the area of the opening. The channel side walls then dip through the opening in the bent section of the sheet metal part. This enables a very compact embodiment of the conductor connection terminal with good conductor routing.

Für jeden Leitereinführungskanal können zwei voneinander beabstandete Kanalseitenwände vorhanden sein, die im Abstand zueinander angeordnet sind und in den Durchbruch eintauchen. Dies ermöglicht eine beidseitige Führung des Leiters.For each conductor entry channel, there can be two channel side walls spaced apart from one another, which are arranged at a distance from one another and dip into the opening. This enables the conductor to be routed on both sides.

Die Kanalseitenwände können im Querschnitt T-förmig, insbesondere für die äußeren Kanalseitenwände, oder im Querschnitt H-förmig, d.h. doppel-T-förmig sein. Diese im Querschnitt H-förmigen Kanalseitenwände können insbesondere für die nebeneinander liegenden Leitereinführungskanäle vorgesehen sein. Durch diese T- und H-förmigen Querschnitte wird die Stabilität der Kanalseitenwände bei kompakter Ausgestaltung erhöht.The channel side walls may be T-shaped in cross-section, particularly for the outer channel side walls, or H-shaped in cross-section, i.e. double T-shaped. These duct side walls, which have an H-shaped cross section, can be provided in particular for the conductor entry ducts lying next to one another. These T- and H-shaped cross sections increase the stability of the channel side walls with a compact design.

Die Nut der ersten Wölbung kann sich auf der Seite des Blechteils befinden, die der Seite des Blechteils gegenüberliegt, von der die Klemmfeder abragt.The groove of the first bulge can be located on the side of the sheet metal part that is opposite the side of the sheet metal part from which the clamping spring protrudes.

Die mindestens eine Klemmfeder ist einstückig aus dem Material des Blechteils ausgebildet. Die Klemmfeder ist aus dem Blechteil freigelegt (z.B. freigeschnitten oder freigestanzt) und aus der Ebene des Blechteils abgebogen. In der Ebene des Blechteils ist ein Durchbruch vorhanden. Dieser Durchbruch ist das durch das Freilegen der Klemmfeder aus dem Blechteil verbleibende Fenster, welches durch zwei Seitenstege begrenzt ist.The at least one clamping spring is formed in one piece from the material of the sheet metal part. The clamping spring is exposed from the sheet metal part (e.g. cut or punched free) and bent out of the plane of the sheet metal part. There is a hole in the plane of the sheet metal part. This opening is the window that remains after the clamping spring has been uncovered from the sheet metal part and is delimited by two side bars.

Auf diese Weise kann eine sehr materialsparende Leiteranschlussklemme geschaffen werden, bei der das Blechteil zusammen mit der daraus ausgeformten Klemmfeder zur federelastischen Klemmung eines elektrischen Leiters beiträgt.In this way, a very material-saving conductor connection terminal can be created in which the sheet metal part, together with the clamping spring formed from it, contributes to the spring-elastic clamping of an electrical conductor.

Das Blechteil kann gegenüberliegend zum freien Ende der Klemmfeder eine elektrisch leitende Stromschiene tragen. Das Bereitstellen einer solchen separaten Stromschiene, auf die der elektrische Leiter aufliegt und durch die Federkraft der Klemmfeder angeklemmt wird, hat den Vorteil, dass durch Wahl eines anderen, elektrisch leitfähigen Materials z.B. mit höherem Kupfergehalt ein verbesserter Stromübergang sichergestellt werden kann. Alternativ kann die Klemmstelle auch zwischen der Klemmfeder und einem der Klemmfeder gegenüberliegenden Steg des Blechteils gebildet werden.The sheet metal part can carry an electrically conductive busbar opposite the free end of the clamping spring. The provision of such a separate conductor rail, on which the electrical conductor rests and is clamped by the spring force of the clamping spring, has the advantage that improved current transfer can be ensured by selecting a different, electrically conductive material, e.g. with a higher copper content. Alternatively, the clamping point can also be formed between the clamping spring and a web of the sheet metal part lying opposite the clamping spring.

Die Leiteranschlussklemme kann ein Isolierstoffgehäuse mit einem Gehäuseteil haben, in welches das Blechteil aufgenommen ist. Das Gehäuseteil ist dann mit einem Deckelteil verschlossen, welches beispielsweise mit dem Gehäuseteil verrastet werden kann. Das Deckelteil hat dann mindestens einen zu der einer jeweiligen Klemmfeder führenden Leitereinführungskanal.The conductor connection terminal can have an insulating material housing with a housing part in which the sheet metal part is accommodated. The housing part is then closed with a cover part, which can be latched to the housing part, for example. The cover part then has at least one conductor entry channel leading to the one of the respective clamping springs.

Die Kanalseitenwände sind an einem Deckelteil ausgebildet.The channel side walls are formed on a cover part.

Die Erfindung wird nachfolgend beispielhaft mit den beigefügten Zeichnungen näher erläutert. Es zeigen:

Figur 1 -
Seiten-Schnittansicht einer ersten Ausführungsform einer Leiteranschlussklemme;
Figur 2 -
Seitenschnittansicht aus Figur 1 mit angeklemmtem elektrischen Leiter;
Figur 3 -
Seiten-Schnittansicht eines Kontaktelementes für die Leiteranschlussklemme aus Figur 1 und 2;
Figur 4 -
Seiten-Schnittansicht einer zweiten Ausführungsform der Leiteranschlussklemme,
Figur 5 -
perspektivische Ansicht des Kontaktelementes aus Figur 3;
Figur 6 -
perspektivische Ansicht des Deckelteils der Leiteranschlussklemme aus Figuren 1, 2 und 4;
Figur 7 -
perspektivische Vorderseitenansicht des Gehäuseteils für die Leiteranschlussklemme;
Figur 8 -
perspektivische Rückseitenansicht des Gehäuseteils der Leiteranschlussklemme;
Figur 9 -
Längsschnittansicht durch das Gehäuseteil aus Figur 7;
Figur 10 -
Längsschnittansicht durch das Deckelteil aus Figur 6;
Figur 11 -
Frontansicht des Deckelteils aus Figur 6;
Figur 12 -
Draufsicht auf das im Blechteil des Kontaktelementes aus Figur 5;
Figur 13 -
perspektivische Ansicht einer zweiten Ausführungsform eines Kontaktelementes für eine zweireihige Leiteranschlussklemme;
Figur 14 -
Seitenansicht des Kontaktteils aus Figur 13;
Figur 15 -
Frontansicht des Kontaktteils aus Figur 13 und 14;
Figur 16 -
Seiten-Schnittansicht durch eine zweireihige Ausführungsform der Leiteranschlussklemme mit dem Kontaktteil aus Figur 13 bis 15;
Figur 17 -
perspektivische Rückseitenansicht der Leiteranschlussklemme aus Figur 16;
Figur 18 -
Frontansicht der Leiteranschlussklemme aus Figur 16.
The invention is explained in more detail below by way of example with the attached drawings. Show it:
Figure 1 -
Side sectional view of a first embodiment of a conductor terminal;
Figure 2 -
side sectional view figure 1 with connected electrical conductor;
Figure 3 -
Side sectional view of a contact element for the conductor terminal figure 1 and 2 ;
Figure 4 -
Side sectional view of a second embodiment of the conductor terminal,
Figure 5 -
perspective view of the contact element figure 3 ;
Figure 6 -
perspective view of the cover part of the conductor terminal figures 1 , 2 and 4 ;
Figure 7 -
perspective front view of the housing part for the conductor terminal;
Figure 8 -
rear perspective view of the housing part of the conductor terminal;
Figure 9 -
Longitudinal sectional view through the housing part figure 7 ;
Figure 10 -
Longitudinal sectional view through the cover part figure 6 ;
Figure 11 -
Front view of the cover part figure 6 ;
Figure 12 -
Top view of the sheet metal part of the contact element figure 5 ;
Figure 13 -
perspective view of a second embodiment of a contact element for a two-row conductor terminal;
Figure 14 -
Side view of the contact part figure 13 ;
Figure 15 -
Front view of the contact part figure 13 and 14 ;
Figure 16 -
Side sectional view through a two-row embodiment of the conductor terminal with the contact part Figure 13 to 15 ;
Figure 17 -
Perspective rear view of the conductor terminal figure 16 ;
Figure 18 -
Front view of the conductor connection terminal figure 16 .

Figur 1 zeigt eine Seiten-Schnittansicht einer ersten, einreihigen Leiteranschlussklemme 1 zum Anklemmen elektrischer Leiter. Die Leiteranschlussklemme 1 hat ein Isolierstoffgehäuse 2, das aus einem Gehäuseteil 3 und einem das Gehäuseteil 3 frontseitig verschließenden Deckelteil 4 gebildet ist. Das Deckelteil 4 wird in das Gehäuseteil 3 eingeschoben und mit diesem verrastet. In dem Gehäuseteil 3 ist ein Kontaktelement 5 eingelegt, das ein Blechteil 6 und eine Stromschiene 7 hat. Das Blechteil 6 hat eine Klemmfeder 8, die aus dem Blechteil 6 freigelegt (z.B. freigeschnitten oder freigestanzt) ist und aus der Ebene des Blechteils 6 herausgebogen wird. Durch das Herausbiegen der Klemmfeder 8 verbleibt ein durch Seitenstege 9 begrenzter Durchbruch in dem Blechteil 6. Das frei bewegliche Ende der Klemmfeder 8 bildet ein Klemmende, das z.B. in dem unbelegten Ruhezustand auf der Stromschiene 7 aufliegt und zusammen mit der Stromschiene 7 eine Klemmstelle zum Anklemmen eines zwischen Klemmende 10 und Stromschiene 7 angeklemmten elektrischen Leiters bildet. figure 1 shows a side sectional view of a first, single-row conductor terminal 1 for clamping electrical conductors. The conductor terminal 1 has an insulating material housing 2 which is formed from a housing part 3 and a cover part 4 which closes the housing part 3 at the front. The cover part 4 is pushed into the housing part 3 and locked with it. In the housing part 3 a contact element 5 is inserted, which has a sheet metal part 6 and a busbar 7 . The sheet metal part 6 has a clamping spring 8 which is exposed from the sheet metal part 6 (eg cut or punched free) and is bent out of the plane of the sheet metal part 6 . The bending out of the clamping spring 8 leaves an opening in the sheet metal part 6 limited by side webs 9. The freely movable end of the clamping spring 8 forms a clamping end which, for example, rests on the busbar 7 in the unoccupied state of rest and together with the busbar 7 forms a clamping point for clamping forms an electrical conductor clamped between the terminal end 10 and the busbar 7 .

Deutlich wird, dass das Blechteil U-förmig umgebogen ist und benachbart zum Klemmende 10 einen Auflagerabschnitt 11 für die Stromschiene 7 hat.It is clear that the sheet metal part is bent in a U-shape and has a support section 11 for the conductor rail 7 adjacent to the terminal end 10 .

Das Deckelteil 4 hat einen Leitereinführungskanal 12, die durch die Kanalseitenwände 13 begrenzt ist. Die Kanalseitenwände 13 des Deckelteils 4 erstrecken sich dabei seitlich an der Klemmfeder 8 vorbei bis in den Durchbruch des Blechteils 6 hinein. Die Kanalseitenwände 13 können dabei in Leitereinsteckrichtung L hinter dem Blechteil 6 überstehen und in eine Leiterauffangtasche 14 hineinragen. Sie können aber auch an den Seitenstegen 9 des Blechteils 6 enden. Damit wird eine seitliche Führung eines anzuklemmenden elektrischen Leiters über die Klemmstelle hinaus bereitgestellt. Zudem wird der die Klemmfeder 8 zentriert und seitlich geführt.The cover part 4 has a conductor entry channel 12 which is delimited by the side walls 13 of the channel. The channel side walls 13 of the cover part 4 extend laterally past the clamping spring 8 into the opening in the sheet metal part 6 . The channel side walls 13 can protrude behind the sheet metal part 6 in the direction of conductor insertion L and protrude into a conductor collecting pocket 14 . However, they can also end at the side webs 9 of the sheet metal part 6 . This provides lateral guidance of an electrical conductor to be clamped beyond the clamping point. In addition, the clamping spring 8 is centered and guided laterally.

Die Figur 2 lässt die Leiteranschlussklemme 1 aus Figur 1 nunmehr mit eingeführten und angeklemmten elektrischen Leiter 15 erkennen. Dieser elektrische Leiter 15 hat einen Isolierstoffmantel 16, der den elektrisch leitenden Leiterkern 17 umgibt. Das abisolierte Ende des elektrischen Leiters 15 ist seitlich an den Kanalseitenwänden 13 entlang durch den durch die Seitenstege 9 des Blechteils 6 begrenzten Durchbruch hindurchgeführt und taucht in die Leiterauffangtasche 14 ein. Erkennbar ist, dass die Klemmfeder 8 nunmehr von der Stromschiene 7 wegverlagert ist und mit ihrer Klemmkante 10 auf dem elektrischen Leiter 15 aufliegt. Der elektrische Leiter 15 liegt mit seinem abisolierten Ende auf der Seite der Stromschiene 7 auf, die der Klemmkante 10 diametral gegenüberliegt. Der elektrische Leiter 15 wird dabei durch die Federkraft der Klemmfeder 8 gegen die Stromschiene 7 gedrückt und ein Herausziehen des elektrischen Leiters 15 wird durch die scharfkantige Klemmkante 10 der Klemmfeder 8 verhindert.The figure 2 omits conductor terminal 1 figure 1 now see with inserted and clamped electrical conductors 15. This electrical conductor 15 has an insulating material jacket 16 which surrounds the electrically conductive conductor core 17 . The stripped end of the electrical conductor 15 is guided laterally along the channel side walls 13 through the opening delimited by the side webs 9 of the sheet metal part 6 and dips into the conductor collecting pocket 14 . It is recognizable that the Clamping spring 8 is now shifted away from busbar 7 and rests with its clamping edge 10 on electrical conductor 15 . The stripped end of the electrical conductor 15 rests on the side of the conductor rail 7 which is diametrically opposite the clamping edge 10 . The electrical conductor 15 is pressed against the busbar 7 by the spring force of the clamping spring 8 and the electrical conductor 15 is prevented from being pulled out by the sharp-edged clamping edge 10 of the clamping spring 8 .

Deutlich wird, dass die Klemmfeder 8 im Wurzelbereich 18, d.h. im Übergang zum rahmenartigen Blechteil 6 in dieser Klemmposition von der Stromschiene 7 konvex gewölbt ist. Der Wurzelbereich 18 mit diesem gewölbten Abschnitt trägt dabei wesentlich zur Federelastizität und zum Aufbringen der notwendigen Federkraft bei.It is clear that the clamping spring 8 is convexly curved in the root area 18, i.e. in the transition to the frame-like sheet metal part 6 in this clamping position of the conductor rail 7. The root area 18 with this arched section contributes significantly to the spring elasticity and to the application of the necessary spring force.

Im Vergleich zu Figur 1 ist auch deutlich, dass das Blechteil 6 mit seinem Wurzelbereich 18 etwas weiter von der gegenüberliegenden Stromschiene 7 weggebogen ist. Auch der Wurzelbereich 18 mit den sich daran anschließenden Seitenstegen 9 trägt erkennbar zur Federelastizität beiCompared to figure 1 It is also clear that the sheet metal part 6 is bent a little further away from the opposite busbar 7 with its root area 18 . The root area 18 with the adjoining side bars 9 also makes a noticeable contribution to the spring elasticity

Das Blechteil 6 ist gegenüberliegend zum Wurzelbereich 18 mit zwei voneinander beabstandeten Biegungen so umgefaltet, dass sich die Seitenstege 9, welche den Durchbruch begrenzen, quer (90 Grad +/-10 Grad) zur Längserstreckungsrichtung des angeklemmten elektrischen Leiters 15 erstrecken. Das Klemmende 10 der Klemmfeder 8 bewegt sich aus der Ruheposition (Figur 1) zur Klemmposition (Figur 2) in Leitereinsteckrichtung L gesehen vor diesem querstehenden Abschnitt der Seitenstege 9.The sheet metal part 6 is folded opposite to the root area 18 with two spaced bends so that the side bars 9, which limit the opening, extend transversely (90 degrees +/-10 degrees) to the longitudinal direction of the clamped electrical conductor 15. The clamping end 10 of the clamping spring 8 moves out of the rest position ( figure 1 ) to clamp position ( figure 2 ) seen in conductor insertion direction L in front of this transverse section of the side bars 9.

Deutlich wird zudem, dass sich die Klemmfeder 8 in eine Haupterstreckungsrichtung H erstreckt, die durch die mittlere Ausrichtung der Klemmfeder 8 im Leitereinführungskanal 12 in dem durch den Seitensteg 9 und den Auflagerabschnitt 11 des Blechteils 6 begrenzten Bereich der Klemmfeder 8 definiert ist.It is also clear that the clamping spring 8 extends in a main extension direction H, which is defined by the central alignment of the clamping spring 8 in the conductor insertion channel 12 in the area of the clamping spring 8 delimited by the side web 9 and the bearing section 11 of the sheet metal part 6.

Figur 3 lässt eine Seiten-Schnittansicht durch das Blechteil 6 erkennen. Die Klemmfeder 8 befindet sich dabei im Ruhezustand, bei dem das scharfkantige Klemmende 10 auf dem Auflagerabschnitt 11 aufliegt. figure 3 shows a side sectional view through the sheet metal part 6. The clamping spring 8 is in the idle state in which the sharp-edged clamping end 10 rests on the support section 11 .

Deutlich wird, dass das Blechteil 6 im Wurzelbereich 18, d.h. im Übergang von dem Quersteg 20 zur Klemmfeder 8 gewölbt ist. Diese Wölbung ist S-förmig, d.h. sie besteht aus ersten Wölbung 29 und einer zweiten Wölbung 30 die gegenläufig ausgebildet sind. Mindestens eine dieser Wölbungen 29, 30 hat eine Nut 19, deren Nutgrund quer zur Haupterstreckungsrichtung H der Klemmfeder 8 ausgerichtet ist. Dabei ist die erste Wölbung 29 nicht nur an der Klemmfeder 8, sondern auch an den angrenzenden Seitenstegen 9 vorhanden. Im Übergang zwischen dem Quersteg 20 und den Seitenstegen 9 ist eine dritte Wölbung 40 vorhanden. Die erste und dritte Wölbung 29, 40 sind ebenfalls S-förmig, d.h. gegenläufig zueinander ausgebildet.It is clear that the sheet metal part 6 is arched in the root area 18, i.e. in the transition from the transverse web 20 to the clamping spring 8. This curvature is S-shaped, i.e. it consists of a first curvature 29 and a second curvature 30 which are designed in opposite directions. At least one of these bulges 29, 30 has a groove 19, the bottom of which is aligned transversely to the main direction of extension H of the clamping spring 8. The first bulge 29 is present not only on the clamping spring 8 but also on the adjoining side bars 9 . In the transition between the cross bar 20 and the side bars 9 there is a third bulge 40 . The first and third bulges 29, 40 are also S-shaped, i.e. designed in opposite directions to one another.

Die Klemmfeder 8 ist zunächst ausgehend von dem Klemmende 10 im Wurzelbereich 18 im Winkel α im Ruhezustand und dann im Winkel β umgebogen. Diese beiden Biegeradien α und β sind unterschiedlich. Der Winkel α kann beispielsweise einen Winkel im Bereich von 38 Grad +/-2 Grad und der Winkel β einen Winkel von 41,5 Grad +/-1 Grad haben.The clamping spring 8 is initially bent, starting from the clamping end 10 in the root region 18, at an angle α in the rest state and then at an angle β. These two bending radii α and β are different. For example, the angle α can have an angle in the range of 38 degrees +/-2 degrees and the angle β can have an angle of 41.5 degrees +/-1 degree.

Benachbart zur Klemmfeder 8 ist der Seitensteg 9 zunächst einmal in Richtung der Ebene des Auflageschenkels 11 heruntergebogen und dann gekrümmt. Dieser Krümmungswinkel kann größer als 90 Grad sein und sollte im Bereich von etwa 120 Grad +/-20 Grad liegen.Adjacent to the clamping spring 8, the side bar 9 is initially bent down in the direction of the plane of the support leg 11 and then curved. This angle of curvature can be greater than 90 degrees and should be in the range of about 120 degrees +/- 20 degrees.

Beim Freilegen der Klemmfeder 8 (d.h. der Federzunge) beispielsweise durch Ausstanzen wird die notwendige Verfestigung der Klemmfeder 8 im Wurzelbereich 18 durch diese beschriebene Wölbung erreicht. Das Zurückbiegen der Klemmfeder 8 mit den dargestellten Biegewinkeln α, β führt zu einer elastischen Vorverformung, welche die Federkräfte der Klemmfeder 8 verbessern und ein Verkürzen der Klemmfeder 8 ermöglichen. Damit kann eine sehr niedrig bauende Leiteranschlussklemme 1 realisiert werden. Zudem trifft ein eingesteckter elektrischer Leiter 15 erst in einem durch einen Schlitz vom übrigen Blechteil 6 freigelegten Bereich des Blechteils 6 auf die Klemmfeder 8, die dann beim Auftreffen des eingesteckten elektrischen Leiter 15 federelastisch nachgibt.When the clamping spring 8 (ie the spring tongue) is exposed, for example by being punched out, the necessary strengthening of the clamping spring 8 in the root region 18 is achieved by this curvature described. Bending back the clamping spring 8 with the illustrated bending angles α, β leads to an elastic pre-deformation, which improves the spring forces of the clamping spring 8 and allows the clamping spring 8 to be shortened. A very compact conductor connection terminal 1 can thus be implemented. In addition, an inserted electrical conductor 15 only strikes an area of the sheet metal part 6 that is exposed by a slot from the rest of the sheet metal part 6 the clamping spring 8, which then yields resiliently when the inserted electrical conductor 15 hits it.

Erkennbar ist weiterhin, dass der an den Wurzelbereich 18 anschließende Quersteg 20 des Blechteils 6 in einem Winkel γ zur Ebene des Auflageabschnitts 11 schräggestellt ist. Dieser Winkel γ kann beispielsweise im Bereich von 38 Grad +/-2 Grad liegen.It can also be seen that the transverse web 20 of the sheet metal part 6 adjoining the root region 18 is inclined at an angle γ to the plane of the support section 11 . This angle γ can be in the range of 38 degrees +/-2 degrees, for example.

Der Quersteg 20 weist eine Fläche 41 auf, die dem Leitereinführungskanal 12 zugewandt ist. Die Fläche 41 und die Haupterstreckungsrichtung H der Klemmfeder 8 haben eine annähernd parallele Lage zueinander. Die Querausrichtung des Querstegs 20 quer zu seiner Längserstreckungsrichtung und die Haupterstreckungsrichtung sind im Wesentlichen parallel zueinander.The transverse web 20 has a surface 41 which faces the conductor insertion channel 12 . The surface 41 and the main extension direction H of the clamping spring 8 have an approximately parallel position to one another. The transverse orientation of the transverse web 20 transversely to its direction of longitudinal extension and the main direction of extension are essentially parallel to one another.

Ferner ist erkennbar, dass die Haupterstreckungsrichtung H der Klemmfeder 8 sich im Bereich des Leitereinführungskanals 12, d.h. der Leiteraufnahme, zwischen dem Wurzelbereich 18 und dem Auflagerabschnitt 11 des Blechteils 6 befindet.It can also be seen that the main extension direction H of the clamping spring 8 is in the area of the conductor entry channel 12, i.e. the conductor receptacle, between the root area 18 and the bearing section 11 of the sheet metal part 6.

Figur 4 lässt eine zweite Ausführungsform der Leiteranschlussklemme 1 erkennen. Dabei kann im Wesentlichen auf die Beschreibung des ersten Ausführungsbeispiels verwiesen werden. Im Unterschied hierzu hat das Kontaktelement 5 allerdings nur das Blechteil 6 ohne separate zusätzliche Stromschiene 7. Der elektrische Leiter 15 wird dabei mit der Klemmfeder 8 an den Auflagerabschnitt 11 des Blechteils 6 angeklemmt. figure 4 reveals a second embodiment of the conductor terminal 1. Essentially, reference can be made to the description of the first exemplary embodiment. In contrast to this, however, the contact element 5 only has the sheet metal part 6 without a separate additional busbar 7. The electrical conductor 15 is clamped to the bearing section 11 of the sheet metal part 6 with the clamping spring 8.

Figur 5 lässt eine perspektivische Ansicht des Blechteils 6 der vorher beschriebenen Leiteranschlussklemmen 1 erkennen. Deutlich wird, dass aus dem Blechteil 6 mehrere, nebeneinander angeordnete Klemmfedern 8 freigelegt und aus der sich an dem jeweiligen Wurzelbereich 18 anschließenden, durch die Seitenstege 9 aufgespannten Ebene zu dem gegenüberliegenden Auflagerabschnitt 11 herausgebogen sind. Dabei wird deutlich, dass die durch das Freischneiden der Klemmfeder 8 verbleibenden Seitenstege 9 einen Durchbruch 21 begrenzen. Die Seitenstege 9 sind dabei quer zu der sich an den Wurzelbereich 18 anschließenden Ebene der Seitenstege 9 abgebogen und dann mit dem Auflagerabschnitt 11 wieder zurück entgegengesetzt zur Leitereinsteckrichtung L gefaltet. Die Klemmfeder 8 (Klemmzunge) liegt dabei beweglich in einem Bereich in Leitereinsteckrichtung L gesehen vor der durch die vertikal stehenden Abschnitte der Seitenstege 9 aufgespannten Ebene. figure 5 shows a perspective view of the sheet metal part 6 of the previously described conductor connection terminals 1. It is clear that several clamping springs 8 arranged next to one another are exposed from the sheet metal part 6 and are bent out of the plane spanned by the side webs 9 adjoining the respective root area 18 to form the opposite bearing section 11 . It is clear here that the side webs 9 remaining after the clamping spring 8 has been cut free delimit an opening 21 . The side bars 9 are transverse to the plane of the side webs 9 adjoining the root region 18 and then folded back again opposite to the conductor insertion direction L with the support section 11 . The clamping spring 8 (clamping tongue) is movably located in a region in front of the plane spanned by the vertical sections of the side webs 9, seen in the conductor insertion direction L.

Deutlich wird weiterhin, dass der Auflagerabschnitt 11 in Leitereinsteckrichtung L gesehen hinter dem jeweiligen Klemmende 10 einer Klemmfeder 8 eine vorstehende Nase 22 (Materiallappen) hat, auf dem die Stromschiene 7 (nicht dargestellt) aufgelagert werden kann. Die Stromschiene 7 kann dabei in dem Zwischenraum zwischen diesen Nasen 22 und den Seitenstegen 9 formschlüssig gehalten werden.It is also clear that the support section 11 has a protruding lug 22 (material flap) behind the respective terminal end 10 of a clamping spring 8, viewed in the conductor insertion direction L, on which the busbar 7 (not shown) can be supported. The conductor rail 7 can be held in a form-fitting manner in the space between these lugs 22 and the side bars 9 .

Figur 6 zeigt eine perspektivische Ansicht des Deckelteils 4 mit den einen jeweiligen Leitereinführungskanal 12 seitlich begrenzenden Kanalseitenwänden 13. Deutlich wird, dass zwei benachbarte Kanalseitenwände 13 von nebeneinander angeordneten Leitereinführungskanälen 12 jeweils durch einen Verbindungssteg 23 miteinander verbunden sind. Der Verbindungssteg 23 endet dann vor schmaleren Fahnen 24, die in einem durch einen Seitensteg 9 begrenzten Durchbruch des Blechteils 6 hineingeführt werden. Die Stege 9 sind dann zwischen den durch den Verbindungssteg 23 des Deckelteils 4 miteinander verbundenen Fahnen 24 positioniert. figure 6 shows a perspective view of the cover part 4 with the channel side walls 13 laterally limiting a respective conductor entry channel 12. It is clear that two adjacent channel side walls 13 of conductor entry channels 12 arranged next to one another are each connected to one another by a connecting web 23. The connecting web 23 then ends in front of narrower lugs 24 which are guided into an opening in the sheet metal part 6 delimited by a side web 9 . The webs 9 are then positioned between the lugs 24 connected to one another by the connecting web 23 of the cover part 4 .

Dieses Deckelteil 4 ist aus einem Kunststoffmaterial aus Isolierstoff gebildet und hat geeignete Rastelemente zum Verrasten des Deckelteils 4 mit dem Gehäuseteil 3.This cover part 4 is formed from a plastic material made of insulating material and has suitable latching elements for latching the cover part 4 to the housing part 3.

Deutlich wird, dass die beiden äußeren Kanalseitenwände 13 im Querschnitt T-förmig sind. Die zwischenliegenden Paare von Kanalseitenwände 13 mit den Verbindungsstegen 23 sind im Querschnitt H-förmig bzw. doppel-T-förmig. Der betrachtete Querschnitt liegt dabei im Hauptbereich hinter den Fahnen 24.It is clear that the two outer channel side walls 13 are T-shaped in cross section. The intermediate pairs of channel side walls 13 with the connecting webs 23 are H-shaped or double-T-shaped in cross section. The cross section under consideration lies in the main area behind the lugs 24.

Figur 7 zeigt eine perspektivische Frontseitenansicht des Gehäuseteils 3 der einreihigen Leiteranschlussklemme 1. Hierbei wird deutlich, dass an der Innenseite des Gehäuseteils 3 Rastvorsprünge 25 vorhanden sind, die zum Verrasten des Deckelteils 4 dienen. Weiterhin ragen an der Stirnseite des Gehäuseteils 3 Rastlaschen 26 ab, die in die passende Rastöffnung des Deckelteils 4 eintauchen. In den Innenraum des Gehäuseteils 3 wird das Kontaktelement eingeschoben, welches aus dem in Figur 5 dargestellten Blechteil 6 und ggf. einer Stromschiene 7 gebildet ist. Das Gehäuseteil 3 wird dann mit dem in Figur 6 gezeigten Deckelteil 4 verschlossen. figure 7 shows a perspective front side view of the housing part 3 of the single-row conductor terminal 1. It is clear that there are 3 latching projections 25 on the inside of the housing part, which are used to latch the cover part 4. Furthermore, protrude from the end face of the housing part 3 locking tabs 26, the into the appropriate snap-in opening of the cover part 4. The contact element is inserted into the interior of the housing part 3, which consists of the figure 5 shown sheet metal part 6 and possibly a busbar 7 is formed. The housing part 3 is then connected to the in figure 6 Cover part 4 shown closed.

Figur 8 zeigt eine perspektivische Rückseitenansicht des Gehäuseteils 3 aus Figur 7. Deutlich wird, dass an der Rückseite des Gehäuseteils 3 eine Prüföffnung 27 vorhanden ist, die zu den Seitenstegen 9 des Blechteils 6 führt. Durch Einführen eines elektrisch leitfähigen Prüfwerkzeuges kann das an dem Kontaktelement anliegende elektrische Potenzial gemessen werden. figure 8 shows a perspective rear view of the housing part 3 from figure 7 . It is clear that there is a test opening 27 on the back of the housing part 3 which leads to the side bars 9 of the sheet metal part 6 . The electrical potential present at the contact element can be measured by inserting an electrically conductive test tool.

Figur 9 zeigt eine Längsschnittansicht des Gehäuseteils 3 in der Draufsicht. Deutlich wird, dass das Gehäuseteil 3 mehrere nebeneinander angeordnete Leiterauffangtaschen im rückwärtigen Bereich hat. Erkennbar ist weiterhin die Prüföffnung 27, welche in den Innenraum des Gehäuseteils 3 führt. figure 9 shows a longitudinal sectional view of the housing part 3 in plan view. It is clear that the housing part 3 has several conductor collection pockets arranged next to one another in the rear area. The test opening 27, which leads into the interior of the housing part 3, can also be seen.

Figur 10 zeigt eine Längsschnittansicht des Deckelteils 4 in der Draufsicht. Deutlich wird, dass sich die Leitereinführungskanäle 12 von der Frontseite bis zum Ende des Deckelteils 4 erstrecken. Die Leitereinführungskanäle 12 haben dabei zunächst einen erweiterten Abschnitt und gehen dann konisch zulaufend in einen verjüngten Abschnitt über. Die Leitereinführungskanäle 12 sind durch die Kanalseitenwände 13 begrenzt, die sich über den konisch zulaufenden Teil hinaus weiter erstrecken und in schmaleren Fahnen 24 auslaufen. Die Materialdicke der Kanalseitenwände 13 erweitert sich von den Fahnen 14 ausgehend zur Frontseite hin. Dabei sind die diametral gegenüberliegenden Kanalseitenwände 13 benachbarter Leitereinführungskanäle 12 durch jeweils einen Verbindungssteg 23 einstückig miteinander verbunden. Da der Verbindungssteg 23 und die Kanalseitenwände 13 aus demselben Isolierstoffmaterial ausgeformt sind, erscheinen die Kanalseitenwände 13 und die Verbindungsstege 23 in der Schnittdarstellung nicht gesondert, sondern sind als verbreiteter Abschnitt mit den Kanalseitenwänden an den gegenüberliegenden Oberflächen dieses Materialabschnitts sichtbar. figure 10 shows a longitudinal sectional view of the cover part 4 in plan view. It becomes clear that the conductor entry channels 12 extend from the front side to the end of the cover part 4 . The conductor entry channels 12 initially have an expanded section and then taper conically into a tapered section. The conductor entry channels 12 are delimited by the channel side walls 13 which extend further beyond the conically tapering part and terminate in narrower lugs 24 . The material thickness of the channel side walls 13 increases starting from the lugs 14 towards the front side. The diametrically opposite duct side walls 13 of adjacent conductor entry ducts 12 are connected to one another in one piece by a respective connecting web 23 . Since the connecting web 23 and the channel side walls 13 are formed from the same insulating material, the channel side walls 13 and the connecting webs 23 do not appear separately in the sectional view, but are visible as a spread section with the channel side walls on the opposite surfaces of this material section.

Figur 11 zeigt eine Frontansicht des Deckelteils 4 mit dem Blick auf die Leitereinführungskanäle 12. Deutlich wird, dass bei diesem Deckelteil 4 für eine dreipolige Leiteranschlussklemme 3 Leitereinführungskanäle 12 nebeneinander und durch die Kanalseitenwände 13 mit dem Verbindungssteg 23 beabstandet voneinander angeordnet sind. Jeder Leitereinführungskanal 12 führt zu einer durch eine Klemmfeder 8 und die gemeinsame, sich quer zur Erstreckungsrichtung der Leitereinführungskanäle 12 erstreckende Stromschiene 7 gebildeten Klemmstelle, um einen in eine jeweilige Leitereinführungskanal 12 eingeführten elektrischen Leiter 15 anzuklemmen. figure 11 shows a front view of the cover part 4 with a view of the conductor entry channels 12. It is clear that in this cover part 4 for a three-pole conductor connection terminal 3 conductor entry channels 12 are arranged next to one another and spaced apart from one another by the channel side walls 13 with the connecting web 23. Each conductor entry channel 12 leads to a clamping point formed by a clamping spring 8 and the common conductor rail 7 extending transversely to the direction of extension of the conductor entry channels 12 in order to clamp an electrical conductor 15 inserted into a respective conductor entry channel 12 .

Figur 12 zeigt eine Draufsicht auf das Blechteil 6 der vorher beschriebenen Leiteranschlussklemmen 1. Dabei wird deutlich, dass die Klemmfedern 8 unter Ausbildung von Klemmzungen aus dem Blechteil 6 herausgeschnitten sind, wobei Seitenstege 9 verbleiben. Diese Seitenstege 9 sind im Wurzelbereich über einen gemeinsamen Quersteg 28 miteinander verbunden, sodass das Blechteil 6 eine rahmenartige Struktur hat. figure 12 shows a top view of the sheet metal part 6 of the previously described conductor connection terminals 1. It is clear that the clamping springs 8 are cut out of the sheet metal part 6 to form clamping tongues, with side webs 9 remaining. These side webs 9 are connected to one another in the root area via a common cross web 28, so that the sheet metal part 6 has a frame-like structure.

Deutlich wird auch, dass die Seitenstege 9 in einem vertikalen Abschnitt quer nach oben abgefaltet sind und in den Auflagerabschnitt 11 übergehen. Dieser Auflagerabschnitt 11 hat ebenso einen die Seitenstege 9 verbindenden Quersteg, an dem optional die Nasen 22 zwischen den Seitenstegen 9 im jeweiligen Durchbruch 21 angeordnet sind.It is also clear that the side bars 9 are folded transversely upwards in a vertical section and merge into the support section 11 . This support section 11 also has a transverse web connecting the side webs 9, on which the lugs 22 are optionally arranged between the side webs 9 in the respective opening 21.

Figur 13 lässt eine andere Ausführungsform eines Blechteils 36 für eine zweireihige Leiteranschlussklemme 31 erkennen. Dabei kann dann im Wesentlichen auf die vorher beschriebenen Ausführungen verwiesen werden. Der Auflagerabschnitt 11 ist in dieser Ausführungsform aber in der Ebene des vertikalen Durchbruchs 21 bzw. vertikalen Abschnitts der Seitenstege 9 angeordnet und verbindet zwei durch einen jeweiligen Quersteg 28 miteinander verbundene Gruppen von Klemmfedern 8, die gespiegelt zueinander angeordnet sind. Dabei ragen die Klemmzungen 8 der einander gegenüberliegenden Gruppen von Klemmfedern 8 diagonal aufeinander zu und sind auf den Auflagerabschnitt 11 hin ausgerichtet. figure 13 shows another embodiment of a sheet metal part 36 for a two-row conductor terminal 31 recognize. In this case, reference can essentially be made to the previously described explanations. In this embodiment, however, the support section 11 is arranged in the plane of the vertical opening 21 or vertical section of the side bars 9 and connects two groups of clamping springs 8 which are connected to one another by a respective transverse bar 28 and are arranged mirrored to one another. The clamping tongues 8 of the opposing groups of clamping springs 8 protrude diagonally towards one another and are aligned with the support section 11 .

Die in Figur 3 dargestellte Wölbung ist auf beiden Seiten vorhanden.In the figure 3 curvature shown is present on both sides.

Figur 14 zeigt eine Seitenansicht des Blechteils 36 aus Figur 13. Dabei wird deutlich, dass jeweils zwei Klemmfedern 8 übereinander angeordnet und auf den zentralen Auflagerabschnitt 11 im vertikalen Abschnitt des Blechteils 36 hin ausgerichtet sind. figure 14 shows a side view of the sheet metal part 36 figure 13 . It is clear here that two clamping springs 8 are arranged one above the other and are aligned with the central support section 11 in the vertical section of the sheet metal part 36 .

Figur 15 zeigt eine Ansicht auf das Blechteil 36 auf Figur 13 und 14 mit Blick auf den zentralen Auflagerabschnitt 11. Hierbei wird noch sehr gut erkennbar, dass das Klemmende 10 der Klemmfedern 8 in einem stumpfen Winkel zentral zulaufend angeordnet ist. Das Klemmende 10 der Klemmfedern 8 hat damit keine gerade Klemmkante, sondern eine dreieckförmige Klemmkante. Beim Versuch, einen angeklemmten elektrischen Leiter herauszudrehen, rutscht dieser dann je nach Drehrichtung auf die eine oder andere Flankenseite der Klemmkante, sodass eine tendenziell eher in Leitereinsteckrichtung führenden Spiralform resultiert. Ein elektrischer Leiter kann damit kaum herausgedreht werden. Diese Ausführungsform des Klemmendes 10 kann für jede Leiteranschlussklemme 1, 31 unabhängig von der Polzahl und auch unabhängig von der Ausgestaltung des Kontaktelementes 5 und des Isolierstoffgehäuses 2, 32 eingesetzt werden. figure 15 shows a view of the sheet metal part 36 figure 13 and 14 with a view of the central support section 11. It can still be clearly seen here that the clamping end 10 of the clamping springs 8 is arranged tapering centrally at an obtuse angle. The clamping end 10 of the clamping springs 8 thus has no straight clamping edge, but a triangular clamping edge. When attempting to unscrew a clamped electrical conductor, it then slips onto one side or the other flank of the clamping edge, depending on the direction of rotation, resulting in a spiral shape that tends to lead more in the direction of conductor insertion. An electrical conductor can hardly be unscrewed with it. This embodiment of the terminal end 10 can be used for each conductor terminal 1, 31, regardless of the number of poles and also independently of the design of the contact element 5 and the insulating housing 2, 32.

Deutlich wird zudem, dass durch die einander gegenüberliegenden Klemmfedern 8 zwei Reihen von Federklemmanschlüssen für elektrische Leiter 15 geschaffen werden.It is also clear that the opposing clamping springs 8 create two rows of spring clamp connections for electrical conductors 15 .

Figur 16 zeigt eine Seiten-Schnittansicht durch eine solche zweireihige Leiteranschlussklemme 31. Das Isolierstoffgehäuse 32 ist dabei wiederum zweiteilig mit einem Gehäuseteil 33 und einem Deckelteil 34 ausgeführt. Es ist nur in etwa doppelt so hoch wie bei der einreihigen Ausführungsform. Deutlich wird, dass das Deckelteil 34 zwei übereinander liegende Leitereinführungskanäle 12 und je nach Polzahl mehrere solche nebeneinander angeordnete Paare von Leitereinführungskanälen 12 hat. figure 16 shows a side sectional view through such a two-row conductor terminal 31. The insulating material housing 32 is in turn designed in two parts with a housing part 33 and a cover part 34. It is only about twice as high as in the single-row embodiment. It is clear that the cover part 34 has two superimposed conductor entry channels 12 and, depending on the number of poles, several such pairs of conductor entry channels 12 arranged next to one another.

Auch hier sind wieder Kanalseitenwände 13 an dem Deckelteil 34 vorhanden, die durch den Durchbruch im Blechteil 6 hindurchragen.Here again, channel side walls 13 are present on the cover part 34 and protrude through the opening in the sheet metal part 6 .

Erkennbar ist weiterhin, dass die Stromschiene 37 in den dargestellten Ausführungsbeispielen einer zweireihigen Leiteranschlussklemme 31 nicht mehr plattenförmig ist, sondern als U-förmig gebogenes Blechteil ausgeführt ist. Diese Stromschiene 37 ist dann so in den vertikal stehenden Auflagerabschnitt 11 eingebaut, dass der Auflagerabschnitt 11 mit den Materiallappen 22 von der Stromschiene 37 beidseits umschlossen wird.It can also be seen that the conductor rail 37 in the illustrated exemplary embodiments of a two-row conductor connection terminal 31 is no longer plate-shaped, but is designed as a sheet metal part bent in a U-shape. This busbar 37 is then built into the vertically standing support section 11 in such a way that the support section 11 with the material tabs 22 is surrounded on both sides by the busbar 37 .

Figur 17 zeigt eine Rückseitenansicht der zweireihigen Leiteranschlussklemme 31 auf Figur 16. Deutlich wird, dass auch hier wieder eine Prüföffnung 27 in dem Gehäuseteil 33 vorhanden ist, die zu dem Blechteil 36 führt. figure 17 shows a rear view of the two-row conductor terminal 31 on figure 16 . It is clear that here again there is a test opening 27 in the housing part 33 which leads to the sheet metal part 36 .

Figur 18 zeigt eine Frontansicht der zweireihigen Leiteranschlussklemme 31 aus Figur 16. Erkennbar ist, dass jeweils mehrere Leitereinführungskanäle 12 in eine Reihe nebeneinander und zwei solcher Reihen von Leitereinführungskanälen übereinander in das Deckelteil 34 eingebracht sind. Damit wird beispielsweise eine sechs-polige Leiteranschlussklemme 31 bereitgestellt. figure 18 16 shows a front view of the two-row conductor connection terminal 31 from FIG. A six-pole conductor connection terminal 31 is thus provided, for example.

Denkbar sind aber auch Varianten von zwei-poliger, vier-poliger, acht-poliger etc. Leiteranschlussklemme, d.h. Leiteranschlussklemmen mit anderen ganzzahligen Polzahlen.However, variants of two-pole, four-pole, eight-pole etc. conductor connection clamps are also conceivable, ie conductor connection clamps with other integer numbers of poles.

BezugszeichenlisteReference List

Leiteranschlussklemmeconductor terminal 1, 311, 31 FlächeSurface 4141 Isolierstoffgehäuseinsulating housing 2, 322, 32 Leitereinsteckrichtungconductor insertion direction LL Gehäuseteilhousing part 3, 333, 33 Haupterstreckungsrichtungmain extension direction HH Deckelteilcover part 4, 344, 34 Kontaktelementcontact element 55 Blechteilsheet metal part 6, 366, 36 Stromschienepower rail 7, 377, 37 Klemmfederclamping spring 88th Seitenstegeside bars 99 Klemmendeclamping end 1010 Auflagerabschnittbearing section 1111 Leitereinführungskanalconductor entry channel 1212 Kanalseitenwändechannel sidewalls 1313 Leiterauffangtascheladder collection bag 1414 elektrischer Leiterelectrical conductor 1515 Isolierstoffmantelinsulating jacket 1616 Leiterkernconductor core 1717 Wurzelbereichroot area 1818 Nutgroove 1919 Querstegcross bar 2020 Durchbruchbreakthrough 2121 NaseNose 2222 Verbindungsstegconnecting bar 2323 Fahnebanner 2424 Rastvorsprunglocking projection 2525 Rastlaschelocking tab 2626 Prüföffnungtest opening 2727 Querstegcross bar 2828 Erste WölbungFirst Bulge 2929 Zweite WölbungSecond Bulge 3030 Dritte WölbungThird Bulge 4040

Claims (15)

  1. Conductor connection terminal (1, 31) with a sheet metal part (6, 36) and with at least one clamping spring (8) which projects from the sheet metal part (6, 36) and is connected to the sheet metal part (6, 36) in a root region (18) of the sheet metal part (6, 36), the root region (18) being a transition of the clamping spring (8) to the sheet-metal part (6, 36), the at least one clamping spring (8) being formed in one piece from the material of the sheet-metal part (6, 36), the clamping spring (8) being exposed from the sheet-metal part (6, 36) and being moved out of the plane of the sheet-metal part (6, 36), 36) and is bent out of the plane of the sheet-metal part (6, 36), and an opening (21) being present in the plane of the sheet-metal part (6, 36), characterized in that the sheet-metal part (6, 36) is curved in the root region (18), the curvature having a groove base of a groove (19) of the curvature aligned transversely to the main direction of extension of the clamping spring (8) and the clamping spring being bent back in the curvature against the spring force of the clamping spring.
  2. Conductor connection terminal (1, 31) according to claim 1, characterized in that the conductor connection terminal (1, 31) has an insulating material housing (2, 32) and a contact element (5, 35), the contact element (5, 35) having the sheet metal part (6, 36) with the at least one clamping spring (8) arranged thereon, the insulating material housing (2, 32) having at least one conductor insertion channel (12) leading to a respective clamping spring (8), and an aperture (21) is provided in the sheet-metal part (6, 36) for receiving an electrical conductor (15) inserted into an associated conductor-insertion channel (12), the insulating-material housing (2, 32) having channel side walls (13) which delimit the conductor-insertion channel (12) and extend into the aperture (21).
  3. Conductor connection terminal (1, 31) according to claim 2, characterised in that the sheet metal part (6, 36) is bent over in the region of the opening (21), wherein the channel side walls (13) dip through the opening (21) in the bentover section of the sheet metal part (6, 36).
  4. Conductor connection terminal (1, 31) according to claim 3, characterised in that for each conductor insertion channel (12) there are two channel side walls (13) which are spaced apart from one another and dip into the opening (21).
  5. Conductor connection terminal (1, 31) according to one of claims 2 to 4, characterised in that the channel side walls (13) are T-shaped or H-shaped in cross-section.
  6. Conductor connection terminal (1, 31) according to one of the preceding claims, characterised in that the groove (19) of the curvature is located on the side of the sheet metal part (6, 36) opposite the side of the sheet metal part (6, 36) from which the clamping spring (8) projects.
  7. Conductor connection terminal (1, 31) according to one of the preceding claims, characterised in that the sheet metal part (6, 36) opposite the free end of the clamping spring (8) carries an electrically conductive busbar (7, 37).
  8. Conductor connection terminal (1, 31) according to one of the preceding claims, characterized in that the sheet-metal part (6, 36) has a plurality of clamping springs (8) arranged next to one another and the busbar (7, 37) extends in the direction in which the clamping springs (8) are arranged.
  9. Conductor connection terminal (1, 31) according to one of the preceding claims, characterised in that the conductor connection terminal (1, 31) has an insulating material housing (2, 32) with a housing part (3, 33), in which the sheet metal part (6, 36) is received, and a cover part (4, 34) closing the housing part (3, 33), wherein the cover part (4, 34) has at least one conductor insertion channel (12) leading to a respective clamping spring (8).
  10. Conductor connection terminal (1, 31) having a sheet-metal part (6) and having at least one clamping spring (8) which projects from the sheet-metal part (8) and is connected to the sheet-metal part (6) in a root region (18) of the sheet-metal part (6), the root region (18) being a transition of the clamping spring (8) to the sheet-metal part (6, 36), the clamping spring (8) being exposed from the sheet-metal part (6, 36) and bent out of the plane of the sheet-metal part (6, 36), 36) and being bent out of the plane of the sheet-metal part (6, 36), and an opening (21) being present in the plane of the sheet-metal part (6, 36), characterized in that the sheet-metal part (6) has, in the root region (18), a first curvature (29) and a second curvature (30), these two curvatures (29, 30) being formed in opposite directions to one another.
  11. Conductor connection terminal (1, 31) according to claim 10, characterized in that the first curvature (29) and the second curvature (30) are formed in such a way that, in the undeflected state of the clamping spring (8), the main extension direction (H) of the clamping spring (8) is aligned parallel to the surface (41) of a transverse web (20) of the sheet-metal part (6) adjoining the root region (18).
  12. Conductor connection terminal (1, 31) according to claim 11, characterised in that the main extension direction (H) of the clamping spring (8) is defined by the region of the clamping spring (8) lying in the conductor insertion channel (12) between the root region (18) and the support section (11) of the sheet metal part (6).
  13. Conductor connection terminal (1, 31) according to claim 11, characterised in that the main extension direction (H) of the clamping spring (8) is defined exclusively by the region of the clamping spring (8) in the conductor insertion channel (12) bounded by the side web (9) and the support section (11) of the sheet metal part (6).
  14. Conductor terminal (1, 31) with a sheet metal part (6) which has a transverse web (20), a clamping spring (8) with a root region (18) and a side web (9), the clamping spring (8) and the side web (9) projecting from the root region (18), the root region (18) being a transition of the clamping spring (8) to the sheet-metal part (6, 36), the clamping spring (8) being exposed from the sheet-metal part (6, 36) and bent out of the plane of the sheet-metal part (6, 36), and an opening (21) being present in the plane of the sheet-metal part (6, 36), characterised in that the connection between the transverse web (20) and the clamping spring (8) has a first curvature (29) and a second curvature (30) in the root region (18), the first curvature (29) and the second curvature (30) being formed in opposite directions to one another, and in that the connection between the transverse web (20) and the lateral web (9) has the first curvature (29) and a third curvature (40), the first curvature (29) and the third curvature (40) being oriented in opposite directions to one another.
  15. A conductor terminal (1, 31) according to any one of claims 10 to 14, wherein the sheet metal member (6) has a transverse web (20), a clamping spring (8) having a root portion (18), and a side web (9), characterised in that the side web (9) and the clamping spring (8) are spaced apart by the bulges (29, 30, 40).
EP17757776.4A 2016-09-02 2017-08-28 Conductor connection clamp Active EP3507866B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP23168755.9A EP4224635A1 (en) 2016-09-02 2017-08-28 Conductor connection terminal

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016116510.7A DE102016116510A1 (en) 2016-09-02 2016-09-02 Conductor terminal
PCT/EP2017/071541 WO2018041774A2 (en) 2016-09-02 2017-08-28 Conductor terminal

Related Child Applications (1)

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EP23168755.9A Division EP4224635A1 (en) 2016-09-02 2017-08-28 Conductor connection terminal

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EP3507866A2 EP3507866A2 (en) 2019-07-10
EP3507866B1 true EP3507866B1 (en) 2023-04-26

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EP17757776.4A Active EP3507866B1 (en) 2016-09-02 2017-08-28 Conductor connection clamp
EP23168755.9A Pending EP4224635A1 (en) 2016-09-02 2017-08-28 Conductor connection terminal

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EP23168755.9A Pending EP4224635A1 (en) 2016-09-02 2017-08-28 Conductor connection terminal

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US (1) US11024988B2 (en)
EP (2) EP3507866B1 (en)
JP (1) JP7080876B2 (en)
KR (1) KR102514999B1 (en)
CN (1) CN109690875B (en)
DE (1) DE102016116510A1 (en)
ES (1) ES2946240T3 (en)
PL (1) PL3507866T3 (en)
RU (1) RU2739591C2 (en)
WO (1) WO2018041774A2 (en)

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DE102016116510A1 (en) 2018-03-08
ES2946240T3 (en) 2023-07-14
WO2018041774A2 (en) 2018-03-08
WO2018041774A3 (en) 2018-04-26
PL3507866T3 (en) 2023-08-21
EP3507866A2 (en) 2019-07-10
US11024988B2 (en) 2021-06-01
JP7080876B2 (en) 2022-06-06
CN109690875B (en) 2021-05-28
JP2019530143A (en) 2019-10-17
US20190199011A1 (en) 2019-06-27
KR20190041475A (en) 2019-04-22
RU2019103673A3 (en) 2020-10-07
EP4224635A1 (en) 2023-08-09
RU2019103673A (en) 2020-10-02
CN109690875A (en) 2019-04-26
RU2739591C2 (en) 2020-12-28
KR102514999B1 (en) 2023-03-29

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