EP3483323A1 - Apparatus and process for treating textile articles - Google Patents
Apparatus and process for treating textile articles Download PDFInfo
- Publication number
- EP3483323A1 EP3483323A1 EP18205777.8A EP18205777A EP3483323A1 EP 3483323 A1 EP3483323 A1 EP 3483323A1 EP 18205777 A EP18205777 A EP 18205777A EP 3483323 A1 EP3483323 A1 EP 3483323A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drum
- atomization
- fluid
- longitudinal axis
- disposed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004753 textile Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims description 20
- 239000012530 fluid Substances 0.000 claims abstract description 79
- 238000000889 atomisation Methods 0.000 claims abstract description 71
- 238000003756 stirring Methods 0.000 claims description 4
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 2
- 239000000126 substance Substances 0.000 description 38
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 238000005507 spraying Methods 0.000 description 4
- 239000008187 granular material Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/12—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
- D06B5/24—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length through articles, e.g. stockings
Definitions
- the present invention refers to an apparatus for treating textile articles, specifically an apparatus for atomizing a fluid on textile articles, such as articles of clothing, and refers also to the associated process.
- a disadvantage of the known apparatuses, and of the associated process, is due to the very use of the granules themselves because a step of taking the same away, further steps of washing the treated articles, and an additional treatment or disposal of the granules (as a function of a possible future reuse of the same) following the application of the fluid substance, are required.
- Document JPS6029124 illustrates such known apparatus, wherein a plurality of nozzles are arranged inside the basket and are oriented orthogonally to the rotation axis of the basket, so that the supplied fluid flow is orthogonal to the trajectory of the textile articles during the basket rotation.
- the apparatus is also provided with a lift system suitable to tilt the basket in a single direction, in order to downwardly move the open end of the basket. Such tilt is for making easier to unload the textile articles when the treatment ends.
- the object of the present invention is that of proposing a process of treating textile articles, enabling to apply a fluid substance to said articles without using any solid support, and also an apparatus enabling to implement such process.
- a further object of the invention is that of proposing a process and apparatus enabling to apply a minimum amount of the fluid substance only superficially and uniformly on the articles.
- Another object of the invention is that of providing a process and apparatus enabling to control the amount of the fluid substance that is applied on the articles of clothing, and consequently to adjust the final effect obtained on the articles through the treatment.
- the apparatus 1 can be of the type indicated in the introductory part of the present description.
- the apparatus 1 comprises an upper body 1A and a lower body 1B acting as a base for the apparatus 1, and on which the upper body 1A is movably mounted.
- the apparatus 1 comprises a drum 2 in the shape of a body of revolution, preferably cylindrical, developing along a longitudinal axis A ( Figure 1 ), and which is open at at least one end 2A.
- a drum 2 is mounted in the upper body 1A.
- the drum 2 is open at both the ends 2A thereof, as in the example shown in the figures.
- the drum 2 is hollow.
- the drum 2 is also motorized in order to rotate about its own longitudinal axis A.
- the apparatus 1 comprises a motor member 3 disposed, in the illustrated example, below the drum 2, advantageously in the upper body 1A.
- the motor member 3 is provided with a suitable transmission 3A, still more preferably provided with rubberized wheels.
- the motor member 3 is adjustable, in order to be capable of controlling and adjusting the rotation speed of the drum 2.
- the apparatus 1 comprises at least one openable closure element 4 disposed at said open end 2A of the drum 2, in order to enable to close the drum 2 or to gain access to the interior of the drum 2 itself through the open end 2A itself.
- the apparatus 1 is provided with two closure elements 4, each closing a respective one of the ends 2A of the drum 2 ( Figures 1 and 2 ).
- closure elements 4 are substantially in the shape of a disc.
- they are movably connected to the apparatus 1, particularly to the upper body 1A, in order to be capable of being moved between a closure position of the drum 2 and an open position of the drum 2.
- closure elements 4 are mounted to adapted movable supports 5, which are in turn hinged to the upper body 1A of the apparatus 1 (see Figures 1 and 2 ).
- the closure elements 4 are provided with block members 4A enabling to block the closure elements 4 in the closure position.
- the apparatus 1 comprises also at least one element 10 ( Figure 3 ) for atomizing a fluid suitable to be applied on the textile articles T when they are inside the drum 2.
- the atomization element 10 is disposed at the open end 2A of the drum 2 for supplying said fluid inside the drum 2, and consequently applying the fluid on the moving textile articles T. It is preferred the presence of two atomization elements, each at a respective open end 2A of the drum 2 ( Figures 4 and 5 ).
- the atomization element 10 is disposed through the open end 2A of the drum 2 during the atomization of the fluid. Moreover, it is advantageous to provide the atomization element 10 with an orientation towards the opposite end of the drum 2 with reference to the end at which is disposed.
- the atomization element is longitudinally oriented with respect to the drum 2, in other words parallel to the longitudinal axis A or tilted with respect to the same, but anyway oriented towards any zones of the opposite end of the drum 2.
- the atomization element 10 is arranged at the upper half of the open end 2A of the drum 2, still more preferably coaxially with the same.
- the atomization element 10 comprises a nozzle (shown in Figure 3 ) which, as it is known, supplies both a fluid flow and an air flow, through different dedicated holes. It is also possible to provide the use of airless nozzles, in other words ones which atomize the fluid without pressurized air, but only through the pressure of the fluid.
- the apparatus 1 comprises also a lift device 6 on which the drum 2 is mounted, such lift device 6 being adapted to lift and tilt the drum 2 along the longitudinal axis A thereof ( Figures 3 and 4 ).
- the lift device 6 is disposed in the lower body 1B of the apparatus 1, still more advantageously below the drum 2.
- the lift device 6 is provided with at least one pair of lift members 6A disposed so that they are capable of lifting a respective end of the drum 2.
- the lift members 6A are disposed at a respective half of the drum 2 in a direction longitudinal to it. More advantageously, they are aligned parallel to the longitudinal axis A of the drum 2. Still more advantageously, the lift members 6A are substantially disposed below a respective end of the drum 2.
- Such lift members 6A are individually actuatable, and therefore can be individually actuated for tilting the drum 2 ( Figures 4 and 5 ) or can be simultaneously lowered, for maintaining the drum 2 in a horizontal position.
- the lift device 6 Due to the presence of the lift device 6, it is possible to atomize the fluid at an end 2A of the drum 2 and simultaneously to keep the textile articles T, in motion, at the other end 2A of the drum 2, at an appropriate distance from the atomization element. In this way, it is provided a sufficient gap between the articles and the nozzle for enabling the fan of the atomized fluid substance to open as much as possible, enabling to obtain an homogeneous application of the fluid on the textile articles T.
- the present invention enables to obtain an application of the fluid with a homogeneity which was not possible until now with the known apparatuses made to spray the fluid.
- the drum 2 is required to be tilted so that the end 2A where the fluid is atomized is at a height greater than the one of the other end 2A of the drum 2, as illustrated in Figures 4 and 5 .
- the fluid atomization elements 10 Due to the fluid atomization elements 10, it is possible to reduce the amount of the fluid substance required to treat the textile articles T, which are not soaked in the fluid substance as before, but they are simply coated by it on the external surface thereof. It has been verified that it is possible to homogeneously treat 1 kilogram of textile by the apparatus 1 by using only 100 ml of the fluid substance. Obviously, it is possible to apply a greater amount of the fluid substance by adjusting the atomization and duration of the treatment, according to the needs.
- the homogeneous application of the fluid substance is obtained because the textile articles T brush the internal surfaces of the drum 2, so that the fluid substance is prevented from being deposited by condensation. It is important to avoid the formation of condensate of the fluid substance on the internal surfaces of the drum 2 because the condensate causes the formation of drops of the fluid substance which, if it comes in contact with the textile articles T, would form dishomogenities on the same.
- the closure element 2 comprises a through opening 4B through which the atomization element 10 is inserted during the atomizing step, and with a dimension such to enable the air to circulate inside the drum ( Figures from 1 to 3). More specifically, the through opening 4B has dimensions so that it enables the air to freely pass through also when the atomization element 10 is at least partially inserted therein.
- the through opening 4B has suitably a maximum lateral dimension greater than the maximum lateral dimension of the atomization element, preferably greater than at least 50%.
- the maximum lateral dimension of the through opening 4B is equal to at least the 30% of the maximum lateral dimension of the closure element 4. It is preferable the through opening 4B has a circular cross-section.
- the through opening 4B has the double advantage of enabling to atomize the fluid inside the drum 2 even though the atomization element is held at least partially outside the machine 1 and closure element 4 is in a closure position of the drum 2, and also of enabling the air to pass through the drum 2, for better distributing the fluid inside the drum 2 and consequently for a better homogeneity of its application on the textile articles T.
- the air is moved in order to be suctioned towards the inside the drum 2, for flowing together with the spray of the fluid substance towards the articles placed on the other side of the drum 2.
- suctioning air towards the inside of the drum 2 is that the sprayed fluid substance does not exit the drum 2, and therefore does not come in contact with the external environment of the apparatus 1 or with the operator.
- the through opening 4B is advantageous for the through opening 4B to be centrally placed in the closure element 4, in other words coaxial with it.
- plugs 7 for closing the through opening 4B ( Figure 2 ).
- the plugs 7 can also provide a seat 7A for receiving an accessory 8 according to the needs, for example, a probe or a camera for monitoring the right course of the textile articles treatment.
- a washing device for the inside the drum 2 (not illustrated in the attached drawings) comprising, for example, a rod provided with a plurality of dispensers (as illustrated in document JPS6029124 ) for supplying a washing product. It is also advantageous to provide a receiver element 9, typically a tank, disposed below the drum 2, preferably in the lower body 1B ( Figures from 1 and 3).
- the closure element 4 rotates with the drum 2. In this way, zones of the internal surface of the closure element 4 are prevented from not being brushed by the textile articles T. Such not-brushed zones could be subjected to the formation of a fluid condensate, and therefore of drops which will cause the formation of blobs and dishomogeneities on the treated article.
- the provision of the closure element 4 rotating with the drum 2, enables to obtain a perfectly homogeneous application of the fluid to the articles T.
- closure elements 4 are suitably rotatively mounted to their suitable supports 5.
- the closure elements 4, tightly closing the ends 2A of the drum 2 by a circumferential contact, are put in rotation by the drum 2 itself.
- the closure element 4 comprises a perimetral edge 4C fixed to the support 5 ( Figure 1 ).
- the closure element 4 comprises an external wall 4D (facing the outside of the apparatus 1 when the closure element 4 is closed) integral with the perimetral edge 4C, and a rotatively mounted internal panel 4E ( Figure 2 ) suitable to be rotated by the drum 2 through a circumferential contact, while the external surface 4D of the closure element 4 remains immovable.
- bearings are placed around the through opening 4B for enabling a correct rotation of the internal panel 4E around such through opening 4B, in other words a rotation of the internal panel 4E at the same speed as the drum 2 rotation.
- the atomization elements 10 are movable along a direction parallel to the longitudinal axis A of the drum 2, between an atomization position, wherein the atomization element has at least one cross-section coplanar with the open end 2A of the drum 2 (or also disposed inside the drum 2), and a rest position, wherein the atomization element is completely outside the drum 2. It is preferable that the atomization element, when in the atomization position, has at least one cross-section disposed inside the drum 2.
- the atomization elements 10 are placed along the longitudinal axis A of the drum 2, it is also preferable that they are movable along the longitudinal axis A itself.
- movable guide supports 11 oriented parallel to the longitudinal axis A of the drum 2, which are in turn preferably fixed on supports 12 fixed to the closure element 4, particularly on the external surface ( Figure 3 ).
- the guide support 11 can be mounted on the movable supports 5 of the closure element 4.
- the atomization elements 10 are provided with movement members 13, for example pistons, which are preferably mounted to the guide support 11 itself.
- the atomization elements 10 can be mounted on a respective carriage 14 sliding along the guide support 11 and moved by the movement member 13 ( Figure 3 ).
- retractable atomization elements 10 and of arranging them completely outside the drum 2 when not in use enables to prevent interferences between an inoperative atomizer and the textile articles T during the apparatus 1 operation. Indeed, as already discussed, during the operation, the drum 2 is tilted and the textile articles T are placed in proximity of the drum end 2A at a height lower than the other one (as shown in Figures 4 and 5 ). When the inoperative atomizer, which is arranged also at the lower end 2A, is just partially placed inside the drum 2, there is the risk of compromising the movement of the textile articles T during the application of the fluid substance, this can result in a dishomogeneous application of the fluid substance to the articles.
- the internal stir element 20 exhibits edges or lateral surfaces 21 which are blunt, in order to prevent the fluid substance from condensing at the sharp corners.
- the apparatus 1 comprises an air circulation device preferably providing at least one fan (preferably a plurality of fans) disposed below the drum 2, in the lower body 1B.
- the efficiency of the air circulation device is improved by the presence of the through holes 4B in the closure elements 4, which enable a more efficient air circulation, particularly inside the drum 2. It is advantageous to provide the lateral wall of the drum 2 with holes, preferably provided with a plurality of holes, for enabling a more efficient air circulation.
- the presence of a plurality of fans is preferred because it enables a wider range of possibilities to adjust the air speed.
- the apparatus 1 is preferably made of a stainless material, particularly stainless steel.
- both the closure elements 4 are closed. At least one of the through holes 4B remains open, the other one can be left open or closed by a plug 7.
- the body 1A is tilted along the longitudinal axis A of the drum 2, by actuating only one of the lift members 6A, particularly the one disposed on the side wherein the through opening 4B of the closure element 4 is left open. In this way, this closure element 4 is taken to a higher height than the other one.
- the longitudinal axis A of the drum 2 is tilted through an angle ⁇ with respect to the horizontal ( Figure 4 ).
- the motor member 3 is actuated for rotating the drum 2 about its own longitudinal axis A, to a predetermined work speed.
- a predetermined work speed is selected as a function of the angle by which the textile articles T drop inside the drum 2.
- the articles inside it are entrained along the rotation direction until a height which varies according to the rotation speed of the drum 2, then they drop downwards, along a direction tilted by a drop angle with respect to the vertical.
- the work speed is adjusted for obtaining a drop angle of the articles which is comprised between 25° and 90°, more preferably between 40° and 50°, still more preferably of 45° with respect to the vertical.
- the atomization element 10 that is at the higher height is moved into the atomization position (the one on the right in Figure 4 ), and the step of atomizing the fluid substance is started.
- the atomization step is ended by stopping the fluid substance flow only but not the flow of the air ejected from the atomization element 10. Then, this latter is moved back to the rest position, in other words completely outside the drum 2.
- the drum 2 which is still rotating, is moved with its longitudinal axis A to a substantially horizontal position, and is allowed to rotate for a predetermined time, for distributing the fluid substance among the textile articles T by a mechanical action among the same.
- This distribution step enables to further improve a perfectly homogeneous application of the fluid on the articles, however it is not essential.
- the operation of the above apparatus 1 enables to obtain a homogeneous application of the fluid sprayed on the articles T.
- the homogeneity of the application is obtained by supplying a smaller amount of the same fluid than the known apparatuses (it is not needed to saturate the fiber by the fluid).
- the homogeneity of the application is due to the inclination of the drum 2 during the fluid spraying step, which distances the articles T from the atomization element 10, and because the condensate formation of the fluid is prevented inside the apparatus 1.
- a process for treating a textile article T with a fluid by means of the above described apparatus 1 falls also in the scope of protection of the present invention.
- Such process comprises at least one step wherein the drum 2 is tilted along its own longitudinal axis A and rotates about the same longitudinal axis A, and during which the fluid is atomized.
- the process comprises the steps of:
- said atomization step c) comprises, before the atomization itself, displacing the atomization element 10 to an atomization position, wherein it has at least one cross-section coplanar with the open end 2A of the drum 2, and the step d) of ending the atomization comprises, after the end of the atomization, displacing the atomization element 10 to a rest position, wherein it is completely outside the drum 2.
- the atomization element 10 when in the atomization position, has at least one cross-section disposed inside the drum 2, in other words, is at least partially introduced inside the drum 2.
- the process comprises, after the step d) of ending the atomization, the following steps of:
- it comprises, after the step d) of ending the atomization but before the step f) of stopping the drum 2 rotation, a step e) of distributing the fluid, wherein the drum 2 is disposed with its longitudinal axis A in a substantially horizontal position and is kept rotating at said work speed.
- the treatment of the textile articles T is made more homogeneous since the previously atomized fluid substance is distributed, in other words is spread, by a mechanical action between the textile articles. It is important for the atomization elements 10 to not operate and to be in the rest position. Such distribution step can be performed after each step of atomizing the fluid substance.
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- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
- The present invention refers to an apparatus for treating textile articles, specifically an apparatus for atomizing a fluid on textile articles, such as articles of clothing, and refers also to the associated process.
- The application of fluid substances to textile articles is long since known, for example, for dyeing them or, after dyeing them, for obtaining visual effects on the textile articles. An example of a visual effect is bleaching the color of the article, in order to give this latter a worn appearance.
- Applying these fluid substances is nowadays performed by known apparatuses, which provide to dip in or cause the articles to come in contact with a solid support containing the fluid substance, for distributing the same only on the surface of the articles. The contact between the solid support and articles causes some fluid substance to be uniformly and superficially released to the article, on the parts of the articles which come in contact with the solid support. Then, the solid support, typically being in the shape of granules, must be taken away from the articles at the end of the step of applying the fluid substance.
- A disadvantage of the known apparatuses, and of the associated process, is due to the very use of the granules themselves because a step of taking the same away, further steps of washing the treated articles, and an additional treatment or disposal of the granules (as a function of a possible future reuse of the same) following the application of the fluid substance, are required.
- Another disadvantage of the known apparatuses, and of the associated process, is due to the difficulty in understanding how much active principle of the fluid substance was effectively transferred from the solid support to the article.
- In the effort to solve this problem, apparatuses for applying the fluid substance by spraying it were devised. Spraying is performed through a plurality of nozzles disposed inside the apparatus itself. Such apparatuses enable to better control the amount of the fluid substance applied to the articles and also to reduce the consumption of the fluid substance because it is only superficially applied to the item of clothing, unfortunately they do not provide satisfying results with reference to the treatment quality, because the articles treated in this way exhibit blots and/or creepings of the fluid substances instead of a uniform application of the same.
- In order to prevent an undesired formation of blots and creepings, and for consequently homogeneously treating the articles by the known spraying apparatuses, it is required to use large quantities of the fluid substance for saturating the fiber by the fluid substance. Typically, treating 1 kilogram of articles requires to use 1 liter of the fluid substance.
- Document
JPS6029124 - Therefore, the object of the present invention is that of proposing a process of treating textile articles, enabling to apply a fluid substance to said articles without using any solid support, and also an apparatus enabling to implement such process.
- In the scope of such object, it is a further object of the invention to propose a process and apparatus requiring a smaller amount of the fluid substance for treating the articles.
- A further object of the invention is that of proposing a process and apparatus enabling to apply a minimum amount of the fluid substance only superficially and uniformly on the articles.
- Another object of the invention is that of providing a process and apparatus enabling to control the amount of the fluid substance that is applied on the articles of clothing, and consequently to adjust the final effect obtained on the articles through the treatment.
- This and other objects are met by an apparatus for treating textile articles according to
claim 1, and by a process for treating textile articles according toclaim 10. - The dependent claims define possible advantageous embodiments of the invention.
- In order to better understand the invention and appreciate the advantages, some exemplifying non-limiting embodiments thereof will be described in the following with reference to the attached figures, wherein:
-
Figure 1 is a side view of an apparatus for treating textile articles according to the invention, in a first operative configuration; -
Figure 2 is a front view of the apparatus ofFigure 1 in the first operative configuration; -
Figure 3 is a perspective view of a detail of the apparatus according to the invention; -
Figures 4 and5 are side cross-section views of the apparatus ofFigure 1 , in two further operative configurations; and -
Figures 6 and 7 are respectively a side cross-section view and a longitudinal cross-section view of another detail of the apparatus ofFigure 1 . - An apparatus for treating textile articles T according to the invention is indicated in the attached figures by
reference 1. Theapparatus 1 can be of the type indicated in the introductory part of the present description. - Generally, the
apparatus 1 comprises anupper body 1A and alower body 1B acting as a base for theapparatus 1, and on which theupper body 1A is movably mounted. - The
apparatus 1 comprises adrum 2 in the shape of a body of revolution, preferably cylindrical, developing along a longitudinal axis A (Figure 1 ), and which is open at at least oneend 2A.Such drum 2 is mounted in theupper body 1A. Preferably, thedrum 2 is open at both theends 2A thereof, as in the example shown in the figures. Obviously, thedrum 2 is hollow. - The
drum 2 is also motorized in order to rotate about its own longitudinal axis A. For this purpose, theapparatus 1 comprises amotor member 3 disposed, in the illustrated example, below thedrum 2, advantageously in theupper body 1A. Preferably, themotor member 3 is provided with asuitable transmission 3A, still more preferably provided with rubberized wheels. Obviously, themotor member 3 is adjustable, in order to be capable of controlling and adjusting the rotation speed of thedrum 2. - Moreover, the
apparatus 1 comprises at least oneopenable closure element 4 disposed at saidopen end 2A of thedrum 2, in order to enable to close thedrum 2 or to gain access to the interior of thedrum 2 itself through theopen end 2A itself. Preferably, theapparatus 1 is provided with twoclosure elements 4, each closing a respective one of theends 2A of the drum 2 (Figures 1 and2 ). - Preferably,
such closure elements 4 are substantially in the shape of a disc. Advantageously, they are movably connected to theapparatus 1, particularly to theupper body 1A, in order to be capable of being moved between a closure position of thedrum 2 and an open position of thedrum 2. - Advantageously, the
closure elements 4 are mounted to adaptedmovable supports 5, which are in turn hinged to theupper body 1A of the apparatus 1 (seeFigures 1 and2 ). Obviously, theclosure elements 4 are provided withblock members 4A enabling to block theclosure elements 4 in the closure position. - The
apparatus 1 comprises also at least one element 10 (Figure 3 ) for atomizing a fluid suitable to be applied on the textile articles T when they are inside thedrum 2. According to the invention, theatomization element 10 is disposed at theopen end 2A of thedrum 2 for supplying said fluid inside thedrum 2, and consequently applying the fluid on the moving textile articles T. It is preferred the presence of two atomization elements, each at a respectiveopen end 2A of the drum 2 (Figures 4 and5 ). - Advantageously, the
atomization element 10 is disposed through theopen end 2A of thedrum 2 during the atomization of the fluid. Moreover, it is advantageous to provide theatomization element 10 with an orientation towards the opposite end of thedrum 2 with reference to the end at which is disposed. For this purpose, preferably the atomization element is longitudinally oriented with respect to thedrum 2, in other words parallel to the longitudinal axis A or tilted with respect to the same, but anyway oriented towards any zones of the opposite end of thedrum 2. Preferably, theatomization element 10 is arranged at the upper half of theopen end 2A of thedrum 2, still more preferably coaxially with the same. - According to the preferred embodiment of the invention, the
atomization element 10 comprises a nozzle (shown inFigure 3 ) which, as it is known, supplies both a fluid flow and an air flow, through different dedicated holes. It is also possible to provide the use of airless nozzles, in other words ones which atomize the fluid without pressurized air, but only through the pressure of the fluid. - According to the present invention, the
apparatus 1 comprises also alift device 6 on which thedrum 2 is mounted,such lift device 6 being adapted to lift and tilt thedrum 2 along the longitudinal axis A thereof (Figures 3 and4 ). - Advantageously, the
lift device 6 is disposed in thelower body 1B of theapparatus 1, still more advantageously below thedrum 2. Preferably, thelift device 6 is provided with at least one pair oflift members 6A disposed so that they are capable of lifting a respective end of thedrum 2. Advantageously, thelift members 6A are disposed at a respective half of thedrum 2 in a direction longitudinal to it. More advantageously, they are aligned parallel to the longitudinal axis A of thedrum 2. Still more advantageously, thelift members 6A are substantially disposed below a respective end of thedrum 2.Such lift members 6A are individually actuatable, and therefore can be individually actuated for tilting the drum 2 (Figures 4 and5 ) or can be simultaneously lowered, for maintaining thedrum 2 in a horizontal position. - Due to the presence of the
lift device 6, it is possible to atomize the fluid at anend 2A of thedrum 2 and simultaneously to keep the textile articles T, in motion, at theother end 2A of thedrum 2, at an appropriate distance from the atomization element. In this way, it is provided a sufficient gap between the articles and the nozzle for enabling the fan of the atomized fluid substance to open as much as possible, enabling to obtain an homogeneous application of the fluid on the textile articles T. The present invention enables to obtain an application of the fluid with a homogeneity which was not possible until now with the known apparatuses made to spray the fluid. - Therefore, it is understood that during the operation of the
apparatus 1, which will be explained in the following, thedrum 2 is required to be tilted so that theend 2A where the fluid is atomized is at a height greater than the one of theother end 2A of thedrum 2, as illustrated inFigures 4 and5 . - Due to the
fluid atomization elements 10, it is possible to reduce the amount of the fluid substance required to treat the textile articles T, which are not soaked in the fluid substance as before, but they are simply coated by it on the external surface thereof. It has been verified that it is possible to homogeneously treat 1 kilogram of textile by theapparatus 1 by using only 100 ml of the fluid substance. Obviously, it is possible to apply a greater amount of the fluid substance by adjusting the atomization and duration of the treatment, according to the needs. - The homogeneous application of the fluid substance is obtained because the textile articles T brush the internal surfaces of the
drum 2, so that the fluid substance is prevented from being deposited by condensation. It is important to avoid the formation of condensate of the fluid substance on the internal surfaces of thedrum 2 because the condensate causes the formation of drops of the fluid substance which, if it comes in contact with the textile articles T, would form dishomogenities on the same. - According to a preferred embodiment, the
closure element 2 comprises a throughopening 4B through which theatomization element 10 is inserted during the atomizing step, and with a dimension such to enable the air to circulate inside the drum (Figures from 1 to 3). More specifically, the throughopening 4B has dimensions so that it enables the air to freely pass through also when theatomization element 10 is at least partially inserted therein. For this purpose, the throughopening 4B has suitably a maximum lateral dimension greater than the maximum lateral dimension of the atomization element, preferably greater than at least 50%. Advantageously, the maximum lateral dimension of the throughopening 4B is equal to at least the 30% of the maximum lateral dimension of theclosure element 4. It is preferable the throughopening 4B has a circular cross-section. - The through
opening 4B has the double advantage of enabling to atomize the fluid inside thedrum 2 even though the atomization element is held at least partially outside themachine 1 andclosure element 4 is in a closure position of thedrum 2, and also of enabling the air to pass through thedrum 2, for better distributing the fluid inside thedrum 2 and consequently for a better homogeneity of its application on the textile articles T. - For this purpose, it is to be specified that the air is moved in order to be suctioned towards the inside the
drum 2, for flowing together with the spray of the fluid substance towards the articles placed on the other side of thedrum 2. Another advantage of suctioning air towards the inside of thedrum 2 is that the sprayed fluid substance does not exit thedrum 2, and therefore does not come in contact with the external environment of theapparatus 1 or with the operator. - As can be seen in the illustrated example (particularly in Figures from 1 to 3) it is advantageous for the through
opening 4B to be centrally placed in theclosure element 4, in other words coaxial with it. - It is observed that it is possible to provide
plugs 7 for closing the throughopening 4B (Figure 2 ). Theplugs 7 can also provide aseat 7A for receiving anaccessory 8 according to the needs, for example, a probe or a camera for monitoring the right course of the textile articles treatment. - It is observed that the presence of the
holes 4B in both theclosure elements 4 and particularly in a coaxial position, provides the possibility of disposing a washing device for the inside the drum 2 (not illustrated in the attached drawings) comprising, for example, a rod provided with a plurality of dispensers (as illustrated in documentJPS6029124 drum 2, preferably in thelower body 1B (Figures from 1 and 3). - According to another advantageous aspect of the invention, the
closure element 4 rotates with thedrum 2. In this way, zones of the internal surface of theclosure element 4 are prevented from not being brushed by the textile articles T. Such not-brushed zones could be subjected to the formation of a fluid condensate, and therefore of drops which will cause the formation of blobs and dishomogeneities on the treated article. The provision of theclosure element 4 rotating with thedrum 2, enables to obtain a perfectly homogeneous application of the fluid to the articles T. - For this purpose the
closure elements 4 are suitably rotatively mounted to theirsuitable supports 5. Theclosure elements 4, tightly closing theends 2A of thedrum 2 by a circumferential contact, are put in rotation by thedrum 2 itself. - Advantageously, the
closure element 4 comprises aperimetral edge 4C fixed to the support 5 (Figure 1 ). In the example illustrated in the figures, only an internal part of theclosure element 4 rotates with thedrum 2. Indeed, theclosure element 4 comprises anexternal wall 4D (facing the outside of theapparatus 1 when theclosure element 4 is closed) integral with theperimetral edge 4C, and a rotatively mountedinternal panel 4E (Figure 2 ) suitable to be rotated by thedrum 2 through a circumferential contact, while theexternal surface 4D of theclosure element 4 remains immovable. Preferably, bearings are placed around the throughopening 4B for enabling a correct rotation of theinternal panel 4E around such throughopening 4B, in other words a rotation of theinternal panel 4E at the same speed as thedrum 2 rotation. - According to still another advantageous aspect, the
atomization elements 10 are movable along a direction parallel to the longitudinal axis A of thedrum 2, between an atomization position, wherein the atomization element has at least one cross-section coplanar with theopen end 2A of the drum 2 (or also disposed inside the drum 2), and a rest position, wherein the atomization element is completely outside thedrum 2. It is preferable that the atomization element, when in the atomization position, has at least one cross-section disposed inside thedrum 2. - Since it is preferable that the
atomization elements 10 are placed along the longitudinal axis A of thedrum 2, it is also preferable that they are movable along the longitudinal axis A itself. - In order to enable to displace the
atomization elements 10, they are preferably mounted on suitable movable guide supports 11 oriented parallel to the longitudinal axis A of thedrum 2, which are in turn preferably fixed onsupports 12 fixed to theclosure element 4, particularly on the external surface (Figure 3 ). Alternatively, theguide support 11 can be mounted on themovable supports 5 of theclosure element 4. - Advantageously, the
atomization elements 10 are provided withmovement members 13, for example pistons, which are preferably mounted to theguide support 11 itself. For this purpose, theatomization elements 10 can be mounted on arespective carriage 14 sliding along theguide support 11 and moved by the movement member 13 (Figure 3 ). - The provision of
retractable atomization elements 10 and of arranging them completely outside thedrum 2 when not in use, enables to prevent interferences between an inoperative atomizer and the textile articles T during theapparatus 1 operation. Indeed, as already discussed, during the operation, thedrum 2 is tilted and the textile articles T are placed in proximity of thedrum end 2A at a height lower than the other one (as shown inFigures 4 and5 ). When the inoperative atomizer, which is arranged also at thelower end 2A, is just partially placed inside thedrum 2, there is the risk of compromising the movement of the textile articles T during the application of the fluid substance, this can result in a dishomogeneous application of the fluid substance to the articles. - For optimizing the movement of the textile articles inside the
drum 2, it is advantageous to provide it with at least oneinternal stir member 20, for example a fin projecting from the internal surface of the drum 2 (Figures 6 and 7 ). In this case it is particularly preferable theinternal stir element 20 exhibits edges orlateral surfaces 21 which are blunt, in order to prevent the fluid substance from condensing at the sharp corners. - Preferably, the
apparatus 1 comprises an air circulation device preferably providing at least one fan (preferably a plurality of fans) disposed below thedrum 2, in thelower body 1B. The efficiency of the air circulation device is improved by the presence of the throughholes 4B in theclosure elements 4, which enable a more efficient air circulation, particularly inside thedrum 2. It is advantageous to provide the lateral wall of thedrum 2 with holes, preferably provided with a plurality of holes, for enabling a more efficient air circulation. - The presence of a plurality of fans is preferred because it enables a wider range of possibilities to adjust the air speed.
- Lastly, it is outlined that the
apparatus 1 is preferably made of a stainless material, particularly stainless steel. - The operation of the
apparatus 1 is described in the following. - After loading a plurality of textile articles T to be treated inside the
drum 2, both theclosure elements 4 are closed. At least one of the throughholes 4B remains open, the other one can be left open or closed by aplug 7. - The
body 1A is tilted along the longitudinal axis A of thedrum 2, by actuating only one of thelift members 6A, particularly the one disposed on the side wherein the throughopening 4B of theclosure element 4 is left open. In this way, thisclosure element 4 is taken to a higher height than the other one. The longitudinal axis A of thedrum 2 is tilted through an angle α with respect to the horizontal (Figure 4 ). - Then, the
motor member 3 is actuated for rotating thedrum 2 about its own longitudinal axis A, to a predetermined work speed. Such predetermined work speed is selected as a function of the angle by which the textile articles T drop inside thedrum 2. - As it is known, during the rotation of the
drum 2, the articles inside it are entrained along the rotation direction until a height which varies according to the rotation speed of thedrum 2, then they drop downwards, along a direction tilted by a drop angle with respect to the vertical. Preferably, the work speed is adjusted for obtaining a drop angle of the articles which is comprised between 25° and 90°, more preferably between 40° and 50°, still more preferably of 45° with respect to the vertical. - When the work rotation speed is attained, the
atomization element 10 that is at the higher height is moved into the atomization position (the one on the right inFigure 4 ), and the step of atomizing the fluid substance is started. - After a predefined treatment time, the atomization step is ended by stopping the fluid substance flow only but not the flow of the air ejected from the
atomization element 10. Then, this latter is moved back to the rest position, in other words completely outside thedrum 2. - Now, the
drum 2, which is still rotating, is moved with its longitudinal axis A to a substantially horizontal position, and is allowed to rotate for a predetermined time, for distributing the fluid substance among the textile articles T by a mechanical action among the same. This distribution step enables to further improve a perfectly homogeneous application of the fluid on the articles, however it is not essential. - The
drum 2 rotation is then stopped, and theupper body 1A is tilted through an angle α' opposite to the previous angle α (Figure 5 ). In other words, thelift element 6A which was raised, is moved back to the start (lowered) position, while theother lift element 6A is raised. - The previous steps are repeated, by always performing the atomization of the fluid substance from the side of the
drum 2 which is raised. - It is observed that the operation of the
above apparatus 1 enables to obtain a homogeneous application of the fluid sprayed on the articles T. Moreover, the homogeneity of the application is obtained by supplying a smaller amount of the same fluid than the known apparatuses (it is not needed to saturate the fiber by the fluid). The homogeneity of the application is due to the inclination of thedrum 2 during the fluid spraying step, which distances the articles T from theatomization element 10, and because the condensate formation of the fluid is prevented inside theapparatus 1. - A process for treating a textile article T with a fluid by means of the above described
apparatus 1 falls also in the scope of protection of the present invention. Such process comprises at least one step wherein thedrum 2 is tilted along its own longitudinal axis A and rotates about the same longitudinal axis A, and during which the fluid is atomized. - According to a preferred embodiment of the invention, the process comprises the steps of:
- a) tilting the
drum 2 along its own longitudinal axis A; - b) rotatively actuating the
drum 2 until it attains a predetermined work speed; - c) atomizing the fluid inside the
drum 2, by anatomization element 10 disposed at theend 2A of thedrum 2 which is at a height greater than the one of the other end; - d) ending the atomization of said fluid.
- Preferably, said atomization step c) comprises, before the atomization itself, displacing the
atomization element 10 to an atomization position, wherein it has at least one cross-section coplanar with theopen end 2A of thedrum 2, and the step d) of ending the atomization comprises, after the end of the atomization, displacing theatomization element 10 to a rest position, wherein it is completely outside thedrum 2. - As already discussed, it is preferable that the
atomization element 10, when in the atomization position, has at least one cross-section disposed inside thedrum 2, in other words, is at least partially introduced inside thedrum 2. - Preferably, and independently from the displacement of the
atomization element 10 between the atomization position and rest position, the process, according to the invention, comprises, after the step d) of ending the atomization, the following steps of: - f) stopping the
drum 2 rotation; - g) tilting the
drum 2 along the longitudinal axis - A thereof through an angle α' opposite to the angle α of the first tilt of the
drum 2 with respect to the horizontal. - According to another preferred aspect of the process, it comprises, after the step d) of ending the atomization but before the step f) of stopping the
drum 2 rotation, a step e) of distributing the fluid, wherein thedrum 2 is disposed with its longitudinal axis A in a substantially horizontal position and is kept rotating at said work speed. - During this step, the treatment of the textile articles T is made more homogeneous since the previously atomized fluid substance is distributed, in other words is spread, by a mechanical action between the textile articles. It is important for the
atomization elements 10 to not operate and to be in the rest position. Such distribution step can be performed after each step of atomizing the fluid substance. - To the described embodiments of the apparatus for treating textile articles according to the invention, a person skilled in the art, in order to meet contingent specific needs, can introduce many additions, modifications, or substitutions of elements with other operatively equivalent ones, without falling out of the scope of the attached claims.
Claims (14)
- Apparatus for treating textile articles, comprising:a drum (2) being in a shape of a body of revolution, developing along a longitudinal axis (A), said drum (2) being open at at least one end (2A), and being motorized for rotating about its own longitudinal axis (A);at least one openable closure element (4) disposed at said at least one end (2A) of the drum (2) for enabling to close the drum (2) or gaining access to the interior of the drum (2) itself, through the open end (2A);at least one element (10) for atomizing a fluid suitable to be applied on said textile articles (T) when they are inside said drum (2);characterized in that said atomization element (10) is disposed at said open end (2A) of the drum (2) in order to supply said fluid in the interior thereof;and in that it comprises a lift device (6) on which said drum (2) is mounted, said lift device (6) being suitable to lift and tilt said drum (2) along the longitudinal axis (A) thereof.
- Apparatus according to claim 1, wherein the lift device (6) comprises a pair of lift members (6A) arranged in order to lift a respective end of the drum (2).
- Apparatus according to claim 1 or 2, wherein the atomization element (10) is disposed through the open end (2A) of the drum (2) during the atomization of the fluid.
- Apparatus according to one or more of the preceding claims, wherein the atomization element (10) is oriented towards the opposite end of the drum (2) with respect to the end (2A) at which is disposed.
- Apparatus according to one or more of the preceding claims, wherein the atomization element (10) is longitudinally oriented with reference to the drum (2) .
- Apparatus according to one or more of the preceding claims, wherein the closure element (4) comprises a through opening (4B) through which the fluid is atomized, and of a dimension such as to enable air to circulate inside the drum (2).
- Apparatus according to one or more of the preceding claims, wherein the closure element (4) rotates with the drum (2).
- Apparatus according to one or more of the preceding claims, wherein the atomization element (10) is movable along a direction parallel to the longitudinal axis (A) of the drum (2), between an atomization position, wherein the atomization element (10) has at least one cross-section coplanar with the open end (2A) of the drum (2), and a rest position, wherein the atomization element (10) is completely outside the drum (2).
- Apparatus according to one or more of the preceding claims, wherein the drum (2) comprises at least one inner stir member (20), said inner stir member having blunt corners.
- Process for treating textile articles by a fluid, by means of the apparatus according to one or more of the preceding claims, comprising at least one step wherein the drum (2) is tilted along the longitudinal axis (A) thereof, and rotates about said longitudinal axis (A), and during which said fluid is atomized .
- Process according to claim 10, comprising the steps of:a) tilting the drum (2) along the longitudinal axis (A) thereof through an angle (α) with respect to the horizontal;b) rotatively actuating said drum (2) until it attains a predetermined work speed;c) atomizing the fluid inside the drum (2), by means of an atomization element (10) disposed at the end (2A) of the drum (2) which is at a height greater than the one of the other end;d) ending the atomization of said fluid.
- Process according to claim 11, wherein the atomization step c) comprises, before the atomization, displacing the atomization element (10) to an atomization position, wherein the atomization element (10) has at least one cross-section coplanar with the open end (2A) of the drum (2) of the apparatus (1), and the step d) of ending the atomization comprises, after the end of the atomization, displacing the atomization element (10) to a rest position, wherein the atomization element (10) is completely outside the drum (2).
- Process according to claim 11 or 12, comprising, after the step d) of ending the atomization, the following steps of:f) stopping the drum (2) rotation;g) tilting the drum (2) along the longitudinal axis (A) thereof through an angle (α') opposite to the angle (α) of the first tilt of the drum (2) with respect to the horizontal.
- Process according to one or more of claims from 11 to 13, comprising, after the step d) of ending the atomization but before the step f) of stopping the drum (2) rotation, a step e) of distributing the fluid, wherein the drum (2) is disposed with the longitudinal axis (A) in a horizontal position and is maintained in rotation at the work speed.
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IT201700129886 | 2017-11-14 |
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EP3483323A1 true EP3483323A1 (en) | 2019-05-15 |
EP3483323B1 EP3483323B1 (en) | 2024-05-29 |
EP3483323B8 EP3483323B8 (en) | 2024-08-07 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6029124A (en) * | 1983-07-26 | 1985-02-14 | ダスキンフランチヤイズ株式会社 | Dust control product producing machine |
JPS6029124B2 (en) | 1976-12-24 | 1985-07-09 | 早穂子 田中 | calculation equipment |
JPS61171563A (en) * | 1985-01-23 | 1986-08-02 | Tokyo Copal Kagaku Kk | Apparatus for coating surface modifier |
US5884418A (en) * | 1998-06-08 | 1999-03-23 | The United States Of America As Represented By The Secretary Of The Army | Process and system for impregnating garments with insect repellent |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4143321B2 (en) * | 2002-04-01 | 2008-09-03 | 株式会社ダスキン | Adsorbent spraying method |
-
2018
- 2018-11-12 EP EP18205777.8A patent/EP3483323B8/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6029124B2 (en) | 1976-12-24 | 1985-07-09 | 早穂子 田中 | calculation equipment |
JPS6029124A (en) * | 1983-07-26 | 1985-02-14 | ダスキンフランチヤイズ株式会社 | Dust control product producing machine |
JPS61171563A (en) * | 1985-01-23 | 1986-08-02 | Tokyo Copal Kagaku Kk | Apparatus for coating surface modifier |
US5884418A (en) * | 1998-06-08 | 1999-03-23 | The United States Of America As Represented By The Secretary Of The Army | Process and system for impregnating garments with insect repellent |
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EP3483323B1 (en) | 2024-05-29 |
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