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EP3456887A1 - Excavator boom and excavator - Google Patents

Excavator boom and excavator Download PDF

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Publication number
EP3456887A1
EP3456887A1 EP18194014.9A EP18194014A EP3456887A1 EP 3456887 A1 EP3456887 A1 EP 3456887A1 EP 18194014 A EP18194014 A EP 18194014A EP 3456887 A1 EP3456887 A1 EP 3456887A1
Authority
EP
European Patent Office
Prior art keywords
boom
bearing
bearing plates
plates
cantilever
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP18194014.9A
Other languages
German (de)
French (fr)
Other versions
EP3456887B1 (en
Inventor
Guillaume Elbel
Thomas Münch
Pascal FRITSCH
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liebherr France SAS
Original Assignee
Liebherr France SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liebherr France SAS filed Critical Liebherr France SAS
Publication of EP3456887A1 publication Critical patent/EP3456887A1/en
Application granted granted Critical
Publication of EP3456887B1 publication Critical patent/EP3456887B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/10Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
    • E02F9/12Slewing or traversing gears
    • E02F9/121Turntables, i.e. structure rotatable about 360°
    • E02F9/125Locking devices
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • E02F3/38Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36Component parts
    • E02F3/38Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
    • E02F3/382Connections to the frame; Supports for booms or arms
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/14Booms only for booms with cable suspension arrangements; Cable suspensions
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/0808Improving mounting or assembling, e.g. frame elements, disposition of all the components on the superstructures
    • E02F9/0825Cast frame structure

Definitions

  • the invention relates to a boom for an earthmoving machine, in particular an excavator, with at least two bearing plates for supporting a cylinder unit, these run at least largely parallel to each other in the boom longitudinal direction.
  • the object of the present invention is to search for possible solutions in the design of the bearings for generic boom structures.
  • boom according to the features of claim 1.
  • Advantageous embodiments of the boom are the subject of the dependent claims.
  • the term boom is used extensively. It also includes, for example, a so-called style.
  • the generic cantilever it is proposed for the generic cantilever to carry out the bearing plate (s) with a curvature extending end-to-end to the side edge of the outer layer.
  • the invention applies to boom versions with only one bearing plate as well as for such versions with two or more bearing plates.
  • the invention and its advantageousnesse is always described below with reference to a design with two bearing plates, however, the following explanations apply equally to a boom design with only one or more than two bearing plates.
  • At least one bearing plate or both bearing plates are guided end-to-end up to the edge of the boom upper side and adjoin the formed edge of the boom surface with the side surfaces. Furthermore, it is provided here that the boom top is widened in the region of the outwardly extending bearing plates, ie the entire boom profile is wider in the area of the at least one or the adjacent bearing plates, so that the latter are extended beyond the original edge between the surface and side part and on the extended boom area, ie the lateral broadening of the boom are positioned. By this construction, the ends of the bearing plates less claimed.
  • the or the bearing plates may be mounted vertically standing on the boom top.
  • the boom may be composed of a rear and front boom part cohesively to a boomerangähnlichen boom structure, but the invention is in principle applicable to any boom structure.
  • bearing plates extend outwards, each with an identical radius of curvature. However, it is also conceivable to provide individual bearing plates with different radii of curvature.
  • the corresponding attachment may additionally have a corresponding boom extension, with a corresponding cylinder unit then serves to actuate the boom extension.
  • the curvature of the bearing or plates directly adjoins a bolt receiving the bearing plates.
  • Corresponding bearing plates are usually formed by a bearing plate, which provides in the region of the widest point, a matching hole for receiving a bearing pin.
  • the width of the bearing plates can usually be reduced steadily.
  • the width of the cantilever tip is preferably a sudden reduction of the sheet width, wherein the reduced in width bearing plate then guided outwardly with an appropriate radius of curvature to the edge of the cantilever surface.
  • the boom construction is composed of at least one front and at least one rear boom part.
  • the one or more bearing plates may, for example, at least largely extend on the boom upper side of the front jib part.
  • at least one upper connecting plate can be provided in the connecting region between the jib parts, which ideally represents a part of the jib top in the connecting region of the jib parts.
  • the connecting plate provides a suitable curvature depending on the angle of the two jib parts to each other. In the case of such a special design of the boom, it is particularly advantageous if the bearing plates extend from the boom top of the front jib part up to the upper connecting plate.
  • the present invention also relates to an earthmoving machine, in particular an excavator with at least one boom according to the present invention. Accordingly, the advantages and properties of the earthmoving machine obviously correspond to the advantages and properties already discussed in connection with the excavator boom according to the invention, which is why a repetitive description is omitted here.
  • FIG. 1 This consists of a front boom part 11 and a rear boom part 12. At the front boom part connecting points 34 are provided for the movable mounting of an attachment not shown here or a boom extension.
  • the rear boom piece 12 has corresponding bearing points 16 at the end, in order to be able to tilt it on an excavator upper or undercarriage.
  • Both the rear and the front boom part can be made as a monoblock.
  • the jib parts 11, 12 composed of individual elements.
  • Both cantilever parts 11, 12 have a box-shaped structure, which is obtained by welding corresponding side plates.
  • the individual side plates 11a to 11d or 12a to 12d are welded together by fillet welding.
  • connection between the two jib parts 11, 12 is provided by the central connecting plate 13, wherein at least the end edges of the side plates 11a, 11b and 12a, 12b and optionally the lower sides 11d and 12d are materially connected to one another via the connecting plate 13.
  • the connecting plate 13 has a curved shape, which also has a curved contact edge of the jib parts 11, 12 along the side plates 11a, 11b, 12a, 12b results.
  • the connecting plate 13 is designed as a simple, thick sheet. It allows a simple connection between the boom parts 11, 12 and accordingly a simple adaptation to the desired angle, the two boom elements 11, 12 form.
  • the boom surfaces 11c and 12c of the boom parts 11, 12 are not directly in communication with each other. Instead, here is a plate-shaped upper connecting plate 15 is inserted or overlapping on the tops 11c, 12c mounted, and welded with two boom parts 11, 12. The plate-shaped upper connecting plate 15 is bent according to the angle that form both cantilever parts 11, 12 to each other.
  • the boom base could be configured with a corresponding connecting element.
  • a cylindrical tube 21 through the jib box 12 which is welded onto the central connecting plate 13.
  • the application of the bearing tube 21 to the central connecting plate 13 at the same time ensures that the entire rigidity of the boom can be additionally increased.
  • a suitable bolt Via outlet openings 21a, 21b within the side elements 12a, 12b, a suitable bolt can be inserted into the cylinder tube 21.
  • additional reinforcing plates 22 are additionally provided on the outside of the side plates 12a, 12b.
  • the tube 21 forms the bearing point for connecting a luffing cylinder of the excavator according to the invention, which extends from the bearing point 21 of the rear jib part 12 to the superstructure of the excavator.
  • an additional bearing 30 is provided which allows a receptacle of a cylinder which extends from the bearing 30 to a mounted on the bearing attachment.
  • the bearing 30 consists of two parallel bearing plates 30a, 30b, which are perpendicular to the boom top and parallel in the boom longitudinal direction. In the region with the greatest width, in each case a bore 31 a, 31 b is provided for bolt receptacles, the bore edge being reinforced with additional metal sheets 32.
  • the width of the bearing plates 30 a, 30 b steadily decreases in the direction of the rear jib part 12.
  • the majority of the bearing plates including the holes 31a, 31b is arranged on the upper side 11a of the front jib part 11, however, both plates 30a, 30b extend in parallel except for the upper connecting plate 15, with which the sheet ends are welded.
  • the extension of the bearing plates 30a, 30b up to the connecting plate 15 has the advantage that the end of the weld formed is in a less stressed region of the boom, which not only the material fatigue resistance can be increased, but also manufacturing costs can be reduced because in this If no additional treatment of the weld is necessary.
  • the width of the bearing plates 30a, 30b abruptly decreases after the bore 31a, 31b in the direction of the cantilever tip and then remains almost constant.
  • This bearing plate portion 33a, 33b with reduced but almost constant width have a curvature, so that the sheet portions 33a, 33b not parallel to each other, but outwardly to the edges of the surface 11c of the front jib portion 11 protrude.
  • the upper plate 11a of the front jib part 11 can be widened in the region of the bearing plate sections 33a, 33b adjoining the edge, so that the plate elements 33a, 33b can protrude beyond the actual edge of the front jib part.
  • the overall rigidity of the bearing can be increased without, however, the strength of the bearing plates 30a, 30b need to increase.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Shovels (AREA)
  • Jib Cranes (AREA)
  • Component Parts Of Construction Machinery (AREA)

Abstract

Die vorliegende Erfindung betrifft einen Ausleger für eine Erdbewegungsmaschine, insbesondere einen Bagger, mit wenigstens zwei Lagerblechen zur Lagerung einer Zylindereinheit, diese zumindest großteils parallel zueinander in Auslegerlängsrichtung verlaufen, wobei die Lagerbleche eine endseitige, nach aussen zur Seitenkante des Auslegers verlaufende Krümmung aufweisen.The present invention relates to a boom for an earthmoving machine, in particular an excavator, with at least two bearing plates for supporting a cylinder unit, these at least largely parallel to each other in the boom longitudinal direction, wherein the bearing plates have an end, extending outwards to the side edge of the boom curvature.

Description

Die Erfindung betrifft einen Ausleger für eine Erdbewegungsmaschine, insbesondere einen Bagger, mit wenigstens zwei Lagerblechen zur Lagerung einer Zylindereinheit, diese zumindest großteils parallel zueinander in Auslegerlängsrichtung verlaufen.The invention relates to a boom for an earthmoving machine, in particular an excavator, with at least two bearing plates for supporting a cylinder unit, these run at least largely parallel to each other in the boom longitudinal direction.

Unterschiedliche Auslegerstrukturen sind hinlänglich aus dem Stand der Technik bekannt. Ebenfalls ist die Ausbildung von etwaigen Lagerstellen zur Anbindung von Linearaktoren bekannt, wobei diese strukturabhängig in Form von zwei parallelverlaufenden Lagerblechen gebildet werden. Da der Ausleger im Bereich der Aktuatoranbindung verhältnismäßig stark beansprucht wird, werden die Lagerbleche regelmäßig mit zusätzlichen Verstärkungsblechen versehen und/oder mit sehr großen Blechstärken erstellt. Diese Maßnahme ist aber teuer und führt zu einer nachteiligen Erhöhung des gesamten Auslegergewichtes.Different cantilever structures are well known in the art. Also, the formation of any bearings for the connection of linear actuators is known, which are structurally dependent formed in the form of two parallel bearing plates. Since the boom is relatively heavily stressed in the actuator connection, the bearing plates are regularly provided with additional reinforcing plates and / or created with very large plate thicknesses. This measure is expensive and leads to a disadvantageous increase in the total boom weight.

Die Aufgabe der vorliegenden Erfindung besteht in der Suche nach möglichen Problemlösungen bei der Ausgestaltung der Lagerstellen für gattungsgemäße Auslegerstrukturen.The object of the present invention is to search for possible solutions in the design of the bearings for generic boom structures.

Gelöst wird diese Aufgabe durch einen Ausleger gemäß den Merkmalen des Anspruchs 1. Vorteilhafte Ausgestaltungen des Auslegers sind Gegenstand der abhängigen Ansprüche. Im Rahmen der Erfindung ist der Begriff Ausleger umfassend verwendet. Er umfaßt beispielsweise auch einen sogenannten Stil.This object is achieved by a boom according to the features of claim 1. Advantageous embodiments of the boom are the subject of the dependent claims. In the context of the invention, the term boom is used extensively. It also includes, for example, a so-called style.

Erfindungsgemäß wird für den gattungsgemäßen Ausleger vorgeschlagen, das oder die Lagerbleche mit einer endseitig nach außen zur Seitenkante des Außenlegers verlaufenden Krümmung auszuführen. Die Erfindung gilt sowohl für Auslegerausführungen mit nur einem Lagerblech als auch für solche Ausführungen mit zwei oder mehreren Lagerblechen. Der Einfachheit halber wird die Erfindung und deren vorteilhafte Ausführunge nachfolgend stets anhand einer Ausführung mit zwei Lagerblechen beschrieben, die nachfolgenden Erläuterungen gelten jedoch gleichermaßen für eine Auslegerausführung mit nur einem oder mehr als zwei Lagerblechen.According to the invention, it is proposed for the generic cantilever to carry out the bearing plate (s) with a curvature extending end-to-end to the side edge of the outer layer. The invention applies to boom versions with only one bearing plate as well as for such versions with two or more bearing plates. For the sake of simplicity, the invention and its advantageous Ausführunge is always described below with reference to a design with two bearing plates, however, the following explanations apply equally to a boom design with only one or more than two bearing plates.

Bei eine Ausführung mit mehreren Lagerblechen verlaufen diese demzufolge nicht mehr parallel im Endabschnitt, sondern der Abstand zwischen den Lagerblechen vergrößert sich. Die spezielle Krümmung im Endbereich der Lagerbleche, insbesondere im der Auslegerspitze zugewandten Endbereich der Lagerbleche, wirkt sich vorteilhaft auf die resultierende mechanische Steifigkeit des Auslegers aus, insbesondere im Bereich der angeordneten Lagerbleche, da der Kraftabtrag von der Lagerstelle in den Ausleger besser verteilt werden kann. Hierdurch können idealerweise etwaige Verstärkungsbleche, wie sie im Stand der Technik üblich sind, entfallen. Zudem kann die Blechstärke der Lagerbleche reduziert werden. In Summe lässt die erfindungsgemäße Konstruktion eine deutliche Gewichtsreduktion zu. Der geringere Material- und Zeitaufwand bei der Herstellung des erfindungsgemäßen Auslegers sorgt für eine positive Kostenersparnis.In an embodiment with a plurality of bearing plates, these therefore no longer run parallel in the end section, but the distance between the bearing plates increases. The special curvature in the end region of the bearing plates, in particular in the end region of the bearing plates facing the cantilever tip, has an advantageous effect on the resulting mechanical rigidity of the cantilever, in particular in the region of the arranged bearing plates, since the force removal from the bearing point into the cantilever can be better distributed. As a result, ideally any reinforcing plates, as are customary in the prior art, can be dispensed with. In addition, the sheet thickness of the bearing plates can be reduced. In sum, the construction according to the invention allows a significant weight reduction. The lower material and time required in the production of the boom according to the invention provides a positive cost savings.

Erfindungsgemäß ist wenigstens ein Lagerblech oder sind beide Lagerbleche endseitig bis an den Rand der Auslegeroberseite geführt und grenzen an die gebildete Kante der Auslegeroberfläche mit den Seitenflächen an. Weiterhin ist hier vorgesehen, dass die Auslegeroberseite im Bereich der nach außen laufenden Lagerbleche verbreitert ist, d.h. das gesamte Auslegerprofil ist im Bereich des wenigstens einen bzw. der angrenzenden Lagerbleche breiter ausgeführt, sodass letztere über die ursprüngliche Kante zwischen Oberfläche und Seitenteil verlängert sind und auf dem erweiterten Auslegerbereich, d.h. der seitlichen Verbreiterung des Auslegers positioniert sind. Durch diese Konstruktion werden die Enden der Lagerbleche wenigere beansprucht.According to the invention, at least one bearing plate or both bearing plates are guided end-to-end up to the edge of the boom upper side and adjoin the formed edge of the boom surface with the side surfaces. Furthermore, it is provided here that the boom top is widened in the region of the outwardly extending bearing plates, ie the entire boom profile is wider in the area of the at least one or the adjacent bearing plates, so that the latter are extended beyond the original edge between the surface and side part and on the extended boom area, ie the lateral broadening of the boom are positioned. By this construction, the ends of the bearing plates less claimed.

Gemäß bevorzugter Ausführungsform kann das oder können die Lagerbleche senkrecht auf der Auslegeroberseite stehend befestigt sein.According to a preferred embodiment, the or the bearing plates may be mounted vertically standing on the boom top.

Der Ausleger kann aus einem hinteren und vorderen Auslegerteil stoffschlüssig zu einer boomerangähnlichen Auslegerstruktur zusammengesetzt sein, die Erfindung ist jedoch prinzipiell für jede Auslegerstruktur einsetzbar.The boom may be composed of a rear and front boom part cohesively to a boomerangähnlichen boom structure, but the invention is in principle applicable to any boom structure.

Denkbar ist es, dass die Lagerbleche mit jeweils identischem Krümmungsradius nach außen verlaufen. Es ist jedoch ebenfalls vorstellbar, einzelne Lagerbleche mit unterschiedlichen Krümmungsradien zu versehen.It is conceivable that the bearing plates extend outwards, each with an identical radius of curvature. However, it is also conceivable to provide individual bearing plates with different radii of curvature.

Das oder die vorgeschlagenen Lagerbleche dienen zur Lagerung eines Zylinders, der zur Betätigung eines am Ausleger montierten Anbaugerätes und/oder einer Auslegerverlängerung dient. Das entsprechende Anbaugerät kann ergänzend eine entsprechende Auslegerverlängerung aufweisen, wobei eine entsprechende Zylindereinheit dann zur Betätigung der Auslegerverlängerung dient.The proposed bearing plates or serve for the storage of a cylinder, which serves to actuate a boom mounted on the attachment and / or a boom extension. The corresponding attachment may additionally have a corresponding boom extension, with a corresponding cylinder unit then serves to actuate the boom extension.

Ferner ist es bevorzugt, wenn sich die Krümmung des oder der Lagerbleche unmittelbar an eine Bolzenaufnahme der Lagerbleche anschließt. Entsprechende Lagerbleche werden üblicherweise durch ein Lagerblech gebildet, das im Bereich der breitesten Stelle, eine passende Bohrung zur Aufnahme eines Lagerbolzens vorsieht. In Richtung des Auslegerfußes kann die Breite der Lagerbleche üblicherweise stetig reduziert sein. In Richtung der Auslegerspitze erfolgt vorzugsweise eine sprungartige Reduktion der Blechbreite, wobei das in der Breite reduzierte Lagerblech dann mit entsprechendem Krümmungsradius nach außen zur Kante der Auslegeroberfläche geführt ist.Further, it is preferred if the curvature of the bearing or plates directly adjoins a bolt receiving the bearing plates. Corresponding bearing plates are usually formed by a bearing plate, which provides in the region of the widest point, a matching hole for receiving a bearing pin. In the direction of the boom foot, the width of the bearing plates can usually be reduced steadily. In the direction of the cantilever tip is preferably a sudden reduction of the sheet width, wherein the reduced in width bearing plate then guided outwardly with an appropriate radius of curvature to the edge of the cantilever surface.

Die Auslegerkonstruktion ist aus wenigstens einem vorderen und wenigstens einem hinteren Auslegerteil zusammengesetzt. Das oder die Lagerbleche können sich bspw. zumindest Großteils auf der Auslegeroberseite des vorderen Auslegerteils erstrecken. Gemäß bevorzugter Ausgestaltung der Erfindung kann im Verbindungsbereich zwischen den Auslegerteilen wenigstens ein oberes Verbindungsblech vorgesehen sein, das idealerweise einen Teil der Auslegeroberseite im Verbindungsbereich der Auslegerteile darstellt. Das Verbindungsblech sieht eine passende Krümmung abhängig vom Winkel der beiden Auslegerteile zueinander vor. Im Falle einer solchen Sonderkonstruktion des Auslegers ist es besonders vorteilhaft, wenn sich die Lagerbleche von der Auslegeroberseite des vorderen Auslegerteils bis auf das obere Verbindungsblech erstrecken. Die üblicherweise mit den Auslegerteilen verschweißten Lagerbleche reichen dann endseitig in einen weniger beanspruchten Auslegerbereich auf das Verbindungsblech. Die dort notwendigen Schweißnähte unterliegen demzufolge einer geringeren Stressbeanspruchung, was sich positiv auf deren Ermüdungsresistenz auswirkt. Eine ansonsten notwendige Nachbehandlung der Schweißnähte könnte entfallen.The boom construction is composed of at least one front and at least one rear boom part. The one or more bearing plates may, for example, at least largely extend on the boom upper side of the front jib part. According to a preferred embodiment of the invention, at least one upper connecting plate can be provided in the connecting region between the jib parts, which ideally represents a part of the jib top in the connecting region of the jib parts. The connecting plate provides a suitable curvature depending on the angle of the two jib parts to each other. In the case of such a special design of the boom, it is particularly advantageous if the bearing plates extend from the boom top of the front jib part up to the upper connecting plate. The usually welded to the jib parts bearing plates then reach the end in a less stressed boom area on the connecting plate. The necessary weld seams are therefore subject to a lower stress, which has a positive effect on their fatigue resistance. An otherwise necessary aftertreatment of the welds could be omitted.

Neben dem erfindungsgemäßen Ausleger betrifft die vorliegende Erfindung zudem eine Erdbewegungsmaschine, insbesondere einen Bagger mit wenigstens einem Ausleger gemäß der vorliegenden Erfindung. Die Vorteile und Eigenschaften der Erdbewegungsmaschine entsprechen demnach offensichtlich den bereits im Zusammenhang mit dem erfindungsgemäßen Baggerausleger diskutierten Vorteilen und Eigenschaften, weshalb an dieser Stelle auf eine wiederholende Beschreibung verzichtet wird.In addition to the boom according to the invention, the present invention also relates to an earthmoving machine, in particular an excavator with at least one boom according to the present invention. Accordingly, the advantages and properties of the earthmoving machine obviously correspond to the advantages and properties already discussed in connection with the excavator boom according to the invention, which is why a repetitive description is omitted here.

Weitere Vorteile und Eigenschaften der Erfindung sollen im Folgenden anhand eines in den Figuren dargestellten Ausführungsbeispiels näher erläutert werden. Es zeigen:

Figur 1:
eine perspektivische Draufsicht auf den erfindungsgemäßen Baggerausleger;
Figur 2:
eine Detailansicht der Verbindungsstelle zwischen dem vorderen und hinteren Baggerauslegerteil und
Figur 3:
eine Detailansicht des Verbindungsbereichs der Figur 2 mit geöffneter Seitenfläche des Auslegerarms.
Further advantages and features of the invention will be explained in more detail below with reference to an embodiment shown in the figures. Show it:
FIG. 1:
a top perspective view of the excavator boom according to the invention;
FIG. 2:
a detail view of the joint between the front and rear excavator boom part and
FIG. 3:
a detailed view of the connection area of FIG. 2 with open side surface of the boom.

Die perspektivische Seitenansicht der Figur 1 zeigt den Gesamtaufbau des erfindungsgemäßen Baggerauslegers 10. Dieser besteht aus einem vorderen Auslegerteil 11 sowie einem hinteren Auslegerteil 12. Am vorderen Auslegerteil sind Verbindungsstellen 34 zur beweglichen Lagerung eines hier nicht dargestellten Anbaugerätes oder einer Auslegerverlängerung vorgesehen. Das hintere Auslegerstück 12 umfasst endseitig entsprechende Lagerstellen 16, um dieses an einem Baggerober- bzw. Unterwagen wippbar anlenken zu können.The perspective side view of FIG. 1 This consists of a front boom part 11 and a rear boom part 12. At the front boom part connecting points 34 are provided for the movable mounting of an attachment not shown here or a boom extension. The rear boom piece 12 has corresponding bearing points 16 at the end, in order to be able to tilt it on an excavator upper or undercarriage.

Sowohl das hintere als auch das vordere Auslegerteil kann als Monoblock gefertigt sein. Es ist jedoch ebenfalls möglich, die Auslegerteile 11, 12 aus Einzelelementen zusammenzusetzen.Both the rear and the front boom part can be made as a monoblock. However, it is also possible, the jib parts 11, 12 composed of individual elements.

Beide Auslegerteile 11, 12 weisen eine kastenförmige Struktur auf, die durch das Verschweißen entsprechender Seitenbleche erhalten wird. Die einzelnen Seitenbleche 11a bis 11d bzw. 12a bis 12d werden per Kehlnaht-Schweißverfahren miteinander verschweißt.Both cantilever parts 11, 12 have a box-shaped structure, which is obtained by welding corresponding side plates. The individual side plates 11a to 11d or 12a to 12d are welded together by fillet welding.

Die Verbindung zwischen beiden Auslegerteilen 11, 12 wird durch das zentrale Verbindungsblech 13 geschaffen, wobei zumindest die Stirnkanten der Seitenbleche 11a, 11b und 12a, 12b und gegebenenfalls der Unterseiten 11d und 12d über das Verbindungsblech 13 miteinander stoffschlüssig verbunden sind. Das Verbindungsblech 13 hat eine gekrümmte Form, wodurch sich ebenfalls eine gekrümmte Kontaktkante der Auslegerteile 11, 12 entlang der Seitenbleche 11a, 11b, 12a, 12b ergibt. Das Verbindungsblech 13 ist als einfaches, dickes Blech ausgestaltet. Es erlaubt eine einfache Verbindung zwischen den Auslegerteilen 11, 12 und dementsprechend eine einfache Anpassung an den gewünschten Winkel, den die beiden Auslegerelemente 11, 12 bilden. Zudem kann auch flexibel auf die gewünschte Breite der kastenförmigen Auslegerteile 11, 12, d.h. die Breite der jeweiligen Seitenflächen 11c, 12c reagiert werden. Die Konstruktion führt zu einer deutlichen Reduktion der anfallenden Herstellungskosten und des resultierenden Gesamtgewichtes des Auslegers 10.The connection between the two jib parts 11, 12 is provided by the central connecting plate 13, wherein at least the end edges of the side plates 11a, 11b and 12a, 12b and optionally the lower sides 11d and 12d are materially connected to one another via the connecting plate 13. The connecting plate 13 has a curved shape, which also has a curved contact edge of the jib parts 11, 12 along the side plates 11a, 11b, 12a, 12b results. The connecting plate 13 is designed as a simple, thick sheet. It allows a simple connection between the boom parts 11, 12 and accordingly a simple adaptation to the desired angle, the two boom elements 11, 12 form. In addition, it is also possible to respond flexibly to the desired width of the box-shaped cantilever parts 11, 12, ie the width of the respective side surfaces 11c, 12c. The design leads to a significant reduction of the resulting manufacturing costs and the resulting total weight of the boom 10th

Im Bereich der Auslegeroberseite stehen die Auslegeroberflächen 11c bzw. 12c der Auslegerteile 11, 12 nicht unmittelbar miteinander in Verbindung. Stattdessen ist hier ein plattenförmiges oberes Verbindungsblech 15 eingesetzt bzw. überlappend auf die Oberseiten 11c, 12c aufgesetzt, und mit beiden Auslegerteilen 11, 12 verschweisst. Das plattenförmige obere Verbindungsblech 15 ist entsprechend dem Winkel, den beide Auslegerteile 11, 12 zueinander bilden, gebogen. Gegebenenfalls könnte auch die Auslegerunterseite mit einem entsprechenden Verbindungselement ausgestaltet sein.In the area of the boom top, the boom surfaces 11c and 12c of the boom parts 11, 12 are not directly in communication with each other. Instead, here is a plate-shaped upper connecting plate 15 is inserted or overlapping on the tops 11c, 12c mounted, and welded with two boom parts 11, 12. The plate-shaped upper connecting plate 15 is bent according to the angle that form both cantilever parts 11, 12 to each other. Optionally, the boom base could be configured with a corresponding connecting element.

Im Bereich des hinteren Auslegerteils 12 erstreckt sich quer zur Auslegerlängsachse ein zylindrisches Rohr 21 durch den Auslegerkasten 12, das auf das zentrale Verbindungsblech 13 aufgeschweisst ist. Die Aufbringung des Lagerrohres 21 auf das zentrale Verbindungsblech 13 sorgt gleichzeitig dafür, dass die gesamte Steifigkeit des Auslegers zusätzlich erhöht werden kann. Über Austrittsöffnungen 21a, 21b innerhalb der Seitenelemente 12a, 12b kann ein passender Bolzen in das Zylinderrohr 21 gesteckt werden. Im Bereich der Austrittsöffnungen 21a, 21b sind zudem auf der Aussenseite der Seitenbleche 12a, 12b zusätzliche Verstärkungsbleche 22 angebracht. Das Rohr 21 bildet die Lagerstelle zur Anbindung eines Wippzylinders des erfindungsgemäßen Baggers, der sich von der Lagerstelle 21 des hinteren Auslegerteils 12 zum Oberwagen des Baggers erstreckt.In the region of the rear jib part 12 extends transversely to the boom longitudinal axis, a cylindrical tube 21 through the jib box 12, which is welded onto the central connecting plate 13. The application of the bearing tube 21 to the central connecting plate 13 at the same time ensures that the entire rigidity of the boom can be additionally increased. Via outlet openings 21a, 21b within the side elements 12a, 12b, a suitable bolt can be inserted into the cylinder tube 21. In the area of the outlet openings 21a, 21b, additional reinforcing plates 22 are additionally provided on the outside of the side plates 12a, 12b. The tube 21 forms the bearing point for connecting a luffing cylinder of the excavator according to the invention, which extends from the bearing point 21 of the rear jib part 12 to the superstructure of the excavator.

Für die Lagerung eines weiteren hydraulischen Verstellmittels in Form eines Hydraulikzylinders ist auf der Oberseite des Auslegers 10 eine zusätzliche Lagerstelle 30 vorgesehen, die eine Aufnahme eines Zylinders ermöglicht, der sich von der Lagerstelle 30 bis hin zu einem am Lagerpunkt aufgenommenen Anbaugerät erstreckt.For the storage of a further hydraulic adjusting means in the form of a hydraulic cylinder is on the top of the boom 10, an additional bearing 30 is provided which allows a receptacle of a cylinder which extends from the bearing 30 to a mounted on the bearing attachment.

Die Lagerstelle 30 besteht aus zwei parallel verlaufenden Lagerblechen 30a, 30b, die senkrecht auf der Auslegeroberseite stehen und parallel in Auslegerlängsrichtung verlaufen. Im Bereich mit der größten Breite ist jeweils eine Bohrung 31a, 31 b zur Bolzenaufnahmen vorgesehen, wobei der Bohrungsrand mit zusätzlichen Blechen 32 verstärkt ist. Die Breite der Lagerbleche 30a, 30b nimmt in Richtung des hinteren Auslegerteils 12 stetig ab. Der Großteil der Lagerbleche inklusive der Bohrungen 31a, 31b ist auf der Oberseite 11a des vorderen Auslegerteils 11 angeordnet, allerdings erstrecken sich beide Bleche 30a, 30b parallel bis auf das obere Verbindungsblech 15, mit dem die Blechenden verschweißt sind. Die Verlängerung der Lagerbleche 30a, 30b bis hin zum Verbindungsblech 15 hat den Vorteil, dass das Ende der gebildeten Schweißnaht in einem weniger kraftbeanspruchten Bereich des Auslegers liegt, wodurch nicht nur die Materialermüdungsbeständigkeit erhöht werden kann, sondern zudem Herstellungskosten gesenkt werden können, da in diesem Fall keine zusätzliche Nachbehandlung der Schweißnaht notwendig ist.The bearing 30 consists of two parallel bearing plates 30a, 30b, which are perpendicular to the boom top and parallel in the boom longitudinal direction. In the region with the greatest width, in each case a bore 31 a, 31 b is provided for bolt receptacles, the bore edge being reinforced with additional metal sheets 32. The width of the bearing plates 30 a, 30 b steadily decreases in the direction of the rear jib part 12. The majority of the bearing plates including the holes 31a, 31b is arranged on the upper side 11a of the front jib part 11, however, both plates 30a, 30b extend in parallel except for the upper connecting plate 15, with which the sheet ends are welded. The extension of the bearing plates 30a, 30b up to the connecting plate 15 has the advantage that the end of the weld formed is in a less stressed region of the boom, which not only the material fatigue resistance can be increased, but also manufacturing costs can be reduced because in this If no additional treatment of the weld is necessary.

Ferner ist erkennbar, dass die Breite der Lagerbleche 30a, 30b nach der Bohrung 31a, 31b in Richtung der Auslegerspitze sprunghaft abnimmt und dann nahezu konstant bleibt. Diese Lagerblechabschnitt 33a, 33b mit verringerter aber nahezu konstanter Breite weisen eine Krümmung auf, so dass die Blechabschnitte 33a, 33b nicht parallel zueinander, sondern nach außen an die Kanten der Oberfläche 11c des vorderen Auslegerteils 11 ragen.Furthermore, it can be seen that the width of the bearing plates 30a, 30b abruptly decreases after the bore 31a, 31b in the direction of the cantilever tip and then remains almost constant. This bearing plate portion 33a, 33b with reduced but almost constant width have a curvature, so that the sheet portions 33a, 33b not parallel to each other, but outwardly to the edges of the surface 11c of the front jib portion 11 protrude.

Das obere Blech 11a des vorderen Auslegerteils 11 kann im Bereich der an die Kante angrenzenden Lagerblechabschnitte 33a, 33b verbreitert sein, sodass die Blechelemente 33a, 33b über die eigentliche Kante des vorderen Auslegerteils hinausragen können. Durch die Biegung der Lagerbleche 30a, 30b kann die gesamte Steifigkeit der Lagerung erhöht werden, ohne jedoch die Stärke der Lagerbleche 30a, 30b erhöhen zu müssen. Darüber hinaus ist es auch nicht notwendig, weitere Verstärkungsbleche im Bereich der Lagerstelle anzubringen. Hierdurch lässt sich das Gesamtgewicht des Auslegers weiter reduzieren und dessen Herstellung weiter vereinfachen.The upper plate 11a of the front jib part 11 can be widened in the region of the bearing plate sections 33a, 33b adjoining the edge, so that the plate elements 33a, 33b can protrude beyond the actual edge of the front jib part. By bending the bearing plates 30a, 30b, the overall rigidity of the bearing can be increased without, however, the strength of the bearing plates 30a, 30b need to increase. In addition, it is also not necessary to attach more reinforcing plates in the storage area. As a result, the total weight of the boom can be further reduced and further simplify its production.

Claims (12)

Ausleger für eine Erdbewegungsmaschine, insbesondere einen Bagger, mit ein oder mehreren Lagerblechen zur Lagerung einer Zylindereinheit,
dadurch gekennzeichnet,
dass wenigstens ein Lagerblech eine endseitige, nach aussen zur Seitenkante des Auslegers verlaufende Krümmung aufweist, die Auslegeroberseite im Bereich des oder der nach aussen laufenden Lagerbleche verbreitert ist und das oder die Lagerbleche bis auf die verbreiterte Auslegeroberseite verlaufen.
Boom for an earthmoving machine, in particular an excavator, with one or more bearing plates for supporting a cylinder unit,
characterized,
in that at least one bearing plate has an end-side curvature running outwards to the side edge of the cantilever, the cantilever top side is widened in the region of the outwardly extending bearing plate and the bearing plate or plates extend up to the widened cantilever top side.
Ausleger gemäß Anspruch 1, dadurch gekennzeichnet, dass im Fall von wenigstens zwei Lagerblechen diese zumidest großteils parallel zueinander in Ausleherlängsrichtung verlaufen.Boom according to claim 1, characterized in that, in the case of at least two bearing plates, these are for the most part parallel to each other in the longitudinal direction of the extension. Ausleger gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass wenigstens ein Lagerblech senkrecht auf der Auslegeroberseite stehend befestigt ist, wobei der Ausleger vorzugsweise aus einem hinteren und vorderen Auslegerteil stoffschlüssig zu einer boomerangähnlichen Auslegerstruktur zusammengesetzt ist.Boom according to claim 1 or 2, characterized in that at least one bearing plate is mounted vertically upright on the boom top, wherein the boom is preferably composed of a rear and front jib member material fit to a boomerangähnlichen boom structure. Ausleger nach einem der Ansprüchel bis 3, dadurch gekennzeichnet, dass mehrere Lagerbleche jeweils mit identischem Krümmungsradius nach aussen verlaufen.Boom according to one of Ansprüchel to 3, characterized in that a plurality of bearing plates each extend with identical radius of curvature to the outside. Ausleger nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das oder die Lagerbleche zur Lagerung eines Zylinders zur Betätigung eines Anbaugerätes und/oder einer Auslegerverlängerung vorgesehen sind.Boom according to one of the preceding claims, characterized in that the or the bearing plates are provided for supporting a cylinder for actuating an attachment and / or a boom extension. Ausleger nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der zur Auslegerspitze verlaufende Endbereich des oder der Lagerbleche die Krümmung aufweist.Boom according to one of the preceding claims, characterized in that extending to the boom tip end portion of the bearing or the bearing plates has the curvature. Ausleger nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der sich unmittelbar an eine Bolzenaufnahme anschliessende Blechbereich des oder der Lagerbleche nach aussen verläuft.Cantilever according to one of the preceding claims, characterized in that the sheet metal area of the bearing plate or plates adjoining directly to a pin receptacle extends outwards. Ausleger nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sich das oder die Lagerbleche zumindest großteils auf der Auslegeroberseite des vorderen Auslegerteils erstrecken.Boom according to one of the preceding claims, characterized in that the or the bearing plates extend at least for the most part on the boom upper side of the front jib part. Ausleger nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das vordere und hintere Auslegerteil zumindest bereichsweise unmittelbar miteinander verbunden sind und ergänzend eine Verbindung zwischen dem vorderen und hinteren Auslegerteil mittels wenigstens eines oberen Verbindungsbleches vorgesehen ist, wobei sich das oder die Lagerbleche von der Auslegeroberseite des vorderen Auslegerteils bis auf das Verbindungsblech erstrecken, idealerweise endet das oder enden die Lagerbleche auf dem oberen Verbindungsblech..A boom according to one of the preceding claims, characterized in that the front and rear boom part are at least partially connected directly to each other and additionally a connection between the front and rear boom part is provided by means of at least one upper connecting plate, wherein the one or more bearing plates from the boom top of the extend the front boom part up to the connecting plate, ideally ends or end the bearing plates on the upper connecting plate. Ausleger nach Anspruch 9, dadurch gekennzeichnet, dass die Breite des oder der Lagerbleche von der Bolzenaufnahme in Richtung des hinteren Auslegerstückes reduziert ist, insbesondere in diese Richtung stetig abnimmt.Boom according to claim 9, characterized in that the width of the bearing or the bearing plates is reduced by the bolt receptacle in the direction of the rear boom piece, in particular steadily decreases in this direction. Ausleger nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Breite des oder der Lagerbleche nach der Bolzenaufnahme in Richtung der Auslegerspitze sprungartig abnimmt.Boom according to one of the preceding claims, characterized in that the width of the or the bearing plates decreases abruptly after the bolt receiving in the direction of the boom tip. Erdbewegungsmaschine, insbesondere Bagger, mit wenigstens einem Ausleger gemäß einem der vorhergehenden Ansprüche.Earthmoving machine, in particular excavator, with at least one boom according to one of the preceding claims.
EP18194014.9A 2017-09-15 2018-09-12 Excavator boom and excavator Active EP3456887B1 (en)

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DE102017121516.6A DE102017121516A1 (en) 2017-09-15 2017-09-15 Excavator boom and excavator

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DE102017110412B4 (en) * 2017-05-12 2020-06-10 Liebherr-Werk Ehingen Gmbh Telescopic boom and mobile crane
DE102017121518A1 (en) * 2017-09-15 2019-03-21 Liebherr-France Sas Excavator boom and excavator
DE102019116394A1 (en) 2019-06-17 2020-12-17 Liebherr-France Sas Excavator stick

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JP2010106463A (en) * 2008-10-28 2010-05-13 Sumitomo Heavy Ind Ltd Attachment of construction machine

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EP3456887B1 (en) 2021-06-09
US10378182B2 (en) 2019-08-13
ES2887347T3 (en) 2021-12-22
DE102017121516A1 (en) 2019-03-21
CN109505319B (en) 2022-07-12
US20190085533A1 (en) 2019-03-21

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