EP3395579B1 - Laser transfer printer and device for providing a colour particle film for the same - Google Patents
Laser transfer printer and device for providing a colour particle film for the same Download PDFInfo
- Publication number
- EP3395579B1 EP3395579B1 EP17167782.6A EP17167782A EP3395579B1 EP 3395579 B1 EP3395579 B1 EP 3395579B1 EP 17167782 A EP17167782 A EP 17167782A EP 3395579 B1 EP3395579 B1 EP 3395579B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- film
- workpiece
- winder module
- laser
- hold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
- B41J2/44—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using single radiation source per colour, e.g. lighting beams or shutter arrangements
- B41J2/442—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using single radiation source per colour, e.g. lighting beams or shutter arrangements using lasers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
- B41J2/475—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material for heating selectively by radiation or ultrasonic waves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
- B41J2/475—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material for heating selectively by radiation or ultrasonic waves
- B41J2/48—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material for heating selectively by radiation or ultrasonic waves melting ink on a film or melting ink granules
Definitions
- the present invention relates to an apparatus for providing a color particle sheet in a laser transfer printer having a laser head disposed above a workpiece support plate.
- the invention further relates to a laser transfer printer with such a device.
- a marked label can be attached, glued, screwed or riveted or the workpiece itself or its packaging can be marked.
- the application of a marked label or packaging in a marked package is very flexible, but requires each several steps, namely the production of the label or the packaging, the assignment of the workpiece and the attachment or packaging. There is the risk of misalignment or detachment of the attached label or falling out of the packaging, whereupon the workpiece remains incorrectly or not marked.
- a variety of methods are used, including but not limited to engraving with a tool or laser beam or printing by an ink jet method or stamp. Engraving creates very permanent marks, but it will weaken the engraved work piece and remove the removed material; furthermore, use engraving tools used. Printing on the workpiece is flexible and gentle on materials, and colors are available on most surfaces, however, printing processes require additional drying time and the marks are less resistant to abrasion.
- Other methods of marking include bluing or tempering a workpiece, such as steel, aluminum, etc., by local heating using a laser beam; Even with some plastics, a superficial color change can be achieved with the help of a laser beam. However, these methods are only usable for workpieces made of certain materials and do not allow a choice of color.
- a surface layer (colored) applied to a workpiece flatly can be removed locally by means of a laser beam ("subtractive process") or, conversely, can be fixed by means of a laser beam to adjacent ink particles - burned onto the surface as it were - ("additive processes”).
- This additive method of marking workpieces is referred to herein as "laser transfer printing.”
- laser transfer printing using the laser beam deflected in the laser head, for example by means of movable mirror, the desired mark is projected point by point on the applied paint particles on the workpiece, whereby these color particles due to the local heat on the workpiece, or its surface, are transmitted.
- the two methods are characterized by a very wide range of applications for a variety of material surfaces and almost any colors, but in the subtractive process, however, before applying the cover layer is applied and harden.
- the color particles in the laser transfer printing can on the one hand be powdered or dissolved in liquid, which makes handling difficult, or by a to be applied to the workpiece to be applied color particle film, ie one serving as a carrier film for the color film, transferred.
- Such films are either manually placed on workpieces before marking or the workpieces - in this case mostly signs - are covered or laminated with the film prior to marking. Also known is a method of Leonard Kurz Foundation & Co.
- the invention has for its object to provide a device for laser transfer printing, which is easy and flexible to use and enables a consistently high quality of the printed mark.
- the invention is based on the finding that the print quality is related to the contact of the film with the workpiece. If the film is pulled over the workpiece as in the prior art, a uniform contact is not ensured, but an uneven air gap is formed between the film and the workpiece.
- the winder module can be lifted off the respective workpiece as a result of its vertically movable mounting and can be applied vertically to a following workpiece, thereby ensuring a uniform contact of the film and a high print quality.
- Such Device can be used flexibly and can even be used later in existing laser transfer printers.
- the laser head is usually conventional laser transfer printer with respect to the workpiece, i. vertical, movable. Therefore, it is advantageous if, according to a further preferred feature of the invention, the winder module has a clamp for detachably coupling to such a vertically movable laser head. This eliminates an additional vertical drive of the Wicklermoduls and the window spanning the film and the laser head always remain in the same, predetermined by the coupling mutual distance; Refocusing after each workpiece can be omitted.
- the device has at least one compressed-air nozzle which is directed onto the film in said window, preferably at an acute angle.
- the compressed air exerts a uniform pressure on the film, which removes any air bubbles between the film and the workpiece, so that the film is applied to the workpiece quickly, gently and without bubbles by means of the compressed air. If the compressed-air nozzle is aligned at an acute angle, the film lays particularly reliably against the workpiece from the first impact point of the compressed air.
- the frame has four vertical linear guides, which store a lift frame vertically displaceable, which carries the Wicklermodul.
- the winder module is mounted easily and stable vertically displaceable.
- a radially movable dancer roll is mounted for uniform clamping of the film between unwinder and rewinder.
- the dancer roll helps to prevent the formation of wrinkles by uniformly tensioning the film and allows the film to be applied more uniformly to a workpiece and easier to lift off.
- At least one of the hold-down rollers has different cross-section along its axis.
- the winder module is in a bearing plate of said U-shape, on which unwind and rewinders and the hold-down, drive and dancer rollers are each rotatably mounted on one side, and a mounted on the frame carrier plate in two, at which the Bearing plate releasably anchored and the drive roller via a clutch driving motor is mounted.
- the motor allows an automatic conveyance of the film after transfer printing a mark on a workpiece. Due to the division into two, only the bearing plate has to be removed during a film change, equipped with new film and then again anchored to the carrier plate, which can remain in the laser transfer printer.
- the winder module is mounted displaceably on the frame parallel to the support plate and transversely to the conveying direction of the film. In this way, the winder module can be subsequently aligned both with respect to a workpiece and with respect to the laser head. This increases flexibility in using the device.
- the device preferably has a drive unit and a controller, which is designed to lift the winder module by means of the drive unit for lifting the film from the workpiece after the transfer printing of a marking on a workpiece, the lifted film depending on a Continue to promote in the conveying direction extending length of the marking and lower the Wicklermodul using the drive unit for applying the film to another workpiece.
- the controller enables fully automatic laser transfer printing.
- the device has a Verschubritt, wherein the controller is further formed is, after the transfer printing a mark on a workpiece in addition to or alternatively to the said further conveying the Wicklermodul using the Verschubritt depending on a transversely extending to the conveying direction width of the mark to move.
- the controller is further formed is, after the transfer printing a mark on a workpiece in addition to or alternatively to the said further conveying the Wicklermodul using the Verschubritt depending on a transversely extending to the conveying direction width of the mark to move.
- control is formed by a control of the laser transfer printer.
- An additional control and an error-prone interface can be omitted in this way.
- the special control functions for the device can be combined in an activatable module of the controller.
- the invention provides a laser transfer printer having a platen for a workpiece and a laser head disposed over the platen which laser transfer printer is characterized by a device of the aforementioned type disposed between the platen and the laser head.
- a laser transfer printer 1 has a laser head 2.
- a laser source 3 which is a laser beam (in Fig. 1 symbolized by an arrow) 4, and an optic 5 is arranged, which deflects the laser beam 4, for example by means of movable mirrors and / or lenses down and, if necessary, focused.
- Fig. 1 is the laser head 2 on a support 6 of the laser transfer printer 1 vertically movable.
- the laser transfer printer 1 has a platen 7 for a workpiece 8.
- the platen 7 covers a foot part F of the laser transfer printer 1; the foot part F contains, for example, a controller 10 for the laser transfer printer 1, which can be operated via a user interface 11.
- the laser head 2 is covered during operation with a protective hood, not shown here.
- a device 9 for providing a color particle film 12 is arranged in the laser transfer printer 1.
- the device 9 has a frame 13 and a winder module 14, which is mounted vertically movable on the frame 13.
- the color particle film 12 which in the illustrated example is coated on one side and substantially homogeneously with the color particles 15, serves as the carrier for the color particles 15.
- the film 12 may be enriched with color particles 15 or may be composed of color particles 15 at all.
- the film 12 is connected between an unwinder 17 and a rewinder 18 (FIG. Fig. 3a . 3b ) is stretched over a window 19 and can thereby be applied to the laser-transfer printing with their color particles 15 to the workpiece 8.
- the laser transfer printer 1 or its controller 10 then directs the optics 5 such that the laser beam 4 of the marking 16 correspondingly transfers color particles 15 from the film 12 to the adjacent workpiece 8. Due to the precisely focusable laser beam 4, very fine structures can be transferred to the workpiece 8 and thus markings 16 can be printed with high resolution, eg labels, logos, graphics, machine-readable codes or the like. If the film 12 from behind the workpiece 8 vertically - ie in the z direction - lifted, only the marker 16 remains on the workpiece eighth
- the device 9 Since the film 12 or its color particles 15 are consumed during transfer printing, the device 9 must continuously provide the laser transfer printer 1 with new, unused film 12. As explained below in connection with the example of Fig. 3a and 3b is explained in more detail, is the film 12 in the winder module 14, for example, manually at a workpiece change or by means of a motor 20 (FIG. Fig. 2a ), can be further promoted.
- the frame 13 each have four vertical linear guides 22 which are mounted on a base plate 21 and store a lifting frame 23 vertically displaceable, which in turn carries the Wicklermodul 14.
- the base plate 21 stabilizes the frame 13, but could alternatively a bare frame or the like. be omitted or even omitted.
- the frame 13 can have more or less than four, eg only two or even a single linear guide 22, or store the winder module 14 in another way - for example telescopically - vertically movable.
- the lifting frame 23 of the frame 13 could be omitted. It is understood that in the illustrated example, the workpiece 8 is placed on the base plate 21, which then serves as a support plate of the laser transfer printer 1.
- the device 9 For vertical movement of the winder module 14 on the frame 13, the device 9 has a drive unit 24.
- the drive unit 24 could be separate, in the example shown However, formed by the vertically movable laser head 2 itself, with which the winder module 14 by means of a terminal 25 (FIG. Fig. 2a and 2 B ) is releasably coupled.
- the laser head 2 In order to be able to couple the winder module 14 to the laser head 2 at any desired vertical distance, the laser head 2 has an optional vertical rail 26 (in the example of FIGS Fig. 2a and 2 B with an elbow 27 for mounting on the laser head 2), on which the clamp 25 acts.
- the device 9 optionally has a controller which may be formed by the controller 10 of the laser transfer printer 1 or may be a separate part of the device 9.
- the controller controls by means of the drive unit 24, the lifting of the Wicklermoduls 14 after the transfer printing a mark 16 on a workpiece 8, thereby lifting the film 12 from the workpiece 8. Thereafter, the film 12 is further conveyed by the controller by means of the motor 20.
- the marker 16 has to further promote the film 12 as a function of the determined length L, that is, only so far that just a previously unused area of the film 12 can be used for the marking 16 on another workpiece 8.
- the film lifted off the workpiece 8 could 12, for example, manually or with a driver, which converts the vertical movement of the Wicklermoduls 14 during lifting by the drive unit 24 in a conveying movement of the film 12, be further promoted.
- the winder module 14 is lowered by the controller by means of the drive unit 24 in order to apply the film 12 to the further workpiece 8.
- the device 9 has in the example of Fig. 1 an optional compressed air nozzle 29, which is arranged on the winder module 14.
- the compressed air nozzle 29 can be supplied for example by a (not visible here) compressed air connection of the laser transfer printer 1.
- the compressed air nozzle 29 is directed to the film 12 in said window 19, u.zw. at an acute angle ⁇ .
- the compressed air exercises - manually or by the control activated - on the film 12 when applied to a workpiece 8 an additional, supporting the application pressure.
- further compressed air nozzles 29 can be provided for pressing the film 12 against a workpiece 8 or the compressed air nozzle (s) 29 can also be aligned at a normal angle to the film 12 in the window 19.
- the winder module 14 on the frame 13 is parallel to the support plate 7 and transverse to the conveying direction 28 of the film 12 - ie in the y direction ( Fig. 1 ) - displaced.
- the winder module 14 relative to the lifting frame 23, this relative to the linear guides 22, the linear guides 22 relative to the base plate 21 or the frame 13 relative to the support plate 7 slidably be stored.
- the winder module 14 can be displaced transversely to the conveying direction 28 additionally or alternatively to the further conveying of the film 12, for example as a function of a width B of the marking 16, ie, so far that for the Mark 16 on another workpiece 8 just a previously unused area of the film 12 can be used.
- the device 9 for the said displacement of the winder module 14 in the y-direction has a displacement unit.
- the control after lifting the film 12 from a workpiece 8 and before applying to another workpiece 8 controls the displacement of the winder module 14 by means of the Verschub Anlagen in response to the determined width B.
- the winder module 14 can be essentially cuboid; If, on the other hand, unwind and rewinders 17, 18 are to take up a film 12 of greater length or thickness and thus have a larger maximum diameter and / or the laser head 2 can be moved close to the workpiece 8 during laser transfer printing, then the winder module 14 has the same shape as in FIG Examples U-shape with two legs 30, 31, between which the laser head 2 introduced can be, and a leg connecting the legs 30, 31, 32, in which said window 19 is located.
- Fig. 3a and 3b are stored in a leg 30 of the unwinder 17 with the wound on a spool 33 and a film 12 downstream of the unwinding first hold-down roller 34.
- a second hold-down roller 35 mounted in the other leg 31, so that the film 12 is stretched between the hold-down rollers 34, 35 over the window 19 and can be applied to a workpiece 8 in this area.
- the hold-down rollers 34, 35 optionally protrude slightly in the direction of the support plate 7 from the winder module 14.
- the winder module 14 can have a concave recess 36 for releasing the film 12 in the direction of the support plate 7, in which the window 19 spanned by the film 7 lies.
- one of the second hold-down roller 35 is further mounted downstream drive roller 37 and the winder 18 for the film 12.
- hold-down rollers 34, 35 and the drive roller 37 are not absolutely necessary, but unwind and rewinder 17, 18 sufficient to provide the film 12.
- the unwinder 17 is optionally friction-braked and / or the winder 18 is driven by the drive roller 37 via a slip-loaded carrier, eg a belt 38 or the like.
- a slip-loaded carrier eg a belt 38 or the like.
- 31 is an optional dancer roller 39 is mounted in one of the legs 30, which is radially movable and biased, for example, with a spring 40. Further dancer rollers 39 and additional guide rollers 41 for the film 12 can, as in the example of Fig. 3a and 3b shown to be provided in the two legs 30, 31 as needed.
- At least one of the hold down rollers 34, 35 may have different cross sections along their axes 42, 43, e.g. be concave, convex, conical and / or grooved, whereby for the film 12 in the window 19 a special shape for applying the film 12 to a workpiece 8 with a convex, concave or other non-planar surface or a particular voltage curve can be achieved.
- the winder module 14 may be a cassette substantially closed except for the window 19.
- the cassette could be mounted on the frame 13 so as to be able to be detachably mounted in the manner of an exchangeable cassette with film 12, ready for simplified film exchange.
- the Fig. 2a to 3b show an alternative example, in which the winder module 14 into a bearing plate 44 and on the frame 13 - here: the lifting frame 23 - mounted support plate 45 is divided into two parts.
- the bearing plate 44 has said optional U-shape; In the example shown, the support plate 45 is substantially congruent thereto, which is not absolutely necessary.
- On the bearing plate 44 are, as in Fig. 3a shown, unwind and rewinder 17, 18 and the said hold-down, Drive and dancer rollers 34, 35, 37, 39 and any deflection rollers 41 rotatably mounted on one side.
- the bearing plate 44 is releasably anchored and also the motor 20 mounted to further convey the film 12.
- the motor 20 drives the drive roller 37 via a coupling 46, such as a claw, toothed, friction or magnetic coupling.
- a coupling 46 such as a claw, toothed, friction or magnetic coupling.
- the bearing plate 44 and support plate 45 form in the anchored state no closed cassette as in the example of Fig. 1 but the winder module 14 is substantially completely open between the bearing plate 44 and the carrier plate 45.
- the bearing plate 44 can be solved for example by means of optional handles 47 from its anchoring to the support plate 45, whereupon a used film 12 of unwind and rewinder 17, 18 and the rollers 34, 35, 37, 39, 41, which due to their one-sided Drehlagerung are all accessible from the other side, removed and a new slide 12 can be mounted.
- the coil 33 is inserted with new film 12 on an axis 48 of the unwinder 17, an empty spool 49 on an axis 50 of the winder 18 and the film 12 over the rollers 34, 35, 37, 39, 41 and the empty spool 49 pulled ,
- the stocked in this way with new, eg different colored film 12 bearing plate 44 is releasably anchored thereto on the support plate 45, for example, bolted to this locked or latched to latch 51 of the support plate 45 releasably without tools.
- the latching pins 51 may, if desired, be designed such that they additionally support the take-off and rewinding 17, 18 and / or at least one of the rollers 34, 35, 37, 39, 41.
- the device 9 optionally has a film end detector (not shown) which has one end of the film 12 - e.g. optically in the absence of color particles or a particular end mark or mechanically by complete unwinding of the film 12 from or blocking on the spool 33 - detects and outputs a warning to the operating personnel or the controller 10 upon detection.
- a film end detector not shown
- the device 9 can be combined with other functional units.
- the support plate 7 or the base plate 21 of the device 9 could on the support plate 7 or the base plate 21 of the device 9 carry a rotary drive for a rotationally symmetrical workpiece 8, which allows an all-round marking.
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Description
Die vorliegende Erfindung betrifft eine Vorrichtung zum Bereitstellen einer Farbpartikel-Folie in einem Laser-Transferdrucker, der einen über einer Auflageplatte für ein Werkstück angeordneten Laserkopf hat. Die Erfindung betrifft ferner einen Laser-Transferdrucker mit einer solchen Vorrichtung.The present invention relates to an apparatus for providing a color particle sheet in a laser transfer printer having a laser head disposed above a workpiece support plate. The invention further relates to a laser transfer printer with such a device.
Zur Erleichterung des Erkennens und Identifizierens von Werkstücken - z.B. von Maschinen und Maschinenteilen, Halbfabrikaten, Verbrauchsgütern aber auch von verderblichen Waren etc. - werden diese bzw. deren Verpackungen beschriftet bzw. allgemeiner mit Text und/oder Zeichen "markiert". Insbesondere in der Qualitätssicherung und der automatisierten Produktion und Lagerhaltung ist ein eindeutiges, vielfach maschinelles Erkennen und eine Nachverfolgbarkeit der Werkstücke oft von großer Bedeutung. Deshalb sollen bereits kleine und geringwertige Teile mit einer eindeutigen Teilenummer, einer Herstellerkennung, einer Produktions-Chargennummer, einem Produktionszeitpunkt od.dgl. meist dauerhaft und gegen äußere Einflüsse beständig markiert werden.To facilitate the recognition and identification of workpieces - e.g. of machines and machine parts, semi-finished goods, consumables but also of perishable goods etc. - these or their packaging are labeled or more generally "marked" with text and / or characters. Especially in quality assurance and automated production and warehousing, a clear, multiple machine recognition and traceability of the workpieces is often of great importance. Therefore, even small and low-value parts with a unique part number, a manufacturer identifier, a production batch number, a production time point or the like. usually permanently and permanently marked against external influences.
Zum Markieren eines Werkstücks kann je nach dessen Beschaffenheit beispielsweise ein markiertes Etikett angehängt, aufgeklebt, aufgeschraubt oder angenietet oder das Werkstück selbst oder seine Verpackung markiert werden. Das Anbringen eines markierten Etiketts oder das Verpacken in eine markierte Verpackung ist sehr flexibel anwendbar, erfordert allerdings jeweils mehrere Schritte, nämlich das Herstellen des Etiketts bzw. der Verpackung, das Zuordnen des Werkstücks und das Anbringen bzw. Verpacken. Dabei besteht die Gefahr von Zuordnungsfehlern oder eines Lösens des angebrachten Etiketts bzw. eines Herausfallens aus der Verpackung, worauf das Werkstück falsch oder gar nicht mehr markiert verbleibt.For marking a workpiece, depending on its nature, for example, a marked label can be attached, glued, screwed or riveted or the workpiece itself or its packaging can be marked. The application of a marked label or packaging in a marked package is very flexible, but requires each several steps, namely the production of the label or the packaging, the assignment of the workpiece and the attachment or packaging. There is the risk of misalignment or detachment of the attached label or falling out of the packaging, whereupon the workpiece remains incorrectly or not marked.
Für das Markieren ist eine Vielzahl von Verfahren in Verwendung, wozu unter anderem ein Gravieren mit Werkzeug oder Laserstrahl bzw. ein Bedrucken nach einem Tintenstrahlverfahren oder mittels Stempels zählen. Gravieren erzeugt sehr dauerhafte Markierungen, jedoch wird dabei das gravierte Werkstück geschwächt und das abgetragene Material muss entfernt werden; ferner nutzen eingesetzte Gravierwerkzeuge ab. Ein Bedrucken des Werkstücks ist flexibel und materialschonend, und Farben sind für die meisten Oberflächen verfügbar, allerdings erfordern Druckverfahren eine zusätzliche Trocknungszeit und die Markierungen sind wenig abriebfest. Weitere Verfahren zum Markieren umfassen das Bläuen oder Anlassen eines Werkstücks beispielsweise aus Stahl, Aluminium etc. durch lokale Erhitzung mithilfe eines Laserstrahls; auch bei einigen Kunststoffen ist mithilfe eines Laserstrahls ein oberflächlicher Farbumschlag erzielbar. Diese Verfahren sind jedoch bloß für Werkstücke aus gewissen Werkstoffen verwendbar und lassen keine Farbwahl zu.For marking, a variety of methods are used, including but not limited to engraving with a tool or laser beam or printing by an ink jet method or stamp. Engraving creates very permanent marks, but it will weaken the engraved work piece and remove the removed material; furthermore, use engraving tools used. Printing on the workpiece is flexible and gentle on materials, and colors are available on most surfaces, however, printing processes require additional drying time and the marks are less resistant to abrasion. Other methods of marking include bluing or tempering a workpiece, such as steel, aluminum, etc., by local heating using a laser beam; Even with some plastics, a superficial color change can be achieved with the help of a laser beam. However, these methods are only usable for workpieces made of certain materials and do not allow a choice of color.
Alternativ dazu kann eine auf ein Werkstück flächig aufgetragene (farbige) Deckschicht mittels Laserstrahls lokal abgetragen werden ("subtraktives Verfahren") oder können umgekehrt am Werkstück anliegende Farbpartikel mittels Laserstrahls fixiert - gleichsam auf die Oberfläche aufgebrannt - werden ("additives Verfahren"). Dieses additive Verfahren zum Markieren von Werkstücken wird hierin als "Laser-Transferdruck" bezeichnet. Dabei wird mithilfe des im Laserkopf z.B. mittels beweglicher Spiegel abgelenkten Laserstrahls die gewünschte Markierung punktweise auf die am Werkstück anliegenden Farbpartikel projiziert, wodurch diese Farbpartikel infolge der lokalen Hitzeeinwirkung auf das Werkstück, bzw. seine Oberfläche, übertragen werden. Die beiden Verfahren zeichnen sich durch ein sehr breites Anwendungsspektrum für vielfältige Materialoberflächen und beinahe beliebige Farben aus, wobei beim subtraktiven Verfahren jedoch vor dem Markieren die Deckschicht aufzubringen und auszuhärten ist.Alternatively, a surface layer (colored) applied to a workpiece flatly can be removed locally by means of a laser beam ("subtractive process") or, conversely, can be fixed by means of a laser beam to adjacent ink particles - burned onto the surface as it were - ("additive processes"). This additive method of marking workpieces is referred to herein as "laser transfer printing." In this case, using the laser beam deflected in the laser head, for example by means of movable mirror, the desired mark is projected point by point on the applied paint particles on the workpiece, whereby these color particles due to the local heat on the workpiece, or its surface, are transmitted. The two methods are characterized by a very wide range of applications for a variety of material surfaces and almost any colors, but in the subtractive process, however, before applying the cover layer is applied and harden.
Die Farbpartikel beim Laser-Transferdruck können einerseits pulverförmig oder in Flüssigkeit gelöst vorliegen, was die Handhabung erschwert, oder von einer an das zu markierende Werkstück anzulegenden Farbpartikel-Folie, d.h. einer als Trägerfolie für die Farbpartikel dienenden Folie, übertragen werden. Solche Folien werden heute vor dem Markieren entweder händisch auf Werkstücke aufgelegt oder die Werkstücke - in diesem Fall meist Schilder - werden vor dem Markieren mit der Folie bedeckt bzw. kaschiert. Bekannt ist ferner ein Verfahren der Firma Leonard Kurz Stiftung & Co. KG zum Dekorieren von Kunststoffteilen ("laser color transfer", LCT, siehe dazu: http://www.kurz.de/kurzweb/en/home.nsf/?Open&DirectURL=4357A7E0 88B8C345C1257043004C4AFB, abgerufen am 7. April 2017), bei welchem eine Farbpartikel-Folie automatisch durch den Laser-Transferdrucker hindurch und über die Oberfläche eines Kunststoffteils gefördert wird. Dieses Verfahren führt jedoch zu einer niedrigen Druckqualität, die überdies sehr ungleichmäßig ist, und wird deshalb nicht weiter eingesetzt.
Die Erfindung setzt sich zum Ziel, eine Vorrichtung zum Laser-Transferdrucken zu schaffen, welche einfach und flexibel einsetzbar ist und eine gleichmäßig hohe Qualität der gedruckten Markierung ermöglicht.The invention has for its object to provide a device for laser transfer printing, which is easy and flexible to use and enables a consistently high quality of the printed mark.
Dieses Ziel wird gemäß einem ersten Aspekt der Erfindung mit einer Vorrichtung der einleitend genannten Art erzielt, welche sich auszeichnet durch:
- ein zwischen Auflageplatte und Laserkopf anordenbares Gestell; und
- ein am Gestell vertikalbeweglich gelagertes Wicklermodul, in welchem die Folie zwischen einem Ab- und einem Aufwickler weiterförderbar über ein Fenster gespannt ist.
- a mountable between the support plate and the laser head frame; and
- a vertically movably mounted on the frame winder module, in which the film between a pay-off and a rewinder is further stretched across a window.
Der Erfindung liegt die Erkenntnis zugrunde, dass die Druckqualität mit dem Anliegen der Folie an dem Werkstück in Zusammenhang steht. Wird die Folie wie im Stand der Technik über das Werkstück gezogen, so ist ein gleichmäßiges Anliegen nicht gewährleistet, sondern es bildet sich ein ungleichmäßiger Luftspalt zwischen Folie und Werkstück. Erfindungsgemäß ist das Wicklermodul infolge seiner vertikalbeweglichen Lagerung vom jeweiligen Werkstück abhebbar und auf ein folgendes Werkstück vertikal anlegbar, wodurch ein gleichmäßiges Anliegen der Folie und eine hohe Druckqualität gewährleistet werden. Eine solche Vorrichtung ist flexibel verwendbar und kann sogar in bestehende Laser-Transferdrucker nachträglich eingesetzt werden.The invention is based on the finding that the print quality is related to the contact of the film with the workpiece. If the film is pulled over the workpiece as in the prior art, a uniform contact is not ensured, but an uneven air gap is formed between the film and the workpiece. According to the invention, the winder module can be lifted off the respective workpiece as a result of its vertically movable mounting and can be applied vertically to a following workpiece, thereby ensuring a uniform contact of the film and a high print quality. Such Device can be used flexibly and can even be used later in existing laser transfer printers.
Zur Anpassung an Werkstücke und Markierungen verschiedener Größe bzw. zur Fokussierung des Laserstrahls ist der Laserkopf üblicher Laser-Transferdrucker meist gegenüber dem Werkstück, d.h. vertikal, verfahrbar. Daher ist es vorteilhaft, wenn das Wicklermodul gemäß einem weiteren bevorzugten Merkmal der Erfindung eine Klemme zum lösbaren Koppeln mit einem solchen vertikal verfahrbaren Laserkopf hat. Dadurch entfällt ein zusätzlicher Vertikalantrieb des Wicklermoduls und die das Fenster überspannende Folie und der Laserkopf bleiben immer im gleichen, durch das Kuppeln vorgegebenen gegenseitigen Abstand; ein Nachfokussieren nach jedem Werkstück kann so entfallen.To adapt to workpieces and markers of different sizes or to focus the laser beam, the laser head is usually conventional laser transfer printer with respect to the workpiece, i. vertical, movable. Therefore, it is advantageous if, according to a further preferred feature of the invention, the winder module has a clamp for detachably coupling to such a vertically movable laser head. This eliminates an additional vertical drive of the Wicklermoduls and the window spanning the film and the laser head always remain in the same, predetermined by the coupling mutual distance; Refocusing after each workpiece can be omitted.
Um die Folie noch zuverlässiger an das Werkstück anlegen zu können, ist es günstig, wenn die Vorrichtung zumindest eine Pressluftdüse hat, welche auf die Folie im genannten Fenster gerichtet ist, bevorzugt unter spitzem Winkel. Die Pressluft übt einen gleichmäßigen Druck auf die Folie aus, wodurch etwaige Luftblasen zwischen Folie und Werkstück entfernt werden, sodass die Folie mithilfe der Pressluft rasch, sanft und blasenfrei an das Werkstück angelegt wird. Ist die Pressluftdüse unter spitzem Winkel ausgerichtet, legt sich die Folie vom ersten Auftreffpunkt der Pressluft ausgehend besonders zuverlässig an das Werkstück an.In order to be able to apply the film even more reliably to the workpiece, it is favorable if the device has at least one compressed-air nozzle which is directed onto the film in said window, preferably at an acute angle. The compressed air exerts a uniform pressure on the film, which removes any air bubbles between the film and the workpiece, so that the film is applied to the workpiece quickly, gently and without bubbles by means of the compressed air. If the compressed-air nozzle is aligned at an acute angle, the film lays particularly reliably against the workpiece from the first impact point of the compressed air.
Zur flexiblen Verwendung auch mit größeren Werkstücken hat bevorzugt das Wicklermodul in Richtung zur Auflageplatte eine konkave Aussparung, in welcher das von der Folie überspannte Fenster liegt. Die Folie ist auf diese Weise im Fenster freigestellt.For flexible use, even with larger workpieces, the winder module preferably has a concave recess in the direction of the support plate in which the space spanned by the film Window is located. The film is thus released in the window.
Günstig ist, wenn das Gestell vier vertikale Linearführungen aufweist, welche einen Heberahmen vertikalverschieblich lagern, der das Wicklermodul trägt. Dadurch ist das Wicklermodul einfach und stabil vertikalverschieblich gelagert.It is advantageous if the frame has four vertical linear guides, which store a lift frame vertically displaceable, which carries the Wicklermodul. As a result, the winder module is mounted easily and stable vertically displaceable.
In einer besonders vorteilhaften Ausführungsvariante hat das Wicklermodul U-Form mit zwei Schenkeln, zwischen welche der Laserkopf einführbar ist, und einem die Schenkel verbindenden Steg, in welchem das genannte Fenster liegt. Trotz geringer Abmessungen des Wicklermoduls schafft eine derartige Form viel Platz für die Folie und damit längere Standzeiten ohne Folienwechsel, ohne dabei die nötige Bewegungsfreiheit des Laserkopfs einzuschränken.In a particularly advantageous embodiment variant, the winder module has a U-shape with two legs, between which the laser head can be inserted, and a web connecting the legs, in which said window is located. Despite the small dimensions of the winder module, such a form creates a lot of space for the film and thus longer service life without film replacement, without restricting the necessary freedom of movement of the laser head.
Dabei sind bevorzugt im einen Schenkel der Abwickler mit der auf eine Spule aufgewickelten Folie und eine dem Abwickler nachgelagerte erste Niederhalterolle und im anderen Schenkel eine zweite Niederhalterolle zum Anlegen der zwischen den Niederhalterollen über das Fenster gespannten Folie an das Werkstück, eine dieser nachgelagerte Antriebsrolle für die Folie und der Aufwickler für die Folie gelagert. Eine solche Aufteilung innerhalb des Wicklermoduls bewirkt eine besonders günstige Raumausnutzung im Wicklermodul und ein sicheres Weiterfördern der Folie.Here are preferred in one leg of the unwinder with the wound on a coil film and a downstream Abwickler Niederhalterolle and other leg a second hold-down role for applying the tensioned between the hold-down rollers on the window to the workpiece, one of these downstream drive roller for Foil and the rewinder stored for the film. Such a division within the Wicklermoduls causes a particularly favorable utilization of space in the Wickler module and a safe Weiterfördern the film.
Vorteilhaft ist ferner, wenn in einem der Schenkel eine radial bewegliche Tänzerrolle zum gleichmäßigen Spannen der Folie zwischen Abwickler und Aufwickler gelagert ist. Die Tänzerrolle hilft durch das gleichmäßige Spannen der Folie beim Vermeiden von Faltenbildung und lässt die Folie gleichmäßiger an ein Werkstück anlegen und einfacher davon abheben.It is also advantageous if in one of the legs a radially movable dancer roll is mounted for uniform clamping of the film between unwinder and rewinder. The dancer roll helps to prevent the formation of wrinkles by uniformly tensioning the film and allows the film to be applied more uniformly to a workpiece and easier to lift off.
Um auch an Werkstücken mit nicht-planer Oberfläche gut anzuliegen oder einen besonderen Spannungsverlauf der Folie in dem Fenster zu bewirken, hat bevorzugt zumindest eine der Niederhalterollen entlang ihrer Achse unterschiedlichen Querschnitt.In order to fit well even on workpieces with non-planar surface or to cause a special voltage curve of the film in the window, preferably at least one of the hold-down rollers has different cross-section along its axis.
In einer weiteren bevorzugten Ausführungsform ist das Wicklermodul in eine Lagerplatte der genannten U-Form, an welcher Ab- und Aufwickler und die genannten Niederhalte-, Antriebs- und Tänzerrollen jeweils einseitig drehgelagert sind, und eine an dem Gestell gelagerte Trägerplatte zweigeteilt, an welcher die Lagerplatte lösbar verankert und ein die Antriebsrolle über eine Kupplung treibender Motor montiert ist. Der Motor erlaubt ein automatisches Weiterfördern der Folie nach dem Transferdrucken einer Markierung auf ein Werkstück. Durch die Zweiteilung muss bei einem Folienwechsel bloß die Lagerplatte entnommen, mit neuer Folie bestückt und darauf wieder an der Trägerplatte, welche im Laser-Transferdrucker verbleiben kann, verankert werden. Dabei ist das Bestücken mit neuer Folie angesichts der einseitigen Lagerung von Ab- und Aufwickler und den genannten Niederhalte-, Antriebs- und Tänzerrollen von der anderen Seite einfach zu bewerkstelligen; ein mühsames Einfädeln einer neuen Folie in das eingebaute Wicklermodul und ebenso ein Entnehmen der gesamten Vorrichtung aus dem Laser-Transferdrucker entfällt. Ferner kann auf einer zweiten Lagerplatte mit Ab- und Aufwickler und den genannten Niederhalte-, Antriebs- und Tänzerrollen eine zweite Folie für einen raschen Wechsel vorbereitet und dabei z.B. eine Folie mit Farbpartikeln anderer Farbe oder Hafteigenschaft für andere Werkstücke vorgehalten werden.In a further preferred embodiment, the winder module is in a bearing plate of said U-shape, on which unwind and rewinders and the hold-down, drive and dancer rollers are each rotatably mounted on one side, and a mounted on the frame carrier plate in two, at which the Bearing plate releasably anchored and the drive roller via a clutch driving motor is mounted. The motor allows an automatic conveyance of the film after transfer printing a mark on a workpiece. Due to the division into two, only the bearing plate has to be removed during a film change, equipped with new film and then again anchored to the carrier plate, which can remain in the laser transfer printer. In this case, the loading of new film in view of the one-sided storage of unwind and rewinder and said hold-down, drive and dancer rolls from the other side is easy to do; Tedious threading a new film in the built-Winder module and also removing the entire device from the laser transfer printer is eliminated. Furthermore, on a second bearing plate with Unwinder and rewinder and the mentioned hold-down, drive and dancer rolls prepared a second film for rapid change and while eg a film with color particles of other color or adhesive property for other workpieces are kept.
Besonders günstig ist, wenn die genannte Kupplung eine Magnetkupplung ist. Eine solche Magnetkupplung ist reibungsfrei und kuppelt bereits beim Verankern der Lagerplatte an der Trägerplatte den Motor zuverlässig an die Antriebsrolle.It is particularly favorable if said coupling is a magnetic coupling. Such a magnetic coupling is friction-free and reliably couples the engine to the drive roller already when the bearing plate is anchored to the carrier plate.
Vorteilhaft ist, wenn das Wicklermodul am Gestell parallel zur Auflageplatte und quer zur Förderrichtung der Folie verschieblich gelagert ist. Auf diese Weise kann das Wicklermodul sowohl gegenüber einem Werkstück als auch gegenüber dem Laserkopf nachträglich ausgerichtet werden. Dies erhöht die Flexibilität bei der Verwendung der Vorrichtung.It is advantageous if the winder module is mounted displaceably on the frame parallel to the support plate and transversely to the conveying direction of the film. In this way, the winder module can be subsequently aligned both with respect to a workpiece and with respect to the laser head. This increases flexibility in using the device.
Zur sparsameren Nutzung der Folie hat die Vorrichtung bevorzugt eine Antriebseinheit und eine Steuerung, welche dafür ausgebildet ist, nach dem Transferdrucken einer Markierung auf ein Werkstück das Wicklermodul mithilfe der Antriebseinheit zwecks Abhebens der Folie vom Werkstück zu heben, die abgehobene Folie in Abhängigkeit von einer sich in Förderrichtung erstreckenden Länge der Markierung weiterzufördern und das Wicklermodul mithilfe der Antriebseinheit zwecks Anlegens der Folie an ein weiteres Werkstück abzusenken. Die Steuerung ermöglicht ein vollautomatisches Laser-Transferdrucken.For more economical use of the film, the device preferably has a drive unit and a controller, which is designed to lift the winder module by means of the drive unit for lifting the film from the workpiece after the transfer printing of a marking on a workpiece, the lifted film depending on a Continue to promote in the conveying direction extending length of the marking and lower the Wicklermodul using the drive unit for applying the film to another workpiece. The controller enables fully automatic laser transfer printing.
Alternativ oder ergänzend dazu hat die Vorrichtung eine Verschubeinheit, wobei die Steuerung ferner dazu ausgebildet ist, nach dem Transferdrucken einer Markierung auf ein Werkstück zusätzlich oder alternativ zum genannten Weiterfördern das Wicklermodul mithilfe der Verschubeinheit in Abhängigkeit von einer sich quer zur Förderrichtung erstreckenden Breite der Markierung zu verschieben. Auf diese Weise werden Folie und ihre Farbpartikel besonders gut ausgenutzt, was zu längeren Standzeiten der Folie infolge des geringeren Verbrauchs führt.Alternatively or additionally, the device has a Verschubeinheit, wherein the controller is further formed is, after the transfer printing a mark on a workpiece in addition to or alternatively to the said further conveying the Wicklermodul using the Verschubeinheit depending on a transversely extending to the conveying direction width of the mark to move. In this way, film and its color particles are particularly well utilized, resulting in longer life of the film due to the lower consumption.
Dabei ist es besonders günstig, wenn die genannte Steuerung durch eine Steuerung des Laser-Transferdruckers gebildet ist. Eine zusätzliche Steuerung und eine fehleranfällige Schnittstelle können auf diese Weise entfallen. Die besonderen Steuerfunktionen für die Vorrichtung können dabei in einem aktivierbaren Modul der Steuerung zusammengefasst sein.It is particularly advantageous if said control is formed by a control of the laser transfer printer. An additional control and an error-prone interface can be omitted in this way. The special control functions for the device can be combined in an activatable module of the controller.
In einem zweiten Aspekt schafft die Erfindung einen Laser-Transferdrucker mit einer Auflageplatte für ein Werkstück und einem über der Auflageplatte angeordneten Laserkopf, welcher Laser-Transferdrucker sich durch eine Vorrichtung der vorgenannten Art auszeichnet, die zwischen der Auflageplatte und dem Laserkopf angeordnet ist. Hinsichtlich der Vorteile und Varianten des Laser-Transferdruckers wird auf die obigen Ausführungen zur Vorrichtung verwiesen.In a second aspect, the invention provides a laser transfer printer having a platen for a workpiece and a laser head disposed over the platen which laser transfer printer is characterized by a device of the aforementioned type disposed between the platen and the laser head. With regard to the advantages and variants of the laser transfer printer, reference is made to the above comments on the device.
Die Erfindung wird nachfolgend anhand von in den beigeschlossenen Zeichnungen dargestellten Ausführungsbeispielen näher erläutert. In den Zeichnungen zeigen:
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Fig. 1 einen Ausschnitt eines Laser-Transferdruckers mit einer erfindungsgemäßen Vorrichtung zum Bereitstellen einer Farbpartikel-Folie in einer Perspektivansicht von schräg oben; - die
Fig. 2a und2b eine Variante der Vorrichtung vonFig. 1 mit einer teilweise entnommenen Lagerplatte eines Wicklermoduls in einer Perspektivansicht von schräg links (Fig. 2a ) bzw. schräg rechts (Fig. 2b ) oben; und - die
Fig. 3a und3b die Lagerplatte des Wicklermoduls derFig. 2a und2b in einer Perspektivansicht von schräg oben (Fig. 3a ) bzw. mit eingelegter Farbpartikel-Folie in einer Seitenansicht (Fig. 3b ).
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Fig. 1 a section of a laser transfer printer with an inventive device for providing a color particle film in a perspective view obliquely from above; - the
Fig. 2a and2 B a variant of the device ofFig. 1 with a partially removed bearing plate of a winder module in a perspective view obliquely from the left (Fig. 2a ) or obliquely right (Fig. 2b ) above; and - the
Fig. 3a and3b the bearing plate of the winder module ofFig. 2a and2 B in a perspective view obliquely from above (Fig. 3a ) or with inserted color particle foil in a side view (Fig. 3b ).
Gemäß
Im Beispiel der
Zwischen Auflageplatte 7 und Laserkopf 2 ist im Laser-Transferdrucker 1 eine Vorrichtung 9 zum Bereitstellen einer Farbpartikel-Folie 12 angeordnet. Die Vorrichtung 9 hat ein Gestell 13 und ein Wicklermodul 14, welches am Gestell 13 vertikalbeweglich gelagert ist.Between
Beim Laser-Transferdrucken, welches zu den additiven Markierungsverfahren zählt, werden Farbpartikel 15 (
Als Träger der Farbpartikel 15 dient die Farbpartikel-Folie 12, welche im dargestellten Beispiel einseitig und im Wesentlichen homogen mit den Farbpartikeln 15 beschichtet ist. Alternativ kann die Folie 12 mit Farbpartikeln 15 angereichert oder überhaupt aus Farbpartikeln 15 zusammengesetzt sein.The
In dem Wicklermodul 14 ist die Folie 12 zwischen einem Abwickler 17 und einem Aufwickler 18 (
Da die Folie 12 bzw. ihre Farbpartikel 15 beim Transferdrucken verbraucht werden, muss die Vorrichtung 9 dem Laser-Transferdrucker 1 laufend neue, unverbrauchte Folie 12 bereitstellen. Wie weiter unten in Zusammenhang mit dem Beispiel der
In den beispielhaften Vorrichtungen 9 der
Zum vertikalen Bewegen des Wicklermoduls 14 an dem Gestell 13 hat die Vorrichtung 9 eine Antriebseinheit 24. Die Antriebseinheit 24 könnte separat sein, ist im dargestellten Beispiel jedoch durch den vertikal verfahrbaren Laserkopf 2 selbst gebildet, mit welchem das Wicklermodul 14 mithilfe einer Klemme 25 (
Zum automatischen Bereitstellen der Folie 12 in dem Laser-Transferdrucker 1 hat die Vorrichtung 9 optional eine Steuerung, welche durch die Steuerung 10 des Laser-Transferdruckers 1 gebildet oder ein davon separater Teil der Vorrichtung 9 sein kann. Die Steuerung steuert mithilfe der Antriebseinheit 24 das Heben des Wicklermoduls 14 nach dem Transferdrucken einer Markierung 16 auf ein Werkstück 8, um dadurch die Folie 12 vom Werkstück 8 abzuheben. Darauf wird die Folie 12 von der Steuerung mithilfe des Motors 20 weitergefördert.For automatically providing the
Optional wird vor dem Weiterfördern der Folie 12 von der Steuerung oder z.B. dem Bedienpersonal ermittelt, welche Länge L in Förderrichtung 28 (
Anstelle des Weiterförderns der Folie 12 mithilfe des Motors 20, welches optional mithilfe der Steuerung automatisch durchgeführt wird, könnte die vom Werkstück 8 abgehobene Folie 12 z.B. manuell oder mit einem Mitnehmer, der die Vertikalbewegung des Wicklermoduls 14 beim Heben durch die Antriebseinheit 24 in eine Förderbewegung der Folie 12 umsetzt, weitergefördert werden.Instead of further conveying the
Nach dem Weiterfördern der Folie 12 wird das Wicklermodul 14 von der Steuerung mithilfe der Antriebseinheit 24 abgesenkt, um die Folie 12 an das weitere Werkstück 8 anzulegen.After further conveying the
Die Vorrichtung 9 hat im Beispiel der
In einer weiteren optionalen Ausführungsvariante ist das Wicklermodul 14 am Gestell 13 parallel zur Auflageplatte 7 und quer zur Förderrichtung 28 der Folie 12 - d.h. in y-Richtung (
Optional hat die Vorrichtung 9 zum genannten Verschieben des Wicklermoduls 14 in y-Richtung eine Verschubeinheit. In diesem Fall wird z.B. von der genannten Steuerung die Breite B der Markierung 16 ermittelt, worauf die Steuerung nach dem Abheben der Folie 12 von einem Werkstück 8 und vor dem Anlegen an ein weiteres Werkstück 8 das Verschieben des Wicklermoduls 14 mithilfe der Verschubeinheit in Abhängigkeit von der ermittelten Breite B steuert.Optionally, the
Reichen beim Laser-Transferdrucken ein größerer Mindestabstand des Laserkopfs 2 vom Werkstück 8 und ein geringer Maximaldurchmesser von Ab- bzw. Aufwickler 17, 18 aus, so kann das Wicklermodul 14 z.B. im Wesentlichen quaderförmig sein; sollen hingegen Ab- und Aufwickler 17, 18 eine Folie 12 größerer Länge oder Dicke aufnehmen und somit einen größeren Maximaldurchmesser haben und/oder der Laserkopf 2 beim Laser-Transferdrucken nahe an das Werkstück 8 verfahrbar sein, so hat das Wicklermodul 14 wie in den dargestellten Beispielen U-Form mit zwei Schenkeln 30, 31, zwischen welche der Laserkopf 2 eingeführt werden kann, und einen die Schenkel 30, 31 verbindenden Steg 32, in welchem das genannte Fenster 19 liegt.If, during laser transfer printing, a larger minimum distance of the
Im Beispiel der
Es versteht sich, dass die Niederhalterollen 34, 35 und die Antriebsrolle 37 nicht zwingend notwendig sind, sondern Ab- und Aufwickler 17, 18 zum Bereitstellen der Folie 12 ausreichen.It is understood that the hold-down
Um die Folie 12 im Wicklermodul 14 unter Spannung zu halten, ist optional der Abwickler 17 reibungsgebremst und/oder der Aufwickler 18 über einen schlupfbehafteten Mitnehmer, z.B. einen Riemen 38 od.dgl., von der Antriebsrolle 37 getrieben. Um eine gleichmäßige Spannung der Folie 12 zwischen Abwickler 17 und Aufwickler 18 zu gewährleisten, ist ferner in einem der Schenkel 30, 31 eine optionale Tänzerrolle 39 gelagert, welche radial beweglich und z.B. mit einer Feder 40 vorgespannt ist. Weitere Tänzerrollen 39 bzw. zusätzliche Umlenkrollen 41 für die Folie 12 können, wie im Beispiel der
Ferner kann, wenn gewünscht, zumindest eine der Niederhalterollen 34, 35 entlang ihrer Achse 42, 43 unterschiedlichen Querschnitt haben, z.B. konkav, konvex, konisch und/oder gerillt sein, wodurch für die Folie 12 im Fenster 19 eine besondere Form zum Anlegen der Folie 12 an ein Werkstück 8 mit konvexer, konkaver oder anderer nicht-planer Oberfläche bzw. ein besonderer Spannungsverlauf erzielbar ist.Further, if desired, at least one of the hold down
Zurückkommend auf das Beispiel der
Die
Die Lagerplatte 44 kann z.B. mithilfe von optionalen Griffen 47 aus ihrer Verankerung an der Trägerplatte 45 gelöst werden, worauf eine gebrauchte Folie 12 von Ab- und Aufwickler 17, 18 und den Rollen 34, 35, 37, 39, 41, welche aufgrund ihrer einseitigen Drehlagerung allesamt von der anderen Seite zugänglich sind, abgenommen und eine neue Folie 12 aufgezogen werden kann. Dazu wird z.B. die Spule 33 mit neuer Folie 12 auf eine Achse 48 des Abwicklers 17, eine Leerspule 49 auf eine Achse 50 des Aufwicklers 18 gesteckt und die Folie 12 über die Rollen 34, 35, 37, 39, 41 und die Leerspule 49 gezogen. Die auf diese Weise mit neuer, z.B. andersfarbiger Folie 12 bestückte Lagerplatte 44 wird darauf an der Trägerplatte 45 lösbar verankert, z.B. mit dieser verschraubt, an dieser verriegelt oder an Einrastbolzen 51 der Trägerplatte 45 werkzeuglos lösbar verrastet. Die Einrastbolzen 51 können, wenn gewünscht, derart ausgebildet sein, dass sie Ab- und Aufwickler 17, 18 und/oder zumindest eine der Rollen 34, 35, 37, 39, 41 zusätzlich stützen.The bearing
Die Vorrichtung 9 hat optional einen nicht näher dargestellten Folienende-Detektor, welcher ein Ende der Folie 12 - z.B. optisch am Fehlen von Farbpartikeln oder einer besonderen Endmarke oder mechanisch durch vollständiges Abwickeln der Folie 12 von oder Blockieren an der Spule 33 - detektiert und bei Detektion eine Warnmeldung an das Bedienpersonal oder die Steuerung 10 ausgibt.The
Es versteht sich, dass die Vorrichtung 9 mit weiteren Funktionseinheiten kombinierbar ist. Beispielsweise könnte auf die Auflageplatte 7 oder die Grundplatte 21 der Vorrichtung 9 einen Drehantrieb für ein rotationssymmetrisches Werkstück 8 tragen, welcher eine Rundum-Markierung erlaubt.It is understood that the
Die Erfindung ist nicht auf die dargestellten Ausführungsformen beschränkt, sondern umfasst alle Varianten, Kombinationen und Modifikationen, die in den Rahmen der angeschlossenen Ansprüche fallen.The invention is not limited to the illustrated embodiments, but includes all variants, combinations and modifications that fall within the scope of the appended claims.
Claims (16)
- A device for providing a colour particle film in a laser transfer printer which has a laser head arranged above a supporting plate for a workpiece, characterized by:a mount (13) which is arrangeable between the supporting plate (7) and the laser head (2); anda winder module (14) which is mounted in a vertically movable manner on the mount (13) and in which the film (12) is tensioned across a window (19) advanceable between an unwinder (17) and a rewinder (18).
- The device according to claim 1, characterized in that the winder module (14) has a clamp (25) for releasably coupling with a vertically displaceable laser head (2).
- The device according to claim 1 or 2, characterized by at least one compressed air nozzle (29) which is directed at the film (12) in said window (19), preferably at an acute angle (α) .
- The device according to any one of claims 1 to 3, characterized in that the winder module (14) has a concave recess (36) facing the supporting plate (7), in which recess the window (19) that the film (12) is tensioned across is located.
- The device according to any one of claims 1 to 4, characterized in that the mount (13) comprises four vertical linear guides (22) which, in a vertically slidable manner, support a lifting frame (23) carrying the winder module (14).
- The device according to any one of claims 1 of 5, characterized in that the winder module (14) has a U-shape with two legs (30, 31) between which the laser head (2) is insertable, and a bridge (32) connecting the legs (30, 31) in which bridge said window (19) is located.
- The device according to claim 6, characterized in that, in the one leg (30), the unwinder (17) with the film (12) wound on a reel (33) and a first hold-down roller (34) downstream of the unwinder (17) are supported, and, in the other leg (31), a second hold-down roller (35) for bringing the film (12) which is tensioned across the window (19) between the hold-down rollers (34, 35) in contact with the workpiece (8), a driving roller (37) for the film (12) downstream of the second hold-down roller, and the rewinder (18) for the film (12) are supported.
- The device according to claim 7, characterized in that a radially moveable dancer roller (39) for evenly tensioning the film (12) between the unwinder (17) and the rewinder (18) is supported in one of the legs (30, 31).
- The device according to claim 7 or 8, characterized in that at least one of the hold-down rollers (34, 35) has a cross section which differs along the roller's axis (42, 43).
- The device according to any one of claims 7 to 9, characterized in that the winder module (14) is divided into a bearing plate (44) having said U-shape, in which the unwinder (17) and the rewinder (18) and said hold-down, driving and dancer rollers (34, 35, 37, 39) are each rotatably mounted on one side, and a holding plate (45) mounted on the mount (13), on which holding plate the bearing plate (44) is releasably anchored and a motor (20) driving the driving roller (37) via a coupling (46) is mounted.
- The device according to claim 10, characterized in that said coupling (46) is a magnetic coupling.
- The device according to any one of claims 1 to 11, characterized in that the winder module (14) is mounted on the mount (13) in a manner slidable parallel to the supporting plate (7) and transverse to the advancing direction (28) of the film (12).
- The device according to any one of claims 1 to 12, characterized by a driving unit (24) and a controller which is configured to lift the winder module (14), after transfer printing a mark (16) on a workpiece (8), by means of the driving unit (24) for raising the film (12) from the workpiece (8), to advance the raised film (12) depending on a length (L) of the mark (16) in advancing direction (28), and to lower the winder module (14) by means of the driving unit (24) for bringing the film (12) in contact with a further workpiece (8).
- The device according to claim 12 or 13, characterized by a shifting unit, wherein the controller is further configured to shift, additionally or alternatively to said advancing, the winder module (14), after transfer printing the mark (16) on a workpiece (8), by means of the shifting unit depending on a width (B) of the mark (16) extending transversely to the advancing direction (28).
- The device according to claim 13 or 14, characterized in that said controller is constituted by a controller (10) of the laser transfer printer (1).
- A laser transfer printer with a supporting plate for a workpiece and a laser head arranged above the supporting plate, characterized by a device (9) according to any one of claims 1 to 15 which is arranged between the supporting plate (7) and the laser head (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17167782.6A EP3395579B1 (en) | 2017-04-24 | 2017-04-24 | Laser transfer printer and device for providing a colour particle film for the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17167782.6A EP3395579B1 (en) | 2017-04-24 | 2017-04-24 | Laser transfer printer and device for providing a colour particle film for the same |
Publications (2)
Publication Number | Publication Date |
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EP3395579A1 EP3395579A1 (en) | 2018-10-31 |
EP3395579B1 true EP3395579B1 (en) | 2019-10-09 |
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Application Number | Title | Priority Date | Filing Date |
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EP17167782.6A Active EP3395579B1 (en) | 2017-04-24 | 2017-04-24 | Laser transfer printer and device for providing a colour particle film for the same |
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Families Citing this family (1)
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DE102023205505B3 (en) | 2023-06-13 | 2024-09-05 | Hegla Boraident Gmbh & Co. Kg | Laser transfer printing device and its use as well as method for coating a glass panel by means of laser transfer printing |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE19811031B4 (en) * | 1998-03-13 | 2004-07-29 | Man Roland Druckmaschinen Ag | Method and device for producing a print, in particular a proof, by means of laser-induced thermal transfer |
CN111703212B (en) * | 2014-08-07 | 2022-11-18 | 奥宝科技有限公司 | LIFT printing system |
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2017
- 2017-04-24 EP EP17167782.6A patent/EP3395579B1/en active Active
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