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EP2757234B1 - Sound muffler and method for producing the same - Google Patents

Sound muffler and method for producing the same Download PDF

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Publication number
EP2757234B1
EP2757234B1 EP14151358.0A EP14151358A EP2757234B1 EP 2757234 B1 EP2757234 B1 EP 2757234B1 EP 14151358 A EP14151358 A EP 14151358A EP 2757234 B1 EP2757234 B1 EP 2757234B1
Authority
EP
European Patent Office
Prior art keywords
shell
shell segments
pipe section
silencer
segments
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP14151358.0A
Other languages
German (de)
French (fr)
Other versions
EP2757234A1 (en
Inventor
Harald Hartmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henn GmbH and Co KG
Original Assignee
Henn GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henn GmbH and Co KG filed Critical Henn GmbH and Co KG
Publication of EP2757234A1 publication Critical patent/EP2757234A1/en
Application granted granted Critical
Publication of EP2757234B1 publication Critical patent/EP2757234B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/12Intake silencers ; Sound modulation, transmission or amplification
    • F02M35/1283Manufacturing or assembly; Connectors; Fixations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B33/00Engines characterised by provision of pumps for charging or scavenging
    • F02B33/44Passages conducting the charge from the pump to the engine inlet, e.g. reservoirs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/1034Manufacturing and assembling intake systems
    • F02M35/10354Joining multiple sections together
    • F02M35/1036Joining multiple sections together by welding, bonding or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/12Intake silencers ; Sound modulation, transmission or amplification
    • F02M35/1255Intake silencers ; Sound modulation, transmission or amplification using resonance
    • F02M35/1266Intake silencers ; Sound modulation, transmission or amplification using resonance comprising multiple chambers or compartments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/02Silencing apparatus characterised by method of silencing by using resonance
    • F01N1/026Annular resonance chambers arranged concentrically to an exhaust passage and communicating with it, e.g. via at least one opening in the exhaust passage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1872Construction facilitating manufacture, assembly, or disassembly the assembly using stamp-formed parts or otherwise deformed sheet-metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1888Construction facilitating manufacture, assembly, or disassembly the housing of the assembly consisting of two or more parts, e.g. two half-shells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49398Muffler, manifold or exhaust pipe making

Definitions

  • the invention relates to a silencer, in particular vehicle silencer, having an inner tube section and at least one resonator chamber formed outside the tube section, the tube section having in its jacket at least one opening which connects the interior of the tube section with the resonator chamber.
  • the invention also relates to a vehicle with a silencer and a method for producing a silencer.
  • the JPS5087315U discloses a construction in the manner of a muffler with an inner pipe section surrounded by chambers.
  • the inner pipe section has openings in its jacket, which connect the interior of the pipe section with the chambers.
  • the inner tube section is composed of two adjacently arranged sheath segments.
  • the DE 10026355 A1 discloses a sound-absorbing air duct for an air intake tract of an internal combustion engine with an inner tube having radial openings, and an insulating sheath, which at least partially surrounds the inner tube radially outward.
  • An outer tube completely encloses the inner tube and the insulating jacket.
  • Both the outer tube and the inner tube each consist of two half-shells, wherein a half-shell of the inner tube is pivotally mounted on a half-shell of the outer tube and the other half-shell of the inner tube is pivotally mounted on the other half-shell of the outer tube.
  • Inner tube, outer tube and insulation sheath are made of plastic.
  • the disadvantage of this construction is that the production of such an air duct requires enormous effort.
  • the mutual pivotal mounting of the individual half-shells requires several complex operations and can be realized in a reasonable cost only with plastic materials. This eliminates this solution in all applications where the use of metal, such as stainless steel, is required.
  • the WO 07101412 A1 discloses a silencer in modular design and its manufacture.
  • a plurality of fluid guide elements is provided, which form a labyrinth of passages and resonator chambers.
  • a continuous pipe is not provided, construction and construction are very complex and require a variety of items whose composition is extremely complex.
  • a silencer with an inner tube and outside arranged reflection chambers and channels is from the DE 3020492 C2 known.
  • the DE 736633 A discloses a muffler in which the inside pipe is not formed continuously.
  • the medium passes through two chambers and annular spaces between two pipe sections. Radial openings connect the chambers to the annuli.
  • the last two documents have as inner tube sections a tube which is formed along its circumference in one piece.
  • the disadvantage of such a construction is that commercially available tubes of a certain diameter have a minimum thickness of their shell. In order to achieve a lower shell thickness and thus a material and weight savings would require special constructions, which are very expensive and expensive.
  • the introduction of radial openings in a finished tube is associated with considerable effort, since openings must be introduced mostly along the entire circumference of the tube, so that even the handling and orientation of the tube during processing requires considerable effort.
  • the aim of the present invention is to provide a silencer which does not have this disadvantage and which is simple and inexpensive to produce. With such a silencer, a material and weight saving should be possible. The assembly of the muffler and in particular the production of the inner pipe section with the openings in his coat should be uncomplicated and time-saving. Finally, the silencer should be characterized by an efficient sound insulation.
  • the shell of the inner pipe section from at least three, distributed along the pipe circumference (adjacently arranged) shell segments is composed, each extending in the axial direction from a first connector to a second connector, wherein first ends of the sheath segments are connected to the first connector and second, the first ends opposite ends of the sheath segments are connected to the second connector.
  • the production and assembly of at least three shell segments to an inner pipe section have proven to be particularly simple.
  • the shell segments can be made individually and independently of each other and then assembled into an inner tube section. Since the segments are made individually, They can be cut out of a thin sheet and then bent into the right shape.
  • the jacket of the inner pipe section can be designed with a smaller wall thickness, as is possible with pipes of the prior art.
  • the resulting material savings makes the muffler lighter in weight and cost.
  • the production of radial openings in the shell is facilitated by the fact that they are already introduced in the production of the individual shell segments.
  • the assembly of the individual shell segments to the inner pipe section is not a difficulty.
  • the shell segments are prefabricated independently of other parts of the muffler, in particular independently of the resonator walls surrounding the resonator chamber (s) on the outside. This prefabrication of the sheath segments allows an optimization of the manufacturing process.
  • the shell segments each extend continuously from the first connector to the second connector, so that the inner tube section is continuous.
  • the inner tube section serves to convey a medium, e.g. Compressed air of the turbocharger, (and is therefore a flow channel), while the resonator chambers (for example Helmholtz resonators) serve the reduction of sound by negative interference.
  • Each of the shell segments covers a circle segment in cross section normal to the axis of the pipe section.
  • the required degree of bending of an initially flat piece of sheet metal in three or more shell segments remains relatively low and can be done with simple means, a bending tool, with high accuracy and reproducibility.
  • the shell segments are manufactured individually and reach only by their positioning and attachment to the fittings in a relatively fixed position.
  • the shell segments are preferably connected to one another only via the connecting pieces, wherein in this embodiment a direct mechanical connection between the shell segments is not provided.
  • connection is widely seen and may include pipes, fittings and pieces of hose.
  • the connecting piece the medium conducted in the inner pipe section is conveyed further; the word part 'connection' refers to the fact that the sheath segments are connected to the connector.
  • the connecting pieces are preferably in each case arranged predominantly or entirely outside the resonator chambers, one connecting piece forming the inlet and the other connecting piece forming the outlet of the silencer.
  • the shell segments are continuous, i. the inner tube section is not interrupted.
  • For communication between the flow channel (inner pipe section) and the / the resonator (s) (n) provide the recesses in the shell segments.
  • the shell of the inner tube section is composed of exactly three shell segments which extend along the circumference of the tube in each case by substantially 120 °, i. in the case of a circular pipe section, each shell segment covers one third of the circular shape.
  • a bend of sheet metal pieces to this extent can be done without much effort and with high accuracy.
  • all shell segments have the same shape, which further simplifies the manufacturing process.
  • the jacket segments are preferably formed from individual, pre-bent sheet metal pieces, preferably stainless steel sheet pieces, whereby high quality silencers are formed.
  • the first and / or the second ends of the shell segments are welded to the first and / or second connector, whereby a reliable and easy to make connection takes place.
  • the first and / or the second ends of the shell segments are positively connected to the first and / or second connection piece. This can be done for example by means of clamping or pressing connections or clamps.
  • the first and / or the second ends of the shell segments each have at least one flange-shaped portion.
  • This flange-shaped portion is preferably on the front side of the connector and facilitates the positioning and attachment of the corresponding end of the connector.
  • the first and / or the second ends of the shell segments each have at least one apron-shaped portion, wherein the skirt-shaped portion rests against a connecting piece.
  • a skirt-shaped section also facilitates positioning and improves firm connection with the fitting.
  • the attachment can be made particularly simple
  • At least one connecting piece is a pipe, a pipe piece, a hose or a hose piece, whereby the shell damper can be coupled with the connecting lines in the best possible way.
  • the axially extending edges of adjacent shell segments are loosely adjacent to each other. It is therefore not necessary here to connect the shell segments along the axially extending edges. Since the resonator chamber walls seal the muffler and thus also the inner pipe section to the outside, a complete tightness of the inner tube and thus along the axially extending edges is not necessary, especially since openings are also provided in the direction of resonator.
  • the axially extending edges of all shell segments are loosely abutted, i. these edges are not directly connected. This does not exclude that they preferably touch along their entire length.
  • Another advantage of this embodiment results from the fact that the three sheath segments or shells can lie loosely along each other longitudinally, ie the axially extending longitudinal sides or edges of adjacent sheath segments need not be connected to one another.
  • the loose abutment can be used for tolerance compensation for the fittings. If the connection diameters are not exactly correct, the gaps between the segments are simply varied for tolerance compensation. In a preferred embodiment, therefore, results in at least between two adjacent sheath segments extending in the axial direction gap.
  • axially extending gaps are formed between all longitudinal sides.
  • a partition that separates two resonator chambers from each other may be formed as an annular wall portion through which the inner pipe section passes.
  • this partition lies with its inner edge on the shell segments, whereby they are additionally held or supported.
  • a firm connection between partition and shell segments is not absolutely necessary.
  • the partition is loosely against the shell segments; the latter are held by the fittings anyway. With its outer edge, the partition wall abuts against the outwardly sealing resonator chamber wall. This provides a mechanically stable construction.
  • the cross section of the shroud segments is arcuate, preferably arcuate, normal to the axial direction, thereby resulting in a space-saving and optimized in terms of sound insulation geometry.
  • the production of the inner tube section by the same shaped shell segments is possible.
  • each shell segment at least one, preferably at least two recesses, which form the openings in the shell of the inner pipe section.
  • the recesses may be in the individual shell segment all-round openings or be an open towards an axially extending edge of the shell segment recess, which are only after the assembly of the individual shell segments to an inner pipe section to all sides enclosed openings.
  • the shell segments forming the inner pipe section have the same size and the same shape, wherein preferably the shape, arrangement and size of the recesses in all shell segments are the same. This results in a uniform shape for all shell segments, so that the manufacturing process is greatly simplified.
  • the at least one resonator chamber surrounds the inner tube section along its entire circumference, thereby creating a space-saving and optimized in terms of sound insulation geometry.
  • the muffler has at least two resonator chambers, which are arranged one behind the other in the axial direction, the mantle of the inner tube section being first Openings, which open into the first resonator and second openings, which open into the second resonator.
  • This solution is particularly efficient in soundproofing.
  • the inner tube section is completely surrounded by resonator chamber walls.
  • leakage is achieved to the outside through the resonator chamber walls, so that no perfect tightness of the inner pipe section is required.
  • the muffler is a turbocharger muffler, which is arranged on the pressure side of a turbocharger.
  • the turbocharger silencer serves to reduce noise emissions on the pressure side of the turbocharger.
  • the muffler can be plugged onto a short pressure hose directly at the outlet of the turbocharger and e.g. be secured with a spring band clamp.
  • a vehicle in particular road-bound vehicle, having a muffler, in particular a turbocharger muffler, which is formed according to one of the embodiments described above.
  • a silencer in particular a vehicle silencer, having an inner tube section and at least one resonator chamber formed outside the tube section, the tube section having in its jacket at least one opening which encloses the interior of the tube section with the resonator chamber connects, reaches.
  • the individual shell segments are completely prefabricated and assembled the prefabricated shell segments during assembly of the muffler to the inner tube section
  • the shell segments are prefabricated as individual parts and that is formed by assembling the prefabricated shell segments of the shell of the inner tube section, wherein the shell segments are distributed along the pipe circumference and each extend in the axial direction from a first connector to a second connector and that first ends of the sheath segments are connected to the first connector and second ends of the sheath segments opposite the first ends are connected to the second connector.
  • the prefabricated shroud segments connected as loose individual parts are brought into a fixed position with each other only during assembly to the inner tube section.
  • the manufacturing process is divided into two steps.
  • the shell segments are individually prefabricated.
  • the prefabricated shell segments only need to be assembled. These. Allows manufacturing of shroud segments with high accuracy, during the assembly no difficulties, because tolerances in the shroud segments can be kept low.
  • the shroud segments are attached with their ends to the respective fittings. Preferably, there is no direct bond between the adjacent shell segments via their axially extending edges. This reduces the mounting on the attachment to the opposing fittings.
  • the sheath of the inner tube section is composed of at least three sheath segments, preferably of exactly three sheath segments which extend along the circumference of the tube in each case by substantially 120 °.
  • the bending angle or segment angle is not too large to be produced reproducibly and with low tolerances.
  • a manufacturing process bending or segment angle is easily manageable, production of equally shaped shell segments as individual parts
  • assembly with three shell segments just a few parts to assemble
  • the shell segments are each made by a bending operation of a piece of sheet metal, preferably a piece of stainless steel sheet, the shell segments are brought by the bending process in a form with arcuate, preferably circular cross-section.
  • a piece of sheet metal preferably a piece of stainless steel sheet
  • the shell segments are brought by the bending process in a form with arcuate, preferably circular cross-section.
  • very thin sheets can be used, for example, with a thickness of less than 1mm, which material, weight and cost savings can be achieved.
  • the bending of the sheet metal piece in a mold to form a coat with one or more other shell segments presents no problems Bending angle or segment angle is relatively small for three jacket pieces, preferably of the same size and shape, so that the observance of tolerance limits during the bending process causes no problems.
  • An embodiment with exactly three shell segments, each covering an arc of 120 °, is also preferred here.
  • the sheet metal pieces are cut before the bending process from a substantially flat sheet into the size of the shell segments.
  • the shell segments are each made by cutting a piece of sheet metal from a substantially flat sheet and then bending the sheet piece into a shape in which it has an arcuate, preferably circular arc-shaped cross-section. Cutting from a flat sheet, e.g. by means of a laser, can be done with high accuracy.
  • the segments are made directly from a sheet metal strip.
  • the sheet metal strip or strip is then prepared in the appropriate width, so that laterally no more processing is necessary and no waste / waste.
  • the width of the sheet metal strip already corresponds to the width of the jacket segment to be prefabricated. This allows a production 'on tape'.
  • At least one flange-shaped portion is formed at each of the first ends and / or second ends of the shroud segments before the shroud segments are assembled to the inner tube portion, thereby facilitating subsequent positioning and attachment to the fitting.
  • At least one apron-shaped portion is preferably formed at the first ends and / or second ends of the shell segments before the shell segments are assembled to form the inner pipe section, thereby facilitating subsequent positioning and attachment to the fitting.
  • recesses are introduced into the piece of sheet metal prior to bending of the piece of sheet metal, which openings in the shell of the inner pipe section form in the assembled state of the shell segments, wherein preferably the introduction of the recesses is carried out by laser processing. In the un-bent state of the piece of sheet metal and the recesses can be very accurately introduced.
  • the first ends and / or the second ends of the shell segments are welded to the first and / or second connector.
  • the first ends and / or the second ends of the shell segments are positively connected to the first and / or second connection piece.
  • Fig. 1 shows a silencer 1 according to the invention with an inner tube section 2, which is surrounded by two, in the axial direction one behind the other arranged Resonatorhuntn 14,15.
  • first openings 7 and second openings 8 are formed in the jacket 3 of the inner pipe section 2 .
  • the first openings 7 are spaced apart from the second openings 8 in the axial direction.
  • the first openings 7 lead into the first resonator chamber 14 and the second openings 8 lead into the second resonator chamber 15.
  • the resonator chambers 14, 15 surround the tube section 2 along its entire circumference in the form of an annular volume.
  • the two resonator chambers 14, 15 are separated from each other by an annular partition wall.
  • Resonator chamber walls 16 seal the silencer 1 to the outside.
  • the position of the partition wall in the housing part determines the volume of the resonator chambers.
  • the partition can be as separate Part, for example, be used with a flared outer and / or inner edge at the desired location in the housing part formed by the resonator chamber wall 16 and connected thereto, for example, be welded. Of course, it is conceivable that the partition is also firmly connected to the shell segments 4, 5, 6, for example, welded.
  • the inner tube section 2 continues at its two ends in connecting pieces 11, 12.
  • the jacket 3 composed of individual shell segments 4, 5, 6. Adjacent shell segments lie with their axially extending edges 13 to each other loosely.
  • Fig. 2 shows the inner pipe section 2 in detail.
  • the connecting pieces 11, 12 compared to Fig. 2 have different shape. Basically, all possible forms are conceivable; the connecting pieces 11, 12 may be formed as a piece of pipe, as a pressure hose or hose piece.
  • the pipe section 2 consists of individual shell segments 4, 5, 6 which have recesses 17, 18. These form in the assembled state, the openings 7, 8 of the shell 3.
  • the individual shell segments each extend over a third of the pipe circumference. They are the same in terms of shape, size and recesses.
  • the shell segments each have two flange-shaped sections 21 with axially projecting apron-shaped sections 22. Sections 21, 22 serve to position and secure the shell segments to the face of the second connector 12.
  • the attachment may be e.g. done by welding or by a non-positive connection.
  • At the first ends 9 of the shell segments no special shape is provided. The first ends 9 are e.g. inserted in an annular gap or recess of the first connector 11 and there, for example. secured by welding.
  • the advantage of the construction of the inner pipe section 2 is that the shell segments individually, ie independently of other parts of the resulting muffler, prefabricated and then assembled in the manner of a modular system to the pipe section 2 can be.
  • the individual sheath segments are thus initially available as prefabricated items that are loose, that is connected to each other in any way. Only when assembling the inner pipe section, the shell segments are joined together and brought a fixed position to each other.
  • Fig. 3 to 5 outline in steps a possible manufacturing process for a silencer.
  • Fig. 3 be cut in a first step sheet metal pieces 19 in the size of the future shell segments from a flat sheet 20.
  • These steps are preferably carried out by laser cutting.
  • a sheet metal piece 19 is subjected to a bending process.
  • a bending tool for example an arrangement of rollers or rollers positioned relative to one another, an arcuate, preferably arc-shaped contour of the sheet metal piece 19 is produced.
  • Fig. 5 an already prefabricated shell segment 4 is shown, on which also the flange-shaped portions 21 and thereof axially projecting apron-shaped portions 22 are formed. These are formed integrally with the shell segment 4.
  • the flange-shaped portions 21 and thereof axially projecting apron-shaped portions 22 are formed integrally with the shell segment 4.
  • the sections 21, 22 can be mitgeformt before and / or during the bending process.
  • Fig. 7 shows possible variants of a pipe section 2 of a muffler, which can be produced by a manufacturing method according to the invention.
  • a composite of three shell segments 4, 5, 6 pipe section 2 can be seen; to the right of one of four shell segments, and below a composite of only two shell segments pipe section 2.
  • pipe sections can also consist of five or more segments, but this increases the effort in assembling.
  • the invention also includes a silencer produced according to the invention, which is composed of at least two shell segments.
  • Fig. 6 finally shows a vehicle 24, with a turbocharger 23 and a connected to the pressure side of the turbocharger 23, inventive or inventively produced muffler.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Exhaust Silencers (AREA)

Description

Die Erfindung bezieht sich auf einen Schalldämpfer, insbesondere Fahrzeugschalldämpfer, mit einem inneren Rohrabschnitt und zumindest einer außerhalb des Rohrabschnittes ausgebildeten Resonatorkammer, wobei der Rohrabschnitt in seinem Mantel zumindest eine Öffnung aufweist, die das Innere des Rohrabschnittes mit der Resonatorkammer verbindet. Die Erfindung bezieht sich auch auf ein Fahrzeug mit einem Schalldämpfer und ein Verfahren zur Herstellung eines Schalldämpfers.The invention relates to a silencer, in particular vehicle silencer, having an inner tube section and at least one resonator chamber formed outside the tube section, the tube section having in its jacket at least one opening which connects the interior of the tube section with the resonator chamber. The invention also relates to a vehicle with a silencer and a method for producing a silencer.

Die JPS5087315U offenbart eine Konstruktion in Art eines Schalldämpfers mit einem inneren Rohrabschnitt, der von Kammern umgeben ist. Der innere Rohrabschnitt weist in seinem Mantel Öffnungen auf, die das Innere des Rohrabschnittes mit den Kammern verbinden. Der innere Rohrabschnitt ist aus zwei benachbart angeordneten Mantelsegmenten zusammengesetzt.The JPS5087315U discloses a construction in the manner of a muffler with an inner pipe section surrounded by chambers. The inner pipe section has openings in its jacket, which connect the interior of the pipe section with the chambers. The inner tube section is composed of two adjacently arranged sheath segments.

Die DE 10026355 A1 offenbart eine schalldämpfende Luftleitung für einen Luftansaugtrakt einer Brennkraftmaschine mit einem Innenrohr, das radialen Öffnungen aufweist, und einem Dämmstoffmantel, der das Innenrohr radial außen zumindest teilweise umhüllt. Ein Außenrohr umhüllt das Innenrohr und den Dämmstoffmantel vollständig. Sowohl das Außenrohr als auch das Innenrohr bestehen jeweils aus zwei Halbschalen, wobei eine Halbschale des Innenrohrs an einer Halbschale des Außenrohrs schwenkbar gelagert ist und die andere Halbschale des Innenrohrs an der anderen Halbschale des Außenrohrs schwenkbar gelagert ist. Innenrohr, Außenrohr und Dämmstoffmantel sind aus Kunststoff gefertigt. Der Nachteil dieser Konstruktion besteht darin, dass die Herstellung einer derartigen Luftleitung enormen Aufwand erfordert. Insbesondere die gegenseitige schwenkbare Lagerung der einzelnen Halbschalen erfordert mehrere komplexe Arbeitsgänge und ist in einem vertretbaren Kostenrahmen lediglich mit Kunststoffmaterialien zu verwirklichen. Damit scheidet diese Lösung bei allen Anwendungen aus, bei denen die Verwendung von Metall, z.B. Edelstahl, erforderlich ist.The DE 10026355 A1 discloses a sound-absorbing air duct for an air intake tract of an internal combustion engine with an inner tube having radial openings, and an insulating sheath, which at least partially surrounds the inner tube radially outward. An outer tube completely encloses the inner tube and the insulating jacket. Both the outer tube and the inner tube each consist of two half-shells, wherein a half-shell of the inner tube is pivotally mounted on a half-shell of the outer tube and the other half-shell of the inner tube is pivotally mounted on the other half-shell of the outer tube. Inner tube, outer tube and insulation sheath are made of plastic. The disadvantage of this construction is that the production of such an air duct requires enormous effort. In particular, the mutual pivotal mounting of the individual half-shells requires several complex operations and can be realized in a reasonable cost only with plastic materials. This eliminates this solution in all applications where the use of metal, such as stainless steel, is required.

Die WO 07101412 A1 offenbart einen Schalldämpfer in Modulbauweise sowie dessen Herstellung. Dazu ist eine Vielzahl von Fluidleitelementen vorgesehen, die ein Labyrinth von Gängen und Resonatorkammern bilden. Ein durchgängiges Rohr ist nicht vorgesehen, Aufbau und Konstruktion sind sehr komplex und erfordern eine Vielzahl von Einzelteilen, deren Zusammensetzung äußerst aufwändig ist.The WO 07101412 A1 discloses a silencer in modular design and its manufacture. For this purpose, a plurality of fluid guide elements is provided, which form a labyrinth of passages and resonator chambers. A continuous pipe is not provided, construction and construction are very complex and require a variety of items whose composition is extremely complex.

Ein Schalldämpfer mit einem Innenrohr und außerhalb angeordneten Reflexionskammern und Kanälen ist aus der DE 3020492 C2 bekannt.A silencer with an inner tube and outside arranged reflection chambers and channels is from the DE 3020492 C2 known.

Die DE 736633 A offenbart einen Schalldämpfer, bei dem das innen verlaufende Rohr nicht durchgehend ausgebildet ist. Das Medium durchläuft zwischen zwei Rohrabschnitten zwei Kammern und Ringräume. Radiale Öffnungen verbinden die Kammern mit den Ringräumen.The DE 736633 A discloses a muffler in which the inside pipe is not formed continuously. The medium passes through two chambers and annular spaces between two pipe sections. Radial openings connect the chambers to the annuli.

Die letzten beiden Druckschriften besitzen als innere Rohrabschnitte ein Rohr, das entlang seines Umfanges aus einem Stück gebildet ist. Der Nachteil einer derartigen Konstruktion besteht darin, dass kommerziell erhältliche Rohre eines bestimmten Durchmessers eine Mindestdicke ihres Mantels aufweisen. Um eine geringere Manteldicke und damit eine Material-und Gewichtseinsparung zu erreichen würde es Spezialkonstruktionen bedürfen, die sehr teuer und aufwändig sind. Außerdem ist das Einbringen von radialen Öffnungen in ein fertiges Rohr mit beträchtlichem Aufwand verbunden, da Öffnungen zumeist entlang des gesamten Umfanges des Rohres eingebracht werden müssen, so dass bereits die Handhabung und Orientierung des Rohres während der Bearbeitung einen beträchtlichen Aufwand erfordert.The last two documents have as inner tube sections a tube which is formed along its circumference in one piece. The disadvantage of such a construction is that commercially available tubes of a certain diameter have a minimum thickness of their shell. In order to achieve a lower shell thickness and thus a material and weight savings would require special constructions, which are very expensive and expensive. In addition, the introduction of radial openings in a finished tube is associated with considerable effort, since openings must be introduced mostly along the entire circumference of the tube, so that even the handling and orientation of the tube during processing requires considerable effort.

Ziel der vorliegenden Erfindung besteht darin, einen Schalldämpfer bereitzustellen, der diesen Nachteil nicht aufweist und der einfach und kostengünstig herstellbar ist. Mit einem derartigen Schalldämpfer soll eine Material- und Gewichtseinsparung möglich sein. Der Zusammenbau des Schalldämpfers und insbesondere die Herstellung des inneren Rohrabschnittes mit den Öffnungen in seinem Mantel soll unkompliziert und zeitsparend erfolgen können. Schließlich soll sich der Schalldämpfer durch eine effiziente Schalldämmung auszeichnen.The aim of the present invention is to provide a silencer which does not have this disadvantage and which is simple and inexpensive to produce. With such a silencer, a material and weight saving should be possible. The assembly of the muffler and in particular the production of the inner pipe section with the openings in his coat should be uncomplicated and time-saving. Finally, the silencer should be characterized by an efficient sound insulation.

Dieses Ziel wird mit einem eingangs erwähnten Schalldämpfer dadurch erreicht, dass der Mantel des inneren Rohrabschnittes aus zumindest drei, entlang des Rohrumfanges verteilten (benachbart angeordneten) Mantelsegmenten zusammengesetzt ist, die sich jeweils in axialer Richtung von einem ersten Anschlussstück zu einem zweiten Anschlussstück erstrecken, wobei erste Enden der Mantelsegmente mit dem ersten Anschlussstück verbunden sind und zweite, den ersten Enden gegenüberliegende Enden der Mantelsegmente mit dem zweiten Anschlussstück verbunden sind.This object is achieved with a silencer mentioned above in that the shell of the inner pipe section from at least three, distributed along the pipe circumference (adjacently arranged) shell segments is composed, each extending in the axial direction from a first connector to a second connector, wherein first ends of the sheath segments are connected to the first connector and second, the first ends opposite ends of the sheath segments are connected to the second connector.

Die Herstellung und das Zusammensetzen von zumindest drei Mantelsegmenten zu einem inneren Rohrabschnitt haben sich als besonders einfach herausgestellt. Die Mantelsegmente können einzeln und unabhängig voneinander hergestellt werden und anschließend zu einem inneren Rohrabschnitt zusammengesetzt werden. Da die Segmente einzeln hergestellt werden, können Sie aus einem dünnen Blech ausgeschnitten und anschließend in die richtige Form gebogen werden. Der Mantel des inneren Rohrabschnittes kann dadurch mit geringerer Wanddicke ausgelegt werden, als dies mit Rohren aus dem Stand der Technik möglich ist. Die dadurch bewirkte Materialeinsparung macht den Schalldämpfer gewichtsmäßig leichter und kostengünstiger. Auch das Herstellen von radialen Öffnungen im Mantel wird dadurch erleichtert, dass diese schon bei der Herstellung der einzelnen Mantelsegmente eingebracht werden. Das Zusammensetzen der einzelnen Mantelsegmente zum inneren Rohrabschnitt stellt keine Schwierigkeit dar.The production and assembly of at least three shell segments to an inner pipe section have proven to be particularly simple. The shell segments can be made individually and independently of each other and then assembled into an inner tube section. Since the segments are made individually, They can be cut out of a thin sheet and then bent into the right shape. The jacket of the inner pipe section can be designed with a smaller wall thickness, as is possible with pipes of the prior art. The resulting material savings makes the muffler lighter in weight and cost. The production of radial openings in the shell is facilitated by the fact that they are already introduced in the production of the individual shell segments. The assembly of the individual shell segments to the inner pipe section is not a difficulty.

Die Mantelsegmente werden unabhängig von anderen Teilen des Schalldämpfers vorgefertigt, insbesondere unabhängig von den die Resonatorkammer(n) außen umgebenden Resonatorwänden. Diese Vorfertigung der Mantelsegmente erlaubt eine Optimierung des Herstellungsprozesses.The shell segments are prefabricated independently of other parts of the muffler, in particular independently of the resonator walls surrounding the resonator chamber (s) on the outside. This prefabrication of the sheath segments allows an optimization of the manufacturing process.

Die Mantelsegmente erstrecken sich jeweils durchgehend vom ersten Anschlussstück zum zweiten Anschlussstück, sodass auch der innere Rohrabschnitt durchgehend ist. Der innere Rohrabschnitt dient der Leitung bzw. Förderung eines Mediums, z.B. Druckluft des Turboladers, (und ist daher ein Strömungskanal), während die Resonatorkammern (z.B. Helmholtzresonatoren) der Reduktion von Schall durch negative Interferenzen dienen.The shell segments each extend continuously from the first connector to the second connector, so that the inner tube section is continuous. The inner tube section serves to convey a medium, e.g. Compressed air of the turbocharger, (and is therefore a flow channel), while the resonator chambers (for example Helmholtz resonators) serve the reduction of sound by negative interference.

Jedes der Mantelsegmente deckt im Querschnitt normal zur Achse des Rohrabschnittes ein Kreissegment ab. Das erforderliche Ausmaß der Biegung eines anfänglich ebenen Blechstückes bei drei oder mehreren Mantelsegmenten bleibt vergleichsweise gering und kann mit einfachen Mitteln, einem Biegewerkzeug, mit hoher Genauigkeit und Reproduzierbarkeit erfolgen.Each of the shell segments covers a circle segment in cross section normal to the axis of the pipe section. The required degree of bending of an initially flat piece of sheet metal in three or more shell segments remains relatively low and can be done with simple means, a bending tool, with high accuracy and reproducibility.

Die Mantelsegmente werden einzeln gefertigt und gelangen erst durch ihre Positionierung und Befestigung an die Anschlussstücke in eine relativ zueinander fixierte Position. Die Mantelsegmente sind vorzugsweise nur über die Anschlussstücke miteinander verbunden, wobei in dieser Ausführungsform eine direkte mechanische Verbindung zwischen den Mantelsegmenten nicht vorgesehen ist.The shell segments are manufactured individually and reach only by their positioning and attachment to the fittings in a relatively fixed position. The shell segments are preferably connected to one another only via the connecting pieces, wherein in this embodiment a direct mechanical connection between the shell segments is not provided.

Der Begriff Anschlussstück ist weit zu sehen und kann Rohre, Rohrstücke und Schlauchstücke umfassen. Im Anschlussstück wird das im inneren Rohrstück geleitete Medium weiter befördert; der Wortteil 'Anschluss' bezieht sich darauf, dass die Mantelsegmente am Anschlussstück angeschlossen sind. Die Anschlussstücke sind vorzugsweise jeweils zu einem überwiegenden Teil oder gänzlich außerhalb der Resonatorkammern angeordnet, wobei ein Anschlussstück den Eingang und das andere Anschlussstück den Ausgang des Schalldämpfers bildet. Zwischen den Anschlussstücken verlaufen die Mantelsegmente durchgehend, d.h. der innere Rohrabschnitt ist nicht unterbrochen. Für die Kommunikation zwischen dem Strömungskanal (innerer Rohrabschnitt) und der/den Resonatorkammer(n) sorgen die Ausnehmungen in den Mantelsegmenten.The term fitting is widely seen and may include pipes, fittings and pieces of hose. In the connecting piece, the medium conducted in the inner pipe section is conveyed further; the word part 'connection' refers to the fact that the sheath segments are connected to the connector. The connecting pieces are preferably in each case arranged predominantly or entirely outside the resonator chambers, one connecting piece forming the inlet and the other connecting piece forming the outlet of the silencer. Between the fittings, the shell segments are continuous, i. the inner tube section is not interrupted. For communication between the flow channel (inner pipe section) and the / the resonator (s) (n) provide the recesses in the shell segments.

Bevorzugt ist daher eine Ausführungsform, bei der der Mantel des inneren Rohrabschnittes aus genau drei Mantelsegmenten zusammengesetzt ist, die sich entlang des Rohrumfanges jeweils um im Wesentlichen 120° erstrecken, d.h. im Falle eines kreisrunden Rohrabschnittes deckt jedes Mantelsegment ein Drittel der Kreisform ab. Eine Biegung von Blechstücken in diesem Ausmaß kann ohne größeren Aufwand und mit hoher Genauigkeit erfolgen. Außerdem ist es bevorzugt, dass alle Mantelsegmente gleiche Form aufweisen, was den Herstellungsprozess weiter vereinfacht.Preferred is therefore an embodiment in which the shell of the inner tube section is composed of exactly three shell segments which extend along the circumference of the tube in each case by substantially 120 °, i. in the case of a circular pipe section, each shell segment covers one third of the circular shape. A bend of sheet metal pieces to this extent can be done without much effort and with high accuracy. In addition, it is preferred that all shell segments have the same shape, which further simplifies the manufacturing process.

Wie bereits erwähnt sind die Mantelsegmente bevorzugt aus einzelnen, vorgebogenen Blechstücken, vorzugsweise Edelstahlblechstücken, gebildet, wodurch hochwertige Schalldämpfer entstehen.As already mentioned, the jacket segments are preferably formed from individual, pre-bent sheet metal pieces, preferably stainless steel sheet pieces, whereby high quality silencers are formed.

Bevorzugt sind die ersten und/oder die zweiten Enden der Mantelsegmente mit dem ersten und/oder zweiten Anschlussstück verschweißt, wodurch eine zuverlässige und einfach herzustellende Verbindung erfolgt.Preferably, the first and / or the second ends of the shell segments are welded to the first and / or second connector, whereby a reliable and easy to make connection takes place.

Bevorzugt sind die ersten und/oder die zweiten Enden der Mantelsegmente mit dem ersten und/oder zweiten Anschlussstück kraftschlüssig verbunden. Dies kann beispielsweise mittels Klemm- oder Pressverbindungen bzw. Schellen erfolgen.Preferably, the first and / or the second ends of the shell segments are positively connected to the first and / or second connection piece. This can be done for example by means of clamping or pressing connections or clamps.

Bevorzugt weisen die ersten und/oder die zweiten Enden der Mantelsegmente jeweils zumindest einen flanschförmigen Abschnitt auf. Dieser flanschförmige Abschnitt liegt vorzugsweise an der Stirnseite des Anschlussstückes an und erleichtert die Positionierung und Befestigung des entsprechenden Endes am Anschlussstück.Preferably, the first and / or the second ends of the shell segments each have at least one flange-shaped portion. This flange-shaped portion is preferably on the front side of the connector and facilitates the positioning and attachment of the corresponding end of the connector.

Bevorzugt weisen die ersten und/oder die zweiten Enden der Mantelsegmente jeweils zumindest einen schürzenförmigen Abschnitt auf, wobei der schürzenförmige Abschnitt an einem Anschlussstück anliegt. Ein schürzenförmiger Abschnitt erleichtert ebenfalls die Positionierung und verbessert eine feste Verbindung mit dem Anschlussstück. Im Zusammenwirken mit einem flanschförmigen Abschnitt kann die Befestigung besonders einfach gestaltet werdenPreferably, the first and / or the second ends of the shell segments each have at least one apron-shaped portion, wherein the skirt-shaped portion rests against a connecting piece. A skirt-shaped section also facilitates positioning and improves firm connection with the fitting. In conjunction with a flange-shaped section, the attachment can be made particularly simple

Bevorzugt ist zumindest ein Anschlussstück ein Rohr, ein Rohrstück, ein Schlauch oder ein Schlauchstück, wodurch der Schaldämpfer mit den Verbindungsleitungen bestmöglich angekoppelt werden kann.Preferably, at least one connecting piece is a pipe, a pipe piece, a hose or a hose piece, whereby the shell damper can be coupled with the connecting lines in the best possible way.

Bevorzugt liegen die axial verlaufenden Kanten benachbarter Mantelsegmente lose aneinander. Es ist hier also nicht nötig, die Mantelsegmente entlang der axial verlaufenden Kanten miteinander zu verbinden. Da die Resonatorkammerwände den Schalldämpfer und damit auch den inneren Rohrabschnitt nach außen hin abdichten, ist eine vollständige Dichtheit des inneren Rohres und damit entlang der axial verlaufenden Kanten nicht notwendig, zumal ja auch Öffnungen in Richtung Resonatorkammern vorgesehen sind. Vorzugsweise liegen die axial verlaufenden Kannten aller Mantelsegmente lose aneinander an, d.h. diese Kanten sind nicht direkt fest miteinander verbunden. Dies schließt nicht aus, dass sie sich vorzugsweise entlang ihrer gesamten Länge berühren.Preferably, the axially extending edges of adjacent shell segments are loosely adjacent to each other. It is therefore not necessary here to connect the shell segments along the axially extending edges. Since the resonator chamber walls seal the muffler and thus also the inner pipe section to the outside, a complete tightness of the inner tube and thus along the axially extending edges is not necessary, especially since openings are also provided in the direction of resonator. Preferably, the axially extending edges of all shell segments are loosely abutted, i. these edges are not directly connected. This does not exclude that they preferably touch along their entire length.

Ein weiterer Vorteil dieser Ausführungsform ergibt sich aus dem Umstand, dass die drei Mantelsegmente bzw. Schalen längs lose aneinander liegen können, d.h. die axial verlaufenden Längsseiten bzw. Kanten benachbarter Mantelsegmente müssen nicht miteinander verbunden werden. Das lose Aneinanderliegen kann zum Toleranzausgleich für die Anschlussstücke genutzt werden. Wenn die Anschlussdurchmesser nicht exakt stimmen, werden einfach die Spalte zwischen den Segmenten zum Toleranzausgleich variiert. In einer bevorzugten Ausführungsform ergibt sich daher zumindest zwischen zwei benachbarten Mantelsegmenten ein in axialer Richtung verlaufender Spalt. Selbstverständlich ist es auch denkbar, dass zwischen allen Längsseiten axial verlaufende Spalte ausgebildet sind.Another advantage of this embodiment results from the fact that the three sheath segments or shells can lie loosely along each other longitudinally, ie the axially extending longitudinal sides or edges of adjacent sheath segments need not be connected to one another. The loose abutment can be used for tolerance compensation for the fittings. If the connection diameters are not exactly correct, the gaps between the segments are simply varied for tolerance compensation. In a preferred embodiment, therefore, results in at least between two adjacent sheath segments extending in the axial direction gap. Of course, it is also conceivable that axially extending gaps are formed between all longitudinal sides.

Eine Trennwand, die zwei Resonatorkammern voneinander trennt, kann als ringförmiger Wandteil ausgebildet sein, durch die der innere Rohrabschnitt hindurchtritt. Vorzugsweise liegt diese Trennwand mit ihrem inneren Rand an den Mantelsegmenten an, wodurch diese zusätzlich gehalten bzw. gestützt werden. Eine feste Verbindung zwischen Trennwand und Mantelsegmenten ist nicht unbedingt nötig. Bevorzugt liegt die Trennwand lose an den Mantelsegmenten an; letztere werden ohnedies durch die Anschlussstücke gehalten. Mit ihrem äußeren Rand liegt die Trennwand an der nach außen abdichtenden Resonatorkammerwand an. Dadurch wird eine mechanisch stabile Konstruktion bereitgestellt.A partition that separates two resonator chambers from each other, may be formed as an annular wall portion through which the inner pipe section passes. Preferably, this partition lies with its inner edge on the shell segments, whereby they are additionally held or supported. A firm connection between partition and shell segments is not absolutely necessary. Preferably, the partition is loosely against the shell segments; the latter are held by the fittings anyway. With its outer edge, the partition wall abuts against the outwardly sealing resonator chamber wall. This provides a mechanically stable construction.

Bevorzugt ist der Querschnitt der Mantelsegmente normal zur axialen Richtung bogenförmig, vorzugsweise kreisbogenförmig, wodurch sich eine platzsparende und im Hinblick auf die Schalldämmung optimierte Geometrie ergibt. Auch die Herstellung des inneren Rohrabschnitts durch gleich geformte Mantelsegmente ist dadurch möglich.Preferably, the cross section of the shroud segments is arcuate, preferably arcuate, normal to the axial direction, thereby resulting in a space-saving and optimized in terms of sound insulation geometry. The production of the inner tube section by the same shaped shell segments is possible.

Bevorzugt weist jedes Mantelsegment zumindest eine, vorzugsweise zumindest zwei Ausnehmungen auf, die die Öffnungen im Mantel des inneren Rohrabschnittes bilden. Die Ausnehmungen können im einzelnen Mantelsegment allseits umschlossene Öffnungen sein oder eine zu einer axial verlaufenden Kante des Mantelsegmentes hin offene Ausnehmung sein, die erst nach dem Zusammensetzen der einzelnen Mantelsegmente zu einem inneren Rohrabschnitt zu allseits umschlossenen Öffnungen werden.Preferably, each shell segment at least one, preferably at least two recesses, which form the openings in the shell of the inner pipe section. The recesses may be in the individual shell segment all-round openings or be an open towards an axially extending edge of the shell segment recess, which are only after the assembly of the individual shell segments to an inner pipe section to all sides enclosed openings.

Bevorzugt weisen die den inneren Rohrabschnitt bildenden Mantelsegmente gleiche Größe und gleiche Form auf, wobei vorzugsweise Form, Anordnung und Größe der Ausnehmungen in allen Mantelsegmenten gleich ist. Dadurch ergibt sich eine einheitliche Form für alle Mantelsegmente, sodass der Herstellungsprozess stark vereinfacht wird.Preferably, the shell segments forming the inner pipe section have the same size and the same shape, wherein preferably the shape, arrangement and size of the recesses in all shell segments are the same. This results in a uniform shape for all shell segments, so that the manufacturing process is greatly simplified.

Bevorzugt umschließt die zumindest eine Resonatorkammer den inneren Rohrabschnitt entlang seines gesamten Umfanges, wodurch eine platzsparende und im Hinblick auf die Schalldämmung optimierte Geometrie geschaffen wird.Preferably, the at least one resonator chamber surrounds the inner tube section along its entire circumference, thereby creating a space-saving and optimized in terms of sound insulation geometry.

Bevorzugt weist der Schalldämpfer zumindest zwei Resonatorkammern auf, die in axialer Richtung hintereinander angeordnet sind, wobei der Mantel des inneren Rohrabschnittes erste Öffnungen, die in die erste Resonatorkammer münden und zweite Öffnungen, die in die zweite Resonatorkammer münden, aufweist. Diese Lösung ist besonders effizient bei der Schalldämmung.Preferably, the muffler has at least two resonator chambers, which are arranged one behind the other in the axial direction, the mantle of the inner tube section being first Openings, which open into the first resonator and second openings, which open into the second resonator. This solution is particularly efficient in soundproofing.

Bevorzugt ist der innere Rohrabschnitt vollständig von Resonatorkammerwänden umgeben. Hier wird Dichtheit nach außen durch die Resonatorkammerwände erreicht, sodass keine perfekte Dichtheit des inneren Rohrabschnittes erforderlich ist.Preferably, the inner tube section is completely surrounded by resonator chamber walls. Here, leakage is achieved to the outside through the resonator chamber walls, so that no perfect tightness of the inner pipe section is required.

Bevorzugt ist der Schalldämpfer ein Turbolader-Schalldämpfer, der an der Druckseite eines Turboladers angeordnet ist. Der Turbolader-Schalldämpfer dient der Reduzierung von Geräuschemissionen auf der Druckseite des Turboladers. Der Schalldämpfer kann auf einen kurzen Druckschlauch direkt am Ausgang des Turboladers gesteckt und z.B. mit einer Federbandschelle gesichert sein.Preferably, the muffler is a turbocharger muffler, which is arranged on the pressure side of a turbocharger. The turbocharger silencer serves to reduce noise emissions on the pressure side of the turbocharger. The muffler can be plugged onto a short pressure hose directly at the outlet of the turbocharger and e.g. be secured with a spring band clamp.

Das oben genannte Ziel wird auch mit einem Fahrzeug, insbesondere straßengebundenes Fahrzeug, erreicht, das einen Schalldämpfer, insbesondere einen Turbolader-Schalldämpfer, aufweist, der nach einer der oben beschriebenen Ausführungsformen ausgebildet ist.The above object is also achieved with a vehicle, in particular road-bound vehicle, having a muffler, in particular a turbocharger muffler, which is formed according to one of the embodiments described above.

Das oben genannte Ziel wird auch mit einem Verfahren zur Herstellung eines Schalldämpfers, insbesondere eines Fahrzeugschalldämpfers, mit einem inneren Rohrabschnitt und zumindest einer außerhalb des Rohrabschnittes ausgebildeten Resonatorkammer, wobei der Rohrabschnitt in seinem Mantel zumindest eine Öffnung aufweist, die das Innere des Rohrabschnittes mit der Resonatorkammer verbindet, erreicht. Dabei werden die einzelnen Mantelsegmente vollständig vorgefertigt und die vorgefertigten Mantelsegmente beim Zusammenbau des Schalldämpfers zum inneren Rohrabschnitt zusammengesetztThe abovementioned object is also achieved with a method for producing a silencer, in particular a vehicle silencer, having an inner tube section and at least one resonator chamber formed outside the tube section, the tube section having in its jacket at least one opening which encloses the interior of the tube section with the resonator chamber connects, reaches. The individual shell segments are completely prefabricated and assembled the prefabricated shell segments during assembly of the muffler to the inner tube section

Dies erfolgt dadurch dass die Mantelsegmente als Einzelteile vorgefertigt werden und dass durch Zusammensetzen der vorgefertigten Mantelsegmente der Mantel des inneren Rohrabschnittes gebildet wird, wobei die Mantelsegmente entlang des Rohrumfanges verteilt angeordnet werden und sich jeweils in axialer Richtung von einem ersten Anschlussstück zu einem zweiten Anschlussstück erstrecken, und dass erste Enden der Mantelsegmente mit dem ersten Anschlussstück verbunden werden und zweite, den ersten Enden gegenüberliegende Enden der Mantelsegmente mit dem zweiten Anschlussstück verbunden werden.This is done by the shell segments are prefabricated as individual parts and that is formed by assembling the prefabricated shell segments of the shell of the inner tube section, wherein the shell segments are distributed along the pipe circumference and each extend in the axial direction from a first connector to a second connector and that first ends of the sheath segments are connected to the first connector and second ends of the sheath segments opposite the first ends are connected to the second connector.

Die als lose Einzelteile (d.h. zunächst in keiner Weise miteinander oder mit anderen Teilen des entstehenden Schalldämpfers verbundenen) vorgefertigten Mantelsegmente werden erst beim Zusammenbau zum inneren Rohrabschnitt in eine feste Position zueinander gebracht.The prefabricated shroud segments connected as loose individual parts (i.e., initially unrelated to each other or to other parts of the resulting muffler) are brought into a fixed position with each other only during assembly to the inner tube section.

Dadurch wird der Herstellungsprozess auf zwei Schritte aufgeteilt in einem ersten Schritt werden die Mantelsegmente einzeln vorgefertigt. In einem zweiten Schritt müssen die vorgefertigten Mantelsegmente nur mehr zusammengesetzt werden. Diese. Erlaubt Fertigung von Mantelsegmenten mit hoher Genauigkeit, während des Zusammensetzens keine Schwierigkeiten bereitet, weil Toleranzen bei den Mantelsegmenten gering gehalten werden können. Die Mantelsegmente werden mit ihren Enden an die jeweiligen Anschlussstücke befestigt. Vorzugsweise erfolgt keine direkte Bindung zwischen den benachbarten Mantelsegmenten über ihre axial verlaufenden Kanten. Dies reduziert die Montage auf die Befestigung an die einander gegenüberliegende Anschlussstücke.As a result, the manufacturing process is divided into two steps. In a first step, the shell segments are individually prefabricated. In a second step, the prefabricated shell segments only need to be assembled. These. Allows manufacturing of shroud segments with high accuracy, during the assembly no difficulties, because tolerances in the shroud segments can be kept low. The shroud segments are attached with their ends to the respective fittings. Preferably, there is no direct bond between the adjacent shell segments via their axially extending edges. This reduces the mounting on the attachment to the opposing fittings.

Der Mantel des inneren Rohrabschnittes wird aus zumindest drei Mantelsegmenten zusammengesetzt, vorzugsweise aus genau drei Mantelsegmenten, die sich entlang des Rohrumfanges jeweils um im Wesentlichen 120° erstrecken. Bei drei oder mehr Mantelsegmenten ist der Biegewinkel bzw. Segmentwinkel nicht zu groß, um reproduzierbar und mit geringen Toleranzen hergestellt zu werden. Bei genau drei Mantelsegmenten die jeweils einen Umfangsbereich von etwa 120° überstreichen, wird eine sowohl im Hinblick auf die Herstellung (Biege- bzw. Segmentwinkel ist gut beherrschbar; Herstellung gleich geformter Mantelsegmente als Einzelteile) als auch im Hinblick auf das Zusammensetzen (mit drei Mantelsegmenten nur wenige Teile, die zusammenzusetzen sind) optimierte Lösung erreicht.The sheath of the inner tube section is composed of at least three sheath segments, preferably of exactly three sheath segments which extend along the circumference of the tube in each case by substantially 120 °. With three or more shell segments, the bending angle or segment angle is not too large to be produced reproducibly and with low tolerances. In the case of exactly three jacket segments, each of which covers a peripheral region of approximately 120 °, a manufacturing process (bending or segment angle is easily manageable, production of equally shaped shell segments as individual parts) as well as in terms of assembly (with three shell segments just a few parts to assemble) achieved optimized solution.

Bevorzugt werden die Mantelsegmente jeweils durch einen Biegevorgang eines Blechstückes, vorzugsweise eines Edelstahlblechstückes, gefertigt, wobei die Mantelsegmente durch den Biegevorgang in eine Form mit bogenförmigem, vorzugsweise kreisbogenförmigem Querschnitt gebracht werden. Durch dieses Verfahren können sehr dünne Bleche verwendet werden, z.B. mit einer Dicke von weniger als 1mm, wodurch Material-, Gewichts- und Kosteneinsparungen erzielt werden. Das Biegen des Blechstückes in eine Form, um mit einem oder mehreren weiteren Mantelsegmenten einen Mantel zu bilden, stellt keine Probleme dar. Der Biegewinkel bzw. Segmentwinkel ist bei drei Mantelstücken, vorzugsweise derselben Größe und Form, verhältnismäßig gering, sodass das Einhalten von Toleranzgrenzen beim Biegevorgang keine Probleme bereitet. Eine Ausführungsform mit genau drei Mantelsegmenten, die jeweils einen Bogen von 120° überstreichen, ist auch hier bevorzugt.Preferably, the shell segments are each made by a bending operation of a piece of sheet metal, preferably a piece of stainless steel sheet, the shell segments are brought by the bending process in a form with arcuate, preferably circular cross-section. By this method very thin sheets can be used, for example, with a thickness of less than 1mm, which material, weight and cost savings can be achieved. The bending of the sheet metal piece in a mold to form a coat with one or more other shell segments, presents no problems Bending angle or segment angle is relatively small for three jacket pieces, preferably of the same size and shape, so that the observance of tolerance limits during the bending process causes no problems. An embodiment with exactly three shell segments, each covering an arc of 120 °, is also preferred here.

Bevorzugt werden die Blechstücke vor dem Biegevorgang aus einem im Wesentlichen ebenen Blech in die Größe der Mantelsegmente geschnitten. Die Mantelsegmente werden jeweils durch Ausschneiden eines Blechstückes aus einem im Wesentlichen ebenen Blech und anschließendem Biegen des Blechstückes in eine Form, in der es einen bogenförmigen, vorzugsweise kreisbogenförmigen Querschnitt aufweist, gefertigt. Das Schneiden aus einem ebenen Blech, z.B. mittels eines Lasers, kann mit hoher Genauigkeit erfolgen.Preferably, the sheet metal pieces are cut before the bending process from a substantially flat sheet into the size of the shell segments. The shell segments are each made by cutting a piece of sheet metal from a substantially flat sheet and then bending the sheet piece into a shape in which it has an arcuate, preferably circular arc-shaped cross-section. Cutting from a flat sheet, e.g. by means of a laser, can be done with high accuracy.

In einer bevorzugten Ausführungsform werden die Segmente direkt aus einem Blechstreifen gefertigt. Der Blechstreifen bzw. das Band wird dann in der entsprechenden Breite vorbereitet, sodass seitlich keine Bearbeitung mehr nötig ist und auch kein Verschnitt/Abfall entsteht. In dieser Ausführungsform entspricht also die Breite des Blechstreifens bereits der Breite des vorzufertigenden Mantelsegmentes. Dies ermöglicht eine Fertigung 'am Band'.In a preferred embodiment, the segments are made directly from a sheet metal strip. The sheet metal strip or strip is then prepared in the appropriate width, so that laterally no more processing is necessary and no waste / waste. In this embodiment, therefore, the width of the sheet metal strip already corresponds to the width of the jacket segment to be prefabricated. This allows a production 'on tape'.

Bevorzugt wird an den ersten Enden und/oder zweiten Enden der Mantelsegmente jeweils zumindest ein flanschförmiger Abschnitt geformt, bevor die Mantelsegmente zum inneren Rohrabschnitt zusammengesetzt werden, wodurch nachfolgende Positionierung und Befestigung am Anschlussstück erleichtert wird.Preferably, at least one flange-shaped portion is formed at each of the first ends and / or second ends of the shroud segments before the shroud segments are assembled to the inner tube portion, thereby facilitating subsequent positioning and attachment to the fitting.

Bevorzugt wird an den ersten Enden und/oder zweiten Enden der Mantelsegmente jeweils zumindest ein schürzenförmiger Abschnitt geformt bevor die Mantelsegmente zum inneren Rohrabschnitt zusammengesetzt werden, wodurch nachfolgende Positionierung und Befestigung am Anschlussstück erleichtert wird.At least one apron-shaped portion is preferably formed at the first ends and / or second ends of the shell segments before the shell segments are assembled to form the inner pipe section, thereby facilitating subsequent positioning and attachment to the fitting.

Bevorzugt werden vor dem Biegen des Blechstückes Ausnehmungen in das Blechstück eingebracht, die im zusammengesetzten Zustand der Mantelsegmente Öffnungen im Mantel des inneren Rohrabschnittes bilden, wobei vorzugsweise das Einbringen der Ausnehmungen durch Laserbearbeitung erfolgt. Im un-gebogenen Zustand des Blechstückes können auch die Ausnehmungen sehr genau eingebracht werden.Preferably recesses are introduced into the piece of sheet metal prior to bending of the piece of sheet metal, which openings in the shell of the inner pipe section form in the assembled state of the shell segments, wherein preferably the introduction of the recesses is carried out by laser processing. In the un-bent state of the piece of sheet metal and the recesses can be very accurately introduced.

Bevorzugt werden die ersten Enden und/oder die zweiten Enden der Mantelsegmente mit dem ersten und/oder zweiten Anschlussstück verschweißt werden.Preferably, the first ends and / or the second ends of the shell segments are welded to the first and / or second connector.

Bevorzugt werden die ersten Enden und/oder die zweiten Enden der Mantelsegmente mit dem ersten und/oder zweiten Anschlussstück kraftschlüssig verbunden.Preferably, the first ends and / or the second ends of the shell segments are positively connected to the first and / or second connection piece.

Zum besseren Verständnis der Erfindung wird diese anhand der nachfolgenden Figuren näher erläutert.For a better understanding of the invention, this will be explained in more detail with reference to the following figures.

Es zeigen jeweils in stark schematisch vereinfachter Darstellung:

Fig. 1
einen erfindungsgemäßen Schalldämpfer;
Fig. 2
den inneren Rohrabschnitt einer Ausführungsform des erfindungsgemäßen Schalldämpfers;
Fig. 3
einen Fertigungsschritt eines Mantelsegmentes;
Fig. 4
einen weiteren Fertigungsschritt eines Mantelsegmentes;
Fig. 5
ein vorgefertigtes Mantelsegment;
Fig. 6
ein Fahrzeug mit einem Schalldämpfer, und
Fig. 7
Varianten eines mit dem erfindungsgemäßen Verfahren herstellbaren Schalldämpfers.
Each shows in a highly schematically simplified representation:
Fig. 1
a silencer according to the invention;
Fig. 2
the inner pipe section of an embodiment of the silencer according to the invention;
Fig. 3
a manufacturing step of a shell segment;
Fig. 4
a further manufacturing step of a shell segment;
Fig. 5
a prefabricated shell segment;
Fig. 6
a vehicle with a silencer, and
Fig. 7
Variants of a producible with the inventive method silencer.

Einführend sei festgehalten, dass in den unterschiedlich beschriebenen Ausführungsformen gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen versehen werden, wobei die in der gesamten Beschreibung enthaltenen Offenbarungen sinngemäß auf gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen übertragen werden können. Auch sind die in der Beschreibung gewählten Lageangaben, wie z.B. oben, unten, seitlich usw. auf die unmittelbar beschriebene sowie dargestellte Figur bezogen und sind bei einer Lageänderung sinngemäß auf die neue Lage zu übertragen. Weiters können auch Einzelmerkmale oder Merkmalskombinationen aus den gezeigten und beschriebenen unterschiedlichen Ausführungsbeispielen für sich eigenständige, erfinderische oder erfindungsgemäße Lösungen darstellen.By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information selected in the description, such as above, below, laterally, etc. related to the immediately described and illustrated figure and are to be transferred to a new position in a change in position. Furthermore, individual features or combinations of features from the different exemplary embodiments shown and described can also represent independent, inventive or inventive solutions.

Die Ausführungsbeispiele zeigen mögliche Ausführungsvarianten des Schalldämpfers, wobei an dieser Stelle bemerkt sei, dass die Erfindung nicht auf die speziell dargestellten Ausführungsvarianten derselben eingeschränkt ist, sondern vielmehr auch diverse Kombinationen der einzelnen Ausführungsvarianten untereinander möglich sind und diese Variationsmöglichkeit aufgrund der Lehre zum technischen Handeln durch gegenständliche Erfindung im Können des auf diesem technischen Gebiet tätigen Fachmannes liegt. Es sind also auch sämtliche denkbaren Ausführungsvarianten, die durch Kombinationen einzelner Details der dargestellten und beschriebenen Ausführungsvariante möglich sind, vom Schutzumfang mit umfasst.The embodiments show possible embodiments of the muffler, which should be noted at this point that the invention is not limited to the specifically illustrated embodiments thereof, but also various combinations of the individual embodiments are mutually possible and this variation possibility due to the teaching of technical action by representational Invention in the skill of those skilled in this technical field. So are all conceivable embodiments, which are possible by combinations of individual details of the illustrated and described embodiment variant, includes the scope of protection.

Fig. 1 zeigt einen erfindungsgemäßen Schalldämpfer 1 mit einem inneren Rohrabschnitt 2, der von zwei, in axialer Richtung hintereinander angeordneten Resonatorkammern 14,15 umgeben ist. Im Mantel 3 des inneren Rohrabschnittes 2 sind erste Öffnungen 7 und zweite Öffnungen 8 ausgebildet. Die ersten Öffnungen 7 sind in axialer Richtung von den zweiten Öffnungen 8 beabstandet. Die ersten Öffnungen 7 führen in die erste Resonatorkammer 14 und die zweiten Öffnungen 8 führen in die zweite Resonatorkammer 15. Die Resonatorkammern 14, 15 umgeben den Rohrabschnitt 2 entlang seines gesamten Umfanges in Form eines ringförmigen Volumens. Die beiden Resonatorkammern 14, 15 sind durch eine ringförmig verlaufende Trennwand voneinander abgetrennt. Resonatorkammerwände 16 dichten den Schalldämpfer 1 nach außen hin ab. Durch eine entsprechende Auslegung der Resonatorvolumina und der Öffnungen 7, 8 entsprechend den zu dämpfenden Frequenzen kann eine negative Interferenz erzielt werden, bei der durch entsprechende Phasenverschiebungen Schall zumindest teilweise ausgelöscht werden kann. Fig. 1 shows a silencer 1 according to the invention with an inner tube section 2, which is surrounded by two, in the axial direction one behind the other arranged Resonatorkammern 14,15. In the jacket 3 of the inner pipe section 2 first openings 7 and second openings 8 are formed. The first openings 7 are spaced apart from the second openings 8 in the axial direction. The first openings 7 lead into the first resonator chamber 14 and the second openings 8 lead into the second resonator chamber 15. The resonator chambers 14, 15 surround the tube section 2 along its entire circumference in the form of an annular volume. The two resonator chambers 14, 15 are separated from each other by an annular partition wall. Resonator chamber walls 16 seal the silencer 1 to the outside. By an appropriate design of the resonator volumes and the openings 7, 8 corresponding to the frequencies to be damped, a negative interference can be achieved in which sound can be at least partially extinguished by appropriate phase shifts.

Die ringförmige Trennwand zwischen den Resonatorkammern 14, 15, durch die der innere Rohrabschnitt 2 hindurchtritt, liegt mit seinem inneren Rand an den Mantelsegmenten 4, 5, 6 an, wodurch letztere zusätzlich gehalten bzw. gestützt werden. Die Position der Trennwand im Gehäuseteil bestimmt das Volumen der Resonatorkammern. Die Trennwand kann als gesonderter Teil, z.B. mit einem gebördelten Außen- und/oder Innenrand an gewünschter Stelle in den von der Resonatorkammerwand 16 gebildeten Gehäuseteil eingesetzt werden und mit diesem verbunden, z.B. verschweißt werden. Selbstverständlich ist es denkbar, dass die Trennwand auch mit den Mantelsegmenten 4, 5, 6 fest verbunden, z.B. verschweißt wird.The annular partition wall between the resonator chambers 14, 15, through which the inner tube section 2 passes, lies with its inner edge on the shell segments 4, 5, 6, whereby the latter are additionally held or supported. The position of the partition wall in the housing part determines the volume of the resonator chambers. The partition can be as separate Part, for example, be used with a flared outer and / or inner edge at the desired location in the housing part formed by the resonator chamber wall 16 and connected thereto, for example, be welded. Of course, it is conceivable that the partition is also firmly connected to the shell segments 4, 5, 6, for example, welded.

Der innere Rohrabschnitt 2 setzt sich an seinen beiden Enden in Anschlussstücken 11, 12 fort. Wie bereits in Fig. 1 angedeutet ist der Mantel 3 aus einzelnen Mantelsegmenten 4, 5, 6 zusammengesetzt. Benachbarte Mantelsegmente liegen mit ihren axial verlaufenden Kanten 13 aneinander lose an.The inner tube section 2 continues at its two ends in connecting pieces 11, 12. As already in Fig. 1 indicated is the jacket 3 composed of individual shell segments 4, 5, 6. Adjacent shell segments lie with their axially extending edges 13 to each other loosely.

Fig. 2 zeigt den inneren Rohrabschnitt 2 im Detail. Eingangs ist zu bemerken, dass die Anschlussstücke 11, 12 im Vergleich zu Fig. 2 abweichende Form aufweisen. Grundsätzlich sind alle möglichen Formen denkbar; die Anschlussstücke 11, 12 können als Rohrstück, als Druckschlauch bzw. Schlauchstück ausgebildet sein. Fig. 2 shows the inner pipe section 2 in detail. At the beginning, it should be noted that the connecting pieces 11, 12 compared to Fig. 2 have different shape. Basically, all possible forms are conceivable; the connecting pieces 11, 12 may be formed as a piece of pipe, as a pressure hose or hose piece.

Erfindungsgemäß setzt sich der Rohrabschnitt 2 aus einzelnen Mantelsegmenten 4, 5, 6 zusammen, die Ausnehmungen 17, 18 aufweisen. Diese bilden im zusammengesetzten Zustand die Öffnungen 7, 8 des Mantels 3. In der dargestellten bevorzugten Ausführungsform erstrecken sich die einzelnen Mantelsegmente jeweils über ein Drittel des Rohrumfanges. Sie sind im Hinblick auf Form, Größe und Ausnehmungen gleich ausgebildet.According to the invention, the pipe section 2 consists of individual shell segments 4, 5, 6 which have recesses 17, 18. These form in the assembled state, the openings 7, 8 of the shell 3. In the illustrated preferred embodiment, the individual shell segments each extend over a third of the pipe circumference. They are the same in terms of shape, size and recesses.

An einen Ihrer Enden, den zweiten Enden 10 weisen die Mantelsegmente jeweils zwei flanschförmige Abschnitte 21 mit davon axial abragenden schürzenförmigen Abschnitten 22 auf. Die Abschnitte 21, 22 dienen der Positionierung und Befestigung der Mantelsegmente an der Stirnseite des zweiten Anschlussstücks 12. Die Befestigung kann z.B. durch Verschweißen oder durch eine kraftschlüssige Verbindung erfolgen. An den ersten Enden 9 der Mantelsegmente ist keine besondere Formgebung vorgesehen. Die ersten Enden 9 werden z.B. in einen ringförmig verlaufende(n) Spalt oder Ausnehmung des ersten Anschlussstückes 11 gesteckt und dort z.B. durch Verschweißen befestigt.At one of their ends, the second ends 10, the shell segments each have two flange-shaped sections 21 with axially projecting apron-shaped sections 22. Sections 21, 22 serve to position and secure the shell segments to the face of the second connector 12. The attachment may be e.g. done by welding or by a non-positive connection. At the first ends 9 of the shell segments no special shape is provided. The first ends 9 are e.g. inserted in an annular gap or recess of the first connector 11 and there, for example. secured by welding.

Der Vorteil der Konstruktion des inneren Rohrabschnittes 2 besteht darin, dass die Mantelsegmente einzelnen, d.h. unabhängig von anderen Teilen des entstehenden Schalldämpfers, vorgefertigt und anschließend in Art eines Baukastensystems zum Rohrabschnitt 2 zusammengesetzt werden können. Die einzelnen Mantelsegmente liegen somit zunächst als vorgefertigte Einzelteile vor, die lose, d.h. miteinander in keiner Weise verbunden, sind. Erst beim Zusammenbau des inneren Rohrabschnittes werden die Mantelsegmente zusammengefügt und eine feste Position zueinander gebracht.The advantage of the construction of the inner pipe section 2 is that the shell segments individually, ie independently of other parts of the resulting muffler, prefabricated and then assembled in the manner of a modular system to the pipe section 2 can be. The individual sheath segments are thus initially available as prefabricated items that are loose, that is connected to each other in any way. Only when assembling the inner pipe section, the shell segments are joined together and brought a fixed position to each other.

Die Fig. 3 bis 5 skizzieren in einzelnen Schritten ein mögliches Herstellungsverfahren für einen Schalldämpfer. Gemäß Fig. 3 werden in einem ersten Schritt Blechstücke 19 in der Größe der zukünftigen Mantelsegmente aus einem ebenen Blech 20 herausgeschnitten. Bevorzugt werden noch im ebenen Zustand der Blechstücke 19 auch die Ausnehmungen 17,18 ausgeschnitten. Diese Schritte erfolgen vorzugsweise durch Laserschneiden.The Fig. 3 to 5 outline in steps a possible manufacturing process for a silencer. According to Fig. 3 be cut in a first step sheet metal pieces 19 in the size of the future shell segments from a flat sheet 20. Preferably, even in the flat state of the sheet metal pieces 19 and the recesses 17,18 are cut out. These steps are preferably carried out by laser cutting.

In Fig. 4 wird ein Blechstück 19 einem Biegevorgang unterworfen. Dabei wird mittels eines Biegewerkzeuges, z.B. einer Anordnung relativ zueinander positionierter Walzen bzw. Rollen, eine bogenförmige, vorzugsweise kreisbogenförmige Kontur des Blechstückes 19 hergestellt.In Fig. 4 a sheet metal piece 19 is subjected to a bending process. In this case, by means of a bending tool, for example an arrangement of rollers or rollers positioned relative to one another, an arcuate, preferably arc-shaped contour of the sheet metal piece 19 is produced.

In Fig. 5 ist ein bereits vorgefertigtes Mantelsegment 4 dargestellt, an dem auch die flanschförmigen Abschnitte 21 und davon axial abragende schürzenförmige Abschnitte 22 angeformt sind. Diese sind einstückig mit dem Mantelsegment 4 ausgebildet. Selbstverständlich wäre es denkbar, auch nur einen (einzigen) flanschförmigen Abschnitt 21, d.h. ohne einen schürzenförmigen Abschnitt, zu schaffen. Die Abschnitte 21, 22 können vor und/oder während des Biegevorganges mitgeformt werden.In Fig. 5 an already prefabricated shell segment 4 is shown, on which also the flange-shaped portions 21 and thereof axially projecting apron-shaped portions 22 are formed. These are formed integrally with the shell segment 4. Of course, it would be conceivable to provide only one (single) flange-shaped section 21, ie without a skirt-shaped section. The sections 21, 22 can be mitgeformt before and / or during the bending process.

Nach dem Zusammensetzen des inneren Rohrabschnittes 2 erfolgt auch die Anbringung der Resonatorkammern 14, 15 bzw. der Resonatorkammerwände 16 samt deren Befestigung am Schalldämpfer.After assembly of the inner pipe section 2, the attachment of the resonator chambers 14, 15 and the resonator chamber walls 16 together with their attachment to the muffler takes place.

Fig. 7 zeigt mögliche Varianten eines Rohrabschnittes 2 eines Schalldämpfers, die durch ein erfindungsgemäßes Herstellungsverfahren hergestellt werden können. In der ersten Variante ist ein aus drei Mantelsegmenten 4, 5, 6 zusammengesetzter Rohrabschnitt 2 zu sehen; rechts davon ein aus vier Mantelsegmenten, und darunter ein aus nur zwei Mantelsegmenten zusammengesetzter Rohrabschnitt 2 zu sehen. Selbstverständlich können Rohrabschnitte auch aus fünf oder mehr Segmenten bestehen, allerdings erhöht sich dadurch der Aufwand beim Zusammensetzen. Fig. 7 shows possible variants of a pipe section 2 of a muffler, which can be produced by a manufacturing method according to the invention. In the first variant, a composite of three shell segments 4, 5, 6 pipe section 2 can be seen; to the right of one of four shell segments, and below a composite of only two shell segments pipe section 2. Of course, pipe sections can also consist of five or more segments, but this increases the effort in assembling.

In diesem Zusammenhang wird ausdrücklich festgehalten, dass die Erfindung auch einen erfindungsgemäß hergestellten Schalldämpfer umfasst, der aus zumindest zwei Mantelsegmenten zusammengesetzt ist.In this context, it is expressly stated that the invention also includes a silencer produced according to the invention, which is composed of at least two shell segments.

Fig. 6 zeigt schließlich ein Fahrzeug 24, mit einem Turbolader 23 und einem auf der Druckseite des Turboladers 23 angeschlossenen, erfindungsgemäßen bzw. erfindungsgemäß hergestellten Schalldämpfer 1. Fig. 6 finally shows a vehicle 24, with a turbocharger 23 and a connected to the pressure side of the turbocharger 23, inventive or inventively produced muffler. 1

Die den eigenständigen erfinderischen Lösungen zugrundeliegende Aufgabe kann der Beschreibung entnommen werden.The task underlying the independent inventive solutions can be taken from the description.

Vor allem können die einzelnen Figuren gezeigten Ausführungen den Gegenstand von eigenständigen, erfindungsgemäßen Lösungen bilden, wie in den beigefügten Ansprüchen definiert. Die diesbezüglichen, erfindungsgemäßen Aufgaben und Lösungen sind den Detailbeschreibungen dieser Figuren zu entnehmen und werden durch die beigefügten Ansprüche definiert.Above all, the individual figures shown embodiments may form the subject of independent, inventive solutions, as defined in the appended claims. The related objects and solutions of the present invention will be apparent from the detailed description of these figures, and defined by the appended claims.

BezugszeichenaufstellungREFERENCE NUMBERS

11
Schalldämpfersilencer
22
Innerer RohrabschnittInner pipe section
33
Mantelcoat
44
Mantelsegmentcasing segment
55
Mantelsegmentcasing segment
66
Mantelsegmentcasing segment
77
Erste ÖffnungFirst opening
88th
Zweite ÖffnungSecond opening
99
Erstes EndeFirst end
1010
Zweites EndeSecond end
1111
Erstes AnschlussstückFirst connection piece
1212
Zweites AnschlussstückSecond connector
1313
Axial verlaufende KanteAxial edge
1414
Erste ResonanzkammerFirst resonance chamber
1515
Zweite ResonanzkammerSecond resonance chamber
1616
ResonatorkammerwandResonatorkammerwand
1717
Ausnehmungrecess
1818
Ausnehmungrecess
1919
Blechstücksheet metal piece
2020
Ebenes BlechFlat sheet metal
2121
Flanschförmiger AbschnittFlange-shaped section
2222
Schürzenförmiger AbschnittApron-shaped section
2323
Turboladerturbocharger
2424
Fahrzeugvehicle

Claims (20)

  1. Silencer (1), in particular a vehicle silencer, having an inner pipe section (2) and at least one resonator chamber (14, 15) formed outside the pipe section (2), wherein the pipe section (2) has in its shell (3) at least one opening (7, 8) that connects the interior of the pipe section (2) with the resonator chamber (14, 15), characterized in that the shell (3) of the inner pipe section is composed of at least three shell segments (4, 5, 6) arranged to be adjacent along the circumference of the pipe, which shell segments each extend in axial direction from a first connecting piece (11) to a second connecting piece (12), with first ends (9) of the shell segments (4, 5, 6) being connected with the first connecting piece (11) and second ends (10) of the shell segments (4, 5, 6), arranged opposite the first ends (9), being connected with the second connecting piece (12).
  2. Silencer according to claim 1, characterized in that the shell (3) of the inner pipe section (2) is composed of three shell segments (4, 5, 6), each extending along the circumference of the pipe about essentially 120°.
  3. Silencer according to claim 1 or 2, characterized in that the shell segments (4, 5, 6) are formed from individual, pre-bent pieces of sheet metal (19), preferably of stainless steel sheets.
  4. Silencer according to one of the preceding claims, characterized in that the first ends (9) and/or the second ends (10) of the shell segments (4, 5, 6) are welded or connected in a force-fitting manner to the first and/or the second connecting piece (11, 12).
  5. Silencer according to one of the preceding claims, characterized in that the first ends (9) and/or the second ends (10) of the shell segments (4, 5, 6) each have at least one flange-shaped section (21).
  6. Silencer according to one of the preceding claims, characterized in that the first ends (9) and/or the second ends (10) of the shell segments (4, 5, 6) each have at least one skirt-shaped section (22), with the skirt-shaped section (22) resting against a connecting piece (12).
  7. Silencer according to one of the preceding claims, characterized in that the axially running edges (13) of the adjacent shell segments (4, 5, 6) rest against one another in a loose manner, wherein preferably a slot which extends in axial direction is formed at least between two adjacent shell segments (4, 5, 6).
  8. Silencer according to one of the preceding claims, characterized in that the cross-section of the shell segments (4, 5, 6) is, perpendicular with respect to the axial direction, arc-shaped, preferably circular-arc-shaped.
  9. Silencer according to one of the preceding claims, characterized in that each shell segment (4, 5, 6) has at least one, preferably at least two, recesses (17, 18) forming the openings (7, 8) in the shell (3) of the inner pipe section (2).
  10. Silencer according to one of the preceding claims, characterized in that the shell segments (4, 5, 6) forming the inner pipe section (2) are of the same size and same shape, wherein preferably shape, arrangement and size of the recesses (17, 18) are the same in all shell segments (4, 5, 6).
  11. Silencer according to one of the preceding claims, characterized in that the at least one resonator chamber (14, 15) surrounds the inner pipe section (2) along its entire circumference, wherein preferably the inner pipe section (2) is completely surrounded by resonator chamber walls.
  12. Silencer according to one of the preceding claims, characterized in that the silencer (1) has at least two resonator chambers (14, 15) which are separated from one another and arranged to be one behind the other in axial direction, with the shell (3) of the inner pipe section (2) having first openings (7) which open into the first resonator chamber (14), and second openings (8) which open into the second resonator chamber (15).
  13. Vehicle, in particular road vehicle, having a silencer (1), in particular a turbocharger silencer, which is arranged on the discharge side of a turbocharger (23), characterized in that the silencer (1) is a silencer according to one of the preceding claims.
  14. Method for manufacturing a silencer (1), in particular a vehicle silencer, having an inner pipe section (2) and at least one resonator chamber (14, 15) formed outside the pipe section (2), wherein the pipe section (2) has in its shell (3) at least one opening (7, 8) that connects the interior of the pipe section (2) with the resonator chamber (14, 15), characterized in that shell segments (4, 5, 6) are prefabricated as individual components and independently of the resonator walls surrounding the resonator chamber(s) on the outside, and that the shell (3) of the inner pipe section (2) is formed by assembling the prefabricated shell segments (4, 5, 6), wherein the shell (3) of the inner pipe section (2) is composed of at least three shell segments (4, 5, 6), and with the shell segments (4, 5, 6) being arranged to be distributed along the circumference of the pipe and each extending in axial direction from a first connecting piece (11) to a second connecting piece (12), and that first ends (9) of the shell segments (4, 5, 6) are connected with the first connecting piece (11), and second ends (10) of the shell segments (4, 5, 6), lying opposite the first ends (9), are connected with the second connecting piece (12).
  15. Method according to claim 14, characterized in that the shell (3) of the inner pipe section (2) is composed of three shell segments (4, 5, 6), each extending along the circumference of the pipe about essentially 120°.
  16. Method according to claim 14 or 15, characterized in that each of the shell segments (4, 5, 6) are manufactured by way of a bending process of a piece of sheet metal (19), preferably a stainless steel sheet, with the shell segments (4, 5, 6) being brought into a shape having an arc-shaped, preferably circular-arc-shaped, cross-section by way of the bending process.
  17. Method according to claim 16, characterized in that prior to the bending process, the pieces of sheet metal (19) are cut out of an essentially planar metal sheet (20) to have the size of the shell segments (4, 5, 6), wherein preferably the metal sheet (20) is provided having the shape of a strip of sheet metal, the width of which already corresponds to the width of the shell segment (4, 5, 6) to be prefabricated.
  18. Method according to one of claims 16 to 17, characterized in that prior to the bending process, recesses (17, 18) are brought into the piece of sheet metal (19), which recesses form openings (7, 8) in the shell (3) of the inner pipe section (2) when the shell segments (4, 5, 6) are in their assembled state, wherein preferably the formation of the recesses (17, 18) is performed by laser machining.
  19. Method according to one of claims 14 to 18, characterized in that at least one flange-shaped section (21) and/or at least one skirt-shaped section (22) is formed on each of the first ends (9) and/or second ends (10) of the shell segments (4, 5, 6).
  20. Method according to one of claims 14 to 19, characterized in that the first ends (9) and/or the second ends (10) of the shell segments (4, 5, 6) are welded or connected in a force-fitting manner to the first and/or the second connecting piece (11, 12).
EP14151358.0A 2013-01-16 2014-01-16 Sound muffler and method for producing the same Not-in-force EP2757234B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ATA50023/2013A AT513955A1 (en) 2013-01-16 2013-01-16 Silencer and process for its production

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EP2757234A1 EP2757234A1 (en) 2014-07-23
EP2757234B1 true EP2757234B1 (en) 2017-03-08

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EP (1) EP2757234B1 (en)
AT (1) AT513955A1 (en)

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US20140196978A1 (en) 2014-07-17
EP2757234A1 (en) 2014-07-23
AT513955A1 (en) 2014-08-15

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