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EP2600357B1 - Cable set - Google Patents

Cable set Download PDF

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Publication number
EP2600357B1
EP2600357B1 EP11306575.9A EP11306575A EP2600357B1 EP 2600357 B1 EP2600357 B1 EP 2600357B1 EP 11306575 A EP11306575 A EP 11306575A EP 2600357 B1 EP2600357 B1 EP 2600357B1
Authority
EP
European Patent Office
Prior art keywords
wires
insulation
cable set
wire
labels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11306575.9A
Other languages
German (de)
French (fr)
Other versions
EP2600357A1 (en
Inventor
Thomas Noetzel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
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Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Priority to EP11306575.9A priority Critical patent/EP2600357B1/en
Publication of EP2600357A1 publication Critical patent/EP2600357A1/en
Application granted granted Critical
Publication of EP2600357B1 publication Critical patent/EP2600357B1/en
Not-in-force legal-status Critical Current
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks
    • H01B7/365—Insulated conductors or cables characterised by their form with distinguishing or length marks being indicia imposed on the insulation or conductor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0045—Cable-harnesses

Definitions

  • the invention relates to a cable set according to the preamble of patent claim 1.
  • Such a cable set for example, from the WO 95/05957 A1 out.
  • Cable sets also called “harnesses” are used in electrical devices of all kinds and in particular in motor vehicles.
  • a wiring harness a very large number of wires consisting of insulated electrical conductors are combined to form a unit of different lengths and equipped with different components at their ends.
  • no confusion takes place of the usually relatively distant ends of the wires, their insulation in the known, on the market located Jardinsäizen different colors.
  • differently colored wires are wound on spools. The coils are arranged in a warehouse, with a dependent on the large number of different colors large footprint.
  • the wiring harness has a trunk area in which a plurality of wires are combined and branch off from the branches with wires.
  • the stem area is embedded in a dimensionally stable shaped body. At the free ends of all wires contact elements are attached.
  • the JP 2001 035266 A relates to a line with equal length optical fibers.
  • the document is primarily concerned with the labeling of corresponding
  • optical fibers of the conduit are surrounded by a common jacket of insulating material.
  • a respective line has several characteristics which are applied to the entire length of the same on the jacket. Markings are also provided on the equal length fibers of the conduit exposed by removal of the jacket. All fibers have the designation "4a" an identical mark.
  • WO 95/05957 A1 shows a cable set, in which all inserted wires or groups of wires have a visually identical insulation.
  • each wire has at its two ends an identical marking, which is generated by applying paint. The markings of the individual wires are different.
  • the invention has for its object to make the initially described cable set so that it can be produced with less effort.
  • all cores can have an insulation of the same color.
  • identical identifiers are attached to the two ends of each wire.
  • the marks are made of insulating material existing color rings that can be attached when cutting or cutting to length of the wires.
  • this embodiment of the cable set for each conductor cross sections in each case only one core with a whatsoever looking insulation is needed, which is wound in a large length on a spool. This wire is withdrawn to build a set of cables from the spool and fed to a cutting device in which the wires of the cable set are cut or cut to length in the required lengths.
  • Each identical insulation of the wires can be made in one color. But it can also be multicolored or have patterns. It is only important that identical cores are available for all cores or for groups of cores.
  • a cable set to Fig. 1 has a larger number of electrical wires 1, each of which consists of an electrical conductor surrounded by an insulation.
  • the cable set is in Fig. 1 shown only in its basic structure, without any conclusions at the ends of the wires 1. Also, the sake of clarity, only a relatively small number of wires 1 are shown.
  • the wires 1 have different lengths. They are combined in a central region B, which is delimited by two dash-dotted lines. Conductors 1 extend from the central region B and lead to different electrical consumers, which are for example mounted in a motor vehicle.
  • the veins 1 can - as it is in Fig. 1 is shown - also branch off in the course of the area B from the harness.
  • the wires 1 in a preferred embodiment all have an insulation which is optically identical.
  • all wires can have insulation of the same color.
  • the insulation of all wires can also be identically patterned or provided with identical symbols. Basically, this also applies if for groups of wires two or more than two different, but each optically identical insulators are used. Such a measure could be used, for example, if all cores with the same conductor cross-section or the same temperature resistance each have optically identical insulations.
  • the Adem 1 are separated to build the harness with different lengths of a greater length. This is done according to Fig. 2 for example, a wire located on a coil 2 deducted in the direction of arrow 3. After a sufficient length, the respective core 1 is separated at the point 4 and stripped at their ends ( Fig. 3 ), so that their electrical conductor 5 is available for contacting purposes.
  • the conductor 5 is preferably made of copper or aluminum.
  • the markings at the two ends of a wire are identically designed so that it can be uniquely identified during manufacture of the wire harness if all wires or groups of wires have identical insulation. This perfect identification of each individual wire is required so that no mistakes are made in the cable harness assembly.
  • color rings 6 are applied from insulating material at the ends of a wire 1 on the insulation.
  • patterns can be applied to the color rings, for example letters "A” ( Fig. 4 ) or "B” ( Fig. 5 ) or "X” ( Fig. 6 ).
  • Two or more color rings can also be applied per wire end. This results in the possibility that in a preferred embodiment of the cable set even with a very large number of wires in a cable set consistently only wires ⁇ can be used with identical insulation.
  • the colored rings 6 also pieces of hose or nozzles can be used.

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  • Insulated Conductors (AREA)

Description

Die Erfindung bezieht sich auf einen Kabelsatz gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a cable set according to the preamble of patent claim 1.

Ein solcher Kabelsatz geht beispielsweise aus der WO 95/05957 A1 hervor.Such a cable set, for example, from the WO 95/05957 A1 out.

Kabelsätze, auch "Kabelbäume" genannt, werden in elektrischen Geräten aller Art und insbesondere in Kraftfahrzeugen eingesetzt. In einem Kabelbaum ist eine sehr große Anzahl von aus isolierten elektrischen Leitern bestehenden Adern zu einer Einheit zusammengefaßt, die unterschiedlich lang und an ihren Enden mit unterschiedlichen Bauteilen bestückt sind. Damit beim Aufbau eines Kabelbaums und insbesondere bei seiner Konfektionierung, d. h. bei der Bestückung mit den Bauteilen, keine Verwechslungen der meist relativ weit voneinander entfernten Enden der Adern stattfindet, haben deren Isolierungen bei den bekannten, auf dem Markt befindlichen Kabelsäizen unterschiedliche Farben. Entsprechende, unterschiedlich gefärbte Adern sind auf Spulen aufgewickelt. Die Spulen werden in einem Lager angeordnet, mit einem von der großen Anzahl der unterschiedlichen Farben abhängigen großen Platzbedarf.Cable sets, also called "harnesses" are used in electrical devices of all kinds and in particular in motor vehicles. In a wiring harness, a very large number of wires consisting of insulated electrical conductors are combined to form a unit of different lengths and equipped with different components at their ends. Thus, in the construction of a wiring harness and in particular in its packaging, d. H. in the assembly of the components, no confusion takes place of the usually relatively distant ends of the wires, their insulation in the known, on the market located Kabelsäizen different colors. Corresponding, differently colored wires are wound on spools. The coils are arranged in a warehouse, with a dependent on the large number of different colors large footprint.

Das gilt auch für den in der DE 37 10 642 A1 beschriebenen Kabelbaum, der insbesondere in Kraftfahrzeugen eingesetzt werden soll. Der Kabelbaum hat einen Stammbereich, in dem eine Vielzahl von Adern zusammengefaßt ist und von dem Äste mit Adern abzweigen. Der Stammbereich ist in einen formstabilen Formkörper eingebettet. An den freien Enden aller Adern sind Kontaktelemente angebracht.This also applies to the in the DE 37 10 642 A1 described harness, which is to be used in particular in motor vehicles. The wiring harness has a trunk area in which a plurality of wires are combined and branch off from the branches with wires. The stem area is embedded in a dimensionally stable shaped body. At the free ends of all wires contact elements are attached.

Die JP 2001 035266 A betrifft eine Leitung mit gleich langen optischen Fasern. Die Druckschrift befaßt sich in erster Linie mit der Kennzeichnung entsprechenderThe JP 2001 035266 A relates to a line with equal length optical fibers. The document is primarily concerned with the labeling of corresponding

Leitungen, damit einzelne Leitungen im Bedarfsfall identifiziert werden können. Die optischen Fasern der Leitung sind von einem gemeinsamen Mantel aus Isoliermaterial umgeben. Eine jeweilige Leitung hat mehrere Kennzeichen, die auf der ganzen Länge derselben auf deren Mantel aufgebracht sind. Auf den durch Entfernung des Mantels freigelegten, gleichlangen Fasern der Leitung sind außerdem Markierungen angebracht. Alle Fasern haben mit der Bezeichnung "4a" eine identische Markierung.Lines, so that individual lines can be identified if necessary. The optical fibers of the conduit are surrounded by a common jacket of insulating material. A respective line has several characteristics which are applied to the entire length of the same on the jacket. Markings are also provided on the equal length fibers of the conduit exposed by removal of the jacket. All fibers have the designation "4a" an identical mark.

Aus der eingangs erwähnten WO 95/05957 A1 geht ein Kabelsatz hervor, bei dem alle eingesetzten Adern oder auch Gruppen von Adern eine optisch identische Isolierung haben. Zur unverwechselbaren Identifizierung der einzelnen Adern beim Aufbau eines Kabelbaums und beim damit verbundenen Bestücken der Adern mit Kontaktelementen, hat jede Ader an ihren beiden Enden eine identische Kennzeichnung, die durch Auftragen von Farbe erzeugt ist. Die Kennzeichnungen der einzelnen Adern sind unterschiedlich.From the above-mentioned WO 95/05957 A1 shows a cable set, in which all inserted wires or groups of wires have a visually identical insulation. For unmistakable identification of the individual wires in the construction of a wiring harness and the associated loading of the wires with contact elements, each wire has at its two ends an identical marking, which is generated by applying paint. The markings of the individual wires are different.

Der Erfindung liegt die Aufgabe zugrunde, den eingangs geschilderten Kabelsatz so zu gestalten, dass er mit weniger Aufwand hergestellt werden kann.The invention has for its object to make the initially described cable set so that it can be produced with less effort.

Diese Aufgabe wird entsprechend dem kennzeichnenden Merkmal des Patentanspruchs 1 gelöst.This object is achieved according to the characterizing feature of claim 1.

In diesem Kabelsatz können alle Adern eine in gleicher Farbe ausgeführte Isolierung haben. Zu ihrer einwandfreien Identifizierung beim Aufbau eines Kabelsatzes sind an den beiden Enden einer jeden Ader identische Kennzeichen angebracht. Die Kennzeichen sind aus Isoliermaterial bestehende Farbringe, die beim Zuschneiden bzw. Ablängen der Adern angebracht werden können. Bei dieser Ausführungsform des Kabelsatzes wird für alle Leiterquerschnitte jeweils nur eine Ader mit einer wie auch immer aussehenden Isolierung benötigt, die in großer Länge auf eine Spule aufgewickelt ist. Diese Ader wird zum Aufbau eines Kabelsatzes von der Spule abgezogen und einer Schneideinrichtung zugeführt, in welcher die Adern des Kabelsatzes in den erforderlichen Längen abgetrennt bzw. abgelängt werden.In this cable set, all cores can have an insulation of the same color. For their perfect identification when building a cable set identical identifiers are attached to the two ends of each wire. The marks are made of insulating material existing color rings that can be attached when cutting or cutting to length of the wires. In this embodiment of the cable set for each conductor cross sections in each case only one core with a whatsoever looking insulation is needed, which is wound in a large length on a spool. This wire is withdrawn to build a set of cables from the spool and fed to a cutting device in which the wires of the cable set are cut or cut to length in the required lengths.

Es ist auch möglich, insgesamt zwei oder in engem Rahmen auch mehr als zwei identische Isolierungen zu verwenden, beispielsweise für bestimmte Gruppen von Adern oder auch für unterschiedliche Leiterquerschnitte. So können beispielsweise alle Adern mit gleichem Leiterquerschnitt oder gleicher Temperaturbeständigkeit eine identische Isolierung haben, die sich von den Isolierungen der Adern mit anderen Leiterquerschnitten unterscheidet. Auch in diesen Fällen sind an den beiden Enden einer jeden Ader die bereits erwähnten Farbringe angebracht.It is also possible to use a total of two or in a narrow frame, more than two identical insulation, for example, for certain groups of wires or for different conductor cross-sections. For example, all cores with the same conductor cross section or the same temperature resistance can have identical insulation, which differs from the insulation of the cores with other conductor cross sections. Also in these cases, the already mentioned color rings are attached to the two ends of each wire.

Die jeweils identische Isolierung der Adern kann einfarbig ausgeführt sein. Sie kann aber auch mehrfarbig sein oder Muster aufweisen. Von Bedeutung ist nur, dass für alle Adern oder für Gruppen von Adern jeweils identische Isolierungen vorhanden sind.Each identical insulation of the wires can be made in one color. But it can also be multicolored or have patterns. It is only important that identical cores are available for all cores or for groups of cores.

Ausführungsbeispiele des Erfindungsgegenstandes sind in den Zeichnungen dargestellt.Embodiments of the subject invention are illustrated in the drawings.

Es zeigen:Show it:

  • Fig. 1 in schematischer Darstellung einen Kabelsatz nach der Erfindung. Fig. 1 in a schematic representation of a cable harness according to the invention.
  • Fig. 2 ebenfalls in schematischer Darstellung eine Anordnung zur Erzeugung einer Ader des Kabelsatzes nach Fig. 1. Fig. 2 also in a schematic representation of an arrangement for generating a wire of the cable set after Fig. 1 ,
  • Fig. 3 eine in einem Kabelsatz nach Fig. 1 verwendbare Ader. Fig. 3 one in a harness Fig. 1 usable wire.
  • Fig. 4 bis 6 drei unterschiedliche Ausführungsformen einer mit Kennzeichen versehenen Ader. 4 to 6 three different embodiments of a marked vein.

Ein Kabelsatz nach Fig. 1 weist eine größere Anzahl von elektrischen Adern 1 auf, von denen jede aus einem von einer Isolierung umgebenen elektrischen Leiter besteht. Der Kabelsatz ist in Fig. 1 nur in seinem grundsätzlichen Aufbau dargestellt, ohne irgendwelche Abschlüsse an den Enden der Adern 1. Auch sind der Übersichtlichkeit halber nur relativ wenige Adern 1 eingezeichnet. Die Adern 1 haben unterschiedliche Längen. Sie sind in einem zentralen Bereich B zusammengefaßt, der durch zwei strichpunktierte Linien begrenzt ist. Von dem zentralen Bereich B gehen Adern 1 aus, die zu unterschiedlichen elektrischen Verbrauchern führen, welche beispielsweise in einem Kraftfahrzeug angebracht sind. Die Adern 1 können - so wie es in Fig. 1 dargestellt ist - auch im Verlauf des Bereiches B aus dem Kabelsatz abzweigen.A cable set to Fig. 1 has a larger number of electrical wires 1, each of which consists of an electrical conductor surrounded by an insulation. The cable set is in Fig. 1 shown only in its basic structure, without any conclusions at the ends of the wires 1. Also, the sake of clarity, only a relatively small number of wires 1 are shown. The wires 1 have different lengths. They are combined in a central region B, which is delimited by two dash-dotted lines. Conductors 1 extend from the central region B and lead to different electrical consumers, which are for example mounted in a motor vehicle. The veins 1 can - as it is in Fig. 1 is shown - also branch off in the course of the area B from the harness.

Die Adern 1 haben in bevorzugter Ausführungsform alle eine Isolierung, die optisch identisch ausgeführt ist. Alle Adern können beispielsweise eine Isolierung gleicher Farbe haben. Die Isolierung aller Adern kann auch identisch gemustert oder mit identischen Symbolen versehen sein. Grundsätzlich gilt das auch dann, wenn für Gruppen von Adern zwei oder mehr als zwei unterschiedliche, jeweils aber optisch identische Isolierungen verwendet werden. Eine solche Maßnahme könnte beispielsweise eingesetzt werden, wenn alle Adern mit gleichem Leiterquerschnitt oder gleicher Temperaturbeständigkeit jeweils optisch identische Isolierungen aufweisen.The wires 1 in a preferred embodiment all have an insulation which is optically identical. For example, all wires can have insulation of the same color. The insulation of all wires can also be identically patterned or provided with identical symbols. Basically, this also applies if for groups of wires two or more than two different, but each optically identical insulators are used. Such a measure could be used, for example, if all cores with the same conductor cross-section or the same temperature resistance each have optically identical insulations.

Die Adem 1 werden zum Aufbau des Kabelsatzes mit unterschiedlichen Längen von einer größeren Länge abgetrennt. Dazu wird gemäß Fig. 2 beispielsweise eine auf einer Spule 2 befindliche Ader in Richtung des Pfeiles 3 abgezogen. Nach Vorliegen einer ausreichenden Länge wird die jeweilige Ader 1 an der Stelle 4 abgetrennt und an ihren Enden abisoliert (Fig. 3), so dass ihr elektrischer Leiter 5 für Kontaktierungszwecke zur Verfügung steht. Der Leiter 5 besteht vorzugsweise aus Kupfer oder Aluminium.The Adem 1 are separated to build the harness with different lengths of a greater length. This is done according to Fig. 2 for example, a wire located on a coil 2 deducted in the direction of arrow 3. After a sufficient length, the respective core 1 is separated at the point 4 and stripped at their ends ( Fig. 3 ), so that their electrical conductor 5 is available for contacting purposes. The conductor 5 is preferably made of copper or aluminum.

Gleichzeitig mit dem Abisolieren des Leiters 5 kann an den beiden Enden der Ader 1 je ein Kennzeichen angebracht werden. Das könnte aber auch in einem gesonderten Arbeitsgang durchgeführt werden. Die Kennzeichen an den beiden Enden einer Ader sind identisch ausgeführt, damit dieselbe bei der Herstellung des Kabelsatzes eindeutig identifiziert werden kann, wenn alle Adern oder jeweils Gruppen von Adern eine identische Isolierung aufweisen. Diese einwandfreie Identifizierung jeder einzelnen Ader ist erforderlich, damit bei der Konfektionierung des Kabelsaizes keine Fehler gemacht werden.Simultaneously with the stripping of the conductor 5 can be attached at the two ends of the wire 1 depending a mark. But this could also be done in a separate operation. The markings at the two ends of a wire are identically designed so that it can be uniquely identified during manufacture of the wire harness if all wires or groups of wires have identical insulation. This perfect identification of each individual wire is required so that no mistakes are made in the cable harness assembly.

Als Kennzeichen werden Farbringe 6 aus Isoliermaterial an den Enden einer Ader 1 auf deren Isolierung aufgebracht. Auf den Farbringen können zusätzlich Muster angebracht werden, wie beispielsweise Buchstaben "A" (Fig. 4) oder "B" (Fig. 5) oder "X" (Fig. 6). Pro Aderende können auch zwei oder mehr Farbringe aufgebracht werden. Es ergibt sich dadurch die Möglichkeit, dass in einer bevorzugten Ausführungsform des Kabelsatzes auch bei einer sehr großen Anzahl von Adern in einem Kabelsatz durchweg nur Adern < mit identischer Isolierung eingesetzt werden können. Statt der Farbringe 6 können auch Schlauchstücke oder Tüllen eingesetzt werden.As a characteristic color rings 6 are applied from insulating material at the ends of a wire 1 on the insulation. In addition, patterns can be applied to the color rings, for example letters "A" ( Fig. 4 ) or "B" ( Fig. 5 ) or "X" ( Fig. 6 ). Two or more color rings can also be applied per wire end. This results in the possibility that in a preferred embodiment of the cable set even with a very large number of wires in a cable set consistently only wires <can be used with identical insulation. Instead of the colored rings 6 also pieces of hose or nozzles can be used.

Claims (3)

  1. A cable set with a plurality of electrical wires (1) combined to form a unit, each one of which consists of an electrical conductor (5) surrounded by an insulation, in which the insulation of all wires (1) or of groups of wires (1) consists of optically identical material and in which identical labels are attached to both ends of each wire (1) for the unmistakable identification of the wires (1), which labels are designed differently for the different wires, characterized in that the labels are color rings (6) consisting of insulation material, which are applied to the insulation of each wire (1) at both of their ends.
  2. A cable set according to Claim 1, characterized in that the insulation of the wires (1) is designed in the same color.
  3. A cable set according to Claim 1 or 2, characterized in that the insulation of the wires (1) with the same conductor cross-section consists in each case of optically identical material, which differs from the insulation material of the wires (1) with other conductor cross-sections.
EP11306575.9A 2011-11-29 2011-11-29 Cable set Not-in-force EP2600357B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP11306575.9A EP2600357B1 (en) 2011-11-29 2011-11-29 Cable set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP11306575.9A EP2600357B1 (en) 2011-11-29 2011-11-29 Cable set

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Publication Number Publication Date
EP2600357A1 EP2600357A1 (en) 2013-06-05
EP2600357B1 true EP2600357B1 (en) 2018-03-14

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EP11306575.9A Not-in-force EP2600357B1 (en) 2011-11-29 2011-11-29 Cable set

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EP (1) EP2600357B1 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001035266A (en) * 1999-07-21 2001-02-09 Nippon Telegr & Teleph Corp <Ntt> Cable and identifying method therefor

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1490282A1 (en) * 1962-04-11 1969-01-09 Siemens Ag Method and device for the production of molded cables, in particular for telephone systems
US4126936A (en) * 1977-09-29 1978-11-28 Koller Joseph A Identification system for point to point wiring
DE3710642A1 (en) 1987-03-31 1988-10-20 Leonische Drahtwerke Ag WIRING HARNESS, ESPECIALLY FOR MOTOR VEHICLES
WO1995005957A1 (en) 1993-08-24 1995-03-02 United Technologies Automotive, Inc. Wire harness assembly having color coded wires
FR2744868B1 (en) * 1996-02-09 1998-03-06 A R I Applic Realisation Inf COMPUTER BREWING SYSTEM
US20060118323A1 (en) * 2004-12-08 2006-06-08 Kalisz Joseph P Wire harness with concentric code identifier

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001035266A (en) * 1999-07-21 2001-02-09 Nippon Telegr & Teleph Corp <Ntt> Cable and identifying method therefor

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