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EP2671460B1 - Perforation of filter cigarettes - Google Patents

Perforation of filter cigarettes Download PDF

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Publication number
EP2671460B1
EP2671460B1 EP13170196.3A EP13170196A EP2671460B1 EP 2671460 B1 EP2671460 B1 EP 2671460B1 EP 13170196 A EP13170196 A EP 13170196A EP 2671460 B1 EP2671460 B1 EP 2671460B1
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EP
European Patent Office
Prior art keywords
perforation
filter cigarettes
perforation pattern
pattern
cigarettes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13170196.3A
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German (de)
French (fr)
Other versions
EP2671460A1 (en
Inventor
Stefan Meissner
Michael Walter
Hans-Henning Kock
Ralf Grassmel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koerber Technologies GmbH
Original Assignee
Hauni Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Hauni Maschinenbau GmbH filed Critical Hauni Maschinenbau GmbH
Publication of EP2671460A1 publication Critical patent/EP2671460A1/en
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Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/005—Treatment of cigarette paper
    • A24C5/007—Perforating
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/60—Final treatment of cigarettes, e.g. marking, printing, branding, decorating
    • A24C5/606—Perforating cigarettes

Definitions

  • the invention relates to a method for producing filter cigarettes, wherein the filter cigarettes are each enveloped by a wrapping material using a first perforation means in the circumferential direction of the respective filter cigarettes revolving first perforation pattern is generated with perforations and using a second perforating next to the circumferential direction of the respective Filter cigarettes trainees or trained first perforation in at least one peripheral zone portion of the wrapping material of the filter cigarettes, a second perforation pattern is additionally generated with at least one or more perforation holes.
  • the invention relates to an apparatus for producing Filter cigarettes, wherein the filter cigarettes are each covered by a wrapping material.
  • the partial ventilation levels which make up the total Ventilationsgrad composed, be as constant as possible.
  • This total degree of ventilation is made up of the degree of filter ventilation and the level of tobacco smoke ventilation, which must be within specified tolerances.
  • a perforation of holes is made in the wrapping material or the wrapping strips of the bar-shaped articles brought in.
  • a uniform perforation is thereby introduced into the wrapping strips, whereby the wrapping strips have a predetermined, desired air permeability during smoking, so that secondary air is sucked into the wrapping strips due to the perforation pattern introduced, with which the proportions of nicotine and condensate in the smoke are influenced.
  • the perforation is introduced into the wrapping strips using laser beams as coherent radiation, resulting in a very accurate constant zone of desired air permeability in the wrapping of the smoking articles.
  • the wrapping is provided with a zone of predetermined air permeability to add a certain amount of fresh air to the smoke each time a cigarette is pulled.
  • the wrapping material or wrapper strips of these articles are typically made of paper, whereby the wrapping material or wrapper strips are perforated at predetermined intervals to produce a desired air permeability.
  • a so-called ventilation zone provides the articles with a predetermined (total) degree of ventilation to preset levels of nicotine and condensate in the smoke of a smoking article or filter cigarette with such zone to be able to comply with the desired air permeability.
  • DE 27 54 104 A1 is, for example, a method of controlling of perforating cigarettes or other rod-shaped smoking articles.
  • DE 41 06 127 A1 discloses a method for perforating shell material of rod-shaped articles of the tobacco processing industry, wherein the shell material to be perforated is moved through a perforation zone and a corresponding pulsed energetic beam in the perforation zone is aligned with the shell material to form perforation holes on the shell material.
  • EP-B-1 836 909 discloses a perforating device of the tobacco processing industry for perforating a casing of a rod-shaped article, wherein the perforating device comprises means for generating at least two independent primary rays.
  • US-A-4,240,448 discloses a device for increasing the permeability of wrapping material strips for rod-shaped articles of the tobacco-processing industry, wherein the strips of material are perforated with one or more laser beams.
  • a Filteransetzmaschine is disclosed, wherein for perforating a strip of material which is withdrawn from a reel, a laser is provided to provide the strip of material with perforations.
  • DE-A-27 54 104 discloses an apparatus for producing a zone of desired air permeability in a wrapping material strip for rod-shaped articles of the tobacco processing industry, wherein a radiation source for coherent radiation is provided to introduce perforations in the wrapping material strip. It is provided that by means of the one radiation source one or several rows of perforation patterns are introduced.
  • US-A-4,766,911 discloses a method of encoding rod shaped smoking articles for subsequent identification wherein various predetermined and coded perforation patterns are provided to different quantities of smoking articles.
  • the object of the invention is to provide filter cigarettes, in which it should be possible to adjust the degree of ventilation when smoking cigarettes individually and easily when using the filter cigarettes.
  • This object is achieved by a method for producing filter cigarettes, wherein the filter cigarettes are each enveloped by a wrapping material, wherein using a first perforating a circulating in the circumferential direction of the respective filter cigarettes first perforation pattern is generated with perforations and using a second perforating next to the in A second perforation pattern with at least one or more perforation holes is additionally generated in the circumferential direction of the respective filter cigarettes or formed first perforation pattern in at least one peripheral zone portion of the wrapping material of the filter cigarettes, which is further developed in that by means of the second perforating device in a plurality of peripheral zone sections, which in the circumferential direction of the filter cigarettes from each other are spaced apart, respectively, a second perforation pattern is generated and that in Ausbil tion of the second perforation pattern, the length of the peripheral zone section for one or the second perforation pattern smaller than half of the total circumferential length of respective filter cigarettes.
  • the invention is based on the idea that in the manufacture of filter cigarettes, for example, on a filter tying the filter cigarettes are made, wherein the filter cigarettes produced on this machine is formed with a predetermined degree of ventilation through the first perforation pattern with a plurality of perforations in the circumferential direction and additionally by a second perforation pattern
  • line-shaped first Perforationsmuster perforation holes of a second Perforationsmusters are introduced in the wrapping material, being kept by the handling of the filter cigarette smoking the Perforationslöcher the second Perforationsmusters in a manual manner or remain open, whereby the use of the filter cigarette ventilation degree by the handling of the consumer is individually influenced.
  • At least one second perforation pattern is formed in a peripheral zone section of the circumference of the wrapping material at a predetermined distance from the, for example, linear first perforation pattern.
  • two separate perforation devices in particular using a first laser and a second laser or a first laser beam and a second laser beam, are provided in order to use a first laser as the first perforation the first perforation pattern with ventilation holes (or perforation holes) in the envelope of the cigarette contribute.
  • the second laser as the second perforating device, the second perforation pattern is inserted next to the first perforation pattern in the envelope of the cigarette.
  • the perforation devices are operated and controlled independently of one another by means of a common control device or by means of a respective control device.
  • the second perforation pattern without the filter cigarettes individualized or individualizing perforation holes i. standardized perforation holes are introduced into the enclosure of the filter cigarettes in a finite zone portion of the circumference of the wrapping material, so that by the second perforation pattern, the smoking of the cigarette by manually closing the perforation holes of the second perforation pattern or by leaving the perforation individually the ventilation by the consumer is adjustable accordingly.
  • the length of the peripheral zone portion for the second perforation pattern is smaller than the entire circumferential length of the filter cigarettes.
  • the produced filter cigarettes also have two juxtaposed, preferably standardized, first perforation with perforation holes and in addition to the standardized, circumferential first Perforationsmustern also have a plurality of second perforation, wherein the second perforation pattern by a second perforation, in particular a second laser, and wherein the second perforation patterns are spaced from each other at the periphery of the manufactured filter cigarettes.
  • the second additionally generated in comparison to the first perforation smaller or circumferentially shorter perforation pattern has a plurality of perforation holes or ventilation holes and wherein the second perforation pattern in a limited peripheral zone section is formed in the circumferential direction.
  • the second perforation pattern differs from the first perforation pattern.
  • the two formed perforation patterns can be different.
  • a second perforation pattern is generated.
  • a filter cigarette has two second, standardized perforation patterns, preferably with a plurality of perforation holes, wherein the two second perforation patterns are spaced apart from one another.
  • a second perforation pattern is generated on the circumference in two diametrically opposite peripheral zone sections or is.
  • the wrapping material of the filter cigarettes for example cigarette paper and / or Tipping paper is produced by means of a first laser formed as a first perforation perforation holes according to a predetermined pattern, wherein the perforation holes are generated by a correspondingly pulsed first laser beam of the first laser.
  • the optical elements provided for the formation of the first perforation pattern are arranged and controlled in such a way that a circular line closed and circulating around the circumference of the filter cigarette is formed with perforation holes.
  • perforation holes for the second perforation pattern are generated in predetermined and spaced-apart circumferential zone zones by means of a second corresponding pulsed and separately controllable second laser beam of a second laser.
  • the length of the peripheral zone portion for a second or the second perforation pattern in particular for perforation with multiple perforation holes less than one third of the total circumferential length or less than a quarter of entire circumferential length of the respective filter cigarettes.
  • the distance between two second perforation patterns in the circumferential direction of the filter cigarettes is greater than the length of the second perforation pattern.
  • the first perforation pattern is or is provided with perforation holes arranged regularly in the circumferential direction of the filter cigarettes generated
  • the first perforation device in particular a first laser
  • the second perforation device in particular a second laser
  • a preferably common control device for generating the first and second perforation patterns are controlled independently of one another by means of a preferably common control device for generating the first and second perforation patterns.
  • first perforation pattern and the second perforation pattern are produced on a tipping paper formed as a wrapping material for the filter of the filter cigarettes.
  • a further development of the method is characterized in that after the production of the first and the second perforation downstream of the first and the second perforating the perforated filter cigarettes are tested, in particular the filter cigarettes of a visual inspection and / or a ventilation test and / or a Switzerlandwiderstands phenomenon be subjected.
  • the filter cigarettes are used in their manufacture as well as in the formation of the perforation pattern e.g. conveyed transaxially on a filter attachment machine on conveyor drums, wherein in the transverse axial conveying direction of the filter cigarettes after and downstream of the perforation, the testing of the filter cigarettes preferably takes place.
  • the first perforation pattern and the second perforation pattern are produced in or on the same conveying member, in particular the same conveying drum, in the wrapping material of the filter cigarettes.
  • the two perforation are at a processing station the two perforation arranged on a common conveying member, in particular a common conveyor drum.
  • the conveyor drum is designed as a so-called laser drum with two perforation devices, which are each provided with a laser beam source, whereby a perforation station for the filter cigarettes for a device or a filter attachment machine is provided.
  • the first perforation pattern is produced in or on a first conveying member, in particular conveying drum, in the wrapping material of the filter cigarettes and the second perforation pattern in or on a second conveying member, in particular second conveying drum, in the wrapping material of the Filter cigarettes is generated respectively.
  • the first perforation pattern is generated in the wrapping material before wrapping the cigarettes to be wrapped and the second perforation pattern after wrapping the cigarettes with the wrapping material is generated in the wrapping material of the cigarettes, respectively.
  • a portion of the wrapping material provided for the wrapping is provided with a first perforation pattern.
  • the second perforation pattern is introduced into the wrapping material by means of a second perforation device at a processing station.
  • the object is achieved by a device for producing filter cigarettes, wherein the filter cigarettes are each enveloped by a wrapping material, in particular for carrying out the method described above, wherein a first perforating means is provided, so that using the first perforating means in a circumferential direction of the respective Filterholes circulating first perforation pattern is provided with perforation holes, wherein a second perforating means is provided, so that using the second perforation next to the circumferentially of the respective filter cigarettes or formed first perforation pattern in several peripheral zone portions of the wrapping material of the filter cigarettes "spaced in the circumferential direction of the filter cigarettes from each other
  • a second perforation pattern having at least one or more perforation holes is additionally generated wherein, when forming a second perforation pattern, the length of the peripheral zone portion for one or the second perforation pattern is less than half the total circumferential length of the respective filter cigarettes, and wherein the first perforating means is provided in or on a first conveyor drum and the second perforating means is in
  • the method is carried out on a filter attachment machine as a device for producing filter cigarettes with variably adjustable degree of ventilation, which is designed to carry out the method described above.
  • an embodiment of the device is characterized in that in the conveying direction of the filter cigarettes downstream of the first and the second perforation device is provided with a test device for the filter cigarettes perforated with a first and second perforation pattern, in particular for carrying out an optical test, eg by means of a camera, and / or a ventilation test and / or a draw resistance test.
  • Embodiments of the invention may be individual features or a Combine several features.
  • Fig. 1 schematically shows the structure of a filter cigarette 100.
  • the filter cigarette 100 is divided into a tobacco stick 101 and a filter 8.
  • the tobacco stick 101 is or is surrounded by a porous cigarette wrapping strip as the wrapping strip 103.
  • the wrapping strip 103 is previously wrapped around the tobacco rod in a stranding machine, not shown.
  • a tobacco rod is subsequently two times Cut utility length and further divided this below in the center of easy use length.
  • Ventilation holes as perforation holes 104 of a first perforation pattern and, additionally, ventilation holes as perforation holes 105 of a second perforation pattern 5 of the lining paper 9 are introduced into a tipping paper strip 9 of the coated filter 8 designed as a wrapping material strip.
  • the perforation holes 104 of the first perforation pattern 4 are linear or punctiform and circumferentially formed over the entire circumference of the filter cigarette or the filter plug or the filter 8 in the tipping paper strip 9.
  • the perforation holes 105 are formed in a limited peripheral zone portion of the tipping paper strip 9 and are only partially formed circumferentially in a predetermined area or in a zone of the tipping paper strip 9 next to the first perforation pattern 4 as a second perforation pattern 5 on the front side.
  • the perforation holes 105 of the second perforation pattern 5 are a predetermined distance in the longitudinal axial direction of the filter cigarette 100, i. displaced in the longitudinal direction or spaced.
  • another (not visible here) second perforation 5 on the back of the filter cigarette 100 and the tipping paper strip 9 is formed so that the two second perforation 5 are arranged or formed diametrically opposite the circumference of the filter cigarette 100.
  • the length of the second perforation patterns 5 in the circumferential direction which is determined by the two perforation holes 105 at both ends of the perforation pattern 5 in a peripheral zone section, is in the range of three to eight millimeters.
  • the number of perforation holes 105 can be predetermined, the second perforation pattern 5 has a plurality of perforation holes 105.
  • perforation holes 105 instead of a plurality of perforation holes 105, one or more perforation slots having a predetermined length are formed in a defined peripheral zone section of the tipping paper strip 9.
  • the perforation holes 105 may also have a round or oval shape.
  • Fig. 2 schematically shows a Filteransetzvorraum 2 in the neck.
  • a filter attachment device or filter attachment machine is known under the name "MAX" of HAUNI Maschinenbau AG, Hamburg.
  • the tobacco rods of double useful length are conveyed to the filter attachment device 2 and transferred to it, cut there into simple use length and spaced apart and connected with filter plugs of double use length inserted therebetween.
  • the filter plug also a tipping paper strip is fed, which deducted from a tipping paper roll or reel, glued and sliced in leaflets, which are called on tipping paper leaflets.
  • the filter cigarettes 100 are assembled into filter cigarettes 100 with axially aligned filter plugs.
  • these above-mentioned groups are after being joined by glued cover sheets by means of central cutting separated from each other, thus forming two webs of cross-promoted cigarettes.
  • the filter cigarettes 100 of one web are subsequently turned over and merged with the filter cigarettes 100 of the other web and then conveyed away into a web transversely for further processing.
  • perforation holes 104 of a first perforation pattern are inserted into the filter sticks enveloped by a wrapping strip and / or filter pads enveloped by the covering paper leaflet using a first perforating device 16.1 with a first laser 17.1, preferably for each web of transversely promoted cigarettes a laser 17.1 is provided.
  • a laser beam 18.1 emanating from a first controllable laser 17.1 passes through the mirrors 19.a and 19.b as well as a lens 21.1 onto the filter 8, so that perforation holes 104 of the first perforation pattern are produced by the covering paper strip using the pulsed laser beam 18.1 of the laser 17.1
  • Filter cigarettes 100 are fired so that when pulling on the filter cigarette 100 cool secondary air can enter through the perforation holes 104 of the first perforation in the filter 8 and / or tobacco stick 101, where they mix with the flowing through the filter cigarette 100 smoke flow.
  • the perforation holes 105 of the second perforation pattern 5 are formed in predetermined small peripheral zone portions of the tipping paper strip 9.
  • the laser beam 18.2 emanating from the controllable second laser 17.2 is guided via mirrors 19.c and 19.d as well as a lens 21.2 onto the surface of the filter cigarette 100 to be perforated that the two perforation patterns 4, 5 (cf. Fig. 1 ) are generated independently of each other.
  • the first laser 17.1 is regularly pulsed at the same time intervals and operated in the so-called standard mode, while the second laser 17.2 at predetermined locations of the circumference of the filter cigarette 100 by means of a predetermined pulse sequence the tipping paper strip 9 perforated sections.
  • the second laser 17. 2 By controlling the second laser 17. 2, two zones formed diametrically opposite the periphery of the filter cigarette 100 are preferably formed with the second perforation pattern 5.
  • the perforation process is a filter cigarette 100 on a perforation drum 22 on which it is conveyed in the direction of arrow 23 and thereby held by suction in channels 24 in troughs 26.
  • a rolling device in the form of a rolling cam 29 rotating in accordance with arrow 28 rolls the filter cigarettes 100 in each case at a rolling point such that they interrupt their conveying movement in the direction of the arrow 23 during rolling by relatively rolling back on the circumference of the testing drum 22. Therefore, the laser beam 18.1, which is output in the form of pulses from the first laser 17.1, sequentially burn or form perforation holes 104 for the first perforation pattern in the filter plug 8, which are then in the circumferential direction of the filter cigarettes 100 in a row in a row. In a corresponding manner, the perforation holes 105 of the second perforation pattern are formed in the tipping paper strip 9 by means of pulsed laser beams 18.2 of the second laser 17.2.
  • the timing of the beginning of the perforation of a filter cigarette 100 and the individual laser pulses in one embodiment are triggered by a (not shown here cam, so that corresponding control signals are provided by a sensor provided on the roll cam 29 (not shown here) to a control device 36 of the first laser 17.1 and the second laser 17.2.
  • an opto-electronic or magneto-electronic rotary pulse generator or even a resolver can be provided in a further embodiment.
  • the conveyor drum 30 Following the perforation drum 22 are in the conveying direction of the filter cigarettes 100 to a conveyor drum 30 and subsequent conveyor drums 39, 40 further promoted to Perforationsmuster in the respective cigarette wrapper 103 and / or in the respective tipping paper 9 of the individual rod-shaped filter cigarettes 100 and optionally using on subjected to the conveyor drums 39, 40 arranged optical inspection systems of an optical inspection.
  • the conveyor drum 30 may also or additionally have pneumatic-electronic test systems.
  • the first laser 17.2 for generating the first perforation pattern 104 and the second laser 17.2 for generating the second perforation pattern 105 are separately controlled.
  • a developed perforated strip of cigarette wrapping material is shown schematically as a tipping paper strip 9, by means of which a cigarette is enveloped which has perforation holes 104 in the circumferential direction at regular intervals.
  • FIG. 4 is a perspective view of a filter cigarette 100 shown in the cutout, with only a second perforation 5 at the top of the filter cigarette 100 is visible.
  • the perforation holes 104 of the first perforation pattern 4 are formed circumferentially by means of a first perforation device, as described above by way of example, in the tipping paper strip 9 in a line shape in the circumferential direction.
  • the perforation holes 104 of the first perforation pattern 4 running in the circumferential direction of the filter cigarettes have a predetermined constant length, whereby the spacing in the circumferential direction between two perforation holes 104 is also kept constant in each case. Due to the formation of equidistantly arranged, equally long perforation holes 104 of the first perforation pattern 4, a predetermined degree of ventilation of the cigarette is formed.
  • the perforation holes 104 of the first perforation pattern 4 are according to the embodiment FIG. 3 and FIG. 4 evenly distributed over the entire circumference of the cigarettes.
  • the two second perforation patterns 5 are spaced apart in the longitudinal axial direction with respect to the longitudinal axis of the filter cigarettes 100.
  • the first perforation pattern 4 is arranged at the mouthpiece-side end of the tipping paper strip 9, while the distance between the two second perforation pattern 5 from mouthpiece-side end is greater than the distance of the first perforation pattern 4 from the mouthpiece end.
  • the distance of the first perforation pattern 4 from the mouthpiece end is between 10 to 20 mm.
  • the distance between the first perforation pattern 4 and the second perforation pattern 5 is typically between 10 to 20 mm.
  • the perforation holes 105 of the second perforation pattern 5 are also arranged equidistantly on the circumference of the tipping paper strip 9, wherein the perforation holes 105 are each the same length. In the context of the invention, it is also possible that the perforation holes 105 of the perforation 5 are arranged differently long and irregular.

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  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Description

Die Erfindung betrifft ein Verfahren zum Herstellen von Filterzigaretten, wobei die Filterzigaretten jeweils von einem Umhüllungsmaterial umhüllt sind wobei unter Verwendung einer ersten Perforationseinrichtung ein in Umfangsrichtung der jeweiligen Filterzigaretten umlaufendes erstes Perforationsmuster mit Perforationslöchern erzeugt wird und unter Verwendung einer zweiten Perforationseinrichtung neben den in Umfangsrichtung der jeweiligen Filterzigaretten auszubildenden oder ausgebildeten ersten Perforationsmuster in wenigstens einem Umfangszonenabschnitt des Umhüllungsmaterials der Filterzigaretten ein zweites Perforationsmuster mit wenigstens einem oder mehreren Perforationslöchern zusätzlich erzeugt wird.The invention relates to a method for producing filter cigarettes, wherein the filter cigarettes are each enveloped by a wrapping material using a first perforation means in the circumferential direction of the respective filter cigarettes revolving first perforation pattern is generated with perforations and using a second perforating next to the circumferential direction of the respective Filter cigarettes trainees or trained first perforation in at least one peripheral zone portion of the wrapping material of the filter cigarettes, a second perforation pattern is additionally generated with at least one or more perforation holes.

Ferner betrifft die Erfindung eine Vorrichtung zum Herstellen von Filterzigaretten, wobei die Filterzigaretten jeweils von einem Umhüllungsmaterial umhüllt sind.Furthermore, the invention relates to an apparatus for producing Filter cigarettes, wherein the filter cigarettes are each covered by a wrapping material.

Bei der Herstellung von Zigaretten, insbesondere Filterzigaretten, werden im Bereich der Filter Nebenluftkanäle in Form von Löchern oder Perforationslöchern eingebracht, durch die beim Ziehen an den Zigaretten dem Rauch Nebenluft zugeführt wird. Es wird dabei angestrebt, einen relativ großen Nebenluftstrom zuzuführen, der in einem vorgegebenen, möglichst konstanten Verhältnis zu dem die Zigaretten verlassenden Gesamtstrom stehen soll. Dieses Verhältnis wird mit Gesamtventilationsgrad bezeichnet. Es ist bereits bekannt, Zigaretten mit Löchern zu versehen, d. h. sie zu perforieren, z. B. durch Entlangrollen an einer mit Nadeln besetzten Rollfläche.In the production of cigarettes, in particular filter cigarettes, secondary air ducts in the form of holes or perforation holes are introduced in the region of the filter, through which the smoke is supplied to secondary air when pulling on the cigarettes. It is aimed at supplying a relatively large secondary air flow, which should be in a predetermined, as constant as possible ratio to the cigarettes leaving the total flow. This ratio is referred to as the total degree of ventilation. It is already known to provide cigarettes with holes, d. H. to perforate them, z. B. by rolling along an occupied with needles rolling surface.

Es ist auch bekannt, Zigaretten mittels Laserstrahlen zu perforieren, wobei jeweils eine bestimmte Anzahl von Löchern mit einem gewünschten Gesamtquerschnitt aufgebracht wird.It is also known to perforate cigarettes by means of laser beams, wherein in each case a certain number of holes with a desired overall cross-section is applied.

Um die Zigaretten einer Marke hinsichtlich Kondensat, Nicotin und Kohlenmonoxid (CO) im Rauch einerseits, andererseits hinsichtlich des vom Raucher registrierten Verhaltens beim Rauchen (Geschmack pro Zug, Zugzahl und Zugwiderstand) möglichst konstant zu halten, müssen die Teilventilationsgrade, aus denen sich der Gesamtventilationsgrad zusammensetzt, möglichst konstant sein. Dieser Gesamtventilationsgrad setzt sich aus Filterventilationsgrad und Tabakstockventilationsgrad zusammen, wobei diese innerhalb vorgegebener Toleranzen liegen müssen.In order to keep the cigarettes of a brand with regard to condensate, nicotine and carbon monoxide (CO) in the smoke on the one hand, and on the other hand with regard to the smoker's registered behavior during smoking (taste per train, train number and draw resistance) as constant as possible, the partial ventilation levels, which make up the total Ventilationsgrad composed, be as constant as possible. This total degree of ventilation is made up of the degree of filter ventilation and the level of tobacco smoke ventilation, which must be within specified tolerances.

Bei der Konfektionierung von Zigaretten an einer Filteransetzmaschine wird bei den hergestellten Filterzigaretten unter Verwendung einer Perforationseinrichtung eine Perforation aus Löchern in das Hüllmaterial oder die Umhüllungsstreifen der stabförmigen Artikel eingebracht. Insbesondere wird dabei eine gleichmäßige Perforation in die Umhüllungsstreifen eingebracht, wodurch die Umhüllungsstreifen eine vorbestimmte, gewünschte Luftdurchlässigkeit beim Rauchen aufweisen, so dass aufgrund des eingebrachten Perforationsmusters in die Umhüllungsstreifen Nebenluft angesaugt wird, mit der Anteile von Nikotin und Kondensat im Rauch beeinflusst werden. Insbesondere wird die Perforation in die Umhüllungsstreifen unter Verwendung von Laserstrahlen als kohärente Strahlung eingebracht, wodurch sich eine sehr genaue konstante Zone gewünschter Luftdurchlässigkeit in der Umhüllung der Rauchartikel ergibt.When packaging cigarettes on a filter tipping machine, in the manufactured filter cigarettes using a perforating device, a perforation of holes is made in the wrapping material or the wrapping strips of the bar-shaped articles brought in. In particular, a uniform perforation is thereby introduced into the wrapping strips, whereby the wrapping strips have a predetermined, desired air permeability during smoking, so that secondary air is sucked into the wrapping strips due to the perforation pattern introduced, with which the proportions of nicotine and condensate in the smoke are influenced. In particular, the perforation is introduced into the wrapping strips using laser beams as coherent radiation, resulting in a very accurate constant zone of desired air permeability in the wrapping of the smoking articles.

Durch das Ausbilden von Perforationen in dem Hüllmaterial der stabförmigen Artikel wird die Umhüllung mit einer Zone einer vorbestimmten Luftdurchlässigkeit versehen, um dem Rauch bei jedem Zug einer Zigarette eine bestimmte Menge an Frischluft beizumischen. Das Hüllmaterial oder die Umhüllungsstreifen dieser Artikel bestehen in der Regel aus Papier, wobei das Hüllmaterial oder die Umhüllungsstreifen zum Erzeugen einer gewünschten Luftdurchlässigkeit in vorgegebenen Abständen perforiert werden. Bei Filterzigaretten ist es allgemein üblich, die Perforationen im Belagpapierblättchen am mundstückseitigen Filterende vorzunehmen.By forming perforations in the wrapping material of the rod-shaped articles, the wrapping is provided with a zone of predetermined air permeability to add a certain amount of fresh air to the smoke each time a cigarette is pulled. The wrapping material or wrapper strips of these articles are typically made of paper, whereby the wrapping material or wrapper strips are perforated at predetermined intervals to produce a desired air permeability. For filter cigarettes, it is common practice to make the perforations in the tipping paper leaflet at the mouthpiece side filter end.

Das Versehen von Rauchartikeln mit einer Zone gewünschter Luftdurchlässigkeit im Bereich des Mundstückendes, einer so genannten Ventilationszone, werden die Artikel mit einem vorbestimmten (Gesamt-)Ventilationsgrad bereitgestellt, um vorgegebene Werte für Nikotin und Kondensat im Rauch eines Rauchartikels oder einer Filterzigarette mit einer solchen Zone gewünschter Luftdurchlässigkeit einhalten zu können.The provision of articles of smoking with a zone of desired air permeability in the region of the mouthpiece end, a so-called ventilation zone, provides the articles with a predetermined (total) degree of ventilation to preset levels of nicotine and condensate in the smoke of a smoking article or filter cigarette with such zone to be able to comply with the desired air permeability.

In DE 27 54 104 A1 ist beispielsweise ein Verfahren zum Steuern des Perforierens von Zigaretten oder anderen stabförmigen Rauchartikeln beschrieben.In DE 27 54 104 A1 is, for example, a method of controlling of perforating cigarettes or other rod-shaped smoking articles.

Weiterhin ist in DE 41 06 127 A1 ein Verfahren zum Perforieren von Hüllmaterial stabförmiger Artikel der Tabak verarbeitenden Industrie offenbart, bei dem das zu perforierende Hüllmaterial durch eine Perforationszone bewegt wird und ein entsprechender gepulster energiereicher Strahl in der Perforationszone auf das Hüllmaterial ausgerichtet wird, um Perforationslöcher auf dem Hüllmaterial auszubilden.Furthermore, in DE 41 06 127 A1 discloses a method for perforating shell material of rod-shaped articles of the tobacco processing industry, wherein the shell material to be perforated is moved through a perforation zone and a corresponding pulsed energetic beam in the perforation zone is aligned with the shell material to form perforation holes on the shell material.

Darüber hinaus ist in EP-B-1 836 909 eine Perforationsvorrichtung der Tabak verarbeitenden Industrie zum Perforieren einer Umhüllung eines stabförmigen Artikels offenbart, wobei die Perforationsvorrichtung Mittel zum Erzeugen mindestens zwei unabhängiger Primärstrahlen aufweist.In addition, in EP-B-1 836 909 discloses a perforating device of the tobacco processing industry for perforating a casing of a rod-shaped article, wherein the perforating device comprises means for generating at least two independent primary rays.

In US-A-4 240 448 ist eine Vorrichtung zur Erhöhung der Durchlässigkeit von Umhüllungsmaterialstreifen für stabförmige Artikel der Tabak verarbeitenden Industrie offenbart, wobei die Materialstreifen mit einem oder mehreren Laserstrahlen perforiert werden. Hierbei ist eine Filteransetzmaschine offenbart, wobei zum Perforieren eines Materialstreifens, der von einer Bobine abgezogen wird, ein Laser vorgesehen ist, um den Materialstreifen mit Perforationslöchern zu versehen.In US-A-4,240,448 discloses a device for increasing the permeability of wrapping material strips for rod-shaped articles of the tobacco-processing industry, wherein the strips of material are perforated with one or more laser beams. Here, a Filteransetzmaschine is disclosed, wherein for perforating a strip of material which is withdrawn from a reel, a laser is provided to provide the strip of material with perforations.

Ferner ist in DE-A-27 54 104 eine Vorrichtung zum Herstellen einer Zone gewünschter Luftdurchlässigkeit in einem Hüllmaterialstreifen für stabförmige Artikel der Tabak verarbeitenden Industrie offenbart, wobei eine Strahlungsquelle für kohärente Strahlung vorgesehen ist, um Perforationen in den Hüllmaterialstreifen einzubringen. Hierbei ist vorgesehen, dass mittels der einen Strahlungsquelle eine oder mehrere Reihen von Perforationsmustern eingebracht werden.Furthermore, in DE-A-27 54 104 discloses an apparatus for producing a zone of desired air permeability in a wrapping material strip for rod-shaped articles of the tobacco processing industry, wherein a radiation source for coherent radiation is provided to introduce perforations in the wrapping material strip. It is provided that by means of the one radiation source one or several rows of perforation patterns are introduced.

Des Weiteren ist in US-A-4,766,911 ein Verfahren zum Kodieren von stabförmigen Rauchartikeln für eine nachfolgende Identifikation offenbart, wobei verschiedene vorbestimmte und kodierte Perforationsmuster zu verschiedenen Mengen von Rauchartikeln bereitgestellt bzw. erzeugt werden.Furthermore, in US-A-4,766,911 discloses a method of encoding rod shaped smoking articles for subsequent identification wherein various predetermined and coded perforation patterns are provided to different quantities of smoking articles.

Ausgehend von diesem Stand der Technik besteht die Aufgabe der Erfindung darin, Filterzigaretten bereitzustellen, bei denen es möglich sein soll, beim Gebrauch der Filterzigaretten den Ventilationsgrad beim Rauchen der Zigaretten individuell und auf einfache Weise einzustellen.Based on this prior art, the object of the invention is to provide filter cigarettes, in which it should be possible to adjust the degree of ventilation when smoking cigarettes individually and easily when using the filter cigarettes.

Gelöst wird diese Aufgabe durch ein Verfahren zum Herstellen von Filterzigaretten, wobei die Filterzigaretten jeweils von einem Umhüllungsmaterial umhüllt sind, wobei unter Verwendung einer ersten Perforationseinrichtung ein in Umfangsrichtung der jeweiligen Filterzigaretten umlaufendes erstes Perforationsmuster mit Perforationslöchern erzeugt wird und unter Verwendung einer zweiten Perforationseinrichtung neben den in Umfangsrichtung der jeweiligen Filterzigaretten auszubildenden oder ausgebildeten ersten Perforationsmuster in wenigstens einem Umfangszonenabschnitt des Umhüllungsmaterials der Filterzigaretten ein zweites Perforationsmuster mit wenigstens einem oder mehreren Perforationslöchern zusätzlich erzeugt wird, das dadurch weitergebildet wird, dass mittels der zweiten Perforationseinrichtung in mehreren Umfangszonenabschnitten, die in Umfangsrichtung der Filterzigaretten voneinander beabstandet sind, jeweils ein zweites Perforationsmuster erzeugt wird und dass bei Ausbildung des zweiten Perforationsmusters die Länge des Umfangszonenabschnitts für ein oder das zweite Perforationsmuster kleiner als die Hälfte der gesamten Umfangslänge der jeweiligen Filterzigaretten ist.This object is achieved by a method for producing filter cigarettes, wherein the filter cigarettes are each enveloped by a wrapping material, wherein using a first perforating a circulating in the circumferential direction of the respective filter cigarettes first perforation pattern is generated with perforations and using a second perforating next to the in A second perforation pattern with at least one or more perforation holes is additionally generated in the circumferential direction of the respective filter cigarettes or formed first perforation pattern in at least one peripheral zone portion of the wrapping material of the filter cigarettes, which is further developed in that by means of the second perforating device in a plurality of peripheral zone sections, which in the circumferential direction of the filter cigarettes from each other are spaced apart, respectively, a second perforation pattern is generated and that in Ausbil tion of the second perforation pattern, the length of the peripheral zone section for one or the second perforation pattern smaller than half of the total circumferential length of respective filter cigarettes.

Die Erfindung beruht auf dem Gedanken, dass bei der Herstellung von Filterzigaretten beispielsweise an einer Filteransetzmaschine die Filterzigaretten konfektioniert werden, wobei die an dieser Maschine hergestellten Filterzigaretten mit einem vorbestimmten Ventilationsgrad durch das erste Perforationsmuster mit mehreren Perforationslöchern in Umfangsrichtung ausgebildet wird und zusätzlich durch ein zweites Perforationsmuster neben dem im Umfangsrichtung ausgebildeten linienförmigen ersten Perforationsmuster zusätzlich Perforationslöcher eines zweiten Perforationsmusters im Umhüllungsmaterial eingebracht werden, wobei durch die Handhabung der Filterzigarette beim Rauchen die Perforationslöcher des zweiten Perforationsmusters auf manuelle Weise zugehalten werden oder geöffnet bleiben, wodurch beim Konsum der Filterzigarette der Ventilationsgrad durch die Handhabung des Konsumenten individuell beeinflusst wird. Hierzu ist oder wird in einem vorbestimmten Abstand zum beispielsweise linienförmigen ersten Perforationsmuster wenigstens ein zweites Perforationsmuster in einem Umfangszonenabschnitt des Umfangs des Umhüllungsmaterials ausgebildet. Hierzu sind zwei separate Perforationseinrichtungen, insbesondere unter Verwendung eines ersten Lasers und eines zweiten Lasers bzw. eines ersten Laserstrahls und eines zweiten Laserstrahls, vorgesehen, um mittels eines ersten Lasers als erste Perforationseinrichtung das erste Perforationsmuster mit Ventilationslöchern (oder Perforationslöchern) in die Umhüllung der Zigarette einzubringen. Unter Verwendung des zweiten Lasers als zweite Perforationseinrichtung wird das zweite Perforationsmuster neben dem ersten Perforationsmuster in die Umhüllung der Zigarette eingebracht. Hierbei werden insbesondere die Perforationseinrichtungen unabhängig voneinander mittels einer gemeinsamen Steuereinrichtung oder mittels jeweils einer Steuereinrichtung betrieben sowie gesteuert.The invention is based on the idea that in the manufacture of filter cigarettes, for example, on a filter tying the filter cigarettes are made, wherein the filter cigarettes produced on this machine is formed with a predetermined degree of ventilation through the first perforation pattern with a plurality of perforations in the circumferential direction and additionally by a second perforation pattern In addition to the formed in the circumferential direction line-shaped first Perforationsmuster perforation holes of a second Perforationsmusters are introduced in the wrapping material, being kept by the handling of the filter cigarette smoking the Perforationslöcher the second Perforationsmusters in a manual manner or remain open, whereby the use of the filter cigarette ventilation degree by the handling of the consumer is individually influenced. For this purpose, or at least one second perforation pattern is formed in a peripheral zone section of the circumference of the wrapping material at a predetermined distance from the, for example, linear first perforation pattern. For this purpose, two separate perforation devices, in particular using a first laser and a second laser or a first laser beam and a second laser beam, are provided in order to use a first laser as the first perforation the first perforation pattern with ventilation holes (or perforation holes) in the envelope of the cigarette contribute. Using the second laser as the second perforating device, the second perforation pattern is inserted next to the first perforation pattern in the envelope of the cigarette. In this case, in particular, the perforation devices are operated and controlled independently of one another by means of a common control device or by means of a respective control device.

Dabei ist im Rahmen der Erfindung vorgesehen, dass neben dem ersten standardisierten Perforationsmuster für einen vorbestimmten Ventilationsgrad einer Produktsorte oder Zigarettensorte das zweite Perforationsmuster ohne die Filterzigaretten individualisierte oder individualisierende Perforationslöcher, d.h. standardisierte Perforationslöcher, in die Umhüllung der Filterzigaretten in einem endlichen Zonenabschnitt des Umfangs des Umhüllungsmaterials eingebracht wird, so dass durch das zweite Perforationsmuster, das beim Rauchen der Zigarette durch manuelles Zuhalten der Perforationslöcher des zweiten Perforationsmusters oder durch Offenlassen der Perforationslöcher individuell die Ventilation durch den Konsumenten entsprechend einstellbar ist. Hierbei ist die Länge des Umfangszonenabschnitts für das zweite Perforationsmuster kleiner als die gesamte Umfangslänge der Filterzigaretten.It is provided within the scope of the invention that in addition to the first standardized perforation pattern for a predetermined degree of ventilation of a product variety or cigarette type, the second perforation pattern without the filter cigarettes individualized or individualizing perforation holes, i. standardized perforation holes are introduced into the enclosure of the filter cigarettes in a finite zone portion of the circumference of the wrapping material, so that by the second perforation pattern, the smoking of the cigarette by manually closing the perforation holes of the second perforation pattern or by leaving the perforation individually the ventilation by the consumer is adjustable accordingly. Here, the length of the peripheral zone portion for the second perforation pattern is smaller than the entire circumferential length of the filter cigarettes.

Dazu ist im Rahmen der Erfindung vorgesehen, dass die hergestellten Filterzigaretten auch zwei nebeneinander angeordnete, vorzugsweise standardisierte, erste Perforationsmuster mit Perforationslöchern aufweisen sowie neben den standardisierten, umlaufenden ersten Perforationsmustern auch mehrere zweite Perforationsmuster aufweisen, wobei die zweiten Perforationsmuster durch eine zweite Perforationseinrichtung, insbesondere einen zweiten Laser, erzeugt werden und wobei die zweiten Perforationsmuster am Umfang der hergestellten Filterzigaretten voneinander beabstandet sind.For this purpose, it is provided in the invention that the produced filter cigarettes also have two juxtaposed, preferably standardized, first perforation with perforation holes and in addition to the standardized, circumferential first Perforationsmustern also have a plurality of second perforation, wherein the second perforation pattern by a second perforation, in particular a second laser, and wherein the second perforation patterns are spaced from each other at the periphery of the manufactured filter cigarettes.

Insbesondere ist im Rahmen der Erfindung vorgesehen, dass das zweite zusätzlich erzeugte im Vergleich zum ersten Perforationsmuster kleinere oder in Umfangsrichtung kürzere Perforationsmuster mehrere Perforationslöcher oder Ventilationslöcher aufweist und wobei das zweite Perforationsmuster in einem begrenzten Umfangszonenabschnitt in Umfangsrichtung ausgebildet ist.In particular, it is provided in the context of the invention that the second additionally generated in comparison to the first perforation smaller or circumferentially shorter perforation pattern has a plurality of perforation holes or ventilation holes and wherein the second perforation pattern in a limited peripheral zone section is formed in the circumferential direction.

Dabei ist in einer bevorzugten Ausgestaltung vorgesehen, dass das zweite Perforationsmuster sich vom ersten Perforationsmuster unterscheidet. Somit können die beiden ausgebildeten Perforationsmuster unterschiedlich sein.In a preferred embodiment, it is provided that the second perforation pattern differs from the first perforation pattern. Thus, the two formed perforation patterns can be different.

Dazu ist in einer Weiterbildung vorgesehen, dass mittels der zweiten Perforationseinrichtung in mehreren, vorzugsweise zwei, Umfangszonenabschnitten der Filterzigaretten, die in Umfangsrichtung und in Längsrichtung der Filterzigaretten, d.h. in längsaxialer Richtung, voneinander beabstandet sind, jeweils ein zweites Perforationsmuster erzeugt wird. Hierbei weist beispielsweise eine Filterzigarette zwei zweite, standardisierte Perforationsmuster, vorzugsweise mit mehreren Perforationslöchern, auf, wobei die zwei zweiten Perforationsmuster voneinander beabstandet sind.For this purpose, it is provided in a development that by means of the second perforation device in a plurality, preferably two, peripheral zone sections of the filter cigarettes, in the circumferential direction and in the longitudinal direction of the filter cigarettes, i. in the longitudinal axial direction, are spaced apart from each other, a second perforation pattern is generated. In this case, for example, a filter cigarette has two second, standardized perforation patterns, preferably with a plurality of perforation holes, wherein the two second perforation patterns are spaced apart from one another.

Insbesondere ist dabei im Rahmen der Erfindung vorgesehen, dass in zwei diametral gegenüberliegenden Umfangszonenabschnitten jeweils ein zweites Perforationsmuster am Umfang erzeugt wird oder ist. Hierdurch ist es möglich, zwei zweite Perforationsmuster derart am Umhüllungsmaterial auszubilden, dass bei der manuellen Handhabung einer Filterzigarette beim Halten der Filterzigaretten mit zwei Fingern die zusätzlich ausgebildeten Perforationsmuster zugehalten werden können. Soll zusätzlich Luft beim Rauchen der Filterzigarette durch die Perforationslöcher der zweiten Perforationsmuster angesaugt werden, so werden die zweiten Perforationsmuster ohne Kontakt mit den Fingern zwischen den Fingern im geöffneten Zustand gehalten.In particular, it is provided in the context of the invention that in each case a second perforation pattern is generated on the circumference in two diametrically opposite peripheral zone sections or is. This makes it possible to form two second perforation patterns on the wrapping material in such a way that during manual handling of a filter cigarette when holding the filter cigarettes with two fingers, the additionally formed perforation patterns can be kept closed. If additional air is sucked in smoking the filter cigarette through the perforation holes of the second perforation, the second Perforationsmuster be held without contact with the fingers between the fingers in the open state.

Im Rahmen der Erfindung ist vorgesehen, dass das Umhüllungsmaterial der Filterzigaretten, beispielsweise Zigarettenpapier und/oder Belagpapier, mittels eines als erste Perforationseinrichtung ausgebildeten ersten Lasers mit Perforationslöchern nach einem vorgegebenen Muster erzeugt wird, wobei die Perforationslöcher durch einen entsprechend gepulsten ersten Laserstrahl des ersten Lasers erzeugt werden. Hierbei sind die für die Ausbildung des ersten Perforationsmusters vorgesehenen optischen Elemente derart angeordnet und gesteuert, dass ein am Umfang der Filterzigarette geschlossener sowie umlaufender Linienzug mit Perforationslöchern ausgebildet wird. Darüber hinaus werden nach einem zweiten vorgegebenen und standardisierten Muster Perforationslöcher für das zweite Perforationsmuster in vorbestimmten und voneinander beabstandeten Umfangsabschnittszonen mittels eines zweiten entsprechenden gepulsten und separat steuerbaren zweiten Laserstrahls eines zweiten Lasers erzeugt.In the context of the invention it is provided that the wrapping material of the filter cigarettes, for example cigarette paper and / or Tipping paper is produced by means of a first laser formed as a first perforation perforation holes according to a predetermined pattern, wherein the perforation holes are generated by a correspondingly pulsed first laser beam of the first laser. In this case, the optical elements provided for the formation of the first perforation pattern are arranged and controlled in such a way that a circular line closed and circulating around the circumference of the filter cigarette is formed with perforation holes. In addition, according to a second predetermined and standardized pattern, perforation holes for the second perforation pattern are generated in predetermined and spaced-apart circumferential zone zones by means of a second corresponding pulsed and separately controllable second laser beam of a second laser.

In einer bevorzugten Ausgestaltung des Verfahrens ist vorgesehen, dass bei Ausbildung des zweiten, vorzugsweise standardisierten, Perforationsmusters die Länge des Umfangszonenabschnitts für ein zweites oder das zweite Perforationsmuster, insbesondere für Perforationsmuster mit mehreren Perforationslöchern kleiner als ein Drittel der gesamten Umfangslänge oder kleiner als ein Viertel der gesamten Umfangslänge der jeweiligen Filterzigaretten ist.In a preferred embodiment of the method is provided that when forming the second, preferably standardized, perforation, the length of the peripheral zone portion for a second or the second perforation pattern, in particular for perforation with multiple perforation holes less than one third of the total circumferential length or less than a quarter of entire circumferential length of the respective filter cigarettes.

Dazu ist es in einer Weiterbildung des Verfahrens bevorzugt, dass bei Erzeugung von wenigstens zwei zweiten Perforationsmustern, insbesondere von Perforationsmustern mit mehreren Perforationslöchern, der Abstand zwischen zwei zweiten Perforationsmustern in Umfangsrichtung der Filterzigaretten größer als die Länge der zweiten Perforationsmuster ist.For this purpose, it is preferred in a further development of the method that, when generating at least two second perforation patterns, in particular perforation patterns with a plurality of perforation holes, the distance between two second perforation patterns in the circumferential direction of the filter cigarettes is greater than the length of the second perforation pattern.

Insbesondere wird oder ist das erste Perforationsmuster mit in Umfangsrichtung der Filterzigaretten regelmäßig angeordneten Perforationslöchern erzeugtIn particular, the first perforation pattern is or is provided with perforation holes arranged regularly in the circumferential direction of the filter cigarettes generated

Außerdem ist bei einer Ausgestaltung des Verfahrens günstig, dass die erste Perforationseinrichtung, insbesondere ein erster Laser, und die zweite Perforationseinrichtung, insbesondere ein zweiter Laser, mittels einer, vorzugsweise gemeinsamen, Steuereinrichtung für die Erzeugung des ersten und zweiten Perforationsmusters unabhängig voneinander gesteuert werden.In addition, in one embodiment of the method, it is favorable that the first perforation device, in particular a first laser, and the second perforation device, in particular a second laser, are controlled independently of one another by means of a preferably common control device for generating the first and second perforation patterns.

Überdies ist es in einer Ausgestaltung vorteilhaft, dass das erste Perforationsmuster und das zweite Perforationsmuster auf einem als Umhüllungsmaterial für den Filter der Filterzigaretten ausgebildeten Belagpapier erzeugt werden.Moreover, it is advantageous in one embodiment that the first perforation pattern and the second perforation pattern are produced on a tipping paper formed as a wrapping material for the filter of the filter cigarettes.

Ferner zeichnet sich eine Weiterbildung des Verfahrens dadurch aus, dass nach dem Erzeugen des ersten und des zweiten Perforationsmusters stromab der ersten und der zweiten Perforationseinrichtungen die perforierten Filterzigaretten geprüft werden, wobei insbesondere die Filterzigaretten einer optischen Prüfung und/oder einer Ventilationsprüfung und/oder einer Zugwiderstandsprüfung unterzogen werden. Die Filterzigaretten werden bei ihrer Herstellung sowie bei der Ausbildung der Perforationsmuster z.B. an einer Filteransetzmaschine auf Fördertrommeln queraxial gefördert, wobei in queraxialer Förderrichtung der Filterzigaretten nach sowie stromab der Perforationseinrichtungen die Prüfung der Filterzigaretten vorzugsweise stattfindet.Further, a further development of the method is characterized in that after the production of the first and the second perforation downstream of the first and the second perforating the perforated filter cigarettes are tested, in particular the filter cigarettes of a visual inspection and / or a ventilation test and / or a Zugwiderstandsprüfung be subjected. The filter cigarettes are used in their manufacture as well as in the formation of the perforation pattern e.g. conveyed transaxially on a filter attachment machine on conveyor drums, wherein in the transverse axial conveying direction of the filter cigarettes after and downstream of the perforation, the testing of the filter cigarettes preferably takes place.

Hierzu ist gemäß einer Ausführung des Verfahrens insbesondere vorgesehen, dass das erste Perforationsmuster und das zweite Perforationsmuster in oder an demselben Förderorgan, insbesondere derselben Fördertrommel, in dem Umhüllungsmaterial der Filterzigaretten jeweils erzeugt werden. Dabei sind an einer Bearbeitungsstation die beiden Perforationseinrichtungen an einem gemeinsamen Förderorgan, insbesondere einer gemeinsamen Fördertrommel, angeordnet. Vorzugsweise ist hierfür die Fördertrommel als sogenannte Lasertrommel mit zwei Perforationseinrichtungen, die mit jeweils einer Laserstrahlquelle versehen sind, ausgebildet, wodurch eine Perforationsstation für die Filterzigaretten für eine Vorrichtung bzw. einer Filteransetzmaschine bereitgestellt wird.For this purpose, according to an embodiment of the method, provision is made in particular for the first perforation pattern and the second perforation pattern to be produced in or on the same conveying member, in particular the same conveying drum, in the wrapping material of the filter cigarettes. Here are at a processing station the two perforation arranged on a common conveying member, in particular a common conveyor drum. Preferably, for this purpose, the conveyor drum is designed as a so-called laser drum with two perforation devices, which are each provided with a laser beam source, whereby a perforation station for the filter cigarettes for a device or a filter attachment machine is provided.

In einer Ausführungsform des Verfahrens wird ferner vorgeschlagen, dass das erste Perforationsmuster in oder an einem ersten Förderorgan, insbesondere Fördertrommel, in dem Umhüllungsmaterial der Filterzigaretten jeweils erzeugt wird und das zweite Perforationsmuster in oder an einem zweiten Förderorgan, insbesondere zweiten Fördertrommel, in dem Umhüllungsmaterial der Filterzigaretten jeweils erzeugt wird.In one embodiment of the method it is further proposed that the first perforation pattern is produced in or on a first conveying member, in particular conveying drum, in the wrapping material of the filter cigarettes and the second perforation pattern in or on a second conveying member, in particular second conveying drum, in the wrapping material of the Filter cigarettes is generated respectively.

Darüber hinaus ist es bei der Herstellung von perforierten Filterzigaretten mit individuell durch den Konsumenten einstellbarem sowie variabel einstellbarem Ventilationsgrad vorgesehen, dass das erste Perforationsmuster in dem Umhüllungsmaterial vor dem Umhüllen der zu umhüllenden Zigaretten erzeugt wird und das zweite Perforationsmuster nach dem Umhüllen der Zigaretten mit dem Umhüllungsmaterial in dem Umhüllungsmaterial der Zigaretten jeweils erzeugt wird. Hierdurch wird vor der Zuführung eines Umhüllungsstreifens zu einer noch zu umhüllenden Filterzigarette ein für die Umhüllung vorgesehener Abschnitt des Umhüllungsmaterials mit einem ersten Perforationsmuster versehen. Nach der erfolgten Umhülllung oder Umwicklung der Filterzigaretten wird an einer Bearbeitungsstation das zweite Perforationsmuster in das Umhüllungsmaterial mittels einer zweiten Perforationseinrichtung eingebracht.Moreover, in the production of perforated filter cigarettes with individually adjustable by the consumer and variably adjustable ventilation degree, it is provided that the first perforation pattern is generated in the wrapping material before wrapping the cigarettes to be wrapped and the second perforation pattern after wrapping the cigarettes with the wrapping material is generated in the wrapping material of the cigarettes, respectively. As a result, before the supply of a wrapping strip to a filter cigarette still to be wrapped, a portion of the wrapping material provided for the wrapping is provided with a first perforation pattern. After the wrapping or wrapping of the filter cigarettes, the second perforation pattern is introduced into the wrapping material by means of a second perforation device at a processing station.

Ferner wird die Aufgabe gelöst durch eine Vorrichtung zum Herstellen von Filterzigaretten, wobei die Filterzigaretten jeweils von einem Umhüllungsmaterial umhüllt sind, insbesondere zur Durchführung des vorangehend beschriebenen Verfahrens, wobei eine erste Perforationseinrichtung vorgesehen ist, so dass unter Verwendung der ersten Perforationseinrichtung ein in Umfangsrichtung der jeweiligen Filterzigaretten umlaufendes erstes Perforationsmuster mit Perforationslöchern erzeugt wird, wobei eine zweite Perforationseinrichtung vorgesehen ist, so dass unter Verwendung der zweiten Perforationseinrichtung neben den in Umfangsrichtung der jeweiligen Filterzigaretten auszubildenden oder ausgebildeten ersten Perforationsmuster in mehreren Umfangszonenabschnitten des Umhüllungsmaterials der Filterzigaretten" die in Umfangsrichtung der Filterzigaretten voneinander beabstandet sind, ein zweites Perforationsmuster mit wenigstens einem oder mehreren Perforationslöchern zusätzlich erzeugt wird, wobei bei Ausbildung eines zweiten Perforationsmusters die Länge des Umfangszonenabschnitts für ein oder das zweite Perforationsmuster kleiner als die Hälfte der gesamten Umfangslänge der jeweiligen Filterzigaretten ist, und wobei die erste Perforationseinrichtung in oder an einer ersten Fördertrommel vorgesehen ist und die zweite Perforationseinrichtung in oder an einer zweiten Fördertrommel vorgesehen ist.Furthermore, the object is achieved by a device for producing filter cigarettes, wherein the filter cigarettes are each enveloped by a wrapping material, in particular for carrying out the method described above, wherein a first perforating means is provided, so that using the first perforating means in a circumferential direction of the respective Filterholes circulating first perforation pattern is provided with perforation holes, wherein a second perforating means is provided, so that using the second perforation next to the circumferentially of the respective filter cigarettes or formed first perforation pattern in several peripheral zone portions of the wrapping material of the filter cigarettes "spaced in the circumferential direction of the filter cigarettes from each other In addition, a second perforation pattern having at least one or more perforation holes is additionally generated wherein, when forming a second perforation pattern, the length of the peripheral zone portion for one or the second perforation pattern is less than half the total circumferential length of the respective filter cigarettes, and wherein the first perforating means is provided in or on a first conveyor drum and the second perforating means is in or on a second conveyor drum is provided.

Beispielsweise wird das Verfahren an einer Filteransetzmaschine als Vorrichtung zum Herstellen von Filterzigaretten mit variabel einstellbarem Ventilationsgrad ausgeführt, die zur Durchführung des oben beschriebenen Verfahrens ausgebildet ist.For example, the method is carried out on a filter attachment machine as a device for producing filter cigarettes with variably adjustable degree of ventilation, which is designed to carry out the method described above.

Außerdem zeichnet sich eine Ausführung der Vorrichtung dadurch aus, dass in Förderrichtung der Filterzigaretten stromab der ersten und der zweiten Perforationseinrichtungen eine Prüfeinrichtung für die mit einem ersten und zweiten Perforationsmuster perforierten Filterzigaretten, insbesondere zur Durchführung einer optischen Prüfung, z.B. mittels einer Kamera, und/oder einer Ventilationsprüfung und/oder einer Zugwiderstandsprüfung, vorgesehen ist.In addition, an embodiment of the device is characterized in that in the conveying direction of the filter cigarettes downstream of the first and the second perforation device is provided with a test device for the filter cigarettes perforated with a first and second perforation pattern, in particular for carrying out an optical test, eg by means of a camera, and / or a ventilation test and / or a draw resistance test.

Weitere Merkmale der Erfindung werden aus der Beschreibung erfindungsgemäßer Ausführungsformen zusammen mit den Ansprüchen und den beigefügten Zeichnungen ersichtlich. Erfindungsgemäße Ausführungsformen können einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllen.Further features of the invention will become apparent from the description of embodiments according to the invention together with the claims and the accompanying drawings. Embodiments of the invention may be individual features or a Combine several features.

Die Erfindung wird nachstehend ohne Beschränkung des allgemeinen Erfindungsgedankens anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen beschrieben, wobei bezüglich aller im Text nicht näher erläuterten erfindungsgemäßen Einzelheiten ausdrücklich auf die Zeichnungen verwiesen wird. Es zeigen:

Fig. 1
eine schematische Darstellung des Aufbaus und der Ventilationsgrade einer Filterzigarette;
Fig. 2
eine schematische Darstellung eines Teils einer Filter-ansetzmaschine mit zwei Perforationsvorrichtungen;
Fig. 3
schematisch einen Ausschnitt eines abgewickelten Be-lagpapierstreifens einer Filterzigarette und
Fig. 4
schematisch eine perspektivische Ansicht einer Filterzi-garette im Ausschnitt mit zwei Perforationsmustern.
The invention will be described below without limiting the general inventive idea by means of embodiments with reference to the drawings, reference being expressly made to the drawings with respect to all in the text unspecified details of the invention. Show it:
Fig. 1
a schematic representation of the structure and the ventilation levels of a filter cigarette;
Fig. 2
a schematic representation of a portion of a filter attachment machine with two perforation devices;
Fig. 3
schematically a section of a developed Be-lagpapierstreifens a filter cigarette and
Fig. 4
schematically a perspective view of a Filterzi-garette in the neckline with two Perforationsmustern.

In den folgenden Figuren sind jeweils gleiche oder gleichartige Elemente bzw. entsprechende Teile mit denselben Bezugsziffern versehen, so dass von einer entsprechenden erneuten Vorstellung abgesehen wird.In the following figures, identical or similar elements or corresponding parts are provided with the same reference numerals, so that a corresponding renewed idea is dispensed with.

Fig. 1 zeigt schematisch den Aufbau einer Filterzigarette 100. Dabei ist die Filterzigarette 100 in einen Tabakstock 101 und einen Filter 8 aufgeteilt. Der Tabakstock 101 ist oder wird von einem porösen Zigarettenumhüllungsstreifen als Umhüllungsstreifen 103 umgeben. Hierzu wird der Umhüllungsstreifen 103 zuvor in einer nicht dargestellten Strangmaschine um den Tabakstrang gewickelt. Von dem umwickelten Tabakstrang wird nachfolgend ein Tabakstock zweifacher Gebrauchslänge abgeschnitten und weiter nachfolgend dieser mittig in einfache Gebrauchslänge geteilt. In einen als Umhüllungsmaterialstreifen ausgebildeten Belagpapierstreifen 9 des umhüllten Filters 8 werden Ventilationslöcher als Perforationslöcher 104 eines ersten Perforationsmusters und zusätzlich Ventilationslöcher als Perforationslöcher 105 eines zweiten Perforationsmusters 5 des Belagpapiers 9 eingebracht. Fig. 1 schematically shows the structure of a filter cigarette 100. In this case, the filter cigarette 100 is divided into a tobacco stick 101 and a filter 8. The tobacco stick 101 is or is surrounded by a porous cigarette wrapping strip as the wrapping strip 103. For this purpose, the wrapping strip 103 is previously wrapped around the tobacco rod in a stranding machine, not shown. Of the wrapped tobacco rod, a tobacco rod is subsequently two times Cut utility length and further divided this below in the center of easy use length. Ventilation holes as perforation holes 104 of a first perforation pattern and, additionally, ventilation holes as perforation holes 105 of a second perforation pattern 5 of the lining paper 9 are introduced into a tipping paper strip 9 of the coated filter 8 designed as a wrapping material strip.

Die Perforationslöcher 104 des ersten Perforationsmusters 4 sind linienförmig oder punktförmig und umlaufend über den gesamten Umfang der Filterzigarette bzw. des Filterstopfens bzw. des Filters 8 im Belagpapierstreifen 9 ausgebildet. Die Perforationslöcher 105 sind in einem begrenzten Umfangszonenabschnitt des Belagpapierstreifens 9 ausgebildet und sind nur abschnittsweise über den Umfang in einem vorbestimmten Bereich oder in einer Zone des Belagpapierstreifens 9 zusätzlich neben dem ersten Perforationsmuster 4 als zweites Perforationsmuster 5 auf der Vorderseite erzeugt. Hierbei sind die Perforationslöcher 105 des zweiten Perforationsmusters 5 um eine vorbestimmte Distanz in längsaxialer Richtung der Filterzigarette 100 d.h. in Längsrichtung verschoben oder beabstandet angeordnet.The perforation holes 104 of the first perforation pattern 4 are linear or punctiform and circumferentially formed over the entire circumference of the filter cigarette or the filter plug or the filter 8 in the tipping paper strip 9. The perforation holes 105 are formed in a limited peripheral zone portion of the tipping paper strip 9 and are only partially formed circumferentially in a predetermined area or in a zone of the tipping paper strip 9 next to the first perforation pattern 4 as a second perforation pattern 5 on the front side. Here, the perforation holes 105 of the second perforation pattern 5 are a predetermined distance in the longitudinal axial direction of the filter cigarette 100, i. displaced in the longitudinal direction or spaced.

Darüber hinaus ist ein weiteres (hier nicht sichtbares) zweites Perforationsmuster 5 auf der Rückseite der Filterzigarette 100 bzw. des Belagpapierstreifens 9 ausgebildet, so dass die beiden zweiten Perforationsmuster 5 diametral gegenüber am Umfang der Filterzigarette 100 angeordnet bzw. ausgebildet sind. Bevorzugterweise ist die Länge der zweiten Perforationsmuster 5 in Umfangsrichtung, die durch die beiden Perforationslöcher 105 an beiden Enden des Perforationsmusters 5 in einem Umfangszonenabschnitt bestimmt wird, im Bereich von drei bis acht Millimeter. Insbesondere ist die Anzahl der Perforationslöcher 105 vorgebbar, wobei das zweite Perforationsmuster 5 mehrere Perforationslöcher 105 aufweist.In addition, another (not visible here) second perforation 5 on the back of the filter cigarette 100 and the tipping paper strip 9 is formed so that the two second perforation 5 are arranged or formed diametrically opposite the circumference of the filter cigarette 100. Preferably, the length of the second perforation patterns 5 in the circumferential direction, which is determined by the two perforation holes 105 at both ends of the perforation pattern 5 in a peripheral zone section, is in the range of three to eight millimeters. In particular, the number of perforation holes 105 can be predetermined, the second perforation pattern 5 has a plurality of perforation holes 105.

Außerdem ist im Rahmen der Erfindung denkbar, dass anstelle von mehreren Perforationslöchern 105 ein oder mehrere Perforationsschlitze mit einer vorbestimmten Länge in einem definierten Umfangszonenabschnitt des Belagpapierstreifens 9 ausgebildet ist. Neben der schlitzartigen Form für Perforationslöcher 105 eines zweiten Perforationsmusters 5 können die Perforationslöcher 105 auch eine runde oder ovale Form aufweisen.It is also conceivable within the scope of the invention that instead of a plurality of perforation holes 105, one or more perforation slots having a predetermined length are formed in a defined peripheral zone section of the tipping paper strip 9. In addition to the slot-like shape for perforation holes 105 of a second perforation pattern 5, the perforation holes 105 may also have a round or oval shape.

Fig. 2 zeigt schematisch eine Filteransetzvorrichtung 2 im Ausschnitt. Eine derartige Filteransetzvorrichtung oder Filteransetzmaschine ist unter der Bezeichnung "MAX" der HAUNI Maschinenbau AG, Hamburg, bekannt. Fig. 2 schematically shows a Filteransetzvorrichtung 2 in the neck. Such a filter attachment device or filter attachment machine is known under the name "MAX" of HAUNI Maschinenbau AG, Hamburg.

Nach ihrer Herstellung an einer (Zigaretten-)Strangmaschine werden die Tabakstöcke doppelter Gebrauchslänge zu der Filteransetzvorrichtung 2 gefördert und an diese übergeben, dort in einfache Gebrauchslänge geschnitten und beabstandet sowie mit dazwischen eingefügten Filterstopfen doppelter Gebrauchslänge verbunden. Hierzu wird den Filterstopfen auch ein Belagpapierstreifen zugeführt, der von einer Belagpapierstreifenrolle oder Bobine abgezogen, beleimt und in Blättchen, die auf Belagpapierblättchen genannt werden, geschnitten wird. Durch Rollen an einer bspw. stationären Gegenrollfläche werden die Filterzigaretten 100 mit axial fluchtend angelegten Filterstopfen zu fertigen Filterzigaretten 100 konfektioniert.After being manufactured on a (cigarette) stranding machine, the tobacco rods of double useful length are conveyed to the filter attachment device 2 and transferred to it, cut there into simple use length and spaced apart and connected with filter plugs of double use length inserted therebetween. For this purpose, the filter plug also a tipping paper strip is fed, which deducted from a tipping paper roll or reel, glued and sliced in leaflets, which are called on tipping paper leaflets. By rolling on a stationary counter rolling surface, for example, the filter cigarettes 100 are assembled into filter cigarettes 100 with axially aligned filter plugs.

Bei Herstellung von Doppelfilterzigaretten mit zwei außen liegenden Tabakstöcken und innen angeordnetem Filterstopfen doppelter Gebrauchslänge werden diese vorgenannten Gruppen nach dem Verbinden durch beleimte Belagblättchen durch mittiges Schneiden voneinander getrennt, womit sich zwei Bahnen queraxial geförderter Zigaretten bilden. Die Filterzigaretten 100 der einen Bahn werden nachfolgend gewendet und mit den Filterzigaretten 100 der anderen Bahn zusammengeführt und sodann in eine Bahn queraxial zur Weiterverarbeitung abgefördert.When producing double-filter cigarettes with two outer tobacco rods and filter plug of double use length arranged inside, these above-mentioned groups are after being joined by glued cover sheets by means of central cutting separated from each other, thus forming two webs of cross-promoted cigarettes. The filter cigarettes 100 of one web are subsequently turned over and merged with the filter cigarettes 100 of the other web and then conveyed away into a web transversely for further processing.

Um dem Rauch der Filterzigaretten Nebenluft zuführen zu können, werden Perforationslöcher 104 eines ersten Perforationsmusters in die von einem Umhüllungsstreifen umhüllten Tabakstöcke und/oder von dem Belagpapierblättchen umhüllten Filterstopfen eingefügt unter Verwendung einer ersten Perforationsvorrichtung 16.1 mit einem ersten Laser 17.1, wobei vorzugsweise für jede Bahn von queraxial geförderten Zigaretten ein Laser 17.1 vorgesehen ist.In order to be able to supply secondary air to the smoke of the filter cigarettes, perforation holes 104 of a first perforation pattern are inserted into the filter sticks enveloped by a wrapping strip and / or filter pads enveloped by the covering paper leaflet using a first perforating device 16.1 with a first laser 17.1, preferably for each web of transversely promoted cigarettes a laser 17.1 is provided.

Ein von einem ersten steuerbaren Laser 17.1 ausgehender Laserstrahl 18.1 gelangt über Spiegel 19.a und 19.b sowie eine Linse 21.1 auf den Filter 8, so dass unter Verwendung des gepulst gesteuerten Laserstrahls 18.1 des Lasers 17.1 Perforationslöcher 104 des ersten Perforationsmusters durch den Belagpapierstreifen der Filterzigaretten 100 gebrannt werden, so dass beim Ziehen an der Filterzigarette 100 kühle Nebenluft durch die Perforationslöcher 104 des ersten Perforationsmusters in den Filter 8 und/oder Tabakstock 101 eintreten kann, wo sie sich mit dem durch die Filterzigarette 100 strömenden Rauchstrom vermischt.A laser beam 18.1 emanating from a first controllable laser 17.1 passes through the mirrors 19.a and 19.b as well as a lens 21.1 onto the filter 8, so that perforation holes 104 of the first perforation pattern are produced by the covering paper strip using the pulsed laser beam 18.1 of the laser 17.1 Filter cigarettes 100 are fired so that when pulling on the filter cigarette 100 cool secondary air can enter through the perforation holes 104 of the first perforation in the filter 8 and / or tobacco stick 101, where they mix with the flowing through the filter cigarette 100 smoke flow.

Ferner werden unter Verwendung einer zweiten Perforationsvorrichtung 16.2 mit einem zweiten Laser 17.2 die Perforationslöcher 105 des zweiten Perforationsmusters 5 in vorbestimmten kleinen Umfangszonenabschnitten des Belagpapierstreifens 9 erzeugt. Hierbei wird der vom steuerbaren zweiten Laser 17.2 ausgehende Laserstrahl 18.2 über Spiegel 19.c und 19.d sowie eine Linse 21.2 auf die Oberfläche der zu perforierenden Filterzigarette 100 geführt, so dass durch die unabhängige Steuerung der beiden separaten Laser 17.1, 17.2 die beiden Perforationsmuster 4, 5 (vgl. Fig. 1) unabhängig voneinander erzeugt werden. Hierbei wird der erste Laser 17.1 im regelmäßig mit gleichen Zeitintervallen gepulsten und im sogenannten Standard-Modus betrieben, während der zweite Laser 17.2 an vorbestimmten Stellen des Umfangs der Filterzigarette 100 mittels einer vorbestimmten Pulsfolge den Belagpapierstreifen 9 abschnittsweise perforiert. Durch die Steuerung des zweiten Lasers 17.2 werden vorzugsweise zwei diametral gegenüber am Umfang der Filterzigarette 100 ausgebildeten Zonen mit dem zweiten Perforationsmuster 5 ausgebildet.Further, using a second perforating device 16.2 with a second laser 17.2, the perforation holes 105 of the second perforation pattern 5 are formed in predetermined small peripheral zone portions of the tipping paper strip 9. In this case, the laser beam 18.2 emanating from the controllable second laser 17.2 is guided via mirrors 19.c and 19.d as well as a lens 21.2 onto the surface of the filter cigarette 100 to be perforated that the two perforation patterns 4, 5 (cf. Fig. 1 ) are generated independently of each other. Here, the first laser 17.1 is regularly pulsed at the same time intervals and operated in the so-called standard mode, while the second laser 17.2 at predetermined locations of the circumference of the filter cigarette 100 by means of a predetermined pulse sequence the tipping paper strip 9 perforated sections. By controlling the second laser 17. 2, two zones formed diametrically opposite the periphery of the filter cigarette 100 are preferably formed with the second perforation pattern 5.

Bei dem Perforationsvorgang befindet sich eine Filterzigarette 100 auf einer Perforationstrommel 22, auf der sie in Richtung des Pfeils 23 gefördert und dabei durch Saugluft in Kanälen 24 in Mulden 26 gehalten wird. Eine Rollvorrichtung in Form eines gemäß Pfeil 28 rotierenden Rollnockens 29 rollt die Filterzigaretten 100 jeweils an einer Rollstelle derart, dass sie während des Rollens ihre Förderbewegung in Richtung des Pfeils 23 unterbrechen, indem sie auf dem Umfang der Prüftrommel 22 relativ zurückrollen. Daher kann der Laserstrahl 18.1, der in Form von Impulsen vom ersten Laser 17.1 abgegeben wird, aufeinanderfolgend Perforationslöcher 104 für das erste Perforationsmuster in den Filterstopfen 8 brennen oder ausbilden, die dann in Umfangsrichtung der Filterzigaretten 100 hintereinander in einer Reihe liegen. In entsprechender Weise werden auch die Perforationslöcher 105 des zweiten Perforationsmusters in den Belagpapierstreifen 9 mittels gepulsten Laserstrahlen 18.2 des zweiten Lasers 17.2 ausgebildet.In the perforation process is a filter cigarette 100 on a perforation drum 22 on which it is conveyed in the direction of arrow 23 and thereby held by suction in channels 24 in troughs 26. A rolling device in the form of a rolling cam 29 rotating in accordance with arrow 28 rolls the filter cigarettes 100 in each case at a rolling point such that they interrupt their conveying movement in the direction of the arrow 23 during rolling by relatively rolling back on the circumference of the testing drum 22. Therefore, the laser beam 18.1, which is output in the form of pulses from the first laser 17.1, sequentially burn or form perforation holes 104 for the first perforation pattern in the filter plug 8, which are then in the circumferential direction of the filter cigarettes 100 in a row in a row. In a corresponding manner, the perforation holes 105 of the second perforation pattern are formed in the tipping paper strip 9 by means of pulsed laser beams 18.2 of the second laser 17.2.

Die zeitliche Steuerung des Beginns der Perforierung einer Filterzigarette 100 und die einzelnen Laserimpulse in einer Ausgestaltung werden von einer (hier nicht dargestellten Nockenscheibe ausgelöst, so dass entsprechende Steuersignale von einem am Rollnocken 29 vorgesehenen (hier nicht dargestellten) Sensor an eine Steuereinrichtung 36 des ersten Lasers 17.1 sowie des zweiten Lasers 17.2 gegeben werden.The timing of the beginning of the perforation of a filter cigarette 100 and the individual laser pulses in one embodiment are triggered by a (not shown here cam, so that corresponding control signals are provided by a sensor provided on the roll cam 29 (not shown here) to a control device 36 of the first laser 17.1 and the second laser 17.2.

Anstelle der genannten Nockenscheibe kann in einer weiteren Ausgestaltung ein optoelektronischer oder magneto-elektronischer Drehimpulsgeber oder auch ein Resolver vorgesehen sein.Instead of the cams mentioned, an opto-electronic or magneto-electronic rotary pulse generator or even a resolver can be provided in a further embodiment.

Im Rahmen der Erfindung sind auch andere Steuerungsvorgänge der Perforationsvorrichtung 16.1 oder 16.2 denkbar, um entsprechende Perforationslöcher 104 des ersten Perforationsmusters, die auch Ventilationslöcher genannt werden, oder entsprechende Perforationslöcher 105 des zweiten Perforationsmusters in die Umhüllungstreifen der Filterzigaretten 100 einzubringen oder auszubilden.In the context of the invention, other control operations of the perforation device 16.1 or 16.2 are conceivable to introduce or form corresponding perforation holes 104 of the first perforation pattern, which are also called ventilation holes, or corresponding perforation holes 105 of the second perforation pattern in the wrapping strips of the filter cigarettes 100.

Im Anschluss an die Perforationstrommel 22 werden in Förderrichtung der Filterzigaretten 100 an eine Fördertrommel 30 und nachfolgenden Fördertrommeln 39, 40 die auf Perforationsmuster in die jeweilige Zigarettenumhüllung 103 und/oder in das jeweilige Belagpapier 9 der einzelnen stabförmigen Filterzigaretten 100 weitergefördert und gegebenenfalls unter Verwendung von an den Fördertrommeln 39, 40 angeordneten optischen Inspektionssystemen einer optischen Prüfung unterzogen. Hierbei kann die Fördertrommel 30 auch oder zusätzlich pneumatisch-elektronische Prüfsysteme aufweisen.Following the perforation drum 22 are in the conveying direction of the filter cigarettes 100 to a conveyor drum 30 and subsequent conveyor drums 39, 40 further promoted to Perforationsmuster in the respective cigarette wrapper 103 and / or in the respective tipping paper 9 of the individual rod-shaped filter cigarettes 100 and optionally using on subjected to the conveyor drums 39, 40 arranged optical inspection systems of an optical inspection. Here, the conveyor drum 30 may also or additionally have pneumatic-electronic test systems.

Mittels der Steuereinrichtung 36 werden der erste Laser 17.2 zur Erzeugung des ersten Perforationsmusters 104 und der zweite Laser 17.2 zur Erzeugung des zweiten Perforationsmusters 105 separat gesteuert.By means of the control device 36, the first laser 17.2 for generating the first perforation pattern 104 and the second laser 17.2 for generating the second perforation pattern 105 are separately controlled.

In Fig. 3 ist im Ausschnitt ein abgewickelter perforierter Zigarettenhüllmaterialstreifen als Belagpapierstreifen 9 schematisch dargestellt, mittels dem eine Zigarette umhüllt wird, der in regelmäßigen Abständen in Umfangsrichtung Perforationslöcher 104 aufweist.In Fig. 3 a developed perforated strip of cigarette wrapping material is shown schematically as a tipping paper strip 9, by means of which a cigarette is enveloped which has perforation holes 104 in the circumferential direction at regular intervals.

In Fig. 4 ist eine perspektivische Darstellung einer Filterzigarette 100 im Ausschnitt dargestellt, wobei nur ein zweiter Perforationsbereich 5 an der Oberseite der Filterzigarette 100 sichtbar ist.In Fig. 4 is a perspective view of a filter cigarette 100 shown in the cutout, with only a second perforation 5 at the top of the filter cigarette 100 is visible.

Die Perforationslöcher 104 des ersten Perforationsmusters 4 sind in Umfangsrichtung mittels einer ersten Perforationseinrichtung, wie voranstehend beispielhaft beschrieben, im Belagpapierstreifen 9 linienförmig hintereinander in Umfangsrichtung ausgebildet. Hierbei weisen die in Umfangsrichtung der Filterzigaretten verlaufenden Perforationslöcher 104 des ersten Perforationsmusters 4 eine vorbestimmte konstante Länge auf, wobei auch der Abstand in Umfangsrichtung zwischen zwei Perforationslöchern 104 jeweils konstant gehalten wird. Durch die Ausbildung von äquidistant angeordneten, gleichlangen Perforationslöchern 104 des ersten Perforationsmusters 4 wird ein vorbestimmter Ventilationsgrad der Zigarette ausgebildet.The perforation holes 104 of the first perforation pattern 4 are formed circumferentially by means of a first perforation device, as described above by way of example, in the tipping paper strip 9 in a line shape in the circumferential direction. In this case, the perforation holes 104 of the first perforation pattern 4 running in the circumferential direction of the filter cigarettes have a predetermined constant length, whereby the spacing in the circumferential direction between two perforation holes 104 is also kept constant in each case. Due to the formation of equidistantly arranged, equally long perforation holes 104 of the first perforation pattern 4, a predetermined degree of ventilation of the cigarette is formed.

Die Perforationslöcher 104 des ersten Perforationsmusters 4 sind im Ausführungsbeispiel gemäß Fig. 3 und Fig. 4 gleichmäßig über den gesamten Umfang der Zigaretten jeweils verteilt.The perforation holes 104 of the first perforation pattern 4 are according to the embodiment FIG. 3 and FIG. 4 evenly distributed over the entire circumference of the cigarettes.

Darüber hinaus ist aus Fig. 3 und Fig. 4 ersichtlich, dass die beiden zweiten Perforationsmuster 5 bezogen auf die Längsachse der Filterzigaretten 100 in längsaxialer Richtung voneinander beabstandet sind. Hierbei ist insbesondere das erste Perforationsmuster 4 am mundstückseitigen Ende des Belagpapierstreifens 9 angeordnet, während der Abstand der beiden zweiten Perforationsmuster 5 vom mundstückseitigen Ende größer ist als der Abstand der ersten Perforationsmusters 4 vom mundstückseitigen Ende. Typischerweise beträgt der Abstand des ersten Perforationsmusters 4 vom mundstückseitigen Ende zwischen 10 bis 20 mmm. Der Abstand zwischen dem ersten Perforationsmuster 4 und dem zweiten Perforationsmuster 5 beträgt typischerweise zwischen 10 bis 20 mm.In addition, is off FIG. 3 and FIG. 4 it can be seen that the two second perforation patterns 5 are spaced apart in the longitudinal axial direction with respect to the longitudinal axis of the filter cigarettes 100. In this case, in particular, the first perforation pattern 4 is arranged at the mouthpiece-side end of the tipping paper strip 9, while the distance between the two second perforation pattern 5 from mouthpiece-side end is greater than the distance of the first perforation pattern 4 from the mouthpiece end. Typically, the distance of the first perforation pattern 4 from the mouthpiece end is between 10 to 20 mm. The distance between the first perforation pattern 4 and the second perforation pattern 5 is typically between 10 to 20 mm.

Die Perforationslöcher 105 der zweiten Perforationsmuster 5 (vgl. Fig. 3) sind ebenfalls äquidistant am Umfang des Belagpapierstreifens 9 angeordnet, wobei die Perforationslöcher 105 jeweils gleich lang sind. Im Rahmen der Erfindung ist es ebenfalls möglich, dass die Perforationslöcher 105 der Perforationsmuster 5 unterschiedlich lang und unregelmäßig angeordnet sind.The perforation holes 105 of the second perforation pattern 5 (see. Fig. 3 ) are also arranged equidistantly on the circumference of the tipping paper strip 9, wherein the perforation holes 105 are each the same length. In the context of the invention, it is also possible that the perforation holes 105 of the perforation 5 are arranged differently long and irregular.

Alle genannten Merkmale, auch die den Zeichnungen allein zu entnehmenden sowie auch einzelne Merkmale, die in Kombination mit anderen Merkmalen offenbart sind, werden allein und in Kombination als erfindungswesentlich angesehen. Erfindungsgemäße Ausführungsformen können durch einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllt sein.All mentioned features, including the drawings alone to be taken as well as individual features that are disclosed in combination with other features are considered alone and in combination as essential to the invention. Embodiments of the invention may be accomplished by individual features or a combination of several features.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

22
Filteransetzvorrichtungfilter attachment
44
erstes Perforationsmusterfirst perforation pattern
55
zweites Perforationsmustersecond perforation pattern
88th
Filterfilter
99
BelagpapierstreifenCovering paper strip
16.116.1
erste Perforationsvorrichtungfirst perforation device
16.216.2
zweite Perforationsvorrichtungsecond perforation device
17.117.1
erster Laserfirst laser
17.217.2
zweiter Lasersecond laser
18.118.1
erster Laserstrahlfirst laser beam
18.218.2
zweiter Laserstrahlsecond laser beam
19.a, 19.b19.a, 19.b
Spiegelmirror
19.c, 19.d19.c, 19.d
Spiegelmirror
21.121.1
Linselens
21.221.2
Linselens
2222
Perforationstrommelperforating
2323
Pfeilarrow
2424
Kanälechannels
2626
MuldenHopper
2828
Pfeilarrow
2929
Rollnockenroll cams
3030
Fördertrommelconveyor drum
3636
Steuereinrichtungcontrol device
3939
Fördertrommelconveyor drum
4040
Fördertrommelconveyor drum
100100
Filterzigarettefilter cigarette
101101
Tabakstocktobacco rod
103103
Umhüllungsstreifenwrapping strip
104104
Perforationslöcherperforation
105105
Perforationslöcherperforation

Claims (14)

  1. Method for manufacturing filter cigarettes (100), wherein the filter cigarettes (100) are respectively wrapped in a wrapping material (9, 103), wherein, by using a first perforation device (17.1), a circumferential first perforation pattern (4) with perforations (104) is produced in circumferential direction of the respective filter cigarettes (100) and by using a second perforation device (17.2), in addition to the first perforation pattern to be configured or configured in circumferential direction of the respective filter cigarettes (100), a second perforation pattern (5) with at least one or more perforations (105) is also produced in at least one circumferential zone section of the wrapping material (9, 103) of the filter cigarettes (100), characterized in that, by means of the second perforation device, a second perforation pattern (5) is respectively produced in multiple circumferential zone sections, which are spaced apart from one another in circumferential direction of the filter cigarettes (100), and that, upon configuration of the second perforation pattern (5), the length of the circumferential zone section for one or the second perforation pattern (5) is smaller than half the total circumferential length of the respective filter cigarettes (100).
  2. Method according to Claim 1, characterized in that, by means of the second perforation device (17.2), a second perforation pattern (5) is respectively produced in multiple, preferably two, circumferential zone sections, which are spaced apart from one another in circumferential direction and in longitudinal direction of the filter cigarettes (100).
  3. Method according to Claim 1 or 2, characterized in that a second perforation pattern (5) is respectively produced in two diametrically opposite circumferential zone sections.
  4. Method according to one of Claims 1 to 3, characterized in that, upon configuration of a second perforation pattern, the length of the circumferential zone section for one or the second perforation pattern (5), in particular for perforation patterns (5) with a plurality of perforations, is smaller than a third of the total circumferential length or smaller than a quarter of the total circumferential length of the respective filter cigarettes (100).
  5. Method according to one of Claims 1 to 4, characterized in that, for creating at least two second perforation patterns (5), in particular perforation patterns (5) with a plurality of perforations, the spacing between two second perforation patterns (5) in circumferential direction of the filter cigarettes (100) is greater than the length of the second perforation pattern (5).
  6. Method according to one of Claims 1 to 5, characterized in that the first perforation pattern (4) is produced with perforations (104) that are regularly arranged in circumferential direction of the filter cigarettes (100).
  7. Method according to one of Claims 1 to 6, characterized in that the first perforation device (17.1), in particular a first laser (17.1), and the second perforation device (17.2), in particular a second laser (17.2), are controlled independently of one another for producing the first perforation pattern (4) and the second perforation pattern (5) by means of a preferably common control device (36).
  8. Method according to one of Claims 1 to 7, characterized in that the first perforation pattern (4) and the second perforation pattern (5) are produced on a tipping paper (9) provided as wrapping material (9, 103) for the filter of the filter cigarettes (100).
  9. Method according to one of Claims 1 to 8, characterized in that, after producing the first and the second perforation pattern (4, 5), the perforated filter cigarettes (100) are inspected downstream of the first and second perforating devices (17.1, 17.2), wherein in particular the filter cigarettes (100) are subjected to a visual inspection and/or a ventilation inspection and/or a draft resistance inspection.
  10. Method according to one of Claims 1 to 9, characterized in that the first perforation pattern (4) and the second perforation pattern (5) are respectively produced in the wrapping material (9, 103) of the filter cigarettes (104) in or on the same conveyor device (22), in particular the same conveyor drum (22).
  11. Method according to one of Claims 1 to 9, characterized in that the first perforation pattern (4) is respectively produced in the wrapping material (9, 103) of the filter cigarettes (100) in or on a first conveyor device, in particular conveyor drum, and the second perforation pattern (5) is respectively produced in the wrapping material (9, 103) of the filter cigarettes (100) in or on a second conveyor device, in particular second conveyor drum.
  12. Method according to one of Claims 1 to 9, characterized in that the first perforation pattern (4) in the wrapping material (9, 103) is produced prior to wrapping the cigarettes (100) to be wrapped and the second perforation pattern (5) in the wrapping material (9, 103) of the cigarettes (100) is respectively produced after wrapping the cigarettes (100) with the wrapping material (9, 103).
  13. Device (2) for manufacturing filter cigarettes (100), wherein the filter cigarettes (100) are respectively wrapped in a wrapping material (9, 103), in particular for implementing the method according to one of Claims 1 to 12, wherein a first perforation device (17.1) is provided, so that by using said first perforation device (17.1) a circumferential first perforation pattern (4) with perforations (104) is produced in circumferential direction of the respective filter cigarettes (100), wherein a second perforation device is provided, so that by using said second perforation device (17.2), in addition to the first perforation pattern (4) to be configured or configured in circumferential direction of the respective filter cigarettes (100), a second perforation pattern (5) with at least one or more perforations (105) is also produced in multiple circumferential zone sections of the wrapping material (9, 103) of the filter cigarettes (100), which are spaced apart from one another in circumferential direction of the filter cigarettes (100), wherein, upon configuration of the second perforation pattern (5), the length of the circumferential zone section for one or the second perforation pattern (5) is smaller than half the total circumferential length of the respective filter cigarettes (100), and wherein the first perforation device (17.1) is provided in or on a first conveyor drum and the second perforation device (17.2) is provided in or on a second conveyor drum.
  14. Device (2) according to Claim 13, characterized in that an inspection device for filter cigarettes (100) perforated with a first and second perforation pattern (4, 5) is provided downstream of the first and second perforating devices (17.1, 17.2) in conveying direction of the filter cigarettes (100), in particular for conducting a visual inspection and/or a ventilation inspection and/or a draft resistance inspection.
EP13170196.3A 2012-06-06 2013-06-03 Perforation of filter cigarettes Active EP2671460B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012209536A DE102012209536A1 (en) 2012-06-06 2012-06-06 Perforation of filter cigarettes

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EP2671460A1 EP2671460A1 (en) 2013-12-11
EP2671460B1 true EP2671460B1 (en) 2017-10-18

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EP (1) EP2671460B1 (en)
CN (1) CN103462217B (en)
DE (1) DE102012209536A1 (en)

Families Citing this family (4)

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Publication number Priority date Publication date Assignee Title
US10076136B2 (en) 2013-07-18 2018-09-18 Philip Morris Products S.A. Smoking article wrapper with window
CN109984376B (en) * 2019-05-13 2021-11-19 福建中烟工业有限责任公司 Method for detecting whether ventilation hole in pre-punched cigarette is blocked
CN110934325B (en) * 2019-12-24 2020-11-24 红云红河烟草(集团)有限责任公司 Conversion device matched with PASSM cigarette making machine and having punching and non-punching functions
WO2021077999A1 (en) * 2020-04-13 2021-04-29 云南中烟工业有限责任公司 On-line laser drilling apparatus used on rod-shaped article, and hole drilling method

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GB461129A (en) 1936-07-22 1937-02-11 Thomas Lewis Shepherd Improvements in cigarettes, cigars and the like
GB510067A (en) 1937-12-20 1939-07-26 Herman Fuerchtegott Reemtsma Improvements in or relating to cigarettes
DE2751522A1 (en) 1977-02-09 1978-08-17 Hauni Werke Koerber & Co Kg DEVICE FOR CREATING A ZONE OF DESIRED AIR PERMEABILITY IN A SHELLING MATERIAL STRIP FOR ROD-SHAPED ARTICLES OF THE TOBACCO-PROCESSING INDUSTRY
US4240448A (en) 1978-08-21 1980-12-23 Hauni-Werke Korber & Co. Kg Apparatus for increasing the permeability of wrapping material for rod-shaped smokers' products
US4302654A (en) 1979-06-11 1981-11-24 Bennett William T Microperforation of cigarette tipping paper by use of laser beam
US5092350A (en) 1983-11-11 1992-03-03 Molins, Plc Cigarette manufacture
EP0761107A1 (en) 1995-08-17 1997-03-12 Hauni Maschinenbau Aktiengesellschaft Device for perforating articles of the tobacco manufacturing industry
US6367481B1 (en) 1998-01-06 2002-04-09 Philip Morris Incorporated Cigarette having reduced sidestream smoke
JP2004033097A (en) 2002-07-03 2004-02-05 Yoshiaki Okada Cigarette filter and method for producing the same

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DE2754104C2 (en) 1977-12-05 1987-01-15 Hauni-Werke Körber & Co KG, 2050 Hamburg Device for producing a zone of desired air permeability in a wrapping material strip for rod-shaped articles in the tobacco processing industry
US4766911A (en) * 1986-06-23 1988-08-30 R. J. Reynolds Tobacco Company Method for tracing smoking articles
GB2230688B (en) * 1989-04-27 1993-07-21 Molins Plc Cigarette manufacture
DE4106127C2 (en) 1991-02-27 2003-05-28 Hauni Werke Koerber & Co Kg Method and device for perforating cigarette wrapping material
DE10145326A1 (en) * 2001-09-14 2003-04-03 Hauni Maschinenbau Ag Method for testing the ventilation level of cigarette products according to the filter perforation process has a testing drum on which the porosity is checked.
DE102006013929A1 (en) 2006-03-21 2007-09-27 Hauni Maschinenbau Ag Perforating device of the tobacco processing industry for perforating an envelope of a rod-shaped article
PL216538B1 (en) * 2008-01-11 2014-04-30 Int Tobacco Machinery Poland Perforating unit for rodlike elements, especially cigarettes
DE102010047590A1 (en) * 2010-10-07 2012-04-12 Deutsche Benkert Gmbh & Co. Kg Paper strip for producing a plurality of mouthpiece tipping papers
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GB461129A (en) 1936-07-22 1937-02-11 Thomas Lewis Shepherd Improvements in cigarettes, cigars and the like
GB510067A (en) 1937-12-20 1939-07-26 Herman Fuerchtegott Reemtsma Improvements in or relating to cigarettes
DE2751522A1 (en) 1977-02-09 1978-08-17 Hauni Werke Koerber & Co Kg DEVICE FOR CREATING A ZONE OF DESIRED AIR PERMEABILITY IN A SHELLING MATERIAL STRIP FOR ROD-SHAPED ARTICLES OF THE TOBACCO-PROCESSING INDUSTRY
US4240448A (en) 1978-08-21 1980-12-23 Hauni-Werke Korber & Co. Kg Apparatus for increasing the permeability of wrapping material for rod-shaped smokers' products
US4302654A (en) 1979-06-11 1981-11-24 Bennett William T Microperforation of cigarette tipping paper by use of laser beam
US5092350A (en) 1983-11-11 1992-03-03 Molins, Plc Cigarette manufacture
EP0761107A1 (en) 1995-08-17 1997-03-12 Hauni Maschinenbau Aktiengesellschaft Device for perforating articles of the tobacco manufacturing industry
US6367481B1 (en) 1998-01-06 2002-04-09 Philip Morris Incorporated Cigarette having reduced sidestream smoke
JP2004033097A (en) 2002-07-03 2004-02-05 Yoshiaki Okada Cigarette filter and method for producing the same

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DE102012209536A1 (en) 2013-12-12
CN103462217A (en) 2013-12-25
EP2671460A1 (en) 2013-12-11
CN103462217B (en) 2017-08-08

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