EP2659792B1 - Method and apparatus for arranging filter segment groups - Google Patents
Method and apparatus for arranging filter segment groups Download PDFInfo
- Publication number
- EP2659792B1 EP2659792B1 EP13166295.9A EP13166295A EP2659792B1 EP 2659792 B1 EP2659792 B1 EP 2659792B1 EP 13166295 A EP13166295 A EP 13166295A EP 2659792 B1 EP2659792 B1 EP 2659792B1
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- filter
- segment
- drum
- filter segments
- segments
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- 230000008569 process Effects 0.000 description 20
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- 241000239290 Araneae Species 0.000 description 1
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- 230000001133 acceleration Effects 0.000 description 1
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- 229920002301 cellulose acetate Polymers 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
Definitions
- the invention relates to a method for assembling filter segment groups for the manufacture of multi-segment filters of the tobacco processing industry with at least two different filter segments, wherein filter segments of two or more Filtersegmentzu Georgiavorraumen be fed transaxially a Georgiastellvorraum having one or more compilation drums, on or on which the filter segments axially aligned to form filter segment groups.
- the invention further relates to a corresponding device for assembling filter segment groups for the production of multi-segment filters of the tobacco processing industry, a corresponding filter rod machine, a method for changing the filter format for assembling filter segment groups for the production of multi-segment filters of the tobacco processing industry with at least two different filter segments and a use.
- multi-segment filters consisting of different segments, such as different materials. These materials are, for example, cellulose acetate, paper, fluid, granules, sintered elements, hollow cylinders or hollow chambers, capsules and the like.
- Such multisegment filters which in the context of this invention also include the term "multiple filters", after forming groups of filter segments, for example, are wrapped in a continuous process with wrapping material such as paper and then divided into, in particular multiply, filter rods in order to be further processed.
- the group forming device comprises two magazines for filter rods, wherein the filter rods are individually removed from the magazines, cut and various cut filter rods are grouped together.
- the magazines are filled, for example by means of Schragen.
- MULFI E comprises a strand forming device called KDF 2E and a group forming device called GC E.
- Machines such as the MULFI allow the production of multi-segment filters with two different filter components, are characterized by a compact and simple design and are therefore reliable and cost-effective.
- changes in the filter segments or the order of the filter segments are limited and require major rebuilding work on the machine, such as the replacement of the entire group imaging device.
- a machine and a method for manufacturing multiple filters comprising a plurality of lines for feeding filter segment pieces of different materials and / or with different filtration properties, a conveying device for assembling the segment pieces, which serves at their outlet a first and a first second series of successive filter groups of different materials and / or with different filtration properties, each group consisting of a predetermined combination of filter segment pieces, a format device serving to form on two channels a first and a second filter strand, and a cutting member for dividing the filter strands to obtain two corresponding series of successive multiple filters different from each other.
- Compiling and Queraxial Moving on the one hand and the cutting on the other hand is functionally distributed to different drums.
- filter segment groups for the manufacture of multi-segment filters of the tobacco processing industry having at least two different filter segments, wherein filter segments of two or more filter segment feeders are fed transaxially to a collator which includes one or more compilation drums on or on which the filter segments axially aligned to form filter segment groups, wherein filter segments of double use length are cut from at least one Filtersegmentzu Swissvorides on a compilation drum in two filter segments simple use length, the cut filter segments are then axially spaced apart and then on a compilation drum a filter segment of double-use length is inserted from another Filtersegmentzu Switzerlandvorides in a gap created by the axial spacing gap between the cut filter segments, which is further developed by the axial spacing of the cut filter segments by means of a unilaterally expanding spreading drum, wherein a cut filter segment axially is shifted and the other cut filter segment remains at its axial position.
- the inventive method allows the assembly of filter segment groups, which are subsequently assembled into a strand by at least one filter segment are cut into two filter segments simple useful length, these cut filter segments are spaced apart and then further filter segments are inserted into the generated gap.
- a unilaterally expanding spreading drum for this purpose, a cost-effective and space-saving approach before, since corresponding expansion drums require only one spreading mechanism and thus are narrower building than both sides spread spreader drums, which have been found use.
- a corresponding unilaterally expanding spreading drum is for example off DE 38 17 740 A1 known.
- This solution has the further advantage that the process reliability is increased because at least one of the filter segments, namely one of the cut filter segments and optionally further filter segments next to it, are not displaced axially.
- a format change only the stroke of the unilaterally expanding spreading drum and their position with respect to a predetermined process center plane is set. This can be done for example by means of spacers or by means of a linear motor.
- the axial displacement of a cut filter segment in the conveying direction of the filter segments downstream of a compilation drum This means that already two or more filter segments from different magazines are arranged side by side before the axial spacing of the cut filter segments takes place.
- a format change must not be considered in this way in the relative alignment of the positions at which the different filter segments are transferred to the assembly drum, not even the axial stroke on the spreading drum.
- a further filter segment or a plurality of further filter segments is or will be displaced axially and / or a further filter segment or several further filter segments will not be displaced axially.
- Further filter segments can thus lie on the side of the unshifted cut filter segment and / or on the side of the cut filter segment still to be displaced, so that they are also displaced with the cut filter segment to be displaced. This measure gives great flexibility in the production of multi-segment filters.
- the assembled filter segment groups are assembled into at least one endless multisegment filter strand.
- the transverse axial position of the expanding spreading drum on one side is adjustable in the assembly device and / or is adjusted.
- the assembly device is easily adjustable to different Multifilterformate and compilations.
- the unilaterally expanding spreading drum is or is aligned axially with its parting plane in alignment with a knife of a knife device.
- the parting plane or central position is defined in the context of the present patent application as the position or plane at which the contact plane lies between the cut filter segments and from which the cut filter segment axially moved by the spreading drum is moved axially away, so that a gap between the two cut Filter segments is created. This coincides with the cutting plane.
- triple filters are made with three filter segments or filters with four or more filter segments.
- two or more spreading spreaders spreading on one side can also be used.
- a device for assembling filter segment groups for the production of multi-segment filters of the tobacco processing industry with at least two different filter segments comprising an assembly device with at least one assembly drum and two or more Filtersegmentzu Foodvoriquesen, by means of which filter segments of at least one compilation drum the assembly device can be fed, wherein the assembly device comprises at least one blade device, which is engaged or engageable with the at least one compilation drum to cut filter segments of double use length of at least one Filtersegmentzu Switzerlandvoriques into two filter segments easy use length, and at least one spreading drum, by means of cut filter segments are axially spaced, which is further developed in that the spreading drum a ls one-sided spreading Spreading drum is formed.
- This unilaterally expanding spreading drum of the device according to the invention is preferably formed axially displaceable.
- the axial displaceability can be carried out, for example, by a linear motor causing an axial displacement.
- the spreading drum with the spreading mechanism can also be arranged on a pin and be changed and fixed in a simple manner by means of spacers or spacers in its axial positions.
- the pin can be designed to be movable in the axial direction. In this way an adaptation to changed filter segment combinations is possible in a simple and fast way.
- the at least one spreading drum spreading on one side is aligned axially with its parting plane in alignment with a knife of a knife device.
- a knife device and the expanding spreading drum on one side are jointly axially displaceable for a filter type change. In this way, it is ensured that the cutting plane and the central position or parting plane of the spreading drum, as defined above, reliably aligned with each other, which positively contributes to the process reliability and quality of the assembled filter segment groups.
- the object underlying the invention is also achieved by a filter rod machine for the production of multi-segment filters of the tobacco-processing industry with a device according to the invention described above.
- the object underlying the invention is also achieved by the use of a unilaterally expanding spreading drum in a device for assembling filter segment groups for the production of previously described multisegment filters according to the invention of the tobacco processing industry for spacing transversely supported cut filter segments.
- Fig. 1 shows schematically a machine according to the invention of the tobacco processing industry for the production of multi-segment filters in a strand process with a group forming device 1 according to the invention for the assembly of groups of filter segments or filter segment groups and a strand forming device for forming a continuous strand of the filter segment groups.
- the group-forming device 1 comprises an assembly device 5 with a number of conveyor drums 50, 52, 52 ', 54.
- the filter segments and groups of filter segments are arranged on the conveyor drums 50, 52, 52', 54 transaxially and with rotation of the conveyor drums 50, 52, 52nd ', 54 passed between the conveyor drums 50, 52, 52', 54.
- the assembly device has a transfer drum 54 for taking over a first filter segment for each filter segment group, corresponding to a method step II of the method according to the invention, according to FIGS FIGS. 3 to 5 .
- the filter segment or the forming filter segment group then passes through, besides further, not separately provided with reference numerals conveyor drums, two compilation drums 52, 52 '(steps III and V), on each of which each filter segment or each forming filter segment group another filter segment is added ,
- the assembly drum 52 also has a circular blade 311, by means of which a filter segment is cut into two parts.
- a unilaterally expanding spreading drum 56 Connected to the assembly drum 52 is a unilaterally expanding spreading drum 56, by means of which the cut filter segments are axially spaced from one another (method step IV). One filter segment is moved axially, the other not.
- the second assembly drum 52 ' which may also have a circular blade 311 (dashed circle).
- the assembled filter segment groups are transferred by means of a delivery drum 50, which is usually designed as an acceleration drum, to the transfer device 60, a so-called “spider” (step VIII), by means of which the filter segment groups are removed from the delivery drum 50 and the Strand formation are supplied (step IX).
- a single strand formation device for forming a single strand or a double strand formation device for the simultaneous formation of two strands is provided.
- the filter segment groups by means of the transfer device 60 in pairs removed from the dispensing drum 50, wherein in each case one filter segment group of a filter segment group pair is provided for each one of the two strands.
- a corresponding double-stranding device is for example in the EP 2 294 934 A2 the applicant described.
- the device further comprises three filter segment supply devices 11, 21, 31, which supply to the assembly device 5 a filter segment for each filter segment group.
- Each filter segment feeder 11, 21, 31 is a magazine 10, 20, 30 associated with filter rods, wherein by means of Filtersegmentzu Foodvoriquesen from the magazines each filter rods removed, the filter rods processed into filter segments and the filter segments of the assembly device 5 are supplied.
- the Filtersegmentzu Foodvoriquesen 11, 21, 31 also each have at least one conveyor drum 310, 312, 314, 316, 318 on.
- the magazines 10, 20, 30 are each filled by means of Schragen 40 with filter rods or charged.
- the magazines, 10, 20, 30 on their upper side in each case an opening and an inclined guide 16, 26, 36, by means of which the trays 40 to the respective magazine 10, 20, 30 and to the opening of the magazine 10, 20th , 30 are aligned.
- the trays each have a pull-out bottom 42, which is also referred to as a sword or train sword.
- Corresponding Schragen 40 are therefore also known as sword trays. If the tray floor 42 is pulled out at a tray 40 which has been positioned correctly above a magazine 10, 20, 30 by means of the tray guide 16, 26, 36, the filter rods located in the tray drop into the corresponding magazine 10, 20, 30 in an orderly fashion ,
- the tray bottom 42 is pulled out transversely to the longitudinal axis of the arranged in Schragen 40 filter rods.
- This pulling direction 44 is in Fig. 1 each represented by arrows.
- the magazines 10, 20, 30 each have a free space 12, 22, 32 for each of a tray 42 and next to each a free space 14, 24, 34 provided for the tray floor 42 of the respective tray 40.
- the magazines 10, 20, 30 are each arranged such that the free spaces 12, 22, 32; 14, 24, 34 do not overlap.
- the filter segment supply device 31 has a total of five conveyor drums 310, 312, 314, 316, 318.
- the first conveying drum 310 in the conveying direction is designed as a removal drum for removing individual filter rods from the associated magazine 30 and as a cutting drum for cutting the filter rods into a plurality of filter segments.
- three circular blades 311 are shown by way of example.
- the number of circular blades 311 and the respective distance between the circular blades 311 to one another is variable, for example, so that the number of filter segments cut per filter rod and their width can be varied very easily and flexibly.
- the filter rods cut into filter segments are transferred to the conveyor drum 312. At this point, all cut from a filter rod filter segments are longitudinal axial side by side.
- the conveyor drum 312 is designed as a staggering drum. On the staggering drum 312, the longitudinally juxtaposed filter segments are moved transversely to each other, so that arranged a stagger of longitudinal axial and transverse axial to each other Filter segments results.
- the staggering drum or conveying drum 312 is designed to be exchangeable, for example, so that a simple and flexible adaptation to a changed number or width of the filter segments passed along the longitudinal axial side by side to the staggering drum 312 can take place.
- the staggered filter segments are successively transferred from the conveyor drum 312 to the next conveyor drum 314, which is designed as a sliding drum.
- the filter segments are moved longitudinally axially, so that, for example, all the filter segments are arranged longitudinally axially aligned.
- the sliding drum or conveying drum 314 has, for example, variable stops, so that, for example, the longitudinal axial position of the filter segments can be flexibly adapted to the subsequent processing, in particular the combination with further filter segments and filter segment groups in the assembling device 5.
- the filter segments are transferred to a transfer drum 316 and then to a transfer drum 318 (corresponding to method step I of the method according to FIGS FIGS. 3 to 5 ), from where the filter segments of the assembly device 5, in particular the transfer drum 54 of the assembly device 5, are transferred.
- the filter segment supply device 31 is to be understood as an example. It is known to the person skilled in the art that suitable processing steps and correspondingly suitable conveyor drums are to be provided depending on the desired filter segments and the filter rods originally present.
- the group formation device 1 off Fig. 1 has a base assembly 2, which the assembly device 5, the first magazine 10 and the first FiltersegmentzuSodiumvoriques 11 and the second magazine 20 and the second Filtersegmentzu Foodvoriques 21 includes.
- the third magazine 30 and the third filter segment supply device 31 are combined in a replaceable modular unit. This results in several advantages.
- the base unit 2 alone is fully functional.
- a very rapid and flexible changeover from the production of multi-segment filters with two different filter components to the production of multi-segment filters with three different filter components or vice versa can take place.
- a filter segment run is shown schematically, as it is known from the prior art. Essentially, there are five process steps I 'to V', which leads to the compilation of a filter segment group with five different filter segments. Through all method steps I 'to V' draws a dash-dotted line representing a process center plane 70.
- first a first double-length filter segment 7 is inserted laterally offset from the process center plane 70.
- first a second filter segment is inserted, which is placed symmetrically on the process center plane 70. There it is cut and the two cut filter segments 8 spaced from each other, which is shown with arrows. In this case, the first marked with 1 is inserted Filter segment, which rests on one of the two cut filter segments 8 with the name 2, with shifted.
- a fourth filter segment is placed symmetrically on the process center plane 70 in the resulting gap between the filter segments 8 designated by "3", cut and in turn spaced symmetrically with respect to the gap.
- the previously inserted cut filter segments 8 are moved symmetrically with each.
- a double-length filter segment 7 is now inserted into the gap that has been formed.
- a filter segment group 9 has been formed, which consists of five different filter segment types, which in Fig. 2 are schematically labeled with the numbers “1" to "5" has been formed.
- the first and last inserted filter segments 7 with the inscriptions “1” and "5" are not cut.
- the filter segments 8 labeled "2", "3” and "4" have each been cut.
- the filter segment group 9 thus contains all segments for two multi-segment filters. For this purpose, in the later course of the processing of the multi-segment filter, not shown, both the double-length filter segment with the inscription 1 and the double-length filter segment with the inscription 5 are cut again.
- Fig. 3 a first example of a filter segment run according to the invention is shown.
- the method steps I to IX run from right to left and are distinguished from each other by vertical dashed lines.
- the process center plane 70 is also shown in broken lines.
- a filter segment is shown or the reference numeral of a drum in the drum, on which the respective process step I to IX takes place.
- step I a sequence of double-length filter segments 7 of a first type labeled "1" is conveyed transaxially to a transfer drum 318.
- the filter segments 7 are not on the process center plane 70.
- step II the filter segments 7 to the transfer drum 54 (see. Fig. 1 ) to hand over. This passes the filter segments 7 with inscription "1" in step III to the first assembly drum 52, on the also still filter segments 7 double use length of a second type with inscription "2" next to it grouped created.
- the box with the inscription "X" and the double arrow indicate a variable distance between the process center plane 70 and a cutting plane 71 of a knife device with a circular knife 311 on the assembly drum 52.
- the circular knife 311 cuts the first filter segment into two parts, thus filter segments 8 simple use length , It is indicated by a wedge that the cut filter segments 8 are brought axially into a desired position or prevents them from getting too far out through the cutting.
- this group is provided with a gap on another compilation drum 52 ', on which in the gap between the cut filter segments 8 of the first type, a third filter segment (inscription "3") is inserted. Again, a lateral boundary is provided.
- the assembled filter segment group 9 is transported further on a transport drum 57 (method step VI) and moved closely together in a tumbling drum 58 in method step VII, so that remaining intermediate spaces between the filter segments in the filter segment group 9 are removed.
- the filter segment group 9 reaches a delivery drum 50 (process step VIII) and from there into a transfer device 60 (process step IX). This sets the filter segment groups 9 in a strand forming device, not shown, which generates a multi-segment filter strand 6 from the filter segment groups 9.
- Fig. 4 is a variant of the invention to that in Fig. 3 shown variant of the filter run according to the invention, which differs from the in Fig. 3 essentially represented by variant the lengths of the individual filter segments 7 of the first type, the second type and the third type different.
- This has an effect on the axial position on the one hand the filter segments 7 are placed with the inscriptions 1, 2 and 3, and how large the distance of the cutting plane 71 and the central position of the spreading drum 56 to the central process center plane 70 is.
- This distance is compared to Fig. 3 slightly enlarged. Since the third, last inserted filter segment is longer than in the example of Fig. 3 , Also, the stroke on the spreading drum 56 is greater than that in Fig. 3 , Accordingly, the cut filter segment 8 of the first type of filter segments after the axial stroke on the spreading drum 56 is no longer on the process center plane 70, but beyond it.
- a further alternative embodiment of a filter run according to the invention is shown, in which again a large stroke of the spreading drum 56 is set, but a very small offset between the cutting plane 71 and the parting plane of the spreading drum 56 on the one hand and the process center plane 70 on the other.
- the cut again takes place on the first type of filter segments, which were first inserted.
- the subsequent stroke on the spreading drum 56 concerns only one of the two cut filter segments of the first type, while the second cut filter segment of the first type and the filter segment of the second type are not moved axially.
- the third filter segment type is again inserted into the resulting gap (method step V). Also in this way, one around the process center level 70th generated symmetrical filter segment group 9.
- Fig. 3 to 5 in each case only one cut is provided, as further cuts are made by the filter segments of the second and the third Filtersegmentart only later in the course after strand formation.
- double-length multisegment filter rods are first cut to length from the multisegment filter strand and applied to tobacco sticks, and then the remaining double-length filter segments 7 are cut in the filter rods so that simply long filter cigarettes with multisegment filters are formed.
- the filter runs shown are examples of triple filters, ie filters with three different filter segments.
- multi-segment filters are to be produced with four or more types of filter segment, further compilation drums and further cuts are necessary, if necessary, further spreading spreaders spreading on one side can also be used.
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Description
Die Erfindung betrifft ein Verfahren zum Zusammenstellen von Filtersegmentgruppen zur Herstellung von Multisegmentfiltern der Tabak verarbeitenden Industrie mit wenigstens zwei unterschiedlichen Filtersegmenten, wobei Filtersegmente aus zwei oder mehr Filtersegmentzuführvorrichtungen queraxial einer Zusammenstellvorrichtung zugeführt werden, die eine oder mehrere Zusammenstelltrommeln aufweist, auf der oder auf denen die Filtersegmente axial fluchtend zu Filtersegmentgruppen zusammengestellt werden. Die Erfindung betrifft ferner eine entsprechende Einrichtung zum Zusammenstellen von Filtersegmentgruppen zur Herstellung von Multisegmentfiltern der Tabak verarbeitenden Industrie, eine entsprechende Filterstrangmaschine, ein Verfahren zum Filterformatwechsel für das Zusammenstellen von Filtersegmentgruppen zur Herstellung von Multisegmentfiltern der Tabak verarbeitenden Industrie mit wenigstens zwei unterschiedlichen Filtersegmenten und eine Verwendung.The invention relates to a method for assembling filter segment groups for the manufacture of multi-segment filters of the tobacco processing industry with at least two different filter segments, wherein filter segments of two or more Filtersegmentzuführvorrichtungen be fed transaxially a Zusammenstellvorrichtung having one or more compilation drums, on or on which the filter segments axially aligned to form filter segment groups. The invention further relates to a corresponding device for assembling filter segment groups for the production of multi-segment filters of the tobacco processing industry, a corresponding filter rod machine, a method for changing the filter format for assembling filter segment groups for the production of multi-segment filters of the tobacco processing industry with at least two different filter segments and a use.
In der Tabak verarbeitenden Industrie ist es gewünscht, Multisegmentfilter herzustellen, die aus verschiedenen Segmenten bestehen, wie beispielsweise aus unterschiedlichen Materialien. Diese Materialien sind beispielsweise Zelluloseacetat, Papier, Fließ, Granulat, gesinterte Elemente, Hohlzylinder oder Hohlkammern, Kapseln und dergleichen. Derartige Multisegmentfilter, die im Rahmen dieser Erfindung auch den Begriff "Mehrfachfilter" umfassen, werden nach Ausbilden von Gruppen von Filtersegmenten beispielsweise in einem Strangverfahren mit Umhüllungsmaterial wie beispielsweise Papier umhüllt und dann in, insbesondere mehrfachlange, Filterstäbe zerteilt, um weiterverarbeitet zu werden.In the tobacco processing industry, it is desired to produce multi-segment filters consisting of different segments, such as different materials. These materials are, for example, cellulose acetate, paper, fluid, granules, sintered elements, hollow cylinders or hollow chambers, capsules and the like. Such multisegment filters, which in the context of this invention also include the term "multiple filters", after forming groups of filter segments, for example, are wrapped in a continuous process with wrapping material such as paper and then divided into, in particular multiply, filter rods in order to be further processed.
Aus der
Die Gruppenbildevorrichtung weist zwei Magazine für Filterstäbe auf, wobei die Filterstäbe den Magazinen einzeln entnommen, geschnitten und verschiedene geschnittene Filterstäbe zu Gruppen zusammengestellt werden. Dabei werden die Magazine beispielsweise mittels Schragen befüllt.The group forming device comprises two magazines for filter rods, wherein the filter rods are individually removed from the magazines, cut and various cut filter rods are grouped together. The magazines are filled, for example by means of Schragen.
Eine typische Vorrichtung dieser Art wird von der Anmelderin unter der Produktbezeichnung MULFI vertrieben und ist bei den Verkehrskreisen in zahlreichen Modellvarianten bekannt. Beispielsweise umfasst die MULFI E eine Strangbildevorrichtung mit der Bezeichnung KDF 2E und eine Gruppenbildevorrichtung mit der Bezeichnung GC E.A typical device of this type is sold by the applicant under the product name MULFI and is known to the public in numerous model variants. For example For example, the MULFI E comprises a strand forming device called KDF 2E and a group forming device called GC E.
Maschinen wie die MULFI erlauben die Herstellung von Multisegmentfiltern mit zwei verschiedenen Filterkomponenten, zeichnen sich durch eine kompakte und einfache Bauweise aus und sind entsprechend zuverlässig und kostengünstig. Allerdings sind Änderungen der Filtersegmente oder der Reihenfolge der Filtersegmente nur eingeschränkt möglich und erfordern größere Umbauarbeiten an der Maschine, beispielsweise den Austausch der gesamten Gruppenbildevorrichtung.Machines such as the MULFI allow the production of multi-segment filters with two different filter components, are characterized by a compact and simple design and are therefore reliable and cost-effective. However, changes in the filter segments or the order of the filter segments are limited and require major rebuilding work on the machine, such as the replacement of the entire group imaging device.
Aus
Ausgehend von diesem Stand der Technik besteht die Aufgabe der Erfindung darin, variable und flexible Verfahren und Maschinen zur Herstellung von Multisegmentfiltern in einem Strangverfahren bereitzustellen, die dabei insbesondere einfach, kompakt und kostengünstig sein sollen.Based on this prior art, the task of Invention to provide variable and flexible methods and machines for the production of multi-segment filters in a strand process, which should be particularly simple, compact and inexpensive.
Diese Aufgabe wird durch ein Verfahren zum Zusammenstellen von Filtersegmentgruppen zur Herstellung von Multisegmentfiltern der Tabak verarbeitenden Industrie mit wenigstens zwei unterschiedlichen Filtersegmenten, wobei Filtersegmente aus zwei oder mehr Filtersegmentzuführvorrichtungen queraxial einer Zusammenstellvorrichtung zugeführt werden, die eine oder mehrere Zusammenstelltrommeln, auf der oder auf denen die Filtersegmente axial fluchtend zu Filtersegmentgruppen zusammengestellt werden, wobei Filtersegmente doppelter Gebrauchslänge aus wenigstens einer Filtersegmentzuführvorrichtung auf einer Zusammenstelltrommel in zwei Filtersegmente einfacher Gebrauchslänge geschnitten werden, die geschnittenen Filtersegmente anschließend axial voneinander beabstandet werden und anschließend auf einer Zusammenstelltrommel ein Filtersegment doppelter Gebrauchslänge aus einer anderen Filtersegmentzuführvorrichtung in eine durch die axiale Beabstandung erzeugte Lücke zwischen den geschnittenen Filtersegmenten eingelegt wird, gelöst, das das dadurch weitergebildet ist, dass die axiale Beabstandung der geschnittenen Filtersegmente mittels einer einseitig spreizenden Spreiztrommel erfolgt, wobei ein geschnittenes Filtersegment axial verschoben wird und das andere geschnittene Filtersegment an seiner axialen Position verbleibt.This object is achieved by a method for assembling filter segment groups for the manufacture of multi-segment filters of the tobacco processing industry having at least two different filter segments, wherein filter segments of two or more filter segment feeders are fed transaxially to a collator which includes one or more compilation drums on or on which the filter segments axially aligned to form filter segment groups, wherein filter segments of double use length are cut from at least one Filtersegmentzuführvorrichtung on a compilation drum in two filter segments simple use length, the cut filter segments are then axially spaced apart and then on a compilation drum a filter segment of double-use length is inserted from another Filtersegmentzuführvorrichtung in a gap created by the axial spacing gap between the cut filter segments, which is further developed by the axial spacing of the cut filter segments by means of a unilaterally expanding spreading drum, wherein a cut filter segment axially is shifted and the other cut filter segment remains at its axial position.
Das erfindungsgemäße Verfahren erlaubt das Zusammenstellen von Filtersegmentgruppen, die nachfolgend zu einem Strang zusammengestellt werden, indem wenigstens ein Filtersegment in zwei Filtersegmente einfacher Gebrauchslänge geschnitten werden, diese geschnittenen Filtersegmente voneinander beabstandet werden und anschließend weitere Filtersegmente in die erzeugte Lücke eingelegt werden. Die Verwendung einer einseitig spreizenden Spreiztrommel stellt hierzu ein kostengünstiges und platzsparendes Vorgehen vor, da entsprechende Spreiztrommeln nur einen Spreizmechanismus benötigen und somit schmaler bauend sind als beidseitig spreizende Spreiztrommeln, die bislang Verwendung gefunden haben. Eine entsprechende einseitig spreizende Spreiztrommel ist beispielsweise aus
Bei einem Formatwechsel ist lediglich der Hub der einseitig spreizenden Spreiztrommel sowie ihre Position in Bezug auf eine vorbestimmte Prozessmittenebene einzustellen. Dies kann beispielsweise mittels Distanzstücken oder mittels eines Linearmotors geschehen. In einer bevorzugten Weiterbildung des Verfahrens erfolgt die axiale Verschiebung des einen geschnittenen Filtersegments in Förderrichtung der Filtersegmente stromabwärts einer Zusammenstelltrommel. Dies bedeutet, dass bereits zwei oder mehr Filtersegmente aus verschiedenen Magazinen nebeneinander angeordnet sind, bevor das axiale Beabstanden der geschnittenen Filtersegmente erfolgt. Bei einem Formatwechsel muss auf diese Weise bei der relativen Ausrichtung der Positionen, an denen die verschiedenen Filtersegmente auf die Zusammenstelltrommel übergeben werden, nicht auch noch der axiale Hub auf der Spreiztrommel berücksichtigt werden.In a format change, only the stroke of the unilaterally expanding spreading drum and their position with respect to a predetermined process center plane is set. This can be done for example by means of spacers or by means of a linear motor. In a preferred embodiment of the method, the axial displacement of a cut filter segment in the conveying direction of the filter segments downstream of a compilation drum. This means that already two or more filter segments from different magazines are arranged side by side before the axial spacing of the cut filter segments takes place. In a format change must not be considered in this way in the relative alignment of the positions at which the different filter segments are transferred to the assembly drum, not even the axial stroke on the spreading drum.
Ebenfalls vorzugsweise wird oder werden auch ein weiteres Filtersegment oder mehrere weitere Filtersegmente axial verschoben und/oder wird oder werden ein weiteres Filtersegment oder mehrere weitere Filtersegmente axial nicht verschoben. Weitere Filtersegmente können somit auf der Seite des nicht verschobenen geschnittenen Filtersegments liegen und/oder auf der Seite des noch zu verschiebenden geschnittenen Filtersegments, so dass diese mit dem zu verschiebenden geschnittenen Filtersegment mit verschoben werden. Diese Maßnahme ergibt eine große Flexibilität bei der Herstellung von Multisegmentfiltern.Also preferably, a further filter segment or a plurality of further filter segments is or will be displaced axially and / or a further filter segment or several further filter segments will not be displaced axially. Further filter segments can thus lie on the side of the unshifted cut filter segment and / or on the side of the cut filter segment still to be displaced, so that they are also displaced with the cut filter segment to be displaced. This measure gives great flexibility in the production of multi-segment filters.
Vorzugsweise werden die zusammengestellten Filtersegmentgruppen zu wenigstens einem endlosen Multisegmentfilterstrang zusammengesetzt.Preferably, the assembled filter segment groups are assembled into at least one endless multisegment filter strand.
Vorzugsweise ist die queraxiale Position der einseitig spreizenden Spreiztrommel in der Zusammenstellvorrichtung einstellbar und/oder wird eingestellt. Somit ist die Zusammenstellvorrichtung auf einfache Weise an verschiedene Multifilterformate und Zusammenstellungen einstellbar.Preferably, the transverse axial position of the expanding spreading drum on one side is adjustable in the assembly device and / or is adjusted. Thus, the assembly device is easily adjustable to different Multifilterformate and compilations.
Vorteilhafterweise ist oder wird die einseitig spreizende Spreiztrommel axial mit ihrer Trennebene in einer Flucht mit einem Messer einer Messervorrichtung ausgerichtet. Die Trennebene oder zentrale Position ist im Rahmen der vorliegenden Patentanmeldung definiert als die Position oder Ebene, an der die Berührungsebene zwischen den geschnittenen Filtersegmenten liegt und von der das von der Spreiztrommel axial bewegte geschnittene Filtersegment axial wegbewegt wird, so dass eine Lücke zwischen den beiden geschnittenen Filtersegmenten entsteht. Dies fällt somit mit der Schnittebene zusammen.Advantageously, the unilaterally expanding spreading drum is or is aligned axially with its parting plane in alignment with a knife of a knife device. The parting plane or central position is defined in the context of the present patent application as the position or plane at which the contact plane lies between the cut filter segments and from which the cut filter segment axially moved by the spreading drum is moved axially away, so that a gap between the two cut Filter segments is created. This coincides with the cutting plane.
Vorzugsweise werden Triple-Filter mit drei Filtersegmenten oder Filter mit vier oder mehr Filtersegmenten hergestellt. Dazu können auch insbesondere zwei oder mehr einseitig spreizende Spreiztrommeln eingesetzt werden.Preferably, triple filters are made with three filter segments or filters with four or more filter segments. For this purpose, in particular two or more spreading spreaders spreading on one side can also be used.
Die der Erfindung zugrunde liegende Aufgabe wird auch durch eine Einrichtung zum Zusammenstellen von Filtersegmentgruppen zur Herstellung von Multisegmentfiltern der Tabak verarbeitenden Industrie mit wenigstens zwei unterschiedlichen Filtersegmenten gelöst, umfassend eine Zusammenstellvorrichtung mit wenigstens einer Zusammenstelltrommel und zwei oder mehr Filtersegmentzuführvorrichtungen, mittels denen Filtersegmente der wenigstens einen Zusammenstelltrommel der Zusammenstellvorrichtung zuführbar sind, wobei die Zusammenstellvorrichtung wenigstens eine Messervorrichtung, die mit der wenigstens einen Zusammenstelltrommel in Eingriff ist oder in Eingriff bringbar ist, um Filtersegmente doppelter Gebrauchslänge wenigstens einer Filtersegmentzuführvorrichtung in zwei Filtersegmente einfacher Gebrauchslänge zu schneiden, und wenigstens eine Spreiztrommel umfasst, mittels der geschnittene Filtersegmente axial beabstandbar sind, die dadurch weitergebildet ist, dass die Spreiztrommel als einseitig spreizende Spreiztrommel ausgebildet ist.The object underlying the invention is also achieved by a device for assembling filter segment groups for the production of multi-segment filters of the tobacco processing industry with at least two different filter segments, comprising an assembly device with at least one assembly drum and two or more Filtersegmentzuführvorrichtungen, by means of which filter segments of at least one compilation drum the assembly device can be fed, wherein the assembly device comprises at least one blade device, which is engaged or engageable with the at least one compilation drum to cut filter segments of double use length of at least one Filtersegmentzuführvorrichtung into two filter segments easy use length, and at least one spreading drum, by means of cut filter segments are axially spaced, which is further developed in that the spreading drum a ls one-sided spreading Spreading drum is formed.
Mit dieser Einrichtung ist das zuvor beschriebene erfindungsgemäße Verfahren ausführbar. Diese einseitig spreizende Spreiztrommel der erfindungsgemäßen Vorrichtung ist vorzugsweise axial verschiebbar ausgebildet. Die axiale Verschiebbarkeit kann beispielsweise dadurch ausgeführt werden, dass ein Linearmotor eine axiale Verschiebung bewirkt. Die Spreiztrommel mit dem Spreizmechanismus kann auch auf einem Zapfen angeordnet sein und mittels Distanzringen oder Distanzstücken auf einfache Weise in seiner axialen Positionen verändert und fixiert werden. Auch der Zapfen kann in axialer Richtung beweglich ausgeführt sein. Auf diese Weise ist eine Anpassung an veränderte Filtersegmentzusammenstellungen auf einfache und schnelle Weise möglich.With this device, the method according to the invention described above can be carried out. This unilaterally expanding spreading drum of the device according to the invention is preferably formed axially displaceable. The axial displaceability can be carried out, for example, by a linear motor causing an axial displacement. The spreading drum with the spreading mechanism can also be arranged on a pin and be changed and fixed in a simple manner by means of spacers or spacers in its axial positions. Also, the pin can be designed to be movable in the axial direction. In this way an adaptation to changed filter segment combinations is possible in a simple and fast way.
Vorzugsweise ist die wenigstens eine einseitig spreizende Spreiztrommel axial mit ihrer Trennebene in einer Flucht mit einem Messer einer Messervorrichtung ausgerichtet.Preferably, the at least one spreading drum spreading on one side is aligned axially with its parting plane in alignment with a knife of a knife device.
In einer vorteilhaften Weiterbildung ist vorgesehen, dass eine Messervorrichtung und die einseitig spreizende Spreiztrommel für einen Filtertypwechsel gemeinsam axial verschiebbar sind. Auf diese Weise ist sichergestellt, dass die Schnittebene und die zentrale Position bzw. Trennebene der Spreiztrommel, wie oben definiert, zuverlässig miteinander fluchten, was zur Prozesssicherheit und zur Qualität der zusammengestellten Filtersegmentgruppen positiv beiträgt.In an advantageous development, it is provided that a knife device and the expanding spreading drum on one side are jointly axially displaceable for a filter type change. In this way, it is ensured that the cutting plane and the central position or parting plane of the spreading drum, as defined above, reliably aligned with each other, which positively contributes to the process reliability and quality of the assembled filter segment groups.
Die der Erfindung zugrunde liegende Aufgabe wird auch durch eine Filterstrangmaschine zur Herstellung von Multisegmentfiltern der Tabak verarbeitenden Industrie mit einer zuvor beschriebenen erfindungsgemäßen Einrichtung gelöst.The object underlying the invention is also achieved by a filter rod machine for the production of multi-segment filters of the tobacco-processing industry with a device according to the invention described above.
Schließlich wird die der Erfindung zugrunde liegende Aufgabe auch durch eine Verwendung einer einseitig spreizenden Spreiztrommel in einer Einrichtung zum Zusammenstellen von Filtersegmentgruppen zur Herstellung von zuvor beschriebenen erfindungsgemäßen Multisegmentfiltern der Tabak verarbeitenden Industrie zum Beabstanden von queraxial geförderten geschnittenen Filtersegmenten gelöst.Finally, the object underlying the invention is also achieved by the use of a unilaterally expanding spreading drum in a device for assembling filter segment groups for the production of previously described multisegment filters according to the invention of the tobacco processing industry for spacing transversely supported cut filter segments.
Die zu den genannten Erfindungsgegenständen, also dem Verfahren, der Einrichtung, der Filterstrangmaschine und der Verwendung genannten Merkmale, Eigenschaften und Vorteile gelten ohne Einschränkung auch für die jeweils anderen Erfindungsgegenstände, da sie sich aufeinander beziehen.The features, properties and advantages mentioned with regard to the subject matter of the invention, that is to say the method, the device, the filter rod machine and the use, also apply without restriction to the respective other subject matter of the invention, since they relate to one another.
Weitere Merkmale der Erfindung werden aus der Beschreibung erfindungsgemäßer Ausführungsformen zusammen mit den Ansprüchen und den beigefügten Zeichnungen ersichtlich. Erfindungsgemäße Ausführungsformen können einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllen.Further features of the invention will become apparent from the description of embodiments according to the invention together with the claims and the accompanying drawings. Embodiments of the invention may satisfy individual features or a combination of several features.
Die Erfindung wird nachstehend ohne Beschränkung des allgemeinen Erfindungsgedankens anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen beschrieben, wobei bezüglich aller im Text nicht näher erläuterten erfindungsgemäßen Einzelheiten ausdrücklich auf die Zeichnungen verwiesen wird. Es zeigen:
- Fig. 1
- schematisch eine erfindungsgemäße Maschine der Tabak verarbeitenden Industrie zur Herstellung von Multisegmentfiltern in einem Strangverfahren,
- Fig. 2
- eine diagrammatische Darstellung eines Filtersegmentlaufs nach dem Stand der Technik,
- Fig. 3
- ein Beispiel eines erfindungsgemäßen Filtersegmentlaufs,
- Fig. 4
- ein weiteres Beispiel eines erfindungsgemäßen Filtersegmentlaufs und
- Fig. 5
- ein weiteres Beispiel eines erfindungsgemäßen Filtersegmentlaufs.
- Fig. 1
- 1 schematically shows a machine according to the invention of the tobacco processing industry for the production of multi-segment filters in a continuous process,
- Fig. 2
- a diagrammatic representation of a filter segment run according to the prior art,
- Fig. 3
- an example of a filter segment run according to the invention,
- Fig. 4
- a further example of a filter segment run according to the invention and
- Fig. 5
- another example of a filter segment run according to the invention.
In den Zeichnungen sind jeweils gleiche oder gleichartige Elemente und/oder Teile mit denselben Bezugsziffern versehen, so dass von einer erneuten Vorstellung jeweils abgesehen wird.In the drawings, the same or similar elements and / or parts are provided with the same reference numerals, so that apart from a new idea each.
Die Gruppenbildungseinrichtung 1 umfasst eine Zusammenstellvorrichtung 5 mit einer Anzahl Fördertrommeln 50, 52, 52', 54. Die Filtersegmente und Gruppen von Filtersegmenten werden auf den Fördertrommeln 50, 52, 52', 54 queraxial angeordnet und unter Rotation der Fördertrommeln 50, 52, 52', 54 zwischen den Fördertrommeln 50, 52, 52', 54 übergeben.The group-forming
Die Zusammenstellvorrichtung weist eine Übernahmetrommel 54 zur Übernahme eines ersten Filtersegments für jede Filtersegmentgruppe auf, entsprechend einem Verfahrensschritt II des erfindungsgemäßen Verfahrens, gemäß den
An die Zusammenstelltrommel 52 schließt sich eine einseitig spreizende Spreiztrommel 56 an, mittels der die geschnittenen Filtersegmente axial voneinander beabstandet werden (Verfahrensschritt IV). Ein Filtersegment wird dabei axial bewegt, das andere nicht.Connected to the
Es schließt sich die zweite Zusammenstelltrommel 52' an, die ebenfalls ein Kreismesser 311 aufweisen kann (gestrichelter Kreis).It is followed by the second assembly drum 52 ', which may also have a circular blade 311 (dashed circle).
An die zweite Zusammenstelltrommel 52' schließt sich eine Transporttrommel 57 und eine Taumeltrommel 58 an (Verfahrensschritte VI, VII), mittels denen die zusammengestellten Filtersegmentgruppen aneinandergerückt werden.To the second assembly drum 52 'is followed by a
Am Ende der derart ausgebildeten Förderstrecke werden die zusammengestellten Filtersegmentgruppen mittels einer Abgabetrommel 50, die üblicherweise als Beschleunigungstrommel ausgeführt ist, an die Übergabevorrichtung 60, eine sogenannte "Spinne", übergeben (Verfahrensschritt VIII), mittels derer die Filtersegmentgruppen von der Abgabetrommel 50 abgenommen und der Strangbildung zugeführt werden (Verfahrensschritt IX).At the end of the conveying path thus formed, the assembled filter segment groups are transferred by means of a
Für die Strangbildung ist beispielsweise eine Einzelstrangbildungseinrichtung zur Bildung eines einzelnen Strangs oder eine Doppelstrangbildungseinrichtung zur gleichzeitigen Bildung zweier Stränge vorgesehen. Für eine Doppelstrangbildungseinrichtung werden beispielsweise die Filtersegmentgruppen mittels der Übergabevorrichtung 60 paarweise von der Abgabetrommel 50 abgenommen, wobei jeweils eine Filtersegmentgruppe eines Filtersegmentgruppenpaares für jeweils einen der beiden Stränge vorgesehen ist. Eine entsprechende Doppelstrangbildungseinrichtung ist beispielsweise in der
Die Einrichtung umfasst ferner drei Filtersegmentzuführvorrichtungen 11, 21, 31, die der Zusammenstellvorrichtung 5 für jede Filtersegmentgruppe jeweils ein Filtersegment zuführen. Jeder Filtersegmentzuführvorrichtung 11, 21, 31 ist ein Magazin 10, 20, 30 für Filterstäbe zugeordnet, wobei mittels der Filtersegmentzuführvorrichtungen aus den Magazinen jeweils Filterstäbe entnommen, die Filterstäbe zu Filtersegmenten verarbeitet und die Filtersegmente der Zusammenstellvorrichtung 5 zugeführt werden. Hierfür weisen beispielsweise die Filtersegmentzuführvorrichtungen 11, 21, 31 ebenfalls jeweils wenigstens eine Fördertrommel 310, 312, 314, 316, 318 auf.The device further comprises three filter
Die Magazine 10, 20, 30 werden jeweils mittels Schragen 40 mit Filterstäben befüllt oder beschickt. Hierfür weisen die Magazine, 10, 20, 30 an ihrer Oberseite jeweils eine Öffnung und eine Schragenführung 16, 26, 36 auf, mittels derer die Schragen 40 zu dem jeweiligen Magazin 10, 20, 30 bzw. zu der Öffnung des Magazins 10, 20, 30 ausgerichtet werden.The
Die Schragen weisen jeweils einen herausziehbaren Boden 42 auf, der auch als Schwert oder als Zugschwert bezeichnet wird. Entsprechende Schragen 40 sind daher auch unter der Bezeichnung Schwertschragen bekannt. Wird bei einem Schragen 40, der mittels der Schragenführung 16, 26, 36 korrekt oberhalb eines Magazins 10, 20, 30 positioniert wurde, der Schragenboden 42 herausgezogen, so fallen die in dem Schragen befindlichen Filterstäbe geordnet in das entsprechende Magazin 10, 20, 30.The trays each have a pull-out bottom 42, which is also referred to as a sword or train sword. Corresponding
Um ein Verkanten der Filterstäbe beim Herausfallen zu vermeiden, wird der Schragenboden 42 quer zur Längsachse der geordnet im Schragen 40 liegenden Filterstäbe herausgezogen. Diese Zugrichtung 44 ist in
Um das Herausziehen des Schragenbodens 42 eines Schragens 40 zur Befüllung der Magazine 10, 20, 30 zu erleichtern, ist oberhalb der Magazine 10, 20, 30 jeweils ein Freiraum 12, 22, 32 für jeweils einen Schragen 42 und daneben jeweils ein Freiraum 14, 24, 34 für den Schragenboden 42 des jeweiligen Schragens 40 vorgesehen. Die Magazine 10, 20, 30 sind jeweils derart angeordnet, dass sich die Freiräume 12, 22, 32; 14, 24, 34 nicht überlappen.To facilitate the extraction of the sloping
Als ein Beispiel für die Funktionsweise einer Filtersegmentzuführvorrichtung 11, 21, 31 wird nachfolgend die beispielhafte Ausgestaltung der in
Die Filtersegmentzuführvorrichtung 31 weist insgesamt fünf Fördertrommeln 310, 312, 314, 316, 318 auf. Die in Förderrichtung erste Fördertrommel 310 ist ausgebildet als Entnahmetrommel zur Entnahme einzelner Filterstäbe aus dem zugehörigen Magazin 30 sowie als Schneidtrommel zum Schneiden der Filterstäbe in mehrere Filtersegmente. Hierfür sind exemplarisch drei Kreismesser 311 dargestellt.The filter
Die Anzahl der Kreismesser 311 und der jeweilige Abstand der Kreismesser 311 zueinander ist beispielsweise variabel gestaltet, so dass die Anzahl der pro Filterstab geschnittenen Filtersegmente sowie deren Breite sehr einfach und flexibel variierbar sind. Von der Fördertrommel 310 werden die zu Filtersegmenten geschnittenen Filterstäbe an die Fördertrommel 312 übergeben. An dieser Stelle liegen alle aus einem Filterstab geschnittenen Filtersegmente längsaxial nebeneinander.The number of
Die Fördertrommel 312 ist als Staffeltrommel ausgebildet. Auf der Staffeltrommel 312 werden die längsaxial nebeneinander liegenden Filtersegmente queraxial zueinander verschoben, so dass sich eine Staffel von längsaxial und queraxial zueinander versetzt angeordneten Filtersegmenten ergibt. Die Staffeltrommel bzw. Fördertrommel 312 ist beispielsweise austauschbar ausgebildet, so dass eine einfache und flexible Anpassung an eine geänderte Anzahl oder Breite der längsaxial nebeneinander an die Staffeltrommel 312 übergebenen Filtersegmente erfolgen kann.The
Die gestaffelten Filtersegmente werden von der Fördertrommel 312 nacheinander auf die nächste Fördertrommel 314 übergeben, die als Schiebetrommel ausgebildet ist. Auf der Schiebetrommel 314 werden die Filtersegmente längsaxial verschoben, so dass beispielsweise alle Filtersegmente längsaxial fluchtend angeordnet werden. Die Schiebetrommel bzw. Fördertrommel 314 verfügt beispielsweise über variable Anschläge, so dass beispielsweise die längsaxiale Lage der Filtersegmente flexibel an die nachfolgende Verarbeitung, insbesondere die Zusammenstellung mit weiteren Filtersegmenten und Filtersegmentgruppen in der Zusammenstellvorrichtung 5, anpassbar ist. Von der Schiebetrommel 314 werden die Filtersegmente übergeben an eine Transfertrommel 316 und anschließend an eine Übergabetrommel 318 (entsprechend Verfahrensschritt I des Verfahrens gemäß den
Die Filtersegmentzuführvorrichtung 31 ist ausdrücklich exemplarisch zu verstehen. Dem Fachmann ist bekannt, dass abhängig von den gewünschten Filtersegmenten und den ursprünglich vorhandenen Filterstäben geeignete Bearbeitungsschritte und entsprechend geeignete Fördertrommeln vorzusehen sind.The filter
Die Gruppenbildungseinrichtung 1 aus
So ist die Basisbaueinheit 2 alleine voll funktionstüchtig. So kann beispielsweise durch Zu- oder Abschalten der Modulbaueinheit 3 ein sehr schneller und flexibler Wechsel von der Herstellung von Multisegmentfiltern mit zwei verschiedenen Filterkomponenten zu der Herstellung von Multisegmentfiltern mit drei verschiedenen Filterkomponenten oder umgekehrt erfolgen.So the
Weiterhin ist durch Austausch der gesamten Modulbaueinheit 3 eine einfache und schnelle Änderung zumindest einer der bis zu drei Filterkomponenten von Multisegmentfiltern ermöglicht.Furthermore, a simple and rapid change of at least one of the up to three filter components of multi-segment filters is made possible by replacing the entire
In
Im Verfahrensschritt I' wird zunächst ein erstes doppelt langes Filtersegment 7 seitlich versetzt zur Prozessmittenebene 70 eingelegt. Im zweiten Verfahrensschritt II' wird zunächst ein zweites Filtersegment eingelegt, das symmetrisch auf die Prozessmittenebene 70 gelegt wird. Dort wird es geschnitten und die beiden geschnittenen Filtersegmente 8 voneinander beabstandet, was mit Pfeilen dargestellt ist. Dabei wird das mit 1 gekennzeichnete zunächst eingelegte Filtersegment, das an einem der beiden geschnittenen Filtersegmente 8 mit der Bezeichnung 2 anliegt, mit verschoben.In method step I ', first a first double-
Im Verfahrensschritt III' wird in die Lücke zwischen den beiden geschnittenen Filtersegmenten mit der Aufschrift "2" ein weiteres, drittes Filtersegment eingelegt, und zwar wiederum symmetrisch auf die Prozessmittenebene 70. Auch dieses Filtersegment mit der Aufschrift "3" wird in zwei einzelne Filtersegmente 8 geschnitten und wiederum symmetrisch beabstandet. Die Aufschriften sind als Hinweise auf die unterschiedlichen Arten oder Typen von Filtersegmenten 7, 8 zu verstehen.In method step III ', another, third filter segment is inserted into the gap between the two cut filter segments with the inscription "2", again symmetrically on the
Im Verfahrensschritt IV' wird in die entstandene Lücke zwischen die mit "3" bezeichneten Filtersegmente 8 ein viertes Filtersegment symmetrisch auf die Prozessmittenebene 70 gelegt, geschnitten und wiederum auf Lücke symmetrisch beabstandet. Die jeweils zuvor eingelegten geschnittenen Filtersegmente 8 werden symmetrisch jeweils mit verschoben. Im letzten Verfahrensschritt V' wird in die entstandene Lücke nunmehr ein doppelt langes Filtersegment 7 eingelegt.In method step IV ', a fourth filter segment is placed symmetrically on the
Auf diese Weise ist eine Filtersegmentgruppe 9 entstanden, die aus fünf verschiedenen Filtersegmentarten, die in
In
Im Verfahrensschritt I wird eine Folge von doppelt langen Filtersegmenten 7 einer ersten Art mit Aufschrift "1" zu einer Übergabetrommel 318 queraxial gefördert. In diesem Fall liegen die Filtersegmente 7 nicht auf der Prozessmittenebene 70. Im Verfahrensschritt II werden die Filtersegmente 7 an die Übernahmetrommel 54 (vgl.
Das Kästchen mit der Inschrift "X" und der Doppelpfeil bedeuten einen variablen Abstand zwischen der Prozessmittenebene 70 und einer Schnittebene 71 einer Messervorrichtung mit einem Kreismesser 311 an der Zusammenstelltrommel 52. Das Kreismesser 311 schneidet das erste Filtersegment in zwei Teile, also Filtersegmente 8 einfacher Gebrauchslänge. Dabei ist durch einen Keil angedeutet, dass die geschnittenen Filtersegmente 8 axial in eine gewünschte Position gebracht werden bzw. verhindert wird, dass diese durch das Schneiden zu weit nach außen gelangen.The box with the inscription "X" and the double arrow indicate a variable distance between the
Von der Zusammenstelltrommel 52 gelangen die Filtersegmente der ersten und der zweiten Art auf die einseitig spreizende Spreiztrommel 56, deren zentrale Position oder Trennebene mit der Schnittebene 71 fluchtet bzw. in der Schnittebene 71 liegt. Dabei wird das in
Im folgenden Verfahrensschritt V gelangt diese mit einer Lücke versehene Gruppe auf eine weitere Zusammenstelltrommel 52', auf der in die Lücke zwischen den geschnitten Filtersegmenten 8 der ersten Art ein drittes Filtersegment (Aufschrift "3") eingelegt wird. Auch hier ist eine seitliche Begrenzung vorgesehen.In the following method step V, this group is provided with a gap on another compilation drum 52 ', on which in the gap between the
Anschließend wird die zusammengestellte Filtersegmentgruppe 9 auf einer Transporttrommel 57 weiter transportiert (Verfahrensschritt VI) und in einer Taumeltrommel 58 im Verfahrensschritt VII eng aneinander gerückt, so dass verbliebene Zwischenräume zwischen den Filtersegmenten in der Filtersegmentgruppe 9 entfernt werden.Subsequently, the assembled
Von der Taumeltrommel 58 gelangt die Filtersegmentgruppe 9 auf eine Abgabetrommel 50 (Verfahrensschritt VIII) und von dort in eine Übergabevorrichtung 60 (Verfahrensschritt IX). Diese legt die Filtersegmentgruppen 9 in eine nicht dargestellte Strangbildevorrichtung, die aus den Filtersegmentgruppen 9 einen Multisegmentfilterstrang 6 erzeugt.From the
In
In
In den
Falls Multisegmentfilter mit vier oder mehr Filtersegmentarten hergestellt werden sollen, sind weitere Zusammenstelltrommeln und weitere Schnitte notwendig, gegebenenfalls können auch weitere einseitig spreizende Spreiztrommeln eingesetzt werden.If multi-segment filters are to be produced with four or more types of filter segment, further compilation drums and further cuts are necessary, if necessary, further spreading spreaders spreading on one side can also be used.
- 11
- GruppenbildungseinrichtungGroup educational institution
- 22
- Basisbaueinheitbase assembly
- 33
- ModulbaueinheitModulbaueinheit
- 55
- ZusammenstellvorrichtungCollator
- 66
- MultisegmentfilterstrangMulti-segment filter rod
- 77
- doppelt langes Filtersegmentdouble-length filter segment
- 88th
- geschnittenes Filtersegmentcut filter segment
- 99
- FiltersegmentgruppeFilter segment group
- 1010
- Magazinmagazine
- 1111
- FiltersegmentzuführvorrichtungFiltersegmentzuführvorrichtung
- 1212
- Freiraum für SchragenFree space for Schragen
- 1414
- Freiraum für SchragenbodenFree space for the sloping floor
- 1616
- SchragenführungSchrage leadership
- 2020
- Magazinmagazine
- 2121
- FiltersegmentzuführvorrichtungFiltersegmentzuführvorrichtung
- 2222
- Freiraum für SchragenFree space for Schragen
- 2424
- Freiraum für SchragenbodenFree space for the sloping floor
- 2626
- SchragenführungSchrage leadership
- 3030
- Magazinmagazine
- 3131
- FiltersegmentzuführvorrichtungFiltersegmentzuführvorrichtung
- 3232
- Freiraum für SchragenFree space for Schragen
- 3434
- Freiraum für SchragenbodenFree space for the sloping floor
- 3636
- SchragenführungSchrage leadership
- 4040
- SchragenSchragen
- 4242
- SchragenbodenSchrage ground
- 4444
- Zugrichtungtensile direction
- 5050
- AbgabetrommelDispenser
- 52, 52'52, 52 '
- ZusammenstelltrommelAssembly drum
- 5454
- Übernahmetrommeltransfer drum
- 5656
- einseitig spreizende Spreiztrommelunilaterally expanding spreading drum
- 5757
- Transporttrommeltransport drum
- 5858
- Taumeltrommeltumbling
- 6060
- ÜbergabevorrichtungTransfer device
- 7070
- ProzessmittenebeneProcess midplane
- 7171
- Schnittebenecutting plane
- 310310
- Schneidtrommelcutting drum
- 311311
- Kreismessercircular blade
- 312312
- Staffeltrommelstaggering drum
- 314314
- Schiebetrommelpushing drum
- 316316
- Transfertrommeltransfer drum
- 318318
- ÜbergabetrommelTransfer drum
Claims (13)
- Method for combining filter segment groups (9) for producing multi-segment filters of the tobacco processing industry having at least two different filter segments, wherein filter segments (7) from two or more filter segment feed devices (11, 21, 31) are delivered in a crosswise manner to a combining device (5) comprising one or more combining drums (52, 52'), on which the filter segments (7) are combined to filter segment groups (9) in an axially aligned manner, wherein filter segments (7) of twice the usable length from at least one filter segment feed device (11, 21, 31) are cut into two filter segments (8) of single usable length on a combining drum (52, 52'), the cut filter segments (8) are then axially spaced apart from one another and then, on a combining drum (52, 52'), a filter segment (7) of twice the usable length from another filter segment feed device (11, 21, 31) is subsequently inserted into a gap between the cut filter segments (8) created by the axial spacing, wherein the axial spacing of the cut filter segments (8) is performed by means of a unilaterally spreading separating drum (56), wherein one cut filter segment (8) is displaced axially and the other cut filter segment (8) remains in its axial position.
- Method according to Claim 1, characterised in that the axial displacement of the one cut filter segment (8) takes place in the conveying direction of the filter segments (7, 8) downstream of a combining drum (52, 52').
- Method according to Claim 1 or 2, characterised in that, along with the cut filter segment (8), one further filter segment (7, 8) or several further filter segments (7, 8) is or are axially displaced and/or one further filter segment (7, 8) or several further filter segments (7, 8) is or are not axially displaced.
- Method according to any of Claims 1 to 3, characterised in that the assembled filter segment groups (9) are combined to form at least one endless multi-segment filter rod (6).
- Method according to any of Claims 1 to 4, characterised in that the crosswise position of the unilaterally spreading separating drum in the combining device (5) is adjustable and/or is adjusted.
- Method according to any of Claims 1 to 5, characterised in that the separating plane of the unilaterally spreading separating drum (56) is or will be axially aligned with a knife (311) of a knife device.
- Method according to any of Claims 1 to 5, characterised in that triple filters having three filter segments or filters having four or more filter segments are produced.
- Apparatus for combining filter segment groups (9) for producing multi-segment filters of the tobacco processing industry having at least two different filter segments, comprising a combining device (5) having at least one combining drum (52, 52') and two or more filter segment feed devices (11, 21, 31), by means of which filter segments (7) can be delivered to the at least one combining drum (52, 52') of the combining device (5), wherein the combining device (5) comprises at least one knife device and at least one separating drum, by means of which cut filter segments (8) can be axially spaced apart from one another, wherein the separating drum is configured as a unilaterally spreading separating drum (56), characterised in that the at least one knife device is in engagement with or can be brought into engagement with the at least one combining drum (52, 52') in order to cut filter segments (7) of twice the usable length from at least one filter segment feed device (11, 21, 31) into two filter segments (8) of single usable length.
- Apparatus according to Claim 8, characterised in that the unilaterally spreading separating drum (56) in the combining device (5) is configured to be axially displaceable.
- Apparatus according to Claim 8 or 9, characterised in that the separating plane of the at least one unilaterally spreading separating drum (56) is axially aligned with a knife (311) of a knife device.
- Apparatus according to any of Claims 8 to 10, characterised in that, for a filter type change, a knife device and the unilaterally spreading separating drum (56) are jointly axially displaceable.
- Filter rope machine for producing multi-segment filters of the tobacco processing industry with an apparatus according to one of Claims 8 to 11.
- Use of a unilaterally spreading separating drum (56) in an apparatus for combining filter segment groups (9) for producing multi-segment filters of the tobacco processing industry according to any of Claims 8 to 11 to space cut filter segments (8) which are conveyed in a crosswise manner.
Priority Applications (1)
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PL13166295T PL2659792T3 (en) | 2012-05-03 | 2013-05-02 | Method and apparatus for arranging filter segment groups |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012207346A DE102012207346A1 (en) | 2012-05-03 | 2012-05-03 | Method and device for assembling filter segment groups |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2659792A2 EP2659792A2 (en) | 2013-11-06 |
EP2659792A3 EP2659792A3 (en) | 2015-10-07 |
EP2659792B1 true EP2659792B1 (en) | 2018-06-27 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP13166295.9A Active EP2659792B1 (en) | 2012-05-03 | 2013-05-02 | Method and apparatus for arranging filter segment groups |
Country Status (5)
Country | Link |
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EP (1) | EP2659792B1 (en) |
JP (1) | JP2013233145A (en) |
CN (1) | CN103380950A (en) |
DE (1) | DE102012207346A1 (en) |
PL (1) | PL2659792T3 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104994755B (en) | 2012-12-06 | 2019-04-30 | 英美烟草(投资)有限公司 | Modular unit and its relocation method for smoking product assembling |
DE102015110516A1 (en) * | 2015-06-30 | 2017-01-05 | Hauni Maschinenbau Gmbh | Composing segments of the tobacco processing industry |
DE102016100343A1 (en) * | 2016-01-11 | 2017-07-13 | Hauni Maschinenbau Gmbh | Method for producing a multi-segment filter and multi-segment filter manufacturing device of the tobacco processing industry |
CN108013504A (en) * | 2016-11-04 | 2018-05-11 | 中烟机械技术中心有限责任公司 | The apparatus and method that a kind of compound filter-tip cigarette assembles online |
CN108142989A (en) * | 2017-12-13 | 2018-06-12 | 红塔烟草(集团)有限责任公司 | A kind of non-traditional pipe tobacco type cigarette production equipment |
DE102018113891A1 (en) * | 2018-06-11 | 2019-12-12 | Hauni Maschinenbau Gmbh | Filter segment assembly apparatus and method of assembling filter segments of the tobacco processing industry |
CN109123762B (en) * | 2018-11-01 | 2023-11-24 | 四川三联新材料有限公司 | Device and equipment for rolling and producing smoking articles |
PL442930A1 (en) * | 2022-11-24 | 2024-05-27 | International Tobacco Machinery Poland Spółka Z Ograniczoną Odpowiedzialnością | Feeding device for feeding segments made of tobacco industry material, a feeding module for supplying segments made of tobacco industry material, and method for feeding rod-like articles of the tobacco industry |
PL443009A1 (en) * | 2022-11-30 | 2024-06-03 | International Tobacco Machinery Poland Spółka Z Ograniczoną Odpowiedzialnością | Device for producing multi-segment articles |
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WO2003024256A2 (en) | 2001-09-18 | 2003-03-27 | Hauni Maschinenbau Ag | Device for combining groups of filter segments for producing multi-segment filters of the tobacco industry, and trough drum |
EP1425979A1 (en) | 2002-12-05 | 2004-06-09 | Hauni Maschinenbau AG | Multifunctional conveyor drum |
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GB1087545A (en) * | 1963-11-11 | 1967-10-18 | Korber Kurt | Method and apparatus for manipulating rod-like articles such as filter plugs or the like |
DE2452749A1 (en) * | 1974-11-07 | 1976-05-20 | Hauni Werke Koerber & Co Kg | DEVICE FOR PRODUCING A FILTER RAND FROM FILTER RODS OF DIFFERENT COMPONENTS |
DE19858600A1 (en) * | 1998-12-18 | 2000-06-21 | Hauni Maschinenbau Ag | Device for the longitudinal axial positioning of rod-shaped articles to be cut in the tobacco processing industry |
EP1393640B1 (en) * | 2002-09-02 | 2006-12-06 | Hauni Maschinenbau AG | Method and Apparatus for composing groups of filtersegments |
DE102009041318A1 (en) | 2009-09-15 | 2011-03-31 | Hauni Maschinenbau Ag | Inserting filter segments in filter strands |
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2012
- 2012-05-03 DE DE102012207346A patent/DE102012207346A1/en active Pending
-
2013
- 2013-05-01 JP JP2013096287A patent/JP2013233145A/en active Pending
- 2013-05-02 PL PL13166295T patent/PL2659792T3/en unknown
- 2013-05-02 EP EP13166295.9A patent/EP2659792B1/en active Active
- 2013-05-03 CN CN2013101598060A patent/CN103380950A/en active Pending
Patent Citations (6)
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DE2614651A1 (en) | 1975-04-04 | 1976-10-21 | Molins Ltd | METHOD AND APPARATUS FOR MANUFACTURING ASSEMBLED BARS |
DE3817740A1 (en) | 1987-05-28 | 1988-12-15 | Gd Spa | DEVICE FOR AXIAL SHIFTING OF CIGARETTES |
EP0538661A1 (en) | 1991-10-19 | 1993-04-28 | Hauni Maschinenbau Aktiengesellschaft | Apparats for varying the axial distance for rod-like articles in the tobacco-processing industry |
WO2003024256A2 (en) | 2001-09-18 | 2003-03-27 | Hauni Maschinenbau Ag | Device for combining groups of filter segments for producing multi-segment filters of the tobacco industry, and trough drum |
EP1425979A1 (en) | 2002-12-05 | 2004-06-09 | Hauni Maschinenbau AG | Multifunctional conveyor drum |
DE102011107330A1 (en) | 2010-07-15 | 2012-01-19 | G.D S.P.A. | Machine and method for manufacturing multiple filters |
Also Published As
Publication number | Publication date |
---|---|
CN103380950A (en) | 2013-11-06 |
EP2659792A3 (en) | 2015-10-07 |
EP2659792A2 (en) | 2013-11-06 |
DE102012207346A1 (en) | 2013-11-07 |
JP2013233145A (en) | 2013-11-21 |
PL2659792T3 (en) | 2018-11-30 |
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