EP2421662B1 - Device and method for filling or packing contents into containers - Google Patents
Device and method for filling or packing contents into containers Download PDFInfo
- Publication number
- EP2421662B1 EP2421662B1 EP20100726048 EP10726048A EP2421662B1 EP 2421662 B1 EP2421662 B1 EP 2421662B1 EP 20100726048 EP20100726048 EP 20100726048 EP 10726048 A EP10726048 A EP 10726048A EP 2421662 B1 EP2421662 B1 EP 2421662B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- working space
- containers
- line
- profile
- cleaning medium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 20
- 238000012856 packing Methods 0.000 title description 41
- 238000004140 cleaning Methods 0.000 claims description 50
- 239000012530 fluid Substances 0.000 claims description 25
- 238000005507 spraying Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 68
- 238000009826 distribution Methods 0.000 description 51
- 239000007921 spray Substances 0.000 description 49
- 239000003570 air Substances 0.000 description 30
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 20
- 238000001035 drying Methods 0.000 description 11
- 230000001954 sterilising effect Effects 0.000 description 9
- 238000004806 packaging method and process Methods 0.000 description 8
- 238000004659 sterilization and disinfection Methods 0.000 description 8
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 235000013361 beverage Nutrition 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 235000021056 liquid food Nutrition 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- 230000005465 channeling Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/025—Packaging in aseptic tunnels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/06—Sterilising or cleaning machinery or conduits
Definitions
- the invention relates to a device and a method for filling or packaging of ingredients, especially drinks, foods, medicines or the like, in containers. While the containers pass through the device from an inlet to an outlet side, the containers passing through the working space with a sterile fluid, in particular sterile air, are pressurized to prevent germs. Until the containers are sealed within the working space, it is necessary to maintain the sterile atmosphere in the working space.
- a sterile fluid in particular sterile air
- the work space is cleaned each time after the completion of carrying a large number of containers through the working space and the completion of bottling or packaging.
- cleaning media for the working space in particular water, foam products on an alkaline or acidic basis as well as hydrogen peroxide (H 2 O 2 ) - aerosols into consideration.
- a device for sterilizing objects such as glass bottles, in a closed chamber is known, through which the glass bottles are conveyed from an inlet to an outlet while being exposed to an elevated temperature.
- a perforated plate for distributing preheated air over the glass bottles.
- the DE 33 23 710 A1 discloses a gassing apparatus for containers transported on a conveyor. Following the conveyor and its course following a channel is arranged, in which an apertured distribution pipe is arranged for a sterile gas. Via a arranged below the manifold in the channel porous wall passes the sterile gas supplied from the manifold into the containers. The porous wall concentrates the sterile gas on the area of the container mouth, while the remaining container parts can be exposed to the influence of the ambient air.
- the EP 0 356 011 A2 discloses a system for germ-free filling and packing of containers comprising several stations. Between the individual stations there are conveyor units that convey the individual containers from one station to the next. Each conveyor unit comprises a cylindrical space with an inlet opening and an outlet opening. In the cylindrical space a rotatable cylindrical part is arranged with pockets for receiving the container. By rotating the cylindrical part in a 90 degree cycle, the containers are conveyed from one station to the next. The pockets of the rotatable cylindrical part are supplied with germ-free gas in an intermediate position between the inlet opening and the outlet opening. The supply takes place via a chamber and through a disc provided with a perforation.
- An object of the invention is to reduce in a working space through which containers are conveyed from an inlet side to an outlet side, the cleaning effort of sterile fluid conduits, in particular after the completion of the conveyance of containers through the working space. An expansion of the reusable line for the sterile fluid should be avoided.
- the inner conduit extends into the outer conduit, the outer conduit preferably surrounding the inner conduit along its entire length.
- the outer conduit has a plurality of openings for the introduction of the sterile fluid, which are preferably distributed in the longitudinal direction and over the circumference thereof.
- a further improvement in the cleaning of the outer conduit for introducing the sterile fluid can be achieved in that the outer and the inner conduit are rotatable relative to each other about their longitudinal axes.
- both the inner and the outer conduit are designed as dimensionally stable tubes.
- At least one profile extending beyond the containers is arranged with openings in the working space below the outer line the distributed from the outer conduit sterile fluid distributed over the container.
- profile types are in particular rectangular profiles or angle profiles into consideration.
- the rectangular profiles have a low height in relation to the width. They are therefore also referred to below as plates.
- the profile is preferably designed as a perforated plate. Will the perforated plate folded, it forms an angle profile.
- a flat perforated plate forms a rectangular profile.
- the sterile fluid is distributed in two stages, first over the extending into the working space outer, preferably designed as a pipe line with multiple openings for the passage of the sterile fluid and then through the below the tube extending over the container profile with openings for the passage of the sterile fluid.
- the profile is designed in particular as a plate or as an angle profile. The angle profile channels the fluid passing through the openings of the angle profile and favors its extraction via a suction device arranged near the floor in the working space.
- each profile is rotatably arranged about an axis about which the profile between a first position in which in an advantageous embodiment of the invention Container are located in the working space and a second position in which there are no containers in the working space, is rotatable. In the second position of the profile, the cleaning agent is applied.
- profile types are in particular rectangular profiles or angle profiles into consideration, which are preferably designed as a perforated plate.
- the device With the arranged in the working space supply device for the cleaning medium, the device can be cleaned automatically.
- the feeder acts on the profile in a position occupied by the profile when there are no containers in the working space.
- a sterile fluid in particular sterile air
- at least one tube with several openings for the introduction of a sterile fluid through the working space above each profile Workspace extends.
- the distribution of the sterile fluid takes place in a position occupied by the profile when there are containers in the working space.
- the invention relates to filling machines for filling liquid foods into packing containers, with a working space through which the packing containers with at least one transporting means can be moved from the inlet side to the outlet side along at least one conveying path.
- the inner conduit for introducing the cleaning medium is designed in particular as a spray tube extending along the conveyor path in the interior of the working space, which is rotatable about its longitudinal axis, has a multiplicity of spray openings and means for supplying the cleaning medium to the interior of the spray tube.
- Each spray tube extends into the outer conduit, configured as a gas distribution tube, for uniformly distributing the gaseous sterile fluid to provide a clean room atmosphere in the working space, the gas distribution tube preferably surrounding the spray tube over its entire length, the gas distribution tube having a plurality of gas ports, which are arranged distributed in its longitudinal direction and over its circumference and the gas distribution pipe has means for supplying the gaseous fluid to the annular gap between the spray pipe and the gas distribution pipe.
- the concentrically surrounding the spray tube over its entire length gas distribution pipe is automatically cleaned after completion of filling when cleaning the working space when the exiting under pressure from the spray holes of the rotating spray tube cleaning agent first meets the inner surface of the gas distribution pipe and then exits through the gas holes.
- the spray medium impinged with cleaning medium is rotated at least once 360 degrees about its axis of rotation within the stationary gas supply tube, or the optional gas supply tube independently rotatable counter to the spray tube to wet the entire inner surface of the gas supply tube with cleaning medium.
- the gaseous fluid in particular the sterile air
- the gaseous fluid is supplied from the end face of the two concentric tubes via the annular gap between the inner spray tube and the outer gas distribution tube during the filling of the packing containers.
- the gas openings in the gas distribution pipe are arranged uniformly not only over its entire length, but also over its circumference in particular, the sterile air passes evenly and space filling in the working space.
- the concentric tubes preferably extend from the inlet to the outlet side of the working space.
- the working space is bounded above by a planar space cover and arranged each gas distribution pipe as close to the space cover above a defined by the edges of the open, the working space continuous packing container filling level.
- the sterile air emerging also upwards from the gas distribution pipes, which against the Room coverage of the working space bounces, leading to a further improvement in the distribution of sterile air in the working space.
- each gas distribution pipe is preferably arranged next to a conveyor track or between two spaced apart and parallel conveyor tracks. The distance is chosen so that at least one gas distribution pipe between the conveyor tracks fits.
- the spray openings are arranged on a running in the longitudinal direction of the spray tube straight or helical line on the jacket.
- a further improvement in the distribution of the cleaning medium is achieved when the spray tube comprises a plurality of spray nozzles having jet nozzles, in particular fan jet nozzles, wherein the jet edges of the beams of adjacent jet nozzles overlap and thus spray the cleaning medium gapless.
- a division of the filling machine starting from the inlet side into a preheating zone, a sterilizing zone, a drying zone, a filling zone and a closing zone has proven to be expedient, wherein the individual zones are arranged directly adjacent to each other and together form the delimited against the atmosphere, aseptic working space.
- the sterilization is improved in its effect when the packing containers are heated in the preheating zone.
- the packing containers pass from the preheating zone into the degermination zone, where both the outer and the inner surfaces of the packing containers are wetted with a disinfectant, preferably with hydrogen peroxide (H 2 O 2 ).
- the packing containers In order to remove the hydrogen peroxide after sterilization, the packing containers then pass into the drying zone, where the packing containers are rinsed with hot air. Subsequently, in the filling zone, the actual filling of the liquid food in the thus pretreated packing container. Finally, the filled packing container reaches the closing zone, in which the hitherto open packing containers are mechanically closed; This happens, for example, by folding in the head flaps, which are then heated and pressed in the region of the packing gable by means of sealing tools.
- the partitioning between the individual zones takes place, in particular, with bulkhead plates running transversely to the conveyor track, which have at least passages for the packing containers conveyed by the transport means along the conveyor track as well as the gas distribution pipes. Likewise, the inlet and outlet sides are sealed off from the space in which the filling machine is located.
- the preheating zone, the sterilization zone and the drying zone are assigned at least one suction device.
- the suction device preferably comprises a plurality of suction tubes, which are located between two conveyor tracks or next to a conveyor track below the Fill level are arranged and have a plurality of suction openings.
- the distribution of sterile air in the different zones of the working space can be improved by arranging at least one profile with a plurality of gas passage openings extending over the packaging containers between the at least one gas distribution tube and the filling plane.
- the profiles in particular perforated plates, preferably extend across the entire working space to the tubular feed elements.
- the perforated plates ensure that the sterile air is evenly distributed in the individual zones and reaches the inner and outer surfaces of the open packing containers.
- the profiles, in particular perforated plates about an axis from an operating position to a cleaning position and vice versa are pivotal, they need not be removed for the cleaning of the working space, but may remain in the filling machine.
- the perforated plates are pivoted into the cleaning position, in which they do not affect the cleaning effect of the spray tube.
- the perforated plates are pivotable by at least 360 degrees about its pivot axis by means of a manual or motor drive. The possible full rotation of the perforated plates during the cleaning process by means of the spray tube ensures that the perforated plates can be completely cleaned on all sides, largely independent of the profiling of the perforated plate.
- the filling machine (1) comprises a germ-free working space (2) which has the shape of a hollow, right-angled parallelepiped on an inlet side (7) through a front wall (3), on an outlet side (8) through a rear wall (4) and the front and rear walls (3,4) interconnecting side walls (5a, 5b) and at the top by a space cover (6) is limited.
- a bottom surface not shown in the figures, complete the working space (2).
- the side walls (5a, 5b) rest on a flat foundation that closes the working space down.
- Packing containers (9) for receiving drinks are conveyed in four parallel conveyor tracks (11 ad) by means of a circulating conveyor from the inlet side (7) to the outlet side (8) of the filling machine (1).
- a circulating conveyor from the inlet side (7) to the outlet side (8) of the filling machine (1).
- the conveyor upwardly flared pocket-shaped receptacles (12) for the packing container (9) are attached.
- FIGS. 1 . 3 and 4 is only the upper strand of the revolving conveyor recognizable; on the representation of the two-sided deflection and the lower strand was omitted for clarity.
- the filling machine (1) along the mutually parallel conveyor tracks (11 ad) in a preheating zone (13), a sterilization zone (14), a drying zone (15), a filling zone (16) and a Verschmonyzone (17).
- the different zones (13-17) are separated by partition plates (18).
- the Sterilization zone (14) and the drying zone (15) can be acted upon by the feed elements (19,22, 23,25) simultaneously with hot air and hydrogen peroxide or filled with drinks per working cycle of the transport eight open packing container (9).
- the beverage in the conveying direction (26) in front of the feed elements (25) for filling, the beverage is provided with further feed elements (27) for a process gas for preventing oxidation, for example nitrogen oxide (NO 2 ).
- a process gas for preventing oxidation for example nitrogen oxide (NO 2 ).
- NO 2 nitrogen oxide
- Such process gases are used in particular in the filling of oxidation-sensitive beverages, such as fruit juices.
- the outlet openings of all feed elements (19, 23, 25, 27) terminate just above the open packing containers (9), which define a filling plane (28) with their edges facing upwards.
- five gas distribution pipes (31) are arranged concentrically with the longitudinal axes of five spray pipes (29). As seen from the supervision in FIG. 2 the five gas distribution pipes (31) and spray pipes (29) extend through the entire working space (2) from the front wall (3) to the rear wall (4), each gas distribution pipe (31) and thus also spray pipe (29) above the filling level (28) is arranged. In vertical projection, the three central gas distribution pipes (31) and the spray pipes (29) enclosed by them are each between two conveyor tracks (11 a - d), while the two outer gas distribution pipes (31) and the spray pipes (29) enclosed by them in the conveying direction (26) left or right of the conveyor tracks (11a, 11d) are located.
- Each gas distribution pipe (31) has a plurality of gas openings (32) which are evenly distributed over its entire length and uniformly over its circumference. On a Line are parallel to the longitudinal axis of the gas distribution pipe (31) are compared to the other gas ports (32) larger gas openings (33).
- each spray tube (29) on the jacket (39) On a line parallel to the longitudinal axis of each spray tube (29) on the jacket (39) a plurality of spray openings (34) having fan jet nozzles (35) are arranged.
- the size and contour of the spray openings (34) is approximately the same size and contour of the larger gas openings (33) in the Gasver republicsrohern (31).
- the five gas distribution pipes (31) open into rotary feedthroughs of a manifold (36) extending across the width of the front wall (3) through which the sterile air enters the annular gap (37) between the jacket (39) of each spray pipe (29) and the inner surface (38) is coupled.
- each spray pipe (29) is designed frontally closed.
- the spray pipes (31) open into unillustrated rotary unions of connection fittings via which the cleaning medium is supplied to the interior of the spray pipes (29).
- the gas distribution pipes (31) and the spray pipes (29) are independently about their longitudinal axes by means of the front side, outside of the working space (2) arranged drives (40) rotatable, of which only the drive for the gas distribution pipe in FIG. 1 is shown.
- the motors (44) driving the shafts (42b) of the flat perforated plates (43b) in the closing and filling zone (16, 17) are fixed to the rear wall (4) of the working space (2).
- the motors (45) driving the shafts (42a) of the angled perforated plates (43a) in the preheating zone (13), the degermination zone (14) and the drying zone (15) are fixed to the front wall (3) of the working space (2).
- the angled perforated plates (43a) form as shown in FIG. 3 recognizable, in its operating position along each conveyor track (11 a-d) in the preheating zone (13), the sterilization zone (14) and the drying zone (15) the packing container on the top encompassing channel.
- the channeling effect causes the hot air, and in particular the hydrogen peroxide, supplied from the feed elements (19, 22, 23) to come into intensive contact with the inner and outer surfaces of the packing containers.
- sterile air is optimally distributed via the holes of the horizontal surfaces of the perforated plates (43a) which are horizontal in the operating position in the filling plane (28) located beneath the perforated plates (43a).
- the axes of rotation of the shafts (42a, 42b) are located in vertical planes, in which the axes of the gas distribution pipes (31) and the spray pipes (29) are located.
- the axes of rotation of the shafts (42a, 42b) are thus also either between two conveyor tracks (11a-d) and left or right next to the conveyor track (11a, 11d).
- the perforated plates (43a, 43b) extend across the entire working space (2) and extend with their edges as far as the feed elements (19,22,23,25,27), zoom; In the operating position, the perforated plates (43a, 43b) largely cover the upwardly open packing containers (9).
- the eight heated with hot air packing container (9) move into the disinfection zone (14), in which they are charged with hydrogen peroxide via the feed elements (22).
- the sterilized packing containers (9) advance into the filling zone (16), where they are filled with drinks from eight feed elements (25), before in the subsequent closing zone (17) the head bottles aligned parallel to the conveying direction (26) are guided by guide profiles (46) closed mechanically and then heated by means of sealing tools (47) and pressed together.
- the now closed packing containers (9) leave the working space (2) on the rear wall (4) through the passage openings (48) provided there, adapted to the contour of the packing containers.
- each spray tube (29) rotates about its longitudinal axis in the direction of the arrow (49) which enters the Figures 6,7 is shown.
- the larger gas openings (33) in the gas distribution pipes (31) are aligned with the Spray openings (34) of the fan jet nozzles of the spray tube (29) aligned to ensure an unobstructed exit of the fan beams during the cleaning process.
- each gas distribution tube (31) rotates in synchronism with the spray tube (31) in the direction of the arrow (50), so that the spray openings (34) are constantly aligned with the larger gas openings (33) during the entire cleaning process.
- the drive of each gas distribution pipe (31) stopped and / or its direction of rotation reversed, to ensure a complete distribution of the spray from the openings (34) exiting cleaning medium on the entire inner surface (38) of each gas distribution pipe (31).
- a cleaning medium water, various foam products on an alkaline or acidic basis and for disinfection a hydrogen peroxide aerosol is supplied via the spray tube (29).
- the above cleaning media can be applied in a controlled sequence in succession with the help of the spray pipes (29) for cleaning purposes in the working space (2).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Basic Packing Technique (AREA)
- Cleaning In General (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Description
Die Erfindung betrifft eine Vorrichtung und ein Verfahren zum Abfüllen oder Abpacken von Inhaltsstoffen, insbesondere Getränken, Lebensmitteln, Medikamenten oder dergleichen, in Behälter. Während die Behälter die Vorrichtung von einer Einlass- zu einer Auslassseite durchlaufen erfolgt zur Vermeidung von Verkeimungen eine Beaufschlagung der den Arbeitsraum durchlaufenden Behälter mit einem sterilen Fluid, insbesondere Sterilluft. Bis zum Verschließen der Behälter innerhalb des Arbeitsraumes ist die Aufrechterhaltung der sterilen Atmosphäre in dem Arbeitsraum erforderlich.The invention relates to a device and a method for filling or packaging of ingredients, especially drinks, foods, medicines or the like, in containers. While the containers pass through the device from an inlet to an outlet side, the containers passing through the working space with a sterile fluid, in particular sterile air, are pressurized to prevent germs. Until the containers are sealed within the working space, it is necessary to maintain the sterile atmosphere in the working space.
Der Arbeitsraum wird jeweils nach der Beendigung des Beförderns einer großen Anzahl von Behältern durch den Arbeitsraum sowie der Beendigung des Abfüllens bzw. Abpackens gereinigt. Als Reinigungsmedien für den Arbeitsraum kommen insbesondere Wasser, Schaumprodukte auf alkalischer oder saurer Basis sowie Wasserstoffperoxyd (H2O2) - Aerosole in Betracht.The work space is cleaned each time after the completion of carrying a large number of containers through the working space and the completion of bottling or packaging. As cleaning media for the working space in particular water, foam products on an alkaline or acidic basis as well as hydrogen peroxide (H 2 O 2 ) - aerosols into consideration.
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Eine Aufgabe der Erfindung besteht darin, in einem Arbeitsraum, durch den Behälter von einer Einlassseite zu einer Auslassseite gefördert werden, den Reinigungsaufwand von Leitungen für ein steriles Fluid, insbesondere nach der Beendigung des Beförderns von Behältern durch den Arbeitsraum, zu reduzieren. Ein Ausbau der mehrfach verwendbaren Leitung für das sterile Fluid soll vermieden werden.An object of the invention is to reduce in a working space through which containers are conveyed from an inlet side to an outlet side, the cleaning effort of sterile fluid conduits, in particular after the completion of the conveyance of containers through the working space. An expansion of the reusable line for the sterile fluid should be avoided.
Diese Aufgabe wird durch eine Vorrichtung nach Anspruch 1 sowie ein Verfahren nach Anspruch 5 gelöst. Die sich in den Arbeitsraum erstreckende äußere Leitung für das Einbringen des sterilen Fluids, insbesondere der Sterilluft, wird durch das Einbringen des Reinigungsmediums durch die innere Leitung und das Versprühen des Reinigungsmediums in den Ringraum zwischen der inneren und äußeren Leitung gereinigt. Ein Ausbau der Leitung für das Einbringen des sterilen Fluids ist nicht erforderlich.This object is achieved by a device according to claim 1 and a method according to claim 5. The extending into the work space outer pipe for insertion of the sterile fluid, in particular the sterile air, is purified by the introduction of the cleaning medium through the inner conduit and the spraying of the cleaning medium into the annular space between the inner and outer conduit. A removal of the line for the introduction of the sterile fluid is not required.
Die innere Leitung erstreckt sich in die äußere Leitung, wobei die äußere Leitung die innere Leitung vorzugsweise auf deren gesamter Länge umgibt. Die äußere Leitung weist mehrere Öffnungen für das Einbringen des sterilen Fluids auf, die vorzugsweise in deren Längsrichtung und über deren Umfang verteilt angeordnet sind.The inner conduit extends into the outer conduit, the outer conduit preferably surrounding the inner conduit along its entire length. The outer conduit has a plurality of openings for the introduction of the sterile fluid, which are preferably distributed in the longitudinal direction and over the circumference thereof.
Eine weitere Verbesserung der Reinigung der äußeren Leitung zum Einbringen des sterilen Fluids lässt sich dadurch erzielen, dass die äußere und die innere Leitung relativ zueinander um ihre Längsachsen verdrehbar angeordnet sind. Um eine Berührung der inneren Leitung an der Innenwand der äußeren Leitung während des Drehens zu verhindern, sind sowohl die innere als auch die äußere Leitung als formstabile Rohre ausgestaltet.A further improvement in the cleaning of the outer conduit for introducing the sterile fluid can be achieved in that the outer and the inner conduit are rotatable relative to each other about their longitudinal axes. In order to prevent contact of the inner conduit with the inner wall of the outer conduit during rotation, both the inner and the outer conduit are designed as dimensionally stable tubes.
Um ein steriles Fluid, insbesondere Sterilluft, in dem Arbeitsraum der Vorrichtung gleichmäßig über den Behältern zu verteilen, wird in einer Ausgestaltung der Erfindung vorgeschlagen, dass unterhalb der äußeren Leitung mindestens ein sich über die Behälter erstreckendes Profil mit Öffnungen in dem Arbeitsraum angeordnet ist, das das von der äußeren Leitung eingebrachte sterile Fluid über die Behälter verteilt. Als Profiltypen kommen insbesondere Rechteckprofile oder Winkelprofile in Betracht. Die Rechteckprofile weisen eine im Verhältnis zur Breite geringe Höhe auf. Sie werden deshalb nachfolgend auch als Platten bezeichnet. Das Profil ist vorzugsweise als Lochblech ausgeführt. Wird das Lochblech abgekantet, bildet es ein Winkelprofil. Ein ebenes Lochblech bildet ein Rechteckprofil.In order to distribute a sterile fluid, in particular sterile air, in the working space of the device evenly over the containers, it is proposed in one embodiment of the invention that at least one profile extending beyond the containers is arranged with openings in the working space below the outer line the distributed from the outer conduit sterile fluid distributed over the container. As profile types are in particular rectangular profiles or angle profiles into consideration. The rectangular profiles have a low height in relation to the width. They are therefore also referred to below as plates. The profile is preferably designed as a perforated plate. Will the perforated plate folded, it forms an angle profile. A flat perforated plate forms a rectangular profile.
Das sterile Fluid wird zweistufig verteilt, zunächst über die sich in den Arbeitsraum erstreckende äußere, vorzugsweise als Rohr ausgebildete Leitung mit mehreren Öffnungen für den Durchtritt des sterilen Fluids und anschließend durch das unterhalb des Rohres sich über die Behälter erstreckende Profil mit Öffnungen für den Durchtritt des sterilen Fluids. Das Profil ist insbesondere als Platte oder als Winkelprofil ausgeführt. Das Winkelprofil kanalisiert das durch die Öffnungen des Winkelprofils hindurchtretende Fluid und begünstigt dessen Absaugung über eine bodennah in dem Arbeitsraum angeordnete Absaugvorrichtung.The sterile fluid is distributed in two stages, first over the extending into the working space outer, preferably designed as a pipe line with multiple openings for the passage of the sterile fluid and then through the below the tube extending over the container profile with openings for the passage of the sterile fluid. The profile is designed in particular as a plate or as an angle profile. The angle profile channels the fluid passing through the openings of the angle profile and favors its extraction via a suction device arranged near the floor in the working space.
Um eine insbesondere allseitige Reinigung des Profils mit einem Reinigungsmedium ohne die Notwendigkeit einer Demontage des Profils aus dem Arbeitsraum zu ermöglichen, ist in einer vorteilhaften Ausgestaltung der Erfindung jedes Profil drehbar um eine Achse angeordnet, um die das Profil zwischen einer ersten Position, in der sich Behälter in dem Arbeitsraum befinden und einer zweiten Position, in der sich keine Behälter in dem Arbeitsraum befinden, drehbar ist. In der zweiten Position des Profils wird das Reinigungsmittel angewendet.In order to enable a particular all-round cleaning of the profile with a cleaning medium without the need for disassembly of the profile from the working space, each profile is rotatably arranged about an axis about which the profile between a first position in which in an advantageous embodiment of the invention Container are located in the working space and a second position in which there are no containers in the working space, is rotatable. In the second position of the profile, the cleaning agent is applied.
Als Profiltypen kommen insbesondere Rechteckprofile oder Winkelprofile in Betracht, die vorzugsweise als Lochblech ausgeführt sind.As profile types are in particular rectangular profiles or angle profiles into consideration, which are preferably designed as a perforated plate.
Mit der in dem Arbeitsraum angeordneten Zufuhreinrichtung für das Reinigungsmedium lässt sich die Vorrichtung automatisch reinigen. Die Zufuhreinrichtung beaufschlagt das Profil in einer Position, die von dem Profil eingenommen wird, wenn sich keine Behälter in dem Arbeitsraum befinden.With the arranged in the working space supply device for the cleaning medium, the device can be cleaned automatically. The feeder acts on the profile in a position occupied by the profile when there are no containers in the working space.
Um ein steriles Fluid, insbesondere Sterilluft, in dem Arbeitsraum der Vorrichtung gleichmäßig über den Behältern zu verteilen, wird in einer Ausgestaltung der Erfindung vorgeschlagen, dass sich durch den Arbeitsraum oberhalb jedes Profils mindestens ein Rohr mit mehreren Öffnungen für das Einbringen eines sterilen Fluids in den Arbeitsraum erstreckt. Die Verteilung des sterilen Fluids erfolgt in einer Position, die von dem Profil eingenommen wird, wenn sich Behälter in dem Arbeitsraum befinden.In order to distribute a sterile fluid, in particular sterile air, evenly over the containers in the working space of the device, it is proposed in one embodiment of the invention that at least one tube with several openings for the introduction of a sterile fluid through the working space above each profile Workspace extends. The distribution of the sterile fluid takes place in a position occupied by the profile when there are containers in the working space.
Die Erfindung betrifft insbesondere Füllmaschinen zum Abfüllen von flüssigen Lebensmitteln in Packungsbehälter, mit einem Arbeitsraum durch den die Packungsbehälter mit mindestens einem Transportmittel von der Einlassseite zu der Auslassseite längs mindestens einer Förderbahn bewegbar sind.In particular, the invention relates to filling machines for filling liquid foods into packing containers, with a working space through which the packing containers with at least one transporting means can be moved from the inlet side to the outlet side along at least one conveying path.
Die innere Leitung zum Einbringen des Reinigungsmediums ist insbesondere als ein sich längs der Förderbahn im Inneren des Arbeitsraumes erstreckendes Sprührohr ausgestaltet, das um seine Längsachse drehbar ist, eine Vielzahl von Sprühöffnungen sowie Mittel zur Zufuhr des Reinigungsmediums zum Inneren des Sprührohres aufweist.The inner conduit for introducing the cleaning medium is designed in particular as a spray tube extending along the conveyor path in the interior of the working space, which is rotatable about its longitudinal axis, has a multiplicity of spray openings and means for supplying the cleaning medium to the interior of the spray tube.
Jedes Sprührohr erstreckt sich in die äußere, als Gasverteilungsrohr ausgestaltete Leitung zur gleichmäßigen Verteilung des gasförmigen sterilen Fluids hinein, um eine Reinraumatmosphäre in dem Arbeitsraum zu schaffen, wobei das Gasverteilungsrohr das Sprührohr vorzugsweise auf dessen gesamter Länge umgibt, das Gasverteilungsrohr eine Vielzahl von Gasöffnungen aufweist, die in dessen Längsrichtung und über dessen Umfang verteilt angeordnet sind und das Gasverteilungsrohr Mittel zur Zufuhr des gasförmigen Fluids zum Ringspalt zwischen dem Sprührohr und dem Gasverteilungsrohr aufweist.Each spray tube extends into the outer conduit, configured as a gas distribution tube, for uniformly distributing the gaseous sterile fluid to provide a clean room atmosphere in the working space, the gas distribution tube preferably surrounding the spray tube over its entire length, the gas distribution tube having a plurality of gas ports, which are arranged distributed in its longitudinal direction and over its circumference and the gas distribution pipe has means for supplying the gaseous fluid to the annular gap between the spray pipe and the gas distribution pipe.
Das konzentrisch das Sprührohr auf dessen gesamter Länge umgebende Gasverteilungsrohr wird nach Beendigung des Abfüllens beim Reinigen des Arbeitsraumes automatisch mitgereinigt, wenn das unter Druck aus den Sprühöffnungen des rotierenden Sprührohres austretende Reinigungsmittel zunächst auf die Innenfläche des Gasverteilungsrohres trifft und sodann durch die Gasöffnungen austritt. Vorzugsweise wird zum Reinigen des Gasverteilungsrohres das mit Reinigungsmedium beaufschlagte Sprührohr mindestens einmal um 360 Grad um seine Drehachse innerhalb des stillstehenden Gasversorgungsrohrs gedreht oder das optional unabhängig von dem Sprührohr drehbare Gasversorgungsrohr gegenläufig gedreht, um die gesamte Innenfläche des Gasversorgungsrohres mit Reinigungsmedium zu benetzen.The concentrically surrounding the spray tube over its entire length gas distribution pipe is automatically cleaned after completion of filling when cleaning the working space when the exiting under pressure from the spray holes of the rotating spray tube cleaning agent first meets the inner surface of the gas distribution pipe and then exits through the gas holes. Preferably, to purify the gas distribution tube, the spray medium impinged with cleaning medium is rotated at least once 360 degrees about its axis of rotation within the stationary gas supply tube, or the optional gas supply tube independently rotatable counter to the spray tube to wet the entire inner surface of the gas supply tube with cleaning medium.
Über den Ringspalt zwischen dem inneren Sprührohr und dem äußeren Gasverteilungsrohr wird vorzugsweise von einer Stirnseite der beiden konzentrischen Rohre ausgehend das gasförmige Fluid, insbesondere die Sterilluft, während des Abfüllens der Packungsbehälter zugeführt. Dadurch, dass die Gasöffnungen in dem Gasverteilungsrohr nicht nur über dessen gesamte Länge, sondern auch über dessen Umfang insbesondere gleichmäßig angeordnet sind, gelangt die Sterilluft gleichmäßig und raumfüllend in den Arbeitsraum. Je nach Anzahl der über die Mantelfläche des Gasverteilungsrohrs angeordneten Gasöffnungen haben sich Durchmesser zwischen 0,1 und 10 Millimetern als zweckmäßig herausgestellt. Die konzentrischen Rohre erstrecken sich vorzugsweise von der Einlass- bis zur Auslassseite des Arbeitsraumes.The gaseous fluid, in particular the sterile air, is supplied from the end face of the two concentric tubes via the annular gap between the inner spray tube and the outer gas distribution tube during the filling of the packing containers. Characterized in that the gas openings in the gas distribution pipe are arranged uniformly not only over its entire length, but also over its circumference in particular, the sterile air passes evenly and space filling in the working space. Depending on the number of arranged over the lateral surface of the gas distribution tube gas openings diameter between 0.1 and 10 millimeters have been found to be useful. The concentric tubes preferably extend from the inlet to the outlet side of the working space.
Vorzugsweise ist der Arbeitsraum nach oben durch eine ebene Raumabdeckung begrenzt und jedes Gasverteilungsrohr möglichst nahe an der Raumabdeckung oberhalb einer durch die Ränder der offenen, den Arbeitsraum durchlaufenden Packungsbehälter definierten Füllebene angeordnet. Die auch nach oben aus den Gasverteilungsrohren austretende Sterilluft, die gegen die Raumabdeckung des Arbeitsraumes prallt, führt zu einer weiteren Verbesserung der Verteilung der Sterilluft in dem Arbeitsraum.Preferably, the working space is bounded above by a planar space cover and arranged each gas distribution pipe as close to the space cover above a defined by the edges of the open, the working space continuous packing container filling level. The sterile air emerging also upwards from the gas distribution pipes, which against the Room coverage of the working space bounces, leading to a further improvement in the distribution of sterile air in the working space.
Das Vorwärmen, Entkeimen, Trocknen und Abfüllen der Packungsbehälter in dem Arbeitsraum erfolgt mittels rohrförmiger Zuführelemente, die von der Raumabdeckung in den Arbeitsraum hineinragen und auf die offenen Packungsbehälter ausgerichtet sind, die sich entlang der Förderbahn(en) bewegen. Um die Anordnung der Zuführelemente für die vorgenannten Prozesse durch die Gaszuführungsrohre für die Sterilluft nicht zu beeinträchtigen, ist jedes Gasverteilungsrohr vorzugsweise neben einer Förderbahn oder zwischen zwei im Abstand und parallel zueinander verlaufenden Förderbahnen angeordnet. Der Abstand wird so gewählt, dass mindestens ein Gasverteilungsrohr zwischen den Förderbahnen Platz findet.The preheating, sterilizing, drying and filling of the packaging containers in the working space takes place by means of tubular feed elements which protrude from the space cover into the working space and are aligned with the open packaging containers which move along the conveyor path (s). In order not to affect the arrangement of the feed elements for the aforementioned processes by the gas supply pipes for the sterile air, each gas distribution pipe is preferably arranged next to a conveyor track or between two spaced apart and parallel conveyor tracks. The distance is chosen so that at least one gas distribution pipe between the conveyor tracks fits.
Um den Verbrauch von Reinigungsmedium gering zu halten und eine gleichmäßige Verteilung des Reinigungsmediums insbesondere auch auf der Innenfläche des Gasverteilungsrohres sicher zu stellen, sind die Sprühöffnungen auf einer in Längsrichtung des Sprührohres verlaufenden geraden oder schraubenförmigen Linie auf dessen Mantel angeordnet. Eine weitere Verbesserung der Verteilung des Reinigungsmediums wird erzielt, wenn das Sprührohr mehrere die Sprühöffnungen aufweisende Strahldüsen, insbesondere Fächerstrahldüsen, umfasst, wobei sich die Strahlränder der Strahlen benachbarter Strahldüsen überdecken und damit das Reinigungsmedium lückenlos versprühen.In order to keep the consumption of cleaning medium low and to ensure a uniform distribution of the cleaning medium in particular also on the inner surface of the gas distribution pipe, the spray openings are arranged on a running in the longitudinal direction of the spray tube straight or helical line on the jacket. A further improvement in the distribution of the cleaning medium is achieved when the spray tube comprises a plurality of spray nozzles having jet nozzles, in particular fan jet nozzles, wherein the jet edges of the beams of adjacent jet nozzles overlap and thus spray the cleaning medium gapless.
Beim Abfüllen insbesondere flüssiger Lebensmittel in Packungsbehälter hat sich eine Aufteilung der Füllmaschine ausgehend von der Einlassseite in eine Vorwärmzone, eine Entkeimungszone, eine Trocknungszone, eine Füllzone sowie eine Verschließzone als zweckmäßig herausgestellt, wobei die einzelnen Zonen unmittelbar zueinander benachbart angeordnet sind und gemeinsam den gegen die Atmosphäre abgegrenzten, aseptischen Arbeitsraum bilden. Die Entkeimung wird in ihrer Wirkung verbessert, wenn die Packungsbehälter in der Vorwärmzone erhitzt werden. Anschließend gelangen die Packungsbehälter von der Vorwärmzone in die Entkeimungszone, wo sowohl die Außen- als auch die Innenflächen der Packungsbehälter mit einem Entkeimungsmittel, vorzugsweise mit Wasserstoffperoxyd (H2O2), benetzt werden. Um nach dem Entkeimen das Wasserstoffperoxyd wieder zu entfernen, gelangen die Packungsbehälter anschließend in die Trocknungszone, wo die Packungsbehälter mit Heißluft gespült werden. Anschließend erfolgt in der Füllzone das eigentliche Abfüllen der flüssigen Lebensmittel in die derart vorbehandelten Packungsbehälter. Schließlich gelangt der befüllte Packungsbehälter in die Schließzone, in der die bis dahin offenen Packungsbehälter mechanisch verschlossen werden; dies geschieht beispielsweise durch Einfalten der Kopflaschen, die sodann im Bereich des Packungsgiebels mittels Siegelwerkzeugen erhitzt und verpresst werden.When filling in particular liquid foodstuffs in packing containers, a division of the filling machine starting from the inlet side into a preheating zone, a sterilizing zone, a drying zone, a filling zone and a closing zone has proven to be expedient, wherein the individual zones are arranged directly adjacent to each other and together form the delimited against the atmosphere, aseptic working space. The sterilization is improved in its effect when the packing containers are heated in the preheating zone. Subsequently, the packing containers pass from the preheating zone into the degermination zone, where both the outer and the inner surfaces of the packing containers are wetted with a disinfectant, preferably with hydrogen peroxide (H 2 O 2 ). In order to remove the hydrogen peroxide after sterilization, the packing containers then pass into the drying zone, where the packing containers are rinsed with hot air. Subsequently, in the filling zone, the actual filling of the liquid food in the thus pretreated packing container. Finally, the filled packing container reaches the closing zone, in which the hitherto open packing containers are mechanically closed; This happens, for example, by folding in the head flaps, which are then heated and pressed in the region of the packing gable by means of sealing tools.
Die Abschottung zwischen den einzelnen Zonen erfolgt insbesondere mit quer zur Förderbahn verlaufenden Schottblechen, die zumindest Durchgänge für die von dem Transportmittel längs der Förderbahn geförderten Packungsbehälter sowie die Gasverteilungsrohre aufweisen. In gleicher Weise ist die Einlass- und Auslassseite gegen den Raum, in dem sich die Füllmaschine befindet, abgeschottet.The partitioning between the individual zones takes place, in particular, with bulkhead plates running transversely to the conveyor track, which have at least passages for the packing containers conveyed by the transport means along the conveyor track as well as the gas distribution pipes. Likewise, the inlet and outlet sides are sealed off from the space in which the filling machine is located.
Um insbesondere einen Austritt der Wasserstoffperoxyd-Atmosphäre aus dem Arbeitsraum in den die Füllmaschine umgebenden Produktionsraum zu vermeiden, ist der Vorwärmzone, der Entkeimungszone und der Trocknungszone mindestens eine Absaugvorrichtung zugeordnet. Die Absaugvorrichtung umfasst vorzugsweise mehrere Absaugrohre, die zwischen zwei Förderbahnen bzw. neben einer Förderbahn unterhalb der Füllebene angeordnet sind und eine Vielzahl von Absaugöffnungen aufweisen.In order in particular to prevent the hydrogen peroxide atmosphere from escaping from the working space into the production space surrounding the filling machine, the preheating zone, the sterilization zone and the drying zone are assigned at least one suction device. The suction device preferably comprises a plurality of suction tubes, which are located between two conveyor tracks or next to a conveyor track below the Fill level are arranged and have a plurality of suction openings.
Die Verteilung der Sterilluft in den unterschiedlichen Zonen des Arbeitsraums lässt sich dadurch verbessern, dass zwischen dem mindestens einen Gasverteilungsrohr und der Füllebene mindestens ein sich über die Verpackungsbehälter erstreckendes Profil mit einer Vielzahl von Gasdurchtrittsöffnungen angeordnet ist.The distribution of sterile air in the different zones of the working space can be improved by arranging at least one profile with a plurality of gas passage openings extending over the packaging containers between the at least one gas distribution tube and the filling plane.
Die Profile, insbesondere Lochbleche, erstrecken sich vorzugsweise flächendeckend über den Arbeitsraum bis an die rohrförmigen Zuführelemente heran. Die Lochbleche stellen sicher, dass sich die Sterilluft gleichmäßig in den einzelnen Zonen verteilt und die Innen- und Außenflächen der offenen Packungsbehälter erreicht.The profiles, in particular perforated plates, preferably extend across the entire working space to the tubular feed elements. The perforated plates ensure that the sterile air is evenly distributed in the individual zones and reaches the inner and outer surfaces of the open packing containers.
Sofern die Profile, insbesondere Lochbleche um eine Achse aus einer Betriebsposition in eine Reinigungsposition und umgekehrt schwenkbar sind, müssen sie für die Reinigung des Arbeitsraumes nicht ausgebaut werden, sondern können in der Füllmaschine verbleiben. Für die Reinigung des Arbeitsraumes werden die Lochbleche in die Reinigungsposition geschwenkt, in der sie die Reinigungswirkung des Sprührohres nicht beeinträchtigen. Vorzugsweise sind die Lochbleche mittels eines manuellen oder motorischen Antriebs um mindestens 360 Grad um ihre Schwenkachse schwenkbar. Die hierdurch mögliche Vollrotation der Lochbleche während des Reinigungsvorgangs mittels des Sprührohres stellt sicher, dass die Lochbleche allseitig, weitgehend unabhängig von der Profilierung des Lochblechs vollständig gereinigt werden können.If the profiles, in particular perforated plates about an axis from an operating position to a cleaning position and vice versa are pivotal, they need not be removed for the cleaning of the working space, but may remain in the filling machine. For cleaning the working space, the perforated plates are pivoted into the cleaning position, in which they do not affect the cleaning effect of the spray tube. Preferably, the perforated plates are pivotable by at least 360 degrees about its pivot axis by means of a manual or motor drive. The possible full rotation of the perforated plates during the cleaning process by means of the spray tube ensures that the perforated plates can be completely cleaned on all sides, largely independent of the profiling of the perforated plate.
Nachfolgend wird die Erfindung anhand der Figuren näher erläutert. Es zeigen:
- Figur 1
- einen schematisierten Längsschnitt durch eine erfindungsgemäße Füllmaschine;
- Figur 2
- eine schematisierte Aufsicht auf eine Füllmaschine nach
Figur 1 mit abgenommener Raumabdeckung; -
Figur 3 - einen Querschnitt durch die Füllmaschine längs der Linie 3-3 nach
Figur 2 ; -
Figur 4 - einen Querschnitt durch die Füllmaschine längs der Linie 4-4 nach
Figur 2 sowie - Figuren 5 - 7
- Querschnitte durch ein konzentrisch zu einem Sprührohr angeordnetes Gasverteilungsrohr einer erfindungsgemäßen Füllmaschine in unterschiedlichen Betriebspositionen.
- FIG. 1
- a schematic longitudinal section through a filling machine according to the invention;
- FIG. 2
- a schematic plan view of a filling machine after
FIG. 1 with removed room cover; - FIG. 3
- a cross section through the filling machine along the line 3-3 after
FIG. 2 ; - FIG. 4
- a cross section through the filling machine along the line 4-4 after
FIG. 2 such as - FIGS. 5 to 7
- Cross sections through a gas distribution pipe arranged concentrically to a spray pipe of a filling machine according to the invention in different operating positions.
Die Füllmaschine (1) umfasst einen keimfreien Arbeitsraum (2), der die Form eines hohlen, rechtwinkligen Quaders aufweist, der an einer Einlassseite (7) durch eine Vorderwand (3), an einer Auslassseite (8) durch eine Rückwand (4) sowie die Vorder- und Rückwand (3,4) miteinander verbindende Seitenwände (5a,5b) und an der Oberseite durch eine Raumabdeckung (6) begrenzt ist. Auf der Unterseite kann eine in den Figuren nicht dargestellte Bodenfläche den Arbeitsraum (2) abschließen. Alternativ ruhen die Seitenwände (5a,5b) auf einem ebenen Fundament, das den Arbeitsraum nach unten verschließt.The filling machine (1) comprises a germ-free working space (2) which has the shape of a hollow, right-angled parallelepiped on an inlet side (7) through a front wall (3), on an outlet side (8) through a rear wall (4) and the front and rear walls (3,4) interconnecting side walls (5a, 5b) and at the top by a space cover (6) is limited. On the bottom, a bottom surface, not shown in the figures, complete the working space (2). Alternatively, the side walls (5a, 5b) rest on a flat foundation that closes the working space down.
Packungsbehälter (9) zur Aufnahme von Getränken werden in vier parallel zueinander angeordneten Förderbahnen (11 a-d) mittels eines umlaufenden Förderers von der Einlassseite (7) zur Auslassseite (8) der Füllmaschine (1) gefördert. An dem Förderer sind sich nach oben erweiternde taschenförmige Aufnahmen (12) für die Packungsbehälter (9) befestigt. In den
Ausgehend von der Einlassseite (7) ist die Füllmaschine (1) längs der parallel zueinander verlaufenden Förderbahnen (11 a-d) in eine Vorwärmzone (13), eine Entkeimungszone (14), eine Trocknungszone (15), eine Füllzone (16) und eine Verschließzone (17) unterteilt. Die verschiedenen Zonen (13 - 17) sind durch Schottbleche (18) voneinander getrennt.Starting from the inlet side (7), the filling machine (1) along the mutually parallel conveyor tracks (11 ad) in a preheating zone (13), a sterilization zone (14), a drying zone (15), a filling zone (16) and a Verschließzone (17). The different zones (13-17) are separated by partition plates (18).
In die Vorwärmzone (13) ragen acht rohrförmige Zuführelemente (19) für Heißluft hinein, die auf die offenen Packungsbehälter (9) ausgerichtet sind. Auf der gegenüberliegenden Seite laufen die Zuführelemente (19) oberhalb der Raumabdeckung (6) in einem Verteiler (21) zusammen.Into the preheating zone (13) project eight tubular hot air supply elements (19) which are aligned with the open packing containers (9). On the opposite side, the feed elements (19) run together above the space cover (6) in a distributor (21).
In die Entkeimungszone (14) ragen acht rohrförmige Zuführelemente (22) für Wasserstoffperoxyd hinein, die auf die offenen Packungsbehälter (9) ausgerichtet sind. Auf der gegenüberliegenden Seite laufen die Zuführelemente (22) oberhalb der Raumabdeckung (6) in einem Verteiler (21) zusammen.Into the degermination zone (14) protrude eight tubular hydrogen peroxide feed elements (22) which are aligned with the open packing containers (9). On the opposite side, the feed elements (22) run together above the space cover (6) in a distributor (21).
In die sich anschließende Trocknungszone (15) ragen acht rohrförmige Zuführelemente (23) für Heißluft hinein, die auf die offenen Packungsbehälter (9) ausgerichtet sind. Auf der gegenüberliegenden Seite laufen die Zuführelemente (23) oberhalb der Raumabdeckung (6) in einem rechteckigen Verteiler (24) zusammen.Into the subsequent drying zone (15) protrude eight tubular hot air supply elements (23) which are aligned with the open packing containers (9). On the opposite side, the feed elements (23) run together above the space cover (6) in a rectangular distributor (24).
In der Füllzone (16) finden sich schließlich acht Zuführelemente (25) zum Abfüllen des Getränks in die Packungsbehälter (9). Wie auch in der Vorwärmzone (13), der Entkeimungszone (14) und der Trocknungszone (15) können je Arbeitstakt des Transportmittels acht offene Packungsbehälter (9) von den Zuführelementen (19,22, 23,25) gleichzeitig mit Heißluft und Wasserstoffperoxyd beaufschlagt oder mit Getränken befüllt werden.In the filling zone (16) there are finally eight feed elements (25) for filling the beverage into the packing container (9). As in the preheating zone (13), the Sterilization zone (14) and the drying zone (15) can be acted upon by the feed elements (19,22, 23,25) simultaneously with hot air and hydrogen peroxide or filled with drinks per working cycle of the transport eight open packing container (9).
Optional sind in Förderrichtung (26) vor den Zuführelementen (25) für die Abfüllung das Getränk weitere Zuführelemente (27) für ein Prozessgas zur Oxidationsverhinderung vorgesehen, beispielsweise Stickstoffoxid (NO2). Derartige Prozessgase kommen insbesondere bei der Abfüllung oxidationsempfindlicher Getränke, wie beispielsweise Fruchtsäften, zum Einsatz. Die Austrittsöffnungen sämtlicher Zuführelemente (19,23,25,27) enden knapp oberhalb der offenen Packungsbehälter (9), die mit ihren nach oben weisenden Rändern eine Füllebene (28) definieren.Optionally, in the conveying direction (26) in front of the feed elements (25) for filling, the beverage is provided with further feed elements (27) for a process gas for preventing oxidation, for example nitrogen oxide (NO 2 ). Such process gases are used in particular in the filling of oxidation-sensitive beverages, such as fruit juices. The outlet openings of all feed elements (19, 23, 25, 27) terminate just above the open packing containers (9), which define a filling plane (28) with their edges facing upwards.
Dicht unter der Raumabdeckung (6) sind konzentrisch zu den Längsachsen von fünf Sprührohren (29) fünf Gasverteilungsrohre (31) angeordnet. Wie aus der Aufsicht in
Jedes Gasverteilungsrohr (31) besitzt eine Vielzahl von Gasöffnungen (32), die gleichmäßig über dessen gesamte Länge und gleichmäßig über dessen Umfang verteilt sind. Auf einer Linie parallel zur Längsachse des Gasverteilungsrohres (31) befinden sind gegenüber den übrigen Gasöffnungen (32) größere Gasöffnungen (33).Each gas distribution pipe (31) has a plurality of gas openings (32) which are evenly distributed over its entire length and uniformly over its circumference. On a Line are parallel to the longitudinal axis of the gas distribution pipe (31) are compared to the other gas ports (32) larger gas openings (33).
Auf einer Linie parallel zur Längsachse jedes Sprührohres (29) sind auf dessen Mantel (39) mehrere Sprühöffnungen (34) aufweisende Fächerstrahldüsen (35) angeordnet. Die Größe und Kontur der Sprühöffnungen (34) stimmt in etwa mit der Größe und Kontur der größeren Gasöffnungen (33) in den Gasverteilungsrohern (31) überein.On a line parallel to the longitudinal axis of each spray tube (29) on the jacket (39) a plurality of spray openings (34) having fan jet nozzles (35) are arranged. The size and contour of the spray openings (34) is approximately the same size and contour of the larger gas openings (33) in the Gasverteilungsrohern (31).
An der Einlassseite (7) münden die fünf Gasverteilungsrohre (31) in Drehdurchführungen eines sich quer über die Breite der Vorderwand (3) erstreckenden Verteilerrohres (36), über das die Sterilluft in den Ringspalt (37) zwischen dem Mantel (39) jedes Sprührohres (29) und der Innenfläche (38) eingekoppelt wird. An der Einlassseite (7) ist jedes Sprührohr (29) stirnseitig verschlossen ausgeführt. Auf der gegenüberliegenden Auslassseite (8) münden indes die Sprührohre (31) in nicht dargestellten Drehdurchführungen von Anschlussarmaturen, über die das Reinigungsmedium zum Inneren der Sprührohre (29) zugeführt wird.On the inlet side (7), the five gas distribution pipes (31) open into rotary feedthroughs of a manifold (36) extending across the width of the front wall (3) through which the sterile air enters the annular gap (37) between the jacket (39) of each spray pipe (29) and the inner surface (38) is coupled. On the inlet side (7) each spray pipe (29) is designed frontally closed. On the opposite outlet side (8), however, the spray pipes (31) open into unillustrated rotary unions of connection fittings via which the cleaning medium is supplied to the interior of the spray pipes (29).
Die Gasverteilungsrohre (31) und die Sprührohre (29) sind unabhängig voneinander um ihre Längsachsen mittels stirnseitig, außerhalb des Arbeitsraumes (2) angeordneter Antriebe (40) drehbar, von denen lediglich der Antrieb für das Gasverteilungsrohr in
Zwischen den fünf Gasverteilungsrohren (31) und der Füllebene (28) befinden sich an insgesamt zehn angetriebenen Wellen (42 a, b) befestigte Lochbleche (43 a, b), die aus den in
Die die Wellen (42b) der ebenen Lochbleche (43b) in der Schließ- und Füllzone (16, 17) antreibenden Motoren (44) sind an der Rückwand (4) des Arbeitsraumes (2) befestigt. Die die Wellen (42a) der abgewinkelten Lochbleche (43a) in der Vorwärmzone (13), der Entkeimungszone (14) und der Trocknungszone (15) antreibenden Motoren (45) sind an der Vorderwand (3) des Arbeitsraumes (2) befestigt.The motors (44) driving the shafts (42b) of the flat perforated plates (43b) in the closing and filling zone (16, 17) are fixed to the rear wall (4) of the working space (2). The motors (45) driving the shafts (42a) of the angled perforated plates (43a) in the preheating zone (13), the degermination zone (14) and the drying zone (15) are fixed to the front wall (3) of the working space (2).
Die abgewinkelten Lochbleche (43a) bilden, wie aus der Darstellung in
Beim Abfüllen der Getränke in die Packungsbehälter (9) und dem anschließenden Verschließen ist der Kanalisierungseffekt nicht mehr erforderlich, weshalb die Lochbleche (43b) in der Füllzone (16) und der Verschließzone (17) nicht abgewinkelt, sondern eben ausgeführt sind. Die flächendeckende Erstreckung der Lochbleche (43b) in diesen Bereichen bewirkt eine optimale Verteilung der von den Gasverteilungsrohren (31) abgegebenen Sterilluft in der unterhalb der Lochbleche (43b) befindlichen Füllebene (28).When filling the drinks in the packing container (9) and the subsequent closing of the channeling effect is no longer necessary, which is why the perforated plates (43b) in the filling zone (16) and the sealing zone (17) are not angled, but made flat. The area-wide extent of the perforated plates (43b) in these areas effects optimum distribution of the sterile air discharged by the gas distribution tubes (31) into the filling plane (28) located below the perforated plates (43b).
Die Drehachsen der Wellen (42a, 42b) befinden sich in senkrechten Ebenen, in denen sich auch die Achsen der Gasverteilungsrohre (31) sowie der Sprührohre (29) befinden. Die Drehachsen der Wellen (42a, 42b) befinden sich damit ebenfalls entweder zwischen zwei Förderbahnen (11a-d) bzw. links bzw. rechts neben der Förderbahn (11a,11d).The axes of rotation of the shafts (42a, 42b) are located in vertical planes, in which the axes of the gas distribution pipes (31) and the spray pipes (29) are located. The axes of rotation of the shafts (42a, 42b) are thus also either between two conveyor tracks (11a-d) and left or right next to the conveyor track (11a, 11d).
Wie insbesondere aus den Darstellungen in den
Nachfolgend wird die Betriebsweise der erfindungsgemäßen Füllmaschine während des Abfüllens von Getränken und der anschließende Reinigungsvorgangs mit einem Reinigungsmedium erläutert:
- Zum Abfüllen von flüssigen Lebensmitteln in die nach oben offenen Packungsbehälter (9), werden diese an der Einlassseite (7) automatisiert in die taschenförmigen Aufnahmen (12) eingesetzt. Die vier umlaufenden Förderer, an denen die taschenförmigen Aufnahmen (12) befestigt sind, fördern jeweils acht Packungsbehälter (9) gleichzeitig zunächst in die Vorwärmzone (13), in der sämtliche Packungsbehälter (9) gleichzeitig über die Zuführelemente (19) mit Heißluft beaufschlagt werden. Hiefür sowie für jeden weiteren Prozessschritt in einer der Zonen (13 - 17) steht eine
Taktzeit von etwa 2,6 Sekunden zur Verfügung, von denen etwa 0,8 Sekunden auf den Weitertransport der jeweils acht Packungsbehälter (9) zur in Förderrichtung (26) nächsten Zone benötigt werden.
- For filling liquid foods into the upwardly open packing containers (9), they are automatically inserted into the pocket-shaped receptacles (12) on the inlet side (7). The four circulating conveyors, to which the pocket-shaped receptacles (12) are fastened, each convey eight packing containers (9) simultaneously into the preheating zone (13), in which all packing containers (9) are simultaneously exposed to hot air via the feed elements (19) , For this, as well as for each further process step in one of the zones (13-17), a cycle time of about 2.6 seconds is available, of which about 0.8 seconds on the further transport of the eight packing containers (9) to the conveying direction (26). needed next zone.
Anschließend rücken die acht mit Heißluft erhitzten Packungsbehälter (9) in die Entkeimungszone (14) vor, in der sie mit Wasserstoffperoxyd über die Zuführelemente (22) beaufschlagt werden. Im nächsten Prozessschritt werden die acht entkeimten Verpackungsbehälter der Trocknungszone (15) zugeführt, wo das Wasserstoffperoxyd mit Heißluft abgetrocknet wird. Anschließend rücken die entkeimten Packungsbehälter (9) in die Füllzone (16) vor, wo sie aus acht Zuführelementen (25) gleichzeitig mit Getränken befüllt werden, bevor in der sich anschließenden Schließzone (17) die parallel zur Förderrichtung (26) ausgerichteten Kopflaschen durch Führungsprofile (46) mechanisch geschlossen und anschließend mit Hilfe von Siegelwerkzeugen (47) erhitzt und zusammengepresst werden. Schließlich verlassen die nunmehr geschlossenen Packungsbehälter (9) den Arbeitsraum (2) an der Rückwand (4) durch die dort vorgesehenen, an die Kontur der Packungsbehälter angepassten Durchtrittsöffnungen (48).Subsequently, the eight heated with hot air packing container (9) move into the disinfection zone (14), in which they are charged with hydrogen peroxide via the feed elements (22). In the next process step, the eight sterilized packaging container of the drying zone (15) fed where the hydrogen peroxide is dried with hot air. Subsequently, the sterilized packing containers (9) advance into the filling zone (16), where they are filled with drinks from eight feed elements (25), before in the subsequent closing zone (17) the head bottles aligned parallel to the conveying direction (26) are guided by guide profiles (46) closed mechanically and then heated by means of sealing tools (47) and pressed together. Finally, the now closed packing containers (9) leave the working space (2) on the rear wall (4) through the passage openings (48) provided there, adapted to the contour of the packing containers.
Damit bis zum Verschließen der Packungsbehälter (9) in der Verschließzone (17) in dem Arbeitsraum (2) eine Reinraumatmosphäre herrscht, wird kontinuierlich über die Gasverteilungsrohre (31) Sterilluft zugeführt, die über die Gasöffnungen (32,33) in den Arbeitsraum (2) ausströmt. Die Gasverteilungsrohre (31) befinden sich dabei in der in
Nach dem Befüllen der Packungsbehälter (9) ist es erforderlich, die Füllmaschine (1) vor dem nächsten Abfüllvorgang vollständig zu reinigen. Zu diesem Zweck wird das Sprührohr (29) mit Reinigungsmedium beaufschlagt, das durch die in grader Linie angeordneten Fächerstrahldüsen (35) austritt. Um das Innere des Arbeitsraums (2) vollständig zu reinigen, rotiert jedes Sprührohr (29) um seine Längsachse in Richtung des Pfeils (49), der in den
Um während der Reinigung des Arbeitsraumes (2) auch die Bereiche unterhalb der Lochbleche (43a,b) wirksam reinigen zu können, werden diese während des Reinigungsvorgangs (
Als Reinigungsmedium wird über das Sprührohr (29) Wasser, verschiedene Schaumprodukte auf alkalischer oder saurer Basis und zur Desinfektion ein Wasserstoffperoxyd-Aerosol zugeführt. Die vorstehenden Reinigungsmedien können in einer gesteuerten Abfolge nacheinander mit Hilfe der Sprührohre (29) zu Reinigungszwecken in dem Arbeitsraum (2) appliziert werden.As a cleaning medium, water, various foam products on an alkaline or acidic basis and for disinfection a hydrogen peroxide aerosol is supplied via the spray tube (29). The above cleaning media can be applied in a controlled sequence in succession with the help of the spray pipes (29) for cleaning purposes in the working space (2).
Die vorstehende Beschreibung verdeutlicht, dass die erfindungsgemäße Füllmaschine eine vollautomatische Reinigung nicht nur der Gasverteilungsrohre (31), sondern auch etwa vorhandener, um eine Achse schwenkbarer Lochbleche (43a,43b) ermöglicht. Gleichzeitig wird eine raumsparende, für den Reinigungsvorgang optimale Position der Sprührohre (29) sowie der Gasverteilungsrohre (31) vorgeschlagen, die für die Aufrechterhaltung einer Reinraumatmosphäre beim Abfüllvorgang erforderlich sind.
Claims (10)
- A device with a working space (2), through which containers (9) are conveyed from an entrance side (7) to an exit side (8), wherein the working space (2) comprises at least one station (13, 14, 15, 16, 17) to execute a work step on the containers (9), wherein the working space (2) comprises an external line (31), passing through the working space, with several openings (32, 33) for the introduction of a sterile fluid to create a sterile atmosphere in the working space, and an internal line (29), passing through the external line (31), with several openings (34) for spraying a cleaning medium into a space (37), which extends longitudinally between the internal line and the external line.
- A device according to claim 1, characterized in that the external and internal lines (29, 31) are designed as pipes and are arranged so that they can be rotated around their longitudinal axes relative to each other.
- A device according to claim 1 or claim 2, characterized in that at least one profile (43a, b), provided with openings and extending over the containers (9), is arranged in the working space (2) underneath the external line (31), this profile serving to distribute the sterile fluid introduced through the external line (31) over the containers (9).
- A device according to claim 3, characterized in that each profile (43a, b) is designed to rotate around an axis, around which the profile (43a, b) can be rotated between a first position, in which containers (9) are present in the working space (2), and a second position, in which no containers (9) are present in the working space (2).
- A method comprising-- introducing a sterile fluid into a working space (2) with an external line (31) with several openings, which line passes through the working space;-- conveying containers (9) through the working space (2), wherein at least one work step is executed on the containers in a sterile atmosphere; and-- introducing a cleaning medium through an internal line (29) with several openings (34), which line passes through the external line (31), and spraying the cleaning medium into a space (37), which passes longitudinally between the internal and external lines (29, 31).
- A method according to claim 5, characterized in that the cleaning medium is introduced through the internal line (29) after the containers (9) have been conveyed through the working space (2).
- A method according to claim 5 or claim 6, characterized in that the internal line (29), designed as a pipe, and the external line (31), designed as a pipe, are rotated around their longitudinal axes relative to each other at least for a certain length of time during the introduction of the cleaning medium through the internal line (29).
- A method according to one of claims 5-7, characterized in that the external line (31) is used to introduce a gaseous sterile fluid into the working space (2), and the internal line (29) is used to introduce a cleaning medium different from the sterile fluid into the space (37) extending in the longitudinal direction between the internal and external lines.
- A method according to one of claims 5-8, characterized in that the sterile fluid introduced through the external line (31) is distributed over the containers (9) in the working space (3) by means of at least one profile (43a, b) with openings.
- A method according to claim 9 and claim 6, characterized in that the at least one profile (43a, b) is rotated from a first position, in which containers (9) are present in the working space (2), into a second position, in which the cleaning medium is applied.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009025300A DE102009025300A1 (en) | 2009-06-15 | 2009-06-15 | Apparatus and method for filling or packaging ingredients into containers |
PCT/EP2010/058087 WO2010145978A2 (en) | 2009-06-15 | 2010-06-09 | Device and method for filling or packing contents into containers |
Publications (2)
Publication Number | Publication Date |
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EP2421662A2 EP2421662A2 (en) | 2012-02-29 |
EP2421662B1 true EP2421662B1 (en) | 2015-05-06 |
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ID=42937478
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20100726048 Active EP2421662B1 (en) | 2009-06-15 | 2010-06-09 | Device and method for filling or packing contents into containers |
Country Status (7)
Country | Link |
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US (1) | US8944079B2 (en) |
EP (1) | EP2421662B1 (en) |
CN (1) | CN102802822B (en) |
BR (1) | BRPI1012357B1 (en) |
DE (1) | DE102009025300A1 (en) |
RU (1) | RU2537910C2 (en) |
WO (1) | WO2010145978A2 (en) |
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-
2009
- 2009-06-15 DE DE102009025300A patent/DE102009025300A1/en not_active Withdrawn
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2010
- 2010-06-09 EP EP20100726048 patent/EP2421662B1/en active Active
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- 2010-06-09 US US13/377,996 patent/US8944079B2/en active Active
- 2010-06-09 BR BRPI1012357A patent/BRPI1012357B1/en active IP Right Grant
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CN102802822B (en) | 2015-01-21 |
BRPI1012357B1 (en) | 2020-04-14 |
WO2010145978A2 (en) | 2010-12-23 |
EP2421662A2 (en) | 2012-02-29 |
RU2012100868A (en) | 2013-07-27 |
US20120085370A1 (en) | 2012-04-12 |
RU2537910C2 (en) | 2015-01-10 |
BRPI1012357A8 (en) | 2017-09-19 |
WO2010145978A3 (en) | 2011-05-26 |
DE102009025300A1 (en) | 2010-12-30 |
US8944079B2 (en) | 2015-02-03 |
BRPI1012357A2 (en) | 2016-03-29 |
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