CN105664206B - A kind of integrated pressure formula sterilizes production line online - Google Patents
A kind of integrated pressure formula sterilizes production line online Download PDFInfo
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- CN105664206B CN105664206B CN201610056705.4A CN201610056705A CN105664206B CN 105664206 B CN105664206 B CN 105664206B CN 201610056705 A CN201610056705 A CN 201610056705A CN 105664206 B CN105664206 B CN 105664206B
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/04—Heat
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/20—Gaseous substances, e.g. vapours
- A61L2/202—Ozone
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/24—Apparatus using programmed or automatic operation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/14—Disinfection, sterilisation or deodorisation of air using sprayed or atomised substances including air-liquid contact processes
- A61L9/145—Disinfection, sterilisation or deodorisation of air using sprayed or atomised substances including air-liquid contact processes air-liquid contact processes, e.g. scrubbing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/25—Rooms in buildings, passenger compartments
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- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
A kind of integrated pressure formula sterilizes production line online, equipped with sealing workshop, sealing workshop has lamp inspection and packaging to be packaged area by sealing partition board separation, input and output material buffering area and high pressure sterilization production district, the sealing partition board that lamp inspection and packaging are packaged between area and input and output material buffering area is equipped with hermatic door I, sealing partition board between input and output material buffering area and high pressure sterilization production district is equipped with hermatic door II, high pressure sterilization production district has online bactericidal agent to generate area by divides, dispensing area, clean filling and sealing area, online high-temperature sterilization area, online material air cooling zone, online bactericidal agent, which generates, is equipped with ozone generator in area, the ozone pipeline to connect with ozone generator is equipped in each area.The design pressure of the present invention is in 0.3Mpa, and according to concrete function zoning design, staff works at elevated pressures, and the water-bath type sterilizing that the production line of high pressure sterilization production district can be below 129 DEG C of canbe used on line saves initial outlay cost and later maintenance cost.
Description
Technical field
The present invention relates to a kind of online sterilizing production line, more particularly to a kind of integrated pressure formula sterilizes production line online.
Background technology
Existing all kinds of sterile workshops both domestic and external are common brick mix structure, and ground grading beats pile, using steel construction
Support, then the brick and tile composition roof of sunshine and rain resistant is covered, the metope of frame structure support is built into using brick, cement, mortar,
Every setting window, with sharp illumination, top is all poured using floor or integral cement, reinforcing bar, mortar, installation windowpane and
Pass in and out door, then stamp fluid sealant in all seam crossings, filtrated air be filled in normal use Shi Jiang areas, slightly larger than area outside
Pressure.
This workshop there are it is following the shortcomings that：Area cannot be fully sealed, it is impossible to the pressure higher than more than 0.01Mpa is filled with,
Pressure is only reached near atmospheric pressure in area, and the water higher than 95 DEG C or more just slowly vaporizes, and 100 DEG C or more water just completely vaporize, and
After the ozone or other sterilizing agents that are filled in area, area could be entered after needing degradation, poor sealing causes the gaseous state of interior room
Bactericidal agent is revealed, and is damaged to environment, and it is also difficult to achieve the online water-bath type sterilizing of article.
Invention content
The technical problems to be solved by the invention are in view of the deficiencies of the prior art, to provide a kind of reasonable design, user
Just integrated pressure formula sterilizes production line online.
The technical problems to be solved by the invention are realized by following technical solution, and the present invention is a kind of integrated
Pressure type sterilizes production line online, its main feature is that, equipped with sealing workshop, sealing workshop has lamp inspection and packet by sealing partition board separation
Dress is packaged area, input and output material buffering area and high pressure sterilization production district, and lamp inspection and packaging are packaged close between area and input and output material buffering area
It insulating plate and is equipped with hermatic door I, the sealing partition board between input and output material buffering area and high pressure sterilization production district is equipped with hermatic door II,
High pressure sterilization production district has online bactericidal agent to generate area, dispensing area, cleaning filling and sealing area, online high temperature by divides
Sterilize area, online material air cooling zone, and the relative pressure in high pressure sterilization production district is maintained at 0.1-0.3MPa；
It is equipped at compressed air cylinder and compressed air supplement in input and output material buffering area, input and output material buffering area passes through compressed air
Pipeline connects with the pond being located at outside sealing workshop；
Online bactericidal agent generates and ozone generator is equipped in area, dispensing area, cleaning filling and sealing area, online high-temperature sterilization
Be equipped with the ozone pipeline to connect with ozone generator in area, online material air cooling zone, ozone through ozone pipeline equably
Each area is delivered to, after being full of after each area, ozone generator is back to, generates ozone again, so runs without interruption, treats height
Ozone in pressure sterilizing production district reaches peak value, and ozone generator is out of service；
During charging, the pressure that lamp inspection and packaging are packaged in area keeps normal pressure, when input and output material buffering area pressure and lamp inspection and
When packaging is packaged the pressure balance in area, hermatic door I is opened, after lamp inspection and packaging packing area enter input and output material buffering area, is closed
Hermatic door I, staff put on protective garment in input and output material buffering area, put on respiratory hood and compressed air cylinder, at this point, slowly
Compressed air is filled with into input and output material buffering area, treats that pressure in input and output material buffering area and high pressure sterilize the pressure balance in area online
Afterwards, hermatic door II is opened, sterilizes online area into high pressure, turns off hermatic door II；
Staff send material to dispensing area, and pure water unit, feed proportioning system are equipped in dispensing area, by raw material components with it is pure
Water mixing, stirring are fermented to finished product, are then sent to cleaning filling and sealing area by pipeline；
It cleans and cleaning, filling, closure system is equipped in filling and sealing area, canned finished product is transmitted to by transfer matic
Line high-temperature sterilization area；
Channel-type assembly line and drainage pipeline, draining are equipped in online high-temperature sterilization area and online material air cooling zone
Equipped with drain valve on pipeline, remaining water discharged by pressure outdoor, when not needing to draining, water discharging valve is closed, during sterilizing, filled
The finished product installed sterilizes on channel-type assembly line through the high-temperature water circulated sprinkling that temperature is 121-130 DEG C, is sent automatically after sterilizing
Enter online material air cooling zone, after the cooling of cooled air water circulated sprinkling, pile up to transfer car(buggy)；
During discharging, pressure and the high pressure of input and output material buffering area is kept to sterilize online the pressure balance in area, opens hermatic door II,
After product is pushed into input and output material buffering area by staff, hermatic door II is closed, slowly arranges the compressed air of input and output material buffering area
Enter in pond, reduce the pressure of input and output material buffering area, treat that the pressure of input and output material buffering area is down to and be packaged area with lamp inspection and packaging
After pressure balance, hermatic door I is opened, area is packaged into lamp inspection and packaging, turns off hermatic door I, realizes that integrated pressure formula is sterile
Production.
The technical problems to be solved by the invention can also further realize that described is close by following technical solution
Envelope workshop is welded using steel plate.
The technical problems to be solved by the invention can also further be realized by following technical solution, it is described into
The buffering area that discharges is equipped with several interfaces to connect with compressed air pipe.
The technical problems to be solved by the invention can also further be realized by following technical solution, described close
It seals and lighting device is equipped in workshop.
The technical problems to be solved by the invention can also further be realized by following technical solution, described close
The side wall or top for sealing workshop are equipped with transparent sealing window.
The technical problems to be solved by the invention can also further be realized by following technical solution, it is described into
Discharging buffering area adds equipped with air accumulator to be filled a little.
The technical problems to be solved by the invention can also further realize that described is close by following technical solution
Envelope workshop has staff to pass in and out buffering area by sealing partition board separation, and lamp inspection and packaging packing area pass in and out with staff and buffer
The sealing partition board in area is equipped with hermatic door III, and staff is passed in and out on the sealing partition board between buffering area and high pressure sterilization production district
Equipped with hermatic door IV；
During into factory, lamp inspection and packaging be packaged area in pressure keep normal pressure, when staff pass in and out buffering area pressure with
When lamp inspection and packaging are packaged the pressure balance in area, hermatic door III is opened, being packaged area from lamp inspection and packaging enters input and output material buffering area
Afterwards, hermatic door III is closed, staff passes in and out in buffering area in staff and puts on protective garment, puts on respiratory hood, at this point, slow
Slowly it is passed in and out in buffering area to staff and is filled with compressed air, treat that the pressure that staff is passed in and out in buffering area is gone out online with high pressure
After the pressure balance in bacterium area, hermatic door IV is opened, sterilizes online area into high pressure, turns off hermatic door IV；
During manufacture, pressure and high pressure that staff passes in and out buffering area is kept to sterilize online the pressure balance in area, is opened close
Closure door IV after passing in and out buffering area into staff, closes hermatic door IV, and the compression that staff is slowly passed in and out to buffering area is empty
Gas is discharged into pond, reduces the pressure that staff passes in and out buffering area, treats that staff passes in and out the pressure of buffering area and is down to and lamp
After inspection and packaging are packaged the pressure balance in area, hermatic door III is opened, area is packaged into lamp inspection and packaging, turns off hermatic door III,
Realize disengaging sealing workshop.
Integrated pressure formula of the present invention sterilizes Design of Production Line pressure in 0.3Mpa online, according to concrete function subregion
Design, staff works at elevated pressures, the water that the production line of high pressure sterilization production district can be below 129 DEG C of canbe used on line
Bath sterilizes, it is no longer necessary to which dedicated sterilizer realizes the online sterilizing in seal under high pressures workshop, and due to entirely sealing
Workshop is constantly in ozone（Or other gaseous sterilizing agents）Under sterilizing state, good gnotobasis ensure that, if disengaging material
Buffering area facilitates material, the stream of people to pass in and out sealing workshop.Compared with prior art, reasonable design, it is easy to use, greatly reduce
Energy consumption saves a large amount of initial outlay costs and later maintenance cost.
Specific embodiment
The specific technical solution of the present invention is further described, in order to which those skilled in the art is further understood that this hair
It is bright, without forming the limitation to its right.
A kind of integrated pressure formula sterilizes production line online, and equipped with sealing workshop, sealing workshop has by sealing partition board separation
Lamp inspection and packaging are packaged area 3, input and output material buffering area 1 and high pressure sterilization production district, and lamp inspection and packaging are packaged area 3 and are buffered with input and output material
Sealing partition board between area 1 is equipped with hermatic door I 2, on the sealing partition board between input and output material buffering area 1 and high pressure sterilization production district
Equipped with hermatic door II 10, high pressure sterilization production district has online bactericidal agent to generate area 4, dispensing area 6, cleaning filling by divides
Finalization area 7, online high-temperature sterilization area 8, online material air cooling zone 9 are filled, the relative pressure in high pressure sterilization production district is kept
In 0.1-0.3MPa, the relative pressure refers to the operating pressure in high pressure sterilization production district during the work time；
Compressed air cylinder is equipped in input and output material buffering area 1, input and output material buffering area 1 is by compressed air pipe and is located at sealing
Pond outside workshop connects；
Online bactericidal agent generates and ozone generator is equipped in area 4, and dispensing area 6, cleaning filling and sealing area 7, online high temperature go out
The ozone pipeline to connect with ozone generator is equipped in bacterium area 8, online material air cooling zone 9, ozone is equal through ozone pipeline
It is delivered to each area evenly, after being full of after each area, is back to ozone generator, generates ozone again, so runs without interruption,
Treat that the ozone in high pressure sterilization production district reaches peak value, ozone generator is out of service, when ozone concentration is less than setting value, ozone
Generator and automatic running and so on, ensure that sealing workshop is unanimously in germ-free condition；
During charging, the pressure that lamp inspection and packaging are packaged in area 3 keeps normal pressure, when the pressure and lamp inspection of input and output material buffering area 1
And when packing the pressure balance for being packaged area 3, hermatic door I 2 is opened, area 3 is packaged into input and output material buffering area 1 from lamp inspection and packaging
Afterwards, hermatic door I 2 is closed, staff puts on protective garment in input and output material buffering area 1, puts on respiratory hood and air accumulator, this
When, compressed air slowly is filled with into input and output material buffering area 1, treats that pressure in input and output material buffering area 1 and high pressure sterilize area 3 online
Pressure balance after, open hermatic door II 10, sterilize online area into high pressure, turn off hermatic door II 10；
Staff send material to dispensing area 6, and pure water unit, feed proportioning system are equipped in dispensing area 6, by raw material components with
Pure water mixing, stirring are fermented to finished product, are then sent to cleaning filling and sealing area by pipeline；
It cleans and cleaning, filling, closure system is equipped in filling and sealing area 7, canned finished product is transmitted to by transfer matic
Online high-temperature sterilization area；
Channel-type assembly line and drainage pipeline are equipped in online high-temperature sterilization area 8 and online material air cooling zone 9, is arranged
Equipped with drain valve on waterpipe, remaining water discharged by pressure outdoor, when not needing to draining, water discharging valve is closed, during sterilizing,
Canned finished product sterilizes on channel-type assembly line through the high-temperature water circulated sprinkling that temperature is 121-130 DEG C, automatic after sterilizing
Line material air cooling zone 9 is fed in, after the cooling of cooled air water circulated sprinkling, is piled up to transfer car(buggy)；
During discharging, keep the pressure of input and output material buffering area 1 and high pressure sterilizes the pressure balance in area 3 online, open hermatic door
II 10, staff closes hermatic door II 10, slowly by the pressure of input and output material buffering area 1 by after product push-in input and output material buffering area 1
Contracting air is discharged into pond, is reduced the pressure of input and output material buffering area 1, is treated that the pressure of input and output material buffering area 1 is down to and lamp inspection and packet
After dress is packaged the pressure balance in area 3, hermatic door I 2 is opened, area 3 is packaged into lamp inspection and packaging, turns off hermatic door I 2, realize
Integrated pressure formula sterile production.
The sealing workshop is welded using steel plate, and intensity is high, and surface is smooth seamless；In the input and output material buffering area
1 is equipped with several interfaces to connect with compressed air pipe, and compressed air is independent supply system, it is necessary to after aseptic filtration
Area could be entered, the pressure for sealing workshop maintains 0.2Mpa or so, in sealing workshop, input and output material buffering area 1 to set it is multiple
Compressed air hose pipeline joint；Air accumulator, the respiratory hood for staff's breathing are equipped in the input and output material buffering area 1
And protective garment, input and output material buffering area 1 adds equipped with air accumulator to be filled a little；Lighting device, lighting device are equipped in the sealing workshop
Can multiple spot transparent glass brick be set by each sealing workshop, illumination outside workshop is set, is irradiated by glass block light transmission close
It seals in workshop, also can lighting system directly be set in sealing workshop, specific requirement is designed according to technological requirement；Electric power system,
According to electricity consumption, general supply is introduced in pressure workshop, is redistributed to each area；Other auxiliary can be also arranged as required to set
It applies.
The sealing workshop has staff to pass in and out buffering area 11 by sealing partition board separation, and lamp inspection and packaging are packaged area
The 3 sealing partition boards that buffering area 11 is passed in and out with staff are equipped with hermatic door III 12, and staff passes in and out buffering area 11 and high pressure
Sealing partition board between the production district that sterilizes is equipped with hermatic door IV 13；
During into factory, the pressure that lamp inspection and packaging are packaged in area 3 keeps normal pressure, when staff passes in and out the pressure of buffering area 11
When being packaged the pressure balance in area 3 with lamp inspection and packaging, hermatic door III 12 is opened, being packaged area 3 from lamp inspection and packaging enters work people
After member's disengaging buffering area 11, hermatic door III 12 is closed, staff passes in and out in buffering area 11 in staff and puts on protective garment,
Respiratory hood is put on, compressed air is filled at this point, slowly being passed in and out in buffering area 11 to staff, treats that staff passes in and out buffering
Pressure in area 11 after the pressure balance in line sterilizing area, opens hermatic door IV 13 with high pressure, sterilizes online area into high pressure, then
Close hermatic door IV 13；
During manufacture, pressure and high pressure that staff passes in and out buffering area 11 is kept to sterilize online the pressure balance in area, is opened
Hermatic door IV 13 after passing in and out buffering area 11 into staff, closes hermatic door IV 13, staff slowly is passed in and out buffering area
11 compressed air is discharged into pond, reduces the pressure that staff passes in and out buffering area 11, treats that staff passes in and out buffering area 11
Pressure be down to lamp inspection and packaging be packaged area 3 pressure balance after, open hermatic door III 12, into lamp inspection and packaging be packaged
Area 3 turns off hermatic door III 12, realizes disengaging sealing workshop.
Pressure vessel, stand-alone device, gnotobasis, online high-temperature sterilization etc. are also added in sealing workshop, is realized
Online water-bath type sterilizing does not pollute the environment while good production is ensured.
By taking the glass bottle beverage production line of beverage class as an example：
1st, by stages every：Lamp inspection and bagging area 3 are atmospheric area, and high pressure sterilization production district includes corridor 5, online bactericidal agent produces
Raw area 4, dispensing area 6, cleaning filling and sealing area 7, online high-temperature sterilization area 8, online material air cooling zone 9, input and output material buffering
Area can also be used as staff area to pass in and out buffering area, and the relative pressure of input and output material buffering area can need to be adjusted according to user,
Pressure is 0MPa under normal pressure state, and pressure is 0.1-0.4MPa under high pressure conditions；
When the 2nd, feeding, input and output material buffering area 1 and the hermatic door II 10 of high pressure sterilization production district are locked, high pressure sterilization production district
It seals and completely cuts off with input and output material buffering area 1, the compressed air pipeline of gas in input and output material buffering area 1 is discharged into the water outside sealing workshop
Chi Zhong, the water in pond absorb the gas containing micro bactericidal agent, after the exclusion of 1 pressure of input and output material buffering area, open disengaging
Expect buffering area 1 and lamp inspection and the hermatic door I 2 of bagging area 3, by material push-in input and output material buffering area 1, close simultaneously lock sealing door I
2, compressed air is filled with to input and output material buffering area 1, when 1 pressure of input and output material buffering area and high pressure sterilization production district pressure balance,
Stop into compressed air, hermatic door II 10 is opened in the staff of high pressure sterilization production district, material is pulled in into high pressure sterilization life
In the corridor 5 in producing region, simultaneously lock sealing door II 10 is closed, completes entire fill process；
When the 3rd, discharging, compressed air is filled with to input and output material buffering area 1, treats that 1 pressure of input and output material buffering area is given birth to high pressure sterilization
During the pressure balance of producing region, stop into compressed air, hermatic door II 10 is opened in the staff of high pressure sterilization production district, by material
Input and output material buffering area 1 is pushed into, simultaneously lock sealing door II 10 is closed, the gas of input and output material buffering area 1 is rejected in pond, pass in and out
Expect that the pressure reduction of buffering area 1 to after consistent with the pressure of lamp inspection and bagging area, open hermatic door I 2, material is pulled out input and output material
Buffering area 1 closes simultaneously lock sealing door I 2, completes entire discharging process；
4th, online bactericidal agent generates area 4 and is equipped with ozone generator, under the pressure of 0.2MPa, is completely filled with ozone gas
It is the place that bactericidal agent generates as bactericidal agent, the ozone that ozone generator generates is transmitted uniformly to each area by pipeline,
Overall surface sterilizing is carried out to area, comprising pressure workshop inner machine, equipment, movement staff etc., return air by corridor again
Ozone generator is returned to, generates ozone again, is so run without interruption, the ozone in pressure workshop reaches peak value, out of service,
When area's ozone concentration is less than setting value, ozonation system and automatic running, and so on, guarantee pressure workshop is constantly in sterile shape
State.
5th, the dispensing area of high pressure sterilization production district is equipped with a set of pure water unit, a set of feed proportioning system, and operating pressure exists
0.2Mpa is completely filled with ozone gas as bactericidal agent, raw material components is mixed with pure water in the area, stir, are fermented to finished product,
Then cleaning filling and sealing area 7 is transmitted to by pipeline；
6th, a set of cleaning, filling, closure system are installed by cleaning filling and sealing area 7, and operating pressure is completely filled in 0.2Mpa
Ozone gas is as bactericidal agent, in the area by finished product to cleaned bottle, then through duct sealing, then by automatic
Line is transmitted to online high-temperature sterilization area 8；
7th, the pressure in online high-temperature sterilization area 8 is completely filled with ozone gas as bactericidal agent, bottle is at this in 0.2Mpa
Area is only needed by the high-temperature water circulated sprinkling sterilizing more than 121 DEG C on channel-type assembly line, and from entering, channel is logical to leaving
The time in road is sterilization time, can adjust transmission speed by frequency converter to control sterilization time, sterilized good bottle
It is automatically fed into online material air cooling zone again；
8th, the pressure in online material air cooling zone 9 is completely filled with ozone gas as bactericidal agent, bottle in 0.2Mpa
It is only needed in the area by cooling air water circulating cooling on channel-type assembly line, from the time into channel to leaving channel
For cooling time, can transmission speed be adjusted to control cooling time by frequency converter, the bottle cooled down can pass through
Transfer car(buggy) stacking is sent to input and output material buffering area, the lamp inspection and bagging area being then sent through under normal pressure state；
9th, the lamp inspection of atmospheric area and the pressure of bagging area 3 is in the state of 0Mpa a, standard atmospheric pressure, i.e. atmospheric area,
Lamp inspection and bagging area 3 as lamp inspection, packaging, logistics, the stream of people place, also can be according to technological process, independent separately design.
Claims (7)
- The production line 1. a kind of integrated pressure formula sterilizes online, it is characterised in that：Equipped with sealing workshop, sealing workshop by sealing every Plate separation has lamp inspection and packaging is packaged area, input and output material buffering area and high pressure sterilization production district, and lamp inspection and packaging are packaged area and disengaging Expect that the sealing partition board between buffering area is equipped with hermatic door I, sealing between input and output material buffering area and high pressure sterilization production district every Plate is equipped with hermatic door II, and high pressure sterilization production district has online bactericidal agent to generate area, dispensing area, cleaning filling by divides Finalization area, online high-temperature sterilization area, online material air cooling zone are filled, the relative pressure in high pressure sterilization production district is maintained at 0.1-0.3MPa；Compressed air cylinder is equipped in input and output material buffering area, input and output material buffering area is by compressed air pipe and is located at outside sealing workshop Pond connect；Online bactericidal agent generates and ozone generator is equipped in area, dispensing area, clean filling and sealing area, online high-temperature sterilization area, The ozone pipeline to connect with ozone generator is equipped in line material air cooling zone, ozone is equably delivered to through ozone pipeline Each area after being full of after each area, is back to ozone generator, generates ozone again, so runs without interruption, treats high pressure sterilization Ozone in production district reaches peak value, and ozone generator is out of service；During charging, the pressure that lamp inspection and packaging are packaged in area keeps normal pressure, when pressure and lamp inspection and the packaging of input and output material buffering area When being packaged the pressure balance in area, hermatic door I is opened, after lamp inspection and packaging packing area enter input and output material buffering area, closes sealing Door I, staff puts on protective garment in input and output material buffering area, puts on respiratory hood and compressed air cylinder, at this point, slowly into Compressed air is filled in discharging buffering area, after the pressure in input and output material buffering area and high pressure after the pressure balance in line sterilizing area, Hermatic door II is opened, sterilizes online area into high pressure, turns off hermatic door II；Staff send material to dispensing area, pure water unit and feed proportioning system is equipped in dispensing area, by raw material components and pure water Mixing, stirring are fermented to finished product, are then sent to cleaning filling and sealing area by pipeline；It cleans and cleaning, filling, closure system is equipped in filling and sealing area, canned finished product is transmitted to online height by transfer matic Temperature sterilizing area；Channel-type assembly line and drainage pipeline, drainage pipeline are equipped in online high-temperature sterilization area and online material air cooling zone It is upper water to be discharged outside sealing workshop by pressure, when not needing to draining, drain valve is closed equipped with drain valve, it is filling during sterilizing Good finished product sterilizes on channel-type assembly line through the high-temperature water circulated sprinkling that temperature is 121-130 DEG C, is automatically fed into after sterilizing Online material air cooling zone after the cooling of cooled air water circulated sprinkling, is piled up to transfer car(buggy)；During discharging, pressure and the high pressure of input and output material buffering area is kept to sterilize online the pressure balance in area, opens hermatic door II, work After transfer car(buggy) is pushed into input and output material buffering area by personnel, hermatic door II is closed, is slowly discharged into the compressed air of input and output material buffering area In pond, the pressure of input and output material buffering area is reduced, treats that the pressure of input and output material buffering area is down to the pressure that area is packaged with lamp inspection and packaging After dynamic balance, hermatic door I is opened, area is packaged into lamp inspection and packaging, turns off hermatic door I, realize the sterile life of integrated pressure formula Production.
- The production line 2. integrated pressure formula according to claim 1 sterilizes online, it is characterised in that：The sealing workshop is adopted It is welded with steel plate.
- The production line 3. integrated pressure formula according to claim 1 sterilizes online, it is characterised in that：It is buffered in the input and output material Area is equipped with several interfaces to connect with compressed air pipe.
- The production line 4. integrated pressure formula according to claim 1 sterilizes online, it is characterised in that：In the sealing workshop Equipped with lighting device.
- The production line 5. integrated pressure formula according to claim 1 sterilizes online, it is characterised in that：In the sealing workshop Side wall or top are equipped with transparent sealing window.
- The production line 6. integrated pressure formula according to claim 1 sterilizes online, it is characterised in that：It is buffered in the input and output material Add in area equipped with air accumulator and fill a little.
- The production line 7. integrated pressure formula according to claim 1 sterilizes online, it is characterised in that：The sealing workshop leads to Overstocked packing plate separation has staff to pass in and out buffering area, and lamp inspection and packaging are packaged the sealing that area passes in and out buffering area with staff Partition board is equipped with hermatic door III, and the sealing partition board that staff is passed in and out between buffering area and high pressure sterilization production district is equipped with sealing Door IV；During into factory, the pressure that lamp inspection and packaging are packaged in area keeps normal pressure, when staff passes in and out the pressure and lamp inspection of buffering area And when packing the pressure balance for being packaged area, hermatic door III is opened, being packaged area from lamp inspection and packaging enters staff's disengaging buffering Qu Hou closes hermatic door III, and staff passes in and out in buffering area in staff and puts on protective garment, puts on respiratory hood, at this point, It is slowly passed in and out in buffering area to staff and is filled with compressed air, treat that staff passes in and out the pressure in buffering area and high pressure is online It sterilizes after the pressure balance in area, opens hermatic door IV, sterilize online area into high pressure, turn off hermatic door IV；During manufacture, pressure and high pressure that staff passes in and out buffering area is kept to sterilize online the pressure balance in area, opens hermatic door IV, after passing in and out buffering area into staff, hermatic door IV is closed, the compressed air that staff is slowly passed in and out to buffering area is arranged Enter in pond, reduce staff pass in and out buffering area pressure, treat staff pass in and out buffering area pressure be down to lamp inspection and After packaging is packaged the pressure balance in area, hermatic door III is opened, area is packaged into lamp inspection and packaging, turns off hermatic door III, realize Disengaging sealing workshop.
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| CN201610056705.4A CN105664206B (en) | 2016-01-28 | 2016-01-28 | A kind of integrated pressure formula sterilizes production line online |
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| CN201610056705.4A CN105664206B (en) | 2016-01-28 | 2016-01-28 | A kind of integrated pressure formula sterilizes production line online |
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| US10647461B2 (en) * | 2017-05-23 | 2020-05-12 | Biosense Webster (Israel) Ltd. | Methods and apparatus for cleansing and packaging medical instruments or the like |
| IL259945B2 (en) * | 2018-06-11 | 2024-03-01 | Dusmit Ltd | Technique for denaturing of small organic items in premises |
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| CN101444321A (en) * | 2008-12-30 | 2009-06-03 | 成都海科机械设备制造有限公司 | Fully automatic high temperature high pressure sterilizing method |
| DE102009025300A1 (en) * | 2009-06-15 | 2010-12-30 | Elopak Systems Ag | Apparatus and method for filling or packaging ingredients into containers |
| CN102448870A (en) * | 2009-05-26 | 2012-05-09 | 东洋制罐株式会社 | Container sterilization/cleaning system |
| CN203124392U (en) * | 2012-11-23 | 2013-08-14 | 华南再生资源（中山）有限公司 | Integrated equipment for comprehensive treatment of kitchen waste |
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| US7459133B2 (en) * | 2003-03-27 | 2008-12-02 | Tetra Laval Holdings & Finance, Sa | System for automatic/continuous sterilization of packaging machine components |
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| CN101444321A (en) * | 2008-12-30 | 2009-06-03 | 成都海科机械设备制造有限公司 | Fully automatic high temperature high pressure sterilizing method |
| CN102448870A (en) * | 2009-05-26 | 2012-05-09 | 东洋制罐株式会社 | Container sterilization/cleaning system |
| DE102009025300A1 (en) * | 2009-06-15 | 2010-12-30 | Elopak Systems Ag | Apparatus and method for filling or packaging ingredients into containers |
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| CN105664206A (en) | 2016-06-15 |
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Denomination of invention: An integrated pressure type on-line sterilization production line Effective date of registration: 20220513 Granted publication date: 20180706 Pledgee: Bank of China Limited Lianyungang Economic and Technological Development Zone Branch Pledgor: Lianyungang Youyuan Medical Equipment Manufacturing Co.,Ltd. Registration number: Y2022980005606 |
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Denomination of invention: An integrated pressure type online sterilization production line Effective date of registration: 20230407 Granted publication date: 20180706 Pledgee: Bank of China Limited Lianyungang Economic and Technological Development Zone Branch Pledgor: Lianyungang Youyuan Medical Equipment Manufacturing Co.,Ltd. Registration number: Y2023980037613 |
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