EP2404861A1 - Hoist device with position-detectable sensors - Google Patents
Hoist device with position-detectable sensors Download PDFInfo
- Publication number
- EP2404861A1 EP2404861A1 EP11008098A EP11008098A EP2404861A1 EP 2404861 A1 EP2404861 A1 EP 2404861A1 EP 11008098 A EP11008098 A EP 11008098A EP 11008098 A EP11008098 A EP 11008098A EP 2404861 A1 EP2404861 A1 EP 2404861A1
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- EP
- European Patent Office
- Prior art keywords
- reading
- lifting device
- control unit
- guide means
- sensors
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/50—Applications of limit circuits or of limit-switch arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/06—Arrangements or use of warning devices
- B66C15/065—Arrangements or use of warning devices electrical
Definitions
- the present invention relates to a hoisting limit switch for limiting the maximum permitted hoisting height of a hoist rope and further comprising a lifting device, in particular a crane or a crawler crane, with at least two different guide means for guiding at least one hoist rope, wherein at least one winch is provided for driving the at least one hoist rope.
- Lifting devices in particular cranes, mobile or crawler cranes or tower cranes or crawler cranes, can be configured in different setup variants.
- a load to be lifted is struck on the hoist rope of a crane or excavator and the hoist rope is guided by a guide means on the boom head up to the drive of the hoist rope in the form of a winch.
- the hoisting rope can be guided on the roller head itself via the boom or via a boom end attached to the mast nose or at other different locations of a boom extension, such.
- B. one Folding tip, a rocking tip or a solid tip At each of these points can thus be lifted a load including slings and hook bottle.
- the actual lifting height of the hoist rope or the load on the respective guide means must be continuously controlled and communicated to a provided for controlling the crane or excavator operation control unit.
- that arranged on the crane or excavator different guide means should be designed to be used for the simultaneous lifting of one or more loads. Consequently, the safe operation of more than one winch must be monitored.
- One method for monitoring the lifting height of the hoisting rope provides for the attachment of a so-called hoist limit switch to each individual guide means.
- the function of a known from the prior art Hubendschalters provides that a weight is longitudinally movably guided on a hoisting rope and is fastened via a connecting means on Hubendschalter. Approaching the lifting means of the hoisting rope inadmissible the boom or boom head, the weight is lifted by the stop means on the hoisting rope and relieves the connecting element of Hubendschalters, whereby the Hubendschalter is triggered and, for example, interrupts the drive of the hoisting rope.
- the stroke limit switches known from the prior art are designed as reed limit switches, Hall switches, inductive switches or limit switches with mechanical contacts.
- the switches mentioned are largely based on magnetic principles of action and react sensitive to strong interference, as z. B. could occur in electroplating plants.
- the control of the lifting device has the task to regulate the actuation of a control element in the form of a Hubendschalters the drives of the associated hoisting rope (winch).
- a control element in the form of a Hubendschalters the drives of the associated hoisting rope (winch).
- the controller is no information about which hoist rope is actually guided by which winch at each Hubendschalter. This input must be made by the crane operator prior to crane operation and is therefore subject to error. Only when the crane operator consciously operates only one winch and drives it into the hoist limit switch does the controller know the assignment between winch, hoist rope and hoist limit switch.
- Current known from the prior art solutions provide that when triggering a Hubendschalters all winds must be stopped simultaneously, regardless of whether they have actually exceeded the maximum lift height of their driven hoist rope.
- an inventive stroke limit switch to limit the maximum allowable lifting height of a hoist rope to a reading and writing device for reading and writing data, as well as a means from which the operating state of the Hubendschalters readable by the read and write device.
- Said means includes information characterizing the operating state of the hoist limit switch.
- the means may, for example, include information describing a permissible operating state of the hoist limit switch, which presupposes that a load applied to the hoist rope does not exceed a maximum permissible hoisting height. If the maximum permissible lifting height is reached or exceeded, which threatens a destruction of the guide means, the said means indicates an impermissible operating state. If an inadmissible operating state occurs, it is conceivable that certain safety measures are taken by the hoist limit switch.
- the reading and writing device also offers the possibility of reading data that go beyond the content mentioned above, or to describe the means or other receiving elements with any data. More on the read and write device readable data can z. B. information about the location of the Hubendschalters include. It is also conceivable that during assembly of the stroke limit switch according to the invention by the reading and writing device, data can be written to a receiving device present at the site, which is a basic prerequisite for reliable functionality of the stroke limit switch.
- the means comprises two transponders, which transmit the reading and writing device the respective operating state of the hoist limit switch. If the first transponder is positioned in the reading area of the reading and writing device, information is provided which characterizes the permissible operating state of the stroke limit switch. In contrast, a second transponder positioned in the read area of the read and write device causes an inadmissible operating state to be read out and predefined measures can be taken by the stroke limit switch according to the invention. Particularly preferred is either the first or the second transponder or both transponders in the reading area of the reading and writing device, so that a malfunction of the Hubendschalters can be detected as soon as no transponder is detected in the reading area of the reading and writing device.
- the two transponders are mounted side by side on a movably guided carrier.
- the carrier is connected via suitable means with the hoisting rope at the place of use, so that via the hoisting rope a mechanical effect on the movably guided carrier can be transmitted, which leads to a displacement of the transponder.
- the movably guided carrier is preferably positioned in such a way that the first transponder lies in the reading range of the reading and writing device. If the hoisting rope reaches an inadmissible maximum lifting height, the hoisting rope acts on the movably guided carrier in such a way that the carrier is displaced and the second transponder enters the reading area of the reading and writing device.
- the reading and writing device is designed such that different transponders, which are arranged distributed in several directions, are recognizable and readable and / or writable. Consequently, the reading and writing device has at least two different read and write areas, in the region of which suitable means, in particular transponders, can be read out and written on.
- the Hubendschalter has a transponder, which is arranged externally in the immediate vicinity of the Hubendschalter and means the read and write device is readable and / or writable. It is conceivable that such an external transponder is already pre-assigned with data that can be read out or written to when the external transponder is introduced into the reading and writing area of the reading and writing device. For example, the external transponder is firmly fixed to a possible deployment position of the Hubendschalters. When mounting the Hubendschalters the externally arranged transponder is placed in the reading and writing area of the reading and writing device, whereby important data for the operation of the Hubendschalters from the externally arranged transponder can be read out.
- the Hubendschalter can be used in a system consisting of several individual Hubendschaltern invention and the respective operating states of the individual Hubendschalter invention can be sent via the bus system to a central control unit. It is also conceivable that the individual Hubendschaltern information about the operation are supplied via the bus system.
- the hoisting limit switch has a weight which can be longitudinally movably attached to a hoisting rope of a hoisting device and fastened or fastened by means of a connecting element on the hoisting limit switch.
- a longitudinally guided weight on the hoist rope is known from the known from the prior art Hubendschalter.
- the longitudinally movably guided weight on the hoisting cable acts on the means via the connecting means, in particular the two transponders, so that when the weight is relieved, an inadmissible operating state can be read out by the reading and writing device.
- this has a quick-mounting device. This makes it possible to detachably and particularly flexibly fix the stroke limit switch to the desired site of use.
- the quick-mounting device is fixed at the place of use or is already integrated in the component at the place of use of a lifting device and the externally arranged transponder is integrated in this. It is conceivable that data are stored within the externally arranged transponder, which contain information about the precise location. In particular, the externally arranged transponder is located within the quick mounting device when mounting the Hubendschalters in the read and write area of the reading and writing device.
- the fixation of the quick assembly device at the site offers a constructive way to convert existing cranes to the solution of the invention.
- the quick assembly device is already integrated in the component of a corresponding crane.
- the present invention further relates to a lifting device, in particular a crane or a crawler crane, with at least two different guide means for at least one hoist rope for lifting a load, wherein at least one winch is provided for driving the at least one hoist rope.
- the lifting device has at least one sensor device in the immediate vicinity of one of the at least two guide means, each sensor independently recognizing its mounting position.
- a load is preferably struck on one side at the end of the hoisting rope or, preferably, the hoisting rope is guided around a diverting pulley on a hooked bottle and fastened to the boom with a lock or the like at the end.
- the Hubseilantrieb via a winch the hoist rope is optionally performed on one of the guide means on the boom.
- Conceivable are crane configurations with several winches that drive various guided over each different guide means hoisting ropes.
- the sensors used monitor at the respective guide means the operating state of the lifting device.
- the automatic detection of a sensor of its mounting position ensures that a reliable and automatic assignment of the sensor to the respective guide means takes place.
- Lifting devices known from the prior art on the contrary, assume that the sensor and guide means are assigned manually by the operator of the lifting device. However, this carries a risk potential which is difficult to estimate, which is efficiently solved by the present invention.
- the sensors are releasably attachable or attached to the respective mounting position.
- This inventive variant of the lifting device the correct assignment of winch, hoist rope and sensor is much easier. Significant risks that can result from a faulty configuration of the sensors can be kept to a minimum.
- the sensors are designed such that they detect the Hubseilposition, in particular the exceeding of the maximum lift height of the hoisting rope, on the guide means by measurement.
- the maximum allowable lifting height of a hoisting rope of the lifting device according to the invention can be monitored and it can optionally be taken at exceeding this height definable measures.
- it can be detected separately for each individual guide means whether the corresponding guided hoisting rope of the individual guide means has reached a critical maximum lifting height.
- a control unit is provided in the lifting device, with at least one or all sensors connectable or connected.
- all or part of the metrologically recorded data of the sensors can be transmitted to the central control unit and evaluated by the latter.
- the control unit is known, which sensors are positioned on which guide means and are responsible for the monitoring of these.
- control unit of at least one sensor data such as the serial number of the Hebeboridessbauteils on which the sensor is arranged and / or the current Hubseilposition and / or an attachment position assigned address and / or geometric data of the lifting device component, such as mass and geometric data of the component or the coordinates of the center of gravity, receives.
- control unit transmits data to the sensors.
- This data can be z. B. concern the load collective.
- At least one of the sensors comprises a stroke end switch according to one of claims 1 to 12.
- the reading and writing device of the Hubendschalters according to one of claims 1 to 12 is thus in constant communication with said control unit of the lifting device.
- the reading and writing device pursues the task of reading out the current operating state of the stroke limit switch and transmitting it to the control unit.
- the Hubendschalters determine the current mounting position of the Hubendschalters and data, such as the serial number of the steel component is attached to the Hubendschalter, the coordinates of the center of gravity, mass and geometric data of the component and a unique assigned to the Hubendschalter address to transmit the control unit, whereby an exact assignment of the Hubendschalters to the guide means, the hoist rope guided over it and the hoist rope driving winch is possible. Furthermore, there is the possibility that data can be written to during the use of the crane in the externally arranged transponder by means of the reading and writing device.
- the central control unit of the lifting device according to the invention which receives the data of the sensors connected to it, is designed such that the at least one winch can be controlled as a function of the data transmitted to the control unit.
- the operation of the winch can be deactivated if the sensors detect an exceeding of the maximum permissible lifting height of a hoist rope.
- control unit is designed in such a way that several winches can be activated separately if necessary.
- the inventive assignment of the sensors to the respective guide means in case of need that is, when exceeding the maximum allowable height of the hoist rope of a guide means, exactly one winch can be switched off, which is responsible for the operation of said hoist rope.
- exactly one winch can be switched off, which is responsible for the operation of said hoist rope.
- not all winds in this case need to be turned off when needed, but it is deliberately exactly one winch off.
- control unit is designed such that before starting the crane operation by the controller, the individual approach of each occupied and ready-to-use sensor is controllable. This ensures that the control unit is uniquely known which wind meets at which point of a lifting task. This simplifies in particular the separate control of the winches in case of need by the control unit.
- the individual sensors are in two-way data exchange with the control unit in connection, it is conceivable that a possible defect of a sensor is detectable by the control unit. For example, if a sensor sends erroneous or no information regarding its mounting position, the control unit concludes that the sensor is defective.
- lifting device according to the invention in particular the sensors for monitoring the guide means, as well as for assembly purposes Lifting work performed by the lifting device according to the invention can be used.
- the assembly of a lattice boom with the SA-Bock or the derrick boom may be mentioned.
- FIG. 1 shows the schematic representation of a guide means 31 which is rotatably mounted on the boom 32 of a lifting device.
- the illustration also shows a hoist rope 30 which is guided over the guide means 31 and is guided over the deflection roller of a hook block, not shown, back to the boom and is secured thereto by means of a lock or the like.
- the guide means 31 rotates counterclockwise, so that the attached to the hoist rope hook hook and a load hanging thereon is raised. It is important to ensure that the load or the hoist rope 31 arranged hook or the like is not drawn into the guide means 31, which could lead to damage of the guide means 31 or even to the demolition of the hoist rope 30 or the hook bottle.
- an inventive limit switch 22 is arranged in the immediate vicinity of the guide means 31, which is to ensure that the drive of the hoisting cable 30 is stopped when reaching or exceeding a maximum allowable stroke position of the load or the hook block.
- the stroke limit switch 22 is arranged within a housing 26.
- a connecting element 21 is connected via the cable 27 hanging with the Hubendschalter 22.
- the weight 25 completely encloses the hoist rope 30, so that it is longitudinally movably guided on the hoist rope 30.
- the weight of the weight 25 acts steadily on the Hubendschalter 22 a. If a load or hook block approaches the weight 25 guided on the hoist rope 30 and raises it upward against its weight force, the weight force acting on the hoisting limit switch 22 is relieved or reduced.
- the changed state is detected by the Hubendschalter 22 according to the invention and optionally forwarded via a bus system to the control unit of the lifting device.
- a read and write device 20 having a plurality of read and write areas, which point in different directions.
- a first read and write area of the reading and writing device 20 points in the direction of the movable carrier 23 lying laterally to the left of the reading and writing device 20.
- the two transponders T1 and T2 are arranged in the vertical direction with one another the transponder T1 is located above the transponder T2.
- the movable carrier 23 By movement of the movable carrier 23 along a vertical axis is either the transponder T1 or the transponder T2 in the reading and writing area of the reading and writing device 20.
- the cable 27 At the lower end of the carrier 23, the cable 27 is arranged, at the free end, the connecting element 21 is attached to receive the weight 25 hanging. If the weight force of the weight 25 acts on the stroke limit switch 22 via the connecting element 21, the carrier 22 is moved downwards along a vertical axis so that the transponder T1 is located in the reading and writing area of the reading and writing device 20. The data stored on the transponder T1 are read out by the device 20.
- the data stored on the transponder T1 characterize the permissible operating state of the Hubendschalters 22, in which the load fixed to the hoist rope 30 has not yet reached the maximum lift height. Is according to the in FIG. 1 explained operating principle, the weight 25 relieved by the load or hook bottle of the hoist rope 30, the preferably spring-loaded carrier 23 moves due to the spring restoring force in the vertical direction upwards.
- FIG. 3 shows the state of the Hubendschalter 22 with the unloaded weight 25.
- the transponder T2 is in the reading area of the reading and writing device 20. Consequently, the data is read out by the reading and writing device 20 from the transponder T2 and interpreted such that a Inadmissible operating state of Hubendschalters 22 is detected.
- transponder T3 are attached. These transponders T3 are assigned data that unambiguously define the component 40. For example, these data include information about the serial number of the steel component 40, coordinates of the center of gravity or mass, and geometric data of the component. Likewise, a unique address may be stored on the transponder T3, whereby the transponder T3 is uniquely identifiable.
- the read and write device 20 has the further task of reading the transponder T3 in the reception area.
- the reader and writer 20 has a plurality of read and write areas directed in different directions. If the stroke limit switch 22 according to the invention is mounted in the immediate vicinity of the transponder T3 on the component 40, whereby the transponder T3 is in a second read and write area, preferably laterally to the right of the stroke limit switch, the read and write device 20, then the transponder T3 is detected and read out.
- the reading of the transponder T3 at the mounting location of the Hubendschalters 22 allows automatic position detection of the Hubendschalters 22.
- the self-identified position provides the basis for each Hubendschalter 22 uniquely assigned to be checked a guide means, a hoisting rope or a drive winch of the lifting device.
- Hubendschalters 22 In contrast to the well-known from the prior art Hubendschaltern the assignment of Hubendschalters 22 must not be manually identified by the operator, but is detected automatically and error-free by Hubendschalter 22 itself.
- FIG. 4 is a further detail view of Hubendschalters 22 of the invention shown.
- the Hubendschalters 22 At the lower end of the Hubendschalters 22 is a arranged at the free end of the rope 27 loop-shaped connecting element 21 for fixing a weight 25.
- the Hubendschalter 22 In order to transfer the collected data of the reading and writing device 20 to a central control unit, the Hubendschalter 22 has a bus connection 24th on.
- the limit switch 22 can be connected to a central bus system, which accomplishes the communication between the individual Hubendschaltern 22 within a system or with a control unit.
- a quick assembly device 50 is given, which are firmly fixed in the immediate vicinity of the guide means on the lifting device.
- the mentioned quick-mounting device 50 is described in detail in FIG FIG. 5 given.
- the externally arranged transponder T3 is firmly integrated into the quick-mounting device 50. If the hoisting limit switch 22 is correctly inserted into the quick-mounting device 50, the transponder T3 is located in the reading and writing area of the reading and writing device 20 of the hoisting limit switch 22 and the data stored on the transponder T3 are read out by the hoisting limit switch 22 and via the bus connection 24 communicated to the central control unit. Similarly, a writing procedure on the transponder T3 is possible to write data during crane operation on the transponder T3. Conceivable here are z. B. all data concerning the load collective.
- the transponder T3 is fixed in the quick-mounting device 50 FIG. 5 integrated, it must be ensured that the quick-mounting device 50 is fixedly mounted in the required position of a lifting device, so that the data stored on the transponder T3 with respect to the component 40 match.
- FIG. 6 schematically shows an illustration of a lifting device according to the invention in the form of a mobile crane, which has an inventive arrangement of sensor devices in the form of the above-described Hubendschalter 22 in the immediate vicinity of the three different guide means on the mobile crane.
- the mobile crane has three different guide means for guiding a hoist rope 30.
- the mobile crane consists of a telekopierbaren main boom 7 with a roller head arranged at the top 3. To extend the main boom 7, the boom extension 6 is used with a tiltable tipping tip 5.
- the rocking tip 5 has the two guide means 1 and 2, via a hoisting rope 30 is feasible.
- sensors are arranged in the immediate vicinity of the guide means 1, 2, 3.
- the mobile crane provides a bus system which transmits the signals of the individual sensors arranged to a central controller 4.
- the individual sensors independently recognize their position on the boom system of the mobile crane and communicate it to the central crane control during crane operation.
- the single start-up of each occupied sensor can be requested by the control unit 4 before the start of the crane work.
- the controller is clearly known, which winds 8 at which point or guide means 1, 2, 3 complies with a lifting task.
- the control unit 4 only has to stop the winch 8 responsible for the lifting task.
- the targeted start of the Hubendschalter 22 is possible and brings beneficial results, however, it is also a separate step, which could also be dispensed with when setting up the crane. If this step is required, then it is efficiently performed directly when erecting the boom 7, since then only a small distance from the respective hoist rope 30 is to be covered until the Hubendschalter 22 switches.
- the control 4 then monitors, as before, each limit switch 22. If a Hubendschalter 22 is actuated, then checks the controller 4, whether the crane movement is clearly attributable to a winch 8, for example, if only one winch 8 is driven. In this case, the controller also switches off only this one winch 8 and remembers the assignment winch 8 to guide means 31 and end limit switch 22. Thus, the crane learns casually in operation its configuration with a very high degree of security.
- the mobile crane according to the invention offers the possibility that the sensors are also used in places where lifting work has to be carried out for assembly purposes of the mobile crane.
- the assembly of the lattice boom with the SA-Bock or the derrick boom may be mentioned.
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Abstract
Description
Die vorliegende Erfindung betrifft einen Hubendschalter zur Begrenzung der maximal zulässigen Hubhöhe eines Hubseils und des Weiteren eine Hebevorrichtung, insbesondere einen Kran oder Seilbagger, mit mindestens zwei verschiedenen Führungsmitteln zur Führung mindestens eines Hubseils, wobei mindestens eine Winde zum Antrieb des mindestens einen Hubseils vorgesehen ist.The present invention relates to a hoisting limit switch for limiting the maximum permitted hoisting height of a hoist rope and further comprising a lifting device, in particular a crane or a crawler crane, with at least two different guide means for guiding at least one hoist rope, wherein at least one winch is provided for driving the at least one hoist rope.
Hebevorrichtungen, insbesondere Krane, Mobil- oder Raupenkrane bzw. Turmdrehkrane oder Seilbagger, können in verschiedenen Rüstvarianten konfiguriert werden. Eine anzuhebende Last wird am Hubseil eines Krans bzw. Baggers angeschlagen und wobei das Hubseil durch ein Führungsmittel über den Auslegerkopf bis hin zum Antrieb des Hubseils in Form einer Seilwinde geführt ist. An dieser Stelle bieten sich zahlreiche Variationsmöglichkeiten zur Führung des Hubseils über den Ausleger an. So kann beispielsweise das Hubseil am Rollenkopf selbst über den Ausleger geführt werden oder über eine am Auslegerende befestigte Mastnase bzw. an weiteren verschiedenen Stellen einer Auslegerverlängerung, wie z. B. einer Klappspitze, einer Wippspitze oder einer festen Spitze. An jeder dieser Stellen kann somit eine Last inklusive Anschlagmittel und Hakenflasche angehoben werden.Lifting devices, in particular cranes, mobile or crawler cranes or tower cranes or crawler cranes, can be configured in different setup variants. A load to be lifted is struck on the hoist rope of a crane or excavator and the hoist rope is guided by a guide means on the boom head up to the drive of the hoist rope in the form of a winch. At this point, there are numerous possible variations for guiding the hoist rope over the boom. Thus, for example, the hoisting rope can be guided on the roller head itself via the boom or via a boom end attached to the mast nose or at other different locations of a boom extension, such. B. one Folding tip, a rocking tip or a solid tip. At each of these points can thus be lifted a load including slings and hook bottle.
Während des Einziehens des Hubseils durch die jeweilige Seilwinde muss sichergestellt sein, dass die Hubhöhe des Seils derart begrenzt wird, so dass ein am Hubseil angeordneter Kranhaken bzw. eine angeordnete Hakenflasche nicht in die Seilführungsrollen des Führungsmittels hineingezogen wird. Ein Einziehen des Hubseils über die maximal zulässige Hubhöhe hinaus würde zu einer Beschädigung der Seilführungsrollen oder gar zum Abriß des Hubseils bzw. der Hakenflasche führen und folglich zum Abstürzen der Last.During the retraction of the hoisting rope by the respective cable winch must be ensured that the lifting height of the rope is limited so that a crane hook arranged on the hoist rope or a hook hook arranged is not drawn into the rope guide rollers of the guide means. Pulling the hoist rope beyond the maximum permissible lifting height would lead to damage to the rope guide rollers or even to the breakaway of the hoisting rope or hook block and consequently to the fall of the load.
Um die oben genannten Problematik zu verhindern, muss die tatsächliche Hubhöhe des Hubseils bzw. der Last an den jeweiligen Führungsmitteln stetig kontrolliert werden und einer zur Steuerung des Kran bzw. Baggerbetriebs vorgesehenen Steuereinheit mitgeteilt werden. Erschwerend kommt hinzu, dass die am Kran bzw. Bagger angeordneten verschiedenen Führungsmittel auch für das gleichzeitig Heben von einer bzw. mehrerer Lasten einsetzbar gestaltet sein sollen. Folglich muss der sichere Betrieb von mehr als einer Seilwinde überwacht werden.In order to prevent the above-mentioned problem, the actual lifting height of the hoist rope or the load on the respective guide means must be continuously controlled and communicated to a provided for controlling the crane or excavator operation control unit. To make matters worse, that arranged on the crane or excavator different guide means should be designed to be used for the simultaneous lifting of one or more loads. Consequently, the safe operation of more than one winch must be monitored.
Eine Methode zur Überwachung der Hubhöhe des Hubseils sieht die Befestigung eines sogenannten Hubendschalters an jedem einzelnen Führungsmittel vor. Die Funktion eines aus dem Stand der Technik bekannten Hubendschalters sieht vor, dass ein Gewicht längsbeweglich auf einem Hubseil geführt wird und über ein Verbindungsmittel am Hubendschalter befestigt wird. Nähern sich die Anschlagmittel des Hubseils unzulässig dem Ausleger bzw. Auslegerkopf, so wird das Gewicht durch das Anschlagmittel am Hubseil angehoben und das Verbindungselement des Hubendschalters entlastet, wodurch der Hubendschalter ausgelöst wird und beispielsweise den Antrieb des Hubseils unterbricht. In der Regel werden die aus dem Stand der Technik bekannten Hubendschalter als Reedendschalter, Hallschalter, Induktivschalter oder als mechanisch kontaktbehafteter Endschalter ausgeführt. Die genannten Schalter beruhen großteils auf magnetischen Wirkprinzipien und reagieren empfindlich auf starke Störfelder, wie sie z. B. in Galvanikbetrieben auftreten könnten.One method for monitoring the lifting height of the hoisting rope provides for the attachment of a so-called hoist limit switch to each individual guide means. The function of a known from the prior art Hubendschalters provides that a weight is longitudinally movably guided on a hoisting rope and is fastened via a connecting means on Hubendschalter. Approaching the lifting means of the hoisting rope inadmissible the boom or boom head, the weight is lifted by the stop means on the hoisting rope and relieves the connecting element of Hubendschalters, whereby the Hubendschalter is triggered and, for example, interrupts the drive of the hoisting rope. As a rule, the stroke limit switches known from the prior art are designed as reed limit switches, Hall switches, inductive switches or limit switches with mechanical contacts. The switches mentioned are largely based on magnetic principles of action and react sensitive to strong interference, as z. B. could occur in electroplating plants.
Nachteilig an den oben genannten Überwachungssystemen für Hebevorrichtungen ist, dass an jedem Führungsmittel stets ein Überwachungselement in Form eines Hubendschalters fest angeordnet sein muss. Allerdings lassen sich bei derartigen Hebevorrichtungen nur so viele Führungsmittel tatsächlich nutzen, wie Antriebe in Form von Winden vorhanden sind. So bleiben bei einer Hebevorrichtung mit zwei Winden und fünf Führungsmitteln stets drei Überwachungselemente unbenutzt.A disadvantage of the above-mentioned monitoring systems for lifting devices that a monitoring element in the form of a Hubendschalters must be fixed to each guide means always. However, in such lifting devices only as many guide means can actually be used as there are drives in the form of winches. Thus, in a lifting device with two winches and five guide means always three monitoring elements remain unused.
Die Steuerung der Hebevorrichtung hat die Aufgabe, bei Betätigung eines Überwachungselementes in Form eines Hubendschalters die Antriebe des zugehörigen Hubseils (Winde) zu regulieren. Zwar ist der Steuerung die Lage des jeweiligen Hubendschalters eindeutig bekannt, jedoch liegt der Steuerung keine Information darüber vor, welches Hubseil tatsächlich von welcher Winde am jeweiligen Hubendschalter geführt ist. Diese Eingabe muss vor dem Kranbetrieb vom Kranbediener vorgenommen werden und unterliegt somit einer Fehleranfälligkeit. Erst wenn der Kranbediener bewußt nur eine Winde betätigt und diese in den Hubendschalter fährt, dann kennt die Steuerung sicher die Zuordnung zwischen Winde, Hubseil und Hubendschalter. Aktuelle aus dem Stand der Technik bekannte Lösungen sehen vor, dass beim Auslösen eines Hubendschalters alle Winden gleichzeitig gestoppt werden müssen, unabhängig davon, ob diese tatsächlich die maximal zulässige Hubhöhe ihres angetriebenen Hubseils überschritten haben.The control of the lifting device has the task to regulate the actuation of a control element in the form of a Hubendschalters the drives of the associated hoisting rope (winch). Although the control of the position of each Hubendschalters is clearly known, but the controller is no information about which hoist rope is actually guided by which winch at each Hubendschalter. This input must be made by the crane operator prior to crane operation and is therefore subject to error. Only when the crane operator consciously operates only one winch and drives it into the hoist limit switch does the controller know the assignment between winch, hoist rope and hoist limit switch. Current known from the prior art solutions provide that when triggering a Hubendschalters all winds must be stopped simultaneously, regardless of whether they have actually exceeded the maximum lift height of their driven hoist rope.
Aufgabe der vorliegenden Erfindung ist es daher, dem Fachmann eine Hebevorrichtung an die Hand zu geben, die ein verbessertes Überwachungssystem des Hubseils vorsieht. Weiterhin ist es Aufgabe der vorliegenden Erfindung, einen Hubendschalter aufzuzeigen, der eine verbesserte Überwachungsmöglichkeit des Hubseils ermöglicht und in einer derartigen Hebevorrichtung einsetzbar ist.It is therefore an object of the present invention to provide the person skilled in the art with a lifting device which provides an improved monitoring system of the hoisting cable. Furthermore, it is an object of the present invention to provide a Hubendschalter that allows improved monitoring ability of the hoist and can be used in such a lifting device.
Die Aufgabe wird durch einen erfindungsgemäßen Hubendschalter nach den Merkmalen des Anspruchs 1 gelöst. Demnach weist ein erfindungsgemäßer Hubendschalter zur Begrenzung der maximal zulässigen Hubhöhe eines Hubseils eine Lese- und Schreibvorrichtung zum Lesen und Schreiben von Daten auf, sowie ein Mittel, aus dem der Betriebzustand des Hubendschalters durch das Lese- und Schreibgerät auslesbar ist. Das genannte Mittel beinhaltet Informationen, die den Betriebszustand des Hubendschalters charakterisieren. So kann das Mittel beispielsweise eine Information beinhalten, die einen zulässigen Betriebszustand des Hubendschalters beschreibt, der voraussetzt, dass eine an das Hubseil angeschlagene Last eine maximal zulässige Hubhöhe nicht überschreitet. Wird die maximal zulässige Hubhöhe erreicht bzw. überschritten, wodurch eine Zerstörung des Führungsmittels droht, so zeigt das genannte Mittel einen unzulässigen Betriebszustand an. Bei Eintritt eines unzulässigen Betriebszustands ist es denkbar, dass durch den Hubendschalter bestimmte Schutzmaßnahmen ergriffen werden.The object is achieved by a Hubendschalter invention according to the features of claim 1. Accordingly, an inventive stroke limit switch to limit the maximum allowable lifting height of a hoist rope to a reading and writing device for reading and writing data, as well as a means from which the operating state of the Hubendschalters readable by the read and write device. Said means includes information characterizing the operating state of the hoist limit switch. Thus, the means may, for example, include information describing a permissible operating state of the hoist limit switch, which presupposes that a load applied to the hoist rope does not exceed a maximum permissible hoisting height. If the maximum permissible lifting height is reached or exceeded, which threatens a destruction of the guide means, the said means indicates an impermissible operating state. If an inadmissible operating state occurs, it is conceivable that certain safety measures are taken by the hoist limit switch.
Darüber hinaus bietet die Lese- und Schreibvorrichtung ebenso die Möglichkeit Daten, die über den oben genannten Inhalt hinaus gehen, auszulesen bzw. das Mittel oder weitere Empfangselemente mit beliebigen Daten zu beschreiben. Weitere über das Lese- und Schreibgerät auslesbare Daten können z. B. Informationen über den Einsatzort des Hubendschalters beinhalten. Auch ist es denkbar, dass bei der Montage des erfindungsgemäßen Hubendschalters durch das Lese- und Schreibegerät Daten in eine am Einsatzort vorliegende Empfangseinrichtung schreibbar sind, die für eine sichere Funktionalität des Hubendschalters Grundvoraussetzung sind.In addition, the reading and writing device also offers the possibility of reading data that go beyond the content mentioned above, or to describe the means or other receiving elements with any data. More on the read and write device readable data can z. B. information about the location of the Hubendschalters include. It is also conceivable that during assembly of the stroke limit switch according to the invention by the reading and writing device, data can be written to a receiving device present at the site, which is a basic prerequisite for reliable functionality of the stroke limit switch.
Vorteilhafterweise umfasst das Mittel zwei Transponder, die der Lese- und Schreibvorrichtung den jeweiligen Betriebszustand des Hubendschalters übermitteln. Ist der erste Transponder im Lesebereich der Lese- und Schreibvorrichtung positioniert, so werden Informationen zur Verfügung gestellt, die den zulässigen Betriebszustand des Hubendschalters charakterisieren. Im Gegensatz dazu führt ein im Lesebereich der Lese- und Schreibvorrichtung positionierter zweiter Transponder dazu, dass ein unzulässiger Betriebszustand ausgelesen wird und vordefinierte Maßnahmen vom erfindungsgemäßen Hubendschalter ergriffen werden können. Besonders bevorzugt befindet sich entweder der erste oder der zweite Transponder oder beide Transponder im Lesebereich der Lese- und Schreibvorrichtung, so dass eine Fehlfunktion des Hubendschalters erkannt werden kann, sobald kein Transponder im Lesebereich der Lese- und Schreibvorrichtung detektiert wird. Dies ist beispielweise bei einer fehlerhaften Lese- und Schreibvorrichtung der Fall. Somit ist auch ein Ausfall der Lese- und Schreibvorrichtung detektierbar. Befinden sich beide Transponder im Lese- und Schreibbereich der Lese- und Schreibvorrichtung, symbolisiert dies genau den Zustand des Übergangs zwischen zulässigen und unzulässigen Betriebszustand. Somit lassen sich besonders früh Zustandsübergänge erkennen und Maßnahmen ergreifen. Nur eine Lösung mit Transpondern, insbesondere zwei Transpondern, kann das hohe Maß an Sicherheit des Hubendschalters gewährleisten.Advantageously, the means comprises two transponders, which transmit the reading and writing device the respective operating state of the hoist limit switch. If the first transponder is positioned in the reading area of the reading and writing device, information is provided which characterizes the permissible operating state of the stroke limit switch. In contrast, a second transponder positioned in the read area of the read and write device causes an inadmissible operating state to be read out and predefined measures can be taken by the stroke limit switch according to the invention. Particularly preferred is either the first or the second transponder or both transponders in the reading area of the reading and writing device, so that a malfunction of the Hubendschalters can be detected as soon as no transponder is detected in the reading area of the reading and writing device. This is the case, for example, with a faulty reading and writing device. Thus, a failure of the reading and writing device is detectable. If both transponders are located in the reading and writing area of the reading and writing device, this symbolizes exactly the state of the transition between permissible and impermissible operating state. Thus, state transitions can be detected and measures taken at a very early stage. Only a solution with transponders, especially two transponders, can ensure the high level of security of the hoist limit switch.
In vorteilhafter Weise sind die beiden Transponder nebeneinander auf einem beweglich geführten Träger befestigt. Der Träger ist über geeignete Mittel mit dem Hubseil am Einsatzort verbunden, so dass über das Hubseil eine mechanische Wirkung auf den beweglich geführten Träger übertragbar ist, was zu einer Verschiebung der Transponder führt. Bevorzugt ist der beweglich geführte Träger im zulässigen Betriebszustand derart positioniert, so dass der erste Transponder im Lesebereich der Lese- und Schreibvorrichtung liegt. Erreicht das Hubseil eine unzulässige maximale Hubhöhe, so wirkt das Hubseil auf den beweglich geführten Träger derart ein, so dass der Träger verschoben und der zweite Transponder in den Lesebereich der Lese- und Schreibvorrichtung eintritt.Advantageously, the two transponders are mounted side by side on a movably guided carrier. The carrier is connected via suitable means with the hoisting rope at the place of use, so that via the hoisting rope a mechanical effect on the movably guided carrier can be transmitted, which leads to a displacement of the transponder. In the permissible operating state, the movably guided carrier is preferably positioned in such a way that the first transponder lies in the reading range of the reading and writing device. If the hoisting rope reaches an inadmissible maximum lifting height, the hoisting rope acts on the movably guided carrier in such a way that the carrier is displaced and the second transponder enters the reading area of the reading and writing device.
Es kann vorgesehen sein, dass die Lese- und Schreibvorrichtung derart ausgeführt ist, so dass verschiedene Transponder, die in mehrere Richtungen verteilt angeordnet sind, erkennbar und auslesbar und/oder beschreibbar sind. Folglich weist die Lese- und Schreibvorrichtung mindestens zwei verschiedene Lese- und Schreibbereiche auf, in deren Bereich geeignete Mittel, insbesondere Transponder, auslesbar und beschreibbar sind.It may be provided that the reading and writing device is designed such that different transponders, which are arranged distributed in several directions, are recognizable and readable and / or writable. Consequently, the reading and writing device has at least two different read and write areas, in the region of which suitable means, in particular transponders, can be read out and written on.
Besonders zweckmäßig ist, dass der Hubendschalter einen Transponder aufweist, der extern in unmittelbarer Nähe zum Hubendschalter angeordnet ist und mittels des Lese- und Schreibgerätes auslesbar und/oder beschreibbar ist. Denkbar ist, dass ein derartiger externer Transponder bereits mit Daten vorbelegt ist, die bei Einbringung des externen Transponders in den Lese- und Schreibbereich der Lese- und Schreibvorrichtung von dieser auslesbar bzw. beschreibbar sind. Beispielsweise wird der externe Transponder fest an einer möglichen Einsatzposition des Hubendschalters fixiert. Bei der Montage des Hubendschalters wird der extern angeordnete Transponder in den Lese- und Schreibbereich der Lese- und Schreibvorrichtung gebracht, wodurch wichtige Daten zum Betrieb des Hubendschalters aus dem extern angeordneten Transponder auslesbar sind.It is particularly expedient that the Hubendschalter has a transponder, which is arranged externally in the immediate vicinity of the Hubendschalter and means the read and write device is readable and / or writable. It is conceivable that such an external transponder is already pre-assigned with data that can be read out or written to when the external transponder is introduced into the reading and writing area of the reading and writing device. For example, the external transponder is firmly fixed to a possible deployment position of the Hubendschalters. When mounting the Hubendschalters the externally arranged transponder is placed in the reading and writing area of the reading and writing device, whereby important data for the operation of the Hubendschalters from the externally arranged transponder can be read out.
Vorteilhafterweise ist am Hubendschalter ein Mittel zum Anschluß an ein Bussystem zur Übermittlung von Daten vorgesehen. Folglich ist der Hubendschalter in einem System bestehend aus mehreren einzelnen erfindungsgemäßen Hubendschaltern einsetzbar und die jeweiligen Betriebszustände der einzelnen erfindungsgemäßen Hubendschalter können über das Bussystem an eine zentrale Steuerungseinheit gesendet werden. Denkbar ist auch, dass über das Bussystem den einzelnen Hubendschaltern Informationen zum Betrieb zugeführt sind.Advantageously, a means for connection to a bus system for the transmission of data is provided on the stroke end switch. Consequently, the Hubendschalter can be used in a system consisting of several individual Hubendschaltern invention and the respective operating states of the individual Hubendschalter invention can be sent via the bus system to a central control unit. It is also conceivable that the individual Hubendschaltern information about the operation are supplied via the bus system.
Möglich ist auch, dass Informationen über die präzise Einbauposition des Hubendschalters einer Hebevorrichtung übertragbar sind.It is also possible that information about the precise position of the Hubendschalters a lifting device are transferable.
Um die zulässige maximale Hubhöhe eines Hubseils zu messen, ist vorgesehen, dass der Hubendschalter ein Gewicht aufweist, welches an einem Hubseil einer Hebevorrichtung längsbeweglich anbringbar ist und mittels eines Verbindungselementes am Hubendschalter befestigt bzw. befestigbar ist. Der Einsatz eines längsgeführten Gewichtes am Hubseil ist durch die aus dem Stand der Technik bekannten Hubendschalter bekannt. Bei dem erfindungsgemäßen Hubendschalter wirkt das am Hubseil längsbeweglich geführte Gewicht über das Verbindungsmittel derart auf das Mittel, insbesondere die beiden Transponder ein, so dass bei Entlastung des Gewichts ein unzulässiger Betriebszustand durch die Lese- und Schreibvorrichtung auslesbar ist.In order to measure the permissible maximum lifting height of a hoisting rope, it is provided that the hoisting limit switch has a weight which can be longitudinally movably attached to a hoisting rope of a hoisting device and fastened or fastened by means of a connecting element on the hoisting limit switch. The use of a longitudinally guided weight on the hoist rope is known from the known from the prior art Hubendschalter. In the stroke limit switch according to the invention, the longitudinally movably guided weight on the hoisting cable acts on the means via the connecting means, in particular the two transponders, so that when the weight is relieved, an inadmissible operating state can be read out by the reading and writing device.
In einer bevorzugten Ausführungsform des erfindungsgemäßen Hubendschalters weist dieser eine Schnellmontagevorrichtung auf. Diese ermöglicht es, den Hubendschalter lösbar und besonders flexibel an dem gewünschten Einsatzort zu befestigten.In a preferred embodiment of the stroke limit switch according to the invention, this has a quick-mounting device. This makes it possible to detachably and particularly flexibly fix the stroke limit switch to the desired site of use.
Denkbar ist, dass die Schnellmontagevorrichtung fest am Einsatzort fixiert ist oder bereits im Bauteil am Einsatzort einer Hebevorrichtung integriert ist und der extern angeordnete Transponder in dieser integriert ist. Dabei ist vorstellbar, dass innerhalb des extern angeordneten Transponders Daten abgelegt sind, die Informationen über den präzisen Einsatzort beinhalten. Insbesondere liegt der extern angeordnete Transponder innerhalb der Schnellmontagevorrichtung bei Montage des Hubendschalters im Lese- und Schreibbereich der Lese- und Schreibvorrichtung. Die Fixierung der Schnellmontagevorrichtung am Einsatzort bietet eine konstruktive Möglichkeit vorhandene Krane auf die erfindungsgemäße Lösung umzurüsten. Bevorzugt ist die Schnellmontagevorrichtung bereits im Bauteil eines entsprechenden Krans integriert.It is conceivable that the quick-mounting device is fixed at the place of use or is already integrated in the component at the place of use of a lifting device and the externally arranged transponder is integrated in this. It is conceivable that data are stored within the externally arranged transponder, which contain information about the precise location. In particular, the externally arranged transponder is located within the quick mounting device when mounting the Hubendschalters in the read and write area of the reading and writing device. The fixation of the quick assembly device at the site offers a constructive way to convert existing cranes to the solution of the invention. Preferably, the quick assembly device is already integrated in the component of a corresponding crane.
Die vorliegende Erfindung betrifft weiterhin eine Hebevorrichtung, insbesondere einen Kran oder Seilbagger, mit mindestens zwei verschiedenen Führungsmitteln für mindestens ein Hubseil zum Anheben einer Last, wobei mindestens eine Winde zum Antrieb des mindestens einen Hubseils vorgesehen ist. Erfindungsgemäß weist die Hebevorrichtung mindestens eine Sensorvorrichtung in unmittelbarer Umgebung zu jeweils einem der mindestens zwei Führungsmittel auf, wobei jeder Sensor seine Anbringungsposition selbstständig erkennt. Während der Kranarbeiten ist vorzugsweise einseitig am Ende des Hubseils eine Last angeschlagen oder bevorzugt ist das Hubseil um eine Umlenkrolle an einer Hakenflasche gelenkt und endseitig am Ausleger mit einem Schloß oder dergleichen befestigt. Der Hubseilantrieb erfolgt über eine Seilwinde, wobei das Hubseil wahlweise über eines der Führungsmittel über den Ausleger geführt ist. Denkbar sind Krankonfigurationen mit mehreren Seilwinden, die diverse über jeweils unterschiedliche Führungsmittel geführte Hubseile antreiben.The present invention further relates to a lifting device, in particular a crane or a crawler crane, with at least two different guide means for at least one hoist rope for lifting a load, wherein at least one winch is provided for driving the at least one hoist rope. According to the invention, the lifting device has at least one sensor device in the immediate vicinity of one of the at least two guide means, each sensor independently recognizing its mounting position. During crane work, a load is preferably struck on one side at the end of the hoisting rope or, preferably, the hoisting rope is guided around a diverting pulley on a hooked bottle and fastened to the boom with a lock or the like at the end. The Hubseilantrieb via a winch, the hoist rope is optionally performed on one of the guide means on the boom. Conceivable are crane configurations with several winches that drive various guided over each different guide means hoisting ropes.
Die eingesetzten Sensoren überwachen an den jeweiligen Führungsmitteln den Betriebszustand der Hebevorrichtung. Durch die automatische Erkennung eines Sensors seiner Anbringungsposition ist sichergestellt, dass eine zuverlässige und automatische Zuordnung des Sensors zu dem jeweiligen Führungsmittel erfolgt. Aus dem Stand der Technik bekannte Hebevorrichtungen setzen im Gegensatz dazu voraus, dass eine Zuordnung von Sensor und Führungsmittel manuell durch den Operator der Hebevorrichtung erfolgt. Dies birgt jedoch ein schwer einzuschätzendes Risikopotential, das effizient durch die vorliegende Erfindung gelöst ist.The sensors used monitor at the respective guide means the operating state of the lifting device. The automatic detection of a sensor of its mounting position ensures that a reliable and automatic assignment of the sensor to the respective guide means takes place. Lifting devices known from the prior art, on the contrary, assume that the sensor and guide means are assigned manually by the operator of the lifting device. However, this carries a risk potential which is difficult to estimate, which is efficiently solved by the present invention.
Besonders bevorzugt sind die Sensoren lösbar an der jeweiligen Anbringungsposition anbringbar bzw. angebracht. Dies bietet den Vorteil, dass Sensoren nur an diesen Führungsmitteln angebracht werden müssen, die tatsächlich während des Kranbetriebs benötigt werden. Durch die automatische Erkennung der eigenen Position kann der Sensor wahlweise an einem der vorhandenen Führungsmittel der Hebevorrichtung positioniert werden, wobei die Zuordnung zum Führungsmittel auf Grund der Positionserkennung des Sensors selbständig erfolgt. Durch diese erfindungsgemäße Ausführungsvariante der Hebevorrichtung wird die korrekte Zuordnung von Winde, Hubseil und Sensor wesentlich vereinfacht. Nennenswerte Risiken, die aus einer fehlerhaften Konfiguration der Sensoren resultieren können, lassen sich auf ein Minimum begrenzen.Particularly preferably, the sensors are releasably attachable or attached to the respective mounting position. This offers the advantage that sensors need only be attached to these guide means, which are actually needed during crane operation. Due to the automatic detection of the own position, the sensor can be selectively positioned on one of the existing guide means of the lifting device, wherein the assignment to the guide means is independent due to the position detection of the sensor. This inventive variant of the lifting device, the correct assignment of winch, hoist rope and sensor is much easier. Significant risks that can result from a faulty configuration of the sensors can be kept to a minimum.
Zweckmäßig ist, dass die Sensoren derart ausgelegt sind, dass sie die Hubseilposition, insbesondere das Überschreiten der maximal zulässigen Hubhöhe des Hubseils, am Führungsmittel messtechnisch erfassen. Damit ist die maximal zulässige Hubhöhe eines Hubseils der erfindungsgemäßen Hebevorrichtung überwachbar und es können gegebenenfalls bei Überschreitung dieser Höhe definierbare Maßnahmen getroffen werden. Ferner lässt sich getrennt für jedes einzelne Führungsmittel detektieren, ob das entsprechende geführte Hubseil des einzelnen Führungsmittels eine kritische maximale Hubhöhe erreicht hat.It is expedient that the sensors are designed such that they detect the Hubseilposition, in particular the exceeding of the maximum lift height of the hoisting rope, on the guide means by measurement. Thus, the maximum allowable lifting height of a hoisting rope of the lifting device according to the invention can be monitored and it can optionally be taken at exceeding this height definable measures. Furthermore, it can be detected separately for each individual guide means whether the corresponding guided hoisting rope of the individual guide means has reached a critical maximum lifting height.
In einer besonders vorteilhaften Ausgestaltung der Erfindung ist eine Steuereinheit in der Hebevorrichtung vorgesehen, die mit mindestens einem bzw. allen Sensoren verbindbar bzw. verbunden ist. Hierdurch sind alle bzw. ein Teil der messtechnisch erfaßten Daten der Sensoren an die zentrale Steuereinheit übertragbar und von dieser auswertbar. Erfindungsgemäß ist der Steuereinheit bekannt, welche Sensoren an welchen Führungsmitteln positioniert sind und für die Überwachung dieser verantwortlich sind.In a particularly advantageous embodiment of the invention, a control unit is provided in the lifting device, with at least one or all sensors connectable or connected. As a result, all or part of the metrologically recorded data of the sensors can be transmitted to the central control unit and evaluated by the latter. According to the control unit is known, which sensors are positioned on which guide means and are responsible for the monitoring of these.
Denkbar ist, dass die Steuereinheit von mindestens einem Sensor Daten wie die Seriennummer des Hebevorrichtungsbauteils an dem der Sensor angeordnet ist und/oder die aktuelle Hubseilposition und/oder eine der Anbringungsposition zugewiesene Adresse und/oder Geometriedaten des Hebevorrichtungsbauteils, wie Masse und geometrische Daten des Bauteils oder auch die Koordinaten des Schwerpunkts, empfängt.It is conceivable that the control unit of at least one sensor data such as the serial number of the Hebeborrichtungsbauteils on which the sensor is arranged and / or the current Hubseilposition and / or an attachment position assigned address and / or geometric data of the lifting device component, such as mass and geometric data of the component or the coordinates of the center of gravity, receives.
Ebenso ist es möglich, dass die Steuereinheit Daten an die Sensoren übermittelt. Diese Daten können z. B. das Lastkollektiv betreffen.It is also possible that the control unit transmits data to the sensors. This data can be z. B. concern the load collective.
Zweckmäßig ist, dass wenigstens einer der Sensoren einen Hubendschalter nach einem der Ansprüche 1 bis 12 umfasst. Die Lese- und Schreibvorrichtung des Hubendschalters nach einem der Ansprüche 1 bis 12 steht damit in stetiger Kommunikation mit der genannten Steuereinheit der Hebevorrichtung. Die Lese- und Schreibvorrichtung verfolgt zum einen die Aufgabe, den aktuellen Betriebszustand des Hubendschalters auszulesen und an die Steuereinheit zu übermitteln. Zum anderen fällt in den Aufgabenbereich des Hubendschalters, die aktuelle Anbringungsposition des Hubendschalters zu bestimmen und Daten, wie die Seriennummer des Stahlbauteils an dem der Hubendschalter befestigt ist, die Koordinaten des Schwerpunkts, Masse und geometrische Daten des Bauteils und eine eindeutige dem Hubendschalter zugeteilte Adresse an die Steuereinheit zu übermitteln, wodurch eine exakte Zuordnung des Hubendschalters zum Führungsmittel, des darüber geführten Hubseils und der das Hubseil antreibenden Winde möglich ist. Weiterhin besteht die Möglichkeit, dass Daten während des Kraneinsatzes in den extern angeordneten Transponder mittels der Lese- und Schreibvorrichtung schreibbar sind.It is expedient that at least one of the sensors comprises a stroke end switch according to one of claims 1 to 12. The reading and writing device of the Hubendschalters according to one of claims 1 to 12 is thus in constant communication with said control unit of the lifting device. On the one hand, the reading and writing device pursues the task of reading out the current operating state of the stroke limit switch and transmitting it to the control unit. On the other falls in the scope of the Hubendschalters to determine the current mounting position of the Hubendschalters and data, such as the serial number of the steel component is attached to the Hubendschalter, the coordinates of the center of gravity, mass and geometric data of the component and a unique assigned to the Hubendschalter address to transmit the control unit, whereby an exact assignment of the Hubendschalters to the guide means, the hoist rope guided over it and the hoist rope driving winch is possible. Furthermore, there is the possibility that data can be written to during the use of the crane in the externally arranged transponder by means of the reading and writing device.
Die zentrale Steuereinheit der erfindungsgemäßen Hebevorrichtung, welche die Daten der mit ihr verbundenen Sensoren erhält, ist derart ausgeführt, so dass die mindestens eine Winde in Abhängigkeit der an die Steuereinheit übermittelten Daten ansteuerbar ist. So ist beispielsweise der Betrieb der Winde deaktivierbar, falls die Sensoren eine Überschreitung der maximal zulässigen Hubhöhe eines Hubseils detektieren.The central control unit of the lifting device according to the invention, which receives the data of the sensors connected to it, is designed such that the at least one winch can be controlled as a function of the data transmitted to the control unit. Thus, for example, the operation of the winch can be deactivated if the sensors detect an exceeding of the maximum permissible lifting height of a hoist rope.
Besonders zweckmäßig ist, dass die Steuereinheit derart ausgeführt ist, so dass mehrere Winden im Bedarfsfall separat ansteuerbar sind. So ist aufgrund der erfindungsgemäßen Zuordnung der Sensoren zu dem jeweiligen Führungsmittel im Bedarfsfall, das heißt bei Überschreitung der maximal zulässigen Höhe des Hubseils eines Führungsmittels, genau eine Winde abschaltbar, die für den Betrieb des genannten Hubseils verantwortlich ist. Im Gegensatz zu den aus dem Stand der Technik bekannten Ausführungsvarianten einer Hebevorrichtung müssen hierbei nicht sämtliche Winden im Bedarfsfall abgeschaltet werden, sondern es ist gezielt genau eine Winde abschaltbar.It is particularly expedient that the control unit is designed in such a way that several winches can be activated separately if necessary. Thus, due to the inventive assignment of the sensors to the respective guide means in case of need, that is, when exceeding the maximum allowable height of the hoist rope of a guide means, exactly one winch can be switched off, which is responsible for the operation of said hoist rope. In contrast to the known from the prior art embodiments of a lifting device not all winds in this case need to be turned off when needed, but it is deliberately exactly one winch off.
Um noch größere Sicherheit zu erreichen, ist es zweckdienlich, dass die Steuereinheit derart ausgeführt ist, dass vor Beginn des Kranbetriebs von der Steuerung das einzelne Anfahren von jedem belegten und einsatzbereiten Sensor steuerbar ist. Somit ist gewährleistet, dass der Steuereinheit eindeutig bekannt ist, welche Winde an welcher Stelle einer Hubaufgabe nachkommt. Dies vereinfacht insbesondere die separate Ansteuerung der Winden im Bedarfsfall durch die Steuereinheit.In order to achieve even greater safety, it is expedient that the control unit is designed such that before starting the crane operation by the controller, the individual approach of each occupied and ready-to-use sensor is controllable. This ensures that the control unit is uniquely known which wind meets at which point of a lifting task. This simplifies in particular the separate control of the winches in case of need by the control unit.
Da die einzelnen Sensoren im zweiseitigen Datenaustausch mit der Steuereinheit in Verbindung stehen, ist es denkbar, dass durch die Steuereinheit ein möglicher Defekt eines Sensors detektierbar ist. Sendet beispielsweise ein Sensor fehlerhafte oder keine Angaben bezüglich seiner Anbringungsposition, so schließt die Steuereinheit auf einen Defekt des Sensors.Since the individual sensors are in two-way data exchange with the control unit in connection, it is conceivable that a possible defect of a sensor is detectable by the control unit. For example, if a sensor sends erroneous or no information regarding its mounting position, the control unit concludes that the sensor is defective.
Möglich ist auch, dass die erfindungsgemäße Hebevorrichtung, insbesondere die Sensoren zur Überwachung der Führungsmittel, ebenso während den zu Montagezwecken der erfindungsgemäßen Hebevorrichtung durchgeführten Hubarbeiten einsetzbar sind. Als Beispiel sei die Montage eines Gitterauslegers mit dem SA-Bock oder dem Derrickausleger genannt.It is also possible that the lifting device according to the invention, in particular the sensors for monitoring the guide means, as well as for assembly purposes Lifting work performed by the lifting device according to the invention can be used. As an example, the assembly of a lattice boom with the SA-Bock or the derrick boom may be mentioned.
Die vorliegende Erfindung soll nun anhand von Zeichnungen näher erläutert werden. Es zeigen:
- Figur 1:
- eine Detailansicht einer Hebevorrichtung mit einem daran angeordneten erfindungsgemäßen Hubendschalter,
- Figur 2:
- eine schematische Darstellung des erfindungsgemäßen Hubendschalters im zulässigen Betriebszustand,
- Figur 3:
- eine schematische Darstellung des erfindungsgemäßen Hubendschalters im unzulässigen Betriebszustand,
- Figur 4:
- eine Seitenansicht des erfindungsgemäßen Hubendschalters,
- Figur 5:
- eine Schnellwechselhalterung für den erfindungsgemäßen Hubendschalter aus
Figur 4 und - Figur 6:
- eine erfindungsgemäße Hebevorrichtung in Form eines Mobilkrans.
- FIG. 1:
- a detailed view of a lifting device with an end stop according to the invention arranged thereon,
- FIG. 2:
- a schematic representation of the Hubendschalters invention in the permitted operating condition,
- FIG. 3:
- a schematic representation of the invention Hubendschalters in impermissible operating condition,
- FIG. 4:
- a side view of the Hubendschalters invention,
- FIG. 5:
- a quick-change holder for the Hubendschalter invention
FIG. 4 and - FIG. 6:
- a lifting device according to the invention in the form of a mobile crane.
Im Weiteren soll kurz anhand von
Anhand von
In den
Erfindungsgemäß kommt der Lese- und Schreibvorrichtung 20 die weitere Aufgabe zuteil, den Transponder T3 im Empfangsbereich auszulesen. Um dies zu ermöglichen, weist die Lese- und Schreibvorrichtung 20 mehrere in unterschiedliche Richtungen gerichtete Lese- und Schreibbereiche auf. Wird der erfindungsgemäße Hubendschalter 22 in unmittelbarer Nähe des Transponders T3 am Bauteil 40 montiert, wodurch sich der Transponder T3 in einem zweiten Lese- und Schreibbereich, vorzugsweise seitlich rechts neben dem Hubendschalter, der Lese- und Schreibvorrichtung 20 befindet, so wird der Transponder T3 erkannt und ausgelesen. Das Auslesen des Transponders T3 am Befestigungsort des Hubendschalters 22 ermöglicht eine automatische Positionserkennung des Hubendschalters 22. Die selbsterkannte Position stellt die Basis dar, um jedem Hubendschalter 22 eindeutig ein zu überprüfendes Führungsmittel, ein Hubseil bzw. eine Antriebswinde der Hebevorrichtung zuzuordnen.According to the invention, the read and write
Im Gegensatz zu den aus dem Stand der Technik bekannten Hubendschaltern muss die Zuordnung des Hubendschalters 22 nicht manuell durch den Operator ausgewiesen werden, sondern wird automatisch und fehlerfrei vom Hubendschalter 22 selbst erkannt.In contrast to the well-known from the prior art Hubendschaltern the assignment of
In
Die erwähnte Schnellmontagevorrichtung 50 ist im Detail in
Um die Sicherheitsrisiken zu minimieren, kann vor Beginn der Kranarbeit von der Steuereinheit 4 das einzelne Anfahren von jedem belegten Sensor angefordert werden. Somit ist der Steuerung eindeutig bekannt, welche Winde 8 an welcher Stelle bzw. Führungsmittel 1, 2, 3 einer Hubaufgabe nachkommt. So muss die Steuereinheit 4 im Bedarfsfall nur die für die Hebeaufgabe zuständige Winde 8 stoppen. Das gezielte Anfahren der Hubendschalter 22 ist möglich und bringt vorteilhafte Ergebnisse, allerdings ist es auch ein getrennter Arbeitsschritt, auf den beim Rüsten des Krans auch verzichtet werden könnte. Wenn dieser Schritt gefordert wird, dann wird er effizient direkt beim Aufrichten des Auslegers 7 durchgeführt, da dann nur ein geringer Weg vom jeweiligen Hubseil 30 zurückzulegen ist, bis der Hubendschalter 22 schaltet. Alternativ wäre möglich, dass der Kran ohne diese Forderung gerüstet wird. Während des Kranbetriebs wird dann von der Steuerung 4 - wie bisher - jeder Hubendschalter 22 überwacht. Wird ein Hubendschalter 22 betätigt, dann prüft die Steuerung 4, ob die Kranbewegung eindeutig einer Winde 8 zuordenbar ist, beispielweise falls nur eine Winde 8 gefahren wird. In diesem Fall schaltet die Steuerung auch nur diese eine Winde 8 ab und merkt sich die Zuordnung Winde 8 zu Führungsmittel 31 und Hubendschalter 22. So lernt der Kran beiläufig im Betrieb seine Konfiguration mit einer sehr großen Sicherheit.In order to minimize the safety risks, the single start-up of each occupied sensor can be requested by the control unit 4 before the start of the crane work. Thus, the controller is clearly known, which winds 8 at which point or guide means 1, 2, 3 complies with a lifting task. Thus, if necessary, the control unit 4 only has to stop the
Ferner bietet der erfindungsgemäße Mobilkran die Möglichkeit, dass die Sensoren auch an Stellen eingesetzt werden, an denen zu Montagzwecken des Mobilkrans Hubarbeiten ausgeführt werden müssen. Als Beispiel hierzu sei die Montage des Gitterauslegers mit dem SA-Bock oder dem Derrickausleger genannt.Furthermore, the mobile crane according to the invention offers the possibility that the sensors are also used in places where lifting work has to be carried out for assembly purposes of the mobile crane. As an example, the assembly of the lattice boom with the SA-Bock or the derrick boom may be mentioned.
Claims (6)
dadurch gekennzeichnet,
dass mindestens eine Sensorvorrichtung in unmittelbarer Umgebung zu jeweils einem der mindestens zwei Führungsmittel (1,2,3) an der Hebevorrichtung angeordnet ist, wobei jeder Sensor seine Anbringungsposition selbstständig erkennt.Lifting device, in particular crane or crawler crane, with at least two different guide means (1,2,3) for at least one hoist rope (30) for lifting a load, at least one winch (8) being provided for driving the at least one hoist rope (30),
characterized,
in that at least one sensor device in the immediate vicinity of one of the at least two guide means (1, 2, 3) is arranged on the lifting device, each sensor independently recognizing its mounting position.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202009014066U DE202009014066U1 (en) | 2009-10-16 | 2009-10-16 | Lift limit switch and lifting device |
EP10008963.0A EP2311771B1 (en) | 2009-10-16 | 2010-08-27 | Lift limit switch |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10008963.0 Division | 2010-08-27 | ||
EP10008963.0A Division-Into EP2311771B1 (en) | 2009-10-16 | 2010-08-27 | Lift limit switch |
Publications (2)
Publication Number | Publication Date |
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EP2404861A1 true EP2404861A1 (en) | 2012-01-11 |
EP2404861B1 EP2404861B1 (en) | 2013-01-30 |
Family
ID=43480917
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10008963.0A Not-in-force EP2311771B1 (en) | 2009-10-16 | 2010-08-27 | Lift limit switch |
EP11008098A Not-in-force EP2404861B1 (en) | 2009-10-16 | 2010-08-27 | Hoist device with position-detectable sensors |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP10008963.0A Not-in-force EP2311771B1 (en) | 2009-10-16 | 2010-08-27 | Lift limit switch |
Country Status (5)
Country | Link |
---|---|
US (1) | US8657134B2 (en) |
EP (2) | EP2311771B1 (en) |
JP (1) | JP5785704B2 (en) |
CN (1) | CN102040163B (en) |
DE (1) | DE202009014066U1 (en) |
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EP2910514B1 (en) * | 2009-11-18 | 2016-10-19 | Electronic Theatre Controls, Inc. | Lift assembly systems and methods |
ES2426329T3 (en) * | 2010-12-20 | 2013-10-22 | Christopher Bauder | Winch to provide a predetermined length of unwound cable |
WO2012166864A2 (en) * | 2011-05-31 | 2012-12-06 | Longyear Tm, Inc. | Systems and methods for limiting winch overrun |
CN102491182A (en) * | 2011-11-18 | 2012-06-13 | 武汉船用机械有限责任公司 | Heavy hammer type lifting limiter |
CN102602816B (en) * | 2012-03-30 | 2014-08-06 | 刘德明 | Stroke double-insurance device for hook of bridge crane |
KR101642407B1 (en) * | 2015-12-31 | 2016-07-25 | 김찬영 | Apparatus and method for preventing over-hoisting of crane |
DE102018103955B4 (en) * | 2018-02-21 | 2024-01-04 | Liebherr-Werk Ehingen Gmbh | Device for recognizing a hoist winch assignment and method for this |
WO2020229731A1 (en) | 2019-05-13 | 2020-11-19 | Konecranes Global Oy | Wire rope hoist limiter |
CA3215318A1 (en) | 2021-04-12 | 2022-10-20 | James T. Benzing | Systems and methods for assisting a crane operator |
KR102660909B1 (en) * | 2024-02-14 | 2024-04-24 | 조병록 | Overload protection automatic controls and windings for cranes |
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Also Published As
Publication number | Publication date |
---|---|
EP2404861B1 (en) | 2013-01-30 |
CN102040163B (en) | 2015-03-25 |
JP5785704B2 (en) | 2015-09-30 |
JP2011084403A (en) | 2011-04-28 |
EP2311771A3 (en) | 2011-05-25 |
EP2311771A2 (en) | 2011-04-20 |
US8657134B2 (en) | 2014-02-25 |
EP2311771B1 (en) | 2014-03-05 |
US20110089131A1 (en) | 2011-04-21 |
CN102040163A (en) | 2011-05-04 |
DE202009014066U1 (en) | 2011-03-03 |
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