EP2311330B1 - Distributor and method for filling a cigarette strand machine - Google Patents
Distributor and method for filling a cigarette strand machine Download PDFInfo
- Publication number
- EP2311330B1 EP2311330B1 EP10075420.9A EP10075420A EP2311330B1 EP 2311330 B1 EP2311330 B1 EP 2311330B1 EP 10075420 A EP10075420 A EP 10075420A EP 2311330 B1 EP2311330 B1 EP 2311330B1
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- EP
- European Patent Office
- Prior art keywords
- mixture
- bulking
- assigned
- feed unit
- mixture component
- Prior art date
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- 235000019504 cigarettes Nutrition 0.000 title claims description 12
- 238000000034 method Methods 0.000 title claims description 12
- 239000000203 mixture Substances 0.000 claims description 140
- 241000208125 Nicotiana Species 0.000 claims description 55
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 55
- 238000003860 storage Methods 0.000 claims description 37
- 238000005070 sampling Methods 0.000 claims 11
- 238000007599 discharging Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 description 20
- 238000009826 distribution Methods 0.000 description 15
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/39—Tobacco feeding devices
- A24C5/394—Tobacco feeding devices with an auxiliary feed unit
Definitions
- the invention relates to a distributor device for feeding a cigarette rod making machine with a tobacco mixture formed from a plurality of mixture components, comprising an input device for inputting a first mixture component M 1 , a feed device for supplying a further mixture component M 2 , a separator for separating portions to be processed and not to be processed one of the mixture components as well as a stowage point arranged behind the classifier, on the output side of which a removal roller for forwarding the mixture component sighted in the classifier into a receiving space is assigned, wherein at least the supply device is not return means within the distribution device.
- the invention further relates to a method for feeding a cigarette rod maker with a tobacco mixture formed from a plurality of mixture components, comprising the steps of: inputting a first mixture component by means of an input device into a distributor device, sifting the first mixture component in a separator, passing the spiked mixture component by means of a stowage associated removal roller in a receiving space, supplying at least one other mixture component, which is no excess tobacco, by means of a feeder in the distribution device.
- Such distribution devices and methods are used in the tobacco processing industry, in particular to supply tobacco mixtures, ie product streams of different mixture components (tobacco fibers, ribs, expanded tobacco, tobacco substitutes, additives, etc.) to a cigarette rod making machine.
- the distribution devices serve to dose the tobacco usually supplied to them via an air flow, to sift and to feed them via the stowage compartment to a receiving space.
- the receiving space serves as a feed space to a Saugstrang reduceer or the like to form a tobacco rod or more tobacco strands, which are then fed to the downstream cigarette rod machine.
- the tobacco strands which are processed into cigarettes or the like, usually consist of a tobacco mixture of different mixture components (ie the taste and / or the nature of the cigarettes or the like influencing components) and / or different types of tobacco.
- the final tobacco blend is usually produced in the area of the so-called "Primary". This means that the tobacco mixture is transported as a finished mixture in the distributor device and further processed therein.
- Such distribution devices and methods are known from the prior art, in which the entire product stream, ie the final tobacco blend, is passed through the separator of the distributor device.
- the already finished tobacco blend with recycled tobacco the so-called excess tobacco, which is obtained in the field of trimming the strands, mixed.
- the composition of the tobacco mixture is constantly subjected to an uncontrolled change.
- the composition of the tobacco mixture changes depending on the amount of recycled tobacco.
- the tobacco mixtures contain mixture components which are not suitable for sifting, in particular because of the stresses occurring during sifting, or are even sorted out during sifting.
- a distributor device in which, in addition to the input device for inputting a product stream, another external supply device is provided for feeding another component, the additional supply device in the conveying direction of the tobacco between a store for receiving the product stream introduced into the distributor device and the sifter at the end the so-called visual route is arranged.
- This ensures that the further component is not subject to the visual process, since the sighted product stream entrains the additionally supplied component when exiting the line of sight.
- the two mixture components namely the actual product stream and the further component, are thus treated differently and mixed only in the distributor device.
- the invention is thus based on the object to provide a distributor device which ensures an effective and gentle for all mixing components treatment in the preparation of a tobacco mixture.
- the further object is to propose a corresponding method.
- the object is achieved by a distributor device of the type mentioned above in that the feed device for feeding at least one other Mixture component M 2 in the transport direction T 1 of the introduced via the input device and flowing through the separator mixture component M 1 behind the storage shaft directly into the receiving space, such that the tobacco mixture formed from the mixture components M 1 and M 2 at the earliest in the common receiving space can be produced.
- this embodiment of the invention is achieved in an effective and reliable manner that the final tobacco blend is produced by merging two individual mixed component streams. This leads to a uniform mixture of all mixing components in the strand or even in each one of the cigarettes formed from the strand.
- Another advantage is that the mixing components are exposed to different loads. In other words, only the mixing components are supplied to the separator, which withstand the stresses of sighting. The fact that the mixing components are completely separated and guided independently of each other into the area of the receiving space, quasi two independent circuits are created so that the mixture components can be mixed individually and controlled according to their capacity.
- An expedient development of the invention is characterized in that the receiving space behind the stowage point has at least two separate entrances, wherein an access for introducing the mixture component sighted in the classifier and an access for introducing the sightless mixture component is designed and set up.
- the feeding device has at least one stowage shaft with removal roller assigned on the output side.
- mixing components can be directed into the receiving space in a very targeted and controlled manner, so that e.g. desired flavor components can be precisely metered for each individual stranded cigarette.
- a further embodiment according to the invention is characterized in that the stowage point assigned to the feeding device is narrower in the strand direction S. is formed as the input shaft associated with the stowage.
- the narrowing of the working area of the storage shaft ensures that the mixture component which is passed through the supply device is added only partially to the tobacco mixture. In other words, the mixture component coming out of the feeder is thrown over a smaller width on the suction belt conveyor than the mixture component coming out of the input device.
- a development of the invention provides that the removal rollers are formed as needle rollers, wherein the removal roller of the or each of the feeder associated Stausachtes is needled only over a portion of the length in the axial direction, while the removal roller of the input device associated Stausachtes over the entire length in is needled in the axial direction.
- This embodiment supports the aforementioned advantages of targeted and metered shuddering of the respective mixture components.
- a further embodiment according to the invention is characterized in that the feed device comprises a metering drum which, like the stowage shaft assigned to the input device, opens into the common receiving space.
- the feed device comprises a metering drum which, like the stowage shaft assigned to the input device, opens into the common receiving space.
- the metering drum is divided in the axial direction and / or consists of several individual drums.
- This allows the supply of a plurality of mixing components of the mixing component supplied via the feed device.
- the or each mixture component may consist of several components of the mixture, wherein the division of the metering drum, which may also be realized by a plurality of individual drums, parallel or offset several mixture components can be individually fed from a reservoir and fed to the receiving space.
- the object is also achieved by a method with the steps mentioned above in that the tobacco mixture formed from the mixture components is produced at the earliest in a common receiving space behind the or each stowage night.
- the distributor devices according to the invention are used for feeding single-strand or multi-strand cigarette rod machines with a tobacco mixture formed from a plurality of mixture components, wherein the distributor devices always have at least two independent and separate, external accesses for the mixture components.
- the distributor devices 10 described in the drawing comprise an input device 11 for inputting a first mixture component M 1 and a feed device 12 for feeding a further mixture component M 2 .
- the mixture components M 1 and M 2 may each consist of a mixture component or more mixture components.
- the mixture component M 1 is also referred to as the main component and the mixture component M 2 as a minor component.
- the distributor device 10 further comprises a sifter 13 for separating portions to be processed and not to be processed of one of the mixture components M 1 or M 2 . Behind the sifter 13, a storage shaft 14 is arranged, on the output side, a removal roller 15, which is also referred to as Ausklammwalze assigned.
- the mixture component jammed in the storage shaft 12 can be conveyed or conveyed into a receiving space 16.
- At least the feed device 12 is not a return device within the distributor device 10. This means that the feed device 12 as an external feed does not introduce any strand portion of the tobacco mixture cut off from the strand or trimmed back into the distributor device 10. In other words, the feed device 12 serves exclusively to not yet supply processed mixture components in the distributor device 10.
- the input device 11 may optionally serve as an external feeder for inputting mixture components not yet processed in the distribution device 10 and / or for returning eg excess tobacco or the like.
- the classifier 13 is arranged and set up to view the mixture component M 1 .
- the classifier 13 In the transport or conveying direction T 1 of the mixture component M 1 , the classifier 13 is arranged behind the input device 11.
- the sifter 13 is followed in the transport direction T 1 of the storage shaft 14, at the output side end of the removal roller 15 is arranged.
- the removal roller 15 is usually associated with a beating roller 17, to the combed by the removal roller 15 from the storage shaft 14 Mixing component M1 of the removal roller 15 to solve.
- the distribution devices 10 may optionally include further elements.
- a storage bunk 18 or the like may be arranged, which is associated with a conveying element 19, namely, for example, a vertical conveyor.
- the distribution device 10 may also include a pre-distributor.
- a guide 20 is connected to the sifter 13, which serves on the one hand as a return for the air circulation within the distributor device 10 and on the other hand as a supply for the storage shaft 14. Since such distribution devices 10 are basically known, the detailed description of all parts necessary for the actual function is dispensed with.
- the embodiments according to the invention are characterized in that the feed device 12 for feeding at least one further mixture component M 2 (in addition to the mixture component M 1 introduced via the input device 11) in the transport direction T 1 of the mixture component introduced via the input device 11 and flowing through the separator 13 M 1 behind the storage shaft 14 opens directly into the receiving space 16, such that the tobacco mixture formed from the mixture components M 1 and M 2 at the earliest in the common receiving space 16 can be produced.
- the feed device 12 is thus arranged to supply at least one further mixture component M 2 at the end of the transport path of the mixture component M 1 , immediately before forwarding the tobacco mixture to a suction conveyor belt for forming the tobacco rod.
- the receiving space 16 has behind the stowage bay 14 at least two separate accesses 21, 22, wherein an access 21 for introducing the sighted in the classifier 13 mixture component M 1 and an access 22 for introducing the sightless mixture component M 2 is formed and set up. Two individual fiber streams are thus conducted separately into the receiving space 16 and combined within the receiving space 16 to form the final tobacco mixture. The final tobacco blend is thus produced virtually at the fiber level.
- the feeding device 12 for feeding the or each further mixing component M 2 may be formed in different ways. Two of the particularly preferred embodiments will be explained in more detail with reference to the drawing.
- the feeding device 12 is assigned at least one stowage shaft 23.
- the staging shaft 23 is assigned a removal roller 24 with a striking roller 25.
- Both storage compartments 14 and 23 open into the common receiving space 16, so that the mixture components M 1 , which follows the transport direction T 1 , and M 2 , which follows the transport direction T 2 , meet each other for the first time in the receiving space 16.
- the storage compartments 14 and 23 of the input device 11 on the one hand and the supply device 12 on the other hand are in parallel to each other as seen in the strand direction S (see FIG FIG. 1 ). Parallel next to each other means that the two removal rollers 15 and 24 are just not in alignment with each other.
- the feed shaft 12 associated with the stowage shaft 23 may have different configurations.
- the stowage shaft 23 can have the same width as the stowage shaft 14 seen in the stranding direction S.
- the respective mixture component M 1 or M 2 can thus be fed into the receiving space 16 in the strand direction S over the same width or more precisely the same strand length.
- the storage shaft 23 may also be narrower than the storage shaft 14.
- the stowage bay 23 may also be divided into several stowage chambers.
- a plurality of independent storage bays 23 may be provided, each associated with the feeder 12.
- the storage shaft 23 or the storage compartments 23 may also be designed to be displaceable. This is particularly important if the storage shaft 23 or the storage bays 23 are altogether narrower than the storage shaft 14.
- a common removal roller 24 is provided so that the or each storage shaft 23 strikes the removal roller 24 ,
- the removal roller 24 is formed.
- the removal roller 24 may be that of the delivery device 12
- the width of the removal roller 24 in the axial direction corresponds to the width of the storage shaft 23 or the sum of the width of the storage compartments 23.
- the width corresponds to the width of the stowage bay 23 and the storage bays 23.
- the removal rollers 15, 24 are formed as needle rollers.
- the removal rollers 15, 24 may be needled over the entire width or parts of the width.
- the needling is achieved by needle plates, which are peripherally attached to the roll bodies.
- the removal rollers 15, 24 and in particular the removal roller 24, which is associated with the feed device for the mixing component M 2 may be divided into several sections in the axial direction. Preferably, a subdivision into three sections 24a, 24b, 24c or 24d, 24e and 24f is selected. However, any other number of sections and / or the manner of formation, eg uniform or uneven distribution, is possible and variable.
- the removal device 15 assigned to the input device 11 is usually uniformly needled over the entire width in the axial direction or provided with needle plates.
- the delivery roller 12 associated removal roller 24 is optionally needled only over part of the length or width in the axial direction. In other words, the extraction roller 24 has needled and unpadded portions.
- the formation of the needling that is, for example, the distance between the needles or the needle alignment, may be different or the same from section to section.
- the stowage shaft 23 is shown with a removal roller 24 in which all sections are needled.
- the stowage shaft 23 or the associated removal roller 24 is designed to supply a double strand.
- a portion of the extraction roller 24 (portions 24a-c) feeds a first strand with the tobacco mixture and the other portion (portions 24d-f) a second strand with the tobacco mixture.
- the front strand sections 24a, b and c and the rear strand sections 24d, e and f are provided.
- the FIG. 4 is only the removal roller 24 for supplying a single strand shown.
- the section 24a that is, the first section seen in the strand direction S, is provided with a needle plate, while the sections 24b and c located further in the strand direction S are unwaddled. There is also the possibility that only the section 24b is needled. This can be advantageous in order to produce better mixing within the strand cross-section. Alternatively, only two of the three sections 24a to c or all sections 24a to c may be needled. In particular for the basis of the FIG. 4 illustrated construction of the removal roller 24, it is useful to limit the storage shaft 23 to the correspondingly needled work area of the removal roller 24 or provide for each section 24a to c a separate storage shaft 23. In the latter case, it is advantageous to separately control and / or regulate the storage bays 23, so that a shaft-specific supply of the individual sections 24a to c is ensured.
- feeding device 12 of the distributor device 10 comprises a metering drum 26, which like the input device 11 associated with Stowing shaft 14 opens into the common receiving space 16.
- the metering drum 26 is used for direct supply of the mixture component M 2 in the receiving space 16.
- the metering drum 26 is rotatably driven and provided with recesses 27 for receiving and delivering the mixture component M 2 .
- the metering drum 26 is suitable for supplying free-flowing mixture components M 2 .
- the troughs 27 are aligned axially in the strand direction S.
- the metering drum 26 may be formed as a single drum or multiple drum. For this purpose, the single drum can be divided in the axial direction. Furthermore, a plurality of individual drums can form the metering drum 26.
- the width of the metering drum 26 in the axial direction corresponds in one embodiment to the width of the removal roller 15. In other embodiments, the width of the metering drum 26 may differ from the width of the removal roller 15. In the event that several individual drums form the metering roller 26, each individual drum can be assigned its own drive 28, 29.
- the metering drum 26 is connected to a storage device 30.
- the memory device 30 itself can be used as a multiple memory for recording several Individual components (the mixture component M 2 ) may be formed.
- a scraper 31 is arranged, which ensures the uniform filling of all wells 27.
- the input of the mixture component M 1 via the input device 11 to the receiving space 16 is the same for all embodiments and proceeds in a known manner. From the outside, the mixture component M 1 is input to the distribution apparatus 10. The mixture component M 1 is received in a Speicheriepe 18 and continuously fed by means of the conveying element 19 to the sifter 13. In the sifter 13, the mixture component M 1 is spotted. In this case, non-processed parts (eg ribs) of shares to be processed (eg tobacco fibers) are separated. Only the parts to be processed are supplied to the stowage bay 14 by the air flow via the guide 20 and stowed in the stowage bay 14. The removal roller 15 meshes by rotation from the storage shaft 14, the mixing component M 1 and leads them with the aid of the impact roller 17 to the receiving space 16.
- a Speicheriepe 18 and continuously fed by means of the conveying element 19 to the sifter 13.
- non-processed parts eg ribs
- shares to be processed
- the mixture component M 2 can now also be supplied to the receiving space 16 in various ways according to the invention.
- the mixture component M 2 is taken up in a storage pond and fed to the storage shaft 23 by means of a conveying element.
- the mixture component M 2 is jammed.
- the removal roller 24 combs by rotation from the storage shaft 23, the mixture component M 2 and leads them with the aid of the impact roller 25 to the receiving space 16.
- the storage and promotion can also be done in other ways.
- the desired for strand production, final tobacco blend is thus produced only after the or each Stowage 14, 23 directly and directly before the strand formation.
- the storage compartments 14, 23 can have the same width, so that both mixing components M 1 and M 2 over the entire machine width, ie the full width of the shaft (in strand direction S) with correspondingly completely needled removal rollers 15, 24 can be added.
- the strand produced over the entire length and over the strand cross-section is evenly provided with two mixing components M 1 and M 2 . This means that the excess tobacco trimmed from the strand also contains both mixing components M 1 and M 2 .
- the stop shaft 23 may be narrower, so that the mixture component M 2, for example, falls only on the first two sections 24a and b or only on one of the two sections 24 a or b. This means that the tobacco mixture which was last stowed away, ie the furthest away from the suction belt transversely to the direction of the line S, now has only the mixture component M 1 . Since the excess tobacco is free of the mixture component M 2 (ie contains only the mixture component M 1 ), this excess tobacco can be returned to the input device 11 again.
- the supply of the mixture component M 2 via the metering drum 26 takes place accordingly.
- the mixture contains component M 2 sichtungskritica no play, the metering drum 26 can perform over the entire width of the pick roller 15, the mixture component m 2. If the mixture component M 2 is critical components, the or each individual component of the Mixing component M 2 only over a part of the width of the removal roller 15 is added.
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Description
Die Erfindung betrifft eine Verteilervorrichtung zum Beschicken einer Zigarettenstrangmaschine mit einer aus mehreren Mischungskomponenten gebildeten Tabakmischung, umfassend eine Eingabevorrichtung zum Eingeben einer ersten Mischungskomponente M1, eine Zuführeinrichtung zum Zuführen einer weiteren Mischungskomponente M2, einen Sichter zur Trennung von zu verarbeitenden und nicht zu verarbeitenden Anteilen einer der Mischungskomponenten sowie einen hinter dem Sichter angeordneten Stauschacht, dem ausgangsseitig eine Entnahmewalze zum Weiterleiten der in dem Sichter gesichteten Mischungskomponente in einen Aufnahmeraum zugeordnet ist, wobei mindestens die Zuführeinrichtung keine Rückführungseinrichtungen innerhalb der Verteilervorrichtung ist.The invention relates to a distributor device for feeding a cigarette rod making machine with a tobacco mixture formed from a plurality of mixture components, comprising an input device for inputting a first mixture component M 1 , a feed device for supplying a further mixture component M 2 , a separator for separating portions to be processed and not to be processed one of the mixture components as well as a stowage point arranged behind the classifier, on the output side of which a removal roller for forwarding the mixture component sighted in the classifier into a receiving space is assigned, wherein at least the supply device is not return means within the distribution device.
Des Weiteren betrifft die Erfindung ein Verfahren zum Beschicken einer Zigarettenstrangmaschine mit einer aus mehreren Mischungskomponenten gebildeten Tabakmischung, umfassend die Schritte: Eingeben einer ersten Mischungskomponente mittels einer Eingabevorrichtung in eine Verteilervorrichtung, Sichten der ersten Mischungskomponente in einem Sichter, Weiterleiten der gesichteten Mischungskomponente mittels einer einem Stauschacht zugeordneten Entnahmewalze in einen Aufnahmeraum, Zuführen mindestens einer weiteren Mischungskomponente, die kein Überschusstabak ist, mittels einer Zuführeinrichtung in die Verteilervorrichtung.The invention further relates to a method for feeding a cigarette rod maker with a tobacco mixture formed from a plurality of mixture components, comprising the steps of: inputting a first mixture component by means of an input device into a distributor device, sifting the first mixture component in a separator, passing the spiked mixture component by means of a stowage associated removal roller in a receiving space, supplying at least one other mixture component, which is no excess tobacco, by means of a feeder in the distribution device.
Solche Verteilervorrichtungen und Verfahren kommen in der Tabak verarbeitenden Industrie zum Einsatz, um insbesondere Tabakmischungen, also Produktströme aus unterschiedlichen Mischungskomponenten (Tabakfasern, Rippen, expandiertem Tabak, Tabakersatzstoffen, Zusatzstoffen etc.) einer Zigarettenstrangmaschine zuzuführen. Dabei dienen die Verteilervorrichtungen dazu, den ihnen üblicherweise über einen Luftstrom zugeführten Tabak zu dosieren, zu sichten und über den Stauschacht einem Aufnahmeraum zuzuführen. Der Aufnahmeraum dient dabei als Zuführraum zu einem Saugstrangförderer oder dergleichen zur Bildung eines Tabakstangs oder mehrerer Tabakstränge, die dann der nachgeordneten Zigarettenstrangmaschine zugeführt werden.Such distribution devices and methods are used in the tobacco processing industry, in particular to supply tobacco mixtures, ie product streams of different mixture components (tobacco fibers, ribs, expanded tobacco, tobacco substitutes, additives, etc.) to a cigarette rod making machine. In this case, the distribution devices serve to dose the tobacco usually supplied to them via an air flow, to sift and to feed them via the stowage compartment to a receiving space. The receiving space serves as a feed space to a Saugstrangförderer or the like to form a tobacco rod or more tobacco strands, which are then fed to the downstream cigarette rod machine.
Die Tabakstränge, die zu Zigaretten oder dergleichen verarbeitet werden, bestehen üblicherweise aus einer Tabakmischung verschiedener Mischungskomponenten (also den Geschmack und/oder die Beschaffenheit der Zigaretten oder dergleichen beeinflussenden Komponenten) und/oder unterschiedlicher Tabaksorten. Die endgültige Tabakmischung wird üblicherweise im Bereich der so genannten "Primary" hergestellt. Das bedeutet, dass die Tabakmischung als fertige Mischung in die Verteilervorrichtung transportiert und darin weiter verarbeitet wird.The tobacco strands, which are processed into cigarettes or the like, usually consist of a tobacco mixture of different mixture components (ie the taste and / or the nature of the cigarettes or the like influencing components) and / or different types of tobacco. The final tobacco blend is usually produced in the area of the so-called "Primary". This means that the tobacco mixture is transported as a finished mixture in the distributor device and further processed therein.
Aus dem Stand der Technik sind solche Verteilervorrichtungen und Verfahren bekannt, bei denen der gesamte Produktstrom, also die endgültige Tabakmischung, durch den Sichter der Verteilervorrichtung geleitet wird. Zusätzlich wird die bereits fertige Tabakmischung mit zurückgeführtem Tabak, dem so genannten Überschuss-Tabak, der im Bereich des Trimmens der Stränge anfällt, gemischt. Das führt jedoch dazu, dass die Zusammensetzung der Tabakmischung ständig einer unkontrollierten Veränderung unterworfen ist. Mit anderen Worten ändert sich die Zusammensetzung der Tabakmischung in Abhängigkeit der Menge des zurückgeführten Tabaks. Im Übrigen enthalten die Tabakmischungen Mischungskomponenten, die insbesondere wegen der beim Sichten auftretenden Belastungen nicht für das Sichten geeignet sind oder beim Sichten sogar aussortiert werden. Die aus dem Stand der Technik bekannten Verteilervorrichtungen und Verfahren weisen daher den Nachteil auf, dass alle für die Strangherstellung notwendigen und/oder gewünschten Mischungskomponenten denselben Prozess durchlaufen und damit denselben Belastungen ausgesetzt sind. Es hat sich jedoch gezeigt, dass die unterschiedlichen Mischungskomponenten auf die mechanischen, thermischen, pneumatischen und/oder weiteren Belastungen unterschiedlich reagieren. Anders ausgedrückt führen die genannten Belastungen bei einigen Mischungskomponenten zu unerwünschten Effekten. Des Weiteren erfordern oder erlauben nur einige der Mischungskomponenten das im Sichter stattfindende Sichten zum Trennen/Abscheiden von schweren Teilen/Komponenten (z.B. Rippen) aus einer Mischungskomponente.Such distribution devices and methods are known from the prior art, in which the entire product stream, ie the final tobacco blend, is passed through the separator of the distributor device. In addition, the already finished tobacco blend with recycled tobacco, the so-called excess tobacco, which is obtained in the field of trimming the strands, mixed. However, this results in that the composition of the tobacco mixture is constantly subjected to an uncontrolled change. In other words, the composition of the tobacco mixture changes depending on the amount of recycled tobacco. Incidentally, the tobacco mixtures contain mixture components which are not suitable for sifting, in particular because of the stresses occurring during sifting, or are even sorted out during sifting. The distribution devices and methods known from the prior art therefore have the disadvantage that all mixing components required and / or desired for strand production pass through the same process and are therefore exposed to the same loads. However, it has been found that the different mixture components react differently to the mechanical, thermal, pneumatic and / or further loads. In other words, the mentioned stresses lead to undesirable effects for some mixture components. Furthermore, require or only some of the blend components allow the sifter to view / separate heavy parts / components (eg, fins) from a blend component.
Die
Der Erfindung liegt damit die Aufgabe zugrunde, eine Verteilervorrichtung zu schaffen, die eine effektive und für alle Mischungskomponenten schonende Behandlung bei der Herstellung einer Tabakmischung gewährleistet. Die weitere Aufgabe besteht darin, ein entsprechendes Verfahren vorzuschlagen.The invention is thus based on the object to provide a distributor device which ensures an effective and gentle for all mixing components treatment in the preparation of a tobacco mixture. The further object is to propose a corresponding method.
Die Aufgabe wird durch eine Verteilervorrichtung der eingangs genannten Art dadurch gelöst, dass die Zuführeinrichtung zum Zuführen mindestens einer weiteren Mischungskomponente M2 in Transportrichtung T1 der über die Eingabevorrichtung eingegebenen und durch den Sichter strömenden Mischungskomponente M1 hinter dem Stauschacht direkt in den Aufnahmeraum mündet, derart, dass die aus den Mischungskomponenten M1 und M2 gebildete Tabakmischung frühestens im gemeinsamen Aufnahmeraum herstellbar ist. Mit dieser erfindungsgemäßen Ausbildung wird auf effektive und zuverlässige Weise erreicht, dass die endgültige Tabakmischung durch das Zusammenführen zweier einzelner Mischkomponentenströme erzeugt wird. Dies führt zu einer gleichmäßigen Mischung aller Mischkomponenten in dem Strang bzw. sogar in jeder einzelnen der aus dem Strang gebildeten Zigaretten. Ein weiterer Vorteil besteht darin, dass die Mischkomponenten unterschiedlichen Belastungen ausgesetzt sind. Anders ausgedrückt werden ausschließlich die Mischkomponenten dem Sichter zugeführt, die den Belastungen des Sichtens standhalten. Dadurch, dass die Mischkomponenten völlig getrennt und unabhängig voneinander bis in den Bereich des Aufnahmeraums geführt sind, sind quasi zwei unabhängige Kreisläufe geschaffen, so dass die Mischungskomponenten individuell und entsprechend ihrer Belastbarkeit kontrolliert beigemischt werden können.The object is achieved by a distributor device of the type mentioned above in that the feed device for feeding at least one other Mixture component M 2 in the transport direction T 1 of the introduced via the input device and flowing through the separator mixture component M 1 behind the storage shaft directly into the receiving space, such that the tobacco mixture formed from the mixture components M 1 and M 2 at the earliest in the common receiving space can be produced. With this embodiment of the invention is achieved in an effective and reliable manner that the final tobacco blend is produced by merging two individual mixed component streams. This leads to a uniform mixture of all mixing components in the strand or even in each one of the cigarettes formed from the strand. Another advantage is that the mixing components are exposed to different loads. In other words, only the mixing components are supplied to the separator, which withstand the stresses of sighting. The fact that the mixing components are completely separated and guided independently of each other into the area of the receiving space, quasi two independent circuits are created so that the mixture components can be mixed individually and controlled according to their capacity.
Eine zweckmäßige Weiterbildung der Erfindung zeichnet sich dadurch aus, dass der Aufnahmeraum hinter dem Stauschacht mindesten zwei separate Zugänge aufweist, wobei ein Zugang zum Einführen der in dem Sichter gesichteten Mischungskomponente und ein Zugang zum Einführen der sichtungsfreien Mischungskomponente ausgebildet und eingerichtet ist. Durch die Trennung der Mischkomponentenströme wird der Sichter entlastet, da ein Teilstrom um den Sichter geleitet wird, so dass höhere Maschinengeschwindigkeiten realisierbar sind.An expedient development of the invention is characterized in that the receiving space behind the stowage point has at least two separate entrances, wherein an access for introducing the mixture component sighted in the classifier and an access for introducing the sightless mixture component is designed and set up. By separating the mixed component flows of the classifier is relieved, as a partial flow is passed around the classifier, so that higher machine speeds can be realized.
Vorteilhafterweise weist die Zuführeinrichtung mindestens einen Stauschacht mit ausgangsseitig zugeordneter Entnahmewalze auf. Damit können Mischkomponenten sehr gezielt und kontrolliert in den Aufnahmeraum geleitet werden, so dass z.B. gewünschte Geschmackskomponenten präzise für jede einzelne vom Strang geschnittene Zigarette dosiert werden können.Advantageously, the feeding device has at least one stowage shaft with removal roller assigned on the output side. Thus, mixing components can be directed into the receiving space in a very targeted and controlled manner, so that e.g. desired flavor components can be precisely metered for each individual stranded cigarette.
Eine weitere erfindungsgemäße Ausführungsform ist dadurch gekennzeichnet, dass der der Zuführeinrichtung zugeordnete Stauschacht in Strangrichtung S schmaler ausgebildet ist als der der Eingabevorrichtung zugeordnete Stauschacht. Durch die Einengung des Arbeitsbereiches des Stauschachtes wird erreicht, dass die Mischungskomponente, die durch die Zuführungseinrichtung geleitet wird, nur partiell zur Tabakmischung zugegeben wird. Anders ausgedrückt wir die Mischungskomponente, die aus der Zuführeinrichtung kommt, über eine geringere Breite am Saugbandförderer aufgeschauert als die Mischungskomponente, die aus der Eingabevorrichtung kommt.A further embodiment according to the invention is characterized in that the stowage point assigned to the feeding device is narrower in the strand direction S. is formed as the input shaft associated with the stowage. The narrowing of the working area of the storage shaft ensures that the mixture component which is passed through the supply device is added only partially to the tobacco mixture. In other words, the mixture component coming out of the feeder is thrown over a smaller width on the suction belt conveyor than the mixture component coming out of the input device.
Eine Weiterbildung der Erfindung sieht vor, dass die Entnahmewalzen als Nadelwalzen ausgebildet sind, wobei die Entnahmewalze des oder jedes der Zuführeinrichtung zugeordneten Stauschachtes nur über einen Teil der Länge in axialer Richtung benadelt ist, während die Entnahmewalze des der Eingabevorrichtung zugeordneten Stauschachtes über die gesamte Länge in axialer Richtung benadelt ist. Diese Ausführungsform unterstützt die zuvor genannten Vorteile des gezielten und dosierten Aufschauerns der jeweiligen Mischungskomponenten.A development of the invention provides that the removal rollers are formed as needle rollers, wherein the removal roller of the or each of the feeder associated Stausachtes is needled only over a portion of the length in the axial direction, while the removal roller of the input device associated Stausachtes over the entire length in is needled in the axial direction. This embodiment supports the aforementioned advantages of targeted and metered shuddering of the respective mixture components.
Eine weitere erfindungsgemäße Ausführungsform ist dadurch gekennzeichnet, dass die Zuführeinrichtung eine Dosiertrommel umfasst, die wie der der Eingabevorrichtung zugeordnete Stauschacht in den gemeinsamen Aufnahmeraum mündet. Durch diese Ausführungsform wird auf besonders effektive und zuverlässige Weise erreicht, dass z.B. rieselfähige Bestandteile, wie z.B. Granulate oder dergleichen, exakt dosiert und parallel zur Mischungskomponente, die über die Eingabevorrichtung eingegeben wird, in den Aufnahmeraum geleitet werden.A further embodiment according to the invention is characterized in that the feed device comprises a metering drum which, like the stowage shaft assigned to the input device, opens into the common receiving space. By this embodiment is achieved in a particularly effective and reliable manner that eg free-flowing components, such as granules or the like, exactly metered and parallel to the mixture component, which is entered via the input device, are passed into the receiving space.
Vorteilhafterweise ist die Dosiertrommel in axialer Richtung geteilt und/oder besteht aus mehreren Einzeltrommeln. Dies ermöglicht die Zuführung mehrerer Mischungsbestandteile der über die Zuführeinrichtung zugeführten Mischungskomponente. Mit anderen Worten kann die oder jede Mischungskomponente aus mehreren Mischungsbestandteilen bestehen, wobei durch die Teilung der Dosiertrommel, die auch durch mehrere Einzeltrommeln realisiert sein kann, parallel oder versetzt mehrere Mischungsbestandteile individuell aus einem Reservoir gefördert und dem Aufnahmeraum zugeführt werden können.Advantageously, the metering drum is divided in the axial direction and / or consists of several individual drums. This allows the supply of a plurality of mixing components of the mixing component supplied via the feed device. In other words, the or each mixture component may consist of several components of the mixture, wherein the division of the metering drum, which may also be realized by a plurality of individual drums, parallel or offset several mixture components can be individually fed from a reservoir and fed to the receiving space.
Die Aufgabe wird auch durch ein Verfahren mit den eingangs genannten Schritten dadurch gelöst, dass die aus den Mischungskomponenten gebildete Tabakmischung frühestens in einem gemeinsamen Aufnahmeraum hinter dem oder jedem Stauschacht hergestellt wird. Die sich daraus ergebenden Vorteile wurden bereits im Zusammenhang mit der Verteilervorrichtung beschrieben, weshalb zur Vermeidung von Wiederholungen auf die entsprechenden Abschnitte verwiesen wird.The object is also achieved by a method with the steps mentioned above in that the tobacco mixture formed from the mixture components is produced at the earliest in a common receiving space behind the or each stowage night. The resulting advantages have already been described in connection with the distributor device, and reference is made to the corresponding sections to avoid repetition.
Weitere zweckmäßige und/oder vorteilhafte Merkmale und Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen und der Beschreibung. Besonders bevorzugte Ausführungsformen der erfindungsgemäßen Verteilervorrichtung sowie das entsprechende Verfahren werden anhand der beigefügten Zeichnung näher erläutert. In der Zeichnung zeigt:
- Fig. 1
- eine schematische Darstellung einer ersten erfindungsgemäßen Ausführungsform einer Verteilervorrichtung,
- Fig. 2
- eine schematische Darstellung einer weiteren erfindungsgemäßen Ausführungsform der Verteilervorrichtung,
- Fig. 2a
- eine vergrößerte Darstellung der Ausbildung der Zuführeinrichtung gemäß
Figur 2 , - Fig. 3
- ein Stauschacht mit nachgeordneter Walzenanordnung, bestehend aus Entnahmewalze und Schlagwalze, und
- Fig. 4
- eine schematische Darstellung einer erfindungsgemäßen Ausbildung der Entnahmewalze für die Zuführeinrichtung in einer Verteilervorrichtung gemäß
Figur 1 .
- Fig. 1
- a schematic representation of a first embodiment of a distributor device according to the invention,
- Fig. 2
- a schematic representation of a further embodiment according to the invention of the distributor device,
- Fig. 2a
- an enlarged view of the design of the feeder according to
FIG. 2 . - Fig. 3
- a stowage shaft with subordinate roller arrangement, consisting of removal roller and impact roller, and
- Fig. 4
- a schematic representation of an inventive design of the removal roller for the feeder in a distribution device according to
FIG. 1 ,
Die erfmdungsgemäßen Verteilervorrichtungen dienen zum Beschicken von ein- oder mehrsträngigen Zigarettenstrangmaschinen mit einer aus mehreren Mischungskomponenten gebildeten Tabakmischung, wobei die Verteilervorrichtungen stets mindestens zwei unabhängige und getrennte, externe Zugänge für die Mischungskomponenten aufweisen.The distributor devices according to the invention are used for feeding single-strand or multi-strand cigarette rod machines with a tobacco mixture formed from a plurality of mixture components, wherein the distributor devices always have at least two independent and separate, external accesses for the mixture components.
Die in der Zeichnung beschriebenen Verteilervorrichtungen 10 umfassen eine Eingabevorrichtung 11 zum Eingeben einer ersten Mischungskomponente M1 und eine Zuführeinrichtung 12 zum Zuführen einer weiteren Mischungskomponente M2. Die Mischungskomponenten M1 und M2 können jeweils aus einem Mischungsbestandteil oder mehreren Mischungsbestandteilen bestehen. Im Folgenden wird die Mischungskomponente M1 auch als Hauptkomponente und die Mischungskomponente M2 als Nebenkomponente bezeichnet. Die Verteilervorrichtung 10 weist des Weiteren einen Sichter 13 zur Trennung von zu verarbeitenden und nicht zu verarbeitenden Anteilen einer der Mischungskomponenten M1 oder M2 auf. Hinter dem Sichter 13 ist ein Stauschacht 14 angeordnet, dem ausgangsseitig eine Entnahmewalze 15, die auch als Auskämmwalze bezeichnet wird, zugeordnet ist. Mittels der Entnahmewalze 15 ist die in dem Stauschacht 12 gestaute Mischungskomponente in einen Aufnahmeraum 16 leitbar oder förderbar. Mindestens die Zuführeinrichtung 12 ist keine Rückführungseinrichtung innerhalb der Verteilervorrichtung 10. Das bedeutet, dass die Zuführeinrichtung 12 als externe Zuführung keinen vom Strang geschnittenen oder getrimmten Überschussanteil der Tabakmischung, also den so genannten Überschusstabak, zurück in die Verteilervorrichtung 10 einführt. Anders ausgedrückt dient die Zuführeinrichtung 12 ausschließlich dazu, noch nicht in der Verteilervorrichtung 10 verarbeitete Mischungskomponenten zuzuführen. Die Eingabevorrichtung 11 kann wahlweise als externe Zuführung zum Eingeben noch nicht in der Verteilervorrichtung 10 verarbeiteter Mischungskomponenten und/oder als Rückführung z.B. von Überschusstabak oder dergleichen dienen.The
In den gezeigten Ausführungsformen ist der Sichter 13 zum Sichten der Mischungskomponente M1 angeordnet und eingerichtet. In Transport- oder Förderrichtung T1 der Mischungskomponente M1 ist der Sichter 13 hinter der Eingabevorrichtung 11 angeordnet. Dem Sichter 13 schließt sich in Transportrichtung T1 der Stauschacht 14 an, an dessen ausgangsseitigem Ende die Entnahmewalze 15 angeordnet ist. Der Entnahmewalze 15 ist üblicherweise eine Schlagwalze 17 zugeordnet, um die von der Entnahmewalze 15 aus dem Stauschacht 14 gekämmte Mischungskomponente M1 von der Entnahmewalze 15 zu lösen. Die Verteilervorrichtungen 10 können optional weitere Elemente aufweisen. Beispielsweise kann zwischen der Eingabevorrichtung 11 und dem Sichter 13 eine Speicherkiepe 18 oder dergleichen angeordnet sein, die einem Förderelement 19, nämlich z.B. einem Steilförderer zugeordnet ist. Die Verteilervorrichtung 10 kann auch einen Vorverteiler umfassen. In den beschriebenen Ausführungsformen ist an den Sichter 13 eine Führung 20 angeschlossen, die einerseits als Rückführung für den Luftkreislauf innerhalb der Verteilervorrichtung 10 und andererseits als Zuführung für den Stauschacht 14 dient. Da derartige Verteilervorrichtungen 10 grundsätzlich bekannt sind, wird auf die detaillierte Beschreibung sämtlicher für die eigentliche Funktion notwendiger Teile verzichtet.In the embodiments shown, the
Die erfindungsgemäßen Ausführungsformen zeichnen sich dadurch aus, dass die Zuführeinrichtung 12 zum Zuführen mindestens einer weiteren Mischungskomponente M2 (zusätzlich zu der über die Eingabevorrichtung 11 eingegebenen Mischungskomponente M1) in Transportrichtung T1 der über die Eingabevorrichtung 11 eingegegbenen und durch den Sichter 13 strömenden Mischungskomponente M1 hinter dem Stauschacht 14 direkt in den Aufnahmeraum 16 mündet, derart, dass die aus den Mischungskomponenten M1 und M2 gebildete Tabakmischung frühestens im gemeinsamen Aufnahmeraum 16 herstellbar ist. Das bedeutet, dass letztlich zwei unabhängige Komponentenströme getrennt voneinander und von außerhalb der Verteilervorrichtung 10 in den Aufnahmeraum 16 münden, ohne zuvor in Kontakt miteinander gekommen zu sein. Die Zuführeinrichtung 12 ist damit zur Zuführung mindestens einer weiteren Mischungskomponente M2 am Ende der Transportstrecke der Mischungskomponente M1, unmittelbar vor Weiterleitung der Tabakmischung an ein Saugförderband zum Bilden des Tabakstrangs angeordnet.The embodiments according to the invention are characterized in that the
Der Aufnahmeraum 16 weist hinter dem Stauschacht 14 mindestens zwei separate Zugänge 21, 22 auf, wobei ein Zugang 21 zum Einführen der in dem Sichter 13 gesichteten Mischungskomponente M1 und ein Zugang 22 zum Einführen der sichtungsfreien Mischungskomponente M2 ausgebildet und eingerichtet ist. Es werden somit zwei einzelne Faserströme separat in den Aufnahmeraum 16 geleitet und innerhalb des Aufnahmeraums 16 zur endgültigen Tabakmischung zusammengeführt. Die endgültige Tabakmischung wird somit quasi auf Faserebene hergestellt.The receiving
Die Zuführeinrichtung 12 zum Zuführen der oder jeder weiteren Mischungskomponente M2 kann auf unterschiedliche Weise ausgebildet sein. Zwei der besonders bevorzugten Ausführungsformen werden anhand der Zeichnung näher erläutert. Bei der Ausführungsform gemäß der
Der zur Zuführeinrichtung 12 zugehörige Stauschacht 23 kann unterschiedliche Ausbildungen aufweisen. Der Stauschacht 23 kann in Strangrichtung S gesehen die gleiche Breite aufweisen wie der Stauschacht 14. Damit kann in Strangrichtung S über die gleiche Breite bzw. genauer die gleiche Stranglänge die jeweilige Mischungskomponente M1 bzw. M2 in den Aufnahmeraum 16 zugeführt werden. Der Stauschacht 23 kann gegenüber dem Stauschacht 14 auch schmaler ausgebildet sein. In anderen Ausführungen kann der Stauschacht 23 auch in mehrere Stauschachtkammern unterteilt sein. Weiterhin können mehrere unabhängige Stauschächte 23 vorgesehen sein, die jeweils der Zuführeinrichtung 12 zugeordnet sind. Der Stauschacht 23 bzw. die Stauschächte 23 können auch verschiebbar ausgebildet sein. Dies ist insbesondere dann von Bedeutung, wenn der Stauschacht 23 oder die Stauschächte 23 insgesamt schmaler sind als der Stauschacht 14. Unabhängig von der Anzahl der Stauschächte 23 ist insgesamt eine gemeinsame Entnahmewalze 24 vorgesehen, so dass der oder jeder Stauschacht 23 auf die Entnahmewalze 24 trifft.The
Korrespondierend zum Stauschacht 23 bzw. zur Breite des Stauschachtes 23 bzw. der Summe der Stauschächte 23 ist die Entnahmewalze 24 ausgebildet. In einer Ausführungsform kann die Entnahmewalze 24 der der Zuführeinrichtung 12 zugeordneten Stauschächte 23 in axialer Richtung kürzer ausgebildet sein als die Entnahmewalze 15 des der Eingabevorrichtung 11 zugeordneten Stauschachtes 14. Bevorzugt entspricht die Breite der Entnahmewalze 24 in axialer Richtung der Breite des Stauschachtes 23 bzw. der Summe der Breite der Stauschächte 23. Selbstverständlich kann die Breite der Entnahmewalze 24 jedoch von der Breite des Stauschachtes 23 bzw. der Stauschächte 23 abweichen.Corresponding to the
Wie insbesondere den
In der
Die in
Zur Versorgung der Dosiertrommel 26 mit der Mischungskomponente M2 ist die Dosiertrommel 26 an eine Speichervorrichtung 30 angeschlossen. Die Speichervorrichtung 30 selbst kann als Mehrfachspeicher zur Aufnahme mehrere Einzelkomponenten (der Mischungskomponente M2) ausgebildet sein. Am Ausgang der Speichervorrichtung 30 im Übergang zur Dosiertrommel 26 ist ein Abstreifer 31 angeordnet, der die gleichmäßige Befüllung aller Mulden 27 sicherstellt.To supply the
Nicht dargstellt aber dennoch möglich sind Rückführelemente, um den vom Strang geschnittenen/getrimmten Überschusstabak wieder zu verwerten bzw. der Verteilervorrichtung 10 erneut zuzuführen.Not dargstellt but are possible return elements to recycle the strand cut / trimmed excess tobacco again or supply the
Im Folgenden wird das Verfahrensprinzip anhand der Zeichnung näher erläutert: Die Eingabe der Mischungskomponente M1 über die Eingabevorrichtung 11 bis hin zum Aufnahmeraum 16 ist für alle Ausführungsformen gleich und läuft in bekannter Weise ab. Von extern wird die Mischungskomponente M1 in die Verteilervorrichtung 10 eingegeben. Die Mischungskomponente M1 wird in einer Speicherkiepe 18 aufgenommen und mittels des Förderelementes 19 kontinuierlich dem Sichter 13 zugeführt. In dem Sichter 13 wird die Mischungskomponente M1 gesichtet. Dabei werden nicht zu verarbeitenden Anteile (z.B. Rippen) von zu verarbeitenden Anteilen (z.B. Tabakfasern) getrennt. Lediglich die zu verarbeitenden Anteile werden durch den Luftstrom über die Führung 20 dem Stauschacht 14 zugeführt und im Stauschacht 14 gestaut. Die Entnahmewalze 15 kämmt durch Rotation aus dem Stauschacht 14 die Mischkomponente M1 aus und führt diese mit Hilfe der Schlagwalze 17 dem Aufnahmeraum 16 zu.In the following, the method principle is explained in more detail with reference to the drawing: The input of the mixture component M 1 via the
Die Mischungskomponente M2 kann nun erfindungsgemäß auf verschiedene Weise ebenfalls dem Aufnahmeraum 16 zugeführt werden. Mit der Zugführeinrichtung 12 gemäß
Enthält die Mischungskomponente M2 sichtungskritische Bestandteile, wird die nur teilweise benadelte Entnahmewalze 24, wie z.B. in
Die Zuführung der Mischungskomponente M2 über die Dosiertrommel 26 erfolgt entsprechend. Enthält die Mischungskomponente M2 keine sichtungskritischen Anteile, kann die Dosiertrommel 26 über die gesamte Breite der Entnahmewalze 15 die Mischungskomponente M2 zuführen. Handelt es sich bei der Mischungskomponente M2 um sichtungskritische Komponenten, wird die oder jede Einzelkomponente der Mischungskomponente M2 nur über einen Teil der Breite der Entnahmewalze 15 zugegeben.The supply of the mixture component M 2 via the
Claims (15)
- Distributor apparatus (10) for loading a cigarette rod-making machine with a tobacco mixture formed from several mixture components, comprising an input apparatus (11) for inputting a first mixture component M1, a feed unit (12) for feeding a further mixture component M2, a separator (13) for separating portions of the first mixture component M1 which are to be processed and which are not to be processed as well as a bulking chute (14) arranged behind the separator (13), to which bulking chute (14), on the output side, a sampling roller (15) is assigned for conducting the mixture component M1 which is separated in separator (13) into a receiving chamber (16), wherein at least the feed unit (12) is not a return device within the distributor apparatus (10), characterised in that the feed unit (12) for feeding at least one further mixture component M2 in transport direction T1 of the mixture component M1 input via the input apparatus (11) and flowing through the separator (13) behind the bulking chute (14) discharges directly into the receiving chamber (16) in such a manner that the tobacco mixture formed from the mixture components M1 and M2 can at the earliest be produced in the common receiving chamber (16).
- Apparatus according to claim 1, characterised in that the receiving chamber (16) has, behind the bulking chute (14), at least two separate access points (21, 22), wherein one access point (21) is designed and adapted for the introduction of the mixture component M1 which is separated in the separator (13) and one access point (22) is designed and adapted for the introduction of the separation-free mixture component M2.
- Apparatus according to claim 1 or 2, characterised in that the feed unit (12) has at least one bulking chute (23) with a sampling roller (24) assigned to the output side.
- Apparatus according to claim 3, characterised in that the bulking chutes (14, 23) or the respective assigned sampling rollers (15, 24) of the input apparatus (11) and of the feed unit (12) discharge into the common receiving chamber (16).
- Apparatus according to claim 3 or 4, characterised in that the bulking chutes (14, 23) of the input apparatus (11) on one hand and the feed unit (12) on the other hand lie parallel next to one another as seen in rod direction S.
- Apparatus according to any one of claims 3 to 5, characterised in that the bulking chute (23) assigned to the feed unit (12) is formed to be narrower in rod direction S than the bulking chute (14) assigned to the input apparatus (11).
- Apparatus according to any one of claims 1 to 6, characterised in that the feed unit (12) has at least two bulking chutes (23), wherein a common sampling roller (24) is assigned to the bulking chutes (23) of the feed unit (12).
- Apparatus according to any one of claims 3 to 7, characterised in that the sampling roller (24) of the or each bulking chute (23) assigned to the feed unit (12) is formed to be shorter in the axial direction than the sampling roller (15) of the bulking chute (14) assigned to the input apparatus (11).
- Apparatus according to any one of claims 3 to 8, characterised in that the sampling rollers (15, 24) are formed as needle rollers, wherein the sampling roller (24) of the or each bulking chute (23) assigned to the feed unit (12) is only needled across a part of the length in the axial direction, while the sampling roller (15) of the bulking chute (14) assigned to the input apparatus (11) is needled across the entire length in the axial direction.
- Apparatus according to any one of claims 3 to 9, characterised in that the sampling roller (24) of the bulking chutes (23) assigned to the feed unit (12) is divided in the axial direction into several, preferably three portions, wherein the first portion (24a, d) as seen in rod direction S for each rod and/or the central portion (24b, e) for each rod is selectively needled.
- Apparatus according to claim 1 or 2, characterised in that the feed unit (12) comprises a metering drum (26) which, like the bulking chute (14) assigned to the input apparatus (11), discharges into the common receiving chamber (16).
- Apparatus according to claim 11, characterised in that the metering drum (26) is rotationally driveable and is provided with troughs (27) for receiving and discharging free-flowing mixture components M2.
- Apparatus according to claim 11 or 12, characterised in that the metering drum (26) is divided in the axial direction and/or is composed of several individual drums.
- Apparatus according to any one of claims 11 to 13, characterised in that the metering drum (26) is connected to a storage apparatus (30) for one or more individual components of the mixture component M2.
- Method for loading a cigarette rod-making machine with a tobacco mixture formed from several mixture components, comprising the steps:- Inputting a first mixture component M1 by means of an input apparatus (11) into a distributor apparatus (10),- Separating the first mixture component M1 in a separator (13),- Conducting the separated mixture component M1 by means of a sampling roller (15) assigned to a bulking chute (14) into a receiving chamber (16),- Feeding at least one further mixture component M2, which is not excess feed tobacco, by means of a feed unit (12) into the distributor apparatus,characterised in that tobacco mixture formed from the mixture components M1 and M2 is at the earliest produced in a common receiving chamber (16) behind the or each bulking chute (14, 23).
Applications Claiming Priority (1)
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DE102009041030.9A DE102009041030B9 (en) | 2009-09-11 | 2009-09-11 | Distribution device and method for feeding a cigarette rod machine |
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EP2311330A1 EP2311330A1 (en) | 2011-04-20 |
EP2311330B1 true EP2311330B1 (en) | 2014-12-24 |
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EP10075420.9A Active EP2311330B1 (en) | 2009-09-11 | 2010-09-09 | Distributor and method for filling a cigarette strand machine |
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DE102012101024A1 (en) * | 2012-02-08 | 2013-08-08 | Hauni Maschinenbau Ag | Apparatus and method for forming at least one strand of the tobacco processing industry and distribution device for feeding a stranding machine |
DE102012109903A1 (en) * | 2012-10-17 | 2014-10-30 | Hauni Maschinenbau Ag | Distributor apparatus and method for feeding a tobacco processing machine strand extruder with a product material fiber material stream |
DE102012109906A1 (en) * | 2012-10-17 | 2014-10-30 | Hauni Maschinenbau Ag | Distributor apparatus and method for feeding a tobacco processing machine strand extruder with a product material fiber material stream |
CN103126067B (en) * | 2013-02-28 | 2015-04-08 | 山东中烟工业有限责任公司 | Device for offline and online screening of cut tobacco from removed stem slivers of cigarette maker |
CN105310105B (en) * | 2015-12-04 | 2017-08-29 | 龙岩烟草工业有限责任公司 | The flexible wire feeder and method of feed system of cigarette making machine |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1250204A (en) | 1985-05-15 | 1989-02-21 | Rothmans Of Pall Mall Limited | Hopperless cigarette making machines |
DE3624260A1 (en) * | 1985-08-08 | 1987-02-19 | Hauni Werke Koerber & Co Kg | Method and apparatus for forming a strand of tobacco fibres or similar fibres |
DE3619579C2 (en) * | 1986-06-11 | 1995-05-18 | Hauni Werke Koerber & Co Kg | Device for the simultaneous production of two continuous cigarette strands |
DE4035937A1 (en) | 1989-11-25 | 1991-05-29 | Hauni Werke Koerber & Co Kg | Method of preparing tobacco for cigarette filler |
IT1253915B (en) | 1991-12-17 | 1995-08-31 | Gd Spa | FEEDING UNIT WITH TOBACCO PARTICLE SEPARATOR FOR A CIGARETTE PACKING MACHINE |
IT1304436B1 (en) | 1998-12-15 | 2001-03-19 | Gd Spa | METHOD AND DEVICE FOR THE FORMATION OF A CIGARETTE KEEP PROVIDED WITH ADDITIVE MATERIAL. |
DE10007485A1 (en) * | 2000-02-18 | 2001-08-23 | Hauni Maschinenbau Ag | Method and device for recycling tobacco dust |
EP1442666B1 (en) | 2003-01-28 | 2006-10-11 | Hauni Maschinenbau AG | Method particularly for loading a cigarette rod machine and distributor particularly for performing the method |
ITBO20030246A1 (en) | 2003-04-29 | 2004-10-30 | Gd Spa | CIGARETTE PACKAGING MACHINE. |
-
2009
- 2009-09-11 DE DE102009041030.9A patent/DE102009041030B9/en active Active
-
2010
- 2010-09-09 EP EP10075420.9A patent/EP2311330B1/en active Active
- 2010-09-10 CN CN201010289034.9A patent/CN102018283B/en active Active
Also Published As
Publication number | Publication date |
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DE102009041030A1 (en) | 2011-03-24 |
CN102018283A (en) | 2011-04-20 |
DE102009041030B9 (en) | 2024-04-18 |
DE102009041030B4 (en) | 2024-02-01 |
EP2311330A1 (en) | 2011-04-20 |
CN102018283B (en) | 2014-11-26 |
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