EP2265145A1 - Verfahren für die maschinelle herstellung einer segmentbürste und hilfsmittel für die durchführung des verfahrens - Google Patents
Verfahren für die maschinelle herstellung einer segmentbürste und hilfsmittel für die durchführung des verfahrensInfo
- Publication number
- EP2265145A1 EP2265145A1 EP10706487A EP10706487A EP2265145A1 EP 2265145 A1 EP2265145 A1 EP 2265145A1 EP 10706487 A EP10706487 A EP 10706487A EP 10706487 A EP10706487 A EP 10706487A EP 2265145 A1 EP2265145 A1 EP 2265145A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ring
- mandrel
- transfer device
- press
- pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 239000011265 semifinished product Substances 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000004323 axial length Effects 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 1
- 230000000284 resting effect Effects 0.000 abstract 1
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 230000007704 transition Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B13/00—Brushes with driven brush bodies or carriers
- A46B13/001—Cylindrical or annular brush bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B13/00—Brushes with driven brush bodies or carriers
- A46B13/001—Cylindrical or annular brush bodies
- A46B13/003—Cylindrical or annular brush bodies made up of a series of annular brush rings; Annular brush rings therefor
Definitions
- the invention relates to a method for the machine production of a segment brush and auxiliary means for carrying out the method, such as a transfer device and a press, and the segment brush itself.
- Annular brushes are known and proven in various embodiments.
- ring brushes of large axial length are often formed by combined segment brushes, which are axially clamped, for example, on a hollow cylinder serving for storage.
- Such hollow brushes have a retaining ring around which a bristle facing is folded, wherein a radially inwardly lying, in a cross section approximately U-shaped, circumferential rivet holds the bristle facing against the retaining ring.
- segment brush becomes less expensive due to the lower use of materials, and such segment brushes without a rivet can be put together to form substantially denser ring brushes, since a spacing of the segment brushes by the rivet is lacking.
- the production of such segment brushes without a rivet has hitherto been possible only manually, with the wires being pre-bent and then pressed.
- the object of the invention is to provide a method for the machine production of a segment brush without a rivet and aids for carrying out this method.
- the production of a bent by 90 ° and annularly arranged bristle trim with retaining ring can be done in a conventional manner in a known machine.
- the transfer device is introduced with mandrel forward until the first bend rests on the annular shoulder.
- the inner diameter of the Retaining ring and the outer diameter of the mandrel can then be passed with this transfer device, the bristle trim with retaining ring, sufficiently stable sitting on the transfer device, for example, another existing press for pressing.
- the attachment of the Abpressdorns at least partially immersed in a frontal recess in the central mandrel, which preferably rests over the entire end face of the mandrel of the Abpressdorn.
- the central mandrel is moved after pressing by means of a device in its the annular shoulder of the ring projecting starting position. If the pressing takes place against the force of a spring, then this spring will spend the withdrawal of the Abpressdorns the central mandrel of the transfer device back to the starting position.
- An alternative is a cylinder with piston.
- a segment brush according to the invention is primarily to a bristle stocking a metal that can be pressed permanently.
- synthetic materials in particular plastics, when a suitably heated bristle lining is pressed, in which case adhesion of the bristles to one another and also to bonding with, for example, a retaining ring made of a plastic may be intended.
- the production of the semi-finished product is carried out in a first machine and the pressing in a remote from the first machine second machine. It is then in the second machine preferably also done the completion of a brush, for example, a trimming, a mistake with brush fittings or the like.
- the implementation of the semi-finished product can be done automatically, for example by means of grippers, turret assemblies, cups or rods carrying chains or the like.
- the transfer device for converting a semi-finished product of a segment brush can be designed in many forms. In principle, it is provided that a ring shoulder forming a ring is provided and that in the ring, a central, axially displaceable mandrel is provided for the system of bends of a bent by 90 ° bristle trim of the segment brush.
- the added, bent by 90 ° bristle facing opposite side of the UmsetzVoroplasty according to the invention is adaptable to existing equipment such as presses, their shots, etc. largely freely designable.
- the central mandrel is arranged completely displaceable in the ring.
- the mandrel has a recess in the bristle-facing end face, the cross-section of which corresponds axially at least in sections to that of an attachment of a pressing mandrel of a press.
- a form-fitting transition from the central mandrel on the essay or the Abpressdorn is thought so that the force of the press acts over the entire cross-sectional area of the Abpressdorns.
- the second end face of the dome may have a cylindrical recess, so that the transfer device according to the invention can be placed on a pin, a pipe or the like, for example for a transfer from a first to a second production machine.
- the ring sleeve-like design has an adapter for insertion into a receptacle of a press. Adapter and recording are then optimally matched to each other.
- a device is provided for returning the mandrel displaced during the pressing back into its starting position, for example a compression spring or a cylinder.
- plastic bristles are to be processed according to the invention, it may be expedient to provide a heater which can be configured both as a mandrel-proof and as ring-proof. Conveniently, such a heater will be operated electrically.
- a heater which can be configured both as a mandrel-proof and as ring-proof. Conveniently, such a heater will be operated electrically.
- To the press for the pressing of the bristle trim with the retaining ring are in many respects requirements, so creating a relatively high press pressure as well as an exact guidance in the pressing, since the area to be pressed is low.
- a receptacle is sleeve-like for introducing a mandrel of a transfer device, as explained above, that a free axial length in the sleeve for axial displacement of the mandrel during the pressing is sufficiently dimensioned and that a frontal Edge of the receptacle is designed as an abutment for the ring.
- Fig. 3 an isometric view of the semi-finished product
- Fig. 5 a press arrangement.
- the transfer device 1 shown in Figures 1 to 3 is structurally simple.
- the transfer device 1 has a ring 2 through which, perpendicular to the axial extent of the ring 2, two annular shoulders 3,4 are formed frontally.
- a central mandrel 5 is axially displaceable, but towards a bent by 90 ° bristle trim 6 only up to the stop shown in Figure 2 a mandrel-fixed annular shoulder 7 at the lower annular shoulder 4 of the ring. 2
- the second bend 9 of the bristle trim 6 extends annularly and fitting around the central mandrel 5 and projects axially therefrom.
- a retaining ring 10 holds the first bend 8 axially against the annular shoulder 3 of the ring 2 and the second bend radially against the mandrel. 5
- the production of the retaining ring 10 by 90 ° angled bristle trim 6 can be done in a conventional manner in a machine. It is then the transfer device 1 introduced into the machine, for example, with a recess 11 in the bristle facing 6 facing away from end 12 seated on a reciprocating piston.
- Figure 4 shows the arrangement of a Abpressdorns 13 via a transfer device 14 with ring 15 and central mandrel 16th
- this arrangement has a sleeve-like receptacle 17, in which the mandrel 16 is inserted so far until the ring 15 rests with its lower annular shoulder 18 over its entire surface on the front edge 19 of the receptacle 17.
- the axial displacement of the sleeve 17 is dimensioned such that the central mandrel 16 can be moved completely below the upper annular shoulder 20 of the ring 15 against the force of a spring 21.
- a pointed conical attachment 22 of the pressing mandrel 13 will spread apart the bristle stock protruding axially from the mandrel 16 and thus predetermine the radial direction for pressing.
- This cone-shaped attachment 22 will then impinge on the central mandrel 16 and be received therein in a front-side recess 23, so that the Abpressdorn 13 and the central mandrel 16 are positively connected.
- the central mandrel 16 With progressing pressing operation, the central mandrel 16 is displaced in the sleeve-like receptacle 17 against the force of the spring 21 and pressing the bristle around a retaining ring between an annular shoulder 24 of the Abpressdorns 13 and the upper annular shoulder 20 of the ring 15, wherein the outer diameter of Ring shoulder 24 which corresponds to the annular shoulder 20.
- the transfer device has a sleeve-like ring, as shown in Figure 5 formed by the ring 15 and the receptacle 17, and an adapter, for example in the form of a pin 25 for insertion into a press-side recording has.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200910011171 DE102009011171A1 (de) | 2009-03-04 | 2009-03-04 | Verfahren für die Herstellung einer Segmentbürste und Hilfsmittel für die Durchführung des Verfahrens |
PCT/DE2010/000072 WO2010099769A1 (de) | 2009-03-04 | 2010-01-26 | Verfahren für die maschinelle herstellung einer segmentbürste und hilfsmittel für die durchführung des verfahrens |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2265145A1 true EP2265145A1 (de) | 2010-12-29 |
EP2265145B1 EP2265145B1 (de) | 2012-05-30 |
Family
ID=42106065
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10706487A Not-in-force EP2265145B1 (de) | 2009-03-04 | 2010-01-26 | Verfahren für die maschinelle herstellung einer segmentbürste und hilfsmittel für die durchführung des verfahrens |
Country Status (6)
Country | Link |
---|---|
US (1) | US8845033B2 (de) |
EP (1) | EP2265145B1 (de) |
CN (1) | CN102006799B (de) |
DE (1) | DE102009011171A1 (de) |
ES (1) | ES2388911T3 (de) |
WO (1) | WO2010099769A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9976432B2 (en) * | 2012-01-27 | 2018-05-22 | Stb Higuchi Co., Ltd. | Radial vane and method of manufacturing same |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB744179A (en) * | 1952-06-16 | 1956-02-01 | Osborn Mfg Co | Improvements in or relating to brushes |
US2860921A (en) * | 1954-10-11 | 1958-11-18 | Pittsburgh Plate Glass Co | Method and apparatus for forming rotary brush |
JPS5424460A (en) * | 1977-07-25 | 1979-02-23 | Masao Nishiki | Method of producing rotary brush |
US5464275A (en) * | 1992-12-11 | 1995-11-07 | Jason, Inc. | End brush and method of making |
IT1309973B1 (it) | 1999-04-16 | 2002-02-05 | Unimac Srl | Sistema e relativa macchina automatica per assemblare e formare dellespazzole circolari |
-
2009
- 2009-03-04 DE DE200910011171 patent/DE102009011171A1/de not_active Withdrawn
-
2010
- 2010-01-26 EP EP10706487A patent/EP2265145B1/de not_active Not-in-force
- 2010-01-26 US US13/254,521 patent/US8845033B2/en not_active Expired - Fee Related
- 2010-01-26 ES ES10706487T patent/ES2388911T3/es active Active
- 2010-01-26 CN CN201080001335.5A patent/CN102006799B/zh not_active Expired - Fee Related
- 2010-01-26 WO PCT/DE2010/000072 patent/WO2010099769A1/de active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2010099769A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN102006799A (zh) | 2011-04-06 |
ES2388911T3 (es) | 2012-10-19 |
EP2265145B1 (de) | 2012-05-30 |
DE102009011171A1 (de) | 2010-09-09 |
WO2010099769A1 (de) | 2010-09-10 |
US8845033B2 (en) | 2014-09-30 |
CN102006799B (zh) | 2014-01-01 |
US20120074760A1 (en) | 2012-03-29 |
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