EP2123826A2 - Procédé et dispositif de fabrication d'un produit de surface et un tel produit de surface - Google Patents
Procédé et dispositif de fabrication d'un produit de surface et un tel produit de surface Download PDFInfo
- Publication number
- EP2123826A2 EP2123826A2 EP09006429A EP09006429A EP2123826A2 EP 2123826 A2 EP2123826 A2 EP 2123826A2 EP 09006429 A EP09006429 A EP 09006429A EP 09006429 A EP09006429 A EP 09006429A EP 2123826 A2 EP2123826 A2 EP 2123826A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- mold elements
- diameter
- elements
- surface product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 239000000725 suspension Substances 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 58
- 239000004033 plastic Substances 0.000 claims description 13
- 229920003023 plastic Polymers 0.000 claims description 13
- 239000001913 cellulose Substances 0.000 claims description 11
- 229920002678 cellulose Polymers 0.000 claims description 11
- 239000011111 cardboard Substances 0.000 claims description 7
- 239000011087 paperboard Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 229920001187 thermosetting polymer Polymers 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000004971 Cross linker Substances 0.000 claims 1
- 239000000470 constituent Substances 0.000 claims 1
- 238000007711 solidification Methods 0.000 abstract description 2
- 230000008023 solidification Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 43
- 239000000123 paper Substances 0.000 description 23
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 235000019289 ammonium phosphates Nutrition 0.000 description 4
- 238000003490 calendering Methods 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 230000002393 scratching effect Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 4
- 239000004254 Ammonium phosphate Substances 0.000 description 3
- 239000004114 Ammonium polyphosphate Substances 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 3
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 3
- 229920001276 ammonium polyphosphate Polymers 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000002861 polymer material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 244000273618 Sphenoclea zeylanica Species 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
- 241000218657 Picea Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- ZRIUUUJAJJNDSS-UHFFFAOYSA-N ammonium phosphates Chemical compound [NH4+].[NH4+].[NH4+].[O-]P([O-])([O-])=O ZRIUUUJAJJNDSS-UHFFFAOYSA-N 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012757 flame retardant agent Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000011090 solid board Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/006—Making patterned paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/14—Making cellulose wadding, filter or blotting paper
Definitions
- the invention relates to a method and a device for producing a surface product as well as the surface product itself.
- a method for producing a surface product known as a fastener part comprising a plurality of integrally connected to a carrier and symmetrically constructed form elements in the form of hooking means in the manner of each one provided with a head stem, wherein a moldable material in a forming zone between a pressure tool and a mold is supplied.
- the opposing boundary walls are at least in a longitudinal section of the respective mold cavity continuously equipped with a convex trajectory, so that a smooth transition between the cross-sectional shapes of the stem and head part is achieved for a Verhakungsstoff the support member, so that it insofar comes to a non-inhibiting Entformungsprozeß for the surface product from the manufacturing device.
- this document discloses a web as a surface product solution, which is produced by this process.
- at least one of the two material layers is produced by coextrusion of the plastic material, wherein the stem ends are calendered with a further shaping roller in a further method step be so as to obtain a mushroom-shaped hook and loop closure material as the final product.
- the present invention seeks to provide a method for producing a surface product available, with which can increase the application possibilities for pertinent surface products in an advantageous, process-reliable and cost-effective manner.
- the invention is also based on the object to provide a device with which the manufacturing process can be reliably realized process technology, as well as to offer a surface product to the market, which is cost-effective and takes into account increased environmental requirements.
- the pertinent objects solves a method according to the feature configuration of claim 1, a device with the feature configuration of claim 7 and a surface product according to the feature design of claim 9.
- the inventive method is used to produce a surface product having at least partially cellulosic components, in particular made of paper or paperboard and having a support member, wherein by means of at least one forming tool individual mushroom-like form elements are formed, which are integral or separate part of the assignable support member and on this at least partially formed above.
- the support member may be constructed of cellulosic components, for example, entirely made of paper, which should be highly absorbent and by means of the shaping tool can be individual mushroom-like form elements as integral part of the support member on this above put on.
- the individual form elements in the form of mushroom-like projections are likewise formed from cellulosic material, in particular from paper material.
- the carrier part of the mentioned area product is constructed in several layers, with some of the layers may prove to be particularly absorbent and the other part serves mainly the stability of the overall product.
- the scratching effect can be improved even further if the carrier part is again made of paper;
- the mold elements as a separate component for example, consists of cellulose material with plastic parts, applied to the support member made of paper.
- the cellulose-plastic molded elements can be sprayed on the carrier part, for example, in the manner of enlarged drops with widened head diameters, wherein the Spraying device insofar then forms the forming tool.
- the sprayed or otherwise applied droplets retain their droplet shape due to the surface tension of the plastic material in spite of the cellulose base and can be appropriately cured and dried on the support member, for example using a heat source.
- the paper-like, possibly multi-layered support part then remains absorbent and the applied, on the support part solidified mushroom-like droplets, in turn, increase the scratching effect for improved cleaning of surfaces of any kind.
- the individual form elements are formed as mushroom-shaped closure elements, so that can be produced using the method according to the invention, a fastener closure part made of paper or cardboard.
- the adhesive fastener elements can be attached directly to paper or cardboard products such as boxes, optionally in one piece, so that the boxes can be reliably closed for receiving a packaged goods, without additional closure systems would be necessary, such as tapes, strapping, package cords and the like.
- it is preferably provided to offset the cellulosic suspension from which the mold elements can be produced with a plastics material, for example with a predeterminable percentage of conventional polymer material.
- the surface fastener mainly built from paper material so far proves to be particularly easy to recycle and biodegradable. Moreover, it can be produced on an industrial scale, which has a cost effect on its production price. It is surprising to one of ordinary skill in the art that he uses surface-mount fasteners such as Velcro ® fasteners using cellulosic material can build, that are reliable in use and long lasting usable.
- the mushroom-shaped closure elements of an adhesive closure part can be combined with mushroom-shaped closure elements of another adhesive closure part to form a repeatedly openable and closable adhesive closure with each other; but it is also conceivable to connect a conventional loop or loop material of a closure part with the closure part with the hook or mushroom-shaped form elements made of paper.
- a thermosetting curable molding compound is applied to the free head side of the respective mold element, which stiffen the paper head in order to ensure a safe Unterhakungsdorfkeit.
- the individual mold elements can also be obtained as a hollow element, d. H. the interior of the stem of the mold element forms a cavity, which in turn can be filled if necessary, for example with flame-retardant or flame-resistant materials, so as to be able to ensure increased fire safety in safety-relevant areas.
- the extinguishing agent can be introduced directly into the surface fastener.
- cellulose-containing suspensions are used which are very hydrous;
- 1% solids can come to 99% water content
- this fact takes into account the manufacturing device insofar as the forming tool consists of a forming wire.
- the sieve structure used in each case can also be multi-layered, so that a part of the sieve structure mainly serves the shaping of the form elements and the respective other sieve element primarily complies with the drainage task. If preferred stainless steel screens are used, the corrosion has been effectively countered, even if, if appropriate, by further additives of the suspension this should have a certain acid content.
- the surface product produced by the method and the device can be used for a variety of applications, the list is not complete.
- Other applications are conceivable in the field of clothing; but there are also technical applications conceivable, for example in the field of aerospace engineering, rail technology, mechanical engineering, motor vehicle construction etc ..
- the manufacturing device according to the Fig. 1 shows their basic structure in horizontal manufacturing orientation. Between two roller-shaped guide bodies 10, of which at least one is drivable, extends a band-shaped forming wire 12, which is part of a designated as a whole by 14 forming tool.
- the forming wire 12 has a plurality of individual mold cavities 16, which pass completely through the forming wire 12 and the respective cavity 16 has seen from the side according to the sectional view of the Fig. 1 the shape of a hyperboloid of revolution.
- the manufacturing device according to the Fig. 1 also has an additional circulating dewatering belt 18 which is arranged in a flat surface with the forming wire 12 between this and the two guide bodies 10.
- the dewatering belt 18 is provided with a continuous perforation 20, wherein the openings formed in the manner of a fine perforation form far more passages with a smaller cross-sectional area than those formed by the mold cavities 16 of the forming wire 12.
- the subdivided in the manner of upper run and lower run bands 12 and 18 have in the plane of a certain width and in the Fig. 1 Cavities 16, which are shown in only one plane, extend as well as the perforation 20 into the plane of the drawing over a predeterminable distance.
- the thus formed screen belts 12 and 18 may each have several 100 or 1000 through holes on 1cm 2 strip material surface. The better understanding because but are in the presentation after the Fig. 1 the proportions so far not correctly reproduced. In any case, the perforation 20 is such stated that the pulp material remains substantially in the mold cavities 16 and can not escape unintentionally.
- the drive direction of the guide body 10 is in the Fig. 1 reproduced with arrows, so that in the selected drive direction, the two bands 12 and 18, in the direction of the Fig. 1 seen, move relative to the upper run position from left to right, both bands with the same axial travel speed.
- the device according to the Fig. 1 an applicator 22, which provided on its underside with individual nozzles, the spray application, allows an even closer presented suspension.
- a drying device 24 is arranged in the direction of travel of the two belts 12 and 14 behind the application device 22, which by means of hot air or other heat radiation (UV, IR, ultrasound) over a certain drying zone, the drying of the suspension material.
- a collecting device 26 is arranged, which captures excess water of the suspension and removes it from the manufacturing device.
- cooling devices may be present which cool the finished surface product, which may also facilitate demolding to that extent.
- a blower 28 may be provided on the top of the lower run, which helps in demolding the product to be produced, the pertinent demolding process can be supported by a removal roller 30, the finished fabric produced the manufacturing device of the same for removal and further processing or shipping takes.
- the production device can still have a calendering roller 32 for a post-forming operation, which will be explained in more detail below.
- a cellulose-containing suspension is applied via the applicator 22 to the top of the upper run of the forming wire 12 and the aqueous suspension or Zelluslosebrei penetrates into the mold cavities 16 of the forming wire 12 a.
- a belt-like support member 34 with which the individual mold elements 36 are integrally connected In order to facilitate the entry of the suspension, preferably in the form of cellulose pulp in the mold cavities 16, an entry auxiliary device 38, for example, consisting of two oppositely disposed spinning rollers, which support the described entry with a corresponding contact force and the density of the support member 34 with pretending.
- the auxiliary recording device 38 may also have an air knife arrangement (not shown in more detail) with which the entry is supported to the extent described in the manner of an air curtain and under overpressure.
- the molding process is driven at such a speed that in any case excess water escape from the suspension and can penetrate the perforation 20 of the dewatering belt 18 in order to be able to be discharged from the trough-like collecting device 26 from the production device can.
- the already indicated drying device 24 also serves from the other side to the drying of the pulp to be solidified, which forms the paper structure for the surface product.
- the pulp in particular in the region of the lower run of the production device dried to the extent that the band-shaped support member 34 can be deducted from the top of the forming wire 12, preferably using the removal roller 30 and the finished mold elements 36 are made pulled out the assignable mold cavities 16, which can be supported by the indicated blowing device 28 with by this compressed air blows through the perforation 20 of the dewatering belt 18, and through the mold cavities 16 of the forming wire 12 from the rear region forth.
- the thus shaped mold elements 36 together with the carrier part 34 have a basically geometric structure, as in Fig. 3 as well as in the Fig. 4 shown.
- head tops as in the Fig. 5 shown presses the calendering roller 32 from above on the head-side projections of the front end of each mold element 36, with the result that a flattened head geometry according to the idealized representation of the Fig. 5 established.
- the formation of the surface product is a cellulosic suspension in which about 1% solids to 99% water content falls.
- fibers are preferably used having a diameter between 1 .mu.m and 100 .mu.m, preferably of the order of 10 .mu.m, and the length of the respective pulp fiber should be in the range of 10 .mu.m to 2 mm, preferably about 100 .mu.m. It has proven to be particularly favorable to obtain pulp fibers from vegetable raw materials, wherein preferably pine and spruce as the feedstock result in a long-fiber pulp which can be used particularly well within the framework of the described production device.
- a pure pulp suspension depending on the application for the finished surface product as a paper product may prove to be too stable, so that the use of plastic materials, such as polymer blends, makes sense, and it has proved to be particularly favorable 10 to 15.5% polymer material in the suspension to use.
- additives may be added to the cellulosic suspension, such as wet strength agent in the form of melamine resin or in the form of epichlorohydrin resin.
- an anti-sticking agent for example in the form of talcum powder, may be applied to the forming wire 12 with its cavities 16 by suitable means (not shown).
- Other additives may be provided to cleave formaldehyde from the pulp suspension or to remove impurities that could hinder the process.
- an active extinguishing medium may preferably be provided an extinguishing gas such as nitrogen, wherein as a nitrogen carrier, in particular melamine comes into question but also magnesium hydroxide (MDH).
- an extinguishing gas such as nitrogen
- a nitrogen carrier in particular melamine comes into question but also magnesium hydroxide (MDH).
- MDH magnesium hydroxide
- a vacuum device not shown, which, for example, arranged in the catcher 26, the dewatering of the fiber suspension favors, and pulp material as long as from the individual mold cavities 16 sucks with until a hollow stem cross-section (not shown) is created for the single mold element 36, which rests in the other with its edge-side material on the respectively assignable mold cavity 16.
- the hollow stem part produced so far can then be provided with a flame-retardant agent or else serve to introduce another stiffening agent, for example in the form of a polymer-plastic material to be injected.
- aqueous pulp suspension temperature around 60 ° C have proven to be favorable, and a residence time of 10 to 15 minutes at a temperature of 70 ° C for the drying zone by means of the drying device 24.
- a Teflon coating for the calendering roll 32 is preferably provided.
- unspecified, Binder and crosslinking materials are used to promote solidification of the pulp material.
- a calender roll 32 as shown in the Fig. 1 can be flat head sides for the mold elements 36 reach as in the Fig. 5 demonstrated. These can then be provided as a starting material from the free head side with a thermosetting molding compound as the respective head part 40, which forms a kind of protection or Verhakungskappe in hemispherical shape.
- thermosetting molding composition to this effect can be applied to the free end faces of the mold elements 36 via a conventional applicator, such as spray or doctor device and in the cured state, the head part 40 configured in this way is configured together with the underlying mold element 36 as a mushroom-shaped hooking element, so that in this respect a hookable Adhesive closure part is created, which forms with corresponding elements of another adhesive closure part (not shown) a repeatedly openable and closable adhesive closure.
- a structure is maintained, as in the Fig. 3 and 4 is shown as an example, the pertinent solution of a surface product is particularly suitable for use in the fields of tissue paper, toilet paper and wipes. Since the pulp material for the support member 34 may be very thin, is in a preferred embodiment of the surface product according to the representations of the 4 to 6 below the support member 34 to form a multi-layer system, a support layer 42 is present, for example, formed from a thin-walled polymer material or the like.
- the pertinent support layer 42 may also be elastic, so that when stretched the contrast rigid paper support member 34 can tear between the mold elements 36, with the result that depending on the applied strain the mold elements 36 move away from each other and in a starting position according to the representations after the 4 to 6 via the support member 34 in turn reach their initial position shown.
- a roller-shaped drive body 10 is used, which is to rotate in the direction of the arrow shown.
- a forming wire 12 is arranged, which corresponds to the forming wire 12 according to the solution of the manufacturing device according to the Fig. 1 equivalent.
- the forming wire 12 can be easily worn in case of wear against a new exchange, without having to change the guide body 12.
- preferably made of stainless steel forming wires 12 are cleaned off from time to time, so it is advantageous if you can remove them from the guide body 12 without problems.
- the guide body 10 shown is provided along its upper side with a perforation, not shown, over which the dehydration can take place, so that parallels exist in this respect to the perforation 20 of the dewatering belt 18 according to the solution Fig. 1 ,
- the solution after the Fig. 2 has a collecting device 26 for water, which is preferably formed in the present case as a vacuum device.
- the drying device 24 is arranged, to which in turn the blowing device 28 is connected.
- the devices 24, 26 and 28 are arranged stationary and the guide body roller 10 rotates together with the forming wire 12 about the pivot axis 44 of the overall device.
- the solution after the Fig. 2 again has the peel-off or removal roller 30 and the insertion aid 38 is this time of a circumferential, one-piece band formed around Deflection rollers 56 is guided around and otherwise has a drive direction according to the arrow, which corresponds to the drive direction of the forming screen roller 10, 12.
- the band of the insertion aid 38 may preferably be made of a flexible, resilient material; but here is also the use of metal foil materials, such as an aluminum foil or the like possible.
- the band of the recording auxiliary device 38 can be driven independently or preferably be taken by the friction during the rotational movement of the guide body 10.
- the solution according to the Fig. 2 a doctor device 48, with which the pulp-containing suspension can be applied to the forming wire 12.
- the band-shaped insertion auxiliary device 38 then in turn helps to introduce the pulp suspension into the mold cavities 16 of the forming wire 12 while forming the band-shaped carrier part 34.
- the finished surface product, the representation of the Fig. 3 corresponds, is then discharged on the bottom of the manufacturing device.
Landscapes
- Paper (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008024528A DE102008024528A1 (de) | 2008-05-21 | 2008-05-21 | Verfahren und Vorrichtung zum Herstellen eines Flächenproduktes sowie das Flächenprodukt selbst |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2123826A2 true EP2123826A2 (fr) | 2009-11-25 |
EP2123826A3 EP2123826A3 (fr) | 2013-06-19 |
EP2123826B1 EP2123826B1 (fr) | 2015-09-23 |
Family
ID=40985084
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09006429.6A Active EP2123826B1 (fr) | 2008-05-21 | 2009-05-13 | Procédé et dispositif de fabrication d'un produit de surface |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2123826B1 (fr) |
DE (1) | DE102008024528A1 (fr) |
Cited By (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
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US11396725B2 (en) | 2017-10-27 | 2022-07-26 | The Procter & Gamble Company | Deflecting member for making fibrous structures |
US11505898B2 (en) | 2018-06-20 | 2022-11-22 | First Quality Tissue Se, Llc | Laminated paper machine clothing |
US11583489B2 (en) | 2016-11-18 | 2023-02-21 | First Quality Tissue, Llc | Flushable wipe and method of forming the same |
US11697538B2 (en) | 2018-06-21 | 2023-07-11 | First Quality Tissue, Llc | Bundled product and system and method for forming the same |
US11738927B2 (en) | 2018-06-21 | 2023-08-29 | First Quality Tissue, Llc | Bundled product and system and method for forming the same |
Families Citing this family (1)
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DE102021005940A1 (de) | 2021-12-01 | 2023-06-01 | Gottlieb Binder Gmbh & Co. Kg | Verfahren zum Herstellen eines Befestigungsbandes |
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EP1028639B1 (fr) | 1997-10-03 | 2004-06-16 | Minnesota Mining And Manufacturing Company | Constructions d'assemblage mecanique coextrudees |
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Also Published As
Publication number | Publication date |
---|---|
EP2123826A3 (fr) | 2013-06-19 |
EP2123826B1 (fr) | 2015-09-23 |
DE102008024528A1 (de) | 2009-11-26 |
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