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EP2026361A4 - Soft magnetic material and dust core - Google Patents

Soft magnetic material and dust core

Info

Publication number
EP2026361A4
EP2026361A4 EP07743385A EP07743385A EP2026361A4 EP 2026361 A4 EP2026361 A4 EP 2026361A4 EP 07743385 A EP07743385 A EP 07743385A EP 07743385 A EP07743385 A EP 07743385A EP 2026361 A4 EP2026361 A4 EP 2026361A4
Authority
EP
European Patent Office
Prior art keywords
magnetic material
soft magnetic
dust core
dust
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07743385A
Other languages
German (de)
French (fr)
Other versions
EP2026361B1 (en
EP2026361A1 (en
Inventor
Naoto Igarashi
Takao Nishioka
Yoshiyuki Shimada
Tsuyoshi Akao
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Sumitomo Electric Sintered Alloy Ltd
Sumitomo Electric Industries Ltd
Original Assignee
Denso Corp
Sumitomo Electric Sintered Alloy Ltd
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp, Sumitomo Electric Sintered Alloy Ltd, Sumitomo Electric Industries Ltd filed Critical Denso Corp
Publication of EP2026361A1 publication Critical patent/EP2026361A1/en
Publication of EP2026361A4 publication Critical patent/EP2026361A4/en
Application granted granted Critical
Publication of EP2026361B1 publication Critical patent/EP2026361B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • H01F1/26Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/16Metallic particles coated with a non-metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0246Manufacturing of magnetic circuits by moulding or by pressing powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/33Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials mixtures of metallic and non-metallic particles; metallic particles having oxide skin

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Soft Magnetic Materials (AREA)
  • Powder Metallurgy (AREA)
EP07743385A 2006-05-30 2007-05-15 Dust core Not-in-force EP2026361B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2006150095A JP4917355B2 (en) 2006-05-30 2006-05-30 Dust core
PCT/JP2007/059950 WO2007138853A1 (en) 2006-05-30 2007-05-15 Soft magnetic material and dust core

Publications (3)

Publication Number Publication Date
EP2026361A1 EP2026361A1 (en) 2009-02-18
EP2026361A4 true EP2026361A4 (en) 2010-01-27
EP2026361B1 EP2026361B1 (en) 2013-03-06

Family

ID=38778373

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07743385A Not-in-force EP2026361B1 (en) 2006-05-30 2007-05-15 Dust core

Country Status (6)

Country Link
US (1) US8241518B2 (en)
EP (1) EP2026361B1 (en)
JP (1) JP4917355B2 (en)
CN (1) CN101454847B (en)
ES (1) ES2401483T3 (en)
WO (1) WO2007138853A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010251696A (en) * 2009-03-25 2010-11-04 Tdk Corp Soft magnetic powder core and method of manufacturing the same
JP5539159B2 (en) * 2010-11-04 2014-07-02 アイダエンジニアリング株式会社 High density molding method and high density molding apparatus for mixed powder.
KR102004805B1 (en) * 2017-10-18 2019-07-29 삼성전기주식회사 Coil electronic component
JP7217856B2 (en) * 2017-10-31 2023-02-06 株式会社レゾナック Manufacturing method of sintered magnetic core, green compact, and sintered magnetic core
CN113166948A (en) * 2018-12-04 2021-07-23 Ppg工业俄亥俄公司 Treated particles and substrates
JP6882375B2 (en) * 2019-06-06 2021-06-02 株式会社神戸製鋼所 Mixed powder for dust core and powder magnetic core

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005096324A1 (en) * 2004-03-31 2005-10-13 Sumitomo Electric Industries, Ltd. Soft magnetic material and dust core
WO2006025430A1 (en) * 2004-09-01 2006-03-09 Sumitomo Electric Industries, Ltd. Soft magnetic material, dust core and method for producing dust core

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE9402497D0 (en) 1994-07-18 1994-07-18 Hoeganaes Ab Iron powder components containing thermoplastic resin and methods of making the same
JP3826537B2 (en) 1998-01-28 2006-09-27 日亜化学工業株式会社 Rare earth bonded magnet and composition for rare earth bonded magnet
JPWO2002080202A1 (en) 2001-03-29 2004-07-22 住友電気工業株式会社 Composite magnetic material
KR100916891B1 (en) * 2001-10-29 2009-09-09 스미또모 덴꼬 쇼오께쯔 고오낑 가부시끼가이샤 Composite magnetic material and fabrication method thereof
JP2003153135A (en) * 2001-11-16 2003-05-23 Sanyo Electric Co Ltd Projection display device
JP4064711B2 (en) 2002-04-24 2008-03-19 株式会社神戸製鋼所 Powder for powder magnetic core, high-strength powder magnetic core, and production method thereof
JP2005015914A (en) 2003-06-03 2005-01-20 Sumitomo Electric Ind Ltd Composite magnetic material and its producing method
JP4627023B2 (en) * 2004-09-01 2011-02-09 住友電気工業株式会社 Soft magnetic material, dust core, and method for manufacturing dust core
JP4454543B2 (en) * 2005-06-23 2010-04-21 Necディスプレイソリューションズ株式会社 Projector with distortion correction means

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005096324A1 (en) * 2004-03-31 2005-10-13 Sumitomo Electric Industries, Ltd. Soft magnetic material and dust core
WO2006025430A1 (en) * 2004-09-01 2006-03-09 Sumitomo Electric Industries, Ltd. Soft magnetic material, dust core and method for producing dust core

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2007138853A1 *

Also Published As

Publication number Publication date
CN101454847A (en) 2009-06-10
ES2401483T3 (en) 2013-04-22
CN101454847B (en) 2012-09-19
JP4917355B2 (en) 2012-04-18
US8241518B2 (en) 2012-08-14
US20090197782A1 (en) 2009-08-06
EP2026361B1 (en) 2013-03-06
EP2026361A1 (en) 2009-02-18
WO2007138853A1 (en) 2007-12-06
JP2007324210A (en) 2007-12-13

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