EP2055831B1 - Textile belt with ends reduced in thickness - Google Patents
Textile belt with ends reduced in thickness Download PDFInfo
- Publication number
- EP2055831B1 EP2055831B1 EP07021155A EP07021155A EP2055831B1 EP 2055831 B1 EP2055831 B1 EP 2055831B1 EP 07021155 A EP07021155 A EP 07021155A EP 07021155 A EP07021155 A EP 07021155A EP 2055831 B1 EP2055831 B1 EP 2055831B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- belt
- fabric
- thickness
- plane
- distance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004753 textile Substances 0.000 title 1
- 239000004744 fabric Substances 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims description 21
- 238000002844 melting Methods 0.000 claims description 18
- 230000008018 melting Effects 0.000 claims description 18
- 229920000728 polyester Polymers 0.000 claims description 6
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- -1 polypropylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000000123 paper Substances 0.000 description 18
- 244000144992 flock Species 0.000 description 3
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0054—Seams thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/20—Corrugating; Corrugating combined with laminating to other layers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S162/00—Paper making and fiber liberation
- Y10S162/904—Paper making and fiber liberation with specified seam structure of papermaking belt
Definitions
- the invention relates to a fabric belt for producing a corrugated cardboard web in a corrugator machine according to the preamble of claim 1.
- connection of a fabric belt to an endless belt is from the DE 195 40 229 C1 known.
- the strap ends are reduced in thickness and for connecting a plurality of spaced adjacent clips pressed.
- the clips of one strap end are offset from the clips of the other strap end. If the clamps of one end are pushed into each other in the clamps of the other end and a connecting rod penetrates all the clamps together, a movable joint is formed, which ensures a trouble-free circulation of the belt on pulleys, drive rollers or the like.
- the fabric belt is subject to increased wear by the drive, in particular on the drive side.
- the connection of the strap ends must be created so that the brackets do not come into contact with the drive rollers. This can lead to a destruction of the connection and thus to the tearing of the endless belt.
- the invention has the object of providing a fabric belt for producing a corrugated cardboard web in a corrugator in such a way that its service life is increased.
- the distance of the first side facing the belt side of the reduced thickness belt end with the pressed-in clamps to the plane of this first belt side is greater than the second other belt side facing the distance of the plane of the reduced thickness belt end with the pressed-in brackets to the second, other strap side.
- the first side of the belt is the wear-resistant side of the belt on which the pressing of the belt ends is made stronger than on the second side of the belt with less wear.
- the fabric of the belt on the first, wear-prone side of the belt is advantageously looser than the fabric on the second side of the belt.
- the looser fabric can be compressed more strongly, resulting in the greater reduction in thickness on the wear side.
- the threads of the fabric on the wear-prone side of the belt may also be expedient to carry out at least a portion of the threads of the fabric on the wear-prone side of the belt with a material of lower melting point than the other threads of the fabric on the same side or the other threads of the belt itself. Due to the lower melting point is on the Wear-resistant belt-side pressure plate sink deeper into the tissue than on the opposite other side of the belt. It may be expedient to form the fabric on the first, wear-prone belt side completely of threads that have a lower melting point than the threads of the fabric on the other, the second side of the belt.
- An advantageous measure of the distance on the wear-resistant belt side is achieved when the distance between the Level of the reduced thickness belt ends and the level of wear-prone belt side by 0.4 times to 4 times greater than the distance of the plane of the reduced thickness belt ends to the plane of the other, wear-poor belt side.
- a value has proven to be advantageous, according to which the distance on the wear-resistant belt side is approximately twice as great as the distance on the low-wear side.
- the thickness reduction can be achieved by carrying it out on the high-wear side at a higher temperature than on the low-wear side.
- a convenient material for the lower melting point yarns is polypropylene; the other, higher melting point filaments are preferably made of polyester. It may be appropriate to apply the material with a lower melting point than coating on a thread of material with a higher melting point.
- the wear-resistant, first belt side is the drive side and the second, low-wear belt side is the paper side.
- the schematic in Fig. 1 illustrated belt 1 consists of one or more fabric layers 10, 20, 30, as shown by way of example in the sectional view Fig. 4 are shown.
- the strap ends 2, 3 are connected together.
- the fabric structure of the belt 1 is - as the figure shows - in a preferred embodiment of an upper fabric layer 10, a tensile forces receiving middle fabric layer 20 and a lower fabric layer 30 composed.
- the side of the upper fabric layer 10 facing away from the middle, the tensile forces receiving fabric layer 20 forms the paper side 6 of the fabric belt first
- the weft threads 4 extend transversely to the longitudinal direction 5 (FIG. FIGS. 5 and 6 ) of the belt 1.
- the upper fabric layer 10 four mutually offset warp threads 11, 12, 13 and 14 are provided, which run both inwardly toward the middle fabric layer 20 and out to the paper side 6 via at least two weft threads 4.
- the middle, the tensile forces receiving fabric layer 20 has two mutually offset warp threads 21 and 22, which run over two weft threads 4.
- the lower fabric layer 30 consists of four each mutually offset warp threads 31, 32, 33 and 34, the inward - to the middle fabric layer 20 through - only one weft thread 4 and out over at least three weft threads 4 run.
- the three fabric layers 10, 20 and 30 are connected to each other via binding threads 40, 41, 42 and 43.
- the binding threads are subdivided into two groups of threads, wherein the binding threads 42 and 43 forming a thread group run offset to one another and bind the upper fabric layer 10 to the middle fabric layer 20.
- the binding threads 42 and 43 are each alternately via a weft thread 4 in the upper fabric layer 10 and a Weft 4 out in the middle fabric layer 20.
- the thread group consisting of the binding threads 40 and 41 binds the lower fabric layer 30 to the middle fabric layer 20.
- the threads of the fabric belt 1 shown are made of polyester or other suitable carrier fibers such as cotton.
- the fabric may comprise more than 30% aromatic polyamide fibers.
- the fabric strap 1 consists of more than 90% para-aramid (Kevlar) threads with a supplementary portion of polyester threads or other carrier fibers.
- the fabric structure of the belt 1 is deformable due to the material of the threads used by the action of heat.
- these are reduced in height by the initial thickness d of the fabric structure of the belt 1.
- the thickness is reduced by a dimension u, v of about 1 mm to 2 mm, preferably 1.25 mm to 1.75 mm in thickness.
- it has proven expedient to treat the ends 2, 3 of the fabric belt 1 between two preferably heated pressure plates 50, 51, wherein the thickness reduction takes place under elevated temperature and pressure.
- Clamps 7 are pressed into the thickness-reduced strap ends 2, 3, as shown in FIG Fig. 1 is shown.
- the pressing of the clamps 7 is carried out under pressure and temperature, wherein it has proven expedient to press the clamps at a higher temperature and a higher pressure than those at Thickness reduction applied temperature and pressure.
- the brackets 7 used for connecting the thickness-reduced belt ends 2, 3 are according to their installation position Fig. 1 as shown in Fig. 2 pre-bent.
- Each bracket 7 consists essentially of a semicircular curved head 17, which forms the shape of a central plane 25 approximately symmetrical U with two legs 15, 16.
- the one leg 16 is designed to be longer than the other leg 15, wherein their free end portions 18 are angled barbs inwardly.
- the barb-like in the strap ends 2, 3 engaging end portions 18 of the closed bracket 7 are firmly pressed into the reduced thickness tissue of the strap ends 2, 3, so that they do not come off the strap ends even with large mechanical stress in the belt longitudinal direction.
- Fig. 3 shows, across the width G of the belt 1 in each end of the belt, a plurality of brackets 7 are arranged, which are at the same distance a to each other. To achieve a high strength of the connection, a distance a of about 1.8 mm to about 4 mm is selected.
- brackets 7 are arranged such that adjacent brackets are each rotated by 180 °. Thus, once lies the shorter one Leg 15 and once the longer leg 16 on one side. The lengths of the legs 15 and 16 of the bracket 7 are approximately between 16 mm and 26 mm.
- Fig. 1 shows, the brackets 7 of one strap end 2 in the gaps between the brackets 7 of the other strap end 3.
- the strap ends 2, 3 can be approximated to each other that through all the brackets 7 both strap ends 2, 3, a connecting rod 9 inserted can be, which together with the brackets 7 forms a movable joint at the seam of the endless belt.
- the connecting rod has a cylindrical cross-section and approximately a diameter of preferably 2 mm to 4 mm.
- a flock material can be applied which fills the space between the thickness-reduced ends and the paper side 6 or the drive side 8.
- the belt 1 To achieve a longer service life of the belt 1 is provided to provide on the drive side 8 of the fabric belt 1 a thickness reduction by a measure u, which is significantly larger than the dimension v of the thickness reduction on the paper side 6. It is expedient to choose the distance u between the plane 36 of the drive side 8 facing belt end 2, 3 to the level 37 of the output side 8 by 0.4 times to 4 times greater than the distance v, the paper side 6 facing the plane 46 of having reduced thickness strap ends 2, 3 to the plane 47 of the paper page 6. In a particular embodiment, the distance u is about twice as large as the distance v.
- the fabric of the belt 1 on the drive side 8 looser form than the fabric of the belt 1 on the paper side 6. This can be achieved in that on the drive side z. B. a warp thread 31, 32, 33, 34 is less processed than on the paper side. Due to the then looser tissue on the drive side 8, the pressure plate 51 at the same temperature in the same period deeper into the fabric belt sink than the pressure plate 50 on the paper side 6, so that a greater degree u reduction in thickness on the drive side 8 is achieved.
- tissue on the paper side 6 is to be formed with the same thickness as on the drive side 8
- a different thickness reduction can be achieved by on the drive side 8
- at least some of the threads of the fabric have a lower melting point than the other threads of the fabric on the paper side 6.
- the lower melting point of some fabric threads processed on the drive side 8 also results in the same temperature of the pressure plates 50, 51 sinks the pressure plate 51 on the drive side 8 deeper into the fabric structure than on the paper side. It may be expedient to provide the threads of the drive side 8 entirely of a material which has a lower melting point than the material of the threads on the paper side 6 of the fabric belt 1.
- the threads on the drive side of the belt can be made of polypropylene, while the remaining threads of the fabric strap made of polyester.
- Polypropylene has a melting point of about 150 °
- polyester has a melting point of about 180 °.
- the lower melting point material may also be applied as a coating 55 to a thread 80 of higher melting point material and processed on the drive side 8.
- Fig. 7 shows such a thread in section.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Belt Conveyors (AREA)
- Treatment Of Fiber Materials (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Woven Fabrics (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
Description
Die Erfindung betrifft einen Gewebegurt zur Herstellung einer Wellpappenbahn in einer Wellpappenmaschine nach dem Oberbegriff des Anspruchs 1.The invention relates to a fabric belt for producing a corrugated cardboard web in a corrugator machine according to the preamble of
Die Verbindung eines Gewebegurtes zu einem Endlosgurt ist aus der
Der Gewebegurt unterliegt insbesondere auf der Antriebsseite einem erhöhten Verschleiß durch den Antrieb. Die Verbindung der Gurtenden muss dabei so geschaffen sein, dass die Klammern nicht mit den Antriebswalzen in Verbindung kommen. Dies kann zu einer Zerstörung der Verbindung und damit zum Reißen des Endlosgurtes führen.The fabric belt is subject to increased wear by the drive, in particular on the drive side. The connection of the strap ends must be created so that the brackets do not come into contact with the drive rollers. This can lead to a destruction of the connection and thus to the tearing of the endless belt.
Aus der
Der Erfindung liegt die Aufgabe zugrunde, einen Gewebegurt zur Herstellung einer Wellpappenbahn in einer Wellpappenmaschine derart auszubilden, dass seine Einsatzzeit erhöht ist.The invention has the object of providing a fabric belt for producing a corrugated cardboard web in a corrugator in such a way that its service life is increased.
Die Aufgabe wird erfindungsgemäß nach den kennzeichnenden Merkmalen des Anspruchs 1 gelöst.The object is achieved according to the characterizing features of
Nach dem Kerngedanken der Erfindung ist der Abstand der der ersten Gurtseite zugewandt liegenden Ebene des dickenreduzierten Gurtendes mit den eingepressten Klammern zur Ebene dieser ersten Gurtseite größer als der der zweiten anderen Gurtseite zugewandt liegende Abstand der Ebene des dickenreduzierten Gurtendes mit den eingepressten Klammern zu der zweiten, anderen Gurtseite. Dabei ist die erste Gurtseite die verschleißstarke Gurtseite, auf der die Abpressung der Gurtenden stärker ausgebildet ist als auf der verschleißärmeren, zweiten Gurtseite. Dadurch wird auf der verschleißstärkeren Gurtseite dem Verschleiß mehr Material zur Verfügung gestellt, bevor die Klammern der Verbindungsstelle der Gurtenden freigelegt sind und ebenfalls verschleißen. Aufgrund der stärkeren Dickenreduzierung auf der verschleißstarken Gurtseite kann somit die Standzeit des Endlosgurtes in einfacher Weise erhöht werden.According to the essence of the invention, the distance of the first side facing the belt side of the reduced thickness belt end with the pressed-in clamps to the plane of this first belt side is greater than the second other belt side facing the distance of the plane of the reduced thickness belt end with the pressed-in brackets to the second, other strap side. In this case, the first side of the belt is the wear-resistant side of the belt on which the pressing of the belt ends is made stronger than on the second side of the belt with less wear. As a result, more material is made available to wear on the more wear-resistant belt side, before the clamps of the junction of the strap ends are exposed and also wear out. Due to the greater thickness reduction on the wear-resistant belt side, the service life of the endless belt can thus be increased in a simple manner.
Um in einfacher Weise eine Dickenreduzierung durch beheizte Pressplatten zu erzielen und gleichzeitig auf der verschleißstärkeren Gurtseite eine stärkere Dickenreduzierung zu erreichen ist das Gewebe des Gurtes auf der ersten, verschleißstärkeren Gurtseite vorteilhaft lockerer ausgebildet als das Gewebe auf der zweiten Gurtseite. Das lockerere Gewebe kann stärker zusammengepresst werden, wodurch sich die stärkere Dickenreduzierung auf der Verschleißseite ergibt.In order to achieve a reduction in thickness by heated pressure plates in a simple manner and at the same time to achieve a greater reduction in thickness on the wear-prone side of the belt, the fabric of the belt on the first, wear-prone side of the belt is advantageously looser than the fabric on the second side of the belt. The looser fabric can be compressed more strongly, resulting in the greater reduction in thickness on the wear side.
Es kann auch zweckmäßig sein, zumindest einen Teil der Fäden des Gewebes auf der verschleißstärkeren Gurtseite mit einem Material mit niedrigerem Schmelzpunkt auszuführen als die anderen Fäden des Gewebes auf der gleichen Seite oder die anderen Fäden des Gurtes selbst. Aufgrund des niedrigeren Schmelzpunktes wird die auf der verschleißstarken Gurtseite wirkende Druckplatte stärker in das Gewebe einsinken als auf der gegenüberliegenden anderen Gurtseite. Dabei kann es zweckmäßig sein, das Gewebe auf der ersten, verschleißstarken Gurtseite vollständig aus Fäden zu bilden, die einen niedrigeren Schmelzpunkt haben als die Fäden des Gewebes auf der anderen, zweiten Gurtseite.It may also be expedient to carry out at least a portion of the threads of the fabric on the wear-prone side of the belt with a material of lower melting point than the other threads of the fabric on the same side or the other threads of the belt itself. Due to the lower melting point is on the Wear-resistant belt-side pressure plate sink deeper into the tissue than on the opposite other side of the belt. It may be expedient to form the fabric on the first, wear-prone belt side completely of threads that have a lower melting point than the threads of the fabric on the other, the second side of the belt.
Ein vorteilhaftes Maß des Abstandes auf der verschleißstärkeren Gurtseite ist erzielt, wenn der Abstand zwischen der Ebene der dickenreduzierten Gurtenden und der Ebene der verschleißstärkeren Gurtseite um das 0,4fache bis 4fache größer ist als der Abstand der Ebene der dickenreduzierten Gurtenden zur Ebene der anderen, verschleißärmeren Gurtseite. Als vorteilhaft hat sich ein Wert erwiesen, wonach der Abstand auf der verschleißstarken Gurtseite etwa doppelt so groß ist wie der Abstand auf der verschleißarmen Seite.An advantageous measure of the distance on the wear-resistant belt side is achieved when the distance between the Level of the reduced thickness belt ends and the level of wear-prone belt side by 0.4 times to 4 times greater than the distance of the plane of the reduced thickness belt ends to the plane of the other, wear-poor belt side. A value has proven to be advantageous, according to which the distance on the wear-resistant belt side is approximately twice as great as the distance on the low-wear side.
Sollen Änderungen am Gewebe des Gewebegurtes, der Gewebestruktur und der verwendeten Gewebefäden vermieden werden, kann die Dickenreduzierung dadurch erreicht werden, dass diese auf der verschleißstarken Seite mit einer höheren Temperatur ausgeführt wird als auf der verschleißarmen Seite.If changes to the fabric of the fabric belt, the fabric structure and the fabric threads used are to be avoided, the thickness reduction can be achieved by carrying it out on the high-wear side at a higher temperature than on the low-wear side.
Ein zweckmäßiges Material für die Fäden mit niedrigerem Schmelzpunkt ist Polypropylen; die anderen, einen höheren Schmelzpunkt aufweisenden Fäden bestehen bevorzugt aus Polyester. Dabei kann es zweckmäßig sein, das Material mit einem niedrigeren Schmelzpunkt als Beschichtung auf einem Faden aus Material mit einem höheren Schmelzpunkt aufzubringen.A convenient material for the lower melting point yarns is polypropylene; the other, higher melting point filaments are preferably made of polyester. It may be appropriate to apply the material with a lower melting point than coating on a thread of material with a higher melting point.
Bei einem Gewebegurt zur Herstellung einer Wellpappenbahn in einer Wellpappenmaschine ist die verschleiĂźstarke, erste Gurtseite die Antriebsseite und die zweite, verschleiĂźarme Gurtseite die Papierseite.In a fabric belt for producing a corrugated cardboard web in a corrugator machine, the wear-resistant, first belt side is the drive side and the second, low-wear belt side is the paper side.
Weitere Merkmale der Erfindung ergeben sich aus den weiteren AnsprĂĽchen, der Beschreibung und der Zeichnung, in der ein nachfolgend im Einzelnen beschriebenes AusfĂĽhrungsbeispiel der Erfindung dargestellt ist. Es zeigen:
- Fig. 1
- in schematischer Darstellung einen Schnitt durch die gegenĂĽberliegenden Enden eines geklammerten Gewebegurtes mit Dickenreduzierung,
- Fig. 2
- eine Ansicht einer Klammer,
- Fig. 3
- in vergrößerter Darstellung eine Draufsicht auf ein mit Klammern versehenes dickenreduziertes Gurtende,
- Fig. 4
- einen schematischen Schnitt durch den Fadenverlauf eines Gewebegurtes,
- Fig. 5
- eine Draufsicht auf den Fadenverlauf der Papierseite des Gewebegurtes,
- Fig. 6
- eine Draufsicht auf den Fadenverlauf der Antriebsseite des Gewebegurtes,
- Fig. 7
- einen Schnitt durch einen beschichteten Faden.
- Fig. 1
- a schematic representation of a section through the opposite ends of a stapled fabric strap with thickness reduction,
- Fig. 2
- a view of a bracket,
- Fig. 3
- in an enlarged view, a plan view of a stapled with reduced thickness strap end,
- Fig. 4
- a schematic section through the thread path of a fabric belt,
- Fig. 5
- a plan view of the thread path of the paper side of the fabric belt,
- Fig. 6
- a top view of the thread pattern of the drive side of the fabric belt,
- Fig. 7
- a section through a coated thread.
Der schematisch in
Die Gewebestruktur des Gurtes 1 ist - wie die Figur zeigt - in bevorzugter Ausführung aus einer oberen Gewebelage 10, einer die Zugkräfte aufnehmenden mittleren Gewebelage 20 und einer unteren Gewebelage 30 zusammengesetzt. Die der mittleren, die Zugkräfte aufnehmenden Gewebelage 20 abgewandte Seite der oberen Gewebelage 10 bildet die Papierseite 6 des Gewebegurtes 1.The fabric structure of the
In den Gewebelagen 10, 20, 30 verlaufen die Schussfäden 4 quer zur Längsrichtung 5 (
In der oberen Gewebelage 10 sind vier gegeneinander versetzt verlaufende Kettfäden 11, 12, 13 und 14 vorgesehen, die sowohl nach innen zur mittleren Gewebelage 20 hin als auch nach außen zur Papierseite 6 hin über jeweils mindestens zwei Schussfäden 4 laufen. Die mittlere, die Zugkräfte aufnehmende Gewebelage 20 weist zwei zueinander versetzt laufende Kettfäden 21 und 22 auf, die über jeweils zwei Schussfäden 4 laufen. Die untere Gewebelage 30 besteht aus vier jeweils versetzt zueinander verlaufenden Kettfäden 31, 32, 33 und 34, die nach innen - zur mittleren Gewebelage 20 hin - über nur einen Schussfaden 4 und nach außen über zumindest drei Schussfäden 4 laufen.In the
Die drei Gewebelagen 10, 20 und 30 sind über Bindefäden 40, 41, 42 und 43 miteinander verbunden. Die Bindefäden sind in jeweils zwei Fadengruppen unterteilt, wobei die eine Fadengruppe bildenden Bindefäden 42 und 43 zueinander versetzt laufen und die obere Gewebelage 10 an die mittlere Gewebelage 20 binden. Die Bindefäden 42 und 43 sind jeweils abwechselnd über einen Schussfaden 4 in der oberen Gewebelage 10 und einen Schussfaden 4 in der mittleren Gewebelage 20 geführt. In entsprechender Weise bindet die aus den Bindefäden 40 und 41 bestehende Fadengruppe die untere Gewebelage 30 an die mittlere Gewebelage 20.The three
Die Fäden des gezeigten Gewebegurtes 1 bestehen aus Polyester oder anderen geeigneten Trägerfasern wie Baumwolle. Zweckmäßig kann das Gewebe einen Anteil von mehr als 30% Fasern aus aromatischem Polyamid aufweisen. In bevorzugter Ausgestaltung besteht der Gewebegurt 1 aus mehr als 90% Paraaramid- (Kevlar) Fäden mit einem ergänzenden Anteil aus Polyesterfäden oder anderen Trägerfasern.The threads of the
Die Gewebestruktur des Gurtes 1 ist aufgrund des Materials der verwendeten Fäden durch Hitzeeinwirkung verformbar. Zum Verbinden der Gurtenden 2 und 3 werden diese von der Ausgangsdicke d der Gewebestruktur des Gurtes 1 in der Höhe reduziert. Bei einer Ausgangsdicke von etwa 7 mm bis 11 mm, vorzugsweise etwa 5 mm bis 10 mm wird die Dicke um ein Maß u, v von etwa 1 mm bis 2 mm, vorzugsweise 1,25 mm bis 1,75 mm in der Dicke reduziert. Hierzu hat es sich als zweckmäßig erwiesen, die Enden 2, 3 des Gewebegurtes 1 zwischen zwei vorzugsweise beheizten Druckplatten 50, 51 zu behandeln, wobei die Dickenreduzierung unter erhöhter Temperatur und Druck erfolgt.The fabric structure of the
In die dickenreduzierten Gurtenden 2, 3 werden Klammern 7 eingepresst, wie es in
Die zum Verbinden der dickenreduzierten Gurtenden 2, 3 verwendeten Klammern 7 sind vor ihrer Einbaulage gemäß
Wie
Wie sich ferner aus
Wie
Um nach Einbringen der Klammerung eine Egalisierung der Gurtfläche zu erzielen, kann ein Flockmaterial aufgebracht werden, das den Raum zwischen den dickenreduzierten Enden und der Papierseite 6 bzw. der Antriebsseite 8 füllt.In order to achieve a leveling of the belt surface after the introduction of the stapling, a flock material can be applied which fills the space between the thickness-reduced ends and the
Zur Erzielung einer höheren Standzeit des Gurtes 1 ist vorgesehen, auf der Antriebsseite 8 des Gewebegurtes 1 eine Dickenreduzierung um ein Maß u vorzusehen, das deutlich größer als das Maß v der Dickenreduzierung auf der Papierseite 6 ist. Es ist zweckmäßig, den Abstand u zwischen der Ebene 36 des der Antriebsseite 8 zugewandten Gurtendes 2, 3 zur Ebene 37 der Abtriebsseite 8 um das 0,4fache bis 4fache größer zu wählen als der Abstand v, den die der Papierseite 6 zugewandte Ebene 46 der dickenreduzierten Gurtenden 2, 3 zur Ebene 47 der Papierseite 6 aufweist. In besonderer Ausgestaltung ist der Abstand u etwa doppelt so groß wie der Abstand v.To achieve a longer service life of the
Um auf der Antriebsseite 8 eine größere Dickenreduzierung zu erreichen als auf der Papierseite 6, ist vorgesehen, die Druckplatte 51 auf der Antriebsseite des Gurtes auf eine höhere Temperatur aufzuheizen als die Druckplatte 50 auf der Papierseite 6 des Gewebegurtes. Der Anpressdruck beim Zusammenfahren der Druckplatten 50 und 51 ist auf beiden Gurtseiten 6, 8 gleich, so dass lediglich aufgrund der höheren Temperatur der Druckplatte 51 im gleichen Zeitraum auf der Antriebsseite 8 mehr Material geschmolzen und verdichtet werden kann als auf der Papierseite 6.In order to achieve a greater reduction in thickness on the
Um bei gleicher Temperatur der Druckplatten 50 und 51 und gleichem Druck auf der Abtriebsseite 8 ein größeres Maß u an Dickenreduzierung zu erhalten, ist in einem weiteren Ausführungsbeispiel der Erfindung vorgesehen, das Gewebe des Gurtes 1 auf der Antriebsseite 8 lockerer auszubilden als das Gewebe des Gurtes 1 auf der Papierseite 6. Dies kann dadurch erreicht werden, dass auf der Antriebsseite z. B. ein Kettfaden 31, 32, 33, 34 weniger verarbeitet wird als auf der Papierseite. Aufgrund des dann lockereren Gewebes auf der Antriebsseite 8 wird die Druckplatte 51 bei gleicher Temperatur im gleichen Zeitraum tiefer in den Gewebegurt einsinken als die Druckplatte 50 auf der Papierseite 6, so dass ein größeres Maß u an Dickenreduzierung auf der Antriebsseite 8 erzielt ist.In order to obtain a greater degree u of thickness reduction at the same temperature of the
Soll das Gewebe auf der Papierseite 6 wie auf der Antriebsseite 8 mit gleicher Stärke ausgebildet werden, kann eine unterschiedliche Dickenreduzierung dadurch erreicht werden, dass auf der Antriebsseite 8 zumindest ein Teil der Fäden des Gewebes einen niedrigeren Schmelzpunkt aufweisen, als die anderen Fäden des Gewebes auf der Papierseite 6. Der niedrigere Schmelzpunkt einiger auf der Antriebsseite 8 verarbeiteter Gewebefäden führt ebenfalls dazu, dass bei gleicher Temperatur der Druckplatten 50, 51 die Druckplatte 51 auf der Antriebsseite 8 tiefer in die Gewebestruktur einsinkt als auf der Papierseite. Es kann zweckmäßig sein, die Fäden der Antriebsseite 8 vollständig aus einem Material vorzusehen, das einen niedrigeren Schmelzpunkt hat als das Material der Fäden auf der Papierseite 6 des Gewebegurtes 1.If the tissue on the
Als Materialmix können die Fäden auf der Antriebsseite des Gurtes aus Polypropylen bestehen, während die übrigen Fäden des Gewebegurtes aus Polyester bestehen. Polypropylen hat einen Schmelzpunkt von ca. 150°, während Polyester einen Schmelzpunkt von ca. 180° hat.As a mix of materials, the threads on the drive side of the belt can be made of polypropylene, while the remaining threads of the fabric strap made of polyester. Polypropylene has a melting point of about 150 °, while polyester has a melting point of about 180 °.
Das Material mit dem niedrigeren Schmelzpunkt kann auch als Beschichtung 55 auf einem Faden 80 aus Material mit einem höheren Schmelzpunkt aufgebracht sein und auf der Antriebsseite 8 verarbeitet werden.
Claims (10)
- Fabric belt for manufacturing corrugated board in a corrugated board machine, wherein the belt (1) is joined to a continuous belt at its two ends (2, 3) and has an outer paper side (6) facing the corrugated board and an inner drive side (8) receiving the drive forces, wherein the belt ends (2, 3) are reduced thermally in their thickness in such a manner that the plane (47) of the paper side (6) and the plane (37) of the drive side (6) are higher than the planes (36, 46) of the thickness-reduced belt ends (2, 3) and, for connecting the thickness-reduced belt ends (2, 3), respectively a plurality of approximately U-shaped clamps (7) adjacent to each other with a distance (a) are pressed in, and the clamps (7) of the one belt end (2) cooperated with the clamps (7) of the other belt end in the longitudinal direction (5) of the belt (1) in a force-transferring manner, wherein the U-shaped clamps (7) are pressed into the thickness-reducing fabric of the belt ends (2, 3) with end sections (18) abutting in an angled manner at the free leg ends,
characterised in that the distance (u) of the plane (36) of the thickness-reduced belt ends (2, 3) with the pressed-in clamps (7) facing the first belt side (8) to the plane (37) of this first belt side (8) is larger than the distance (v) between the plane (46) of the thickness-reduced belt ends (2, 3) with the pressed-in clamps (7) facing the second, other belt side (6) and the plane (47) of the second, other belt side (6). - Belt according to claim 1,
characterised in that the fabric of the belt (1) on the first belt side is formed more loosely than the fabric on the second belt side (6). - Belt according to claim 1 or 2,
characterised in that the material of at least one part of the fibres of the fabric on the first belt side (8) has a lower melting point than the material of the other fibres of the fabric on the same, first belt side (8). - Belt according to one of claims 1 to 3,
characterised in that the fabric on the first belt side (8) consists of fibres, which have a lower melting point than the other fibres of the fabric on the second belt side (6) - Belt according to one of claims 1 to 4,
characterised in that the distance (v) on the one belt side (8) is larger by 0.4 times, preferably approximately twice as large than the distance (v) on the other belt side (6). - Belt according to one of claims 1 to 5,
characterised in that the thickness reduction on the first belt side (8) takes place with a higher temperature than on the second belt side (6). - Belt according to one of claims 1 to 6,
characterised in that the material of at least some fibres on the first belt side (8) is polypropylene. - Belt according to one of claims 1 to 7,
characterised in that the material of the other fibres of the fabric of the belt (1) is polyester. - Belt according to one of claims 1 to 8,
characterised in that the material with a lower melting point is applied to a fibre (80) of a material with a lighter melting point as a coating (55). - Belt according to one of claims 1 to 9,
characterised in that the first belt side is the drive side (8) and the second belt side is the paper side (6).
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT07021155T ATE512251T1 (en) | 2007-10-30 | 2007-10-30 | FABRIC BELT WITH REDUCED THICKNESS ENDS |
EP07021155A EP2055831B1 (en) | 2007-10-30 | 2007-10-30 | Textile belt with ends reduced in thickness |
PT07021155T PT2055831E (en) | 2007-10-30 | 2007-10-30 | Textile belt with ends reduced in thickness |
PL07021155T PL2055831T3 (en) | 2007-10-30 | 2007-10-30 | Textile belt with ends reduced in thickness |
DK07021155.2T DK2055831T3 (en) | 2007-10-30 | 2007-10-30 | Textile belt with thickness-reduced ends |
ES07021155T ES2367816T3 (en) | 2007-10-30 | 2007-10-30 | FABRIC TAPE WITH REDUCED THICKNESS EXTREME. |
US12/232,633 US8172986B2 (en) | 2007-10-30 | 2008-09-22 | Fabric belt having ends of reduced thickness |
JP2008266302A JP2009107338A (en) | 2007-10-30 | 2008-10-15 | Fabric belt having ends of reduced thickness |
KR1020080106665A KR101535549B1 (en) | 2007-10-30 | 2008-10-29 | Fabric belt having ends of reduced thickness |
CN2008101731102A CN101423143B (en) | 2007-10-30 | 2008-10-30 | Textile belt with ends reduced in thickness |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07021155A EP2055831B1 (en) | 2007-10-30 | 2007-10-30 | Textile belt with ends reduced in thickness |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2055831A1 EP2055831A1 (en) | 2009-05-06 |
EP2055831B1 true EP2055831B1 (en) | 2011-06-08 |
Family
ID=39052679
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07021155A Active EP2055831B1 (en) | 2007-10-30 | 2007-10-30 | Textile belt with ends reduced in thickness |
Country Status (10)
Country | Link |
---|---|
US (1) | US8172986B2 (en) |
EP (1) | EP2055831B1 (en) |
JP (1) | JP2009107338A (en) |
KR (1) | KR101535549B1 (en) |
CN (1) | CN101423143B (en) |
AT (1) | ATE512251T1 (en) |
DK (1) | DK2055831T3 (en) |
ES (1) | ES2367816T3 (en) |
PL (1) | PL2055831T3 (en) |
PT (1) | PT2055831E (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2594972C2 (en) * | 2011-08-11 | 2016-08-20 | Мюлен Зон Гмбх Унд Ко. Кг | Endless fabric tape |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2622653A1 (en) * | 2008-02-22 | 2009-08-22 | Roger Danby | Triple weft layer double wrap industrial filtration fabric |
BR112014006906B1 (en) | 2011-09-23 | 2021-08-03 | Albany International Corp | EQUIPMENT FOR INSTALLING A DELAY MATERIAL, MACHINE-SEWABLE DELAY MATERIAL AND METHOD FOR INSTALLING A COATED DELAY MATERIAL |
DE102013214033A1 (en) * | 2013-07-17 | 2015-01-22 | Voith Patent Gmbh | Covering and method for producing a covering |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1932203A (en) * | 1933-05-26 | 1933-10-24 | Clipper Belt Lacer Company | Joint or seam construction for drier felts and the like |
US3546054A (en) * | 1968-06-20 | 1970-12-08 | William H Ross | Spliced conveyor belt and method of making same |
DE9414344U1 (en) * | 1994-09-03 | 1994-10-20 | MĂĽhlen Sohn GmbH & Co., 89134 Blaustein | Woven belt for a corrugated cardboard machine |
DE19540229C1 (en) * | 1995-10-17 | 1996-12-19 | Muehlen Sohn Gmbh & Co | Prodn. of endless corrugated cardboard strip |
CN2432188Y (en) * | 2000-06-03 | 2001-05-30 | 李洪斌 | Conveyer belt for transmitting corrugated paper board |
WO2002086232A1 (en) | 2001-04-24 | 2002-10-31 | MĂĽhlen Sohn GmbH & Co. | Woven belt for a paper machine |
US6627045B2 (en) * | 2001-10-09 | 2003-09-30 | Albany International Corp. | Seam for a corrugator belt |
-
2007
- 2007-10-30 EP EP07021155A patent/EP2055831B1/en active Active
- 2007-10-30 PT PT07021155T patent/PT2055831E/en unknown
- 2007-10-30 DK DK07021155.2T patent/DK2055831T3/en active
- 2007-10-30 AT AT07021155T patent/ATE512251T1/en active
- 2007-10-30 PL PL07021155T patent/PL2055831T3/en unknown
- 2007-10-30 ES ES07021155T patent/ES2367816T3/en active Active
-
2008
- 2008-09-22 US US12/232,633 patent/US8172986B2/en active Active
- 2008-10-15 JP JP2008266302A patent/JP2009107338A/en active Pending
- 2008-10-29 KR KR1020080106665A patent/KR101535549B1/en active IP Right Grant
- 2008-10-30 CN CN2008101731102A patent/CN101423143B/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2594972C2 (en) * | 2011-08-11 | 2016-08-20 | Мюлен Зон Гмбх Унд Ко. Кг | Endless fabric tape |
Also Published As
Publication number | Publication date |
---|---|
ES2367816T3 (en) | 2011-11-08 |
DK2055831T3 (en) | 2011-09-12 |
US8172986B2 (en) | 2012-05-08 |
KR101535549B1 (en) | 2015-07-09 |
KR20090045059A (en) | 2009-05-07 |
CN101423143A (en) | 2009-05-06 |
CN101423143B (en) | 2012-07-04 |
JP2009107338A (en) | 2009-05-21 |
PL2055831T3 (en) | 2011-11-30 |
US20090107574A1 (en) | 2009-04-30 |
ATE512251T1 (en) | 2011-06-15 |
EP2055831A1 (en) | 2009-05-06 |
PT2055831E (en) | 2011-09-01 |
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