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EP1853531A2 - Bei hohen temperaturen verarbeitete zuschläge, enthaltend iba und calciumarme silicium und aluminium enthaltende materialien und verfahren zur herstellung derartiger aggregate - Google Patents

Bei hohen temperaturen verarbeitete zuschläge, enthaltend iba und calciumarme silicium und aluminium enthaltende materialien und verfahren zur herstellung derartiger aggregate

Info

Publication number
EP1853531A2
EP1853531A2 EP20060706229 EP06706229A EP1853531A2 EP 1853531 A2 EP1853531 A2 EP 1853531A2 EP 20060706229 EP20060706229 EP 20060706229 EP 06706229 A EP06706229 A EP 06706229A EP 1853531 A2 EP1853531 A2 EP 1853531A2
Authority
EP
European Patent Office
Prior art keywords
iba
aggregate
mixture
dry weight
clay
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20060706229
Other languages
English (en)
French (fr)
Inventor
Sophia Bethani
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alkemy Ltd
Original Assignee
Alkemy Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GR20050100015A external-priority patent/GR1006855B/el
Priority claimed from US11/238,767 external-priority patent/US7780781B2/en
Application filed by Alkemy Ltd filed Critical Alkemy Ltd
Publication of EP1853531A2 publication Critical patent/EP1853531A2/de
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/023Fired or melted materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1328Waste materials; Refuse; Residues without additional clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1355Incineration residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/14Colouring matters
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/6261Milling
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62625Wet mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising
    • CCHEMISTRY; METALLURGY
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • CCHEMISTRY; METALLURGY
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • CCHEMISTRY; METALLURGY
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/72Products characterised by the absence or the low content of specific components, e.g. alkali metal free alumina ceramics
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • CCHEMISTRY; METALLURGY
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • an aggregate comprising IBA and a second, silicoaluminous material having less calcium than the DBA.
  • the aggregate may comprise a pyroprocessed pellet comprising a mixture of the IBA and the second material.
  • the pyroprocessed pellet may have a diameter of from about 2 mm to about 30 mm.
  • the pellet may be sintered or vitrified.
  • the aggregate may be lightweight or normal weight.
  • the second, silicoaluminous material may comprise the same materials discussed in the embodiments above.
  • the aggregate may also comprise a plastic binder.
  • IBA which is used in the production of pyroprocessed aggregates in embodiments of the present invention, contains high amounts of calcium oxides and carbonates, as well as lower amounts of sodium and potassium oxides or sulfates. Sintering and vitrification therefore take place at lower temperatures than those for refractory minerals.
  • the fluxes which have ⁇ low;; viscosity and high mobility, assist in the formation of a sintered or vitrified product,.? depending on the temperatures involved, by liquid phase, sintering. ' It has •be,en. found that IBA exhibits rapid sintering and densification because of the presence of high concentrations of these fluxes.
  • LWA-I IBA/GSR pyroprocessed at 1,070 0 C
  • LWA-2 sintered at 1,090 0 C
  • Table M summarizes the behaviour of aggregates produced from the mixes of IBA with bentonite and the other additives, kaolin, shale, and slate.
  • Figs. 10-12 show the relation between density (g/cm 3 ) and temperature (°C) for various proportions of kaolin, shale,- and slate.
  • one silicoaluminous material is mixed with the IBA to form aggregates
  • several of the silicoaluminous materials may be mixed with the IBA to form aggregates, as well.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Compositions Of Oxide Ceramics (AREA)
EP20060706229 2005-01-14 2006-01-13 Bei hohen temperaturen verarbeitete zuschläge, enthaltend iba und calciumarme silicium und aluminium enthaltende materialien und verfahren zur herstellung derartiger aggregate Withdrawn EP1853531A2 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GR20050100015A GR1006855B (el) 2005-01-14 2005-01-14 Δομικα υλικα με χρηση αδρανων απο στερεα αποβλητα
GR20050100469 2005-09-16
US11/238,767 US7780781B2 (en) 2005-01-14 2005-09-28 Pyroprocessed aggregates comprising IBA and low calcium silicoaluminous materials and methods for producing such aggregates
PCT/EP2006/000271 WO2006074945A2 (en) 2005-01-14 2006-01-13 Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates

Publications (1)

Publication Number Publication Date
EP1853531A2 true EP1853531A2 (de) 2007-11-14

Family

ID=36101501

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20060706229 Withdrawn EP1853531A2 (de) 2005-01-14 2006-01-13 Bei hohen temperaturen verarbeitete zuschläge, enthaltend iba und calciumarme silicium und aluminium enthaltende materialien und verfahren zur herstellung derartiger aggregate

Country Status (3)

Country Link
EP (1) EP1853531A2 (de)
NO (1) NO20074170L (de)
WO (1) WO2006074945A2 (de)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB201020613D0 (en) * 2010-12-06 2011-01-19 Lytag Ltd Sintered lightweight aggregates
GB201122431D0 (en) * 2011-12-24 2012-02-08 Evans Michael Aggregates
RU2486145C1 (ru) * 2012-04-24 2013-06-27 Юлия Алексеевна Щепочкина Масса для изготовления аглопорита
RU2508257C1 (ru) * 2012-11-06 2014-02-27 Юлия Алексеевна Щепочкина Шихта для производства заполнителя
RU2607555C2 (ru) * 2015-06-02 2017-01-10 федеральное государственное бюджетное образовательное учреждение высшего образования "Алтайский государственный технический университет им. И.И. Ползунова" (АлтГТУ) Способ переработки низкокальциевых золошлаковых отходов ТЭЦ с высоким содержанием недогоревших угольных частиц с последующим применением золошлаковых отходов ТЭЦ при производстве строительных материалов и в строительстве
CN108275917B (zh) * 2017-01-06 2021-03-30 上海同济建设工程质量检测站 含有环保型再生玻璃砂的沥青混合料
EP3741733A1 (de) * 2019-05-22 2020-11-25 Khan, Abbas Verfahren zur herstellung von leichten keramischen sandpartikeln aus kohleteichasche und deren verwendung
US11964914B2 (en) * 2019-12-31 2024-04-23 Seramic Materials Limited Industrial solid waste based construction and technical ceramics

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DE3919011A1 (de) * 1989-06-10 1990-12-20 Neunkirchen Ziegelwerk Verfahren zur wiederverwertung von staub- oder schlammfoermig anfallendem sonderabfall
IT1241686B (it) * 1990-04-11 1994-01-31 Contento Trade Sas Di C M P Inerte greificato per calcestruzzi o malte, procedimento per la sua preparazione e calcestruzzi o malte con esso ottenuti
JP3203335B2 (ja) * 1991-01-19 2001-08-27 株式会社田熊総合研究所 ごみ焼却炉の灰の無害化処理方法
US5196620A (en) * 1991-06-13 1993-03-23 Municipal Services Corporation Fixation and utilization of ash residue from the incineration of municipal solid waste
JPH0812413A (ja) * 1994-06-24 1996-01-16 Ebara Corp 透水性ブロックの製造方法
JPH08301641A (ja) * 1995-05-02 1996-11-19 Sumitomo Metal Mining Co Ltd 人工軽量骨材の製造方法
JP3275725B2 (ja) * 1996-09-10 2002-04-22 宇部興産株式会社 石炭灰系軽量骨材の製造方法
JP2004269289A (ja) * 2003-03-06 2004-09-30 Sumitomo Metal Mining Co Ltd 無機質固化体の製造方法

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Title
See references of WO2006074945A2 *

Also Published As

Publication number Publication date
NO20074170L (no) 2007-10-12
WO2006074945A2 (en) 2006-07-20
WO2006074945A3 (en) 2006-10-12

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