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EP1596040B1 - Camshaft phaser - Google Patents

Camshaft phaser Download PDF

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Publication number
EP1596040B1
EP1596040B1 EP05005812A EP05005812A EP1596040B1 EP 1596040 B1 EP1596040 B1 EP 1596040B1 EP 05005812 A EP05005812 A EP 05005812A EP 05005812 A EP05005812 A EP 05005812A EP 1596040 B1 EP1596040 B1 EP 1596040B1
Authority
EP
European Patent Office
Prior art keywords
camshaft
pressure medium
camshaft adjuster
adjuster
medium distributor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05005812A
Other languages
German (de)
French (fr)
Other versions
EP1596040A2 (en
EP1596040A3 (en
Inventor
Andreas Strauss
Viktor Lichtenwald
Andreas Röhr
Jochen Auchter
Jens Hoppe
Rainer Ottersbach
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaeffler Technologies AG and Co KG
Original Assignee
Schaeffler KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Schaeffler KG filed Critical Schaeffler KG
Publication of EP1596040A2 publication Critical patent/EP1596040A2/en
Publication of EP1596040A3 publication Critical patent/EP1596040A3/en
Application granted granted Critical
Publication of EP1596040B1 publication Critical patent/EP1596040B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L9/00Valve-gear or valve arrangements actuated non-mechanically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L2001/0475Hollow camshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34426Oil control valves
    • F01L2001/34433Location oil control valves

Definitions

  • the invention relates to a camshaft adjuster for adjusting and fixing the phase position of a camshaft of an internal combustion engine with respect to a phase angle of the crankshaft with a drive shaft driven by the crankshaft, a camshaft fixed output member which is mounted on a camshaft or an extension of the camshaft and that of the drive wheel via a hydraulic actuator is driven, wherein the actuator consists of at least one pair of mutually working hydraulic pressure chambers and wherein the pressure chambers are supplied via a pressure medium distributor and pressure medium lines with pressure medium.
  • camshafts are used to actuate the gas exchange valves.
  • the camshaft is mounted in the internal combustion engine such that mounted on her cam to cam followers, for example, bucket tappets, rocker arms or rocker arms abut.
  • cam followers for example, bucket tappets, rocker arms or rocker arms abut.
  • the cams roll on the cam followers off, in turn, actuate the gas exchange valves. Due to the position and shape of the cam thus both the opening period and amplitude but also the opening and closing time of the gas exchange valves is set.
  • valve lift and valve opening duration should be variable, up to the complete shutdown of individual cylinders.
  • concepts such as switchable cam followers or electrohydraulic or electric valve actuations are provided.
  • it has been found to be advantageous to be able to influence the opening and closing times of the gas exchange valves during operation of the internal combustion engine. It is also desirable to be able to influence the opening and closing times of the intake or exhaust valves separately in order to be able to set a defined valve overlap, for example, in a targeted manner.
  • the specific fuel consumption can be reduced, the exhaust behavior positively influenced, the engine efficiency, the maximum torque and the maximum power increases become.
  • the described variability in the gas exchange valve timing is accomplished by a relative change in the phasing of the camshaft to the crankshaft.
  • the camshaft is usually via a chain, belt, or gear drive in direct drive connection with the crankshaft.
  • a camshaft adjuster is mounted, which transmits the torque from the crankshaft to the camshaft.
  • this device is designed such that during operation of the internal combustion engine, the phase angle between the crankshaft and camshaft securely held and, if desired, the camshaft can be rotated in a certain angular range relative to the crankshaft.
  • the seat of modern camshaft adjuster is generally located at the drive end of the camshaft. It consists of a crankshaft fixed drive wheel, a camshaft fixed output part and a torque transmitting from the drive wheel to the output part adjustment mechanism.
  • the drive wheel may be designed as a chain, belt or gear and is rotatably connected by means of a chain, a belt or a gear drive with the crankshaft.
  • the adjustment mechanism can be operated electrically, hydraulically or pneumatically.
  • the drive wheel is connected to a piston via a helical gear in conjunction. Furthermore, the piston is also connected to the output part via a helical toothing.
  • the piston separates a cavity formed by the driven part and the drive wheel into two pressure chambers arranged axially relative to one another. If now one pressure chamber is acted on by a hydraulic medium, while the other pressure chamber is connected to an oil outlet, the piston shifts in the axial direction. This axial displacement causes by means of the two helical gears a relative rotation of the drive wheel to the output part and thus the camshaft to the crankshaft.
  • the drive wheel is rotatably connected to a stator.
  • the stator and the output part are arranged concentrically with each other.
  • the radial gap between these two components takes at least one, but usually several, spaced in the circumferential direction Cavities up.
  • the cavities are limited pressure-tight in the axial direction by side walls.
  • a connected to the output part wing extends. This wing divides each cavity into two pressure chambers.
  • camshaft adjuster sensors detect the characteristics of the engine such as the load condition and the speed. These data are fed to an electronic control unit, which controls the adjustment motor of the camshaft adjuster or the inflow and outflow of hydraulic fluid to the various pressure chambers after comparing the data with a characteristic field of the internal combustion engine.
  • the axial position of the camshaft in the cylinder head of an internal combustion engine is determined by a double-acting thrust bearing. Ideally, this is located at the camshaft adjuster end of the camshaft. As a result, displacements of the control drive plane are avoided by thermal elongation of the camshaft under operating conditions.
  • Such a thrust bearing is for example from the DE 199 58 629 A1 known.
  • the thrust bearing consists of a one-piece with the camshaft running circumferential radial web, which engages in an annular circumferential groove of a bearing shell.
  • This embodiment of an axial bearing of the camshaft is not suitable when using a camshaft adjuster with a central valve, which is controlled by a central magnet, since large tolerances result from the interplay of different components between the camshaft axial bearing and central magnet. Therefore, a central magnet with a large stroke is required, whereby the axial length of the camshaft adjuster is considerably increased.
  • a device for changing the timing of gas exchange valves of an internal combustion engine wherein the camshaft thrust bearing is formed on the side facing away from the cam of the camshaft adjuster.
  • a pressure medium adapter is connected by means of a fastening screw with a camshaft fixed component of the camshaft adjuster.
  • a radially extending collar is formed at the side facing away from the camshaft adjuster side of the pressure medium adapter.
  • a washer is additionally arranged.
  • the collar of the pressure medium adapter and the washer form a ring on the outer circumferential surface of the pressure medium adapter circumferential groove in which engages a cylinder head fixed component, such as the cylinder head itself, a bearing bridge or a housing part.
  • a cylinder head fixed component such as the cylinder head itself, a bearing bridge or a housing part.
  • This embodiment of an axial bearing of a camshaft by a washer and a pressure medium adapter which is mounted on the side facing away from the cam of the camshaft adjuster allows the use of a mounted within the camshaft or the rotor of the camshaft adjuster central valve. Due to the small number of components between the camshaft thrust bearing and the central magnet necessary for the adjustment of the central valve, the tolerance chain and thus the stroke and thus the axial length of the central magnet can be reduced in this solution.
  • the disadvantage of this embodiment is the large number of components required for the axial bearing of the camshaft. This leads to higher costs and weight of the additional components to an increased assembly costs. In addition, assembly errors, such as the accidental omission of the washer, possible.
  • the invention is therefore based on the object to avoid these disadvantages and to provide a camshaft adjuster with a coaxial with the camshaft arranged pressure medium distributor, wherein the tolerance chain between camshaft thrust bearing and pressure distributor is shortened and the number of components of the camshaft bearing is minimized.
  • this object is achieved in that the pressure medium distributor and the camshaft adjuster together with a cylinder-head-fixed component form a camshaft thrust bearing.
  • a cylinder-head-fixed component may be the cylinder head-fixed component, for example, the cylinder head itself, a bearing bridge or a housing part.
  • a camshaft adjuster is non-rotatably attached to a hollow portion of an at least partially hollow camshaft.
  • the camshaft passes through the central bore of the output part of the camshaft adjuster, wherein it extends in the axial direction over the region of the camshaft adjuster.
  • an extension of the camshaft passes through the camshaft adjuster, which is why in the following camshaft either a camshaft or an extension thereof is understood.
  • the camshaft adjuster consists essentially of a drive wheel, a driven part and various housing parts, wherein at least two mutually acting pressure chambers are formed within these housing parts.
  • the output member is in the present invention form-, friction, force or materially secured to the camshaft.
  • the camshaft is hollow at the front end, which passes through the camshaft adjuster.
  • a pressure medium distributor is arranged inside the camshaft.
  • the pressure medium distributor directs the two counteracting pressure chambers to pressure medium.
  • the pressure medium distributor can be designed either as a pressure medium adapter or as a central valve. Is the pressure medium distributor as Running central valve, this is advantageously operated by a subsequent directly to the central valve electromagnetic actuator.
  • the pressure medium distributor projects beyond the camshaft on the side facing away from the cam of the camshaft adjuster in the axial direction and is connected with this force, material or positive fit.
  • At the protruding from the camshaft end face of the pressure medium distributor is provided with a radially extending collar, which projects beyond the camshaft in the radial direction.
  • the number of components and thus the cost and assembly cost of the unit is minimized.
  • a central valve as a pressure medium distributor
  • the number of components, compared to a valve disposed outside the camshaft valve, from which the pressure chambers are supplied via a pressure medium adapter with pressure medium, can be further minimized. Since the central valve itself is part of the camshaft thrust bearing, the tolerance chain between the camshaft thrust bearing and central valve is reduced to a minimum, whereby the stroke of the central magnet, which controls the central valve, can be made small. Thereby The axial space of the central magnet and thus the entire unit can be minimized.
  • the object is achieved in that the pressure medium distributor alone, together with a cylinder head fixed component forms a camshaft thrust bearing.
  • an at least partially hollow camshaft passes through a bore of a camshaft adjuster.
  • the camshaft is hollow at its front end, which passes through the camshaft adjuster. Furthermore, this end of the camshaft projects beyond the camshaft adjuster in the axial direction.
  • the camshaft adjuster consisting essentially of a drive part, an output part and housing parts is attached to the camshaft in a force, friction, form or material fit.
  • a pressure medium distributor is introduced into the hollow portion of the camshaft.
  • the pressure medium distributor can be designed as a pressure medium adapter. In this case, it is provided with at least two pressure medium channels through which the camshaft adjuster is supplied with pressure medium via bores in the camshaft.
  • a central valve which consists essentially of a sleeve provided with holes and a control piston disposed within the sleeve. On protruding from the camshaft front end of the pressure medium distributor, this is formed with a radially extending collar, the collar projects beyond the camshaft in the radial direction.
  • the pressure medium distributor is positively, material or positively connected to the camshaft.
  • the drive-side end face of the camshaft is in the axial direction within a cylinder head fixed component, such as the cylinder head itself, a bearing bridge or a lid.
  • the cylinder head fixed component is provided with a bore in which the camshaft is arranged.
  • On the inner lateral surface of the bore an annular groove is formed, in which the radially projecting collar of the pressure medium distributor intervenes.
  • the radial collar of the pressure medium distributor forms in this way in cooperation with the cylinder head fixed component, the thrust bearing of the camshaft.
  • the driven part is pushed over the camshaft or the extension of the camshaft and positively, positively or materially connected thereto. Furthermore, the camshaft or the extension of the camshaft projects beyond the driven part in the axial direction on the side facing away from the cam of the camshaft adjuster.
  • the pressure medium distributor is arranged within the at least partially hollow camshaft and can be designed as a pressure medium adapter or advantageously as a central valve. In the case of a design as a central valve is provided to form the pressure medium distributor as a 4/3-way valve.
  • the pressure medium distributor is positively, positively, materially or by means of a screw fastened in the camshaft and projects beyond the camshaft in the axial direction.
  • the pressure medium distributor has on the side facing away from the camshaft adjuster a radially outwardly extending collar. It is provided that the collar forms a part of the thrust bearing relative to the cylinder head fixed component.
  • FIGS. 1a . 1 to 3 show a device for changing the timing of an internal combustion engine (camshaft adjuster 1). It is in the FIGS. 1 and 1 a the basic structure of a camshaft adjuster 1 shown in rotary piston design, while in FIG. 2 and 3 two camshaft adjuster according to the invention are shown in different installation variants. In the illustrated embodiment, the camshaft adjuster 1 is shown as Rotationskolbenversteller. Also conceivable, however, are other embodiments hydraulic powered camshaft adjuster 1 such. B. Axialkolbenversteller.
  • the camshaft adjuster 1 consists essentially of a drive wheel 2, a driven part 3 and two disc-shaped side walls 4 and 5.
  • the drive wheel 2 is designed in the illustrated embodiment as a sprocket, which is connected via a drive chain with a crankshaft, not shown. Also conceivable are embodiments in which the drive wheel 2 is designed as a belt wheel or gear, which is driven by a toothed belt or gear drive of the crankshaft.
  • the drive wheel 2 and the Stripping member 3 are arranged concentrically with each other, wherein the radially inner circumferential surface of the drive wheel 2 is provided with radial recesses 6, engage in the mounted on the driven part 3 bulges 7.
  • the bulges 7 may be extended webs or wings 8.
  • the wings 8 are in axially extending grooves which are formed in the lateral surface of the driven part 3, and are pressed by means of a compression spring 9 sealingly against the radially inner surfaces of the recesses 6 of the drive wheel 2.
  • first and the second side wall 4, 5 In the axial direction of the camshaft adjuster 1 is limited by the first and the second side wall 4, 5.
  • fastening means such as screws 10 are provided.
  • the drive wheel 2, the driven part 3, the first and the second side wall 4, 5 form a plurality of separate pressure chambers, which are divided by the wings 8 in each case in two oppositely acting pressure chambers 12, 13.
  • the first pressure chambers 12 are supplied with pressure medium and the second pressure chambers 13 connected to a pressure medium reservoir, not shown, so the blades attached to the rotor 8 are moved so that the volume of the first pressure chambers 12 larger and that of the second pressure chambers 13 becomes smaller.
  • the rotor is rotated relative to the camshaft 11 such that the gas exchange valve opening times are shifted, for example, to an earlier point in time.
  • the supply of the second pressure chambers 13 with pressure medium and the simultaneous connection of the first pressure chambers 12 with the pressure medium reservoir causes an adjustment of the gas exchange valve opening times to a later date.
  • the camshaft adjuster 1 In order to prevent the wings 8 of the camshaft adjuster 1 in phases of insufficient pressure medium supply, such as during the starting phase of the internal combustion engine, oscillate uncontrollably between their end positions, the camshaft adjuster 1 is provided with an in FIG. 2 illustrated locking device 14 is provided, the output part 3 in these periods holds in a defined phase to the drive wheel 2.
  • a cartridge 15 In an axial bore of the driven part 3, a cartridge 15 is arranged, which is supported on the first side wall 4.
  • the cartridge 15 is provided with an axially extending projection about which a coil spring 16 is disposed.
  • the coil spring 16 acts on a cup-shaped piston 17 with a force in the direction of the second side wall 5 in which a link 18 is formed.
  • the piston 17 In phases insufficient pressure medium supply, the piston 17 is held by the spring force in the link 18 and thus held a fixed phase relationship between the camshaft 11 and crankshaft. In order to deactivate the locking mechanism, engaging in the slot 18 end face of the piston 17 is acted upon by pressure medium, whereby the piston 17 is displaced against the spring force of the coil spring 16 in the axial bore of the driven part 3. In order to dissipate the leakage pressure accumulating between the piston 17 and the cartridge 15, radially extending recesses in the cartridge 15 and openings communicating therewith are provided in the first side wall 4.
  • the camshaft adjuster 1 is positively, positively, frictionally or cohesively mounted on a camshaft 11.
  • the camshaft 11 carries one or more cams 19 and passes through a bore 20 of the driven part 3, wherein it projects beyond the camshaft adjuster 1 on the side facing away from the cam 19 in the axial direction.
  • the camshaft 11 is executed at least at the front end, which passes through the camshaft adjuster 1, hollow.
  • a pressure medium distributor 21 is introduced within this cavity.
  • the pressure medium distributor 21 may be a pressure medium adapter which connects the pressure chambers 12, 13, which act against each other, to a pressure medium pump or to the pressure medium reservoir.
  • the pressure medium distributor 21 is designed as a central valve 22.
  • the central valve 22 consists of a sleeve-shaped valve body 23 and a valve piston 24.
  • the valve body 23 extends from the camshaft portion, which is encompassed by the camshaft adjuster 1, in the axial direction to over the drive-side end of the Camshaft 11 addition.
  • the outer diameter of the valve body 23 is substantially adapted to the inner diameter of the camshaft 11, and non-positively, material or positively connected thereto.
  • connection methods such as screw connection, press fit or gluing are specified here.
  • this is provided with a radially extending collar 42 which extends in the radial direction beyond the camshaft 11 also.
  • the outer circumferential surface of the valve body 23 is provided with a first, a second, a third and a fourth annular channel 25, 26, 27, 28, wherein the annular channels 25 to 28 are arranged axially spaced apart.
  • Each of the annular channels 25 to 28 is designed as a diameter reduction in the outer circumferential surface of the valve body 23 and communicates with each of a group of first to fourth openings 29, 30, 31, 32 which are inserted into the camshaft 11 and each with a group of in the valve body 23 introduced fifth to eighth openings 33, 34, 35, 36 which connect the annular channels 25 to 28 with the interior of the central valve 22.
  • one of the group of openings 33 to 36 and the respective associated annular channel 25 to 28 form a port 37, 38, 39, 40. Furthermore, which is located in the camshaft 11 end face of the valve body 23 provided with a ninth opening 41, which vents the interior of the valve body 23 into the cavity of the at least partially hollow camshaft 11.
  • a hollow valve piston 24 is arranged axially displaceable.
  • the valve piston 24 can be displaced in the axial direction via an adjusting element 43 of an adjusting device 44 against the restoring force of a spring 45 acting on the valve piston 24 and supporting it on the interior of the valve body 23.
  • the adjusting device 44 may be, for example, an electromagnet in which a permanent magnet connected to the adjusting element 43 is arranged. By varying the current supplied to the electromagnet, the position of the permanent magnet, Thus, the position of the actuating element 43 and thus the position of the valve piston 24 are selectively changed.
  • the outer circumferential surface of the valve piston 24 is provided with a fifth to seventh annular channel 46, 47, 48, which in turn are designed as a diameter reduction in the outer circumferential surface of the valve piston 24.
  • the fifth annular channel 46 is connected to the interior of the valve piston 24 via a tenth group of openings 49 and the seventh annular channel 48 via an eleventh group of openings 50.
  • the interior of the valve 24 is formed closed except for the tenth and eleventh openings 49, 50.
  • the valve piston 24 is cup-shaped.
  • the open end face of the valve piston 24 is pressure-tightly closed by means of a disc-shaped element 51, which bears against both the valve piston 24 and the actuating element 43.
  • the fifth annular channel 46 communicates via the tenth and eleventh openings 49, 50 with the seventh annular channel 48.
  • the fifth annular channel 46 is designed such that it communicates in each position of the actuator 44 first terminal 37.
  • FIG. 1 illustrated position of the valve piston 24 which is occupied by energizing the electromagnet of the actuator 44 with an average current
  • the seventh annular channel 48 communicates with neither the third nor with the fourth terminal 40, whereby the pressure fluid flow comes to a standstill and the current phase position between the camshaft 11th and crankshaft is held.
  • a current of maximum current flows through the electromagnet of the adjusting device 44.
  • the valve piston 24 is brought into a position that is maximally removed from the adjusting device 44.
  • the pressure medium via the first port 37, the fifth annular channel 46, the tenth and eleventh openings 49, 50 the seventh annular channel 48 and the fourth port 40 to the second pressure medium lines 53, from where they in the second pressure chambers 13 open.
  • the first pressure chambers 12 are connected via the first pressure medium lines 52, the third connection 39, the sixth annular channel 47 and the second connection 38 to the pressure medium reservoir. This causes an adjustment of the opening times of the gas exchange valves at a late time.
  • FIG. 2 shows a first installation situation of a camshaft adjuster 1 according to the invention.
  • the axial position of a camshaft 11 in the cylinder head of an internal combustion engine is determined by a double-acting thrust bearing. Ideally, this is located at the control drive end of the camshaft 11 to avoid displacement of the control drive plane by thermal elongation of the shaft under operating conditions.
  • the camshaft thrust bearing is formed by the output part 3 of the camshaft adjuster 1, the radially extending collar 42 of the valve body 23 and a cylinder head fixed component 55.
  • the cylinder head fixed component 55 may be the cylinder head itself, a bearing bridge or a housing part. The cylinder head fixed component 55 engages around the camshaft 11 in the region between the camshaft adjuster 1 and the radially extending collar 42.
  • the cylinder head fixed component 55 engages on its side facing away from the collar 42, the first side wall 4 of the camshaft adjuster 1 and is located on the driven part 3 at. An axial displacement of the camshaft 11 is effectively prevented by this arrangement.
  • the cylinder head fixed component 55 is designed so that it does not pass through the first side wall 4 of the camshaft adjuster 1 on the entire circumference of the camshaft 11 in order to ensure effective flow of the pressure medium.
  • the second thrust bearing surface is not formed on the output part 3 of the camshaft adjuster 1, but on the first side wall 4.
  • a bearing bridge is provided as the cylinder-head-fixed component 55, then it can be designed in one or two parts.
  • the camshaft adjuster 1 is first fixed on the camshaft 11 and inserted into the cylinder head.
  • the bearing bridge is pushed with a bearing bore over a free end of the camshaft 11.
  • the central valve 22 within the camshaft 11 force, substance or positively fixed. This can be done for example by means of a screw, a press fit or by gluing.
  • the camshaft 11 is inserted with fixed camshaft adjuster 1 and fixed central valve 22 in the lower shell.
  • the upper part of the bearing bridge is placed on the lower shell and connected thereto.
  • FIG. 3 shows a further possibility of the axial bearing of the camshaft 11.
  • the cylinder head fixed component 55 is provided with a bore 56.
  • the inner circumferential surface of the bore 56 is provided with an annular circumferential groove 57.
  • the camshaft 11 is in the bore 56 of the cylinder head fixed Component 55 arranged that the radially extending collar 42 of the valve body 23 engages in the annular circumferential groove 57 of the inner circumferential surface of the bore 56.
  • the cylinder head fixed component 55 is of course designed as a two-part component in this case.
  • the camshaft adjuster 1 is joined to the camshaft 11.
  • a lower shell of a bearing bridge is fixed in this case already on the cylinder head.
  • the camshaft 11 with the fixed camshaft adjuster 1 and the pressure medium distributor 21 is inserted into the cylinder head. Subsequently, the upper part of the bearing bridge is placed on the lower part via the free end of the camshaft 11. Finally, the upper and lower part are connected to each other, whereby the radially extending collar 42 together with the annular circumferential groove 57 results in the camshaft thrust bearing.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Valve Device For Special Equipments (AREA)
  • Valve-Gear Or Valve Arrangements (AREA)

Description

Die Erfindung betrifft einen Nockenwellenversteller zur Verstellung und Fixierung der Phasenlage einer Nockenwelle einer Brennkraftmaschine gegenüber einer Phasenlage von dessen Kurbelwelle mit einem von der Kurbelwelle angetriebenen Antriebsrad, einem nockenwellenfesten Abtriebsteil, das an einer Nockenwelle oder einer Verlängerung der Nockenwelle angebracht ist und das von dem Antriebsrad über einen hydraulischen Stellantrieb angetrieben wird, wobei der Stellantrieb aus mindestens einem Paar gegeneinander arbeitender hydraulischer Druckkammern besteht und wobei die Druckkammern über einen Druckmittelverteiler und Druckmittelleitungen mit Druckmittel versorgt werden.The invention relates to a camshaft adjuster for adjusting and fixing the phase position of a camshaft of an internal combustion engine with respect to a phase angle of the crankshaft with a drive shaft driven by the crankshaft, a camshaft fixed output member which is mounted on a camshaft or an extension of the camshaft and that of the drive wheel via a hydraulic actuator is driven, wherein the actuator consists of at least one pair of mutually working hydraulic pressure chambers and wherein the pressure chambers are supplied via a pressure medium distributor and pressure medium lines with pressure medium.

In Brennkraftmaschinen werden zur Betätigung der Gaswechselventile Nockenwellen eingesetzt. Die Nockenwelle ist in der Brennkraftmaschine derart angebracht, dass auf ihr angebrachte Nocken an Nockenfolgern, beispielsweise Tassenstößeln, Schlepphebeln oder Schwinghebeln, anliegen. Wird die Nockenwelle in Drehung versetzt, so wälzen die Nocken auf den Nockenfolgern ab, die wiederum die Gaswechselventile betätigen. Durch die Lage und die Form der Nocken ist somit sowohl die Öffnungsdauer als auch Amplitude aber auch der Öffnungs- und Schließzeitpunkt der Gaswechselventile festgelegt.In internal combustion engines, camshafts are used to actuate the gas exchange valves. The camshaft is mounted in the internal combustion engine such that mounted on her cam to cam followers, for example, bucket tappets, rocker arms or rocker arms abut. When the camshaft is rotated, the cams roll on the cam followers off, in turn, actuate the gas exchange valves. Due to the position and shape of the cam thus both the opening period and amplitude but also the opening and closing time of the gas exchange valves is set.

Moderne Motorkonzepte gehen dahin, den Ventiltrieb variabel auszulegen. Einerseits sollen Ventilhub und Ventilöffnungsdauer variabel gestaltbar sein, bis hin zur kompletten Abschaltung einzelner Zylinder. Dafür sind Konzepte wie schaltbare Nockenfolger oder elektrohydraulische oder elektrische Ventilbetätigungen vorgesehen. Weiterhin hat es sich als vorteilhaft herausgestellt, während des Betriebs der Brennkraftmaschine Einfluss auf die Öffnungs- und Schließzeiten der Gaswechselventile nehmen zu können. Ebenfalls wünschenswert ist es auf die Öffnungs- bzw. Schließzeitpunkte der Einlass- bzw. Auslassventile getrennt Einfluss nehmen zu können, um beispielsweise gezielt eine definierte Ventilüberschneidung einstellen zu können. Durch die gezielte Einstellung der Öffnungs- bzw. Schließzeitpunkte der Gaswechselventile abhängig vom aktuellen Kennfeldbereich des Motors, beispielsweise von der aktuellen Drehzahl bzw. der aktuellen Last, können der spezifische Treibstoffverbrauch gesenkt, das Abgasverhalten positiv beeinflusst, der Motorwirkungsgrad, das Maximaldrehmoment und die Maximalleistung erhöht werden.Modern engine concepts go to design the valve train variable. On the one hand, valve lift and valve opening duration should be variable, up to the complete shutdown of individual cylinders. For this purpose, concepts such as switchable cam followers or electrohydraulic or electric valve actuations are provided. Furthermore, it has been found to be advantageous to be able to influence the opening and closing times of the gas exchange valves during operation of the internal combustion engine. It is also desirable to be able to influence the opening and closing times of the intake or exhaust valves separately in order to be able to set a defined valve overlap, for example, in a targeted manner. By the specific adjustment of the opening and closing times of the gas exchange valves depending on the current map range of the engine, for example, the current speed or the current load, the specific fuel consumption can be reduced, the exhaust behavior positively influenced, the engine efficiency, the maximum torque and the maximum power increases become.

Die beschriebene Variabilität in der Gaswechselventilzeitensteuerung wird durch eine relative Änderung der Phasenlage der Nockenwelle zur Kurbelwelle bewerkstelligt. Dabei steht die Nockenwelle meist über einen Ketten-, Riemen-, oder Zahnradtrieb in direkter Antriebsverbindung mit der Kurbelwelle. Zwischen dem von der Kurbelwelle angetriebenen Ketten-, Riemen- oder Zahnradtrieb und der Nockenwelle ist ein Nockenwellenversteller angebracht, der das Drehmoment von der Kurbelwelle auf die Nockenwelle überträgt. Dabei ist diese Vorrichtung derart ausgebildet, dass während des Betriebs der Brennkraftmaschine die Phasenlage zwischen Kurbelwelle und Nockenwelle sicher gehalten und, wenn gewünscht, die Nockenwelle in einem gewissen Winkelbereich gegenüber der Kurbelwelle verdreht werden kann.The described variability in the gas exchange valve timing is accomplished by a relative change in the phasing of the camshaft to the crankshaft. The camshaft is usually via a chain, belt, or gear drive in direct drive connection with the crankshaft. Between the driven by the crankshaft chain, belt or gear drive and the camshaft, a camshaft adjuster is mounted, which transmits the torque from the crankshaft to the camshaft. In this case, this device is designed such that during operation of the internal combustion engine, the phase angle between the crankshaft and camshaft securely held and, if desired, the camshaft can be rotated in a certain angular range relative to the crankshaft.

In Brennkraftmaschinen mit je einer Nockenwelle für die Einlass- und die Auslassventile können diese mit je einem Nockenwellenversteller ausgerüstet werden. Dadurch können die Öffnungs- und Schließzeiten der Einlass- und Auslassgaswechselventile zeitlich relativ zueinander verschoben und die Ventilzeitüberschneidungen gezielt eingestellt werden.In internal combustion engines, each with a camshaft for the intake and the exhaust valves, these can each be equipped with a camshaft adjuster. As a result, the opening and closing times of the inlet and outlet gas exchange valves can be shifted relative to one another in terms of time and the valve time overlaps can be set in a targeted manner.

Der Sitz moderner Nockenwellenversteller befindet sich im allgemeinen am antriebsseitigen Ende der Nockenwelle. Er besteht aus einem kurbelwellenfesten Antriebsrad, einem nockenwellenfesten Abtriebsteil und einem das Drehmoment vom Antriebsrad auf das Abtriebsteil übertragenden Verstellmechanismus. Das Antriebsrad kann als Ketten-, Riemen- oder Zahnrad ausgeführt sein und ist mittels einer Kette, eines Riemens oder eines Zahnradtriebs mit der Kurbelwelle drehfest verbunden. Der Verstellmechanismus kann elektrisch, hydraulisch oder pneumatisch betrieben werden.The seat of modern camshaft adjuster is generally located at the drive end of the camshaft. It consists of a crankshaft fixed drive wheel, a camshaft fixed output part and a torque transmitting from the drive wheel to the output part adjustment mechanism. The drive wheel may be designed as a chain, belt or gear and is rotatably connected by means of a chain, a belt or a gear drive with the crankshaft. The adjustment mechanism can be operated electrically, hydraulically or pneumatically.

Bei den hydraulisch betriebenen Nockenwellenverstellern unterscheidet man sogenannte Axialkolbenversteller und Rotationskolbenversteller.In the case of hydraulically operated camshaft adjusters, a distinction is made between so-called axial piston adjusters and rotary piston adjusters.

Bei den Axialkolbenverstellern steht das Antriebsrad mit einem Kolben über eine Schrägverzahnung in Verbindung. Weiterhin steht der Kolben mit dem Abtriebsteil ebenfalls über eine Schrägverzahnung in Verbindung. Der Kolben trennt einen durch das Abtriebsteil und das Antriebsrad gebildeten Hohlraum in zwei axial zueinander angeordnete Druckkammern. Wird nun die eine Druckkammer mit einem Hydraulikmedium beaufschlagt, während die andere Druckkammer mit einem Ölauslass verbunden wird, so verschiebt sich der Kolben in axialer Richtung. Diese axiale Verschiebung bewirkt mittels der beiden Schrägverzahnungen eine relative Verdrehung des Antriebsrades zum Abtriebsteil und damit der Nockenwelle zur Kurbelwelle.In Axialkolbenverstellern the drive wheel is connected to a piston via a helical gear in conjunction. Furthermore, the piston is also connected to the output part via a helical toothing. The piston separates a cavity formed by the driven part and the drive wheel into two pressure chambers arranged axially relative to one another. If now one pressure chamber is acted on by a hydraulic medium, while the other pressure chamber is connected to an oil outlet, the piston shifts in the axial direction. This axial displacement causes by means of the two helical gears a relative rotation of the drive wheel to the output part and thus the camshaft to the crankshaft.

In einem Rotationskolbenversteller ist das Antriebsrad drehfest mit einem Stator verbunden. Der Stator und das Abtriebsteil sind konzentrisch zueinander angeordnet. Der radiale Zwischenraum zwischen diesen beiden Bauteilen nimmt mindestens eine, in der Regel aber mehrere, in Umfangsrichtung beabbeabstandete Hohlräume auf. Die Hohlräume sind in axialer Richtung durch Seitenwände druckdicht begrenzt. In jeden dieser Hohlräume erstreckt sich ein mit dem Abtriebsteil verbundener Flügel. Dieser Flügel teilt jeden Hohlraum in zwei Druckkammern. Durch gezieltes Verbinden der einzelnen Druckkammern mit einer Hydraulikmittelpumpe bzw. mit einem Hydraulikmittelauslass kann die Phase der Nockenwelle relativ zur Kurbelwelle eingestellt bzw. gehalten werden.In a Rotationskolbenversteller the drive wheel is rotatably connected to a stator. The stator and the output part are arranged concentrically with each other. The radial gap between these two components takes at least one, but usually several, spaced in the circumferential direction Cavities up. The cavities are limited pressure-tight in the axial direction by side walls. In each of these cavities, a connected to the output part wing extends. This wing divides each cavity into two pressure chambers. By selectively connecting the individual pressure chambers with a hydraulic fluid pump or with a hydraulic fluid outlet, the phase of the camshaft can be adjusted or held relative to the crankshaft.

Zur Steuerung des Nockenwellenverstellers erfassen Sensoren die Kenndaten des Motors wie beispielsweise den Lastzustand und die Drehzahl. Diese Daten werden einer elektronischen Kontrolleinheit zugeführt, die nach Vergleich der Daten mit einem Kenndatenfeld der Brennkraftmaschine den Verstellmotor des Nockenwellenverstellers bzw. den Zu- und den Abfluss von Hydraulikmittel zu den verschiedenen Druckkammern steuert.To control the camshaft adjuster sensors detect the characteristics of the engine such as the load condition and the speed. These data are fed to an electronic control unit, which controls the adjustment motor of the camshaft adjuster or the inflow and outflow of hydraulic fluid to the various pressure chambers after comparing the data with a characteristic field of the internal combustion engine.

Die axiale Position der Nockenwelle im Zylinderkopf eines Verbrennungsmotors wird durch ein zweiseitig wirkendes Axiallager bestimmt. Idealerweise befindet sich dieses am nockenwellenverstellerseitigen Ende der Nockenwelle. Dadurch werden Verschiebungen der Steuertriebsebene durch thermische Längung der Nockenwelle unter Betriebsbedingungen vermieden.The axial position of the camshaft in the cylinder head of an internal combustion engine is determined by a double-acting thrust bearing. Ideally, this is located at the camshaft adjuster end of the camshaft. As a result, displacements of the control drive plane are avoided by thermal elongation of the camshaft under operating conditions.

Ein derartiges Axiallager ist beispielsweise aus der DE 199 58 629 A1 bekannt. Dabei besteht das Axiallager aus einem einteilig mit der Nockenwelle ausgeführten umlaufenden radialen Steg, der in eine ringförmig umlaufende Nut einer Lagerschale eingreift. Diese Ausführung einer Axiallagerung der Nockenwelle ist bei Einsatz eines Nockenwellenverstellers mit einem Zentralventil, das durch einen Zentralmagneten gesteuert wird, nicht geeignet, da durch das Zusammenspiel verschiedener Bauteile zwischen Nockenwellenaxiallager und Zentralmagnet große Toleranzen resultieren. Daher ist ein Zentralmagnet mit einem großen Hub erforderlich, wodurch die axiale Baulänge des Nockenwellenverstellers erheblich vergrößert wird.Such a thrust bearing is for example from the DE 199 58 629 A1 known. In this case, the thrust bearing consists of a one-piece with the camshaft running circumferential radial web, which engages in an annular circumferential groove of a bearing shell. This embodiment of an axial bearing of the camshaft is not suitable when using a camshaft adjuster with a central valve, which is controlled by a central magnet, since large tolerances result from the interplay of different components between the camshaft axial bearing and central magnet. Therefore, a central magnet with a large stroke is required, whereby the axial length of the camshaft adjuster is considerably increased.

In der DE 100 13 877 A1 ist eine Vorrichtung zum Verändern der Steuerzeiten von Gaswechselventilen einer Brennkraftmaschine vorgestellt, wobei das Nockenwellenaxiallager an der den Nocken abgewandten Seite des Nockenwellenverstellers ausgebildet ist. Ein Druckmitteladapter ist mittels einer Befestigungsschraube mit einem nockenwellenfesten Bauteil des Nockenwellenverstellers verbunden. An der dem Nockenwellenversteller abgewandten Seite des Druckmitteladapters ist ein sich radial erstreckender Kragen ausgebildet. Zwischen dem Druckmitteladapter und dem Nockenwellenversteller ist zusätzlich eine Unterlegscheibe angeordnet. Der Kragen des Druckmitteladapters und die Unterlegscheibe bilden eine auf der Außenmantelfläche des Druckmitteladapters ringförmig umlaufende Nut, in die ein zylinderkopffestes Bauteil, wie beispielsweise der Zylinderkopf selbst, eine Lagerbrücke oder ein Gehäuseteil eingreift. Dadurch ist die Nockenwelle gegen axiales Verschieben gegenüber dem Zylinderkopf gesichert.In the DE 100 13 877 A1 a device for changing the timing of gas exchange valves of an internal combustion engine is presented, wherein the camshaft thrust bearing is formed on the side facing away from the cam of the camshaft adjuster. A pressure medium adapter is connected by means of a fastening screw with a camshaft fixed component of the camshaft adjuster. At the side facing away from the camshaft adjuster side of the pressure medium adapter, a radially extending collar is formed. Between the pressure medium adapter and the camshaft adjuster a washer is additionally arranged. The collar of the pressure medium adapter and the washer form a ring on the outer circumferential surface of the pressure medium adapter circumferential groove in which engages a cylinder head fixed component, such as the cylinder head itself, a bearing bridge or a housing part. As a result, the camshaft is secured against axial displacement relative to the cylinder head.

Diese Ausbildung einer Axiallagerung einer Nockenwelle durch eine Unterlegscheibe und einen Druckmitteladapter der an der den Nocken abgewandten Seite des Nockenwellenverstellers angebracht ist, ermöglicht den Einsatz eines innerhalb der Nockenwelle oder des Rotors des Nockenwellenverstellers angebrachten Zentralventils. Durch die geringe Anzahl der Bauteile zwischen dem Nockenwellenaxiallager und dem für die Verstellung des Zentralventils notwendigen Zentralmagneten kann in dieser Lösung die Toleranzkette und damit der Hub und damit die axiale Baulänge des Zentralmagneten reduziert werden.This embodiment of an axial bearing of a camshaft by a washer and a pressure medium adapter which is mounted on the side facing away from the cam of the camshaft adjuster, allows the use of a mounted within the camshaft or the rotor of the camshaft adjuster central valve. Due to the small number of components between the camshaft thrust bearing and the central magnet necessary for the adjustment of the central valve, the tolerance chain and thus the stroke and thus the axial length of the central magnet can be reduced in this solution.

Nachteilig wirkt sich in dieser Ausführungsform die große Anzahl an Bauteilen aus, die für die Axiallagerung der Nockenwelle benötigt wird. Dies führt neben höheren Kosten und Gewicht der zusätzlichen Bauteile zu einem erhöhten Montageaufwand. Zusätzlich sind Montagefehler, wie beispielsweise das versehentliche Weglassen der Beilagscheibe, möglich.The disadvantage of this embodiment is the large number of components required for the axial bearing of the camshaft. This leads to higher costs and weight of the additional components to an increased assembly costs. In addition, assembly errors, such as the accidental omission of the washer, possible.

Zusammenfassung der ErfindungSummary of the invention

Der Erfindung liegt daher die Aufgabe zugrunde, diese geschilderten Nachteile zu vermeiden und einen Nockenwellenversteller mit einem koaxial zur Nockenwelle angeordneten Druckmittelverteiler zu schaffen, wobei die Toleranzkette zwischen Nockenwellenaxiallager und Druckverteiler verkürzt und die Bauteileanzahl des Nockenwellenaxiallagers minimiert wird.The invention is therefore based on the object to avoid these disadvantages and to provide a camshaft adjuster with a coaxial with the camshaft arranged pressure medium distributor, wherein the tolerance chain between camshaft thrust bearing and pressure distributor is shortened and the number of components of the camshaft bearing is minimized.

Erfindungsgemäß wird diese Aufgabe dadurch gelöst, dass der Druckmittelverteiler und der Nockenwellenversteller zusammen mit einem zylinderkopffesten Bauteil ein Nockenwellenaxiallager bilden. Dabei kann es sich bei dem zylinderkopffesten Bauteil beispielsweise um den Zylinderkopf selber, eine Lagerbrücke oder ein Gehäuseteil handeln.According to the invention, this object is achieved in that the pressure medium distributor and the camshaft adjuster together with a cylinder-head-fixed component form a camshaft thrust bearing. In this case, it may be the cylinder head-fixed component, for example, the cylinder head itself, a bearing bridge or a housing part.

In der vorliegenden Erfindung ist ein Nockenwellenversteller drehfest an einem hohlen Abschnitt einer zumindest teilweise hohl ausgeführten Nockenwelle befestigt. Die Nockenwelle durchgreift die zentrale Bohrung des Abtriebsteils des Nockenwellenverstellers, wobei sie sich in axialer Richtung über den Bereich des Nockenwellenverstellers erstreckt. Natürlich ist auch denkbar, dass statt der Nockenwelle eine Verlängerung der Nockenwelle den Nockenwellenversteller durchgreift, weshalb im Folgenden unter Nockenwelle entweder eine Nockenwelle oder eine Verlängerung dieser verstanden wird.In the present invention, a camshaft adjuster is non-rotatably attached to a hollow portion of an at least partially hollow camshaft. The camshaft passes through the central bore of the output part of the camshaft adjuster, wherein it extends in the axial direction over the region of the camshaft adjuster. Of course, it is also conceivable that instead of the camshaft an extension of the camshaft passes through the camshaft adjuster, which is why in the following camshaft either a camshaft or an extension thereof is understood.

Der Nockenwellenversteller besteht im wesentlichen aus einem Antriebsrad, einem Abtriebsteil und verschiedenen Gehäuseteilen, wobei innerhalb dieser Gehäuseteile mindestens zwei gegeneinander wirkende Druckkammern ausgebildet sind. Das Abtriebsteil ist in der vorliegenden Erfindung form-, reib-, kraft- oder stoffschlüssig an der Nockenwelle befestigt. Die Nockenwelle ist an dem Stirnende, welches den Nockenwellenversteller durchgreift, hohl ausgeführt. Im Inneren der Nockenwelle ist ein Druckmittelverteiler angeordnet. Der Druckmittelverteiler leitet den beiden gegeneinander wirkenden Druckkammern Druckmittel zu. Dabei kann der Druckmittelverteiler entweder als Druckmitteladapter oder als Zentralventil ausgeführt sein. Ist der Druckmittelverteiler als Zentralventil ausgeführt, so wird dieses vorteilhafterweise von einer sich direkt an das Zentralventil anschließenden elektromagnetischen Betätigungsvorrichtung betätigt.
Der Druckmittelverteiler überragt die Nockenwelle an der den Nocken abgewandten Seite des Nockenwellenverstellers in axialer Richtung und ist mit dieser kraft-, stoff- oder formschlüssig verbunden. An der aus der Nockenwelle herausragenden Stirnseite ist der Druckmittelverteiler mit einem sich radial erstreckenden Bund versehen, der die Nockenwelle in radiale Richtung überragt.
The camshaft adjuster consists essentially of a drive wheel, a driven part and various housing parts, wherein at least two mutually acting pressure chambers are formed within these housing parts. The output member is in the present invention form-, friction, force or materially secured to the camshaft. The camshaft is hollow at the front end, which passes through the camshaft adjuster. Inside the camshaft, a pressure medium distributor is arranged. The pressure medium distributor directs the two counteracting pressure chambers to pressure medium. In this case, the pressure medium distributor can be designed either as a pressure medium adapter or as a central valve. Is the pressure medium distributor as Running central valve, this is advantageously operated by a subsequent directly to the central valve electromagnetic actuator.
The pressure medium distributor projects beyond the camshaft on the side facing away from the cam of the camshaft adjuster in the axial direction and is connected with this force, material or positive fit. At the protruding from the camshaft end face of the pressure medium distributor is provided with a radially extending collar, which projects beyond the camshaft in the radial direction.

Im montierten Zustand befindet sich also zwischen dem Nockenwellenversteller und dem radialen Bund des Druckmittelverteilers eine ringförmig um die Nockenwelle umlaufende Nut. In diese Nut greift ein Teil des Zylinderkopfs, einer Lagerbrücke oder eines Gehäuses ein. Der radiale Bund des Druckmittelverteilers verhindert nun im Zusammenspiel mit dem zylinderkopffesten Bauteil ein axiales Wandern der Nockenwelle weiter in den Zylinderkopf hinein. Gleichermaßen verhindert der Nockenwellenversteller im Zusammenspiel mit dem zylinderkopffesten Bauteil ein Wandern der Nockenwelle in die axial entgegengesetzte Richtung. Dabei ist sowohl denkbar, dass ein Teil des Gehäuses als auch, dass das Abtriebsteil des Nockenwellenverstellers als Anlauffläche für den zylinderkopffesten Teil des Lagers dient.In the assembled state is thus between the camshaft adjuster and the radial collar of the pressure medium manifold an annular groove encircling the camshaft. In this groove engages a part of the cylinder head, a bearing bridge or a housing. The radial collar of the pressure medium distributor prevents now in interaction with the cylinder head fixed component an axial migration of the camshaft further into the cylinder head inside. Likewise, the camshaft adjuster, in cooperation with the cylinder head-mounted component, prevents the camshaft from wandering in the axially opposite direction. It is also conceivable that a part of the housing as well as that the output part of the camshaft adjuster serves as a contact surface for the cylinder head fixed part of the bearing.

Durch die Ausbildung einer Anlauffläche des Axiallagers an dem Nockenwellenversteller und an einem zentral in der Nockenwelle sitzenden Druckmittelverteiler wird die Anzahl der Bauteile und damit die Kosten und der Montageaufwand der Einheit minimiert. Bei der Verwendung eines Zentralventils als Druckmittelverteiler kann die Anzahl der Bauteile, im Vergleich zu einem außerhalb des Nockenwellenverstellers angeordneten Ventils, von welchem aus die Druckkammern über einen Druckmitteladapter mit Druckmittel versorgt werden, weiter minimiert werden. Da das Zentralventil selber ein Teil des Nockenwellenaxiallagers ist, ist die Toleranzkette zwischen Nockenwellenaxiallager und Zentralventil auf ein Minimum reduziert, wodurch der Hub des Zentralmagneten, der das Zentralventil steuert, gering ausgelegt werden kann. Dadurch kann der axiale Bauraum des Zentralmagneten und damit der ganzen Einheit minimiert werden.By forming a contact surface of the thrust bearing on the camshaft adjuster and on a centrally located in the camshaft pressure medium manifold, the number of components and thus the cost and assembly cost of the unit is minimized. When using a central valve as a pressure medium distributor, the number of components, compared to a valve disposed outside the camshaft valve, from which the pressure chambers are supplied via a pressure medium adapter with pressure medium, can be further minimized. Since the central valve itself is part of the camshaft thrust bearing, the tolerance chain between the camshaft thrust bearing and central valve is reduced to a minimum, whereby the stroke of the central magnet, which controls the central valve, can be made small. Thereby The axial space of the central magnet and thus the entire unit can be minimized.

In einer weiteren erfindungsgemäßen Ausführungsform wird die Aufgabe dadurch gelöst, dass der Druckmittelverteiler alleine, zusammen mit einem zylinderkopffesten Bauteil ein Nockenwellenaxiallager bildet. Wie in der ersten Ausführungsform, durchgreift eine zumindest teilweise hohl ausgeführte Nockenwelle eine Bohrung eines Nockenwellenverstellers. Die Nockenwelle ist an ihrem stirnseitigen Ende, welches den Nockenwellenversteller durchgreift, hohl ausgeführt. Weiterhin überragt dieses Ende der Nockenwelle den Nockenwellenversteller in axialer Richtung. Der im wesentlichen aus einem Antriebsteil, einem Abtriebsteil und Gehäuseteilen bestehende Nockenwellenversteller ist kraft-, reib-, form- oder stoffschlüssig an der Nockenwelle befestigt. Am antriebsseitigen Ende ist ein Druckmittelverteiler in den hohlen Abschnitt der Nockenwelle eingebracht. Dieser erstreckt sich in axialer Richtung vom Nockenwellenversteller bis über das stirnseitige Ende der Nockenwelle hinaus. Der Druckmittelverteiler kann als Druckmitteladapter ausgeführt sein. In diesem Fall ist er mit mindestens zwei Druckmittelkanälen versehen, durch die der Nockenwellenversteller über Bohrungen in der Nockenwelle mit Druckmittel versorgt wird. Ebenso ist der Einsatz eines Zentralventils denkbar, welches im wesentlichen aus einer mit Bohrungen versehenen Hülse und einem innerhalb der Hülse angeordneten Steuerkolben besteht. Am aus der Nockenwelle herausragenden stirnseitigen Ende des Druckmittelverteilers ist dieser mit einem sich radial erstreckenden Bund ausgebildet, wobei der Bund in radialer Richtung die Nockenwelle überragt. Der Druckmittelverteiler ist kraft-, stoff- oder formschlüssig mit der Nockenwelle verbunden.In a further embodiment of the invention, the object is achieved in that the pressure medium distributor alone, together with a cylinder head fixed component forms a camshaft thrust bearing. As in the first embodiment, an at least partially hollow camshaft passes through a bore of a camshaft adjuster. The camshaft is hollow at its front end, which passes through the camshaft adjuster. Furthermore, this end of the camshaft projects beyond the camshaft adjuster in the axial direction. The camshaft adjuster consisting essentially of a drive part, an output part and housing parts is attached to the camshaft in a force, friction, form or material fit. At the drive end, a pressure medium distributor is introduced into the hollow portion of the camshaft. This extends in the axial direction of the camshaft adjuster beyond the front end of the camshaft out. The pressure medium distributor can be designed as a pressure medium adapter. In this case, it is provided with at least two pressure medium channels through which the camshaft adjuster is supplied with pressure medium via bores in the camshaft. Likewise, the use of a central valve is conceivable, which consists essentially of a sleeve provided with holes and a control piston disposed within the sleeve. On protruding from the camshaft front end of the pressure medium distributor, this is formed with a radially extending collar, the collar projects beyond the camshaft in the radial direction. The pressure medium distributor is positively, material or positively connected to the camshaft.

Im montierten Zustand befindet sich die antriebsseitige Stirnseite der Nockenwelle in axialer Richtung innerhalb eines zylinderkopffesten Bauteils, wie beispielsweise dem Zylinderkopf selber, einer Lagerbrücke oder einem Deckel. Das zylinderkopffeste Bauteil ist mit einer Bohrung versehen, in der die Nockenwelle angeordnet ist. An der Innenmantelfläche der Bohrung ist eine Ringnut ausgebildet, in die der radial abstehende Bund des Druckmittelverteilers eingreift. Der radiale Bund des Druckmittelverteilers bildet auf diese Weise im Zusammenspiel mit dem zylinderkopffesten Bauteil das Axiallager der Nockenwelle.In the assembled state, the drive-side end face of the camshaft is in the axial direction within a cylinder head fixed component, such as the cylinder head itself, a bearing bridge or a lid. The cylinder head fixed component is provided with a bore in which the camshaft is arranged. On the inner lateral surface of the bore an annular groove is formed, in which the radially projecting collar of the pressure medium distributor intervenes. The radial collar of the pressure medium distributor forms in this way in cooperation with the cylinder head fixed component, the thrust bearing of the camshaft.

Vorteilhafterweise ist das Abtriebsteil über die Nockenwelle oder die Verlängerung der Nockenwelle geschoben und kraft-, form- oder stoffschlüssig mit dieser verbunden. Weiterhin überragt die Nockenwelle oder die Verlängerung der Nockenwelle das Abtriebsteil in axialer Richtung auf der den Nocken abgewandten Seite des Nockenwellenverstellers. Der Druckmittelverteiler ist innerhalb der zumindest teilweise hohl ausgeführten Nockenwelle angeordnet und kann als Druckmitteladapter oder vorteilhafterweise als Zentralventil ausgeführt sein. Im Falle einer Ausführung als Zentralventil ist vorgesehen, den Druckmittelverteiler als 4/3-Wegeventil auszubilden. Der Druckmittelverteiler ist kraft-, form-, stoffschlüssig oder mittels einer Schraubverbindung in der Nockenwelle befestigt und überragt die Nockenwelle in axialer Richtung. Der Druckmittelverteiler weist an der dem Nockenwellenversteller abgewandten Seite einen sich radial nach außen erstreckenden Bund auf. Dabei ist vorgesehen, dass der Bund einen Teil des Axiallagers gegenüber dem zylinderkopffesten Bauteil bildet.Advantageously, the driven part is pushed over the camshaft or the extension of the camshaft and positively, positively or materially connected thereto. Furthermore, the camshaft or the extension of the camshaft projects beyond the driven part in the axial direction on the side facing away from the cam of the camshaft adjuster. The pressure medium distributor is arranged within the at least partially hollow camshaft and can be designed as a pressure medium adapter or advantageously as a central valve. In the case of a design as a central valve is provided to form the pressure medium distributor as a 4/3-way valve. The pressure medium distributor is positively, positively, materially or by means of a screw fastened in the camshaft and projects beyond the camshaft in the axial direction. The pressure medium distributor has on the side facing away from the camshaft adjuster a radially outwardly extending collar. It is provided that the collar forms a part of the thrust bearing relative to the cylinder head fixed component.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Weitere Merkmale der Erfindung ergeben sich aus der nachfolgenden Beschreibung und aus den Zeichnungen, in der Ausführungsbeispiele der Erfindung vereinfacht dargestellt sind. Es zeigen:

Figur 1
einen Längsschnitt durch eine Vorrichtung zur Veränderung der Steuerzeiten einer Brennkraftmaschine (Nockenwellenversteller) nach Figur 1 a entlang der Linie I-I, die den prinzipiellen Aufbau eines Nockenwellenverstellers in Rotationskolbenbauart zeigt,
Figur 1 a
einen Querschnitt durch eine Vorrichtung zur Veränderung der Steuerzeiten einer Brennkraftmaschine (Nockenwellenversteller) nach Figur 1 entlang der Linie la-la, ohne Druckmittelverteiler, die den prinzipiellen Aufbau eines Nockenwellenverstellers in Rotationskolbenbauart zeigt,
Figur 2
einen Längsschnitt durch eine erfindungsgemäße Vorrichtung zur Veränderung der Steuerzeiten einer Brennkraftmaschine nach Figur 1 im montierten Zustand,
Figur 3
einen Längsschnitt durch eine erfindungsgemäße Vorrichtung zur Veränderung der Steuerzeiten einer Brennkraftmaschine nach Figur 1 in einem zweiten erfindungsgemäßen Montagezustand.
Further features of the invention will become apparent from the following description and from the drawings, in which embodiments of the invention are shown in simplified form. Show it:
FIG. 1
a longitudinal section through a device for changing the timing of an internal combustion engine (camshaft adjuster) after FIG. 1 a along the line II, which shows the basic structure of a camshaft adjuster in rotary piston type,
FIG. 1 a
a cross section through a device for changing the timing of an internal combustion engine (camshaft adjuster) after FIG. 1 along the line la-la, without pressure medium distributor, which shows the basic structure of a rotary piston type camshaft adjuster,
FIG. 2
a longitudinal section through an inventive device for changing the timing of an internal combustion engine after FIG. 1 in the assembled state,
FIG. 3
a longitudinal section through an inventive device for changing the timing of an internal combustion engine after FIG. 1 in a second mounting state according to the invention.

Ausführliche Beschreibung der ZeichnungenDetailed description of the drawings

Die Figuren 1a, 1 bis 3 zeigen eine Vorrichtung zur Veränderung der Steuerzeiten einer Brennkraftmaschine (Nockenwellenversteller 1). Dabei ist in den Figuren 1 und 1 a der prinzipielle Aufbau eines Nockenwellenverstellers 1 in Rotationskolbenbauart dargestellt, während in Figur 2 und 3 zwei erfindungsgemäße Nockenwellenversteller in verschiedenen Einbauvarianten dargestellt sind. In der dargestellten Ausführungsform ist der Nockenwellenversteller 1 als Rotationskolbenversteller dargestellt. Ebenso denkbar sind allerdings auch andere Ausführungsformen hydraulische betriebener Nockenwellenversteller 1 wie z. B. Axialkolbenversteller. Der Nockenwellenversteller 1 besteht im wesentlichen aus einem Antriebsrad 2, einem Abtriebsteil 3 und zwei scheibenförmig ausgeführten Seitenwänden 4 und 5. Das Antriebsrad 2 ist in der dargestellten Ausführungsform als Kettenrad ausgeführt, welches über eine Antriebskette mit einer nicht dargestellten Kurbelwelle verbunden ist. Ebenso denkbar sind aber auch Ausführungsformen in denen das Antriebsrad 2 als Riemenrad bzw. Zahnrad ausgeführt ist, welches von einem Zahnriemen bzw. Zahnradtrieb von der Kurbelwelle angetrieben wird. Das Antriebsrad 2 und das Abtriebsteil 3 sind konzentrisch zueinander angeordnet, wobei die radial innen liegende Mantelfläche des Antriebsrads 2 mit radialen Ausnehmungen 6 versehen ist, in die am Abtriebsteil 3 angebrachte Ausbuchtungen 7 eingreifen. Dabei kann es sich bei den Ausbuchtungen 7 um ausgedehnte Stege oder um Flügel 8 handeln. Die Flügel 8 sind in axial verlaufenden Nuten, die in der Mantelfläche des Abtriebsteils 3 ausgebildet sind, angeordnet und werden mittels einer Druckfeder 9 dichtend gegen die radial innen liegenden Flächen der Ausnehmungen 6 des Antriebsrads 2 gepresst.The FIGS. 1a . 1 to 3 show a device for changing the timing of an internal combustion engine (camshaft adjuster 1). It is in the FIGS. 1 and 1 a the basic structure of a camshaft adjuster 1 shown in rotary piston design, while in FIG. 2 and 3 two camshaft adjuster according to the invention are shown in different installation variants. In the illustrated embodiment, the camshaft adjuster 1 is shown as Rotationskolbenversteller. Also conceivable, however, are other embodiments hydraulic powered camshaft adjuster 1 such. B. Axialkolbenversteller. The camshaft adjuster 1 consists essentially of a drive wheel 2, a driven part 3 and two disc-shaped side walls 4 and 5. The drive wheel 2 is designed in the illustrated embodiment as a sprocket, which is connected via a drive chain with a crankshaft, not shown. Also conceivable are embodiments in which the drive wheel 2 is designed as a belt wheel or gear, which is driven by a toothed belt or gear drive of the crankshaft. The drive wheel 2 and the Stripping member 3 are arranged concentrically with each other, wherein the radially inner circumferential surface of the drive wheel 2 is provided with radial recesses 6, engage in the mounted on the driven part 3 bulges 7. The bulges 7 may be extended webs or wings 8. The wings 8 are in axially extending grooves which are formed in the lateral surface of the driven part 3, and are pressed by means of a compression spring 9 sealingly against the radially inner surfaces of the recesses 6 of the drive wheel 2.

In axialer Richtung wird der Nockenwellenversteller 1 durch die erste und die zweite Seitenwand 4, 5 begrenzt. Zur Befestigung der Seitewände 4 und 5 am Antriebsrad 2 sind Befestigungsmittel wie beispielsweise Schrauben 10 vorgesehen. Das Antriebsrad 2, das Abtriebsteil 3, die erste und die zweite Seitenwand 4, 5 bilden mehrere voneinander getrennte Druckräume, die von den Flügeln 8 jeweils in zwei gegeneinander wirkende Druckkammern 12, 13 geteilt werden. Zur Verstellung der Phase der Nockenwelle 11 relativ zur Kurbelwelle werden beispielsweise die ersten Druckkammern 12 mit Druckmittel versorgt und die zweiten Druckkammern 13 mit einem nicht dargestellten Druckmittelreservoir verbunden, so werden die am Rotor angebrachten Flügel 8 derart verschoben, dass das Volumen der ersten Druckkammern 12 größer und das der zweiten Druckkammern 13 kleiner wird. Dadurch wird der Rotor relativ zur Nockenwelle 11 derart verdreht, dass die Gaswechselventilöffnungszeiten beispielsweise auf einen früheren Zeitpunkt verschoben werden. Analog bewirkt die Versorgung der zweiten Druckkammern 13 mit Druckmittel und das gleichzeitige Verbinden der ersten Druckkammern 12 mit dem Druckmittelreservoir ein Verstellen der Gaswechselventilöffnungszeiten auf einen späteren Zeitpunkt.In the axial direction of the camshaft adjuster 1 is limited by the first and the second side wall 4, 5. For fastening the side walls 4 and 5 on the drive wheel 2 fastening means such as screws 10 are provided. The drive wheel 2, the driven part 3, the first and the second side wall 4, 5 form a plurality of separate pressure chambers, which are divided by the wings 8 in each case in two oppositely acting pressure chambers 12, 13. To adjust the phase of the camshaft 11 relative to the crankshaft, for example, the first pressure chambers 12 are supplied with pressure medium and the second pressure chambers 13 connected to a pressure medium reservoir, not shown, so the blades attached to the rotor 8 are moved so that the volume of the first pressure chambers 12 larger and that of the second pressure chambers 13 becomes smaller. As a result, the rotor is rotated relative to the camshaft 11 such that the gas exchange valve opening times are shifted, for example, to an earlier point in time. Similarly, the supply of the second pressure chambers 13 with pressure medium and the simultaneous connection of the first pressure chambers 12 with the pressure medium reservoir causes an adjustment of the gas exchange valve opening times to a later date.

Um zu verhindern, dass die Flügel 8 des Nockenwellenverstellers 1 in Phasen unzureichender Druckmittelversorgung, wie beispielsweise während der Startphase der Brennkraftmaschine, unkontrolliert zwischen deren Endpositionen oszillieren, ist der Nockenwellenversteller 1 mit einer in Figur 2 dargestellten Verriegelungsvorrichtung 14 versehen, die das Abtriebsteil 3 in diesen Zeitspannen in einer definierten Phasenlage zum Antriebsrad 2 hält. In einer axialen Bohrung des Abtriebsteils 3 ist eine Patrone 15 angeordnet, die sich an der ersten Seitenwand 4 abstützt. Die Patrone 15 ist mit einem sich axial erstreckenden Vorsprung versehen, um den eine Spiralfeder 16 angeordnet ist. Die Spiralfeder 16 beaufschlagt einen topfartig ausgeführten Kolben 17 mit einer Kraft in Richtung der zweiten Seitenwand 5 in der eine Kulisse 18 ausgebildet ist. In Phasen ungenügender Druckmittelversorgung wird der Kolben 17 durch die Federkraft in der Kulisse 18 gehalten und damit eine feste Phasenbeziehung zwischen Nockenwelle 11 und Kurbelwelle gehalten. Um den Verriegelungsmechanismus zu deaktivieren, wird die in die Kulisse 18 eingreifende Stirnseite des Kolbens 17 mit Druckmittel beaufschlagt, wodurch der Kolben 17 entgegen der Federkraft der Spiralfeder 16 in die Axialbohrung des Abtriebsteils 3 verschoben wird. Um das sich zwischen dem Kolben 17 und der Patrone 15 sammelnde Leckagedruckmittel abzuführen sind sich radial erstreckende Ausnehmungen in der Patrone 15 und damit kommunizierende Öffnungen in der ersten Seitenwand 4 vorgesehen.In order to prevent the wings 8 of the camshaft adjuster 1 in phases of insufficient pressure medium supply, such as during the starting phase of the internal combustion engine, oscillate uncontrollably between their end positions, the camshaft adjuster 1 is provided with an in FIG. 2 illustrated locking device 14 is provided, the output part 3 in these periods holds in a defined phase to the drive wheel 2. In an axial bore of the driven part 3, a cartridge 15 is arranged, which is supported on the first side wall 4. The cartridge 15 is provided with an axially extending projection about which a coil spring 16 is disposed. The coil spring 16 acts on a cup-shaped piston 17 with a force in the direction of the second side wall 5 in which a link 18 is formed. In phases insufficient pressure medium supply, the piston 17 is held by the spring force in the link 18 and thus held a fixed phase relationship between the camshaft 11 and crankshaft. In order to deactivate the locking mechanism, engaging in the slot 18 end face of the piston 17 is acted upon by pressure medium, whereby the piston 17 is displaced against the spring force of the coil spring 16 in the axial bore of the driven part 3. In order to dissipate the leakage pressure accumulating between the piston 17 and the cartridge 15, radially extending recesses in the cartridge 15 and openings communicating therewith are provided in the first side wall 4.

Der Nockenwellenversteller 1 ist kraft-, form-, reib- oder stoffschlüssig auf einer Nockenwelle 11 befestigt. Die Nockenwelle 11 trägt einen oder mehrere Nocken 19 und durchgreift eine Bohrung 20 des Abtriebsteils 3, wobei sie den Nockenwellenversteller 1 auf der den Nocken 19 abgewandten Seite in axialer Richtung überragt. Die Nockenwelle 11 ist zumindest am stirnseitigen Ende, welches den Nockenwellenversteller 1 durchgreift, hohl ausgeführt. Innerhalb dieses Hohlraums ist ein Druckmittelverteiler 21 eingebracht. Bei dem Druckmittelverteiler 21 kann es sich um einen Druckmitteladapter handeln, der die gegeneinander wirkenden Druckkammern 12, 13 mit einer Druckmittelpumpe bzw. mit dem Druckmittelreservoir verbindet.The camshaft adjuster 1 is positively, positively, frictionally or cohesively mounted on a camshaft 11. The camshaft 11 carries one or more cams 19 and passes through a bore 20 of the driven part 3, wherein it projects beyond the camshaft adjuster 1 on the side facing away from the cam 19 in the axial direction. The camshaft 11 is executed at least at the front end, which passes through the camshaft adjuster 1, hollow. Within this cavity, a pressure medium distributor 21 is introduced. The pressure medium distributor 21 may be a pressure medium adapter which connects the pressure chambers 12, 13, which act against each other, to a pressure medium pump or to the pressure medium reservoir.

Im vorliegenden Beispiel ist der Druckmittelverteiler 21 als Zentralventil 22 ausgeführt. Das Zentralventil 22 besteht aus einem hülsenförmig ausgeführten Ventilkörper 23 und einem Ventilkolben 24. Der Ventilkörper 23 erstreckt ausgehend von dem Nockenwellenabschnitt, der vom Nockenwellenversteller 1 umgriffen wird, in axialer Richtung bis über das antriebsseitige Stirnende der Nockenwelle 11 hinaus. Dabei ist der Außendurchmesser des Ventilkörpers 23 im wesentlichen dem Innendurchmesser der Nockenwelle 11 angepasst, und kraft-, stoff- bzw. formschlüssig mit dieser verbunden. Beispielhaft werden hier Verbindungsmethoden wie Verschraubung, Presssitz oder Verkleben angegeben. An dem aus der Nockenwelle 11 herausragenden stirnseitigen Ende des Ventilkörpers 23 ist dieses mit einem sich radial erstreckenden Bund 42 versehen, welcher sich in radialer Richtung über die Nockenwelle 11 hinaus erstreckt.In the present example, the pressure medium distributor 21 is designed as a central valve 22. The central valve 22 consists of a sleeve-shaped valve body 23 and a valve piston 24. The valve body 23 extends from the camshaft portion, which is encompassed by the camshaft adjuster 1, in the axial direction to over the drive-side end of the Camshaft 11 addition. In this case, the outer diameter of the valve body 23 is substantially adapted to the inner diameter of the camshaft 11, and non-positively, material or positively connected thereto. By way of example, connection methods such as screw connection, press fit or gluing are specified here. At the protruding from the camshaft 11 front end of the valve body 23, this is provided with a radially extending collar 42 which extends in the radial direction beyond the camshaft 11 also.

Die Außenmantelfläche des Ventilkörpers 23 ist mit einem ersten, einem zweiten, einem dritten und einem vierten Ringkanal 25, 26, 27, 28 versehen, wobei die Ringkanäle 25 bis 28 axial zueinander beabstandeten angeordnet sind. Jeder der Ringkanäle 25 bis 28 ist als Durchmesserverringerung in der Außenmantelfläche des Ventilkörpers 23 ausgeführt und kommuniziert sowohl mit jeweils einer Gruppe von ersten bis vierten Öffnungen 29, 30, 31, 32 die in die Nockenwelle 11 eingebracht sind als auch mit jeweils einer Gruppe von in den Ventilkörper 23 eingebrachten fünfte bis achte Öffnungen 33, 34, 35, 36, die die Ringkanäle 25 bis 28 mit dem Inneren des Zentralventils 22 verbinden. Je eine der Gruppe von Öffnungen 29 bis 32, eine der Gruppe von Öffnungen 33 bis 36 und der jeweilige dazugehörige Ringkanal 25 bis 28 bilden einen Anschluss 37, 38, 39, 40. Weiterhin ist das sich in der Nockenwelle 11 befindende stirnseitige Ende des Ventilkörpers 23 mit einer neunten Öffnung 41 versehen, die den Innenraum des Ventilkörpers 23 in den Hohlraum der zumindest teilweise hohl ausgeführten Nockenwelle 11 entlüftet.The outer circumferential surface of the valve body 23 is provided with a first, a second, a third and a fourth annular channel 25, 26, 27, 28, wherein the annular channels 25 to 28 are arranged axially spaced apart. Each of the annular channels 25 to 28 is designed as a diameter reduction in the outer circumferential surface of the valve body 23 and communicates with each of a group of first to fourth openings 29, 30, 31, 32 which are inserted into the camshaft 11 and each with a group of in the valve body 23 introduced fifth to eighth openings 33, 34, 35, 36 which connect the annular channels 25 to 28 with the interior of the central valve 22. Depending on one of the group of openings 29 to 32, one of the group of openings 33 to 36 and the respective associated annular channel 25 to 28 form a port 37, 38, 39, 40. Furthermore, which is located in the camshaft 11 end face of the valve body 23 provided with a ninth opening 41, which vents the interior of the valve body 23 into the cavity of the at least partially hollow camshaft 11.

Innerhalb des Ventilkörpers 23 ist axial verschiebbar ein hohl ausgeführter Ventilkolben 24 angeordnet. Der Ventilkolben 24 kann über ein Stellelement 43 einer Stelleinrichtung 44 gegen die Rückstellkraft einer am Ventilkolben 24 angreifenden und sich am Inneren des Ventilkörpers 23 abstützenden Feder 45 in axialer Richtung verschoben werden. Die Stelleinrichtung 44 kann beispielsweise ein Elektromagnet sein, in dem ein mit dem Stellelement 43 verbundener Permanentmagnet angeordnet ist. Durch Variation der dem Elektromagneten zugeführten Stromstärke kann die Position des Permanentmagneten, damit die Position des Stellelements 43 und damit die Position des Ventilkolbens 24 gezielt verändert werden.Within the valve body 23, a hollow valve piston 24 is arranged axially displaceable. The valve piston 24 can be displaced in the axial direction via an adjusting element 43 of an adjusting device 44 against the restoring force of a spring 45 acting on the valve piston 24 and supporting it on the interior of the valve body 23. The adjusting device 44 may be, for example, an electromagnet in which a permanent magnet connected to the adjusting element 43 is arranged. By varying the current supplied to the electromagnet, the position of the permanent magnet, Thus, the position of the actuating element 43 and thus the position of the valve piston 24 are selectively changed.

Die Außenmantelfläche des Ventilkolbens 24 ist mit einem fünften bis siebten Ringkanal 46, 47, 48 versehen, die wiederum als Durchmesserverringerungen in der Außenmantelfläche des Ventilkolbens 24 ausgeführt sind. Der fünfte Ringkanal 46 ist über eine zehnte Gruppe von Öffnungen 49 und der siebte Ringkanal 48 über eine elfte Gruppe von Öffnungen 50 mit dem Inneren des Ventilkolbens 24 verbunden. Das Innere des Ventils 24 ist mit Ausnahme der zehnten und elften Öffnungen 49, 50 geschlossen ausgebildet. In der dargestellten Ausführungsform ist der Ventilkolben 24 topfförmig ausgeführt. Die offene Stirnseite des Ventilkolbens 24 ist mittels eines scheibenförmigen Elementes 51, welches sowohl am Ventilkolben 24, als auch am Stellelement 43 anliegt, druckdicht verschlossen.The outer circumferential surface of the valve piston 24 is provided with a fifth to seventh annular channel 46, 47, 48, which in turn are designed as a diameter reduction in the outer circumferential surface of the valve piston 24. The fifth annular channel 46 is connected to the interior of the valve piston 24 via a tenth group of openings 49 and the seventh annular channel 48 via an eleventh group of openings 50. The interior of the valve 24 is formed closed except for the tenth and eleventh openings 49, 50. In the illustrated embodiment, the valve piston 24 is cup-shaped. The open end face of the valve piston 24 is pressure-tightly closed by means of a disc-shaped element 51, which bears against both the valve piston 24 and the actuating element 43.

Im Folgenden wird die Funktionsweise des Nockenwellenverstellers 1 erklärt. Über den ersten Anschluss 37 wird dem fünften Ringkanal 46 Druckmittel zugeführt. Der fünfte Ringkanal 46 kommuniziert über die zehnten und elften Öffnungen 49, 50 mit dem siebten Ringkanal 48. Der fünfte Ringkanal 46 ist derart ausgeführt, dass er in jeder Stellung der Stelleinrichtung 44 ersten Anschluss 37 kommuniziert.In the following, the operation of the camshaft adjuster 1 will be explained. Via the first port 37, pressure medium is supplied to the fifth annular passage 46. The fifth annular channel 46 communicates via the tenth and eleventh openings 49, 50 with the seventh annular channel 48. The fifth annular channel 46 is designed such that it communicates in each position of the actuator 44 first terminal 37.

In einem ersten Schaltzustand des Zentralventils 22, die einem unbestromten Zustand des Elektromagneten der Stelleinrichtung 44 entspricht, wird der Ventilkolben 24 von der Feder 45 derart verschoben, dass er eine Position mit minimalen Abstand zur Stelleinrichtung 44 einnimmt. In dieser Stellung kommuniziert der siebte Ringkanal 48 über den dritten Anschluss 39 mit ersten Druckmittelleitungen 52, die in die ersten Druckkammern 12 münden. Gleichzeitig gelangt das Druckmittel von den zweiten Druckkammern 13 über zweite Druckmittelleitungen 53 und dem vierten Anschluss 40 ins Innere des Ventilkörpers 23, der über die neunte Öffnung 41 in die Nockenwelle 11 und von dort über Entlüftungsbohrungen 54 in das Kurbelgehäuse entlüftet wird. Als Folge werden die Gaswechselventilsteuerzeiten zu einem früheren Zeitpunkt verstellt.In a first switching state of the central valve 22, which corresponds to a de-energized state of the electromagnet of the adjusting device 44, the valve piston 24 is displaced by the spring 45 such that it assumes a position with minimum distance to the adjusting device 44. In this position, the seventh annular channel 48 communicates via the third port 39 with first pressure medium lines 52, which open into the first pressure chambers 12. At the same time the pressure medium from the second pressure chambers 13 via second pressure medium lines 53 and the fourth port 40 into the interior of the valve body 23, which is vented via the ninth opening 41 in the camshaft 11 and from there via vent holes 54 in the crankcase. As a result, the gas exchange valve timing is changed at an earlier time.

In einer zweiten, in Figur 1 dargestellten Stellung des Ventilkolbens 24, die durch Bestromen des Elektromagneten der Stelleinrichtung 44 mit einer mittleren Stromstärke eingenommen wird, kommuniziert der siebte Ringkanal 48 weder mit dem dritten noch mit dem vierten Anschluß 40, wodurch der Druckmittelfluss zum Erliegen kommt und die aktuelle Phasenlage zwischen Nockenwelle 11 und Kurbelwelle gehalten wird.In a second, in FIG. 1 illustrated position of the valve piston 24 which is occupied by energizing the electromagnet of the actuator 44 with an average current, the seventh annular channel 48 communicates with neither the third nor with the fourth terminal 40, whereby the pressure fluid flow comes to a standstill and the current phase position between the camshaft 11th and crankshaft is held.

In einer dritten Stellung fließt durch den Elektromagneten der Stelleinrichtung 44 ein Strom maximaler Stromstärke. Dadurch wird der Ventilkolben 24 in eine Position gebracht, die maximal von der Stelleinrichtung 44 entfernt ist. In diesem Schaltzustand des Zentralventils 22 ist das Druckmittel über den ersten Anschluss 37, dem fünften Ringkanal 46, den zehnten und elften Öffnungen 49, 50 dem siebten Ringkanal 48 und dem vierten Anschluss 40 mit den zweiten Druckmittelleitungen 53 verbunden, von wo aus sie in die zweiten Druckkammern 13 münden. Gleichzeitig werden die ersten Druckkammern 12 über die ersten Druckmittelleitungen 52, den dritten Anschluss 39, dem sechsten Ringkanal 47 und dem zweiten Anschluss 38 mit dem Druckmittelreservoir verbunden. Dadurch wird eine Verstellung der Öffnungszeiten der Gaswechselventile zu einem späten Zeitpunkt bewirkt.In a third position, a current of maximum current flows through the electromagnet of the adjusting device 44. As a result, the valve piston 24 is brought into a position that is maximally removed from the adjusting device 44. In this switching state of the central valve 22, the pressure medium via the first port 37, the fifth annular channel 46, the tenth and eleventh openings 49, 50 the seventh annular channel 48 and the fourth port 40 to the second pressure medium lines 53, from where they in the second pressure chambers 13 open. At the same time, the first pressure chambers 12 are connected via the first pressure medium lines 52, the third connection 39, the sixth annular channel 47 and the second connection 38 to the pressure medium reservoir. This causes an adjustment of the opening times of the gas exchange valves at a late time.

Figur 2 zeigt eine erste Einbausituation eines erfindungsgemäßen Nockenwellenverstellers 1. Die axiale Position einer Nockenwelle 11 im Zylinderkopf eines Verbrennungsmotors wird durch ein zweiseitig wirkendes Axiallager bestimmt. Idealerweise befindet sich dieses am steuertriebsseitigen Ende der Nockenwelle 11, um eine Verschiebung der Steuertriebsebene durch thermische Längung der Welle unter Betriebsbedingungen zu vermeiden. Im vorliegenden Fall wird das Nockenwellenaxiallager durch das Abtriebsteil 3 des Nockenwellenverstellers 1, den sich radial erstreckenden Bund 42 des Ventilkörpers 23 und einem zylinderkopffesten Bauteil 55 gebildet. Das zylinderkopffeste Bauteil 55 kann der Zylinderkopf selbst, eine Lagerbrücke oder ein Gehäuseteil sein. Das zylinderkopffeste Bauteil 55 umgreift die Nockenwelle 11 im Bereich zwischen dem Nockenwellenversteller 1 und dem sich radial erstreckenden Bund 42. FIG. 2 shows a first installation situation of a camshaft adjuster 1 according to the invention. The axial position of a camshaft 11 in the cylinder head of an internal combustion engine is determined by a double-acting thrust bearing. Ideally, this is located at the control drive end of the camshaft 11 to avoid displacement of the control drive plane by thermal elongation of the shaft under operating conditions. In the present case, the camshaft thrust bearing is formed by the output part 3 of the camshaft adjuster 1, the radially extending collar 42 of the valve body 23 and a cylinder head fixed component 55. The cylinder head fixed component 55 may be the cylinder head itself, a bearing bridge or a housing part. The cylinder head fixed component 55 engages around the camshaft 11 in the region between the camshaft adjuster 1 and the radially extending collar 42.

Dabei liegt es auf der einen Seite an dem sich radial erstreckenden Bund 42 an. In der dargestellten Ausführungsform durchgreift das zylinderkopffeste Bauteil 55 auf seiner dem Bund 42 abgewandten Seite die erste Seitenwand 4 des Nockenwellenverstellers 1 und liegt an dem Abtriebsteil 3 an. Eine axiale Verschiebung der Nockenwelle 11 ist durch diese Anordnung effektiv verhindert. Vorteilhafterweise ist das zylinderkopffeste Bauteil 55 so ausgeführt, dass es die erste Seitenwand 4 des Nockenwellenverstellers 1 nicht am gesamten Umfang der Nockenwelle 11 durchgreift, um ein effektives Abfließen des Druckmittels zu gewährleisten.It is on the one hand to the radially extending collar 42 at. In the illustrated embodiment, the cylinder head fixed component 55 engages on its side facing away from the collar 42, the first side wall 4 of the camshaft adjuster 1 and is located on the driven part 3 at. An axial displacement of the camshaft 11 is effectively prevented by this arrangement. Advantageously, the cylinder head fixed component 55 is designed so that it does not pass through the first side wall 4 of the camshaft adjuster 1 on the entire circumference of the camshaft 11 in order to ensure effective flow of the pressure medium.

Ebenso vorstellbar ist natürlich, dass die zweite Axiallagerfläche nicht am Abtriebsteil 3 des Nockenwellenverstellers 1, sondern an der ersten Seitenwand 4 ausgebildet ist.It is equally conceivable, of course, that the second thrust bearing surface is not formed on the output part 3 of the camshaft adjuster 1, but on the first side wall 4.

Ist als zylinderkopffestes Bauteil 55 eine Lagerbrücke vorgesehen, so kann diese ein- oder zweiteilig ausgeführt sein.
Im Falle der einteiligen Ausführung wird zuerst der Nockenwellenversteller 1 auf der Nockenwelle 11 fixiert und diese in den Zylinderkopf eingelegt. Die Lagerbrücke wird mit einer Lagerbohrung über ein freies Ende der Nockenwelle 11 geschoben. Anschließend wird das Zentralventil 22 innerhalb der Nockenwelle 11 kraft-, stoff- oder formschlüssig fixiert. Dies kann beispielsweise mittels einer Verschraubung, eines Presssitzes oder durch Verkleben geschehen.
Im Falle einer zweiteiligen Lagerbrücke kann dessen Unterschale bereits am Zylinderkopf befestigt sein. In einem ersten Schritt wird die Nockenwelle 11 mit fixiertem Nockenwellenversteller 1 und fixiertem Zentralventil 22 in die Unterschale eingelegt. Anschließend wird das Oberteil der Lagerbrücke auf die Unterschale gesetzt und mit dieser verbunden.
If a bearing bridge is provided as the cylinder-head-fixed component 55, then it can be designed in one or two parts.
In the case of the one-piece design, the camshaft adjuster 1 is first fixed on the camshaft 11 and inserted into the cylinder head. The bearing bridge is pushed with a bearing bore over a free end of the camshaft 11. Subsequently, the central valve 22 within the camshaft 11 force, substance or positively fixed. This can be done for example by means of a screw, a press fit or by gluing.
In the case of a two-part bearing bridge whose lower shell may already be attached to the cylinder head. In a first step, the camshaft 11 is inserted with fixed camshaft adjuster 1 and fixed central valve 22 in the lower shell. Subsequently, the upper part of the bearing bridge is placed on the lower shell and connected thereto.

Figur 3 zeigt eine weitere Möglichkeit der Axiallagerung der Nockenwelle 11. Das zylinderkopffeste Bauteil 55 ist mit einer Bohrung 56 versehen. Die Innenmantelfläche der Bohrung 56 ist mit einer ringförmig umlaufenden Nut 57 versehen. Die Nockenwelle 11 ist derart in der Bohrung 56 des zylinderkopffesten Bauteils 55 angeordnet, dass der sich radial erstreckende Bund 42 des Ventilkörpers 23 in die ringförmig umlaufende Nut 57 der Innenmantelfläche der Bohrung 56 eingreift. Das zylinderkopffeste Bauteil 55 ist in diesem Fall natürlich als zweiteiliges Bauteil ausgeführt. Bei der Montage wird der Nockenwellenversteller 1 auf der Nockenwelle 11 gefügt. Eine Unterschale einer Lagerbrücke ist in diesem Fall schon am Zylinderkopf fixiert. Die Nockenwelle 11 mit dem fixierten Nockenwellenversteller 1 und dem Druckmittelverteiler 21 wird in den Zylinderkopf eingelegt. Anschließend wird das Oberteil der Lagerbrücke auf das Unterteil über das freie Ende der Nockenwelle 11 gesetzt. Zum Schluss werden Ober- und Unterteil miteinander verbunden, wodurch der sich radial erstreckende Bund 42 zusammen mit der ringförmig umlaufenden Nut 57 das Nockenwellenaxiallager ergibt. FIG. 3 shows a further possibility of the axial bearing of the camshaft 11. The cylinder head fixed component 55 is provided with a bore 56. The inner circumferential surface of the bore 56 is provided with an annular circumferential groove 57. The camshaft 11 is in the bore 56 of the cylinder head fixed Component 55 arranged that the radially extending collar 42 of the valve body 23 engages in the annular circumferential groove 57 of the inner circumferential surface of the bore 56. The cylinder head fixed component 55 is of course designed as a two-part component in this case. During assembly, the camshaft adjuster 1 is joined to the camshaft 11. A lower shell of a bearing bridge is fixed in this case already on the cylinder head. The camshaft 11 with the fixed camshaft adjuster 1 and the pressure medium distributor 21 is inserted into the cylinder head. Subsequently, the upper part of the bearing bridge is placed on the lower part via the free end of the camshaft 11. Finally, the upper and lower part are connected to each other, whereby the radially extending collar 42 together with the annular circumferential groove 57 results in the camshaft thrust bearing.

Bezugszeichenreference numeral

11
NockenwellenverstellerPhaser
22
Antriebsraddrive wheel
33
Abtriebsteilstripping section
44
erste Seitenwandfirst sidewall
55
zweite Seitenwandsecond side wall
66
Ausnehmungenrecesses
77
Ausbuchtungenbulges
88th
Flügelwing
99
Druckfedercompression spring
1010
Schraubescrew
1111
Nockenwellecamshaft
1212
erste Druckkammerfirst pressure chamber
1313
zweite Druckkammersecond pressure chamber
1414
Verriegelungsvorrichtunglocking device
1515
Patronecartridge
1616
Spiralfederspiral spring
1717
Kolbenpiston
1818
Kulissescenery
1919
Nockencam
2020
Bohrungdrilling
2121
DruckmittelverteilerFluid manifold
2222
Zentralventilcentral valve
2323
Ventilkörpervalve body
2424
Ventilkolbenplunger
2525
erster Ringkanalfirst ring channel
2626
zweiter Ringkanalsecond ring channel
2727
dritter Ringkanalthird ring channel
2828
vierter Ringkanalfourth ring channel
2929
erste Öffnungfirst opening
3030
zweite Öffnungsecond opening
3131
dritte Öffnungthird opening
3232
vierte Öffnungfourth opening
3333
fünfte Öffnungfifth opening
3434
sechste Öffnungsixth opening
3535
siebte Öffnungseventh opening
3636
achte ÖffnungEighth opening
3737
erster Anschlussfirst connection
3838
zweiter Anschlusssecond connection
3939
dritter Anschlussthird connection
4040
vierter Anschlussfourth connection
4141
neunte Öffnungninth opening
4242
BundFederation
4343
Stellelementactuator
4444
Stelleinrichtungsetting device
4545
Federfeather
4646
fünfter Ringkanalfifth ring channel
4747
sechster Ringkanalsixth ring channel
4848
siebter Ringkanalseventh ring channel
4949
zehnte Öffnungtenth opening
5050
elfte Öffnungeleventh opening
5151
Elementelement
5252
erste Druckmittelleitungfirst pressure medium line
5353
zweite Druckmittelleitungsecond pressure medium line
5454
Entlüftungsbohrungenventilation holes
5555
zylinderkopffestes Bauteilcylinder-head-resistant component
5656
Bohrungdrilling
5757
Nutgroove

Claims (10)

  1. Camshaft adjuster (1) for adjusting and fixing the phase position of a camshaft (11) of an internal combustion engine in relation to a phase position of its crankshaft, having
    - a timing gear (2) which is driven by the crankshaft,
    - an output part (3) which is secured on the camshaft,
    - is attached to a camshaft (11) or to an extension of the camshaft (11) and
    - is driven by the timing gear (2) via a hydraulic actuating drive,
    - the actuating drive comprising at least one pair of hydraulic pressure chambers (12, 13) operating towards each other, and
    - the pressure chambers (12, 13) being supplied with pressure medium via a pressure medium distributor (21) and pressure medium lines (52, 53), characterized in that
    - the pressure medium distributor (21) and the camshaft adjuster (1) together with a component (55) secured on the cylinder head form a camshaft axial bearing.
  2. Camshaft adjuster (1) for adjusting and fixing the phase position of a camshaft (11) of an internal combustion engine in relation to a phase position of its crankshaft, having
    - a timing gear (2) which is driven by the crankshaft,
    - an output part (3) which is secured on the camshaft,
    - is attached to a camshaft (11) or to an extension of the camshaft (11) and
    - is driven by the timing gear (2) via a hydraulic actuating drive,
    - the actuating drive comprising at least one pair of hydraulic pressure chambers (12, 13) operating towards each other, and
    - the pressure chambers (12, 13) being supplied with pressure medium via a pressure medium distributor (21) and pressure medium lines (52, 53), characterized in that
    - the pressure medium distributor (21) on its own, together with a component (55) secured on the cylinder head, forms a camshaft axial bearing.
  3. Camshaft adjuster (1) according to either of Claims 1 and 2, characterized in that the output part (3) is pushed over the camshaft (11) or the extension of the camshaft (11) and is connected thereto non-positively, positively or with a cohesive material joint.
  4. Camshaft adjuster (1) according to either of Claims 1 and 2, characterized in that the camshaft (11) or the extension of the camshaft (11) protrudes over the output part (3) in the axial direction on the side of the camshaft adjuster (1) which faces away from the cam (19).
  5. Camshaft adjuster (1) according to either of Claims 1 and 2, characterized in that the pressure medium distributor (21) is arranged within the camshaft (11) which is of at least partially hollow design.
  6. Camshaft adjuster (1) according to either of Claims 1 and 2, characterized in that the pressure medium distributor (21) is designed as a central valve (22).
  7. Camshaft adjuster (1) according to either of Claims 1 and 2, characterized in that the pressure medium distributor (21) is designed as a 4/3-way directional control valve.
  8. Camshaft adjuster according to either of Claims 1 and 2, characterized in that the pressure medium distributor (21) is fastened in the camshaft (11) non-positively, positively, with a cohesive material joint or by means of a screw connection.
  9. Camshaft adjuster (1) according to either of Claims 1 and 2, characterized in that the pressure medium distributor (21), on the side facing away from the camshaft adjuster (1), has a radially outwardly extending shoulder (42).
  10. Camshaft adjuster (1) according to either of Claims 1 and 2, characterized in that the shoulder (42) forms part of the axial bearing with respect to the component secured on the cylinder head.
EP05005812A 2004-05-14 2005-03-17 Camshaft phaser Active EP1596040B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004023976 2004-05-14
DE102004023976 2004-05-14

Publications (3)

Publication Number Publication Date
EP1596040A2 EP1596040A2 (en) 2005-11-16
EP1596040A3 EP1596040A3 (en) 2008-08-27
EP1596040B1 true EP1596040B1 (en) 2010-10-13

Family

ID=34934322

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (6)

Country Link
US (2) US7243626B2 (en)
EP (1) EP1596040B1 (en)
JP (1) JP4563859B2 (en)
KR (1) KR101179420B1 (en)
CN (2) CN1696476B (en)
DE (1) DE502005010369D1 (en)

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CN1696476A (en) 2005-11-16
US20070204824A1 (en) 2007-09-06
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KR20060047845A (en) 2006-05-18
EP1596040A2 (en) 2005-11-16
JP2005325836A (en) 2005-11-24
CN1696476B (en) 2011-06-08
US7243626B2 (en) 2007-07-17
CN1696475B (en) 2011-01-05
KR101179420B1 (en) 2012-09-03
JP4563859B2 (en) 2010-10-13
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US20050252467A1 (en) 2005-11-17
EP1596040A3 (en) 2008-08-27

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