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EP0784661B1 - Process for recovering synthetic raw materials and fuel components from used or waste plastics - Google Patents

Process for recovering synthetic raw materials and fuel components from used or waste plastics Download PDF

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Publication number
EP0784661B1
EP0784661B1 EP95935425A EP95935425A EP0784661B1 EP 0784661 B1 EP0784661 B1 EP 0784661B1 EP 95935425 A EP95935425 A EP 95935425A EP 95935425 A EP95935425 A EP 95935425A EP 0784661 B1 EP0784661 B1 EP 0784661B1
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EP
European Patent Office
Prior art keywords
depolymerized
depolymerized material
depolymerizate
coal
reactor
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EP95935425A
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German (de)
French (fr)
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EP0784661A1 (en
Inventor
Rolf Holighaus
Klaus Niemann
Claus Strecker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CLAUS STRECKER
KLAUS NIEMANN
ROLF HOLIGHAUS
Der Gruene Punkt Duales System Deutschland AG
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Veba Oel AG
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Priority claimed from DE4435238A external-priority patent/DE4435238A1/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/005Coking (in order to produce liquid products mainly)
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • C10B57/06Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/002Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal in combination with oil conversion- or refining processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste

Definitions

  • the invention relates to a method for obtaining chemical raw materials and / or liquid fuel components made from old or waste plastics where the old or waste plastics at an elevated temperature, possibly with the addition of a liquid Auxiliary phase, a solvent or solvent mixture, depolymerized and the resulting gaseous and condensable depolymerization products (Condensate) as well as a pumpable viscous depolymerization products containing the bottom phase (depolymerized product) is withdrawn in separate substreams and Condensate and depolymerizate are worked up separately as well as the use of a manufactured by this method Depolymerizates.
  • process parameters are preferably chosen so that the highest possible Share of condensate arises.
  • the individual product streams, especially the condensate, can further processing afterwards in the sense of raw material recycling, e.g. B. used as raw materials for olefin production in ethylene plants.
  • An advantage of the method is that inorganic Minor components of the old or waste plastics are concentrated in the sump phase be, while the condensate not containing these ingredients in less complex process can be processed.
  • the process parameters temperature and dwell time can be set be that on the one hand a relatively high proportion of condensate is formed and on the other hand the viscous depolymerizate of the bottom phase under the process conditions remains pumpable.
  • a useful approximation can be that an increase the temperature around 10 ° C with an average residence time the yield of the in volatile phase passing products increased by more than 50%.
  • the residence time dependency 6 shows two typical temperatures.
  • the preferred temperature range for the depolymerization process is 150 to 470 ° C.
  • a range of 250 is particularly suitable up to 450 ° C.
  • the residence time can be 0.1 to 20 hours. As generally sufficient a range of 1 to 10 h has been found.
  • the pressure is less critical Size. So it may be preferable to use the vacuum method perform, e.g. B. if volatile components due to procedural reasons have to be deducted. However, relatively high pressures are practicable, too however, a higher expenditure on equipment. In general, the pressure should be are in the range from 0.01 to 300 bar, in particular 0.1 to 100 bar.
  • the procedure can preferably be good at normal pressure or slightly above z. B. up to about 2 bar perform, which significantly reduces the expenditure on equipment.
  • the depolymerization can be carried out in a conventional reactor, e.g. B. a stirred tank reactor, be carried out on the appropriate process parameters, such as pressure and temperature is designed.
  • Suitable reactors are in the unpublished German patent applications P 44 17 721.6 and P 44 28 355.5.
  • the reactor contents are protected against overheating circulatory system connected to the reactor.
  • This circulatory system in a preferred embodiment comprises an oven / heat exchanger and one powerful pump.
  • the advantage of this method is that high circulation flow through the external furnace / heat exchanger is achieved on the one hand the necessary temperature increase of that in the circulatory system Material remains low, on the other hand favorable transmission conditions in the furnace / Allow heat exchangers to have moderate wall temperatures. This will make local Overheating and thus uncontrolled decomposition and coke formation largely avoided.
  • the heating of the reactor contents is comparatively very gentle.
  • a high circulation flow can preferably be achieved with powerful centrifugal pumps to reach.
  • the reactor is designed so that the extraction device for the circulation (circulation system) lies in a riser for the essentially liquid reactor content.
  • rate of climb essentially determined through the dimensioning of the ascent section and the dimensioning of the circulating current, particles with a higher sink rate, which are the cause of the erosion, be kept out of circulation.
  • the Rise path within the reactor can be designed in the form of a tube, which in the is mounted essentially vertically in the reactor (see FIG. 1).
  • the Riser can also be realized in that a partition in the reactor Segments divided (see Figure 2).
  • the tube or the partition does not close with the reactor cover, protrude but beyond the fill level.
  • the pipe or partition are far enough from the reactor floor removed that the reactor contents unimpeded and without major turbulence in the ascent can flow in.
  • the solids are drawn off at the bottom of the reactor together with the amount of depolymerizate that is to be used for further processing. So that the sedimented Inert substances are removed from the reactor as completely as possible the removal device for the depolymerizate preferably in the lower area, especially attached to the bottom of the reactor.
  • the reactor preferably tapers downward in the bottom area, e.g. B. tapered, or as a standing on its top Cone jacket.
  • Figure 1 shows such a device in the sense of an embodiment.
  • reactor (1) from storage container (13) old and waste plastic via addition device (18) by means of a gas-tight metering device (14) z. B. on introduced by pneumatic means.
  • a gas-tight metering device is, for example a cellular wheel sluice well suited.
  • the depolymerizate including the contained Inert substances can be removed via device (7) at the bottom of the reactor.
  • the plastic is added and the depolymerized product is removed advantageously continuously and is designed so that approximately a certain Filling level (3) of the reactor content is maintained.
  • the resulting device (4) Gases and condensable products from the top of the reactor deducted.
  • the contents of the reactor are transferred to the circulation system via a discharge line (16) via pump (5) for gentle heating in furnace / heat exchanger (6) and recirculated to reactor (1) via inflow (17).
  • tube (20) is vertical arranged, which forms a riser (2) for the reactor recycle stream.
  • the depolymerization stream withdrawn from the reactor is a factor of 10 to 40 less than the circulating current.
  • This depolymerization stream is z. B. on wet mill (9) driven to the inert components contained therein for further use Bring processing allowable size.
  • the depolymerization stream can also over a further separation device (8), where it is from the inert components is largely exempt. Suitable separation devices are, for example Hydrocyclones or decanters.
  • the inert components (11) can then be separated removed and recycled, for example.
  • the rest of the processing is z. B. bottom phase hydrogenation, Smoldering or gasification fed (12). Part of the depolymerizate can be taken directly from the circulatory system via a line (15) and the Further processing can be supplied.
  • FIG. 2 shows a similarly constructed reactor as in FIG. 1 with the difference that that the ascent section is not formed by a tube, but by a reactor segment, which is separated from the rest of the reactor content by a partition (19) is.
  • Figure 3 shows a depolymerization system with two containers, each on different Temperature level can be operated.
  • the first depolymerization tank (28) is equipped, for example, with a stirrer (33) to control the Lock (31) used and waste plastics quickly fed into the present to be able to mix in hot depolymerizate.
  • the downstream second depolymerization tank (1) corresponds to the reactor from Fig. 1.
  • the circuit for gentle Heating up, essentially consisting of pump (5) and furnace / heat exchanger (6) is therefore low in solids.
  • the depolymerizate including the solid components is withdrawn from the bottom of the reactor.
  • the solid / liquid ratio on the removal device (7) of the container (1) between 1: 1 and 1: 1000.
  • the removal device (7) is preferably a drop section (21) with one for this purpose immediately downstream branch (22), which is essentially at right angles.
  • Falling section (21) and branch (22) can be designed as a T-shaped tube.
  • the branch can also be equipped with mechanical separation aids (23) be.
  • a stream of organic under the present conditions derived essentially liquid components of the depolymerizate will.
  • the depolymerizate is conveyed via pump (27) for further processing or can also be returned at least partially via line (32) to reactor (1).
  • the amount derived can be up to a thousand times the amount of solids discharged be. In extreme cases and temporarily if necessary, nothing can be said about Branch (22) can be derived. By determining the via branch (22) deducted amount of depolymerizate can suitable flow conditions for the safe discharge of the solids can be guaranteed. At the same time, the Derived current should be such that solid particles are not as significant as possible Scope to be swept away. The ratio is preferably from discharged amount of solids to the derived amount 1:50 and 1:200.
  • Falling section (21) or the downspout is in a special embodiment at the bottom Provide a lock (24) at the end. Above this lock is an addition device (25) attached for flushing oil.
  • FIG. 5 shows a procedural alternative, in which the drop section (21) Separating device (26) is connected directly downstream. There is preferably an addition device on this (25) attached for flushing oil.
  • Rinsing oil with a higher density than that of the depolymerizate is added via the addition device (25) added in an amount that has a low upward flow rate the liquid within the drop distance between the addition device (25) and branch (22). This ensures that the drop distance (21) or Down pipe below the branch (22) is always filled with relatively fresh flushing oil. In this part of the drop section (21) there is a so-called stable stratification Flushing oil. If nothing is diverted via branch (22), the flushing oil rises in the falling section (21) and ultimately arrives in reactor (1).
  • the depolymerizate While preferably the majority of the organic components of the depolymerizate is derived through branch (22), pass through the depolymerizate contained, predominantly inorganic solid particles, which are sufficient Have sink rate, the part of the drop section (21) filled with flushing oil. For this purpose, the organic depolymerizate constituents still adhering to the solid particles washed off or dissolved in the flushing oil.
  • the difference in density between the depolymerizate and the flushing oil should be at least 0.1 g / ml, preferably 0.3 to 0.4 g / ml.
  • the depolymerizate has one Temperature of 400 ° C a density of the order of 0.5 g / ml.
  • Flushing oil can e.g. B. a heated to about 100 ° C vacuum gas oil with a density of approx. 0.8 g / ml can be used.
  • the length of the portion of the drop section (21) filled with flushing oil is dimensioned such that the solid particles at the lower end of the drop section (21) at least largely are free from adhering organic depolymer components. It is also dependent of type, composition, temperature and the quantities enforced of the depolymerizate and the flushing oil used. Those skilled in the art can use relative simple tests the optimal length of the part of the drop section filled with flushing oil (21) determine.
  • Lock (24) is used for pressure separation of the previous and the following plant section.
  • a cellular wheel sluice is preferred used.
  • other types of locks e.g. B. cycle locks are suitable for this purpose.
  • the discharged mixture has a solids content from about 40 to 60% by weight.
  • lock (24) is followed by a further separation device (26) for separation of flushing oil and solid particles.
  • a scraper conveyor or a screw conveyor is preferably used as the separating device (26) used. These are directed obliquely upwards in the conveying direction. Prefers is an angle to the horizontal of 30 to 60 °, in particular about 45 °.
  • FIG. 5 shows another process variant.
  • the solid particles pass through here after passing the falling distance (21) immediately the separating device (26).
  • Most of flushing oil freed solid particles are then over lock (24), z. B. a cellular wheel lock or cycle lock, discharged.
  • a drainage screw (26) is shown schematically in FIG Separator can act.
  • a flushing oil can also be carried out via line (30) with a lower density, e.g. B. a middle distillate oil.
  • the used flushing oil can be discharged via line (29), or at least partially into the via branch (22) derived depolymerizate can be introduced.
  • the separator (26) works here preferably under atmospheric conditions. The so separated Solid particles are discharged via line (11) and can be recycled be fed.
  • the solid discharged via line (11) consists predominantly of metallic Aluminum, which is then used for recycling this material can be.
  • FIG. 4 shows an enlarged detail of FIG. 3, the T-shaped arrangement of Fall section (21) and branch (22). Mechanical separation aids are also shown (23) and the flow conditions shown schematically with arrows.
  • the depolymerizate After separation of gas and condensate, the depolymerizate is easy to handle, since it remains well pumpable above 200 ° C and is a good feed material in this form for the subsequent process stages and other uses represents.
  • the depolymerizate can also solidify by means of a so-called cooling belt and thus brought into a solid form.
  • a so-called cooling belt are suitable for.
  • endless belts made of stainless steel. They usually run under tension over cylindrical ones Deflection drums or deflection disks.
  • the product can, for example, by means of a Broadband nozzle can be applied as a film in the front area of the cooling belt.
  • the underside of the cooling belt is sprayed with cooling liquid, the product but is not wetted. This cooling of the strip also causes this to happen existing product lowers temperature and solidifies.
  • the depolymerizate can be cooled by supply air from above.
  • the solid film formed can at the end of the cooling belt z.
  • the depolymerizate can be pumped directly into the subsequent process stages introduced or used for other purposes. If intermediate storage is necessary, this should be done in tanks in the the depolymerizate is kept at temperatures at which it is easy to pump remains, usually at over 200 ° C. If longer storage is desired, please do so lends itself to storing the depolymerizate in solid form. In broken form the depolymerizate can be transported in the same way as fossil fuel hard coal, stored and fed to subsequent processes and uses.
  • the present invention relates to methods according to claims 1, 3 and 5 and uses according to claims 7 and 8.
  • a depolymerizate is preferred used, which is at least largely of coarser inorganic Solid particles, especially metallic aluminum, are freed.
  • At least a partial stream of the depolymerized product is subjected to coking together with coal.
  • coal is suitable for the production of high quality coke.
  • a such coke for example metallurgical coke, should be as coarse as possible and less friable be. It must have a minimum strength so that it is sufficient Filling in the blast furnace can be achieved without the coke under the weight the bed disintegrates and as a result the blast furnace is clogged.
  • Suitable coals are, for example, the baking fat coal of the Ruhr area or gas coal Such baking coals are available in limited quantities and are more expensive than, for example, boiler coal.
  • the depolymerizate is a suitable fuel for use in all types of power plants and in cement plants.
  • the depolymerizate both liquid at temperatures above 200 ° C over lances, e.g. B. as a substitute for heavy fuel oil, be injected or in solid form, e.g. B. broken or ground, introduced.
  • At least one Partial stream of the depolymerized product is used as a reducing agent in a blast furnace process.
  • the depolymerizate can also be used as a substitute for heavy fuel oils, which are usually used for this purpose. It turns out here, as in thermal recycling, the relative low chlorine of the Depolymerizate of less than 0.5 wt .-% as a special advantage.
  • the depolymerizate leaves It is therefore advantageous as a binding additive in the coking of coal, as a reducing agent in blast furnace processes and as fuel in combustion plants, power plants and cement plants.
  • Polymer modified bitumen is used in many areas of the Construction industry, especially used in roof sealing materials and in road construction.
  • the polymers contained in the depolymer ize the properties of the Bitumen such as toughness, stretchability and abrasion ability improved.
  • the depolymerizate works due to its residual reactivity when heated together with bitumen and bitumen derivatives chemical bonds. This is partly the cause of the mentioned and desired property improvements.
  • This modification can reduce the cold flexibility and the stability of the bituminous Material can be improved.
  • An improvement in the elastic properties the bitumen and the adherence to the mineral filling material can also be achieved by admixing polymers.
  • the chemical reaction with the bitumen also has the advantage that z. B. in hot storage none Segregation can take place or this is severely restricted.
  • the residual reactivity the depolymerizate can be introduced by introducing functional groups, for example according to the procedures according to European patent applications EP 0 327 698, EP 0 436 803 and EP 0 537 638 can be increased. If necessary. can the so modified Bitumen or bituminous products also contain crosslinking agents (see EP 0 537 638 A1).
  • a stirred tank reactor with 80 m 3 content which is provided with a circulation system with a capacity of 150 m 3 / h
  • 5 t / h mixed agglomerated plastic particles with an average grain diameter of 8 mm were fed pneumatically.
  • the mixed plastic was material that came from a household collection of the Dual System Germany (DSD) and typically contained 8% PVC.
  • the plastic mixture was depolymerized in the reactor at temperatures between 360 ° C and 420 ° C. Four fractions were formed, the quantity distribution depending on the reactor temperature is shown in the following table: I. II III IV T [° C] Gas [wt%] Condensate [% by weight] Depolymerizate [% by weight] HCl [% by weight] 360 4th 13 81 2nd 380 8th 27 62 3rd 400 11 39 46 4th 420 13 47 36 4th
  • the depolymerizate stream (III) was drawn off continuously.
  • the viscosity of the depolymerizate was 200 mPas at 175 ° C.
  • Depolymerizate from processing from waste plastics from household collections of the DSD according to Example 1 was one in different proportions Coking coal added. The mixtures were coked in a test coke oven.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Processing Of Solid Wastes (AREA)
  • Coke Industry (AREA)
  • Working-Up Tar And Pitch (AREA)

Abstract

PCT No. PCT/EP95/03901 Sec. 371 Date Aug. 15, 1997 Sec. 102(e) Date Aug. 15, 1997 PCT Filed Oct. 2, 1995 PCT Pub. No. WO96/10619 PCT Pub. Date Apr. 11, 1996The invention concerns a process for recovering synthetic raw materials and fluid fuel components from used or waste plastics in accordance with patent application P 43 11 034,7. At least a partial flow of the depolymer produced according to this process is subjected, together with coal, to a coking process, fed to a thermal utilization system or introduced as a reducing agent into a blast furnace process. The depolymer can be used as an additive for bitumen and bituminous products.

Description

Die Erfindung betrifft ein Verfahren zur Gewinnung von Chemierohstoffen und/oder flüssigen Kraftstoffkomponenten aus Alt- oder Abfallkunststoffen bei dem die Alt- oder Abfallkunststoffe bei erhöhter Temperatur, ggfs. unter Zusatz einer flüssigen Hilfsphase, eines Lösungsmittels oder Lösungsmittelgemisches, depolymerisiert werden und die entstehenden gasförmigen und kondensierbaren Depolymerisationsprodukte (Kondensat) sowie eine pumpbare viskose Depolymerisationsprodukte enthaltende Sumpfphase (Depolymerisat) in separaten Teilströmen abgezogen und Kondensat sowie Depolymerisat getrennt voneinander aufgearbeitet werden sowie die Verwendung eines nach diesem Verfahren hergestellten Depolymerisats.The invention relates to a method for obtaining chemical raw materials and / or liquid fuel components made from old or waste plastics where the old or waste plastics at an elevated temperature, possibly with the addition of a liquid Auxiliary phase, a solvent or solvent mixture, depolymerized and the resulting gaseous and condensable depolymerization products (Condensate) as well as a pumpable viscous depolymerization products containing the bottom phase (depolymerized product) is withdrawn in separate substreams and Condensate and depolymerizate are worked up separately as well as the use of a manufactured by this method Depolymerizates.

Ein solches Verfahren wird in der DE-A-43 11 034 beschrieben.Such a method is described in DE-A-43 11 034.

Die Verfahrensprodukte der Depolymerisation werden im wesentlichen in drei Hauptproduktströme aufgeteilt.

  • 1.) Ein Depolymerisat in einer Menge zwischen 15 und 85 Gew.-%, bezogen auf die eingesetzte Kunststoffmischung, das je nach Zusammensetzung und den jeweiligen Erfordernissen in die der Sumpfphasenhydrierung, der Druckvergasung, der Schwelung (Pyrolyse) und/oder anderen Prozessen und Verwendungen zuzuführenden Produktteilströme aufgeteilt werden kann.
    Es handelt sich dabei überwiegend um > 480 °C siedende schwere Kohlenwasserstoffe, die alle mit den Alt- und Abfallkunststoffen in den Prozeß eingetragenen Inertstoffe, wie Aluminium-Folien, Pigmente, Füllstoffe, Glasfasern, enthalten.
  • 2.) Ein Kondensat in einer Menge von 10 bis 80, vorzugsweise 20 bis 50 Gew.-%, bezogen auf die eingesetzte Kunststoffmischung, das in einem Bereich zwischen 25 °C und 520 °C siedet und bis zu ca. 1.000 ppm organisch gebundenes Chlor enthalten kann.
    Das Kondensat läßt sich z. B. durch Hydrotreating an fest angeordneten handelsüblichen Co-Mo- oder Ni-Mo-Katalysatoren in ein hochwertiges synthetisches Rohöl (Syncrude) umwandeln oder auch direkt in Chlor tolerierende chemisch-technische oder raffinerieübliche Verfahren als kohlenwasserstoffhaltige Basissubstanz einbringen.
  • 3.) Ein Gas in Mengen von etwa 5 bis zu 20 Gew.-% bezogen auf die eingesetzte Kunststoff-Mischung, das neben Methan, Ethan, Propan und Butan auch gasförmige Halogenwasserstoffe, wie hauptsächlich Chlorwasserstoff sowie leichtflüchtige, chlorhaltige Kohlenwasserstoff-Verbindungen enthalten kann.
    Der Chlorwasserstoff läßt sich z. B. mit Wasser aus dem Gasstrom zur Gewinnung einer 30 %igen wäßrigen Salzsäure herauswaschen. Das Restgas kann hydrierend in einer Sumpfphasenhydrierung oder in einem Hydrotreater vom organisch gebundenen Chlor befreit und z. B. der Raffineriegas-Verarbeitung zugeführt werden.
  • The process products of the depolymerization are essentially divided into three main product streams.
  • 1.) A depolymerizate in an amount between 15 and 85 wt .-%, based on the plastic mixture used, which, depending on the composition and the respective requirements in the bottom phase hydrogenation, pressure gasification, smoldering (pyrolysis) and / or other processes and Usage product streams to be used can be divided.
    These are predominantly heavy hydrocarbons boiling at> 480 ° C, which contain all inert materials, such as aluminum foils, pigments, fillers, glass fibers, which have been introduced into the process with the waste and waste plastics.
  • 2.) A condensate in an amount of 10 to 80, preferably 20 to 50 wt .-%, based on the plastic mixture used, which boils in a range between 25 ° C and 520 ° C and up to about 1,000 ppm organically bound May contain chlorine.
    The condensate can be z. B. by hydrotreating on firmly arranged commercial Co-Mo or Ni-Mo catalysts in a high-quality synthetic crude oil (Syncrude) or also directly in chlorine-tolerant chemical-technical or refining processes as a hydrocarbon-containing base substance.
  • 3.) A gas in amounts of about 5 to 20 wt .-% based on the plastic mixture used, which in addition to methane, ethane, propane and butane can also contain gaseous hydrogen halides, such as mainly hydrogen chloride and volatile, chlorine-containing hydrocarbon compounds .
    The hydrogen chloride can, for. B. wash out with water from the gas stream to obtain a 30% aqueous hydrochloric acid. The residual gas can be hydrogenated in a bottom phase hydrogenation or in a hydrotreater from the organically bound chlorine and z. B. the refinery gas processing.
  • Dabei werden vorzugsweise die Verfahrensparameter so gewählt, daß ein möglichst hoher Anteil an Kondensat entsteht.Here the process parameters are preferably chosen so that the highest possible Share of condensate arises.

    Die einzelnen Produktströme, insbesondere das Kondensat, können im Zuge ihrer weiteren Aufarbeitung anschließend im Sinne einer rohstofflichen Wiederverwertung, z. B. als Rohstoffe für die Olefinherstellung in Ethylenanlagen eingesetzt werden.The individual product streams, especially the condensate, can further processing afterwards in the sense of raw material recycling, e.g. B. used as raw materials for olefin production in ethylene plants.

    Ein Vorteil des Verfahrens besteht darin, daß anorganische Nebenbestandteile der Alt- bzw. Abfallkunststoffe in der Sumpfphase aufkonzentriert werden, während das diese Inhaltsstoffe nicht enthaltende Kondensat in weniger aufwendigen Verfahren weiter verarbeitet werden kann. Insbesondere über die optimale Einstellung der Prozeßparameter Temperatur und Verweilzeit kann erreicht werden, daß einerseits ein relativ hoher Anteil von Kondensat entsteht und andererseits das viskose Depolymerisat der Sumpfphase unter den Verfahrensbedingungen pumpbar bleibt. Als brauchbare Näherung kann dabei gelten, daß eine Erhöhung der Temperatur um 10 °C bei einer mittleren Verweilzeit die Ausbeute an den in die flüchtige Phase übergehenden Produkten um mehr als 50 % erhöht. Die Verweilzeitabhängigkeit für zwei typische Temperaturen zeigt Fig. 6.An advantage of the method is that inorganic Minor components of the old or waste plastics are concentrated in the sump phase be, while the condensate not containing these ingredients in less complex process can be processed. Especially about the optimal one The process parameters temperature and dwell time can be set be that on the one hand a relatively high proportion of condensate is formed and on the other hand the viscous depolymerizate of the bottom phase under the process conditions remains pumpable. A useful approximation can be that an increase the temperature around 10 ° C with an average residence time the yield of the in volatile phase passing products increased by more than 50%. The residence time dependency 6 shows two typical temperatures.

    Der für das Verfahren bevorzugte Temperaturbereich für die Depolymerisation beträgt 150 bis 470 °C. Besonders geeignet ist ein Bereich von 250 bis 450 °C. Die Verweilzeit kann 0,1 bis 20 h betragen. Als im allgemeinen ausreichend hat sich ein Bereich von 1 bis 10 h erwiesen. Der Druck ist eine weniger kritische Größe. So kann es durchaus bevorzugt sein, das Verfahren bei Unterdruck durchzuführen, z. B. wenn flüchtige Bestandteile aus verfahrensbedingten Gründen abgezogen werden müssen. Aber auch relativ hohe Drücke sind praktikabel, erfordern jedoch einen höheren apparativen Aufwand. Im allgemeinen dürfte der Druck im Bereich von 0,01 bis 300 bar, insbesondere 0,1 bis 100 bar liegen. Das Verfahren läßt sich vorzugsweise gut bei Normaldruck oder leicht darüber z. B. bis etwa 2 bar ausführen, was den apparativen Aufwand deutlich reduziert. Um das Depolymerisat möglichst vollständig zu entgasen und um den Kondensatanteil noch zu erhöhen, wird das Verfahren vorteilhaft bei leichtem Unterdruck bis herunter zu etwa 0,2 bar durchgeführt.The preferred temperature range for the depolymerization process is 150 to 470 ° C. A range of 250 is particularly suitable up to 450 ° C. The residence time can be 0.1 to 20 hours. As generally sufficient a range of 1 to 10 h has been found. The pressure is less critical Size. So it may be preferable to use the vacuum method perform, e.g. B. if volatile components due to procedural reasons have to be deducted. However, relatively high pressures are practicable, too however, a higher expenditure on equipment. In general, the pressure should be are in the range from 0.01 to 300 bar, in particular 0.1 to 100 bar. The procedure can preferably be good at normal pressure or slightly above z. B. up to about 2 bar perform, which significantly reduces the expenditure on equipment. To the depolymerizate degas as completely as possible and in order to increase the proportion of condensate even more, the process is advantageous with a slight negative pressure down to about 0.2 bar carried out.

    Die Depolymerisation kann in einem üblichen Reaktor, z. B. einem Rührkesselreaktor, durchgeführt werden, der auf die entsprechenden Prozeßparameter, wie Druck und Temperatur ausgelegt ist. Geeignete Reaktoren werden in den nicht voröffentlichten deutschen Patentanmeldungen P 44 17 721.6 und P 44 28 355.5 beschrieben. Vorzugsweise wird der Reaktorinhalt zum Schutz gegen Überhitzung über ein dem Reaktor angeschlossenes Kreislaufsystem gefahren. Dieses Kreislaufsystem umfaßt in einer bevorzugten Ausführungsform einen Ofen/Wärmetauscher und eine leistungsstarke Pumpe. Der Vorteil dieses Verfahrens liegt darin, daß durch einen hohen Umlaufstrom über den externen Ofen/Wärmetauscher erreicht wird, daß einerseits die notwendige Temperaturüberhöhung des im Kreislaufsystem befindlichen Materials gering bleibt, andererseits günstige Übertragungsverhältnisse im Ofen/ Wärmetauscher moderate Wandtemperaturen ermöglichen. Dadurch werden lokale Überhitzungen und somit unkontrollierte Zersetzung und Koksbildung weitgehend vermieden. Das Aufheizen des Reaktorinhalts erfolgt so vergleichsweise sehr schonend. The depolymerization can be carried out in a conventional reactor, e.g. B. a stirred tank reactor, be carried out on the appropriate process parameters, such as pressure and temperature is designed. Suitable reactors are in the unpublished German patent applications P 44 17 721.6 and P 44 28 355.5. Preferably, the reactor contents are protected against overheating circulatory system connected to the reactor. This circulatory system in a preferred embodiment comprises an oven / heat exchanger and one powerful pump. The advantage of this method is that high circulation flow through the external furnace / heat exchanger is achieved on the one hand the necessary temperature increase of that in the circulatory system Material remains low, on the other hand favorable transmission conditions in the furnace / Allow heat exchangers to have moderate wall temperatures. This will make local Overheating and thus uncontrolled decomposition and coke formation largely avoided. The heating of the reactor contents is comparatively very gentle.

    Ein hoher Umlaufstrom läßt sich vorzugsweise mit leistungsstarken Kreiselpumpen erreichen. Diese weisen jedoch, ebenso wie andere empfindliche Elemente des Kreislaufsystems, den Nachteil auf, daß sie anfällig gegen Erosion sind.A high circulation flow can preferably be achieved with powerful centrifugal pumps to reach. However, these, like other sensitive elements of the Circulatory system, the disadvantage that they are susceptible to erosion.

    Dem kann dadurch entgegengewirkt werden, daß der in das Kreislaufsystem abgezogene Reaktorinhalt vor seinem Eintritt in die Abzugsleitung eine in den Reaktor integrierte Steigstrecke durchläuft, wo gröbere Feststoffpartikel mit entsprechend hoher Sinkgeschwindigkeit abgeschieden werden.This can be counteracted by withdrawing it into the circulatory system Reactor contents before entering the exhaust line one in the reactor passes through the integrated ascending section, where coarser solid particles with accordingly high rate of descent.

    Der Reaktor ist so gestaltet, daß die Abzugsvorrichtung für den Umlauf (Kreislaufsystem) in einer Steigstrecke für den im wesentlichen flüssigen Reaktorinhalt liegt. Durch geeignete Festlegung der Steiggeschwindigkeit, im wesentlichen bestimmt durch die Dimensionierung der Steigstrecke und die Bemessung des Umlaufstroms, können Partikel mit höherer Sinkgeschwindigkeit, die für die Erosion ursächlich sind, aus dem Umlauf gehalten werden. Die Steigstrecke innerhalb des Reaktors kann in Form eines Rohres ausgebildet sein, welches im wesentlichen senkrecht im Reaktor angebracht ist (vgl. Figur 1).The reactor is designed so that the extraction device for the circulation (circulation system) lies in a riser for the essentially liquid reactor content. By appropriately determining the rate of climb, essentially determined through the dimensioning of the ascent section and the dimensioning of the circulating current, particles with a higher sink rate, which are the cause of the erosion, be kept out of circulation. The Rise path within the reactor can be designed in the form of a tube, which in the is mounted essentially vertically in the reactor (see FIG. 1).

    Anstelle eines Rohres kann die Steigstrecke auch dadurch realisiert werden, daß eine Trennwand den Reaktor in Segmente unterteilt (vgl. Figur 2).Instead of a pipe, the Riser can also be realized in that a partition in the reactor Segments divided (see Figure 2).

    Das Rohr bzw. die Trennwand schließen nicht mit dem Reaktordeckel ab, ragen aber über die Füllhöhe hinaus. Vom Reaktorboden sind Rohr bzw. Trennwand soweit entfernt, daß der Reaktorinhalt ungehindert und ohne größere Turbulenzen in die Steigstrecke einströmen kann.The tube or the partition does not close with the reactor cover, protrude but beyond the fill level. The pipe or partition are far enough from the reactor floor removed that the reactor contents unimpeded and without major turbulence in the ascent can flow in.

    Der Abzug der Feststoffe erfolgt am Boden des Reaktors zusammen mit der Menge an Depolymerisat, die zur weiteren Verarbeitung geführt werden soll. Damit die sedimentierten Inertstoffe möglichst vollständig aus dem Reaktor entfernt werden, ist die Entnahmevorrichtung für das Depolymerisat vorzugsweise im unteren Bereich, insbesondere am Boden des Reaktors, angebracht.The solids are drawn off at the bottom of the reactor together with the amount of depolymerizate that is to be used for further processing. So that the sedimented Inert substances are removed from the reactor as completely as possible the removal device for the depolymerizate preferably in the lower area, especially attached to the bottom of the reactor.

    Um die möglichst vollständige Entfernung der Inertstoffe weiter zu unterstützen, ist der Reaktor vorzugsweise im Bodenbereich nach unten verjüngt, z. B. konisch zulaufend, oder als ein auf seiner Spitze stehender Kegelmantel ausgebildet.To further support the complete removal of the inert substances, the reactor preferably tapers downward in the bottom area, e.g. B. tapered, or as a standing on its top Cone jacket.

    Figur 1 zeigt eine solche Vorrichtung im Sinne eines Ausführungsbeispiels. In Reaktor (1) wird aus Vorratsbehälter (13) Alt- und Abfallkunststoff über Zugabevorrichtung (18) mittels einer gasdicht abschließenden Dosiervorrichtung (14) z. B. auf pneumatischem Wege eingebracht. Als eine solche Dosiervorrichtung ist beispielsweise eine Zellenradschleuse gut geeignet. Das Depolymerisat samt den enthaltenen Inertstoffen kann über Vorrichtung (7) am Boden des Reaktors entnommen werden. Die Zugabe des Kunststoffs sowie die Entnahme des Depolymerisats erfolgt vorteilhafterweise kontinuierlich und ist so gestaltet, daß in etwa eine bestimmte Füllhöhe (3) des Reaktorinhalts beibehalten wird. Über Vorrichtung (4) werden entstehende Gase und kondensierbare Produkte aus dem Kopfbereich des Reaktors abgezogen. Über Abzugsleitung (16) zum Kreislaufsystem wird der Reaktorinhalt über Pumpe (5) zum schonenden Aufheizen in Ofen / Wärmetauscher (6) geführt und über Zufluß (17) in Reaktor (1) rezirkuliert. In Reaktor (1) ist Rohr (20) senkrecht angeordnet, welches eine Steigstrecke (2) für den Reaktorumlaufstrom bildet.Figure 1 shows such a device in the sense of an embodiment. In reactor (1) from storage container (13) old and waste plastic via addition device (18) by means of a gas-tight metering device (14) z. B. on introduced by pneumatic means. One such metering device is, for example a cellular wheel sluice well suited. The depolymerizate including the contained Inert substances can be removed via device (7) at the bottom of the reactor. The plastic is added and the depolymerized product is removed advantageously continuously and is designed so that approximately a certain Filling level (3) of the reactor content is maintained. The resulting device (4) Gases and condensable products from the top of the reactor deducted. The contents of the reactor are transferred to the circulation system via a discharge line (16) via pump (5) for gentle heating in furnace / heat exchanger (6) and recirculated to reactor (1) via inflow (17). In the reactor (1) tube (20) is vertical arranged, which forms a riser (2) for the reactor recycle stream.

    Der dem Reaktor entnommene Depolymerisatstrom ist um einen Faktor 10 bis 40 kleiner als der Umlaufstrom. Dieser Depolymerisatstrom wird z. B. über Naßmühle (9) gefahren, um die darin enthaltenen inerten Bestandteile auf eine für die weitere Verarbeitung zulässige Größe zu bringen. Der Depolymerisatstrom kann aber auch über eine weitere Trenneinrichtung (8) geführt werden, wo er von den inerten Bestandteilen weitgehend befreit wird. Geeignete Trenneinrichtungen sind beispielsweise Hydrozyklone oder Dekanter. Die inerten Bestandteile (11) können dann separat entnommen und beispielsweise einer Wiederverwertung zugeführt werden. Wahlweise kann auch ein Teil des über die Naßmühle bzw. über die Trenneinrichtung gefahrenen Depolymerisatstroms über eine Pumpe (10) wieder in den Reaktor zurückgeführt werden. Der übrige Teil wird der Weiterverarbeitung z. B. Sumpfphasenhydrierung, Schwelung oder Vergasung zugeführt (12). Ein Teil des Depolymerisats kann über eine Leitung (15) direkt dem Kreislaufsystems entnommen und der Weiterverarbeitung zugeführt werden.The depolymerization stream withdrawn from the reactor is a factor of 10 to 40 less than the circulating current. This depolymerization stream is z. B. on wet mill (9) driven to the inert components contained therein for further use Bring processing allowable size. The depolymerization stream can also over a further separation device (8), where it is from the inert components is largely exempt. Suitable separation devices are, for example Hydrocyclones or decanters. The inert components (11) can then be separated removed and recycled, for example. Optionally, a part of the wet mill or the separator driven depolymerization stream via a pump (10) back into the reactor to be led back. The rest of the processing is z. B. bottom phase hydrogenation, Smoldering or gasification fed (12). Part of the depolymerizate can be taken directly from the circulatory system via a line (15) and the Further processing can be supplied.

    Figur 2 zeigt einen ähnlich gebauten Reaktor wie in Figur 1 mit dem Unterschied, daß die Steigstrecke nicht durch ein Rohr ausgebildet ist, sondern durch einen Reaktorsegment, welches durch eine Trennwand (19) vom übrigen Reaktorinhalt separiert ist.FIG. 2 shows a similarly constructed reactor as in FIG. 1 with the difference that that the ascent section is not formed by a tube, but by a reactor segment, which is separated from the rest of the reactor content by a partition (19) is.

    Bei dem Einsatz von Alt- und Kunststoffen aus Haushaltssammlungen bestehen die über die Trenneinrichtung (8) ausgeschleusten inerten Bestandteile (11) überwiegend aus Aluminium, welches auf diesem Wege einer stofflichen Wiederverwertung zugeführt werden kann. Die Ausschleusung und Wiederverwertung von Aluminium eröffnet zusätzlich die Möglichkeit, auch Verbundverpackungen vollständig stofflich zu verwerten. Die Verwertung kann gemeinsam mit Kunststoffverpackungen erfolgen. Dies bietet den Vorteil, daß eine Trennung dieser Verpackungsmaterialien unterbleiben kann. Verbundverpackungen bestehen üblicherweise aus Papier oder Pappe verbunden mit einer Kunststoff- und/oder Aluminiumfolie. Im Reaktor wird der Kunststoffanteil verflüssigt, das Papier bzw. die Pappe in Primärfasern zerlegt, die wegen ihrer geringen Sedimentationsneigung der Flüssigkeit folgen. Das Aluminium kann weitgehend getrennt gewonnen werden. Kunststoff und Papier werden nach der erfolgten Depolymerisation einer rohstofflichen Verwertung zugeführt.When used and plastics from household collections are used, the Most of the inert components (11) discharged via the separating device (8) made of aluminum, which is a material recycling in this way can be supplied. The removal and recycling of aluminum also opens up the possibility of completely composite packaging to recycle. The recycling can take place together with plastic packaging. This has the advantage that there is no separation of these packaging materials can. Composite packaging usually consists of paper or Cardboard connected with a plastic and / or aluminum foil. In the reactor Liquefied plastic, the paper or cardboard broken down into primary fibers, the follow the liquid because of their low tendency to sedimentation. The aluminum can largely be obtained separately. Plastic and paper are after the depolymerization carried out a raw material recycling.

    Figur 3 zeigt eine Depolymerisationsanlage mit zwei Behältern, die auf je unterschiedlichem Temperaturniveau betrieben werden können. Der erste Depolymerisationsbehälter (28) ist beispielsweise mit einem Rührer (33) ausgestattet, um die über Schleuse (31) zugeführten Alt- und Abfallkunststoffe schnell in das vorliegende heiße Depolymerisat einmischen zu können. Der nachgeschaltete zweite Depolymerisationsbehälter (1) entspricht dem Reaktor aus Fig. 1. Der Kreislauf zum schonenden Aufheizen, im wesentlichen bestehend aus Pumpe (5) und Ofen/Wärmetauscher (6) ist daher feststoffarm. Das Depolymerisat einschließlich der festen Bestandteile wird am Boden des Reaktors abgezogen. Das Mengenverhältnis Feststoff/Flüssigkeit an der Entnahmevorrichtung (7) des Behälters (1) kann zwischen 1:1 und 1:1000 liegen.Figure 3 shows a depolymerization system with two containers, each on different Temperature level can be operated. The first depolymerization tank (28) is equipped, for example, with a stirrer (33) to control the Lock (31) used and waste plastics quickly fed into the present to be able to mix in hot depolymerizate. The downstream second depolymerization tank (1) corresponds to the reactor from Fig. 1. The circuit for gentle Heating up, essentially consisting of pump (5) and furnace / heat exchanger (6) is therefore low in solids. The depolymerizate including the solid components is withdrawn from the bottom of the reactor. The solid / liquid ratio on the removal device (7) of the container (1) between 1: 1 and 1: 1000.

    Vorzugsweise ist der Entnahmevorrichtung (7) eine Fallstrecke (21) mit einer hierzu im wesentlichen rechtwinklig angebrachten Abzweigung (22) unmittelbar nachgeschaltet.The removal device (7) is preferably a drop section (21) with one for this purpose immediately downstream branch (22), which is essentially at right angles.

    Fallstrecke (21) und Abzweigung (22) können als ein T-förmiges Rohr ausgebildet sein. Falling section (21) and branch (22) can be designed as a T-shaped tube.

    Die Abzweigung kann zusätzlich mit mechanischen Abscheidehilfen (23) ausgestattet sein.The branch can also be equipped with mechanical separation aids (23) be.

    Über Abzweigung (22) kann ein Strom von organischen, unter den vorliegenden Bedingungen im wesentlichen flüssigen Bestandteilen des Depolymerisats abgeleitet werden. Über Pumpe (27) gelangt das Depolymerisat zur Weiterverarbeitung oder kann auch zumindest teilweise über Leitung (32) in Reaktor (1) zurückgeführt werden.Via branch (22) a stream of organic, under the present conditions derived essentially liquid components of the depolymerizate will. The depolymerizate is conveyed via pump (27) for further processing or can also be returned at least partially via line (32) to reactor (1).

    Die abgeleitete Menge kann bis zu dem Tausendfachen der ausgeschleusten Feststoffmenge betragen. Im Extremfall und ggfs. vorübergehend kann auch nichts über Abzweigung (22) abgeleitet werden. Durch Festlegung der über Abzweigung (22) abgezogenen Depolymerisatmenge können geeignete Strömungsverhältnisse für den sicheren Austrag der Feststoffe gewährleistet werden. Gleichzeitig sollte der abgeleitete Strom so bemessen sein, daß Festkörperpartikel möglichst nicht in nennenswertem Umfang mitgerissen werden. Vorzugsweise beträgt das Verhältnis von ausgeschleuster Feststoffmenge zur abgeleiteten Menge 1 : 50 und 1 : 200.The amount derived can be up to a thousand times the amount of solids discharged be. In extreme cases and temporarily if necessary, nothing can be said about Branch (22) can be derived. By determining the via branch (22) deducted amount of depolymerizate can suitable flow conditions for the safe discharge of the solids can be guaranteed. At the same time, the Derived current should be such that solid particles are not as significant as possible Scope to be swept away. The ratio is preferably from discharged amount of solids to the derived amount 1:50 and 1:200.

    Fallstrecke (21) bzw. das Fallrohr ist in einer besonderen Ausführungsform am unteren Ende mit einer Schleuse (24) versehen. Oberhalb dieser Schleuse ist eine Zugabevorrichtung (25) für Spülöl angebracht.Falling section (21) or the downspout is in a special embodiment at the bottom Provide a lock (24) at the end. Above this lock is an addition device (25) attached for flushing oil.

    Figur 5 zeigt eine verfahrenstechnische Alternative, bei der der Fallstrecke (21) eine Trennvorrichtung (26) direkt nachgeschaltet ist. An dieser ist vorzugsweise eine Zugabevorrichtung (25) für Spülöl angebracht.Figure 5 shows a procedural alternative, in which the drop section (21) Separating device (26) is connected directly downstream. There is preferably an addition device on this (25) attached for flushing oil.

    Über Zugabevorrichtung (25) wird Spülöl mit höherer Dichte als der des Depolymerisats in einer Menge zugegeben, die eine geringe aufwärts gerichtete Strömungsgeschwindigkeit der Flüssigkeit innerhalb der Fallstrecke zwischen Zugabevorrichtung (25) und Abzweigung (22) hervorruft. So wird erreicht, daß Fallstrecke (21) bzw. das Fallrohr unterhalb der Abzweigung (22) immer mit relativ frischem Spülöl gefüllt ist. In diesem Teil von Fallstrecke (21) liegt eine sogenannte stabile Schichtung mit Spülöl vor. Wird über Abzweigung (22) nichts abgeleitet steigt das Spülöl in Fallstrecke (21) und gelangt letztlich in Reaktor (1). Rinsing oil with a higher density than that of the depolymerizate is added via the addition device (25) added in an amount that has a low upward flow rate the liquid within the drop distance between the addition device (25) and branch (22). This ensures that the drop distance (21) or Down pipe below the branch (22) is always filled with relatively fresh flushing oil. In this part of the drop section (21) there is a so-called stable stratification Flushing oil. If nothing is diverted via branch (22), the flushing oil rises in the falling section (21) and ultimately arrives in reactor (1).

    Während vorzugsweise die Hauptmenge der organischen Bestandteile des Depolymerisats durch Abzweigung (22) abgeleitet wird, passieren die im Depolymerisat enthaltenen, überwiegend anorganischen Festkörperpartikel, die eine ausreichende Sinkgeschwindigkeit aufweisen, den mit Spülöl gefüllten Teil von Fallstrecke (21). Hierzu werden die den Festkörperpartikeln noch anhaftenden organischen Depolymerisatbestandteile abgewaschen bzw. im Spülöl gelöst.While preferably the majority of the organic components of the depolymerizate is derived through branch (22), pass through the depolymerizate contained, predominantly inorganic solid particles, which are sufficient Have sink rate, the part of the drop section (21) filled with flushing oil. For this purpose, the organic depolymerizate constituents still adhering to the solid particles washed off or dissolved in the flushing oil.

    Die Differenz der Dichte zwischen Depolymerisat und Spülöl sollte mindestens 0,1 g/ml, vorzugsweise 0,3 bis 0,4 g/ml betragen. Das Depolymerisat weist bei einer Temperatur von 400°C eine Dichte von größenordnungsmäßig 0,5 g/ml auf. Als geeignetes Spülöl kann z. B. ein auf ca. 100°C erhitztes Vakuumgasöl mit einer Dichte von ca. 0,8 g/ml eingesetzt werden.The difference in density between the depolymerizate and the flushing oil should be at least 0.1 g / ml, preferably 0.3 to 0.4 g / ml. The depolymerizate has one Temperature of 400 ° C a density of the order of 0.5 g / ml. As a suitable one Flushing oil can e.g. B. a heated to about 100 ° C vacuum gas oil with a density of approx. 0.8 g / ml can be used.

    Die Länge des mit Spülöl gefüllten Teils der Fallstrecke (21) wird so bemessen, daß die Festkörperpartikel am unteren Ende der Fallstrecke (21) zumindest weitgehend von anhaftenden organischen Depolymerisatbestandteilen frei sind. Sie ist auch abhängig von Art, Zusammensetzung, Temperatur sowie der durchgesetzten Mengen des Depolymerisats und des eingesetzten Spülöls. Der Fachmann kann durch relativ einfache Versuche die optimale Länge des mit Spülöl gefüllten Teils der Fallstrecke (21) bestimmen.The length of the portion of the drop section (21) filled with flushing oil is dimensioned such that the solid particles at the lower end of the drop section (21) at least largely are free from adhering organic depolymer components. It is also dependent of type, composition, temperature and the quantities enforced of the depolymerizate and the flushing oil used. Those skilled in the art can use relative simple tests the optimal length of the part of the drop section filled with flushing oil (21) determine.

    Wie in Figur 3 dargestellt, werden die Festkörperpartikel mit einem Teil des Spülöls über Schleuse (24) ausgetragen. Schleuse (24) dient zur druckmäßigen Trennung des vorhergehenden und des nachfolgenden Anlagenteils. Bevorzugt wird eine Zellenradschleuse eingesetzt. Aber auch andere Schleusenarten, wie z. B. Taktschleusen sind für diesen Zweck geeignet. Die ausgetragene Mischung weist einen Festkörpergehalt von etwa 40 bis 60 Gew.-% auf.As shown in Figure 3, the solid particles with part of the flushing oil discharged via lock (24). Lock (24) is used for pressure separation of the previous and the following plant section. A cellular wheel sluice is preferred used. But also other types of locks, e.g. B. cycle locks are suitable for this purpose. The discharged mixture has a solids content from about 40 to 60% by weight.

    Zweckmäßig folgt Schleuse (24) eine weitere Trennvorrichtung (26) zur Trennung von Spülöl und Festkörperpartikeln.Appropriately, lock (24) is followed by a further separation device (26) for separation of flushing oil and solid particles.

    Vorzugsweise wird als Trennvorrichtung (26) ein Kratzförderer oder eine Förderschnecke eingesetzt. Diese sind in Förderrichtung schräg nach oben gerichtet. Bevorzugt ist ein Winkel zur Horizontalen von 30 bis 60° insbesondere etwa 45°. A scraper conveyor or a screw conveyor is preferably used as the separating device (26) used. These are directed obliquely upwards in the conveying direction. Prefers is an angle to the horizontal of 30 to 60 °, in particular about 45 °.

    Figur 5 zeigt eine andere Verfahrensvariante. Hier durchlaufen die Festkörperpartikel nach Passieren der Fallstrecke (21) sofort die Trennvorrichtung (26). Über ein Gaspolster, z. B. aus Stickstoff, und die Zugabe von Spülöl wird in der Trennvorrichtung (26) ein gewünschtes Flüssigkeitsniveau (34) eingestellt. Die von Spülöl weitgehend befreiten Festkörperpartikel werden anschließend über Schleuse (24), z. B. eine Zellenradschleuse oder Taktschleuse, ausgetragen.FIG. 5 shows another process variant. The solid particles pass through here after passing the falling distance (21) immediately the separating device (26). About one Gas cushion, e.g. B. from nitrogen, and the addition of flushing oil is in the separator (26) a desired liquid level (34) is set. Most of flushing oil freed solid particles are then over lock (24), z. B. a cellular wheel lock or cycle lock, discharged.

    In Figur 3 ist schematisch eine Entwässerungschnecke (26) dargestellt, die als geeignete Trennvorrichtung fungieren kann. Über Leitung (30) kann auch ein Spülöl mit einer geringeren Dichte, z. B. ein Mitteldestillatöl aufgegeben werden. Hierdurch wird das schwerere Spülöl von den Festkörperpartikeln abgewaschen. Das niedrigviskosere leichte Spülöl läßt sich einfacher und ohne größere Schwierigkeiten zumindest weitgehend von den Festkörperpartikeln abtrennen. Das gebrauchte Spülöl kann über Leitung (29) abgeführt, oder zumindest teilweise in das über Abzweigung (22) abgeleitete Depolymerisat eingebracht werden. Die Trennvorrichtung (26) arbeitet hier vorzugsweise unter atmosphärischen Bedingungen. Die so abgetrennten Festkörperpartikel werden über Leitung (11) ausgetragen und können einer Wiederverwertung zugeführt werden.A drainage screw (26) is shown schematically in FIG Separator can act. A flushing oil can also be carried out via line (30) with a lower density, e.g. B. a middle distillate oil. Hereby the heavier flushing oil is washed off the solid particles. The lower viscosity light flushing oil is easier and at least without major difficulties largely separate from the solid particles. The used flushing oil can be discharged via line (29), or at least partially into the via branch (22) derived depolymerizate can be introduced. The separator (26) works here preferably under atmospheric conditions. The so separated Solid particles are discharged via line (11) and can be recycled be fed.

    Werden als Alt- und Abfallkunststoffe solche aus Haushaltssammlungen eingesetzt, besteht der über Leitung (11) ausgetragene Feststoff überwiegend aus metallischem Aluminium, das einer anschließenden stofflichen Verwertung dieses Materials zugeführt werden kann.If plastics from household collections are used as old and waste plastics, the solid discharged via line (11) consists predominantly of metallic Aluminum, which is then used for recycling this material can be.

    Figur 4 zeigt als Ausschnittsvergrößerung der Figur 3 die T-förmige Anordnung von Fallstrecke (21) und Abzweigung (22). Ebenfalls dargestellt sind mechanische Abscheidehilfen (23) und die schematisch mit Pfeilen eingezeichneten Strömungsverhältnisse.FIG. 4 shows an enlarged detail of FIG. 3, the T-shaped arrangement of Fall section (21) and branch (22). Mechanical separation aids are also shown (23) and the flow conditions shown schematically with arrows.

    Das Depolymerisat ist nach Abtrennung von Gas und Kondensat einfach zu handhaben, da es oberhalb 200 °C gut pumpbar bleibt und in dieser Form ein gutes Einsatzmaterial für die nachfolgenden Verfahrensstufen und andere Verwendungszwecke darstellt. After separation of gas and condensate, the depolymerizate is easy to handle, since it remains well pumpable above 200 ° C and is a good feed material in this form for the subsequent process stages and other uses represents.

    Das Depolymerisat kann aber auch mittels eines sogenannten Kühlbandes zum Erstarren und damit in eine feste Form gebracht werden. Geeignet sind z. B. Endlosbänder aus rostfreiem Stahl. Sie laufen in der Regel unter Zug über zylindrische Umlenktrommeln oder Umlenkscheiben. Das Produkt kann beispielsweise mittels einer Breitbanddüse als Film im vorderen Bereich des Kühlbandes aufgebracht werden. Die Kühlbandunterseite wird mit Kühlflüssigkeit besprüht, wobei das Produkt jedoch nicht benetzt wird. Durch diese Kühlung des Bandes erfährt auch das darauf befindliche Produkt eine Temperaturerniedrigung und erstarrt. Zusätzlich zu der Kühlung von unten kann das Depolymerisat durch Zuluft von oben gekühlt werden. Der gebildete feste Film kann am Ende des Kühlbandes z. B. mittels einer routierenden Brechwalze oder mittels eines Gitterbrechwerks gebrochen werden. Für die nachfolgende Verarbeitung oder auch Lagerung hat sich als günstig erwiesen, wenn die Bruchstücke nicht größer als handtellergroß sind. Ggfs. können die Bruchstücke auch weiter zerkleinert z. B. gemahlen werden.However, the depolymerizate can also solidify by means of a so-called cooling belt and thus brought into a solid form. Are suitable for. B. endless belts made of stainless steel. They usually run under tension over cylindrical ones Deflection drums or deflection disks. The product can, for example, by means of a Broadband nozzle can be applied as a film in the front area of the cooling belt. The underside of the cooling belt is sprayed with cooling liquid, the product but is not wetted. This cooling of the strip also causes this to happen existing product lowers temperature and solidifies. In addition to the Cooling from below, the depolymerizate can be cooled by supply air from above. The solid film formed can at the end of the cooling belt z. B. by means of a routing Crushing roller or broken by a lattice crusher. For the Subsequent processing or storage has proven beneficial if the fragments are not larger than the size of the palm of your hand. If necessary. can the fragments also crushed further z. B. be ground.

    Das Depolymerisat kann in pumpbarer Form direkt in die nachfolgenden Verfahrenstufen eingebracht werden oder anderen Verwendungszwecken zugeführt werden. Falls eine Zwischenlagerung notwendig ist, sollte diese in Tanks erfolgen, in den das Depolymerisat auf Temperaturen gehalten wird, bei denen es gut pumpbar bleibt, in der Regel bei über 200 °C. Wird eine längere Lagerung gewünscht, so bietet sich an, das Depolymerisat in fester Form zu lagern. In gebrochener Form kann das Depolymerisat analog dem fossilen Brennstoff Steinkohle transportiert, gelagert und nachfolgenden Verfahren und Verwendungen zugeführt werden.The depolymerizate can be pumped directly into the subsequent process stages introduced or used for other purposes. If intermediate storage is necessary, this should be done in tanks in the the depolymerizate is kept at temperatures at which it is easy to pump remains, usually at over 200 ° C. If longer storage is desired, please do so lends itself to storing the depolymerizate in solid form. In broken form the depolymerizate can be transported in the same way as fossil fuel hard coal, stored and fed to subsequent processes and uses.

    Die vorliegende Erfindung betrifft Verfahren nach den Ansprüchen 1, 3 und 5 sowie Verwendungen nach den Ansprüchen 7 und 8.The present invention relates to methods according to claims 1, 3 and 5 and uses according to claims 7 and 8.

    Vorzugsweise wird ein Depolymerisat eingesetzt, welches zumindest weitgehend von gröberen anorganischen Festkörperpartikeln, insbesondere metallischem Aluminium, befreit ist.A depolymerizate is preferred used, which is at least largely of coarser inorganic Solid particles, especially metallic aluminum, are freed.

    In dem erfindungsgemäßen Verfahren nach Anspruch 1 wird zumindestens ein Teilstrom des Depolymerisats zusammen mit Kohle einer Verkokung unterworfen. Nicht jede Kohle eignet sich zur Herstellung von hochwertigem Koks. Ein solcher Koks, beispielsweise Hüttenkoks, soll möglichst grobstückig und wenig zerreiblich sein. Er muß eine Mindestfestigkeit aufweisen, damit eine ausreichende Schüttung im Hochofen erzielt werden kann, ohne daß der Koks unter dem Gewicht der Schüttung zerfällt und als Folge der Hochofen verstopft wird. Geeignete Kohlen sind beispielsweise die backende Fettkohle des Ruhrgebiets oder auch Gaskohle Solche backenden Kohlen sind begrenzt verfügbar und teurer als zum Beispiel Kesselkohle.In the inventive method according to claim 1 is at least a partial stream of the depolymerized product is subjected to coking together with coal. Not every coal is suitable for the production of high quality coke. A such coke, for example metallurgical coke, should be as coarse as possible and less friable be. It must have a minimum strength so that it is sufficient Filling in the blast furnace can be achieved without the coke under the weight the bed disintegrates and as a result the blast furnace is clogged. Suitable coals are, for example, the baking fat coal of the Ruhr area or gas coal Such baking coals are available in limited quantities and are more expensive than, for example, boiler coal.

    Überraschend wurde gefunden, daß auch schlechter backende Kohlen beim Verkokungsprozeß zusammengebacken, wenn ihnen Depolymerisat zugesetzt wird. Während des Hochtemperaturverkokungsprozesses, der üblicherweise im Bereich zwischen 900 bis ca. 1400 °C unter Luftabschluß stattfindet, entstehen aus dem eingebrachten Depolymerisat offenbar Verkokungsprodukte mit Bindereigenschaften, die ein Verbacken der Kohle herbeiführen. Analoges gilt auch für die Verkokung von Braunkohle zur Herstellung von Grudekoks z. B. im Herdofenverfahren. Der erwünschte Effekt des Zusammenbackens wird erreicht, wenn Depolymerisat und Kohle im Verhältnis von 1 : 200 bis 1 : 10 eingesetzt werden. Als besonders günstig hat sich ein Bereich von 1 : 50 bis 1 : 20 erwiesen.Surprisingly, it was found that poorly baking coals in the coking process baked together if depolymerizate is added to them. While the high-temperature coking process, which is usually in the range between 900 to approx. 1400 ° C in the absence of air arise from the introduced Depolymerizat apparently coking products with binder properties that cause the coal to bake. The same applies to the coking of Lignite for the production of Grudekoks z. B. in the hearth furnace process. The desired one The caking effect is achieved when the depolymerizate and Coal in a ratio of 1: 200 to 1:10 can be used. As particularly cheap has shown a range from 1:50 to 1:20.

    In dem erfindungsgemäßen Verfahren gemäß Anspruch 3 wird zumindest ein Teilstrom des Depolymerisats einer thermischen Verwertung unterworfen. Unter thermischer Verwertung wird die Oxidation eines Substrats unter Nutzung der dabei entstehenden Wärmetönung verstanden. Aufgrund seines hohen Energiegehalts und seines im Vergleich zu Alt- oder Abfallkunststoffen relativ geringen Chlorgehalts bei gleichzeitig hoher Homogenität ist das Depolymerisat ein geeigneter Brennstoff für den Einsatz in Kraftwerken aller Art sowie in Zementwerken. Dabei kann das Depolymerisat sowohl flüssig bei Temperaturen über 200 °C über Lanzen, z. B. als Substitut für schweres Heizöl, eingedüst werden oder aber in fester Form, z. B. gebrochen oder gemahlen, eingebracht werden.In the inventive method according to claim 3, at least a partial stream of Depolymerizats subjected to thermal recycling. Under thermal recovery is the oxidation of a substrate using the resulting Understand the tone of heat. Because of its high energy content and its Compared to old or waste plastics, relatively low chlorine content at the same time With high homogeneity, the depolymerizate is a suitable fuel for use in all types of power plants and in cement plants. The depolymerizate both liquid at temperatures above 200 ° C over lances, e.g. B. as a substitute for heavy fuel oil, be injected or in solid form, e.g. B. broken or ground, introduced.

    In dem erfindungsgemäßen Verfahren gemäß Anspruch 5 wird zumindest ein Teilstrom des Depolymerisats als Reduktionsmittel in einem Hochofenprozeß verwertet. Das Depolymerisat kann auch hier als Substitut für schwere Heizöle, die üblicherweise zu diesem Zweck eingesetzt werden, verwendet werden. Dabei erweist sich hier, ebenso wie bei der thermischen Verwertung, die relative Chlorarmut des Depolymerisats von weniger als 0,5 Gew.-% als besonderer Vorteil. In the inventive method according to claim 5, at least one Partial stream of the depolymerized product is used as a reducing agent in a blast furnace process. The depolymerizate can also be used as a substitute for heavy fuel oils, which are usually used for this purpose. It turns out here, as in thermal recycling, the relative low chlorine of the Depolymerizate of less than 0.5 wt .-% as a special advantage.

    Das Depolymerisat läßt sich also mit Vorteil als bindender Zusatz bei der Verkokung von Kohle, als Reduktionsmitteln in Hochofenprozessen sowie als Brennstoff in Feuerungsanlagen, Kraftwerken und Zementwerken einsetzen.The depolymerizate leaves It is therefore advantageous as a binding additive in the coking of coal, as a reducing agent in blast furnace processes and as fuel in combustion plants, power plants and cement plants.

    Desweiteren kann das Depolymerisat als Zusatz zu Bitumen und bitumenhaltigen Produkten eingesetzt werden. Polymermodifizierte Bitumen werden in vielen Bereichen der Bauindustrie, speziell in Dachdichtungsmaterialien und im Straßenbau angewendet. Durch die im Depolymerisat enthaltenen Polymeren werden die Eigenschaften des Bitumens wie Zähigkeit, Dehnfähigkeit und Abriebfähigkeit verbessert. Das Depolymerisat geht aufgrund seiner Restreaktivität beim gemeinsamen Erwärmen mit Bitumen und Bitumenderivaten chemische Bindungen ein. Dies ist zum Teil Ursache für die genannten und gewünschten Eigenschaftsverbesserungen.Furthermore, it can Depolymerizate as an additive to bitumen and bituminous products be used. Polymer modified bitumen is used in many areas of the Construction industry, especially used in roof sealing materials and in road construction. The polymers contained in the depolymerize the properties of the Bitumen such as toughness, stretchability and abrasion ability improved. The depolymerizate works due to its residual reactivity when heated together with bitumen and bitumen derivatives chemical bonds. This is partly the cause of the mentioned and desired property improvements.

    Durch diese Modifizierung kann die Kälteflexiblität sowie die Standfestigkeit des bitumenhaltigen Materials verbessert werden. Eine Verbesserung der elastischen Eigenschaften des Bitumen und des Haftvermögens am mineralischen Füllgut kann ebenfalls durch Zumischen von Polymeren erreicht werden. Die chemische Reaktion mit dem Bitumen hat darüber hinaus den Vorteil, daß z. B. bei Heißlagerung keine Entmischung stattfinden kann oder diese stark eingeschränkt ist. Die Restreaktivität des Depolymerisats kann durch die Einführung von funktionellen Gruppen, beispielsweise nach den Verfahren gemäß den europäischen Patentanmeldungen EP 0 327 698, EP 0 436 803 und EP 0 537 638 erhöht werden. Ggfs. können die so modifizierten Bitumen oder bitumenhaltigen Produkte auch Vernetzungsmittel enthalten (vgl. EP 0 537 638 A1).This modification can reduce the cold flexibility and the stability of the bituminous Material can be improved. An improvement in the elastic properties the bitumen and the adherence to the mineral filling material can also be achieved by admixing polymers. The chemical reaction with the bitumen also has the advantage that z. B. in hot storage none Segregation can take place or this is severely restricted. The residual reactivity the depolymerizate can be introduced by introducing functional groups, for example according to the procedures according to European patent applications EP 0 327 698, EP 0 436 803 and EP 0 537 638 can be increased. If necessary. can the so modified Bitumen or bituminous products also contain crosslinking agents (see EP 0 537 638 A1).

    Als praktikabel hat sich ein Zusatz von 1 bis 20 Gew.-Teilen Depolymerisat auf 100 Gew.-Teile Bitumen erwiesen. Besonders günstig ist ein Zusatz von 5 bis 15 Gew.-Teilen Depolymerisat pro 100 Gew.-Teilen Bitumen. An addition of 1 to 20 parts by weight of depolymerizate per 100 has proven practical Parts by weight of bitumen proved. An addition of 5 to 15 parts by weight is particularly favorable Depolymerisate per 100 parts by weight of bitumen.

    Beispiel 1example 1 Depolymerisation von AltkunststoffenDepolymerization of old plastics

    In einen Rührkessel-Reaktor mit 80 m3 Inhalt, der mit einem Umlaufsystem mit einer Kapazität von 150 m3/h versehen ist, wurden kontinuierlich 5 t/h gemischte agglomerierte Kunststoff-Partikel mit einem mittleren Korndurchmesser von 8 mm pneumatisch eingetragen. Bei dem Mischkunststoff handelte es sich um Material, das aus einer Haushaltssammlung des Dualen Systems Deutschland (DSD) stammt und typischerweise 8 % PVC enthielt.In a stirred tank reactor with 80 m 3 content, which is provided with a circulation system with a capacity of 150 m 3 / h, 5 t / h mixed agglomerated plastic particles with an average grain diameter of 8 mm were fed pneumatically. The mixed plastic was material that came from a household collection of the Dual System Germany (DSD) and typically contained 8% PVC.

    Das Kunststoffgemisch wurde im Reaktor bei Temperaturen zwischen 360 °C und 420 °C depolymerisiert. Es entstanden dabei vier Fraktionen, deren Mengenverteilung in Abhängigkeit von der Reaktortemperatur in nachfolgender Tabelle zusammengestellt ist: I II III IV T [°C] Gas [Gew.-%] Kondensat [Gew.-%] Depolymerisat [Gew.-%] HCl [Gew.-%] 360 4 13 81 2 380 8 27 62 3 400 11 39 46 4 420 13 47 36 4 The plastic mixture was depolymerized in the reactor at temperatures between 360 ° C and 420 ° C. Four fractions were formed, the quantity distribution depending on the reactor temperature is shown in the following table: I. II III IV T [° C] Gas [wt%] Condensate [% by weight] Depolymerizate [% by weight] HCl [% by weight] 360 4th 13 81 2nd 380 8th 27 62 3rd 400 11 39 46 4th 420 13 47 36 4th

    Der Depolymerisat-Strom (III) wurde kontinuierlich abgezogen. Die Viskosität des Depolymerisats betrug 200 mPas bei 175 °C. The depolymerizate stream (III) was drawn off continuously. The viscosity of the depolymerizate was 200 mPas at 175 ° C.

    Beispiel 2Example 2

    Depolymerisat aus der Verarbeitung aus Abfallkunststoffen aus Haushaltssammlungen des DSD gemäß Beispiel 1 wurde in unterschiedlichen Mengenverhältnissen einer Kokskohle zugemischt. Die Mischungen wurden in einem Versuchskoksofen verkokt.Depolymerizate from processing from waste plastics from household collections of the DSD according to Example 1 was one in different proportions Coking coal added. The mixtures were coked in a test coke oven.

    Es wurden Kokse mit den nachfolgend beschriebenen Eigenschaften gewonnen: Versuchsnummer 1 2 3 4 Verhältnis Kohle/Depolymerisat 100 : 0 99 : 1 98 : 2 95 : 5 CRI-lndex 29 28 27 27 CSR-Index 59 61 62 63 Koksfestigkeit M 40 (in %) 73 76 77 78 Koksabrieb M 10 (in %) 8 7 6 5 Cokes with the properties described below were obtained: Trial number 1 2nd 3rd 4th relationship Coal / depolymerizate 100: 0 99: 1 98: 2 95: 5 CRI index 29 28 27 27 CSR index 59 61 62 63 Coke resistance M 40 (in%) 73 76 77 78 Meat coke M 10 (in%) 8th 7 6 5

    Die Werte zeigen, daß der Zusatz von Depolymerisat die Koksfestigkeit (M 40) verbessert sowie die Abriebsneigung (M 10) verringert. Weiterhin verringert sich die Vergasungsreaktivität (CRI-lndex) begleitet von einer verbesserten Koksfestigkeit nach Vergasung (CRI-lndex) bei Zusatz von Depolymerisat.

    CRI:
    Coke Reaktion Index
    CSR:
    Coke Strength after Reaktion Index
    M 40:
    MICUM-Test 40
    M 10:
    MICUM-Test 10
    The values show that the addition of depolymerizate improves the coke resistance (M 40) and reduces the tendency to wear (M 10). Furthermore, the gasification reactivity (CRI index) is reduced, accompanied by an improved coke resistance after gasification (CRI index) with the addition of a depolymerizate.
    CRI:
    C oke RESPONSE I ndex
    CSR:
    C oke S trength after RESPONSE Index
    M 40:
    MICUM test 40
    M 10:
    MICUM test 10

    Claims (10)

    1. Process for extracting chemical raw materials and/or liquid fuel components from used or waste plastics, in which the used or waste plastics are depolymerized at elevated temperature, optionally with the addition of a liquid auxiliary phase, a solvent or solvent mixture, and the gaseous and condensable depolymerization products (condensate) produced and also a pumpable viscous liquid phase (depolymerized material) containing depolymerization products are drawn off in separate subflows and condensate and also depolymerized material are worked up separately from one another, characterized in that at least one subflow of the depolymerized material is added to coal to be coked for the purpose of better coking during the coking process and is subjected to coking together with the coal.
    2. Process according to Claim 1, characterized in that the depolymerized material and the coal are used in a ratio of 1:200 to 1:10, preferably 1:50 to 1:20.
    3. Process according to the preamble of Claim 1, characterized in that at least one subflow of the depolymerized material is subjected to an oxidation utilizing the heat of reaction produced in this process.
    4. Process according to Claim 3, characterized in that the depolymerized material is oxidized in power stations and cement factories.
    5. Process according to the preamble of Claim 1, characterized in that at least one subflow of the depolymerized material is utilized as reducing agent in a blast-furnace process.
    6. Process according to at least one of the preceding claims, characterized in that the depolymerized material is used as a pumpable material at a temperature above 200°C or as a solid preferably ground or crushed after cooling.
    7. Use of a depolymerized material produced by a process in accordance with the preamble of Claim 1 as a fuel in furnaces, power stations and cement factories, as a reducing agent in blast-furnace processes and also as a binding addition in the coking of coal.
    8. Use of a depolymerized material produced by a process in accordance with the preamble of Claim 1 as an additive to bitumen and bitumen-containing products.
    9. Use according to Claim 8, characterized in that 1 to 20, preferably 5 to 15, parts by weight of depolymerized material are added per 100 parts by weight of bitumen.
    10. Use according to one of Claims 7 to 9, characterized in that depolymerized material is used which is at least largely freed of coarser inorganic solid-state particles.
    EP95935425A 1994-10-04 1995-10-02 Process for recovering synthetic raw materials and fuel components from used or waste plastics Expired - Lifetime EP0784661B1 (en)

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    DE2530229A1 (en) * 1975-07-07 1977-01-27 Helmut Dr Ing Wuerfel Tyre, rubber and or plastic waste depolymerisation - in solvent at high temps. and press. pref. with hydrogenation
    FR2512032B1 (en) * 1981-09-01 1983-12-16 Bruss Ti Kirova PROCESS FOR OBTAINING A SOFTENER FOR RUBBER AND FUEL OIL MIXTURES
    US5061363A (en) * 1990-10-09 1991-10-29 The United States Of America As Represented By The United States Department Of Energy Method for co-processing waste rubber and carbonaceous material
    US5364996A (en) * 1992-06-09 1994-11-15 Texaco Inc. Partial oxidation of scrap rubber tires and used motor oil
    DE4311034A1 (en) * 1993-04-03 1994-10-06 Veba Oel Ag Process for the extraction of chemical raw materials and fuel components from old or waste plastic

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    RO118134B1 (en) 2003-02-28
    HUT77197A (en) 1998-03-02
    SK41997A3 (en) 1997-09-10
    FI971375A (en) 1997-06-03
    GR3027760T3 (en) 1998-11-30
    BG101423A (en) 1997-12-30
    BR9509235A (en) 1997-10-21
    ES2120770T3 (en) 1998-11-01
    US5789636A (en) 1998-08-04
    PL185814B1 (en) 2003-08-29
    ATE168714T1 (en) 1998-08-15
    RU2151163C1 (en) 2000-06-20
    CN1159821A (en) 1997-09-17
    NZ294602A (en) 2000-01-28
    AU3744895A (en) 1996-04-26
    SK283104B6 (en) 2003-02-04
    ZA958364B (en) 1996-05-13
    JPH10506662A (en) 1998-06-30
    FI971375A0 (en) 1997-04-03
    NO971486D0 (en) 1997-04-02
    NO971486L (en) 1997-05-22
    CA2201777A1 (en) 1996-04-11
    AU688145B2 (en) 1998-03-05
    JP3462216B2 (en) 2003-11-05
    BG63346B1 (en) 2001-10-31
    WO1996010619A1 (en) 1996-04-11
    DE59502919D1 (en) 1998-08-27
    CZ101897A3 (en) 1997-08-13
    DK0784661T3 (en) 1998-11-16
    EP0784661A1 (en) 1997-07-23
    PL319453A1 (en) 1997-08-04

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