EP0756647A1 - A mineral wool insulation board and a method for producing the same - Google Patents
A mineral wool insulation board and a method for producing the sameInfo
- Publication number
- EP0756647A1 EP0756647A1 EP96902253A EP96902253A EP0756647A1 EP 0756647 A1 EP0756647 A1 EP 0756647A1 EP 96902253 A EP96902253 A EP 96902253A EP 96902253 A EP96902253 A EP 96902253A EP 0756647 A1 EP0756647 A1 EP 0756647A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mineral wool
- insulation board
- open
- pore
- pressed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011490 mineral wool Substances 0.000 title claims abstract description 52
- 238000009413 insulation Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 15
- 239000011148 porous material Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 6
- 239000002557 mineral fiber Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000011491 glass wool Substances 0.000 description 4
- 238000005728 strengthening Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 241000283973 Oryctolagus cuniculus Species 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
- E04C2/18—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like with binding wires, reinforcing bars, or the like
Definitions
- the present invention relates to a mineral wool insula ⁇ tion board and to a method for producing the mineral wool in ⁇ sulation board according to the preambles of claims 1 and 6.
- Such mineral wool insulation boards are used m particu ⁇ lar for thermal insulation of flat roofs, for facade facings or for lining walls and ceilings of buildings.
- Such insula ⁇ tion boards are chiefly an integrated part of an interlinked heat system, the boards being fastened to walls, ceilings anc facades using suitable fastening elements such as dowels and the like, and a plaster system then being applied to the boards.
- a sufficient surface stiffness of the boards is desired to facilitate their handling on the spot, but in particular also for re ⁇ ceiving the tensile and pressure loads that act on the boards due to wind suction forces on facades or due to subsequently applied plaster systems.
- the boards are used for insulating roofs, in particular flat roofs, it is also desirable to be able to walk on the mineral wool boards, for which purpose they are designed accordingly in terms of strength and compressed accordingly to attain high surface sti fness.
- DE-A-42 05 38U discloses a product for insulation, in particular a glass wool mat, wnich is provided witn at Also, DE-A-42 05 380 discloses a product for insulation, in particular a glass wool mat, which is provided with at least one air-permeable cover layer of porous gauze. The gauze is applied to a main surface of the mat by depositing the produced glass wool on the gauze directly in the fall shaft. The glass fibers are thereby connected with one an ⁇ other and with the porous cover layer by means of a thermo- setting binder.
- the method and product disclosed in this document also fail to solve the abovementioned problem. The stiffness-increasing effect is limited and the cover layer can come off the glass wool mat under tensile and pressure stresses.
- the problem of the invention is to provide with simple measures a mineral wool insulation board with high surface stiffness which can absorb comparatively high pressure and tensile forces so as to prevent for example an unbuttoning or tearing out of fastening means such as dowels and the like which are used for fastening insulation boards to walls, ceilings and facades of buildings.
- a mineral wool insulation board is stiffened on one or both main surfaces by an open- pore, flat formation which spans the particular main surface of the board, the open-pore formation being embedded in the surface of the board with positive locking, the cavities of the open-pore formation being simultaneously backfilled by the mineral wool of the board in the near-surface areas.
- Em ⁇ bedding the open-pore formation by pressing it into the sur ⁇ face layer of the mineral wool body produces a both positive and nonpositive compound of the open-pore formation with the mineral wool body, whereby the pressure forces acting on the mineral wool insulation board under load are distributed uni ⁇ formly over a sufficiently large surface and the embedded cross strands with a sufficient grid width to permit suitable backfilling of the grid spaces for the positive and nonposi- tive lock.
- a suitable formation is in particular a wire net as is used for example for rabbit hutches and the like.
- the mineral wool insulation board is obtained by pressing the stiffening material into its surface. This is preferably done during production of the mineral wool insulation boards themselves, whereby in a pre ⁇ ferred embodiment of the production method a sheet of mineral wool or several superimposed layers of mineral wool are com ⁇ pressed within a creper. This results in a gradual longitudi ⁇ nal compression which is obtained by the speed of passage through the creper being lower than the speed of preceding feed of mineral wool fiber layers, and pressure being addi ⁇ tionally exerted on an upper band and/or lower band of the creper, thereby compacting the compressed mineral wool fur ⁇ ther.
- the stiffening material to be applied to the surface of the mineral wool body is fed to the sheet of mineral wool.
- the stiffening material can be fed from above or from below with respect to the sheet of mineral wool. It is likewise possible to feed stiffening material to the sheet of mineral wool from both sides so that the mineral wool is sandwiched between the layers of stiffening material. Due to the compression and compacting of the sheet of mineral wool the fibers tend to escape. This escaping material passes into the spaces in the arriving stiffening material during compression or compact ⁇ ing, thereby resulting in a firm, positive and nonpositive compound between the forming mineral wool body and the stiff ⁇ ening material.
- the inventive method for producing the min ⁇ eral wool insulation board with at least one stiffened sur ⁇ face within an already existing production step obtains a product improvement without requiring any high additional in ⁇ vestment.
- ditional binder which in particular lowers the fire load of the final product.
- Fig. 1 shows a schematic, perspective view of a detail of an inventive mineral wool insulation board
- Fig. 2 shows a schematic view of the production method for the inventive mineral wool insulation board.
- Fig. 1 shows a schematic view of a detail of inventive mineral wool insulation board 1 in the surface of which gridlike stiffening material 2 consisting of parallel longi ⁇ tudinal strands and perpendicular cross strands is embedded in uniform arrangement.
- gridlike stiffening material 2 consisting of parallel longi ⁇ tudinal strands and perpendicular cross strands is embedded in uniform arrangement.
- An especially suitable grid is for example one with diagonally extending strands limiting loz- enged openings therebetween.
- the grid is embedded within the insulation board in such a way that the outer surface of the embedded grid along with the mineral wool areas backfilling the grid spaces limit the outer surface of the insulation board.
- the longitudinal and cross strands have a thickness of about 2 mm with a board thickness of 40 mm, the distance between the cross struts being about 12 mm and that between the longitudinal struts about 20 mm.
- Fig. 2 shows a preferred embodiment of a method for pro ⁇ ducing the inventive mineral wool body with a stiffened sur ⁇ face.
- Mineral fibers la are fed in layers by transport bands 3 to creper 4, 4a and passed on from there to removing device or recompacting device 5 in the area of the curing furnace.
- the speeds of the various successive steps decrease so that at least V3 > V4 holds.
- the speed difference between V3 and V4 already obtains a compression and compacting of the min ⁇ eral fiber layers.
- Pressure P is additionally exerted on the compressed mineral fiber layers via the upper band of creper 4a, which leads to further compacting.
- strengthening material 2 is pacting.
- strengthening material 2 is introduced into the creper so that mineral fibers la come to lie on this strengthening ma ⁇ terial. Due to the compacting and the additional pressure via the upper band of creper 4a the strengthening material is pressed into at least one surface of the compacted mineral fiber material and connected positively therewith. When the pressed mineral fiber material connected with the strengthen ⁇ ing material leaves the curing furnace via transport bands 5, it constitutes finished mineral wool fiber product 1.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Inorganic Chemistry (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
- Thermal Insulation (AREA)
- Cell Separators (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Insulating Bodies (AREA)
- Glass Compositions (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19505969A DE19505969A1 (en) | 1995-02-21 | 1995-02-21 | Mineral wool insulation board and method of manufacturing the same |
DE19505969 | 1995-02-21 | ||
PCT/EP1996/000307 WO1996026310A1 (en) | 1995-02-21 | 1996-01-25 | A mineral wool insulation board and a method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0756647A1 true EP0756647A1 (en) | 1997-02-05 |
EP0756647B1 EP0756647B1 (en) | 1999-09-01 |
Family
ID=7754626
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96902253A Expired - Lifetime EP0756647B1 (en) | 1995-02-21 | 1996-01-25 | A mineral wool insulation board and a method for producing the same |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0756647B1 (en) |
AT (1) | ATE184058T1 (en) |
CZ (1) | CZ287078B6 (en) |
DE (2) | DE19505969A1 (en) |
DK (1) | DK0756647T3 (en) |
ES (1) | ES2137661T3 (en) |
FI (1) | FI118266B (en) |
HU (1) | HU219472B (en) |
NO (1) | NO308909B1 (en) |
PL (1) | PL181096B1 (en) |
SK (1) | SK284242B6 (en) |
WO (1) | WO1996026310A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SK286220B6 (en) * | 2003-04-04 | 2008-05-06 | �Stav Materi�Lov A Mechaniky Strojov Sav | Method of producing reinforced structural member, structural member and use thereof |
FR2857900B1 (en) * | 2003-07-23 | 2006-01-13 | Saint Gobain Isover | SANDWICH STRUCTURE BASED ON MINERAL FIBERS AND METHOD FOR MANUFACTURING THE SAME |
CZ306153B6 (en) * | 2015-05-14 | 2016-08-24 | Zdeněk Pavlík | Thermally insulating composite panel with breather filler |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1070364B (en) * | 1959-12-03 | Actien-Gesellschaft der Gerresheimer Glashütten werke, vorm. Ferd. Heye, Düsseldorf-Gerresheim | Mineral fiber insulation board connected to a plaster base | |
DE811402C (en) * | 1946-12-16 | 1951-08-20 | Johannes Theodorus Stevens | Wall, floor and roof construction |
DE1886678U (en) * | 1963-08-03 | 1964-01-30 | Wilhelm Connemann Flachsverwer | PANEL-SHAPED COMPONENT, IN PARTICULAR ROOF TILE. |
FR1593575A (en) * | 1968-09-17 | 1970-06-01 | ||
DE2232785C3 (en) * | 1972-07-04 | 1985-08-08 | Bayerische Wollfilzfabriken KG, Offermann, Zeiler Schmid & Co, 8875 Offingen | Porous needle felt as well as related manufacturing processes and applications |
NL7412505A (en) * | 1974-09-23 | 1976-03-25 | Nolco B V | METHOD OF MANUFACTURING COMPRESSED SOUND-ABSORBING AND SOUND-INSULATING PLATES AND THE PLATES THEREFORE MANUFACTURED. |
GB1504834A (en) * | 1976-02-06 | 1978-03-22 | Rockwool Ab | Method for the production of a composite sheet of bonded mineral wool fibres |
US4129637A (en) * | 1977-06-08 | 1978-12-12 | Armstrong Cork Company | Use of an open porous thermoplastic netting as the laminating adhesive in forming a mineral wool fiberboard product |
DE3149004A1 (en) * | 1981-12-10 | 1983-06-16 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | Heat-insulating body of a fine-particle insulating material compacted by pressing |
DE8535245U1 (en) * | 1985-12-14 | 1986-04-30 | Piest, Heinz Helmut, 7121 Löchgau | Laminate with a layer of heat-insulating felt-like material |
DE3640580A1 (en) * | 1986-11-27 | 1988-06-09 | Akzo Gmbh | COMBINATION MAT WITH ARMOR |
DE4214335A1 (en) * | 1992-05-04 | 1993-11-11 | Helmut Meister | Process for producing a lightweight component in the form of a plate or cuboid |
AT406064B (en) * | 1993-06-02 | 2000-02-25 | Evg Entwicklung Verwert Ges | COMPONENT |
DE9315083U1 (en) * | 1993-10-06 | 1994-03-24 | Lindner, Bjoern, 41539 Dormagen | Composite fleece with needled rigid reinforcement elements |
-
1995
- 1995-02-21 DE DE19505969A patent/DE19505969A1/en not_active Withdrawn
-
1996
- 1996-01-25 HU HU9602905A patent/HU219472B/en not_active IP Right Cessation
- 1996-01-25 DK DK96902253T patent/DK0756647T3/en active
- 1996-01-25 ES ES96902253T patent/ES2137661T3/en not_active Expired - Lifetime
- 1996-01-25 CZ CZ19962998A patent/CZ287078B6/en not_active IP Right Cessation
- 1996-01-25 WO PCT/EP1996/000307 patent/WO1996026310A1/en active IP Right Grant
- 1996-01-25 SK SK1345-96A patent/SK284242B6/en not_active IP Right Cessation
- 1996-01-25 EP EP96902253A patent/EP0756647B1/en not_active Expired - Lifetime
- 1996-01-25 PL PL96316944A patent/PL181096B1/en unknown
- 1996-01-25 DE DE69604033T patent/DE69604033T2/en not_active Expired - Lifetime
- 1996-01-25 AT AT96902253T patent/ATE184058T1/en not_active IP Right Cessation
- 1996-10-18 FI FI964215A patent/FI118266B/en not_active IP Right Cessation
- 1996-10-18 NO NO964437A patent/NO308909B1/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO9626310A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE69604033D1 (en) | 1999-10-07 |
CZ287078B6 (en) | 2000-08-16 |
FI118266B (en) | 2007-09-14 |
ATE184058T1 (en) | 1999-09-15 |
PL181096B1 (en) | 2001-05-31 |
NO308909B1 (en) | 2000-11-13 |
CZ299896A3 (en) | 1997-01-15 |
EP0756647B1 (en) | 1999-09-01 |
NO964437D0 (en) | 1996-10-18 |
FI964215A (en) | 1996-10-18 |
ES2137661T3 (en) | 1999-12-16 |
WO1996026310A1 (en) | 1996-08-29 |
SK284242B6 (en) | 2004-12-01 |
HU219472B (en) | 2001-04-28 |
DE69604033T2 (en) | 2000-05-04 |
DE19505969A1 (en) | 1996-08-22 |
FI964215A0 (en) | 1996-10-18 |
PL316944A1 (en) | 1997-02-17 |
DK0756647T3 (en) | 1999-12-13 |
HUP9602905A3 (en) | 1998-03-02 |
HUP9602905A2 (en) | 1997-05-28 |
SK134596A3 (en) | 1997-05-07 |
NO964437L (en) | 1996-10-18 |
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