EP0583836B1 - Verfahren zur Herstellung von Kohlenwasserstoffbrennstoffen - Google Patents
Verfahren zur Herstellung von Kohlenwasserstoffbrennstoffen Download PDFInfo
- Publication number
- EP0583836B1 EP0583836B1 EP93202395A EP93202395A EP0583836B1 EP 0583836 B1 EP0583836 B1 EP 0583836B1 EP 93202395 A EP93202395 A EP 93202395A EP 93202395 A EP93202395 A EP 93202395A EP 0583836 B1 EP0583836 B1 EP 0583836B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- process according
- catalyst
- hydrocarbon
- hydroconversion
- hydrogen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229930195733 hydrocarbon Natural products 0.000 title claims description 121
- 150000002430 hydrocarbons Chemical class 0.000 title claims description 121
- 239000004215 Carbon black (E152) Substances 0.000 title claims description 100
- 238000000034 method Methods 0.000 title claims description 82
- 239000000446 fuel Substances 0.000 title claims description 30
- 238000002360 preparation method Methods 0.000 title claims description 15
- 239000003054 catalyst Substances 0.000 claims description 85
- 238000006243 chemical reaction Methods 0.000 claims description 55
- 229910052739 hydrogen Inorganic materials 0.000 claims description 51
- 239000001257 hydrogen Substances 0.000 claims description 51
- 238000003786 synthesis reaction Methods 0.000 claims description 49
- 230000015572 biosynthetic process Effects 0.000 claims description 48
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 44
- 239000000203 mixture Substances 0.000 claims description 35
- 238000009835 boiling Methods 0.000 claims description 33
- 229910052751 metal Inorganic materials 0.000 claims description 29
- 239000002184 metal Substances 0.000 claims description 29
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 28
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 28
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 23
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 19
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 19
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 18
- 238000004517 catalytic hydrocracking Methods 0.000 claims description 15
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 14
- 239000007789 gas Substances 0.000 claims description 14
- 229910052759 nickel Inorganic materials 0.000 claims description 14
- 229910052697 platinum Inorganic materials 0.000 claims description 14
- 239000000377 silicon dioxide Substances 0.000 claims description 14
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 12
- 229910017052 cobalt Inorganic materials 0.000 claims description 9
- 239000010941 cobalt Substances 0.000 claims description 9
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 9
- 238000006317 isomerization reaction Methods 0.000 claims description 9
- 229910052763 palladium Inorganic materials 0.000 claims description 9
- 230000000737 periodic effect Effects 0.000 claims description 7
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 6
- 229910052707 ruthenium Inorganic materials 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 229910052741 iridium Inorganic materials 0.000 claims description 4
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 239000011733 molybdenum Substances 0.000 claims description 4
- 229910052762 osmium Inorganic materials 0.000 claims description 4
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 239000010937 tungsten Substances 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 238000004821 distillation Methods 0.000 description 15
- 239000012876 carrier material Substances 0.000 description 13
- 239000007864 aqueous solution Substances 0.000 description 9
- 150000002739 metals Chemical class 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 229910001868 water Inorganic materials 0.000 description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 7
- 238000005984 hydrogenation reaction Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229910044991 metal oxide Inorganic materials 0.000 description 6
- 150000004706 metal oxides Chemical class 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 4
- 239000003350 kerosene Substances 0.000 description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 239000010779 crude oil Substances 0.000 description 3
- 239000003502 gasoline Substances 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 229910052914 metal silicate Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000003870 refractory metal Substances 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 2
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 2
- 229920000867 polyelectrolyte Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000000629 steam reforming Methods 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 description 1
- 229920004943 Delrin® Polymers 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 229910002621 H2PtCl6 Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910052768 actinide Inorganic materials 0.000 description 1
- 150000001255 actinides Chemical class 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 239000011959 amorphous silica alumina Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- QGUAJWGNOXCYJF-UHFFFAOYSA-N cobalt dinitrate hexahydrate Chemical compound O.O.O.O.O.O.[Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QGUAJWGNOXCYJF-UHFFFAOYSA-N 0.000 description 1
- 238000006114 decarboxylation reaction Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000010771 distillate fuel oil Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000010763 heavy fuel oil Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2/00—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
- C10G2/30—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/12—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including cracking steps and other hydrotreatment steps
Definitions
- mishtha is a reference to hydrocarbons or hydrocarbon mixtures having a boiling point or boiling point range substantially corresponding to that of the naphtha (sometimes referred to as the gasoline) fractions obtained during the conventional atmospheric distillation of crude oil.
- the following fractions are consecutively recovered from the crude oil: one or more naphtha fractions boiling in the range of from 30 to 220 °C, one or more kerosine fractions boiling in the range of from 120 to 300 °C and one or more gasoil fractions boiling in the range of from 170 to 370 °C.
- hydrocarbon fuel is to be taken as a reference to either one of or a mixture of naphtha and middle distillates.
- US-A-4,478,955 discloses a process scheme comprising contacting the effluent of a Fischer-Tropsch synthesis process with hydrogen in the presence of a suitable hydrogenation catalyst.
- the effluent of the Fischer-Tropsch synthesis is described in US-A-4,478,955 as comprising predominantly olefins and carboxylic acids.
- useful fuel components comprising alkanes, alcohols and esters are produced.
- the present invention provides a process for the preparation of hydrocarbon fuels comprising the steps of:
- the hydrocarbons prepared in the first stage, stage (a), of the process of the present invention are subjected to a hydroconversion in two separate and distinct stages.
- the olefinic and oxygen-containing compounds are hydrogenated.
- the operating conditions of the first hydroconversion stage are selected so as to substantially prevent hydrocracking and/or hydroisomerisation reactions from occurring.
- stage (c) the desired hydrocarbon fuels are prepared by subjecting at least a part of the product of the first hydroconversion stage to a second hydroconversion treatment, in which the high molecular weight paraffinic hydrocarbons are hydroisomerised and hydrocracked.
- water is formed as a product of the hydrogenation of the oxygen-containing hydrocarbons. It has been found that water produced during this reaction adversely affects certain hydroconversion catalysts, leading to a reduction in catalyst performance.
- milder operating conditions are required in the second hydroconversion stage to achieve the desired degree of hydrocracking and hydroisomerisation than required in the single hydroconversion stage of the prior art process. This results in an improved lifetime of the hydroconversion catalyst and, most surprisingly, leads to a markedly improved product.
- the process of the present invention most surprisingly exhibits an improved selectivity to valuable hydrocarbon fuels, in particular gasoil, compared with the processes of the prior art.
- substantially paraffinic when used in connection with hydrocarbon products or hydrocarbon fuels refers to a hydrocarbon mixture comprising at least 70 %wt paraffins, preferably at least 80 %wt paraffins.
- Hydrocarbon fuels produced by the process of this invention typically comprise at least 90 %wt paraffins, more typically at least 95 %wt paraffins.
- a feed comprising a mixture of carbon monoxide and hydrogen is contacted at elevated temperature and pressure with a catalyst active in the synthesis of paraffinic hydrocarbons.
- Suitable processes for the preparation of the mixture of carbon monoxide and hydrogen are well known in the art and include such processes as the partial oxidation of methane, typically in the form of natural gas, and the steam reforming of methane.
- the relative amounts of carbon monoxide and hydrogen present in the feed may vary over a wide range and may be selected according to the precise catalyst and process operating conditions being employed.
- the feed contacting the catalyst comprises carbon monoxide and hydrogen in a hydrogen/carbon monoxide molar ratio of below 2.5, preferably below 1.75. More preferably, the hydrogen/carbon monoxide ratio is in the range of from 0.4 to 1.5, especially from 0.9 to 1.3.
- Unconverted carbon monoxide and hydrogen may be separated from the synthesis product and recycled to the inlet of the synthesis reactor.
- the catalyst comprises, as the catalytically active component, a metal from Group VIII of the Periodic Table of Elements.
- a metal from Group VIII include ruthenium, iron, cobalt and nickel.
- a catalyst comprising cobalt as the catalytically active metal is preferred.
- the catalytically active metal is preferably supported on a porous carrier.
- the porous carrier may be selected from any suitable refractory metal oxide or silicate or mixture thereof. Particular examples of preferred carriers include silica, alumina, titania, zirconia and mixtures thereof. Carriers comprising silica and/or alumina are especially preferred.
- the catalytically active metal may be applied to the carrier by any of the techniques known in the art, for example comulling, impregnation or precipitation. Impregnation is a particularly preferred technique, in which the carrier is contacted with a compound of the catalytically active metal in the presence of a liquid, most conveniently in the form of a solution of the metal compound.
- the compound of the active metal may be inorganic or organic, with inorganic compounds being preferred, in particular nitrates.
- the liquid employed may also be either organic or inorganic. Water is a most convenient liquid.
- the amount of catalytically active metal present on the carrier is typically in the range of from 1 to 100 parts by weight, preferably 10 to 50 parts by weight, per 100 parts by weight of carrier material.
- the catalytically active metal may be present in the catalyst together with one or more metal promoters or co-catalysts.
- the promoters may be present as metals or as the metal oxide, depending upon the particular promoter concerned. Suitable metal oxide promoters include oxides of metals from Groups IIA, IIIB, IVB, VB or VIB of the Periodic Table, oxides of the lanthanides and/or the actinides.
- the catalyst comprises an oxide of an element in Group IVB of the Periodic Table, in particular titanium or zirconium. Catalysts comprising zirconium are especially preferred.
- the promoter if present in the catalyst, is typically present in an amount of from 1 to 60 parts by weight, preferably from 2 to 40 parts by weight, per 100 parts by weight of carrier material.
- the hydrocarbon synthesis is conducted under conditions of elevated temperature and pressure. Typically, the synthesis is effected at a temperature in the range of from 125 to 300 °C, preferably from 175 to 250 °C.
- the reaction pressure is typically in the range of from 5 to 100 bar, preferably from 12 to 50 bar.
- the synthesis may be conducted using a variety of reactor types and reaction regimes, for example in a fixed bed regime, a slurry phase regime or an ebullating bed regime.
- the hydrocarbon product of the synthesis stage is subjected to a two-stage hydroconversion treatment in stages (b) and (c) of the process of the present invention.
- the entire effluent of the synthesis stage may be led directly to the first hydroconversion stage.
- the low molecular weight products of the synthesis stage in particular the C 4 - fraction, for example methane, ethane and propane, may also be removed prior to the hydroconversion treatment.
- the separation is conveniently effected using distillation techniques well known in the art.
- the hydrocarbon product is contacted with hydrogen in the presence of a hydrogenation catalyst.
- a hydrogenation catalyst Suitable catalysts for use in this stage are known in the art.
- the catalyst comprises as catalytically active component one or more metals selected from Groups VIB and VIII of the Periodic Table of Elements, in particular one or more metals selected from molybdenum, tungsten, cobalt, nickel, ruthenium, iridium, osmium, platinum and palladium.
- the catalyst comprises on or more metals selected from nickel, platinum and palladium as the catalytically active component.
- a particularly suitable catalyst comprises nickel as a catalytically active component.
- Catalysts for use in the first hydroconversion stage typically comprise a refractory metal oxide or silicate as a carrier.
- Suitable carrier materials include silica, alumina, silica-alumina, zirconia, titania and mixtures thereof.
- Preferred carrier materials for inclusion in the catalyst for use in the process of this invention are silica, alumina and silica-alumina.
- Suitable catalysts for use in the first hydroconversion stage of the process of this invention are available commercially, or may be prepared by methods well known in the art, for example the methods discussed hereinbefore with reference to the preparation of the hydrocarbon synthesis catalyst.
- the hydrocarbon product leaving the first hydroconversion stage substantially consists of high molecular weight, paraffinic hydrocarbons having a boiling point range above that of the middle distillates. At least a part of this hydrocarbon product is subjected to a second hydroconversion in stage (c) of the process of this invention, to yield the desired hydrocarbon fuel product. If desired, the entire effluent of the first hydroconversion stage may be led directly to the second hydroconversion stage. However, it is preferred to separate the low molecular weight hydrocarbons, especially the C 4 -fraction, from the higher molecular weight hydrocarbons prior to the second hydroconversion stage. The separation may be conveniently achieved using distillation techniques well known in the art. At least a part of the remaining C 5 + fraction of the hydrocarbon product is then used as feed for the second hydroconversion stage.
- the catalyst comprises as catalytically active component one or more metals selected from Groups VIB and VIII of the Periodic Table of Elements, in particular one or more metals selected from molybdenum, tungsten, cobalt, nickel, ruthenium, iridium, osmium, platinum and palladium.
- the catalyst comprises one or more metals selected from nickel, platinum and palladium as the catalytically active component. Catalysts comprising platinum as the catalytically active component have been found to be particularly suitable for use in the second hydroconversion stage.
- Catalysts for use in the second hydroconversion stage typically comprise a refractory metal oxide or silicate as a carrier.
- the carrier material may be amorphous or crystalline. Suitable carrier materials include silica, alumina, silica-alumina, zirconia, titania and mixtures thereof.
- the carrier may comprise one or more zeolites, either alone or in combination with one or more of the aforementioned carrier materials.
- Preferred carrier materials for inclusion in the catalyst for use in the process of this invention are silica, alumina and silica-alumina.
- a particularly preferred catalyst comprises platinum supported on a silica-alumina carrier.
- the catalyst may comprise the catalytically active component in an amount of from 0.05 to 80 parts by weight, preferably from 0.1 to 70 parts by weight, per 100 parts by weight of carrier material.
- the amount of catalytically active metal present in the catalyst will vary according to the specific metal concerned.
- a particularly preferred catalyst for use in the second hydroconversion stage comprises platinum in an amount in the range of from 0.05 to 2 parts by weight, more preferably from 0.1 to 1 parts by weight, per 100 parts by weight of carrier material.
- Suitable catalysts for use in the second hydroconversion stage of the process of this invention are available commercially, or may be prepared by methods well known in the art, for example the methods discussed hereinbefore with reference to the preparation of the hydrocarbon synthesis catalyst.
- the hydrocarbon product of the first hydroconversion stage is contacted with hydrogen in the presence of the catalyst at elevated temperature and pressure.
- the temperatures necessary to yield the hydrocarbon fuels will lie in the range of from 175 to 400 °C, preferably from 250 to 375 °C.
- the pressure typically applied ranges from 10 to 250 bars, more preferably from 25 to 250 bars.
- Hydrogen may be supplied at a gas hourly space velocity of from 100 to 10000 Nl/l/hr, preferably from 500 to 5000 Nl/l/hr.
- the hydrocarbon feed may be provided at a weight hourly space velocity of from 0.1 to 5 kg/l/hr, preferably from 0.25 to 2 kg/l/hr.
- the ratio of hydrogen to hydrocarbon feed may range from 100 to 5000 Nl/kg and is preferably from 250 to 2500 Nl/kg.
- the degree of hydrocracking and isomerisation occurring in the second hydroconversion stage may be measured by determining the degree of conversion of the fraction boiling above 370 °C, as hereinbefore defined.
- the second hydroconversion stage is operated at a conversion of at least 40%.
- the hydrogen required for the operation of both the first and the second hydroconversion stages may be generated by processes well known in the art, for example by the steam reforming of a refinery fuel gas.
- the hydrocarbon fuel produced in the second hydroconversion stage will typically comprise hydrocarbons having boiling points lying in a number of different fuel fractions, for example the naphtha, kerosine and gasoil fractions discussed hereinbefore. Separation of the hydrocarbon fuel into the appropriate fractions may be conveniently achieved using distillation techniques well known in the art.
- Example 1(C)(i) hereabove A sample of the catalyst prepared as described in Example 1(C)(i) hereabove was loaded into a reaction vessel.
- the C 5 + hydrocarbon product of the hydrocarbon synthesis stage was fed to the reaction vessel at a weight hourly space velocity of 1.103 kg/l/hr and a pressure of 31 bars.
- Hydrogen was supplied to the reaction vessel at a gas hourly space velocity of 660 Nl/l/hr (that is a hydrogen to hydrocarbon ratio of 596 Nl/kg).
- a liquid recycle rate of 0.23 kg/l/hr was applied.
- a conversion of 55% (as defined in Example 1(B) (ii) hereabove) was achieved at an operating temperature of 338 °C.
- the effluent of the reaction vessel was collected and separated by means of distillation into a number of fractions.
- the properties of a gasoil fraction boiling in the temperature range of from 170 to 340 °C recovered from the effluent are given in Table 1.
- Example 1(C)(i) hereabove A sample of the catalyst prepared as described in Example 1(C)(i) hereabove was loaded into a reaction vessel.
- the C 5 + hydrocarbon product of the hydrocarbon synthesis stage was fed to the reaction vessel at a weight hourly space velocity of 1.01 kg/l/hr and a pressure of 31.4 bars.
- Hydrogen was supplied to the reaction vessel at a gas hourly space velocity of 660 Nl/l/hr (that is a hydrogen to hydrocarbon ratio of 655 Nl/kg).
- a liquid recycle rate of 0.13 kg/l/hr was applied.
- a conversion of 39% (as defined in Example 1(B) (ii) hereabove) was achieved at an operating temperature of 334 °C.
- the effluent of the reaction vessel was collected and separated by means of distillation into a number of fractions.
- the selectivity of the second hydroconversion stage to a gasoil fraction boiling in the temperature range of from 220 to 370 °C was 40%.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
- Liquid Carbonaceous Fuels (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Claims (20)
- Verfahren zur Herstellung von Kohlenwasserstoffbrennstoffen, welches die folgenden Stufen umfaßt:a) Inberührungbringen eines Gemisches aus Kohlenmonoxid und Wasserstoff mit einem Kohlenwasserstoffsynthesekatalysator bei erhöhter Temperatur und erhöhtem Druck zur Ausbildung eines im wesentlichen paraffinischen Kohlenwasserstoffproduktes, das wenigstens 70 Gew.-% Paraffine enthält;b) Inberührungbringen des so erhaltenen Kohlenwasserstoffproduktes mit Wasserstoff in Anwesenheit eines Hydrokonversionskatalysators unter solchen Bedingungen, daß die Umwandlung, definiert als Gewichtsprozent der Fraktion der Kohlenwasserstoffprodukteinspeisung, die über 370°C siedet, welche während der Hydrokonversion zu einer unter 370°C siedenden Fraktion umgewandelt wird, unter 20% liegt; undc) Inberührungbringen wenigstens eines Teiles des Kohlenwasserstoffproduktes aus Stufe b) mit Wasserstoff in Anwesenheit eines Hydrokonversionskatalysators unter solchen Bedingungen, daß ein Hydrocracken und Isomerisieren des Produktes eintritt, um einen im wesentlichen paraffinischen Kohlenwasserstoffbrennstoff zu ergeben, der wenigstens 70 Gew.-% Paraffine enthält.
- Verfahren nach Anspruch 1 dadurch gekennzeichnet, daß das mit dem Katalysator in Stufe (a) in Berührung kommende Gemisch aus Kohlenmonoxid und Wasserstoff ein Wasserstoff/Kohlenmonoxid-Verhältnis von kleiner als 2,5, vorzugsweise kleiner als 1,75, stärker bevorzugt von 0,4 bis 1,5 aufweist.
- Verfahren nach Anspruch 1 oder 2 daurch gekennzeichnet, daß der Kohlenwasserstoffsynthesekatalysator in Stufe (a) als katalytisch aktives Metall Ruthenium, Eisen, Nickel oder Kobalt, vorzugsweise Kobalt enthält.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß der Kohlenwasserstoffsynthesekatalysator in Stufe (a) einen Träger umfaßt, vorzugsweise ausgewählt unter Siliziumdioxid, Aluminiumoxid, Titanoxid, Zirkonoxid und Gemischen hievon, am meisten bevorzugt Siliziumdioxid oder Aluminiumoxid.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß der Kohlenwasserstoffsynthesekatalysator in Stufe (a) als Promotor ein Oxid eines aus der Gruppe IVB des Periodensystems der Elemente ausgewählten Metalles, vorzugsweise Titan oder Zirkon, enthält.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß das Gemisch aus Kohlenmonoxid und Wasserstoff mit dem Katalysator in Stufe (a) bei einer Temperatur von 125 bis 300 °C, vorzugsweise von 175 bis 250°C in Kontakt gebracht wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß das Gemisch aus Kohlenmonoxid und Kohlenwasserstoff mit dem Katalysator in Stufe (a) bei einem Druck von 5 bis 100 bar, vorzugsweise von 12 bis 50 bar in Kontakt gebracht wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß der Hydrokonversionskatalysator von Stufe (b) als katalytisch aktives Metall Molybdän, Wolfram, Kobalt, Nickel, Ruthenium, Iridium, Osmium, Platin oder Palladium enthält, vorzugsweise eines oder mehrere von Nickel, Platin und Palladium.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß der Hydrokonversionskatalysator von Stufe (b) einen Träger enthält, vorzugsweise ausgewählt unter Siliziumdioxid, Aluminiumoxid, Siliziumdioxid-Aluminiumoxid, Titanoxid, Zirkonoxid und Gemischen hievon, vorzugsweise Siliziumdioxid, Aluminiumoxid oder Siliziumdioxid-Aluminiumoxid.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (b) das Kohlenwasserstoffprodukt bei einer Temperatur von 100 bis 300°C, vorzugsweise von 150 bis 275°C mit dem Hydrokonversionskatalysator in Kontakt gebracht wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (b) das Kohlenwasserstoffprodukt bei einem Druck von 5 bis 150 bar, vorzugsweise 10 bis 50 bar mit dem Hydrokonversionskatalysator in Kontakt gebracht wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (b) der Wasserstoff mit einer Gas-Raumgeschwindigkeit von 100 bis 10.000 Nl/l/h, vorzugsweise von 250 bis 5.000 Nl/l/h zugeführt wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (b) die Umwandlung unter 10%, stärker bevorzugt unter 5% gehalten wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß der Hydrokonversionskatalysator von Stufe (c) als katalytisch aktives Metall Molybdän, Wolfram, Kobalt, Nickel, Ruthenium, Iridium, Osmium, Platin oder Palladium enthält, vorzugsweise eines oder mehrere von Nickel, Platin und Palladium.
- Verfahren nach einem der vorstehenden Ansprüche dadurch gekennzeichnet, daß der Hydrokonversionskatalysator von Stufe (c) einen Träger umfaßt, vorzugsweise ausgewählt unter Siliziumdioxid, Aluminiumoxid, Siliziumdioxid-Aluminiumoxid, Titanoxid, Zirkonoxid und Gemischen hievon, vorzugsweise Siliziumdioxid, Aluminiumoxid oder Siliziumdioxid-Aluminiumoxid.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (c) das Kohlenwasserstoffprodukt bei einer Temperatur von 175 bis 400°C, vorzugsweise von 250 bis 375°C mit dem Hydrokonversionskatalysator in Kontakt gebracht wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (c) das Kohlenwasserstoffprodukt bei einem Druck von 10 bis 250 bar, vorzugsweise von 25 bis 250 bar mit dem Hydrokonversionskatalysator in Kontakt gebracht wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (c) der Wasserstoff mit einer Raumgeschwindigkeit von 100 bis 10.000 Nl/l/h, vorzugsweise von 500 bis 5.000 Nl/l/h zugeführt wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß in Stufe (c) die Umwandlung auf wenigstens 40 % gehalten wird.
- Verfahren nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß die leichten Komponenten, vorzugsweise die C4 --Komponenten, aus dem Produkt aus der Kohlenwasserstoffsynthesestufe (a), der Hydrokonversionsstufe (b) oder aus beiden abgetrennt werden.
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-
1993
- 1993-08-16 NO NO932905A patent/NO305288B1/no unknown
- 1993-08-16 MY MYPI93001620A patent/MY108862A/en unknown
- 1993-08-16 AU AU44676/93A patent/AU666960B2/en not_active Ceased
- 1993-08-16 JP JP22232893A patent/JP3522797B2/ja not_active Expired - Fee Related
- 1993-08-16 ZA ZA935964A patent/ZA935964B/xx unknown
- 1993-08-16 DZ DZ930092A patent/DZ1708A1/fr active
- 1993-08-16 NZ NZ248415A patent/NZ248415A/en unknown
- 1993-08-16 EP EP93202395A patent/EP0583836B2/de not_active Expired - Lifetime
- 1993-08-16 RU RU93049258A patent/RU2101324C1/ru not_active IP Right Cessation
- 1993-08-16 DK DK93202395T patent/DK0583836T4/da active
- 1993-08-16 ES ES93202395T patent/ES2110051T5/es not_active Expired - Lifetime
- 1993-08-16 CA CA002104158A patent/CA2104158C/en not_active Expired - Fee Related
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Cited By (10)
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WO2006132964A2 (en) | 2005-06-03 | 2006-12-14 | Exxonmobil Research And Engineering Company | Ashless detergents and formulated lubricating oil contraining same |
EP2363453A1 (de) | 2005-06-03 | 2011-09-07 | ExxonMobil Research and Engineering Company | Aschefreie Detergentien und damit versehenes formuliertes Schmieröl |
EP2366763A1 (de) | 2005-06-03 | 2011-09-21 | ExxonMobil Research and Engineering Company | Aschefreie Detergentien und damit versehenes formuliertes Schmieröl |
EP2366764A1 (de) | 2005-06-03 | 2011-09-21 | ExxonMobil Research and Engineering Company | Aschefreie Detergentien und damit versehenes formuliertes Schmieröl |
WO2007133554A2 (en) | 2006-05-09 | 2007-11-22 | Exxonmobil Research And Engineering Company | Lubricating oil composition |
WO2008002425A1 (en) | 2006-06-23 | 2008-01-03 | Exxonmobil Research And Engineering Company | Lubricating compositions |
US8771385B2 (en) | 2008-12-29 | 2014-07-08 | Shell Oil Company | Fuel compositions |
US8968427B2 (en) | 2010-12-24 | 2015-03-03 | Shell Oil Company | Blending fuels |
EP2581436A1 (de) | 2011-10-14 | 2013-04-17 | IFP Energies nouvelles | Herstellungsverfahren von Mitteldestillaten aus einer Mischung einer aus erneuerbaren Energiequellen stammenden Charge und einem Paraffin-Abfallprodukt |
EP2586851A1 (de) | 2011-10-27 | 2013-05-01 | IFP Energies nouvelles | Herstellungsverfahren von Mitteldestillaten, bei dem die aus dem Fischer-Tropsch-Verfahren hervorgegangene Charge und der Wasserstofffluss eine begrenzte Menge von Sauerstoff enthalten |
Also Published As
Publication number | Publication date |
---|---|
ES2110051T3 (es) | 1998-02-01 |
RU2101324C1 (ru) | 1998-01-10 |
NO932905D0 (no) | 1993-08-16 |
CA2104158A1 (en) | 1994-02-19 |
DK0583836T4 (da) | 2002-03-11 |
CA2104158C (en) | 2005-11-15 |
DE69314879T3 (de) | 2002-07-18 |
DE69314879D1 (de) | 1997-12-04 |
DK0583836T3 (da) | 1998-03-02 |
DZ1708A1 (fr) | 2002-02-17 |
EP0583836B2 (de) | 2002-02-13 |
ES2110051T5 (es) | 2002-10-01 |
JPH06158058A (ja) | 1994-06-07 |
AU4467693A (en) | 1994-02-24 |
EP0583836A1 (de) | 1994-02-23 |
NZ248415A (en) | 1995-03-28 |
AU666960B2 (en) | 1996-02-29 |
ZA935964B (en) | 1994-03-15 |
MY108862A (en) | 1996-11-30 |
JP3522797B2 (ja) | 2004-04-26 |
NO932905L (no) | 1994-02-21 |
NO305288B1 (no) | 1999-05-03 |
DE69314879T2 (de) | 1998-03-12 |
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